Sharp AN-CM270 Specifications

PORTABLE LIFTER
INSTRUCTION BOOK
MODEL
CM-270H1
CM-340H1
CM-520H1
SAFETY
K.S.F.
CERTIFICAT CE ou DECLARATION DE CONFOR
Directive CE 98/37 avec modification CE 98/79
Suivant la réglementation CE - Machine ce document est appelé Certi
il est fourni pour une machine individuelle qui peut être mise en se
sa livraison. Il sert aussi de Déclaration de conformité lorsque le p
est intégré dans une machine ou installation. Dans ce cas sa mise e
n'est pas permise tant que la machine ou l'installation ne soit pas en
conformité avec la plus récente version de la directive CE 98 /37
Nous confirmons que les
ELEVATEURS PORTABLES - KSF
CM 270 H1 - CM 340 H1 - CM 520 H1
Fabriqués par notre société K.S.F. à Tungshiao - Taiwan R.O.C.
ont subis un test de surcharge et sont conformes aux règles suivantes :
- Instruction CEE pour machines 98/37 08.1998
- Instruction CEE pour protection électromagnétisme 89/336 amendér
la directive CEE 92/31 et la directive CEE 93/68
- Instruction CEE courant basse tension 72/23
La documentation technique et les documents ayant permis d'obtenir le
certificat CE sont à disposition chez le fabricant.
Le 14 août 2000
Monsieur Chin Piao, Huang
Directeur
SGS-Group et TÜV Saarland e.V.
~1~
Certificat N°. 6042/00/0041
K.S.F.
WARNING SYMBOL
To maintain the operation safety of this machine, the user shall read the included
cautions in this manual very carefully to make sure of your personal safety, and to
protect the equipment itself from damage. The cautions in the equipment will be
indicated by the safety marks. The individual safety marks are as the follows.
WARNING
SYMBOL
1.
Electric Shock Danger.
Danger of High Voltage
Danger of limbs and/or clothing drawn into the machine.
Do not touch this area during operation of the machine.
2.
Danger of Belt Drive
3.
Warning for Danger of Hand Injury.
Do not touch this area during operation of the machine.
Don't Touch In operation
4.
Emergency Stop Push
Button
Emergency Stop Push Button.
When the danger occurs, press this button.
The machine will stop immediately.
Please check your machine for these warning symbols and ensure they are kept visible
and clearly readable.
Failure to follow the instructions and safety precautions could result in serious equipment
damage, serious personal injury and/or death.
If the warning symbols have been damaged or have come off the machine, ensure they
are replaced immediately.
~2~
K.S.F.
If there is any condition of taking off or damage, assure to change it at once.
Qualified Personnel
Only the qualified personnel is allowed to install and use this equipment.
The qualified personnel is authorized to move, install and operate the machinery
according to the setup Safety Practice and Standard.
Correct Usage
This equipment only can be used by the methods described in the
Specification List of this Index. This equipment can be operated correctly
and safely only under the careful and right operation and maintenance.
Reference Scope
CE European Low Voltage Standard (73/23/EEC)
CE European Machinery Safety Standard (98/37/EC)
CE European EMC Standard (89/336/EEC)
Responsibility Statement
In order to agree with the Hardware and Software explained in this manual, we
have verified the content of this manual carefully, but, it is not possible to understand
all the differences. Thus, we cannot guarantee to meet with the standards for all of
them. Meanwhile, the information in this manual, we will examine it periodically and
add continuously and verify the necessary information. Any suggestion to improve it
will be very much welcome.
~3~
K.S.F.
We are very appreciated for your adopting CM Series of Portable Lifter. Our company is
the team insisted in High Quality and Excellent Technology to manufacture all types of
professional equipment to help the customers to create high profits and high quality products.
CM Series Portable Lifts are the professional equipments to install, position and lifting:
.Electric Curly Doors.
.Iron Racks
.Pipe Equipment of Freezing
.Air Coolers,
.Air Conditioners
.Indoor Machinery
.Water Freezers
.Large Screen
.Single Gun
.Water and Electricity Equipment
.Double-Gun or Triple-Gun Projectors
.Overhead TV equipment
.High Up Cameras
.Lighting
.Housewares
1. Telescoping Mast: constructed from heat treated, extruded aluminum, compact, safety,
strength and reliability.
2. Set-Up without tools: The LEGS can be release or fold out in seconds.
3. Telescoping legs: Versatile and infinitely adjustable, available use in uneven ground, for
example, stairway.
4. Electric remote control with variable speed switch, it can be used in soft start.
5. Emergency Stop Button: press the button for stop raising or lowering immediately.
6. Automatic Overload Breaker is equipped to prevent of over weight loading.
7. Level: equip with the Level inside the cylinder to ensure the proper set up.
8. CM-520H1 equipped with swivel /lock with break caster, make it easy to move to next work
position.
9. Platform: Special design for install the window type of Air-conditioner. Detaches from the mast.
10. The compact design make it easily for one person to carry it from job to job.
11. Special design can let you working close to the wall.
~4~
K.S.F.
INDEX
1. PRECAUTIONS & WARNING----------------------------------------------- 6
2. TRANSPORTING THE PORTABLE LIFTER----------------------------- 9
3. STORAGE------------------------------------------------------------------------ 9
4. CHECK --------------------------------------------------------------------------- 10
5. LEGEND ------------------------------------------------------------------------- 11
6. SET UP -------------------------------------------------------------------------- 12
7. PRE-OPERATION INSPECTION------------------------------------------ 15
8. RAISING AND LOWERING ------------------------------------------------ 16
9. EMERGENCY STOP BUTTON, MANUALLY ------------------------- 18
10. DISASSEMBLY --------------------------------------------------------------- 19
11.ORDINARY EXAMINATION ------------------------------------------------ 20
12. APPENDIX -------------------------------------------------------------------- 21
13. SPARE PART DRAWINGS ----------------------------------------------- 22
~5~
K.S.F.
1. PRECAUTIONS & WARNING
!
HAZARDS
This instruction book shall be put in an easily accessible location for all users.
FAILURE TO OBEY THE INSTRUCTIONS AND SAFETY RULES MAY RESULT IN DEATH, SERIOUS
INJURY AND PROPERTY DAMAGE.
1. DO NOT use this equipment to life people or as a ladder or step.
2. DO NOT stand under or allow person to stand under the Portable Lifter while it's
raising or raised.
3. DO NOT use Portable Lifter with a worn, frayed, kinked or damaged steel cable.
4. Always keep the Portable Lifter away from the high voltage electrical wires.
5. DO NOT move the Portable Lifter while it's in the raised position.
6. DO NOT use the Portable Lifter on a moving surface or vehicle.
7. DO NOT exceed Portable Lifter's load capacity.
8. MAINTAIN a minimum safe distance of 3 meters between the Portable Lifter and people.
9. DO NOT touch the machine if it comes in contact with electrical wires.
10. Use of incorrect power supply will reduce efficiency and cause abnormal operations
and damage to the machine.
11. Do not grab the electric power supply cable or steel cable when in use.
12. Keep hands away from the Portable Lifter's folding legs and other potential pinching
point.
~6~
K.S.F.
13. DO NOT lower the load unless the area below is clear of personnel and obstructions.
14. DO NOT place ladder or scaffolding against any part of this unit.
15. No untrained or unauthorized personnel to operate the machine. Proper training and
instruction is needed to maintain safe operations.
16. DO NOT disassemble and part of this unit. Contact distributor for assistance.
17. DO NOT use or operate the Portable Lifter for operations outsides of recommended
specifications in this instruction book.
18. USE only approved tools on this machine. Use of tools not approved may damage the
Portable Lifter and cause danger.
19. PRESS the EMERGENCY STOP BUTTON and TURN OFF the power supply if problems
occur during operation. Stop using the machine immediately and contact an authorised
repairer.
DANGEROUSWORKINGSURROUNDINGSHAZARDS
1.DO NOT operate Portable Lifter in rain, damp surroundings or on wet ground,
because of the risk of electric shock.
2.DO NOT operate close to pertroleum products, gas or oil as operation of the motor
may cause an explosion. Prevent grease building inside the motor to prevent the
motor burning.
3.DO NOT cover the motor's air vent as this is essential for cooling of the motor to
avoid electric shock. Do Not insert any metal objects into the vent while motor
running.
~7~
K.S.F.
4.Keep the work space and surroundings clean and tidy. Working in dirty or dark
surroundings could cause an accident.
5. DO NOT operate the machine on any unsteady surface. The machine must be kept
steady and balanced when in use.
6. DO NOT operate the machine in strong or gusty winds.
7. If the loading objects are over-weight or large, it will reduce the balance of the
machine, just as the machine operating under the strong winds. Thus, if the
measurement is too large, must keep the load staying in the center of Platform.
8. Prior to use, check the work area for drop-offs, holes, bumps, debris, unstable or
slippery surfaces or other possible hazardous conditions.
INCORRECT USAGE OF ELECTRIC CABLE HAZARDS
1. DO NOT grab the electric cable, or pull out it from a power point while the motor is
operating. This will avoid short circuiting the motor.
2. Keep the electric cable away from sharp or hot object.
3. If the electric cable is damaged, please stop using it immediately. Have the cable
repaired or replaced before operating the Portable Lifter again.
CHECKING BEFORE RAISING
1. Ensure the legs are fixed fastened.
2 . Ensure Portable Lifter is in a safety work area.
3 . Ensure the load object is put in the center of Platform.
~8~
K.S.F.
4. The Portable Lifter is equipped with Level Device. (Exception Model CM-270H1).
Checking if it's in the condition of leveling before raising.
5. Ensure the steel cable is
A): not worn or frayed.
B): not derailed and not caught in obstructions.
C): not hooked by abnormal objects causing unusual friction or possibility of derailing.
6. Ensure the manual handle IS NOT installed in the manual shaft.
7. Ensure the power supply is correct voltage before connecting the machine.
8. Check the work area for overhead obstructions or other possible hazards.
2. TRANSPORTING THE PORTABLE LIFTER
1.The export delivery of the Portable Lifters are used the strong packing and put into the
standard carton, and then adopt the proper transportation way to deliver to the
appointed place.
2.Do not throwing the machine heavily or put the heavy objects on the machine while
transport. When piling up, please go ahead according to the indicated piling numbers
marked in carton.
3.If this machine will not be operated promptly, please keep it in the proper storage place.
As for the storage condition, please refer to the paragraph of Storage in this manual.
3. STORAGE
1. Storage temperature: -5к - 45к .
Humidity control :
90% within non-dewing
~9~
K.S.F.
2. The Portable Lifter should be stored on a flat surface. DO NOT place heavy
objects on it. If stacking, please handle it according to the instructions on the outer
carton.
3. The Portable Lifter must be stored in an area with no vibration or risk of the
machine being knocked or damaged.
4. All spare parts should be stored with the unit.
5. Children should not have access to the area where the Portable Lifter is stored.
6. Limited Time for Storage : During delivery of the Portable Lifter is carefully
protected. To avoid the metal rusting or any parts defected during transportation
or storage, we suggest the unit should only be stored for up to one year prior to
use. If it planned to be stored for longer than one year special treatments should
be undertaken.
4.CHECK
A strict machinery function test and quality control are undertaken prior
to delivery of the Portable Lifter. Upon receipt please check according to
the following procedures.
1. Checking if the model No. is correct. Checking the name plate, model number and motor
specification are correct.
2. Checking if any damage has occurred during transportation.
3. Check all necessary tools have been included.
4. Put all the spare parts in safe place.
5. Record the results of the working of check.
~10~
K.S.F.
5. LEGEND
PLATFORM
CASTING
TELESCOPING MAST
PULLEY WITH PULLEY COVER
STEEL CABLE
MOTOR AND GEARBOX
SLIDE RING
LEGS
~11~
K.S.F.
6. SET UP
1. Take off the belt mounted on the mast.
2. Loosen the screw of Slide Ring and
expending the LEGS.
3. Tighten the screw of Slide Ring.
4. Squeeze the TRIGGER as shown
by your hand to sliding the telescoping
LEG out. (Only Model CM-340H1,
CM-520H1have this function.)
Extending 4 LEGS until reach the
ground.
~12~
5. Model CM-340H1, CM-520H1
equipped with the LEVEL, make
sure the machine is set up in
level status.
K.S.F.
6. Model CM-340H1, CM-520H1 equipped with
the telescope feet. You can use it on stair
way as shown.
MAKE SURE SET IT IN LEVEL STATUS.
7. Put the Platform on and tighten the screw
below to fixed it. Take off the belt and
unfold the platform.
8. OPTIONAL FUNCTION:
MODEL: CM-340H1 have optional function to
work against the wall.
~13~
K.S.F.
9. OPTIONAL FUNCTION FOR CM 520H1 :
CM-520H1 have optional function for work against the wall.
Shift the pin from the forth leg to lock the higher pin hole for working against
the wall.
10. Transportation wheels of CM-520H1, Set up the
transportation wheels as follow instruction.
~14~
K.S.F.
7. Pre-operation Inspection
1. Check before operation
1-1 Before plugging, please make sure the voltage is right.
1-2 BEFORE RAISING, PLEASE MAKE SURE THE ATTACHED MANUAL HANDLE
IS NOT SET IN MANUAL SHAFT.
1-3 BEFORE RAISING, PLEASE MAKE SURE EMERGENCY STOP BUTTON IS
COMPLETELY PULLED UP AS SHOWN, IF NOT, THE MOTOR IS RUNNING BUT
THE MAST CAN NOT BE RAISING, JUST LIKE OPERATE IN MANUALLY.
YES!! RIGHT!!
EMERGENCY STOP BUTTON IS
COMPLETELY PULLED UP
1-4 IF EMERGENCY STOP BUTTON CAN NOT
BE PULLED UP, YOU MAY PRESS THE
TRIGGER OF THE SWITCH BOX SLIGHTLY
AS SOFT START WITH YOUR RIGHT HAND,
AND TWIST THE EMERGENCY STOP BUTTON A LITTLE BIT WITH YOUR LEFT
HAND AS SHOWN, THEN PULL IT UP. This is not damaged, it because the gear
in the gear box is engaged.
2. Function Test
2-1 The function of Motor is normal or not.
2-2 The function of raising and lowering is normal or not.
2-3 If Feet is equipped with telescopic, ( MODEL CM-340H1,CM-520H1), test it is
normal or not.
~15~
K.S.F.
8. RAISING AND LOWERING
LEVER
TRIGGER
1. RAISING: Shift the LEVER to UP
mark side of the switch box and
press the TRIGGER to raising.
ALWAYS ACCORDING THE UP
AND DOWN MARK AS SHOWN
ABOVE ON THE HANDLE BOX
TO OPERATING RAISING OR
LOWERING.
2. LOWERING: Shift the LEVER to DOWN
mark side of the switch box and
press the TRIGGER to lowering.
3. The switch is variable speed control, press TRIGGER slightly can be soft start.
Press TRIGGER deeper for raising or lowering faster.
!!! WARNING!! !
AFTER FULL LOWERING, MAKE SURE TO SHIFT THE LEVER TO UP
MARKED OF THE HANDLE BOX BEFORE RAISING. If you did not shift
the LEVER to UP marked but still operating raise, will occur sound of
“ Da, Da, Da” which Anti-Revise device stop raising.
Follow the Mark of UP-DOWN sign for operating.
~16~
K.S.F.
ANTI - REVERSE DEVICE
!! IMPORTANT !!
YES!! RIGHT!!
NO!! WRONG!!
THE AUTOMATIC OVERLOAD BREAKER STARTED IS SOUND LIKE
" DA. DA. DA. DA", AND THE PORTABLE LIFTER WILL STOP RAISING
AT ONCE EVEN THE MACHINE IS NOT REACH THE TOP.
In this situation, check the LEVER at first. If the LEVER is not at the UP side position,
shift it to the UP side and the machine will lowering. After lowered, keep the LEVER at
the UP side, and operating raising once again. Or you can use manually to operate it
lowering as well.
IT'S VERY IMPORTANT TO MAKE SURE IF THE LEVER IS SHIFTED TO
THE UP SIDE BEFORE RAISING.
~17~
K.S.F.
9. EMERGENCY STOP BUTTON , MANUALLY
1. When the unexpect situation is happening,
press the emergency stop button, the
machine will stop raising or lowering
immediately.
2. Manually: Mounted the manual handle
on and rotate it raising or lowering.
WARNING!!
When operation in manual,
operator must be squatting below
the basic height of Portable Lifter.
3. Pull the Emergency Stop Button up to
operating in electrically.
IF EMERGENCY STOP BUTTON CAN NOT BE
PULLED UP, YOU MAY PRESS THE TRIGGER
OF THE SWITCH BOX SLIGHTLY AS SOFT
START WITH YOUR RIGHT HAND, AND
TWIST THE EMERGENCY STOP BUTTON A
LITTLE BIT WITH YOUR LEFT HAND AS
SHOWN, THEN PULL IT UP.
This is not damaged, it because the gear in the
gear box is engaged.
~18~
K.S.F.
10. DISASSEMBLY
1. Fold the platform and put the belt
on.
2. Loosen the screw below the platform
and lift the platform off the cylinder.
3. Loosen the screw of the Slide Ring
and fold the LEGS up, then fasten
the screw of the Slide Ring back.
~19~
K.S.F.
11. ORDINARY EXAMINATION
No.
POSITION
ITEMS
TOOLS
RESULT
1.
Telescoping
Mast
Lubrication
1. Check the mast
is Lubricated or
not.
2. Brush, Normal
Engine Oil
Because of the usage
of machine, it will be
covered with dust or
dirt. So, to avoid the
Stuck of cylinder
and can not raising.
Machine must be
kept in proper
lubrication.
2.
Steel Cable
Tearing
or frayed.
Check Steel Wire
has been Torn off
or other abnormal
condition or not.
Steel Cable been
tearing or frayed.
RESOLUTION
Grease Engine
oil on the
cylinder by
brush
1.When The Spare Part is out of order
When you find there is the abnormal condition happened to the Portable Lifter, or the
spare part is broken and wish it to be replaced, you Must contact the manufacturer to
repair it. Do not purchase the spare Part and replace it by yourselves.
2. Consulting Service
If you have any problems of operation and disorder about Portable Lifter, please contact
the distributor. Our professional personnel will be of service to you.
3. Handling of Discarding
If the Portable Lifter is damaged to be total disruption, please hand over this machine to
the professional Recycling Institution to handle it.
4. Tool Usage
Tools equipped in the machine : one piece of Manual Handle.
~20~
K.S.F.
12. APPENDIX
Specification
Model
Specification
CM-270H1
CM-340H1
Voltage
110V Or 220V
Current
110V-8A , 220V-4A
CM-520H1
3.5M↑ 90KGS
Load Weight
Weight
120KGS
Body
14.2KGS
Platform
Height
LengthWidth
120KGS
21KGS
3.5M↓120 KGS
37.5KGS
5.3KGS
Basic Height
85CM
95CM
105CM
Lifting Height
270CM
340CM
500CM
Store
15*15CM
30*30CM
38*38CM
Operating
99*99CM
152.5*152.5CM
198.5*198.5CM
Length of Control Wire
2.7M
Length of Electric Wire
3.4M
2.7M
Operation Method
Electricity
~21~
5M
K.S.F.
13. Explode View of Motor and Gearbox
~22~
K.S.F.
Explode View of CM-340H1
~23~
K.S.F.
Explode View of CM-520H1
~24~
◎2009.07/Copyright by KSF.