Craftsman 390.251182 Owner`s manual

SEARS
OWNER'S
MANUAL
CRAFTSMAN
MODEL NO.
390.251182
MODELNO.
390.2511 82
3_90_.251982
390.252282
CAUTION:
Read and Follow
All Safely Rulesand
Operating Instructions
Before FirstUse of
ThisProduct.
Save ThisManual For
Future Reference.
CRAFTSMAN
PROFESSIONAL
MODEL NOS.
390.251982
390.252252
CRRFTSMgN°
"HYDROGLASS ''®
CONVERTIBLE DEEP
WELL JET PUMP
• Safety Instructions
• Installation
• Operation
• Troubleshooting
• Repair Parts
IIIIII
I
Sears, Roebuck and Co., Hoffman Estates, IL-60179 U.S.A.
PRINTED
IN
U.S.A.
Form No. F642-9806
(Rev. 4/24/98)
READ
AND
FOLLOW
SAFETY
INSTRUCTIONS!
This is the safety alert symbol. When you see this symbol
on your pump or in this manual, look for one of the following signal words and be alert to the potential
for personal injury:
DANGER warns about hazards that will cause serious personal injury, death or major property
damage if ignored.
WARNING warns about hazards that will or can cause serious personal injury, death or major property damage if ignored.
CAUTION
warns about hazards
minor personal injury or property
that will or can cause
damage if ignored.
The label NOTICE indicates spedal instructions
important
but not related to hazards.
Carefully
read and follow
this manual
and on pump.
all safety
which
are
instructions
in
Keep safety labels in good condition.
Replace
Electrical
WARNING
O
_k
Ground pump before
connecting to power
supply.
Safety
safety labels.
General
Ground
motor
connecting
to
supply.
Safety
WARNING
Hazardous pressure!
Install pressure relief
valve in discharge pipe.
before
power
Meet National
Electrical Code and local
codes for all wiring.
_k Follow wiring instructions in this manual
when connecting
motor to power lines.
Make workshops childproof; use padlocks and master
switches; remove starter keys ....
General
or damaged
_k Wire motor for correct
voltage. See "Electrical"
section Of this manual
and motor nameplate.
_k
Hazardous voltage.
Can shock, burn, or
cause death.
missing
Release all pressure on
system before working on
any component.
Relief valve must be capable
75 PSI.
Pump water
only with
Periodically
inspect
Wear
safety glasses
of passing
full pump
this pump.
pump
and system
at all times when
components.
working
on pumps.
Keep work area clean, uncluttered
and properly
store properly all unused tools and equipment.
Keep
visitors
flow at
at a safe distance
from the work
lighted;
areas.
Safety
Do not allow pump, pressure tank, piping, or any other system component
containing
water to freeze. Freezing may
damage
system, leading
to injury or flooding.
Allowing
pum. p. or _¢m_c0mpo.nents
to freeze will void warranty.
I_'WARNINGI]Pump
body
may
explode
if used
as a
booste_r pump unless
relief valve capable
of passing
full pump flow at 75 PSI (517 kPa) is installed.
[& CAUTION IMotor normally
operates
at high temperature
and will be too hot to touch. It is protected
age during
operation
by an automatic
switch. Before handling
pump or motor,
allow it to cool for 20 minutes.
from heat daminternal
cutoff
stop motor and
co mTs!
FULL ONE YEAR WARRANTY ON CRAFTSMAN WELL PUMPS
For one year from the date of purchase Sears will replace or replace this pump if defective in materials or workmanship.
LIMITED WARRANTY ON CRAFTSMAN PROFESSIONAL HYDROGLASS WELL PUMPS
After one year and through three years from the date of purchase Sears will furnish, free of charge, a replacement part for any
defective part. You pay for labor.
LIMITED WARRANTY ON CRAFTSMAN HYDROGLASS WELL PUMPS
After one year and through two years from the date of purchase. Sears will furnish, flee of eharge a replacement par for any
defective part. You pay for labor.
This wan'amy does not cover repair or replacement parts necessary because of abuse or neglect including failure to install adjust
and operatethis pump according to the instructions in the owners manual.
LIMITATION
OF LIABILITY
SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE
TO PROPERTY
OR ANY INCIDENTAL
OR
CONSEQUENTIOL
LOSS OR EXPENSE FROM PROPERTY
DAMAGE DUE DIRECTLY
OR INDIRECTLY
THE USE OF THIS PRODUCT
Some states do not allow the exclusion
may not apply to you,
or limitation
of incidental
or consequential
damage
so the above limitation
FROM
or exelusion
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES
This warranty applies only while the product is in use in the United States
This warranty gives you specific legal rights and you also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffinan Estates, I160179_
:i:i!
::i ¸ i :¸ ii
:iii:
L::
6_ BefOre _
pump power
or:ser_cing yout:p_p:,'BECERTAIN
s6urce.!is
_
_nnecteO.
8.. Comple)e p_?::and:piping- syslem:_
2. Check:y_os l_
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tr_tana_
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_oar local Power_m_
9.
Make
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dr_t:supp!_-_e:wi_
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el_cal
w_.
]f_moto
r is
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hag, prop
and:welt<@_.
:power_ply,
:
lO_ _et-_
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s_
_ _a_
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Reeo_r_r_ded fusingamt_size:data
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5.
Aiwaystest_eweLlWaterforp_ybeforeT_
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L_ck
INSTALLATION
- DEEP WELL
1" DISCHARGE
TO SERVICE
PRIMING
PLUG
" REGULATOR
'_
1-1/4" SUCTION LINE
f
1=
PLASTIC
PLASTIC
PIPE
PIPE
PRESSURE SWITCH _
F
WELL SEAL
1"
PLASTIC
TANK PIPING
ADAPTERS
PIPE-
1-1/4"
1-1/4' STEEL PIPE
CAPTIVE
AIFI_ TANK
CHECK VALVE
CHECK VALVE _
AND STRAINER
SINGLE PIPE
INSTALLATION
END VIEW
SIDE VIEW
DOUBLE PIPE
INSTALLATION
Fi-g_-re- I _'Captive
Air e Pressure Tank Installation
1" DISCHARGE
TO SERVICE
PRIMING
- Deep Well
PLASTIC
PIPE
1-1/4"
REGULATOR
PRESSURE
SWITCH "_
_1-1/4 SUCTION LINE
I 1" DRIVE UNE
VOLUME CONTROL
TUBING
/
VERTICAL CASING
ADAPTER
1-114
STANDARD PRESSURE TANK
JET WITH BUILT-IN
AIR VOLUME
CONTROL
END VIEW
SINGLE PIPE
INSTALLATION
SIDE VIEW
DOUBLE PIPE
INSTALLATION
Figure 2 - Standard
Pressure Tank Installation
- Deep Well
INSTALLATION
- SHALLOW
WELL
1" DISCHARGE
TO SERVICE
PRIMING PLUG
SHALLOW WELL JET
PRESSURE SWITCH
I-I14"
CHECK VALVE
PIPE ADAPTER
(OPTIONAL CHECK
TO
VALVE)
WELL SEAL ,_
1-1/4"
PLASTIC PIPE
FOOT VALVE
AND STRAINER
\
SIDE VIEW
DRIVEN POINT
DUG OR CASED WELL
END vIEW
Figu_3---C_tive
AiP
Pressure Tank Installation-
1" DISCHARGE
TO SERVICE "_
PRESSURE REGULATOR
=_'_
PRESSU_I_ING
Shallow Well
I-I14"
SHALLOW WELL JET
PLUG_
CK VALVE
Y
SWITCH "__
_,_
'%
PLASTIC
PIPE
ADAPTER
AIR VOLUME
STANDARD
PRESSURE
ALI_;PLASTIC
OPTION
CHECk _
VALVE .... "_'_'_'_
1-114"STEEL
1-1/4"
PLASTIC PIPE.
[1
DRIVE PIPE"-"_I
TANK
PIP(_
PIPE ADAPTER
I
DhIVE---_t'l
COUPING
ROLTUBING
_
W
FOOT VALVE
AND STRAINER
r AIR'VOLUME
CONTROL
END VIEW
WELL POINT_...._
SIDE VIEW
DRIVEN
Figure 4 - Standard
Pressure Tank Installation
- Shallow Well
POINT
DUG OR CASED
WELL
INSTALLATION
In a shallow
well installation,
the jet assembly is attached
directly to the pump because the vacuum created will pull
water to the pump.
NOTICE: Use Teflon tape suppfied with the pump or PlastoJoint Stikl for.making
all pipe-thread
connections
to the
pump itself. To avoid stress-cracking,
do not use pipe joint
compounds
on the pump.
The pressure
regulator may be used to restrict the flow of
water in a shallow
well system if the SEARS convertible
pump produces
more water than the well can produce.
1. Wrap male pipe threads being attached to pump with one
or two layers of Teflon tape. Cover entire threaded portion of pipe.
DEEP
2. Do not overtighten
threaded fittings in the plastic pump.
Be sure you do not try to tighten joint past thread stop in
pump port!
3.
(Figures
all piping
connected
MAJOR
COMPONENTS
THEY
DO
Tank and Air Volume
AND
to the System.
WHAT
DOUBLE
Control
TO
MODEL NO.
INSTALL
First, inspect
the openings.
4" DOUBLE
operation.
Pipe
matter
enters
jet pumps.
PIPE JET
jet to make sure no foreign
Be certain no foreign
stalling the unit.
Plastic
for automatic
noz-
PIPE JET
Use 100 pound flexible plastic pipe on horizontal
Switch
provides
with jet package for proper
for your pumping
depth.
when a double pipe jet is selected,
2 pipes are used in the
well. One is the suction pipe, and the other, the pressure
pipe. Plastic pipe is ideal for double pipe installations,
due
to its light weight and easy installation.
When a Standard Tank is used, an air volume control adds
air_to, the_tank when it is needed. See instructions included
with Air Volume Control for details on installation and operation.
switch
I & 2, Page 4)
Follow instructions
packed
zle and venturi combination
When Captive Air* Tanks are used, no air volume control is
necessary. This tank contains a permanent pre.charge of air.
The pressure
INSTALLATION
ceeds the suction lift of the pump. A single pipe system must
be used in 2" and 3 _ wells. A double pipe system must be
used in 4 _ or larger wells.
The tank serves two functions. It provides a reservoir of
water, some of which can be drawn through the house fixture before the pump must start, and it maintains a cushion
of air under pressure.
Pressure
PUMP
In a deep well installation,
the jet assembly is submerged
in
the well because the vertical distance to the water level ex-
If leaks occur, remove fittings, clean off old tape, rewrap
with one to two layers of tape and remake the connection. If joint still leaks, replace the fittings (fittings may be
undersized).
4. -Be sure to support
WELL
matter
has entered
pipe openings
while
in-
Installations
1. Attach a foot valve (not furnished)
nipple.
to the jet with a short
PUMP STARTS AT
PUMP STOPS AT
390.251182
30 Pounds
50 Pounds
2.
390.251982
40 Pounds
60 Pounds
390.252282
40 Pounds
60 Pounds
3. A special plastic pipe adapter
is included
with the jet
which screws into the 1-1/4 _ suction tapping
over the
venturi.
Impeller,
Jet
and Pressure
be certain
4. Assemble
a plastic pipe
tapping in the jet body.
Regulator
The impeller of the pump rotates with the motor shaft, cansing the water to fly out from its rim by centrifugal
force. The
rotation of the impeller creates a vacuum which _pulls" in
more water. Part of the water is diverted
back to the jet
where it again passes through
the nozzle and venturi - creating additional vacuum to draw in more water and delivering it at high pressure
to the impeller.
In a deep well installation,
the jet assembly is submerged
in the well because the vertical distance to the water level
exceeds the suction lift of the pump.
Adjustment
of the pressure
regulator
causes
the right
amount of water to be diverted back to the jet for the most
efficient operation.
'lake Chemical
Before installing,
Co., Chicago, Illin°is
6
foot valve operates
adapter
(not furnished)
freely.
into
1_
5.
Use sufficient length of plastic pipe to place the jet 10-15
feet below the lowest drawdown water level. This is the
level to which the water in the well will drop while being
pumped continuously.
6.
Tighten all hose clamps securely. A sanitary well seal is required on top of the well casing. Use steel nipples and elbows or specialized galvanized steel elbows to go through
the well seat. Use plastic pipe adapters where special elbows are not used.
INSTALLATION
STEEL PIPING
INSTALLATIONS
When steel pipe is-used to install the jet, be sure all pipes
are clean and the ends are reamed. Screw both 1-1/4 _ NPT
suction pipe and 1" NPT drive pipe directly
into the jet
body. The special adapter nipple furnished
with the jet is
not used on steel pipe installations,
and should be discarded.
Add sufficient piping, using pipe thread compound
on the
joints until proper depth is reached.
NOTICE: Pipe compound
can damage plastic components
in pump. Use only Teflon tape or Plasto-Joint Stikl when
connecting
pipe to pump.
SINGLE
SHALLOW
WELL
AND OPERATION
Installing
on a Shallow
Well
A shallow well jet is available for use when the SEARS jet
pump is installed on wells 20 feet or less to drawdown
water
level.
Install this jet as follows:
a.
Loosen the stainless
on the jet body.
b.
Place O-Ring in circular
line flange. If necessary,
place.
c.
Venturi that protrudes from the jet body must be inserted
in top (1-1/4" NP'I') tapping. For ease of assembly, lubricate the small O-Ring on the end of the venturi and push
the shallow well jet assembly into place.
PIPE JETS - 2" OR 3" WELLS
Be_foreinstalling
jet in well, it is necessary
to soften jet
leathers by soaking in water for a minimum of one hour.
the Pump
INSTALLATION
steel clamp until it fits over the flange
groove on face of suction-drive
use petroleum
jelly to hold in
Single pipe-jets
must be installed with steel suction piping
in the well. Make sure all pipes are clean and ends are
reamed
before lowering
any piping
into the well. Look
through pipe to make certain there are no obstructions.
d. Align lugs on jet body with slots in pump.
During the process of lowering pipe into the well, always install coupling
on top end of pipe and above clamp. This will
prevent
accidental
dropping
of pipe into well.
For standard tank installations,
an air volume control is necessary and is connected
to the 1/8" tapping in the jet body.
Connect as shown in installation
drawing, Figure 4, Page 5.
Attach the jet to the first length of suction pipe 1-1/4" (NPT).
Use turned couplings (furnished)
on 2" wells. Standard couplings may be used for suction piping on 3" wells. Use pipe
compound
on male threads only.
Tigl3t.en gac!_l_¢ngth of pipe as it is lowered
into the well.
Lower it to proper
depth which is 10-15 feet below the
drawdown
water level. This is the level to which the water
will drop while the well is being pumped
continuously.
NOTICE: Due to normal irregularities
in the leather of the
cup seals and the inner walls of the drop pipe, 2 _ packer jets
do not form a perfect seal. In a dormant
system, water will
leak back into well over time and pump will normally start
and cycle to maintain system pressure
level.
PRIMING
PIPE (OR
PIPES)
e. Place clamp
PIPING
CASING
Co., Chicago,
securely.
WELL
will drop while the pump is operating
(pumping
water
level). See Figure 4, Page 5. Your well driller can furnish this
information.
The strainer should not be too close to the bottom, or sediment
may clog it. Before installing
check to see if it works freely.
When using a foot valve, a priming
in Figure 7 is recommended.
IN WELL
ADAPTER
Slide adapter
on to well casing as far as it will go. Tighten
three bolts to seal the adapter to the casing. Place a 1 _ nippie of proper length in the drive pipe opening in the ciksing
adapter, and tighten top nuts. This will seal the glands on to
both suction and drive piping. Add elbows and flexible pipe
adapters
for horizontal
installations.
'Lake Chemical
IN THE
and tighten
A shallow
well jet pump can be installed
on a dug well,
drilled well or with a driven point. SEARS shallow well jet
pumps have a built-in check valve. In a dug or cased well, a
foot valve and strainer is recommended
and should be installed 5 to 10 feet below the lowest level to which the water
Fill piping in well with water as each length is added, or after
piping is complete
in well. This serves to double check for
leaks in piping and foot valve, and simplifies final priming of
pump.
INSTALLING
over the flanges
Illinois.
Figure 7
foot valve,
tee and a plug as shown
INSTALLATION
IA
CAUTION I-INEVER run pump dry. Running pump without water may-overheat
unit, damaging seals and possibly
burning persons handling pump.
IAWARNING]_
run
pump
against
closed
Be sure the total lift from the pumping
water level to the
pump does not exceed 20 feet if the pump is over the well,
or less if the pump is offset from the well. Both figures are
for sea level - the maximum
lift at which the pump can operate satisfactorily,
decreases
with the elevation at the approximate
rate of 1 foot per 1,000 feet of elevation; thus, ff
the lift is 17 feet and your elevation is 3,000 feet above sea
level, you would then be pumping
17 plus 3 or 20 feet,
which is still satisfactory
for shallow well pumping.
Piping
From Well
To Pump
On well point installations
where the horizontal
piping
more than 25 feet, a check valve should be installed
shown in Figures 3 and 4, Page 5.
is
as
When the pump is offset more than 25 feet from the well,
horizontal
piping should be increased in size to reduced friction losses. In no case should the offset piping be smaller
than the suction tapping of the pump.
Horizontal
Offset Piping
Sizes
S_
.ha!!..Qw,_W.ellJets
1-1/4"
1-1/2"
2"
Up to 25 Ft.
25 to 50 Ft.
50 to 200 Ft.
Horizontal
Offset Piping
Discharge
Pipe Sizes
When the pump is set a distance from the house, barns, or
other points of water use, the discharge pipe size should be
increased to reduce pressure losses.
dis-
charge.
To do so can boil water inside pump, causing hazardous pressure
in unit and possible
scalding
to persons
handling pump.
Horizontal
"
1"
1-1/4"
1-1/2"
Up to 25 Ft.
25 to 100 Ft.
100 to 600 Ft.
PUMP
INSTALLATION
SEARS jet pumps can be used with Captive Air* Tanks
shown in Figure 1, Page 4, and Figure 3, Page 5.
For mounting
pump
to tank, order tank fittings
Captive _
Tanks are pre-charged
Check operating
instructions
with
charge needs adjustment.
Kit No. 2788.
with air at the factory.
tank to determine
if air
Model 390.251182
requires
30 pounds
air charge
for
proper
operation
and
Models
390.251982
and
390.252282
require 40 pounds
for proper
operation.
EMERGENCY
POWER
In some areas and with some installations,
an emergency
power supply to guard against power failure is a good idea.
If you install an engine-generator
set for emergency
backup
power for your pump, supply the generator
set manufacturer with the nameplate
data from the pump motor. He will
then be able to provide a generator
of the correct size to
power your pump. Also, be sure to add the load from any
other accessories
(such as lights) that may be on the same
circuit.
Sizes
Deep Well Jets
Up to 50 Ft.
Suct.
Drive
50 to 100 Ft.
Suct.
Drive
1-1/4
1-1/2
1
1-1/4
100 to 300 Ft.
Suct.
Drive
2
Recommended
1-1/2
Fusing and Wiring
Data
Branch*
Pump
Model
Motor
Horsepower
390.251182
1/2
390.251982
390.252282
3/4
Volts
115
Max.
Load
Amperes
9.4
as
Delayed
Fuse
Rating
Amps
0
.to
50
Distance in Feet From
Motor to Meter
51
101
201
to
to
to
100
200
300
Wire Size
--
15.0
14
14
10
10
230
4.7
15.0
14
14
14
14
115
12.2
15.0
12
12
10
8
230
6.1
15.0
14
14
14
14
115
14.8
20.0
12
12
8
6
230
7.4
15.0
14
14
14
14
* Time delayed fuses are recommended instead of fuses in any motor circuit.
ELECTRICAL
_k
Di_onnect
power before working
on pump, motor, pressure
if line voltage is 230 Volts or if you have a single voltage
motor. Connect power
supply as shown for your type of
switch and your supply voltage.
Your Motor Terminal
Board (under the motor end cover)
and Pressure Switch look like one of those shown below.
Convert to 115 Volts as shown. Do not change motor wiring
Motor wires connect here.
Power supply wires connecthere.
230 Volt: Connect 2 hot wires (black and red)
here and cap the white (neutral)wire. It does
not matter whichwire goes to which screw.
115 Volt: Connect one hotwire (black or red
to one of these screws (it doesn't matter
which one). Connect the white (neutral) wire
to the other screw. Cap any remaining
black or red wires.
230 Volt to 115 Volt Conversion, Plug-inType:
1. Pull plug
straight
out from
terminal
board;
switch, or wiring.
2. Plug in again
with arrow
on plug
pointingto
'115 Volts'.
2,
Clamp the power cable to prevent straiR
on the terminal screws.
Connect the green (or bare copper)groundwire
to the green ground screw.
Motor wires connect here.
_pplywires connect here.
230 Volt: Connect 2 hotwires (black and red)
here and cap the white (neutral) wire. It does
notmatter whichwire goes to whichscrew.
115 Volt: Connect one hot wire (black or red)
to one of these screws (it doesnl matter
which one). Connect the white (neutral)wire
to the other screw. Cap any remaining
blackor red wires.
230 Volt to 115 Volt Conversion, Spade Connector Type:
1. Move black wire
from A to LI.
2. Move white wire
with black tracer
from B to A.
3. Change Complete:
) the powercable to prevent strain
on the terminal screws.
Connect the green (or bare copper) groundwire
to the green groundscrew.
Figure 8 - Motor
wiring connections
I_kWARNING[ Haz_dous
or
kilL
power
Connect
supply
voltage.
ground
wires.
wire
Can
through
shock,
before
Use the wire
Pressure Switch. Match motor
connect
no other
the pump
appliances
connecting
size (induding
IAWARNINGI Explosion
a gas supply
Wiring
to a separate
on it.
hazard.
Do
not
branch
cir-
ground
to
Connection
°
hazard.
Incorrect
voltage
can cause
the motor and voids the warmust be within
+10% of the
.
NOTICEDual-voltage
motors
are factory
wired
for
230 volts.
If necessary,
reconnect
the motor
for 115
volts, as shown.
Do not alter the wiring
in single voltage motors.
Install, ground,
wire, and maintain
pliance
with the National
Electrical
_. Gamedia_
Electrical
Code
(CEC),
There must be a solid metal connection
between
the
pressure switch and the motor for motor grounding
protection.
If the pressure switch is not connected
to the motor, connect the green ground screw in the
switch to the green ground screw under the motor
end cover. Use a solid copper wire at least as large
as the power supply wires.
Connections
I_'WARNING I Fire
Procedure
Connect the ground wire first as shown in Figure 8.
The ground wire must be a solid copper wire at least
as large as the power supply wires.
.
line.
a fire or seriouslydamage
ranty. The supply voltage
motor nameplate
voltage.
voltage to line voltage.
with all local codes and ordinances
that apply. Consult
your local building inspector for code information.
burn,
the ground wire) specified in the wiring chart. If
possible,
cuit with
3187
your pump in comCode (NEC) or the
as applicable,
and
.
9
Connect the ground wire to a grounded lead in a service panel, to a metal underground
water pipe, to a
metal well casing at least ten feet (3M) long, or to a
ground electrode provided by the power company
or the hydro authority.
Connect
the power
supply
wires
switch
as shown
in Figure 8.
to the
pressure
OPERATION
PRIMING
THE
SHALLOW
MAINTENANCE
WELL
PUMP
LUBRICATION
TO PREVENT-DAMAGE TO INTERNAL PARTS, DO NOT
START MOTOR UNTIL PUMP HAS BEEN FILLED WITH
WATER.
It is not necessary
to lubricate
the pump or its motor. The
motor has two ball bearings
lubricated
for life. The mechanical shaft seal in the pump is water lubricated and selfadjusting.
1. Be sure pressure regulator located on pump body is open
at all times during priming and running.
Turn counterclockwise
all the way.
DRAINING
FOR WINTER
2. Remove
priming plug. Fill pump with water. Replace
priming plug. If a priming tee and plug have been provided for a long horizontal run, be sure this line is filled
and the plug replaced,
using pipe compound
on plug
threads. See Figure 7, Page 7.
When the pump is to be disconnected
from service, or is in
danger of freezing, it should be drained.
The pump has a
drain cock which must be opened.
Remove the priming
plug to vent the pump. Drain the pressure tank. Drain all piping to a point below the freeze line.
3. Start the pump and run for approximately
thirty (30) seconds. Stop pump, remove
prime plug and refill with
water. Replace prime plug and gauge and restart pump.
Water will be pumped
in a few minutes,
the time depending
on the depth to water and length of horizontal
run. If pump does not prime, check for a possible leak on
the suction side of pump. Check to be sure suction lift distance
from water level to pump - does not exceed
twenty (20) feet.
To drain an air volume control, remove AVC tubing and turn
(loosen) it 180 ° on the 1/4" pipe fitting in the tank. This will
permit
any water remaining
in the air volume
control
to
drain back into the tank.
DISASSEMBLY
The SEARS Hydroglass
ing and maintenance.
1. Disassemble
PRIMING
THE
DEEP
WELL
PUMP
A. Disconnect
1. Remove the priming plug. Open pressure regulator (turn
.... -c-6uTlte_r_lockwise) located on the pump body. Fill pump
and piping with water and replace plug and tighten only
until it seals.
regulator
regulator,
2.
Close the pressure
3.
Open several faucets in the house
vent pressure build up in tank.
(turn
clockwise).
5.
Once unit has primed on pressure has stabilized,
slowly
open (turn counter-clockwise)
the pressure regulator and
water Will begin to be pumped into tank.
6.
7.
for ease in servic-
as follows:
power.
holds the
D. Remove pump base mounting
bolts. Motor assembly
and back half of pump can now be pulled away from
pump front half. Carefully remove O-Ring and place in
a clean area. Inside of pump is now accessible for service.
or near the tank to pre-
Start pump. Pressure should build up rapidly as the jet and
pump prime. Pressure will be in excess of 60 pounds. If
this fails to happen, repeat 2 and 3 above.
pump
is designed
C. Remove clamp, Key No. 11, Page 16, which
two pump halves together.
see Installation
4.
®pump
OF PUMP
B. Drain pump by opening
drain cock on bottom
of
pump body and remove pressure switch tubing from
fitting on top of pump body. This will allow air to replace the water in the pump.
TO PREVENT DAMAGE TO INTERNAL PARTS, DO NOT
START MOTOR UNTIL PUMP HAS BEEN FILLED WITH
WATER.
NOTICE: For location of pressure
Diagrams on Pages 4 and 5.
AND ASSEMBLY
2.
Reassembly
of pump.
A. With a clean doth, wipe out all foreign material from
the large O-Ring groove on the pump back half. Also
wipe clean the large O-Ring and also the small O-Ring,
Key No. 6, Page 16 on the diffuser, Key No. 10, Page
16. This will insure a good tight seal.
B. Lubricate O-Rings with petroleum
jelly for ease of assembly. Place large O-Ring in groove.
Continue to open pressure regulator until pressure falters
(becomes
erratic). At this point, close (turn clockwise)
the pressure
regulator
slightly until pressure
stabilizes.
Close faucets and allow pump to pressurize the tank and
shut off ........
C. Pump halves can now be slid together until
parallel and are as close together as possible.
they are
D. BE SURE inside of clamp is clean. Place clamp on
pump halves and snug up. Alternately
tighten clamp
screw and tap around outside of clamp with a plastic
mallet. This will insure proper seating of O-Ring and
damp.
To insure pump is operating
properly,
alternately
open
and close faucets in system. With faucets open, pressure
will drop until pressure
switch starts pump; and with
faucets
closed, pressure
will build up until pressure
switch shuts off pump.
E. Assemble
base mounting
switch tubing and tighten
F. Reprime
8. There
are certain
conditions
of deep well operation
whereby
the pressure regulator can be completely
open
without
any faltering of pressure and if so, pump should
be operated
in this manner.
10
pump
bolts. Reconnect
drain cock.
and turn on power.
pressure
SERVICE
REMOVING
MOTOR FOR SERVICE
AND REPLACING
SHAFT SEAL
Should repair or replacement
of motor or seal be necessary,
the pump need not be disconnected
from the piping.
(If it is necessary to repair or replace the motor, ALWAYS replace the shaft seal, Key No. 7, Page 16. Therefore,
we suggest that you order this item and have on hand for future
use).
Remove
motor
as follows:
1. Disassemble
10.
pump
per disassembly
2. Remove diffuser and impeller,
from pump back half.
--Rentove Impeller as follows:
1. Loosen two-machine screws
canopy,
instruction
8.
Slide seal assembly on shaft (sealing face first) until rubber drive ring hits shaft shoulder. BE SURE you don't chip
or scratch sealing face on shaft shoulder.
9.
Screw impeller
on shaft until impeller
hub hits shaft
shoulder. This will automatically
locate seal in place and
move the sealing washer face up against floating seat face
(see Figure 11).
on Page
Key Nos. 8 and 9, Page 16,
and remove
the motor
Key No. 1A, Page 16.
2. Partially unscrew capacitor clamp and move capacitor
to
one side.
3.
Place a 7/16" open
end wrench
4. To remove, turn the impeller
facing impeller).
on the motor
shaft flat.
counterclockwise
(when
475 0194
The seal consists
of two parts,
a rotating member
and a float-
ing seat.
Figure 9
NOTICE: The highly polished and lapped faces of the seal are
easily damaged.
Read instructions
carefully.
5_ --Remove pump back half from motor by unscrewing
four
(4) nuts, Key No. 20, Page 16, and pry back half off of
motor by inserting
two (2) screwdrivers
between
the
back pump half and the motor flange. Rotating portion of
seal will now come off of shaft. Motor is now separated
from pump (see Figure 9).
6.
Lay back half of pump (large surface down) on a flat clean
surface and tap out ceramic seat. Clean seal cavity from
which seal was removed
and clean motor shaft.
Install
New Seal As Follows:
1. Clean polished
surface
of floating
2. Wet the outer edge of the O-Ring
with soap solution.
3.
4'
seat with clean cloth.
on the stationary
seat
Press seat into cavity firmly and squarely with finger pressure. (Make sure polished face of seal is facing towards inside of pump).
If seat will not locate properly,
place a
cardboard
washer over polished face of seat and use piece
of 3/4" standard pipe for pressing purposes
(see Figure
11).
479 0194
Figure
10
Dispose of cardboard
washer and make sure that l_lished
surface of seat js free of dirt or foreign particles and has
not been scratched
or damaged during installation.
5. Inspect
shaft to make sure that it is clean.
6.
Reassemble
back half of pump
7.
Apply soap solution
rubber drive ring.
to motor.
to inside diameter
and outer
face of
477 0194
Figure
11
II
SERVICE
CLEANING
IMPELLER
1. Disassemble
10.
pump
2. Remove
3.
diffuser
Clean impeller
per disassembly
and impeller
SHALLOW
To remove a stone or other
nozzle, proceed
as follows:
Disconnect
tenL
instruction
on Page
from pump.
power,
WELL
foreign
and release
from venturi
all pressure
on
or
If pump has an air volume control, unscrew
nut from fitting in lower portion of jet body.
" - pull out of fitting.
suction
piping
compression
Tube will not
3.
Remove
4.
Remove stainless steel clamp and remove the jet assembly by pulling it STRAIGHT out and away from the pump
body.
CONTROL
from pump.
8.
and venturi.
Replace jet assembly as explained
pump on a shallow well," Page 7.
CLEANING
DEEP
WELL
under
_Installing
the
JET
1.
Disconnect
2.
Disconnect
piping and well seal or well casing adapter.
(If pitless adapter is used, piping does not have to be disconnected).
3. Withdraw
4. Unscrew
power.
jet assembly from well.
and remove the venturi. Remove
nozzle
WELLS
In such cases, it is recommended
that you install a Captive
Air* Tank, in which an air control
mechanism
is not required.
6. Flush foreign material out by running water through the
___n.o z_.e __t[le same direction as the dislodging tool was inserted. Jet body should be in a horizontal
position
for
flushing.
nozzle
IN FLOWING
Flowing wells, or wells with little or no drawdown,
could
create a special problem
in air control in the operation
of
your water system.
5. Turn venturi counter-clockwise
and remove it. The nozzle is now exposed and should also be removed by using
a 5/8" Hex socket wrench with extension.
Turn counterclockwise.
If socket wrench is not available, insert an ice
pick, or other similar pointed tool carefully into the nozzle. This will dislodge foreign material.
7. Replace
WELL
sys-
AIR
2.
A GASEOUS
A good way of delivering gas-free water is to suspend a pipe,
closed at the bottom and open at the top, surrounding
the
suction pipe (Figure 12). Since the gases rise in the well casing, the water sucked down through the pipe and into the
suction pipe is free of gas. It is imperative
that this type of
well be vented to the outside of any enclosure.
JET
matter
TO HANDLE
In some localities well water contains gases which must be
allowed to escape before the water is used. This can be done
as shown in Figure 12.
and reassemble.
CLEANING
1.
HOW
with a
socket wrench,
if possible, and dean. If nozzle cannot be
removed, clean as explained
in steps 5, 6, and 7 under
Cleaning Shallow Well Jet section above.
Figure
HOW
TO AVOID
OVER-PUMPING
A SHALLOW
WELL
In the section on Pa'iming The Shallow Well Pump, Page
10, the instructions
were to open the pressure
regulator all
the way after the pump starts to deliver water. If you are
over-pumping
your well, however,
you can partially close
the pressure
regulator
on your SEARS jet pump to increase
the pressure
and reduce the delivery.
12
12
TROUBLESHOOTING
_m6sm_ causes)
SYMlqOM
Motor will not rtax
CORRECIIVE
1.
Disconnect
2.
Fuse is blown
3.
Starting switch
4.
Wires at motor are loose,
disconnected,
or wired incorrectly
5.
Pressure
switch
CHART
is off
ACI'ION
1. Be sure switch
is on
2. Replace fuse
is defective
switch
contacts
3. Replace starting
are
switch
4. Refer to instructions
dirty
on wiring.
5. Clean by sliding pieces
Check and tighten
of plain paper between
contacts
Motor runs hot and
1. Motor is wired
overload
2.
Voltage is too low
2. Check with power company. Install heavier wiring
size is too small. See wiring instructions
3.
Pump cycles too frequently
3. See section
kicks off
Motor runs but no
water is delivered
incorrectly
1. Refer to instructions
2.
Pump has lost prime through:
a. Air leaks
3. Jet or impeller
suction
_Pm_pdoes-not
deliver water
to full
is plugged
3. Clean jet or impeller
Check valve or foot valve is stuck
in closed
4. Replace
according
check waive or foot valve
position
5.
Pipes are frozen
6.
Foot valve and/or strainer
buried in sand or mud
5. Thaw
are
pipes. Bury pipes below frost line. Heat pit or pump
6. Raise foot valve and/or
1. Water level in well is lower than
estimated
1. A deep well jet pump
strainer
may be needed
Steel piping (if used) is corroded
limed, causing excess friction
immediatelyabove)
3.
Offset piping
Pump pumps water
but does not shut
1.
Pressure switch is out of adjustment
or contacts are "frozen"
1. Adjust or replace pressure switch
off
2.
Faucets
2. Close faucets
3.
4.
Jet or impeller
Water level in well is lower than
estimated
4. Check possibility
5.
Motor is wired
5. Refertoinstructionsonwiring
1.
Standard pressure tank is waterlogged and has no air cushion
2.
Pipe leak
2.
3.
4.
5.
6.
Faucets or valves are open
3. Close faucets
Foot valve leaks
4. Replace foot valve
or
is too small in size
is clogged
1.
Pump is picking
faucets
2.
Leak in suction
3.
Well is gaseous
4.
Intermittent
incorrectly
otherwise
with new steel pipe
of using a deep well jet pump
Drain tank to air volume control tapping. Check air volume
defects. Check for air leaks at any connection
"
up prime
switch
6. Disconnect
electrical power and open faucets until all pressure is
relieved. Using automobile tire pressure gauge, check air pressure in tank
at the valve stem located at top of tank. If air pressure is lower, pump air
into tank from outside source until proper air pressure is reached. Check
air valve for leaks, using soapy solution, and replace core if necessary.
2. Check
3. Change
of well
for
or valves
1. AS soon as pump picks up prime,
side of pump
control
Check connections
5. Replace pressure
is out of adjustment
over-pumping
with plastic pipe where possible,
3. Clean jet or impeller
Air charge too low in
Captive _
Tank
Model 390.251182
requires
30
pounds
and Models 390.251982
and 390.252282
require 40
pounds
for proper
operation
Air spurts from
(over 20 ft. to water)
3. Use larger offset piping
have been left open
Pressure switch
2. Replace
house.
above well bottom
2.
frequently
and jet
to instructions
capacity (ALso
check point 3
Pump cycles too
cycling
2. In installation already in use:
a. Check all connections
on suction line, air volume control,
jet and shaft seal
b. Lower suction line into water and re-prime. If receding water level
in well exceeds suction lift, a deep well pump is needed
of pump
4.
below on too frequent
if wire
a. Re-prime according to instructions
b. Check all connections
on suction line, air volume control,
c. Replace foot valve
Leaking foot valve
b. Water level below
on wiring
1. In new installation:
1. Pump in new installation did
not pick up prime through:
a. Improper priming
b. Air leaks
c.
all wiring.
suction
installation as described
4. Lower foot valve if possible,
Continued
on Page
13
14
all air will be ejected
piping
in manual
otherwise
restrict discharge side of pump
TROUBLESHOOTING
_M
POSSIBLE CAUSE(S)
Leaksat the metal
clamps
1.
COR1RECIXV]E ACTION
1. First check the clamp tightening screw to see if it is tight. If it is tight and
slight leakage still occurs, place a piece of wood on the clamp and
firmly tap the wood with a hammer. Repeat this operation around
the edge of the clamp and retighten the clamp screw. If leak continues,
disassemble
clamp and pump halves and check to see that O-Ring is
properly seated and no foreign material is on O-Ring or O seat.
Reassemble
pump.
Loose clamps or O-Ring
not sealed
I _.WARNING J
Release all pressure
in system before
working
on
CHART
clamp!
Pump Performance
at 40 PSI Discharge
Pressure
(In Gallons Per Minute)
Type of
Jet Pkg.
System Stock No.
-Sh_llb'_
.....
29650
Well
2"
Single
Pipe
29670*
3"
Single
Pipe
29902"'1-
4"
Double
Pipe
29660***
Pump
Model No.
HP
5
10
15
20
390.251182
390.251982
390.252282
390.251182
390.251982
390.252282
112
3/4
1
1/2
3/4
1
8.2
10.9
17.0
7.3
10.4
15.0
6.2
8.6
13.0
5.0
7.5
10.5
390.251182
390.251982
390.252282
Pumping Depth in Feet
30
40
50
60
70
80
90
3.4
4.1
5.0
2.8
3.7
4.5
2.3
3.1
4.1
1.8
2.6
3.7
1.3
2.1
3.1
1.6
2.6
2.1
1/2
3/4
1
4.1
6.6
8.2
3.2
5.4
7.2
2.0
4.4
6.2
1.2
3.4
5.0
2.5
3.2
1.9
2.7
1.6
2.2
390.251182
1/2
390.251982
390.252282
3/4
1
4.1
6.6
8.2
3.2
5.4
7.2
2.0
4.4
6.2
1.2
3.4
5.0
2.5
3.2
1.9
2.7
1.6
2.2
Use 160 PSI Min. Rating Plastic Pipe.
* Jet Package No. 29670 - 2" Single Pipe (use 1-1/4" galvanized pipe).
** Jet Package No. 29902 - 3" Single Pipe (use 1-1/4" galvanized pipe).
*** Jet Package No. 29660- 4" Double Pipe.
1 Must be ordered through Sears Product Service, 1-800-366-7278.
14
SHALLOW
WELL
JET AND
"
STOCK
CHECK
NO. 29650
For Pump Models 390.251182,
/
VALVE ASSEMBLY
390.251982
and 390.252282
1
2
/
/
3
/
4
/
5
6
/
7
8
12
9
10
To Order
Sears Product
Parts,
Service,
/
Call
1-800-366-7278
/
Figure
11
13
Repair
Key
No.
1
2
3
4
4
4
5
5
6
7
8
9
10
11
12
Parts
Part Number
U9-202
J19-6
U9-201
N32P-63
N32P-72E
N32P-72
J34P-41
J34P-44
N40-39P
J20-18
N40-38P
U9-226
N166-5P
WC78-41T
U30-742SS
Part Deecrlption
O-Ring - Jet Body
Clamp
O-Ring - Venturi
Ventud.(,Use with Model 390.252282)
Venturi (Use with Model 390.251982)
"
Venturi (Use with Model 390.251182)
#51 Nozzle (Use with Model 390.251182, 390.252282)
#54 Nozzle (Use with Model 390.251982)
Insert - Jet Body
Gasket
Jet Body
O-Ring - Check Valve
Check Valve - (Complete)
Pipe Plug - 1/8" NPT - Sq. Hd.
Screw - #10 - 16 x 1-1/8" Lg. (4 Req.)
15
1722 0495
REPAIR
PARTS
2
24
3
23
4
5
6
7
8
9
21
13
10
11
12
19
\
,14
15
18
20 20A
16
1402 1194
Figure
14
17
1/2HP
Model
390.251182
Key
NO.
I
I
I
IA
IB
IC
ID
IE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
18
17
18
19
20
20A
21
22
23
24
3/4 HP
Model
390.251982
: 1 HP
!: Model
_90.252282
I
J218-995C
w
U18-1180
U18-1098
U18-128
m
C69-2
U78-107PT
2768
L176-47P
U9-399
U109-6A
J105-40PE
J1-39P
U9-199
C19-54SS
L76-34P
U37-673P
U111-212T
L162-10PS
WC78-41T
U212-68T
U30-542SS
C4-42P
U36-37ZP
U43-11ZP
C35-11
2781
U36-112ZP
L43-5C
J218-954C
--
U18-1155
U18-1180
U18-1098
U18-128
U 18-526
C69-2
U78-107PT
2768
L176-47P
U9-399
U 109-6A
J 105-42PT
J1-39P
U9-199
C19-54SS
L76-34P
U37-673P
U111-212T
L162-10PS
WC78-41T
U212-68T
U30-542SS
C4-42P
U36-37ZP
U43-1 lZP
C35-11
2782
U36-112ZP
L43-5C
J2'i8-955C
U18-1140
U18-1180
U18-1098
U18-128
U 18-526
C69-2
U78-107PT
2768
L176-47P
U9o399
U 109-6A
J 105-8PAN
J1-40P
U9-199
C19-54SS
L76-34P
U37-673P
U111-212T
L162-10PS
WC78-41T
U212-68T
U30-542SS
C4-42P
U36-37ZP
U43-11ZP
C35-11
;_782
U36-112ZP
L43-5C
i
'it
Pa T
Description
Motor - 1/2 HP, 115/230V, 60 Cycle
Motor - 3/4 HP, 115/230V, 60 Cycle
Motor - 1 HP, 115/230V, 60 Cycle
Overload Protector
Terminal Board
Contactor
Governor
Capacitor
Water Slinger
Reducer Bushing - 1/2" x 1/8" NPT
Pressure Gauge
Pump Body (Back Half)
O-Ring - Pump Body - 9-1/2" x 9" x 1/4"
Shaft Seal
Impeller
Diffuser
O-Ring - Diffuser 1-7/8" x 1-5/8" x 1/8"
Clamp - Tank Body
Pump Body (Front Half)
Switch Tube
90 ° Hose Barb
Pressure Regulator
Pipe Plug - 1/8" NPT
Draincock - 1/4" NPT
Screw - #8 - 32 x 7/8" Lg. (5 Required)
Base
Nut - 5/16" - 18 Hex. (4 Required)
Washer - 5/16" (4 Required)
Motor Pad
Pressure Switch
Locknut- 1/2"
Connector
REPAIR PARTS
6
D
7
Single Pipe Jets
Double
SINGLE
Pipe Jets
PIPE JETS
Part Description
1
Jet
Size
...............
2n
3
4
No.
Stamped
On
Nozzle
54
52
52
52
Jet
Body
J40-24
J40-24
J40-24
J40-24
Packer
Leather
J32P-24 J34P-41
J32P-18 J34P-42
51
52
J40-25
J40-25
J57-3
J57-3
J43-16 J43-20C J161-3
J43-16 J43-20C J161-3
90'
J32P-24 J34P-41
J32P-18 J34P-42
51
52
J40-25
J40-25
J57-3
J57-3
70'
90'
J32P-22 J34P-43
J32P-18 J34P-42
53
52
J40-25
J40-25
J57-3
J57-3
Jet
Pkg. Max.
Pump Stock F)umping
Model
No. Depth Venturi
40'
J32P-24
390.251182
70'
J32P-18
29670
390.251982
80'
J32P-18
398.252282
90'
J32P-18
390.251182
3" 390.25198229902
390.252282
2
40'
60'
60'
Nozzle*
J34P-44
J34P-42
J34P-42
J34P-42
DOUBLE
5
6
7
Spacer Washer
Check
Valve
8
9
10
Valve Turned Casing
Seat Coupling Adapter
J57-1
J57-1
J43-14P
J43-14P
-
P122-10B J66-13
P122-10B J66-13
U11-1
Ul1-1
J216-13
J216-13
J57-1
J57-1
J43-14P
J43-14P
-
P122-10B J66-13
P122-10B J66-13
Ul1-1
Ul1-1
J216-13
J216-13
J66-14
J66-14
-
J216-14
J216-14
J43-16 J43-20C J161-3
J43-16 J43-20C J161-3
J66-14
J66-14
-
J216-14
J216-14
J43-16 J43-20C J161-3
J43-16 J43-20C J161-3
J66-14
J66-14
-
J216-14
J216-14
PIPE JETS
Part Description
2
Jet
Size
Pump
Model
Jet
Pkg.
Max.
Stock IPumping
No.
Depth
390._1182
4"
390.251982
390.252282
29660
3
4
Jet.
Body
Check
Valve
Strainer
No.
Ventud
Nozzle*
Stamped
On
Nozzle
40'
60'
J32P-24
J32P-18
J34P-41
J34P-42
51
52
N40-92
N40-92
N212-12P
N212-12P
L8-1P
L8-1P
Plastic
Pipe
Adapter
: U11-104P
U11-104P
60'
90'
J32P-24
J32P-18
J34P-41
J34P-42
51
52
N40-92
N40-92
N212-12P
N212-12P
L8-1P
L8-1P
U11-104P
U11-104P
70'
90'
J32P-22
J32P-18
J34P-43
J34P-42
53
52
N40-92
N40-92
N212-12P
N212-12P
L8-1P
L8-1P
U11-104P
Ull-104P
*Order Nozzle Replacement Part by this Part Number.
18
REPAIR PARTS
VERTICAL
CASING
ADAPTERS
i
I
i\
.
10
6
To Order Parts,
Call Sears Product Service,
1-800-366-7278
1723
Key
No.
1
2
4
5_°
6
7
8
9
10"
2" AND
3" VERTICAL
2" Vertical
Casing
Adapter
J216-13
3" Vertical
Casing
Adapter
U30-282ZP
J16-19ZZP
J21-19
J21-18
U30-277ZP
J51-1ZZP
J21-17
J16-20ZZP
U36-38ZP
U37-116GP
0495
CASING
ADAPTER
Part
Description
2" Vertical Casing Adapter
3" Vertical Casing Adapter
Machine Bolt 3/8-16 x 5" Lg. (2 Req.)
Upper Flange
Seal Ring - Drive Pipe
Seal Ring - Suction Pipe
Machine Bolt 3/8-16 x 2-112" Lg.
Casing Adapter Body
Seal Ring - Lower
..
Lower Flange
Nut 3/8" Sq. Hd. (3 Req.)
1" x 6" Nipple
J216-14
U30-282ZP
J16-23ZZP
J21-19
...
J21-18
U30-277ZP
J51-3ZZP
J21-21
J16-24ZZP
U36-38ZP
U37-116GP
*Fumished with Jet Package.
]9
SEARS
OWNER'S
MANUAL
MODELNO.
390.251182
390.251 982
390.252282
CRAFTSMAN"
"HYDROGLASS ''®
CONVERTIBLE DEEP
WELL ,JET PUMP
Forthe repair or replacementpartsyou need
Call7 am- 7 pm, 7 daysa week
1-800-366-PART(1-800-366-7278)
For in-homemajorbrandrepair service
Call24 hoursa day,7 daysa week
1-800-4-REPAIR
(1-800-473-7247)
The model number of
your Deep Well Jet Pump
will be found on the pump
Forthe locationof a
SearsRepairServiceCenterin yourarea
Call24 hoursa day,7 days a week
1-800-488-1222
body.
When requesting service
or ordering parts, always
give the following
information:
• "Product Type
• Model Number
• Part Number
Forinformationon purchasinga Sears
MaintenanceAgreementor to inquire
'aboutan existingAgreement
call g am- 5 pro,Monday-Saturday
..1-800-827-6655
';l:i_ll;l:l:lflgl_}_
• Part Description
_
= Sears, Roebuck and Co., Hoffman Estates,-.: 60179
U.S.A.