Quadra-Fire Direct Room CASTILE-GAS-CSB Owner`s manual

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CASTILE PELLET INSERT
Owner’s Manual
Tested and
Listed by
Installation and Operation
Portland
Oregon USA
O-T L
C
US
OMNI-Test Laboratories, Inc.
Model:
CASTILEI-MBK
CASTILEI-PMH
CASTILEI-CSB
CASTILEI-CWL
NOTICE
• Important operating and • Read, understand and • Leave this manual with
follow these instrucparty responsible for use
maintenance instructions
for
safe
installaand operation.
tions included.
tion and operation.
WARNING
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
• Comply with all minimum clearances to combustibles as specified. Failure to comply may
cause house fire.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
www.quadrafire.com
T
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N RD
O A
D SC
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SAVE THESE INSTRUCTIONS
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
codes and regulations.
• Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
7022-122C
November 21, 2011
R
Castile Pellet Insert
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradition of
excellence! In choosing a Quadra-Fire appliance, you have our
assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we make
products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts
and fireplaces. And yet we are old-fashioned when it comes to
craftsmanship. Each unit is meticulously fabricated and surfaces
are hand-finished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality control
inspection.
We wish you and your family many years of enjoyment in the
warmth and comfort of your hearth appliance. Thank you for
choosing Quadra-Fire.
NOTE: Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions,
installation inspection and permits.
LOCATION: Riveted to appliance behind left side panel. Remove cast side and swing label forward
Test Lab &
Report No.
Model
SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ
Appareil de chauffage inséré de combustible solide/de type de boulettes. “Pour Usage Avec Bois Solide et
Champ de Maïs égrené Seulement”. Accepté dans l'installation dans les maisons mobiles. Cet appareil a
été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à
814-23-909.
Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating. Pellet Burning Type, UM)
84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS. OMNI-Test Laboratories, Inc. a déterminé que cet
appareil se conforme avec la norme de l’Association Canadienne de normalisation (CSA) B415.1 ainsi que le Titre 40 du
Code Fédéral de Régulations des États-Unis, partie 60, sous-partie AAA. Accréditations OMNI-Test Laboratories : Le
Conseil Canadien des Normes (CCN/SCC), l’Institue des Standards Nationaux Américain (ANSI) et l’Agence de Protection
Environnemental (EPA).
Puissance de Rendement: 30,000 BTU/HR
Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps,
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera
automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce.
Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte
des cendres fermées hermétiquement durant l'opération.
P
M
A
S
PRÉVENTION DES FEUX DE MAISON
Installez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau
de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre
voisinage. Ne pas obstruez l'espace en dessous de l'appareil.
AVIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de
combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure
intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte.
Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une
cheminée à travers un mur ou un plafond combustibles, et les compensations maximums.
Inspectez et nettoyez la cheminée fréquemment.
Ne pas connecter cet appareil à une cheminée servant un autre appareil.
Utilitsez le système de ventilation de 3 or 4 inch (76-102mm) de diametre de type “L” ou “PL”.
SERIAL NO. / NUMÉRO DU SÉRIE
00702300000
Listed Solid Fuel Room Heater/Pellet Type Insert. “For Use with Solid Wood Fuel and
Shelled Field Corn Only”. Also suitable for Mobile Home Installation. This appliance has been
tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000
through 814-23-909.
Tested to: ASTM E1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating Pellet
Burning Type, (UM) 84-HUD FOR USE ONLY WITH PELLETIZED WOOD. OMNI-Test
Laboratories, Inc. has determined that this appliance complies with Canadian Standards
Association (CSA) B415.1 and Title 40 of the U.S. Code of Federal Regulations, Part 60,
SubPart AAA.OMNI-Test Laboratories Accrediations: The Standards Council of Canada,
the American National Standards Institute, and the U.S. Environmental Protection Agency.
Input Rating: 30,000 BTU/HR.
Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps.
Route power cord away from unit. Do not route cord under or in front of appliance.
DANGER: Risk of electrical shock. Disconnect power supply before servicing.
Replace glass only with 5mm ceramic available from your dealer.
To start, set thermostat above room temperature, the stove will light automatically. To
shutdown, set thermostat to below room temperature. For further instruction refer to owner's
manual.
Keep viewing and ash removal doors tightly closed during operation.
LE
PREVENT HOUSE FIRES
Sidewall / Mur Latéral
D
Tested and
Listed by
Portland
Oregon USA
O-T L
C
US
OMNI-Test Laboratories, Inc.
Report / Rapport
#061-S-77d-6.2
Made in U.S.A. of US and
imported parts.
États-Unis-d’Amérique par des
pièces d’origine américaine et
pièces importées.
1445 Highway North, Colville, WA 99114
www.quadrafire.com
2010 2011 2012
FEB MAR
APR MAY JUNE
JULY AUG SEPT
OCT
NOV DEC
DO NOT REMOVE THIS LABEL
NE PAS ENLEVER L'ÉTIQUETTE
0 in. Clearance To Exposed Section and Face Trim / Espace libre
de 0 mm de la section exposée et de la garniture du devant.
E
Mfg By:
Page 2
Castile Pellet Insert-B
JAN
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
Masonry or Zero Clearance
Dégagement de la maçonnerie ou Dégagement zéro
AS A BUILT-IN UNIT COMME APPAREIL INSÉRÉ
Maximum Mantel Depth - 10 inches
Profondeur Maximale Mantel - 254mm
A 0 in. 0mm
*Top Vent / Des Conduits Du Haut
G 2 in. (51mm)*
Mantel/Manteau
B 12 in. 305mm
G
I
J
2.5 in. (64mm)** **Rear Vent / Des Conduits Arrières
C 0 in. 0mm
Fascia or Trim
H
H
B
Garniture
H 2 in. (51mm)
D 0 in. 0mm
I
de façade
C
I 4 in. (102mm)
E 6 in. 152mm
K
A
J 3 in. (76mm)
F 6 in. 152mm
Insert
Insére
R
Manufactured by: Fabriqué par:
Install and use only in accordance with manufacturer's installation and operating instructions.
Contact local building or fire officials about restrictions and inspection in our area.
WARNING: FOR MOBILE HOMES: Do not install appliance in a sleeping room. An outside
combustion air inlet must be provided. The structural integrity of the mobile home floor, ceiling
and walls must be maintained.
Refer to manufacturer's instructions and local codes for precautions required for passing
chimney through a combustible wall or ceiling. Inspect and clean vent system frequently in
accordance with manufacturer's instructions.
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.
Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
F
Serial Number
7022-122C
Mfg Date
7022-121
November 21, 2011
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Castile Pellet Insert
Safety Alert Key:
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•
NOTICE: Indicates practices which may cause damage to the fireplace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A.
B.
C.
D.
E.
Appliance Certifications ......................4
Mobile Home Approved ......................4
Glass Specifications ............................4
Electrical Rating ..................................4
BTU & Efficiency Specifications ..........4
Section 7: Appliance Set-Up
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Draft ....................................................6
D. Negative Pressure ..............................6
E. Avoiding Smoke & Odors....................7
F. Fire Safety ..........................................8
G. Tools & Supplies Needed ...................8
H. Inspect Appliance, Components
and Pre-Burn List ................................8
Section 8: Operating Instructions
A.
B.
C.
D.
E.
F.
G.
H.
I.
J
K.
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................9
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................10
C. Clearances to Combustibles,
Masonry & Zero Clearance .................11
D. Minimum Opening for Masonry and
Factory-Built Fireplace ........................11
E. Hearth Extension ................................11
F. Floor Protection ..................................11
G. Prefabricated Metal Chimney ..............11
H. Removing Floor of Factory Built
Fireplace .............................................12
I. Altering Factory-Built Fireplace ...........12
Section 10: Maintaining & Servicing Appliance
A.
B.
C.
D.
E.
F.
G.
H.
I.
Chimney & Exhaust Connections ........13
B. Venting Termination Requirements ....13
C. Pellet Venting Chart ............................14
A.
Proper Shutdown Procedures .............32
Quick Reference Maintenance Chart ..32
General Maintenance & Cleaning .......32-35
High Ash Content Maintenance ..........36
Combustion Blower Replacement .......37
Convection Blower Replacement ........37
Igniter Replacement ............................38
Glass Replacement .............................38
Baffle & Brick Removal .......................39-40
Section 12: Reference Material
A.
B.
C.
D.
E.
F.
G.
H.
A. Full Reline with Outside Air-Horizontal 15
B. Full Reline with Outside Air-Vertical ....16
Section 6: Mobile Home ..................................17
November 21, 2011
Combustible & Non-Combustible ........25
Fuel Material & Fuel Storage ..............25
General Operation Information ...........26
Before Your First Fire .........................26
Clear Space ........................................26
Starting Your First Fire........................27
Fire Characteristics .............................27
Feed Rate Adjustment .......................27
Insert Removal....................................27
Ignition Cycles ....................................28
Frequently Asked Questions...............28
Section 9: Troubleshooting ............................29-31
Section 4: Vent Information
Section 5: Venting Systems
Leveling System .................................18
Outside Air Kit .....................................18
Door Handle Removal ........................19
Door Removal .....................................19
Adjustable Hearth Support ..................19
Hearth Support, Standard Surround ...20-21
Surround & Trim Set, Econo ...............21
Surround Cast Trim Set ......................22
Log Set Placement ..............................22
Thermostat Installation ........................24
7022-122C
Component Functions.........................40-42
Component Locations .........................43
Exploded Drawings .............................44
Service Parts & Accessories ...............45-50
Maintenance & Service Log ................51-52
Homeowner’s Notes ............................53
Warranty Policy ...................................54-55
Contact Information .............................56
Page 3
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Castile Pellet Insert
1
Listing and Code Approvals
A. Appliance Certification
MODEL:
Castile Pellet Insert-B
LABORATORY:
E. BTU & Efficiency Specifications
OMNI Test Laboratories, Inc
Particulate
Emissions Rating:
0.7 grams/hr
REPORT NO.
061-S-77d-6.2
*BTU Output:
8,000 - 30,000 / hr
TYPE:
Solid Fuel Room Heater/Pellet Fuel
Burning Type Insert
Heating Capacity:
up to 1,500 sq. ft. depending
on climate zone
STANDARD:
ASTM E1509-2004, ULC S628-93 and
ULC/ORD-C1482-M1990 Room Heater
Pellet Fuel Burning Type and (UM) 84HUD, Mobile Home Approved
Hopper Capacity:
45 lbs
Fuel:
Wood Pellets or Shelled Corn
Shipping Weight:
252 lbs
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509-2004, ULC S628-93, ULC/ORD-C-1482-M1990,
(UM) 84-HUD
The Castile Pellet Insrt by Quadra-Fire is exempt from Environmental Protection Agency certification under 40 CFR
60.531 y definition [Wood Heater (A) “Air to Fuel Ratio].
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided.
The structural integrity of the mobile home floor, ceiling, and
walls must be maintained. The appliance must be properly
grounded to the frame of the mobile home and use only listed
pellet vent, Class “L” or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile
home installation.
Note: This appliance is also approved for installation
into a shop.
*BTU output will vary, depending on the brand of fuel you
use in your appliance. Consult your Quadra-Fire dealer
for best results.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency
listing will be voided by the below actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overfire
• Install any component not approved by Hearth &
Home Technologies
• Install parts or components not Listed or approved.
• Disable safety switches
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass.
Replace glass only with 5mm ceramic glass. Please contact
your dealer for replacement glass.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems may
not be compatible with the micro-processor electronics on this appliance. Please consult the power supply
manufacturer for compatible systems.
Page 4
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
7022-122C
November 21, 2011
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Castile Pellet Insert
2
Getting Started
A. Design, Installation & Location Considerations
Since pellet exhaust can contain ash, soot or sparks, you
must consider the location of:
1. Appliance Location
• Windows
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
•
Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions,
installation inspection and permits.
It is a good idea to plan your installation on paper, using
exact measurements for clearances and floor protection,
before actually beginning the installation
Consideration must be given to:
• Safety, convenience, traffic flow
• Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the appliance where there will be a clear passage for a factorybuilt listed chimney through the ceiling and roof.
• Installing an optional outside air kit would affect the location of the vent termination.
Recommended Location:
• Above peak
• Air Intakes
• Air Conditioner
• Overhang, soffits, porch roofs, adjacent walls
• Landscaping, vegetation
When locating vent and venting termination, vent above
roof line when possible.
Warning! Risk of Fire Damaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
CAUTION! If burning shelled field corn, you must use approved venting specifically designed for corn to prevent corrosion or degradation. Follow the instructions from the venting
manufacturer.
NOTICE: Locating the appliance in a location of
considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near:
•
Frequently open doors
•
Central heat outlets or returns
Recommended Location:
• Above peak
• Inside heated space
Marginal Location:
• Wind loading possible
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Recommended:
• Insulated exterior chase
in cooler climates
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Windward
Leeward
Recommended:
Outside Air Intake
on windward side
Multi-level Roofs
NOT recommended:
Outside Air Intake
on leeward side
Figure 5.1
November 21, 2011
7022-122C
Page 5
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Castile Pellet Insert
B. Locating Your Appliance & Chimney
D. Negative Pressure
Location of the appliance and chimney will affect
performance.
WARNING! Risk of Asphyxiation! Negative pressure can
cause spillage of combustion fumes and soot.
•
Install through the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the fire.
•
Penetrate the highest part of the roof. This minimizes the
effects of wind loading.
•
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
•
Exhaust fans (kitchen, bath, etc.)
•
Range hoods
•
Minimize the use of chimney offsets.
•
•
Consider the appliance location relative to floor and ceiling
and attic joists.
Combustion air requirements for furnaces, water heaters
and other combustion appliances
•
Clothes dryers
•
Location of return-air vents to furnace or air conditioning
•
Imbalances of the HVAC air handling system
•
Upper level air leaks such as:
CAUTION
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.
Causes include:
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVICING ANOTHER APPLIANCE.
- Recessed lighting
• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT
OR SYSTEM.
May allow flue gases to enter the house
- Duct leaks
- Attic hatch
To minimize the effects of negative air pressure:
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
C. Draft
•
Draft is the pressure difference needed to vent appliances
successfully. When an appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
•
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
•
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
Recessed lighting should be a “sealed can” design
•
Attic hatches weather stripped or sealed
•
Attic mounted duct work and air handler joints and seams
taped or sealed
Considerations for successful draft include:
•
Preventing negative pressure
•
Location of appliance and chimney
To measure the draft or negative pressure on your appliance
use a magnahelic or a digital pressure gauge capable of
reading 0 - .25 inches of water column (W.C.).
The appliance should be running on high for at least 15
minutes for the test.
With the stove running on high you should have a negative
pressure equal to or greater than the number given in the
chart below. If you have a lower reading than you find on the
chart, your appliance does not have adequate draft to burn
the fuel properly.
Minimum Vacuum Requirements:
Page 6
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney
system caused by:
• Inadequate draft due to environmental conditions
•
Downdrafts
•
•
Tight sealing construction of the structure
Mechanical exhausting devices
.095
7022-122C
November 21, 2011
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Castile Pellet Insert
E. Avoiding Smoke and Odors
Vent Configurations
Negative Pressure, Shut-Down and Electrical Power
Failure
To reduce the probability of back-drafting or burn-back in
the pellet appliance during power failure or shut down conditions, it must be able to draft naturally without exhaust
blower operation.
Negative pressure in the house will resist this natural draft
if not accounted for in the pellet appliance installation.
Heat rises in the house and leaks out at upper levels. This
air must be replaced with cold air from outdoors which
flows into lower levels of the house.
Vents and chimneys into basements and lower levels of the
house can become the conduit for air supply and reverse
under these conditions.
To reduce probability of reverse drafting during shut-down
conditions Hearth & Home Technologies strongly recommends:
•
Installing the pellet vent with a minimum vertical run of
5 feet (1.52m). Preferably terminating above the roof
line.
•
Installing the outside air kit at least 4 feet (1.22m)
below the vent termination.
To prevent soot damage to exterior walls of the house and
to prevent re-entry of soot or ash into the house:
•
Maintain specified clearances to windows, doors and
air inlets, including air conditioners.
•
Vents should not be placed below ventilated soffits.
Run the vent above the roof.
Outside Air
• Avoid venting into alcove locations.
An outside air kit is recommended in all installations. The
Outside Air Kit must be ordered seperately.
•
Vents should not terminate under overhangs, decks or
onto covered porches.
Per national building codes, consideration must be given
to combustion air supply to all combustion appliances.
Failure to supply adequate combustion air for all appliance
demands may lead to backdrafting of those and other
appliances.
•
Maintain minimum clearance of 6 inches (152mm)
from the vent termination to the exterior wall. If you
see deposits developing on the wall, you may need to
extend this distance to accommodate your installation
conditions.
When the appliance is roof vented (strongly recommended):
The air intake is best located on the exterior wall oriented towards the prevailing wind direction during the
heating season.
When the appliance is side-wall vented:
The air intake is best located on the same exterior wall
as the exhaust vent outlet and located lower on the wall
than the exhaust vent outlet.
NOTE
This fireplace insert must be installed with a continuous
chimney liner of 3” or 4” diameter extending from the
fireplace insert to the top of the chimney. The chimney
liner must conform to the class 3 requirements of CAN/
ULC-S635 Standard for Lining Systems for Existing Masonry of
Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for
Lining Systems for New Masonry Chimneys.
The outside air supply kit can supply most of the demands
of the pellet appliance, but consideration must be given to
the total house demand.
House demand may consume the air needed for the appliance. It may be necessary to add additional ventilation to
the space in which the pellet appliance is located.
Consult with your local HVAC professional to determine
the ventilation demands for your house.
November 21, 2011
7022-122C
Page 7
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Castile Pellet Insert
F. Fire Safety
H. Inspect Appliance & Components
To provide reasonable fire safety, the following should be
given serious consideration:
• Remove appliance and components from packaging
and inspect for damage.
• Install at least one smoke detector on each floor of your
home.
• Report to your dealer any parts damaged in shipment.
• Locate smoke detector away from the heating appliance
and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and
installation instructions and maintain regularly.
• Read all the instructions before starting the installation. Follow these instructions carefully during
the installation to ensure maximum safety and
benefit.
• Conveniently locate a Class A fire extinguisher to contend
with small fires.
•
WARNING
In the event of a hopper fire:
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
• Evacute the house immediately.
• Notify fire department.
Report damaged parts to dealer.
WARNING
Fire Risk.
Pre-Burn Check List
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all
components.
• Do NOT Overfire.
Or any such action that may cause a fire hazard.
G. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
Reciprocating Saw
Hammer
Phillips Screw driver
Tape Measure
Plumb Line
Level
Framing Material
Non-Combustible Sealant
Material
Page 8
Gloves
Safety Glasses
Framing Square
Electric Drill & Bits)
1/4” Self-Tapping Screws
May also need:
Vent Support Straps
Venting Paint
1.
Place the appliance in a location near the
final installation area and follow the procedures below:
2.
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.
3.
All safety warnings have been read and followed.
4.
This Owner’s Manual has been read.
5.
Floor protection requirements have been met.
6.
Venting is properly installed.
7.
The proper clearances from the appliance and
chimney to combustible materials have been
met.
8.
The masonry chimney is inspected by a professional and is clean, or the factory built metal
chimney is installed according to the manufacturer’s instructions and clearances.
9.
The chimney meets the required minimum
height.
10.
All labels have been removed from the glass
door.
11.
Plated surfaces have been wiped clean, if
applicable.
12.
Thermostat or remote has been installed.
13.
A power outlet is available nearby.
14.
A good quality surge protection is highly recommended to protect the electronics.
7022-122C
November 21, 2011
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Castile Pellet Insert
3
Dimensions and Clearances
A. Appliance Dimensions
Figure 9.1 - Top View
Figure 9.2 -Side View
Figure 9.3- Front View
Overall Size
A
B
Metal Surround w/Cast Trim, STD
42-1/2 in. (1080mm)
30 in. (762mm)
Metal Surround w/Cast Trim, LRG
48 in. (1219mm)
34 in. (864mm)
Metal Surround w/Standard Trim, STD
43 in. (1092mm)
31 in. (787mm)
Metal Surround w/Standard Trim, LRG
51 in. (1294mm)
34 in. (864mm)
November 21, 2011
7022-122C
Page 9
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Castile Pellet Insert
B. Clearance To Combustibles, UL and ULC
NOTE: All Clearances are Minimum Clearances
AS A BUILT-IN
Figure 10.1
A
Must be installed in a non-tapered enclosure.
Top of Hopper
Inches
Millimeters
Top Vent
2.0
51
Rear Vent
2.5
64
Top or Rear Vent
2.0
51
B
Side of Hopper
C
Back of Hopper
Top or Rear Vent
4.0
102
D
Vent Pipe to Combustible
Top or Rear Vent
3.0
76
INSTALLED AS A BUILT-IN UNIT
Shown with Rear Vent and Outside Air
WARNING
Fire Risk.
Comply with all minimum clearances to combustibles as specified.
Failure to comply may cause
house fire.
NOTE:
• Illustrations reflect typical installations
and are FOR DESIGN PURPOSES
ONLY.
• Illustrations/diagrams are not drawn to
scale.
• Actual installation may vary due to
individual design preference.
Figure 10.2
Page 10
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November 21, 2011
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Castile Pellet Insert
C. Masonry and Factory-Built Fireplaces
NOTE
It is necessary to permanently seal any opening between
the masonry of the fireplace and the facing masonry.
E. Hearth Extension
If employing a hearth extension, any parts or materials used in construction must be non-combustible.
F. Floor Protection
Inches
Millimeters
E
Floor protection hearth extension from
door opening
6
152
F
Floor protection to the side of door
opening
6
152
Figure 11.1
G. Prefabricated Metal Chimney
Inches
Millimeters
A Insert side to combustible side wall
16
406
B Insert top to mantel
12
305
4-3/4
121
10
254
C Insert top to maximum. 2-1/4 inch
(57mm) face trim
D Insert side to maximum. 2-1/4 inch
(57mm) face trim
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
• Must be minimum 6 inch (152mm) inside diameter of
high temperature chimney listed to UL 103 HT (2100oF)
or ULC-S629.
• Must use components required by the manufacturer for
installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation
D. Minimum Opening for Masonry and
Factory-Built Fireplaces
•The original factory-built zero clearance fireplace chimney cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements,
or if the factory built fireplace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance flue collar to the chimney top.
•The liner must be securely attached to the insert flue collar
and the chimney top.
C
B
A
•The air flow of the factory-built zero-clearance fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
D
•No dilution air is allowed to enter the chimney.
Figure 11.2
A
Location
Inches
Millimeters
Rear Width
23-5/8
600
B
Depth
17
432
C
Height
21-1/4
540
D
Front Width
28-1/8
714
November 21, 2011
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
7022-122C
Page 11
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Castile Pellet Insert
H. Removing Metal Floor of Factory-Built Fireplace
• The firebrick (refractory), glass doors, screen rails, screen
mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening requirements.
• Any smoke shelves, shields and baffles may be removed
from a factory-built firebox if attached with mechanical fasteners.
• The metal floor of the factory-built fireplace may be removed
to facilitate the installation of the insert only when a 1/4 (6mm)
inch airspace is provided between the insert and the floor of
outer wrap.
• This should have prior approval from authority having jurisdiction. Upon removal, the factory built fireplace is no longer
considered a UL 127 Listed fireplace, only a metal box.
In Figure 2.3 Ensure that the power cord can not be damaged
by the sharp metal edge. You may need to cut out a notch to
accommodate the cord.
NOTE: If the floor is made of thin metal, we recommend
using the 2 x 4 from the insert packaging to support the insert.
The 2 x 4 may need to be cut to the appropriate size. Ensure
that the leveling bolt is positioned over the 2 x 4 before leveling the insert.
I. Altering the Factory-Built Fireplace
•
The fireplace must not be altered, except for the
exceptions listed below. Do not removal the bricks and
mortar from the existing fireplace.
• Ensure the metal box is supported to hold weight of the chimney and the insert. Maintain clearances to combustibles.
The following is only one example as there are many different
models of factory-built fireplaces.
The following modifications are premissible:
•
•
•
•
•
•
Starter hole
•
External trim pieces which do not affect the operation
of the fireplace may be removed providing they can be
stored on or within the fireplace for reassembly if the
insert is removed.
•
The permanent metal warning label provided must be
attached to the back of the fireplace, with screws or
nails, stating that the fireplace may have been altered
to accommodate the insert, and the fireplace must be
returned to original condition befor use as a conventional
fireplace. Figure 12.4.
•
If the hearth extension is lower than the fireplace
opening, the portion of the insert extending onto the
hearth must be supported.
•
Manufacturer designed adjustable support kit can be
ordered from your dealer.
•
Final approval of this installation type is contingent upon
the authority having jurisdiction.
Mark area of
floor to cut
Figure 12.1. Measure and mark the metal floor for cutting. With
a drill, make a starter hole in each corner.
Figure 12.2. Using a saws-all, cut out the floor.
Removal of damper or locked in open position
Removal of smoke shelf or baffle
Removal of ember catches
Removel of fire grate
Removal of view screen/curtain
Removal of doors
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation
into fireplaces without a permit will void the listing
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
250-2061
Figure 12.4
Figure 12.3. Using a saws-all, cut out the floor.
Page 12
7022-122C
November 21, 2011
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Castile Pellet Insert
4
Vent Information
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented
vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. Use Listed
double wall flue connector. A Quadra-Fire outside air kit must
be used with manufactured home installations.
3. Residential: Use 24 gauge single wall flue connector or
Listed double wall flue connector to Class A Listed metal
chimneys, or masonry chimneys meeting International Building Code (ICC) standards for solid fuel appliances.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It
is strongly recommended that at least 60 inches
(1524mm) of vertical pipe be installed when appliance is vented directly through a wall. This will create
a natural draft, which will help prevent the possibility of
smoke or odor venting into the home during a power
outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high
temperatures. The safest and preferred venting method
is to extend the vent vertically through the roof.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at least
3 screws. Also secure all connector pipe joints with at least
3 screws through each joint.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1219mm) below;
b. Not less than 48 inches (1219mm) horizontally
from;
c. Not less than 12 inches (305mm) above.
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F
[260°C] minimum rated only).
NOTE: If burning shelled field corn, you must use approved
venting specifically designed for corn. Follow the instructions from the venting manufacturer.
WARNING
Fire Risk.
• Only LISTED venting components may be used.
• NO OTHER vent components may be used.
Substitute or damaged vent components may impair
safe operation.
• Follow venting manufacturer’s clearances
and instructions when installing venting system.
WARNING
November 21, 2011
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not be
lawn. Distance between bottom of termination and public
walkway should be 84 inches (2134mm) minimum.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
6. Termination Cap Location (Home Electrical Service)
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
•
Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
•
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
7022-122C
Page 13
Vent surfaces get HOT, can cause burns if
touched. Non-combustible shielding or guards
may be required.
NOTICE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF)
[1149oC] CLASS “A” or conforming to CAN/ULCS629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
3. Distance from permanently closed windows:
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Castile Pellet Insert
C. Pellet Venting Charts
WARNING
The maximum horizontal venting allowed with no vertical venting attached is 48 inches (1219mm) including one 90° elbow
or two 45° elbows. This is our recommended horizontal venting installation. Addition of any horizontal venting beyond
48 inches (1219mm) Hearth & Home Technologies strongly
recommends a minimum of 60 inches (1524mm) of additional
vertical vent. Horizontal sections of vent pipe should have a
1/4 inch (6.35mm) rise per foot.
Fire Risk.
• Only LISTED venting components may be
used.
• NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
45° elbow is equivalent to 1 foot of straight pipe
90° elbow is equivalent to 3 feet of straight pipe
Hearth & Home Technologies recommends any installation
requiring more than two 90° elbows, or more than 15 feet
(4.5m) of venting to use 4 inch (102mm) vent.
ONE 90º ELBOW
Vent
4
0
3
5
5
3
6
6
3
7
7
3
8
8
4
9
9
4
10
10
4
11
11
4
Minimum Vertical Vent for One Elbow
Minimum
Vertical Vent for One Elbow
Minimum Vertical Rise
(ft)
Total
15
10
5
0
0
5
10
15
20
Horizontal Run,
Horizontal
Run(ft)(FT)
Figure 14.1
TWO 90º
ELBOWS
Minimum Vertical
Vertical Vent
for for
TwoTwo
Elbows
Minimum
Vent
Elbows
Vent
Vertical
2
5
3
3
6
3
4
7
3
5
8
3
6
9
3
20
Minimum Vertical
Rise, (ft)
Total
20
15
10
5
0
0
5
10
15
of Horizontal
Sections,(FT)
(ft)
LengthLength
of Horizontal
Sections
Figure 14.2
THREE 90º
ELBOWS
Vent
Vertical
2
11
4
3
12
4
Minimum Vertical Rise
(ft)
Total
Minimum Vertical
Vertical Vent
for for
Three
Elbows
Minimum
Vent
Three
Elbows
25
20
15
10
5
0
0
Length
2
4
6
8
10
12
Length
of Horizontal
Sections
(ft)
of
Horizontal
Sections
(FT)
Figure 14.3
NOTICE: These are guidelines for successful venting of your pellet appliance. The more vertical rise you can obtain in
your system, the better it will perform. Horizontal vent runs can accumulate ash and will need to be cleaned more often.
Try to keep them as short as possible.
Page 14
7022-122C
November 21, 2011
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Castile Pellet Insert
5
Venting Systems
A. Full Reline With Horizontal Outside Air
WARNING
Fire Risk.
Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be a minimum 6 inch
(152mm) UL103 HT.
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
Figure 15.1
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365.
November 21, 2011
NOTE:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
7022-122C
Page 15
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Castile Pellet Insert
C. Full Reline With Vertical Outside Air
NOTE: Check clearances carefully for this type of
installation to ensure adequate room for outside air
venting.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
NOTE: In Canada, only a full reline is allowed per
ULC S628-93, ORD ULC C1482-M1990.
NOTE: In Canada this fireplace insert must be installed
with a continous chimney liner of 6 inch (152mm) in
diameter extending from the fireplace insert to the top
of the chimney. The chimney liner must conform to the
Class 3 requirments of CAN/ULC-S635, Standard for
Lining Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard for
Lining Systems for New Masonry Chimneys.
Figure 16.1
Page 16
7022-122C
November 21, 2011
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Castile Pellet Insert
6
Mobile Home
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.
1.
An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
2.
The combustion air duct system must be made of
metal. It must permit zero clearance to combustible
construction and prevent material from dropping into
the inlet or into the area beneath the dwelling and
contain a rodent screen.
3.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL AND CEILING/ROOF MUST
BE MAINTAINED.
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
Spark Arrestor Cap
The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts). Use
the same holes that secured the appliance to the shipping pallet with a minimum of two attachment points.
4.
The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding/bonding connector.
5.
Refer to clearances to combustibles and floor protection
requirements on pages 9 to 11 for listings to combustibles and appropriate chimney systems.
6.
Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7.
Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
8.
Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part
24.
Storm Collar
Roof Flashing
Joist Shield/Firestop
Approved Class “L” or
“PL” Pellet Vent
Figure 16.1
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
WARNING
Asphyxiation Risk.
DO NOT INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
November 21, 2011
7022-122C
Page 17
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7
Appliance Set-Up
B. Outside Air Kit Instructions
A. Leveling System
The leveling bolts are located at the rear of the appliance.
To access the bolts, remove the side access panels. Reach
in and turn the bolt to the desired height to level the appliance. Shown in Figures 18.1 and 18.2.
Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose,
2 hose clamps, 1 collar assembly, 1 termination cap
assembly, 1 trim ring, fasteners and air intake channel
(discard).
Tools Needed: Phillips head screwdriver; wire cutters;
hole saw or jig saw.
1. Measure distance from floor to air vent opening in appliance and mark location on wall.
2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
3. Use hose clamp to secure flex pipe to collar assembly.
4. Slide trim ring over flex pipe and run pipe through wall.
5. Attach hose to outside termination cap with second
hose clamp.
6. Secure termination cap to outside surface.
Leveling Bolt on each Side
7. Secure trim ring to interior wall.
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
Figure 18.1
Figure 18.2
Air Intake Channel (Discard)
Trim Ring
Termination
Cap Assembly
Flex Hose
Hose Clamp
Collar
Assembly
Page 18
Hose Clamp
7022-122C
November 21, 2011
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Castile Pellet Insert
C. Door Handle Removal
fastener for the type of wall material, i.e., brick, sheetrock, etc.
1. Open the outer door.
2. Unlatch and open the firebox door.
3. Continue to turn handle until it is free from the firebox
door.
NOTE: 3/8 inch (9.5mm) thick tile or like material can be
cut to size and fit under lip of top trim edge for a decorative touch. Figure 20.3.
D. Door Removal
EXPLODED VIEW OF SCISSORS
1. Open the outer door.
2. Unlatch and open the firebox door.
SCREWS ARE CIRCLED
3. Lift the firebox door up, freeing it from the firebox hinges.
E. Adjustable Hearth Support
DOUBLE-SIDED TAPE
Size: 9”d x 45”w, 2” to 10” Height Adjustment
DOUBLE-SIDED TAPE
Figure 19.1
Included in Kit: (1) trim top, (1) trim front, (2) trim sides,
double-sided tape (already installed)
Tools Needed: Phillips head screwdriver, sheet metal
shears, measuring tape, gloves
EXPAND SCISSORS TO DESIRED HEIGHT
1. The 10 screws on each set of scissors will already be
loose when shipped. Figure 19.1.
2. Expand scissors to desired height. Tighten screws to
hold in place using Phillips head screwdriver.
3. Measure front and side trims to required height
to cover scissors and mark pieces for cutting. Cut
excess material from top of trim’s edge, not bottom.
This edge will be sharp; wear gloves to prevent injury
to your hands. The cut edge fits under lip of top trim,
so it allows for some variance in your straight edge.
Figure 19.2.
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
Figure 19.2
4. The double-sided tape that holds front and side trims
to scissors has a powerful bonding adhesive. Adjustments are extremely difficult once trim has adhered to
tape. Do a dry run first without removing paper from
tape.
5. Place cut edge of trim under top lip and into position
on scissors. Place side pieces on first and then front
piece. The front piece overlaps side pieces.
Decorative tile
may be installed
Figure 19.3
6. Once you are satisfied with the positioning, remove
trim and set aside.
7. Remove the paper from double-sided tape that is
to accept trim side. Align side and then press hard
against tape to secure side piece. Repeat for other
side. Install front trim piece last.
WARNING
Sheet metal trim edges will be sharp.
For safety purposes wear gloves.
8. There are 3 holes in the back flange of the top to
secure it to the wall if necessary. Use the appropriate
November 21, 2011
Injury can occur.
7022-122C
Page 19
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Castile Pellet Insert
F. Hearth Support For Standard Surround Only
id
ll Sst
a
t
r
Ins Fi
es
NOTE: Manually
pre-shape sides before
installing
Install Front Last
Figure 20.1 - Assembled View
Bend top and bottom tabs toward inside
8
Figure 20.3
7
6
5
4
Turn right side up and attach top cast ring
1
2
Figure 20.4
3
Figure 20.2
Item
Description
1
Front, 3 inch
2
Front, 5 inch
3
Cast Ring, Top & Bottom, Interchangeable
4
Side, 5 inch
5
Side, 3 inch
6
Panel Extension, 5 inch
7
Panel Extension, 3 inch
8
Panel Extension, Base Plate Only
Alignment
Hole
Panel Extension
Figure 20.5
Cast Trim Footer
1. Remove contents from box and lay on protective surface to
avoid scratching the paint.
2. Lay hearth support’s front and sides face down. Bend the
tab down toward the inside.
3. The side pieces are shipped flat. It is much easier to manually
flex the sides into a bowed position before installing.
4. Lay 1 cast ring face up, which will become the bottom ring when
installed. Attach the 2 sides FIRST and then the front piece.
Figure 20.3.
5. Now turn the cast ring right side up and attach the top cast
ring . Figure 20.4.
6. Attach the hearth support’s panel extensions. Figure 20.5
7. Attach cast footers. Figure 20.6.
8. Place the assembled hearth support under the insert. Figure
20.7.
Page 20
Figure 20.6
Panel Leg
Figure 20.7
7022-122C
November 21, 2011
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Castile Pellet Insert
F. Hearth Support (Cont’d)
Base Plate Only Installation
Parts Needed: (1) cast ring (2) base zero clearance panel
extensions. Discard balance of parts.
Tools Needed: Phillips head screwdriver
1. Attach base zero clearance panel extensions to cast
ring.
2. Place assembly under appliance.
8. If power enters appliance on the left side: The cord will
have to be routed through the back of the insert. When
routing the power cord, keep cord lying flat as possible,
keeping the cord away from all exhaust surfaces and
moving parts. After routing, install cord restraint and
press into the left side panel.
9. Slide surround over the top of the insert into place.
Surround attaches to bottom and top of insert sides with
the supplies 1/4 inch screws.
10. Plug cord into inlet on junction box routing the wire as
shown in Figure 21.3.
11. Install plug into unused hole.
Cast Trim Footer
Panel Leg
Panel Extension
Figure 21.1
G. Surround & Trim Set, Econo
Figure 21.2
Included in Surround Kit: 2 side pieces, left and right,
top piece and fastener package.
Included in Basic Trim Kit: 2 side pieces, left and right, top
piece and “L” brackets.
Tools Needed: 4-6 inch long Philips head screwdriver,
pliers and flat head screwdriver
1. Lay surround face down on a flat protected surface
to prevent scratching.
2. Using the Philips head screwdriver attach the side
surrounds to the top surround using 2 sheet metal
screws provided with the kit on each side.
3. Assemble the trim with the two corner brackets
provided.
4. Slide the assembled trim over the assembled
surround set.
Figure 21.3
5. Remove the cast sides before attaching the surround
and trim. Lift up the top to expose the thumb screws
that secure the cast sides. Remove the thumb screw
and top bracket and then remove the cast side.
NOTE: The right cast side bracket has the hopper
cut out switch attached. Remove the retainer from
the right side and allow to hang down into the insert
or disconnect the switch when removing side.
Back of Top Panel
Screws
6. Install the power cord in the surround.
7. If power enters the appliance on the right side:
Using the pliers, attach cord restraint 12 inches from
the female end of the cord and then press into the
right side panel. Figure 21.2.
November 21, 2011
Back of Side Panel
Figure 21.4
7022-122C
Page 21
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Castile Pellet Insert
G. Surround & Trim Set, Econo (Cont’d)
4. Assemble Cast Trim and attach to surround:
a) Place corresponding cast trim pieces (2 cast trim sides
and 1 cast trim header) underneath the surround set, also
face down. Align the holes in the metal pieces with the 5
bosses on the top cast piece and 2 bosses on each side
piece. Figure. 22.1.
View of "L" Bracket
installed
b) Attach the magnets to the magnet brackets with one
countersink screw each. Attach magnet and bracket to
the metal surround sides with magnet facing the front as
shown in Figure. 23.1 on page 23.
c) Place cast footers under metal sides aligning the top and
bottom holes.
Figure 22.1
d) The 9 mounting clips are shipped in one long strip. Use
your hands or pliers to break them apart.
e) Each clip has a clearance notch to allow room for the cast
on the boss. Place the clips over the boss so that the
notch is facing the outer edge of the surround. Figure
23.3 on page 23.
f) It is best to install all of the 1/4-20 screws only half way
at first to allow for adjustments. After adjustment tighten
the 2 screws in each footer first and then work your way
around to the rest.
5. Remove the cast sides before attaching the surround
and trim. Lift up the top to expose the thumb screws that
secure the cast sides. Remove the thumb screw and top
bracket and then remove the cast side. NOTE: The right
cast side bracket has the hopper cut out switch attached.
Remove the retainer from the right side and allow to hang
down into the insert or disconnect the switch when removing side.
Figure 22.2
H. Surround and Cast Trim Set
6. Install the power cord in the surround.
Included in Surround Kit: (2) side surrounds, left and
right; (1) surround top; (1) fastener package.
Included in Cast Trim Kit: (2) cast trim legs, left and right; (1)
cast trim header; (2) cast trim footers, left and right
Tools Needed: 4-6 inch long Philips head screwdriver, pliers
and flat head screwdriver.
1. Place the peel and stick round felt vibration insulation
pads on the front side in each corner of the top metal
piece and on the back side in each corner of the top cast
piece. Figure 23.1 on page 23
2. Lay surround face down on a flat protected surface to
prevent scratching.
3. Using the Philips screwdriver attach the side surrounds
to the top surround using 2 sheet metal screws provided
with the kit on each side.
7. If power enters the appliance on the right side: Using
the pliers, attach cord restraint 12 inches from the female
end of the cord and then press into the right side panel.
Figure 21.2 on page 21.
8. If power enters appliance on the left side: The cord will
have to be routed through the back of the insert. When
routing the power cord, keep cord lying flat as possible,
keeping the cord away from all exhaust surfaces and
moving parts. After routing, install cord restraint and press
into the left side panel.
9. Slide surround over the top of the insert into place. Surround attaches to bottom and top of insert sides with the
supplies 1/4 inch screws.
10. Plug cord into inlet on junction box routing the wire as
shown in Figure 21.3 on page 21.
11. Install plug into unused hole.
CAUTION
Do not pick up assembled appliance by corners.
It is too heavy and may damage the surrounds.
Pick up from center.
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H. Surround and Cast Trim Set (Cont’d)
I. Optional Log Set Placement Instructions
CAUTION
(4) Felt Vibration Insulation Pads
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
Secure
Surrounds to
Cast Trim Kit
Two Piece Log Set Installation
Attach Magnet
before installing
Cast Footers
1.
Open door to expose the firebox.
2.
Install the left log first and then the right log. Figure 23.1
3. Lean the logs against the cast iron brick in the back of
the firebox.
4. Push the logs to the far left and far right against the
sides of the firebox. Figure 23.2.
Cast Footers,
Left & Right
5. To clean the logs, use a vaccum cleaner and a soft
brush attachment or a paint brush.
Magnet Installed
Figure 23.1
Clearance Notch
Back
of
Side
Piece
Figure 23.5
Figure 23.3
Magnet Attached - Faces Front
Figure 23.2
Figure 23.6
NOTE:
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat
and shall void the appliance warranty.
Figure 23.4
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J. Thermostat Installation
1.
A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat
or remote control.
The included thermostat is equipped with an adjustable
heat anticipator. The current rating is .05 amps. The
anticipator needs to be adjusted to the lowest setting
available.
2.
CAUTION
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
receptacle.
• Route cord away from appliance.
• Do NOT route cord under or in front of appliance.
When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
NOTE: Thermostat must be mounted level for accurate readings. The thermostat should be mounted on
an inside wall and not in direct line with the appliance
convection air. Remove any packaging from inside
the thermostat before using.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired temperature in your home.
Figure 24.1
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8
Operating Instructions
Clinkers
A. Combustible/Non-Combustible Materials
•
Combustible Material
Material made of or surfaced with wood, compressed
paper, plant fibers, plastics, or any material capable
of igniting and burning, whether flame-proofed or not,
plastered or unplastered.
•
Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
•
Non-combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE
RTV106 or GE RTB116 (or equivalent).
B. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fluctuate. We recommend that
you buy fuel in multi-ton lots whenever possible. However,
we do recommend trying various brands before purchasing
multi-ton lots to ensure your satisfaction.
Fuel Material
•
•
•
Made from sawdust or wood by-products
Shelled field corn
Depending on the source material it may have a high
or low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets or shelled field
corn
Lower Ash Content Material
•
•
•
Most softwoods
Fuels with low mineral content
Most premium grade pellets
Minerals and other non-combustible materials such as sand
will turn into a hard, glass-like substance called a clinker
when heated in the firepot.
Trees from different areas will vary in mineral content. That
is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog
the feed system.
Size
• Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more than 1-1/2 inches (38mm)
• Pellet lengths can vary from lot to lot from the same
manufacturer
• Due to length variations, the feed rate may need adjusting
occasionally
Performance
• Higher ash content and burning corn requires the firepot
and the ash drawer to be emptied more frequently
• Hardwoods require more air to burn properly
• Premium wood pellets produce the highest heat output
• Burning pellets longer than 1-1/2 inches (38mm) can cause
an inconsistent fuel feed rate and/or missed ignitions or
jammed auger.
We recommend that you buy fuel in multi-ton lots whenever
possible. However, we do recommend trying various brands
before purchasing multi-ton lots to ensure your satisfaction.
CAUTION! Tested and approved for wood pellets and
shelled field corn. Burning of any other type of fuel voids
your warranty
Storage
• Wood pellets should be left in their original sealed bag until
using to prevent moisture absorption
Shelled Field Corn
• Shelled corn should be stored in a tight container to prevent
it from absorbing moisture from damp or wet floors
•
Moisture content must be 15% or less
•
Corn must be free of debris. Never burn corn straight
from the field it will clog the auger mechanism
•
Corn with excessive grain dust must be screened by
sifting with 3/16 (4.76mm) inch mesh screening
•
Do not use corn that contains additives such as oils or
meals or has been chemically treated with pesticides. It
will void your warranty and destroy the exhaust system.
• Do not store any pellet fuel within the clearance
requirements or in an area that would hinder routine
cleaning and maintenance
WARNING
Fire Risk.
• High ash fuels, or lack of maintenance, can
cause the firepot to fill with ash and clinker. If the
firepot fills to the top, immediately shut down the
appliance and clean.
• Failure to do so could result in smoking, sooting
and possible hopper fires.
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C. General Operating Information
WARNING
1. Thermostat Calls For Heat
Fire Hazard.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
• Do NOT store flammable materials in the appliance’s
vicinity.
• NEVER USE GASOLINE, GASOLINE-TYPE LANTERN
FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR
SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE
IN THIS HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY
FROM THE HEATER WHILE IT IS IN USE.
The appliance is like most modern furnaces; when the thermostat
calls for heat, your appliance will automatically light and deliver
heat.
When the room is up to temperature and the thermostat is
satisfied, the red call light will shut off and the appliance will shut
down. The red call light is located behind the right access panel.
2. Heat Output Controls
This appliance is equipped with a heat output control switch
that has three settings or burn rates; low, medium and high.
Figure 26.1.
The appliance will turn on and off as the thermostat demands.
When the thermostat calls for heat, the appliance will always
start up on High. After burning approximately 4 minutes, the
appliance will then burn at the rate at which it was originally
set. If the appliance is set at one of the lower settings, it will
run quieter but takes longer to heat up an area than if it were
set at a higher burn rate.
Regardless of the burn rate, when the area is warm enough to
satisfy the thermostat, the appliance will shut off.
• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS
SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
• DO NOT USE CHEMICALS OF FLUIDS TO START THE
FIRE.
• Combustible materials may ignite.
D. Before Your First Fire
1. First, make sure your appliance has been properly installed
and that all safety requirements have been met. Pay
particular attention to the fire protection, venting and
thermostat installation instructions.
2. Double check that the ash drawer and firebox are empty!
3. Close the front door.
CAUTION
Tip of thermocouple must be in contact with the
inside end of the thermocouple cover.
Missed ignitions can occur.
E. Clear Space
WARNING! RISK OF FIRE! Do NOT place combustible
objects in front or to the sides of the appliance. High temperatures may ignite clothing, furniture or draperies.
Mantel: Avoid placing candles and other heat-sensitive
objects on mantel or hearth. Heat may damage these objects.
NOTICE: Clearances may only be reduced by means approved
by the regulatory authority having jurisdiction.
WARNING! RISK OF FIRE! Keep combustible materials,
gasoline and other flammable vapors and liquids clear of
appliance.
•
•
Figure 26.1
Page 26
Do NOT store flammable materials in the appliance’s vicinity.
Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter
fluid or similar liquids to start or “freshen up” a fire in this
heater.
Keep all such liquids well away from the heater while it is in use
as combustible materials may ignite.
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F. Starting Your First Fire
G. Fire Characteristics
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
A properly adjusted fire with the heat output control switch
set on “HIGH” has a short active flame pattern that extends
out of the firepot approximately 4 inches (102mm).
2. The exhaust blower will stay on for approximately 18
minutes even though the thermostat is not calling for
heat. This is normal.
3. Locate the heat output control switch on the lower right
side of the firebox behind decorative front door. Set to the
HIGH setting and then adjust the thermostat to its highest
setting. The red call light will be on which is located on
the top of the junction box behind the right access panel.
This indicates the thermostat is calling for heat. Figure
27.1.
4. The fuel feed system and the igniter should now be on.
5. For your first fire it will be necessary to press the reset
button once per minute until pellets start to drop into the
firepot, then press button 1 more time. This will fill the
feed system and allow the appliance to begin dropping
pellets. The appliance will continue to run as long as the
thermostat is calling for heat.
6. Once the appliance has ignited, let it burn for approximately
15 minutes, then set the thermostat to the desired room
temperature. Adjust the heat output control switch to the
desired setting.
If the fire has tall flames with black tails and seems somewhat
lazy, the feed rate will need to be reduced.
If the fire is not 4 inches (102mm) tall, increase the feed rate.
A medium and low setting will give a shorter flame. The flame
will rise and fall somewhat. This is normal.
H. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should be
adequate for most fuels. The control rod will slide by only
loosening the wing screw.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
allow 15 minutes for feed adjustment to take effect. Make
adjustments in approximately 1/2 inch increments.
1.
Loosen the wing screw. Figure 27.2.
2. Adjust the fuel adjustment control rod towards to the right
and up to increase the feed rate and flame height or to
the left and down to decrease the feed rate and flame
height.
3. Re-tighten the wing screw.
NOTE: We recommend the use of a 50-50 blend of corn
and wood pellets. The only change in operation is that the
feed rate may require a slight adjustment. If the appliance is
running all of the time, 100% corn will work after the fire has
been started using wood pellets.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
Figure 27.2
I. Insert Removal
In the case that service or inspection is required the unit may
need to be removed from the wall.
1. Unit must be unplugged before removal of unit is possible.
Unplug the unit from its power source.
2. Remove insert surround from unit, to ease the process of
removal.
3. Unclip the exhaust transition from the exhaust outlet in the
back of the unit. This is what connects the venting to the unit.
Removal of the clips will allow you to remove the unit from the
wall without damaging or adjusting the venting.
4.
Slide unit from the wall and rotate either direction as needed.
Figure 27.1
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J. Ignition Cycles
WARNING
1. At the beginning of each ignition cycle, it is normal to see
some smoke in the firebox. The smoke will stop once
the fire starts.
Fire Risk
Do NOT operate appliance:
• With appliance door open.
• Firepot floor open.
• Cleaning slide plates open.
Do NOT store fuel:
• Closer than required clearances to combustibles to appliance
• Within space required for loading or ash
removal.
2. The convection blower will automatically turn on after your
appliance has reached the set temperature.
This blower transfers heat from your appliance into the
room, and will continue to run after the thermostat has
stopped calling for heat until the appliance has cooled
down.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will be
on. See Figure 27.1 on page 27.
To restart it, fill the hopper and press the reset button.
When you press the reset button the red call light will go
out. Release the button and the light will come back on.
You should see a fire shortly.
If not, follow the instructions on page 27, “Starting Your
First Fire”.
Back side of Firepot
Firepot floor left open
Figure 28.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
K. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not
affect the operation or longevity of your appliance.
2.
White ash buildup on glass.
2. This is normal. Clean the glass using any non-abrasive
glass cleaner.
3.
Glass has buildup of black soot
3. Excessive build-up of ash. See solution #4. The lower
burn settings will produce more ash, the higher burn
settings produce less. The more it burns on low the
more frequent cleaning of the glass is required.
4.
Glass has turned dirty.
3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent cleaning of the glass is required.
5.
Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger or exhaust blower needs
cleaning.
6.
Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
(6mm) inch at a time until this no longer happens.
6.
Large flame at start-up.
Page 28
6. This is normal. Flame will settle down once the fire is
established.
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9
Troubleshooting
With proper installation, operation, and maintenance your appliance will provide years of
trouble-free service. If you do experience a problem, this troubleshooting guide will assist a
qualified service person in the diagnosis of a problem and the corrective action to be taken.
This troubleshooting guide can only be used by a qualified service technician.
Turn down thermostat and let the appliance completely cool.
Exhaust blower must be off.
Unplug appliance before servicing.
Possible Cause
Symptom
Plug in appliance - No
response.
Call light on. No fire.
No fuel in firepot.
Call light on. No fire.
Partially burned fuel in
firepot.
Corrective Action
No current to outlet.
Check circuit breaker at service panel.
7 amp fuse defective.
Replace fuse.
#3 snap disc tripped or defective.
Reset or replace snap disc.
Control box defective.
Replace control box.
Out of fuel.
Check hopper. Fill with fuel.
#2 snap disc may be defective.
Replace snap disc.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Control box defective.
Replace control box.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot. See page 32.
Clinkers may have to be broken up with
firepot clean-out tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot cleanout tool or other means.
The ignition hole between the igniter bracket
and firepot is blocked.
Scrape with solid piece of wire or firepot
tool.
Remove ash drawer to see if igniter is
glowing red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch (6mm) male /
female spade connectors.
Igniter not working.
Slow or smoky start-up.
November 21, 2011
Control box defective.
Replace control box.
Firepot clean-out plate not closed.
Check that firepot clean-out is fully closed.
Firepot is dirty.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have
to pushed out of firepot with firepot cleanoutool or other means.
Excessive amount of fuel at start-up.
Reduce feed rate using feed rate adjustment control rod located inside hopper.
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Symptom
Possible Cause
Corrective Action
Slow or smoky start-up
(Cont’d)
Dirty exhaust and/or venting system.
Check for ash build up in appliance,
including behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc.
Vacuum switch not closing. No vacuum.
Firebox door must be closed securely.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the venting system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Feed motor defective or not plugged in.
Check connections on feed motor, replace
if defective.
Thermostat not set to a high enough temperature.
Adjust thermostat above room temperature.
Snap Disc #3 tripped.
Reset snap disc.
No power.
Connect to power.
Fuse blown.
Replace fuse.
No call light. Appliance
does not begin start
sequence.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Appliance fails to shut
off.
Page 30
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the appliance to by-pass thermostat and
wiring.
Control box defective.
Replace control box.
Call light on.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from appliance. If call
light does go out, thermostat or wires are
defective.
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Symptom
Convection blower fails to
start.
Exhaust blower fails to
start or does not shut off.
Large, lazy flame, orange
color. Black ash on glass.
Nuisance shutdowns.
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Hopper lid not closed all
the way
November 21, 2011
Possible Cause
Corrective Action
#1 snap disc defective.
Replace snap disc.
Blower not plugged in.
Check that blower is plugged into wire harness.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Blower not plugged in.
Check that blower is plugged into wire harness.
Blower is clogged with ash.
Clean exhaust system.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Dirty appliance.
Poor fuel quality, high ash content.
Clean appliance, including firepot, heat
exchangers and venting system. Remove
stainless steel baffle from firebox to clean
ash from on top of baffle. Clean behind rear
brick panels. Change fuel brand to premium.
Firepot clean-out plate not completely
closed.
Check that firepot clean-out plate is fully
closed.
Excessive amount of fuel.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Low flame.
Increase feed by opening feed rate adjustment control rod located inside hopper.
Sawdust buildup in hopper.
Clean hopper, see page 35.
Feed motor is reversing.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Replace thermocouple.
Defective control box
Replace control box.
Firepot more than 1/2 full
See page 36 for detailed instructions for
“High Ash Fuel Content Maintenance”
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box
Replace control box.
Switch or magnet is out of adjustment
(auger will not function)
Close the lid. If that doesn’t work, adjust or
replace the switch or magnet
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10
Maintaining & Servicing Your Appliance
C. General Maintenance
A. Proper Shutdown Procedure
1. Types of Fuel
Depending on the type of fuel you are burning will dictate how
often you have to clean your firepot.
CAUTION
Shock and Smoke Hazard
• Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
If the fuel you are burning has a high dirt or ash content or you
are burning shelled field corn, it may be necessary to clean the
firepot more than once a day.
Dirty fuel will cause clinkers to form in the firepot. A clinker is
formed when dirt, ash or a non-burnable substance is heated
to 2000°F (1093°C) and becomes glass-like. See “D” page 36
in this section for more details on fuels with high ash content.
• Risk of shock if appliance not unplugged before
servicing appliance.
Follow the detailed instructions found in this
section for each step listed in the chart below.
Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Figure 32.1 - Clinker
Frequency
Daily Weekly Monthly
Yearly
Ash Pan
Every 5 bags of fuel depending on the fuel type or ash
build-up
OR
X
Ash Removal from Firebox
Every 5 bags or more frequently depending on the fuel
type or ash build-up
OR
X
Beneath Heat Exchanger
Every 1 ton of fuel
OR
Blower, Combustion (Exhaust)
More frequently depending on
the fuel type
OR
Blower, Convection
Every 25 bags or more frequently depending on the fuel
type
OR
X
Door Latch Inspection
Prior to heating season
OR
X
Exhaust Path
More frequently depending on
ash build-up
OR
X
Firebox - Prepare for Non-Burn Season
At end of heating season
OR
X
Firepot - Burning pellets - hardwood
Every 3 bags
OR
X
Firepot - Burning pellets - softwood
Every 5 bags
OR
X
Firepot - Burning Corn
Every 1 bag
OR
X
Glass
When clear view of firepot
becomes obscure
OR
X
Heat Exchanger & Drop Tube
Every 5 bags of fuel
OR
X
Hopper
Every 50 bags of fuel or when
changing fuel types
OR
Top Vent Adapter
More frequently depending on
the fuel type or ash build-up
OR
X
Venting System
More frequently depending on
the fuel type
OR
X
NOTICE:
Page 32
X
X
X
These are recommendations. Clean more frequently if you encounter heavy build-up of ash at
the recommended interval or you see soot coming from the vent. Not properly cleaning your
appliance on a regular basis will void your warranty.
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4. Cleaning Ash Drawer
2. Cleaning Firepot with Cleaning Rod & Firepot
Clean-Out Tool
•
•
•
Frequency: Weekly or every 5 bags or more
frequently depending on ash build
By: Homeowner
Frequency: Daily or more often as needed
By: Homeowner
•
a. The appliance must be in complete shutdown and
cool and the exhaust blower off. NOTE: If you are
just cleaning the firepot, there is no need to unplug the
insert.
Locate the ash drawer underneath the firepot and
slide the ash drawer straight out. Empty into a noncombustible container and re-install ash drawer.
5. Disposal of Ashes
b. Pull firepot cleaning rod OUT and IN a couple of times •
to help shake debris loose. See Figure 43.3 on page •
43.
If rod is hard to pull, it may be necessary to use your
firepot clean-out tool to chip away material that has built
up on the bottom plate of the firepot and to push out any
clinkers. Larger clinkers may have to be removed from
the top of the firepot. Corn clinkers can be especially
difficult to break up.
c. The firepot floor plate must be fully closed when finished.
See Figure 28.1 on page 28.
Frequency: As needed
By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
3. Ash Removal from Firebox
•
•
Frequency: Weekly or 5 bags or more frequently
depending on ash build-up
By: Homeowner
WARNING
a. There must not be any hot ashes in the firebox during
cleaning so allow the appliance to completely cool.
The firebox ash should be removed every time the
exhaust path is cleaned. Frequent cleaning of the ash
in the firebox will help slow down the build-up of ash
in the exhaust blower and vent system.
Disposal of Ashes
• Ashes should be placed in metal container
with tight fitting lid.
• Ashes should be retained in closed container
until all cinders have thoroughly cooled.
b. Plug in your appliance, if unplugged, and turn the
thermostat on and immediately shut it off to start the
exhaust blower on its cycle time. It will pull fly ash out
the exhaust instead of into the room.
c. Open door. There are 2 cleaning slide plates to the
left and right of the firepot with finger holes. Pull both
slide plates out and sweep the remaining ash from the
firebox into the 2 open holes. A paint brush works well
for this. Close slide plates.
WARNING
Fire Risk
• NEVER pull firepot cleaning rod or cleaning
slide plates when appliance is operating. Hot
pellets may fall into ashpan and may start a
fire or have mis-starts due to lack of vacuum.
d. This ash is deposited in the same ash drawer as the
firepot debris. The ash drawer should be emptied
every time you clean the firebox. Remember to place
the ash and debris into a metal or non-combustible
container.
e. The 2 cleaning slide plates must be fully closed when
cleaning is complete.
November 21, 2011
7022-122C
WARNING
Fire Risk.
• The cleaning slide plates must be fully
CLOSED when appliance is operating. Hot
pellets may fall into ash pan and start a fire.
Page 33
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Castile Pellet Insert
6. Cleaning Heat Exchanger Tubes
8. Cleaning the Glass
•
•
•
•
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
Frequency: When clear view of the firepot is obscure
By: Homeowner
a. Appliance must be completely cool before cleaning
glass.
The amount of ash buildup in the firebox will be a good
guide to determine how often you should clean the heat
exchangers.
b. Vacuum fly ash from the glass and door rope.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room.
c. Use a damp paper towel or any non-abrasive glass
cleaner. Wipe off with dry towel.
b. Locate the 2 exposed rods directly underneath the heat
exchanger tubes. Figure 34.1.
CAUTION
Handle glass assembly with care.
c. To clean, pull the rods straight out until it stops,
approximately 8 inches (203mm). Slide the rods OUT
and IN a couple of times.
When cleaning glass:
• Avoid striking, scratching or
slamming glass.
• Do NOT clean glass when hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white film.
• Refer to maintenance instructions.
WARNING
Figure 34.1
Handle glass with care.
• Inspect the gasket to ensure it is
undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass
assembly removed.
• Do NOT operate with glass cracked, broken or
scratched.
WARNING
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
Do not pull heat exchanger cleaning rods
while appliance is operating.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
•
•
Frequency: Prior to heating season
By: Homeowner
The door latch is non-adjustable but the gasketing between
the glass and firebox should be inspected periodically to make
sure there is a good seal.
7. Cleaning Beneath Heat Exchanger
•
•
9. Door Latch Inspection
Frequency: Monthly or every 1 ton of fuel
By: Homeowner
NOTE: There is no gasket on the bottom of glass.
A more thorough cleaning is needed to remove the excess
ash that is left behind from the use of the cleaning rods for
the heat exchanger tubes. The ash will be resting on the
back of the baffle.
This will require removing the baffle and cast brick set.
Please refer to pages 39 & 40 for a detailed explanation of
removing the baffle and brick set.
NOTE: Hearth & Home Technologies recommends
using a heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
Page 34
7022-122C
November 21, 2011
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Castile Pellet Insert
10. Cleaning the Hopper
•
•
14. Preparing Firebox for Non-Burn Season
Frequency: Monthly or every 50 bags of fuel
By: Homeowner
•
•
After burning approximately 1 ton of fuel you will need to
clean the hopper to prevent sawdust build-up. A combination of sawdust and pellets on the auger reduces the
amount of fuel supply to the firepot. This can result in
nuisance shutdowns and mis-starts.
Frequency: At the end of the heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
1. The appliance must be in complete shutdown. Allow the
appliance to completely cool down.
• Use the Touch-Up paint supplied with the appliance;
or,
2
•
Purchase paint from your local dealer.
•
Must use a high-temperature paint made specificially for heating appliances.
Empty the hopper of any remaining pellets.
3. Vacuum the hopper and feed tube.
11. Cleaning Exhaust Blower - Requires No Lubrication
•
•
Frequency: Yearly or as needed
By: Quality Service Technician/Homeowner
a. Remove left & right cast brick. The exhaust blower
is behind the right cast brick. Vacuum this area
thoroughly. See pages 39 & 40 for removing the cast
bricks. Re-install cast bricks when done.
12. Cleaning Convection Blower - Requires No
Lubrication
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
13. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
•
•
Frequency: Yearly or more frequently depending on
ash build-up
By: Qualified Service Technician/Homeowner
The products of combustion will contain small particles
of flyash. The flyash will collect in the exhaust venting
system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the room heater will lead
to some soot formation which will collect in the exhaust
venting system. The exhaust venting system should be
inspected at least once every year to determine if cleaning is necessary.
The venting system may need to be cleaned at least
once a year or more often depending upon the quality
of your fuel or if there is a lot of horizontal pipe sections.
Ash will build up more quickly in the horizontal sections.
November 21, 2011
7022-122C
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Castile Pellet Insert
D. High Ash Fuel Maintenance
•
•
Frequency: When the ash build-up exceeds more
than half way up the firepot.
By: Homeowner
Pellets Back Up
In Feed Tube
Firepot Overfills
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfilling the firepot with pellets which may result in smoking,
sooting and possible hopper fires. Figure 36.1 shows an
example where the firepot overfills, pellets back up into the
feed tube and ash has accumulated in the firebox.
Ash Build Up in Firebox
Figure 36.1
An inefficient and non-economical method of burning of
fuel caused by poor quality pellet fuel is shown in Figure
36.2.
Incorrect
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 36.3.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
WARNING
Fire Risk.
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
Tall, Lazy Flame, Orange in Color
Figure 36.2
• Failure to do so could result in smoking,
sooting and possible hopper fires.
Correct
Correct Flame Size, Yellow/White in Color
Figure 36.3
Page 36
7022-122C
November 21, 2011
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Castile Pellet Insert
F. Convection Blower Replacement
E. Combustion Blower Replacement
1. If you have adequate clearance you will not have to
remove the panel set and disconnect flue, if not then
you will have to remove the panel set and disconnect
the flue.
2. Pull appliance out onto the hearth.
3. Remove right cast side.
4. Disconnect the white and blue wires from the blower.
1. The blower is located at the bottom rear of the insert.
If an outside air kit is also installed, you will first need
to remove the outside air flange by removing the 2
screws using a Phillips head screwdriver. You do not
need to remove the flex pipe from the flange.
2. If you have adequate clearance you will not have to
remove the panel set and disconnect flue, if not then
you will have to remove the panel set and disconnect
the flue.
5. Remove blower mounting screws (not housing bolts),
Figure 37.1, from blower housing and remove blower.
The replacement blower is shipped with a housing.
If you do not need the housing, discard it. If you do
need to the replace the housing you will also need
to replace the gasket. See Service Parts List for the
part number.
5. Disconnect the wires from the blower. The wires
coming from the wiring harness are purple & white and
the wires from the blower are black.
6. Re-install in reverse order.
6. The blower is held in place with a wing screw.
3. Pull appliance out onto the hearth.
4. Remove left cast side.
7. Re-install in reverse order.
Figure 37.2
Figure 37.1
November 21, 2011
7022-122C
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Castile Pellet Insert
G. Igniter Replacement
H. Glass Replacement
WARNING
• Glass is 5mm thick high temperature heatresistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause
injury
Igniter Bracket
Thumb Screw
1. Open the face and remove door from the appliance
by lifting door off of hinge pin and and lay on a flat
surface face down.
Igniter
Figure 38.1
1. Shut down the appliance by turning down the thermostat
and let the appliance completely cool down. After the
appliance has cooled down, unplug it and remove the
ash drawer.
2. The wire leads to the igniter are connected to the wire
harness with 1/4 inch (6mm) male / female spade
connectors. These wires will pull forward approximately
4 to 5 inches (102mm to 127mm) through the grommet
at the back of the ash drawer chamber. Disconnect
the spade connections and remove the igniter from the
chamber. LooseN the thumb screw and slide igniter
out.
2. Using a screwdriver, tap the bottom of the rope
retainer rod to push it up out of the hole. The top
end of the rod will slide up. Swing the rod toward
you from the bottom and remove the rod. Repeat for
other side.
3. Remove old glass and replace with new glass.
4. Slide the retainer rod into the top hole first, and then
line up the bottom crimped end with the hole in the
door. The crimped end must be parallel with the glass
in order to insert it into place. Figure 38.2.
3. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
4. Push excess wire leads back through the grommet, one
wire at a time, to take-up the 4 to 5 inches (102mm to
127mm) previously pulled out. This will keep the wires
out of the way of the ash drawer. Double check that
the igniter wires are clear of any movement, i.e. ash
drawer, firepot cleaning rod, cleaning slide plates, etc.
5. Re-install the ash drawer and then re-install the side
panel and re-connect the power.
Figure 38.2
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7022-122C
November 21, 2011
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Castile Pellet Insert
I. Baffle & Brick Set Removal
Re-installing Baffle & Brick Set
1. Follow proper shutdown procedures in Section 10.
1. Place right brick in behind the right bracket, and then
slide to the left so the tabs are behind the center brick.
Figure 39.4.
2. The top baffle has a hook on the bottom left side that
rests on the top lip of the cast brick. There is a tab on
the bottom right side that hooks into the side bracket.
Remove the top baffle by first pulling the baffle forward
until back edge drops down. Then slide baffle back and
down until the front edge clears the shelf that it had been
resting on. Figure 39.1.
3. The top baffle must be removed before you can remove
the right and left brick. Remove the right brick by holding top lip of brick and lifting up, then push outside edge
back. Slide brick to the right until it is flush with the firebox.
Rotate the inside edge of the brick forward and remove
brick. Repeat for left brick. Figure 39.2.
2. The brick will be flush against the back wall and notches
exposed in the side bracket. Figure 39.5.
3. Lift slightly and pull the right edge of the brick forward until
it stops and then drops down into both top and bottom
notches of right bracket and locks into place. Figures
39.1 and 39.2.
4. Repeat for left brick.
5. Insert baffle into top front inside the firebox and pull forward. Then raise up the bottom end and insert baffle tab
into slot on the top of the right bracket to lock into place.
Figure 39.3. Place the left side hook at the bottom of the
baffle over the top edge of brick for stability. Figure 37.4.
6. The baffle does not completely cover the top of the firebox.
There is an opening on the left as shown in Figure 40.5 on
page 40.
NOTE: Improper installlation can cause poor appliance performance.
Figure 39.1
Tabs
Remove Right
& Left Brick
Figure 39.4
Figure 39.2
Brick is flush against back wall
Right Brick
Removed
Notches
exposed
Vacuum
Exhaust Area
Figure 39.5
Figure 39.3
November 21, 2011
7022-122C
Page 39
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Castile Pellet Insert
Re-installing Baffle & Brick Set (Cont’d)
Lift brick, pull forward at an angle
and drop down into notches
Hook on
left side
Tab on
right side
Figure 40.4
Figure 40.1
Figure 40.5
Figure 40.2
Figure 40.3
Page 40
7022-122C
November 21, 2011
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Castile Pellet Insert
11
Reference Materials
A. Component Function
1. Control Box
E
a. The control box is located on lower right side of
appliance, on top of the junction box.
When describing the location of a component
part it is always AS YOU FACE THE FRONT
OF THE APPLIANCE.
shut off power to the appliance.
7. Heat Exchangers
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200οF (93°C) in the firepot.
and will turn red when it reaches 600oF (315°C).
The heat exchangers transfer heat from the exhaust system
into convection air. There are 2 clean out rods located under
the heat exchangers.
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
4 blinks every 10 seconds for 60 seconds (depending
upon setting) and then will stop.
The heat output switch is located on the lower right side of
firebox, behind the front access door and above the reset
button. The function of the heat output switch is to regulate
the burn rates; low, medium and high settings.
NOTE:
The hopper switch is located in the upper right hand corner,
outside of the hopper. This switch is designed to shut down
the feed motor whenever the hopper lid is opened.
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes air through the heat
exchange system into the room.
3. Exhaust Blower
The exhaust blower is mounted on the right side of the
appliance behind the right side panel. The exhaust blower
is designed to pull the exhaust from the appliance and push
it out through the venting system.
4. Feed System
The feed system is located behind the firebox and can be
removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the firepot at a set rate. The feed motor starts
and stops every 7 seconds.
5. Firepot
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance
will not operate properly.
6. Fuse
The fuse is located on the side of the junction box near the
red call light. The fuse will blow should a short occur and
November 21, 2011
8. Heat Output Switch
9.
Hopper Switch
10. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
11. Junction Box And Wiring Harness
The junction box is located on the lower right side of the
appliance, behind the left front access door. The junction box
and wiring harness are replaced as one component.
12. Power Supply
The power outlet is located on the lower right side of the
appliance on the front of the junction box. Check the wall
receptacle for 120 volt, 60 Hz (standard current). Make sure
the outlet is grounded and has the correct polarity. A good
surge protector is recommended. When operating with a
generator you need a least 600 watts of power, or with an
inverter at least 800 watts of power available for the appliance
during the start cycle.
13. Red Call Light
The red call light is on the top of the junction box by the
fuse. The function of the red call light is to indicate that the
thermostat is calling for heat.
14. Reset Button
The reset button is located on the lower right side of firebox
in behind the access door and below the heat output control
switch. The function of the switch is to momentarily open the
thermostat circuit, which restarts the system.
15. Thermocouple
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
7022-122C
Page 41
R
Castile Pellet Insert
have been obtained.
snap disc with automatically reset itself.
16. Thermostat
19. Snap Disc #3 (Burn Back Protector) 250°F
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator, if present, should be set on the lowest
setting available.
Snap disc #3 is mounted on the back of the auger tube in the
center of the appliance and has a reset button. To access
it remove the right side panel. If the fire tries to burn back
into the feed system or push exhaust up the feed tube, this
snap disc will shut the entire system off. This disc must be
manually reset. Power is always present at snap disc #3 if
the stove is powered up.
17. Snap Disc #1 (Convection Blower) 110°F
Snap disc #1 is located on the right side of the firebox. There
are 2 purple wires connected to it. This snap disc turns the
convection blower on and off as needed. Power is always
present at snap disc #1 if the stove is powered up.
18. Snap Disc #2 (Fuel Delivery Interrupt) 250°F
Snap disc #2 is located on the back side of the feed drop
tube. There is 1 orange wire and 1 black wire connected to
it. This snap disc will turn off the feed system, which will turn
off the appliance if an overfire condition should occur or if the
convection blower should fail to operate. If this occurs the
20. Vacuum Switch
The vacuum switch is located on the lower right side of the
appliance behind left access panel. This switch turns the
feed system on when vacuum is present in the firebox. The
vacuum switch is a safety device to shut off the feed motor if
the exhaust or the heat exchanger system is dirty or plugged
or if the firebox door is open.
21. Wiring Schematic
See Figure 42.1 below
Figure 42.1
Page 42
7022-122C
November 21, 2011
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Castile Pellet Insert
B. Component Locations
Figure 43.1 - Cleaning Rods & Heat
Exchanger Tubes
RIGHT SIDE
Figure 43.2
Figure 43.3
November 21, 2011
7022-122C
Page 43
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Feb 2011
Ending Manufacturing Date: Active
Castile Pellet Insert
CASTILEI-MBK, CASTILEI-PMH, CASTILEI-CSB
CASTILEI-CWL (Feb 2011 Thru June 2011)
1
2
3
5
4
6
35
7
36
34
8
32
9
31
30
37
29
28
10
25
27
11
12
13
26
14
16
15
17
24
18
19
21
20
23
22
Part number list on following pages.
Figure 44.1
Page 44
7022-122C
November 21, 2011
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Feb 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
DESCRIPTION
COMMENTS
Stocked
at Depot
PART NUMBER
Matte Black
7022-129BK
Porcelain
7022-129POR
1
Top Cast - Must specify color
2
Handle Cover Plate
SRV7022-144
3
Heat Shield, Top
SRV7022-143
4
Hinge Assembly, Top
7036-006P
5
Side Cast Hook
SRV7022-132
Powder Coat
Thumb Screw, 1/4-20 x 1/2
6
7
Side - Must specify color
Glass Assembly, Side, 1 Piece - 5-7/8 in. W x 9 in. H
Gasket, Channel 1/8 x 1-1/4
7022-129PWD
Pkg of 10
7000-617/10
Matte Black
414-0050BK
Y
Porcelain Color
414-0050POR
Powder Coat
414-0050PWD
Interchangeable
414-5380
Y
10 Ft.
7000-377/10
Y
Interchangeable
414-0280
8
Backer, Side Window
9
Door Hinge Assembly
SRV7022-012
Hinge, Door, Male
450-2810
10
Deflector, Bottom Airwash
413-0680
11
Baffle Assembly
7001-034
Y
12
Door Rope, 7/8”
842-2350
Y
13
Brick, Left / Right, Cast
414-0270
14
Brick, Center, Cast
414-0260
15
Ash Pan Assembly
SRV414-6240
16
Plate, Ash Cleanout
7001-186
17
Magnet Round
SRV7000-140
18
Bracket, Magnet
414-0930
19
Wire Harness
SRV414-1040
Y
20
Control Board 3 Speed
SRV7000-205
Y
812-3780/10
Y
8 Ft
Fuse, 8 Amp, Control Box
21
22
Pkg of 10
Face Hinge
Y
Y
SRV7022-138
Face - Must specify color
Matte Black
414-0040BK
Porcelain Color
414-0040POR
Powder Coat
414-0040PWD
Additional service part numbers appear on following page.
November 21, 2011
7022-122C
Page 45
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Feb 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
DESCRIPTION
COMMENTS
Stocked
at Depot
PART NUMBER
23.4
#23 Door Assembly
23.5
23.3
23.6
23.2
23.1
23
Door Assembly
SRV7021-007
23.1
Door Latch Assembly
7021-006
23.2
Door Frame
SRV7021-114
23.3
Screw, Pan Head Philips, 10/32 x 1/4
23.4
Hinge, Female
450-2910
23.5
Glass Assembly (w/gasket) 17-1/4” W x 11-5/8” H
7001-038
Y
Pkg of 24
229-1230/24
Gasket, Tadpole
10 Ft
842-5130
Y
Tape, 1/2” x 1/16
10 Ft
240-0290/10
Y
Tape, Door Corner
23.6
Y
Retainer, Rope
SRV7027-227
Y
7001-192
Y
Y
24
Vacuum Switch
SRV7000-531
25
Corner Post
SRV7022-104
26
Bolt, GRD 2 Tap 3/8 x 4
223-0140
27
Snap Disc, 110-20
SRV230-1220
Y
812-4760
Y
225-0500/40
Y
Y
#28 Feed Assembly
28.2
28.1
28.4
28.5
28.3
28.6
28.7
28
Feed Assembly
28.1
Screw, 8-32 x 3/8 PH,TF
28.2
Feed Motor
812-4421
28.3
Collar, Set, 7/8
229-0520
28.4
Bearing, Feed System, Nylon
SRV7000-598
Y
28.5
Gasket, Feed Motor
240-0731
Y
SRV7001-046
Y
225-0550/25
Y
28.6
Feed Spring Assembly
28.7
Set Screw 5/16-18 x 1/4
Pkg of 40
Pkg of 25
Additional service part numbers appear on following page.
Page 46
7022-122C
November 21, 2011
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Feb 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
29
DESCRIPTION
COMMENTS
Blower, Exhaust Combustion
Gasket, Exhaust Combustion Blower (between…)
30
Stocked
at Depot
PART NUMBER
812-4400
Y
...Housing & Stove
240-0812
Y
...Housing & Motor
812-4710
Y
Exhaust Transition Assembly
414-5100
Latch, Draw
229-0230
31
Gasket, Flue Adapter
7036-180
32
Exhaust Adapter Assembly
SRV414-5850
33
Blower Retainer
SRV7058-148
Y
34
Snap Disc, #2
SRV7000-268
Y
35
Snap Disc, Manual Reset, # 3
SRV230-1290
Y
36
Blower, Convection
812-4900
Y
37
Feed Adjustment Plate
SRV7022-119
#38 Firepot and Associted Parts
38.1
38.2 38.3
38.4
38.5
38.6
38.8
38.7
38.1
Firepot Pull Rod Assembly
414-5270
Spring, Firepot
Y
200-2050
Washer, 1/4 Sae
Pkg of 24
28758/24
Y
38.2
Thermocouple Cover
Pkg of 10
812-4920
Y
38.3
Thermocouple Clamp
SRV7001-203
Y
38.4
Thermocouple
812-4470
Y
38.5
Firepot Assembly
SRV414-5200
Y
Bushing, Firepot
410-8320
Y
Floor, Firepot
414-0290
Y
Gasket, Firepot
240-0930
Y
38.6
Nut, Lock 1/4-20
Pkg of 25
226-0090/25
Y
Bolt, Firepot, 1-1/4” Long
Pkg of 25
225-0120/25
Y
Pkg of 24
7000-223/24
Y
Pkg of 1
SRV7000-462
Y
Pkg of 10
SRV7000-462/10
Y
38.7
Wing Thumb Screw 8-32 x 1/2
38.8
Heating Element Assembly 18” (Loop Igniter)
Additional service part numbers appear on following page.
November 21, 2011
7022-122C
Page 47
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Feb 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
DESCRIPTION
COMMENTS
Mahogany
Component Pack Assembly (Includes Firepot Cleanout
Tool, Touch-Up Paint, Power Cord, Thermostat Wire
Harness, Owners Manual, Warranty Card, “How-To” Dvd
Stocked
at Depot
PART NUMBER
SRV7022-023
Matte Black
SRV7022-020
Sienna Bronze
SRV7022-021
Willow
SRV7022-022
Cleanout Tool
414-1140
Dvd Original Energy Insert
7000-441
Paint Touch-Up
Matte Black
812-0910
Mahogany
855-1450
Sienna Bronze
TOUCHUP-CSB
Willow
TOUCHUP-CWL
Power Cord
812-1180
Harness, Thermostat Wire
230-0810
Y
Y
Fuse, 7 Amp, Junction Box
Pkg of 10
812-0380/10
Y
Hose, Vacuum, 5/32 Id
3 Ft
SRV240-0450
Y
Magnetic Switch
7000-375
Y
Wire Harness, Hopper Switch
SRV414-1220
Y
OPTIONAL ACCESSORIES
Adjustable Hearth Support - 12” x 50”, 2-10” H
ADJSPT-12
Damper, 3 Inch - Tall Vertical Installs Only
PEL-DAMP3
Damper, 4 Inch - Tall Vertical Installs Only
PEL-DAMP4
Log Set
LOGS-30-OE
Log Rear, Left
7050-144
Log Rear, Right
7050-143
Outside Air Kit, Rear
811-0872
Channel, Air Intake
413-7040
Cover, Outside Air Kit, Floor
411-1071
Hose, Alum Flex, 2 Inch x 3 Ft
3 Ft
200-0860
Outside Air Cap Assembly
7001-044
Outside Air Collar Assembly
7001-045
Trim Plate, Outside Air Kit
412-7100
Surround Trim Assembly 43 X 31
Surround Trim Assembly 51 X 34
Y
Black
TRIMKIT-4331-BK
Gold
TRIMKIT-4331-GD
Nickel
TRIMKIT-4331-NL
Black
TRIMKIT-5134-BK
Gold
TRIMKIT-5134-GD
Nickel
TRIMKIT-5134-NL
Additional service part numbers appear on following page.
Page 48
7022-122C
November 21, 2011
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Jan 2006
Ending Manufacturing Date: Mar 2011
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
DESCRIPTION
COMMENTS
Surround, Basic, Large
Stocked
at Depot
PART NUMBER
SP-CSTLI5134
Component Pack
SRV7022-055
Surround, Basic, Standard
SP-CSTLI4331
Component Pack
SRV7022-055
Surround, Standard
Use With Cast Trim
Component Pack
SP-CSTLI4230-CM
SRV7022-054
Surround, Standard
Use With Cast Trim
SP-CSTLI4834-CM
Thermostat, Mechanical
812-3760
Thermostat, Programmable
811-0520
Trim Cast
Matte Black
Footer, Left
Y
811-0930
414-7090MBK
Footer, Right
414-7100MBK
Header
414-7110MBK
Trim Leg, Left
414-7120MBK
Trim Leg, Right
414-7130MBK
Trim Cast
Mahogany
811-0960
Footer, Left
414-7090PMH
Footer, Right
414-7100PMH
Header
414-7110PMH
Trim Leg, Left
414-7120PMH
Trim Leg, Right
414-7130PMH
Trim Cast
Sienna Bronze
TR-CAST-CSB
Footer, Left
414-7090CSB
Footer, Right
414-7100CSB
Header
414-7110CSB
Trim Leg, Left
414-7120CSB
Trim Leg, Right
414-7130CSB
Trim Cast
Willow
TR-CAST-CWL
Footer, Left
414-7090CWL
Footer, Right
414-7100CWL
Header
414-7110CWL
Trim Leg, Left
414-7120CWL
Trim Leg, Right
414-7130CWL
Trim Support, adjustable (standard panel surround only)
Zero Clearance
811-0980
Additional service part numbers appear on following page.
November 21, 2011
7022-122C
Page 49
Castile Insert-B
Service Parts
Beginning Manufacturing Date: Jan 2006
Ending Manufacturing Date: Mar 2011
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
DESCRIPTION
COMMENTS
Stocked
at Depot
PART NUMBER
FASTENERS
Avk Rivnut Repair Kit
Page 50
RIVNUT-REPAIR
Y
Bolt, Hex Head, 1/4-20 X 1
Pkg of 10
25221A/10
Y
Bumper, Rubber
Pkg of 12
SRV224-0340/12
Y
Leveling Bolt
Pkg of 25
220-0080/25
Y
Nut, Capped, Push, 1/4
Pkg of 24
7000-157/24
Y
Nut, Ser Flange Small 1/4-20
Pkg of 24
226-0130/24
Y
Nut, Wing, 8-32
Pkg of 24
226-0160/24
Y
Screw Flat Head 1/4-20
Pkg of 24
7000-130/24
Y
Screw, 1/4-20X3/8 Phillips Button Head
Pkg of 24
7000-401/24
Y
Screw, Flat Head Philips 8-32X1/2
Pkg of 12
220-0490/12
Y
Screw, Machine Screw 1/4-20X5/8
Pkg of 24
220-0440/24
Y
Screw, Pan Head Philips 8-32 X 3/8
Pkg of 40
225-0500/40
Y
Screw, Pan Head Philips Tc 8-32X1/2
Pkg of 25
220-0030/25
Y
Screw, Pan Head Philips, 10/32 X 1/4
Pkg of 24
229-1230/24
Y
Screw, Sheet Metal #8 X 1/2 S-Grip
Pkg of 40
12460/40
Y
Speed Nut 5/16
Pkg of 24
7000-422/24
Y
Thumb Screw, 1/4-20 X 1/2
Pkg of 10
7000-617/10
Y
Washer, 1/4 Sae
Pkg of 24
28758/24
Y
Wing Thumb Screw 8-32X1/2
Pkg of 24
7000-223/24
Y
7022-122C
November 21, 2011
R
Castile Pellet Insert
E. Service And Maintenance Log
Date of Service
November 21, 2011
Performed By
Description of Service
7022-122C
Page 51
R
Castile Pellet Insert
E. Service And Maintenance Log (Cont’d)
Date of Service
Page 52
Performed By
Description of Service
7022-122C
November 21, 2011
R
Castile Pellet Insert
F. Homeowner’s Notes
November 21, 2011
7022-122C
Page 53
R
Castile Pellet Insert
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty
is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
Warranty Period
Parts
Labor
1 Year
2 years
HHT Manufactured Appliances and Venting
Gas
X
X
Wood
X
X
X
3 years
Pellet
EPA
Wood
Coal
X
X
X
X
X
X
X
X
X
Components Covered
Electric Venting
X
X
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
Igniters, electronic components,
and glass
Factory-installed blowers
Molded refractory panels
X
Firepots and burnpots
5 years
1 year
7 years
3 years
10
years
1 year
X
Limited
3 years
Lifetime
X
X
X
X
X
90 Days
X
X
X
X
X
X
X
X
Castings and baffles
X
X
Manifold tubes,
HHT chimney and termination
Burners, logs and refractory
Firebox and heat exchanger
X
X
All replacement parts
beyond warranty period
See conditions, exclusions, and limitations on next page.
4021-645C 12-29-10
Page 54
Page 1 of 2
7022-122C
November 21, 2011
R
Castile Pellet Insert
WARRANTY CONDITIONS:
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WARRANTY EXCLUSIONS:
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LQFOXGHSDLQWZRRGSHOOHWDQGFRDOJDVNHWVILUHEULFNVJUDWHVIODPHJXLGHVOLJKWEXOEVEDWWHULHVDQGWKHGLVFRORUDWLRQRIJODVV
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This warranty is void if:
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LIMITATIONS OF LIABILITY:
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4021-645C 12-29-10
November 21, 2011
Page 2 of 2
7022-122C
Page 55
R
CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
www.quadrafire.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrafire.com
NOTICE
T
O
N RD
O A
D SC
I
D
DO NOT DISCARD THIS MANUAL
• Important operating and • Read, understand and
follow these instrucmaintenance instructions for safe installations included.
tion and operation.
• Leave this manual with
party responsible for use
and operation.
We recommend that you record the following pertinent
information for your CASTILE PELLET INSERT
Date purchased/installed:
Serial Number:
Location on appliance:
Dealership purchased from:
Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 6830000 and 5582117 or other U.S. and
foreign patents pending.
Page 56
7022-122C
November 21, 2011