PRODUCT CATALOGUE 2006/2007
WELDING MACHINES
NEW PRODUCTS
SIMPLY MORE WHEN IT COMES TO WELDING:
WE HAVE THE RIGHT SOLUTION FOR EVERY TASK!
Simply more technology!
We are one of Europe's leading manufacturers of HIGHTEC welding machines and with our wide-ranging,
advanced and high quality product range, we have solutions for every application. At the same time, the
individual needs of our customers always take highest priority. Our products have a reputation amongst
customers around the world for innovative technology and highest quality. Prominent companies in all
sectors of industry place their trust in us as much as the workshop next door.
Simply more options!
Our product range is complete, perfect and the machines can be used simply ready for action – anytime,
anywhere. From small portable machines for flexible use on construction sites to machines with
maximum ease-of-use for production, all the way to systems for mechanisation and complex automated
robot applications in industry: Our flexible welding machine ranges always offer ideal solutions for all
demands!
Simply more quality!
From individual components to the final product, we take complete
responsibility for our machines. Our machines provide results of the
highest perfection thanks to their premium quality. We are confident
in our work and thus provide a warranty of a full 3 years’ duration
according to our warranty conditions.
Simply more innovation!
Simple operation – simply start welding: Thanks to the continuous development of the latest
technologies, EWM only produces welding machines which provide every user, including even the most
demanding professional, with full mastery of any challenge. And every day, we focus all our efforts on
implementing new ideas, new production and operating concepts, and on new welding processes for
changing, modern materials.
EWM – Simply welding, simply more!
Explanation of symbols
CE mark
In accordance with EC Directive: EMC Directive (89/336/EEC), Low Voltage Directive (72/23/EEC)
IP23
Protection classification IP 23
For increased protection, e.g. for open-air welding
S
S - safety sign
Welding with increased electrical hazard, e.g. in boilers
IEC/EN 60974
Standards
IEC 60974, EN 60974, EN 50199 for arc welding equipment
EN 50199
Table of Contents
Simply ready for action – anytime, anywhere!
Here you will find all our power sources for the arc welding processes MMA DC, TIG DC and AC/DC, MIG/MAG and
PLASMA DC and AC/DC. Thanks to the different machine versions, our flexible range of machines always has the right
solution for your welding task. Whether portable or mobile, gas or water cooled, compact or decompact – we are sure
to have the ideal machine for your application.
MMA welding machines
DC
PICO 162, PICO 162 MV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PICO 230, PICO 230 CEL, PICO 300, PICO 300 CEL, PICO 300 CEL PWS . . . . . . . . . . . . . . . . . . . . . . . 6
inverter STICK 350 CEL, inverter STICK 350 CEL PWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TIG DC welding machines
DC
PICOTIG 170 HF, PICOTIG 220 DC powerSinus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TRITON 170, TRITON 180, TRITON 220 powerSinus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TETRIX 300, 301, 351, 421, 521 activArc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TIG AC/DC welding machines
AC/DC
PICOTIG 180 AC/DC, 220 AC/DC powerSinus, TRITON 180 AC/DC, 220 AC/DC powerSinus . . . . . . . . . 16
TETRIX 300 AC/DC, 351 AC/DC, 421 AC/DC, 521 AC/DC activArc, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TIG cold wire feed and spotArc spot welding torch
TETRIX DRIVE 4 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
spotArc spot welding torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MIG/MAG standard welding machines
STANDARD
SATURN 161, 201, 251, 301, 351 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WEGA 351, 401, 451 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MIG/MAG pulse welding machines
IMPULS
PHOENIX 301, 351, 421, 521 PULS forceArc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PHOENIX 330 PULS forceArc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PHOENIX 330 coldArc, 330 RC coldArc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
PHOENIX 400, 500 RC PULS forceArc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
MIG/MAG brazing and welding machine for bodywork repairs
PHOENIX 301 CAR EXPERT PULS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Plasma DC and AC/DC welding machines
MICROPLASMA 20, 50, 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TETRIX 400 PLASMA, TETRIX 350 AC/DC PLASMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Accessories
TIG, PLASMA, MMA and MIG/MAG remote controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cooling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Transport vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Automatic Welding Protection Helmet POWERSHIELD 5-13, POWERSHIELD 9-13. . . . . . . . . . . . . . . . . 44
Automation
System overview of TIG/PLASMA automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
System overview of MIG/MAG automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
!
Detailed information on the individual machines and accessory components can also be found
on our website www.ewm.de!
Page 3
MMA DC welding machines
Small, robust and lightweight
– the ideal MMA power packs for construction sites!
MMA welding
TIG welding
Liftarc ignition
HIGHLIGHTS
! Latest inverter technology simplest possible transport
due to compact design and low weight (4.8kg)
! PICO 162 MV - Universal usage due to automatic
modification for country-specific mains voltages
(115V/ 230V)
! Ensured functionality and safety even after being dropped
or knocked due to intelligent casing design and robust
plastics
! 100 % suitable for construction site usage due to safe
operation on long mains leads (up to 50m) and on
generators
! Maximum protection from dust and small particles due
to machine design with optimised cooling air
movement
! Problem-free operation using electrodes up to 4 mm
from basic to rutile/cellulose due to excellent ignition
and welding properties
AREA OF APPLICATION
! Repair of construction and agricultural machinery, machines, systems, etc.
! Coated electrodes (rutile, rutile-/basic, basic, rutile/cellulose)
! Unalloyed, low-alloy and high-alloy steels
Page 4
162,
162 MV
MMA
ACCESSORIES
Robust case with machine and MMA welding site equipment
• PICO 162 power source
• Electrode holder
• Work piece lead
• Hand shield for welding
• Slag hammer
• Steel brush
TECHNICAL DATA
Welding machine
Mains voltage
Setting range Welding current
Duty cycle (dc) at ambient temperature
30 % dc
35 % dc
40 % dc
45 % dc
50 % dc
60 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Dimensions L x W x H [mm]
Weight approx.
IP23
PICO 162
230V
MMA
TIG
10 A-150 A
10 A-160 A
20 °C
40 °C
20 °C 40 °C
160A
150A
160A
150A
120A
130A
120A
100A
120A 100A
105V
1 x 230V (-40 % - +15 %)
1 x 240V (-40% - +10%)
50/60 Hz
1 x 16 A
6 kVA
8,1 kVA
365 x 116 x 224
4,8 kg
S IEC/EN 60974
EN 50199
PICO 162 MV
115V
230V
TIG
MMA
TIG
10 A-120 A
10 A-150 A
10 A-160 A
20 °C 40 °C 20 °C 40 °C
20 °C 40 °C
160A
150A
160A
150A
120A
120A
120A
130A
110A
100A 120A 100A
120A 100A
105V
1x 115V (-15% bis +15%)
1x 230V (-20% bis +15%)
1x 110V (-15% bis +20%)
1x 240V (-20% bis +10%)
50/60 Hz
1 x 25 A
1 x 16 A
6 kVA
8,1 kVA
365 x 116 x 224
5,1 kg
MMA
10 A-110 A
20 °C 40 °C
110A
110A
90A
90A
80A
80A
Page 5
MMA DC welding machines
Our 100% construction site compatible MMA professionals:
small, tough and highly versatile
MMA welding
TIG welding
Liftarc ignition
PICO 230
PICO 300 CEL PWS
HIGHLIGHTS
! 100 % suitable for construction sites - optimised for
tough assembly work thanks to the optimised casing
design for maximum protection from dust and small
particles, assured operation on generators and on long
mains supply leads
! PICO CEL 100 % safe for vertical-down welding when
using cellulose electrodes, particularly also in the lower
power range
! PICO 300 CEL PWS - choose the polarity anytime,
anywhere via pole reversal on the machine or via the
remote control directly on the workstation
! Safe and reliable - integrated temperature monitor for
protection against overload, location of the electronics
in a low-dust environment and durable metal casing
! Reproducible, safe ignition - automatic management
according to the electrode being used, high open circuit
voltage and infinitely adjustable hotstart current and
time
! Excellent welding properties - innovative inverter
technology with digital control for a stable arc, easyto-master weld pool, improved and problem-free
welding of critical electrodes and adjustment option of
the welding characteristic (arcforcing) to all electrode
types
AREA OF APPLICATION
! Repair and production of machines, plants, construction and agricultural machines,
rail cars, ships, chemical plants, boilers, closed containers, equipment construction,
pipelines, pipe construction, cast components and more
! Coated electrodes (rutile, rutile/basic, basic, rutile/cellulose, cellulose)
! Unalloyed, low-alloy and high-alloy steels, nickel-based and copper alloys
Page 6
NEW
MMA
SIMPLEST POSSIBLE OPERATION WITH MAXIMUM EASE-OF-USE
! Self-explanatory operating interface
with one-dial operation
! Reproducible setting of all welding
parameters on the digital display
! Hold function for simple reading and
problem-free recording of welding
current and voltage after welding
! Standard remote control connection for
setting the welding current directly on
the workstation
FUNCTIONS TO PERFECT MMA WELDING
ANTISTICK
HOTSTART
Advantage: Safe ignition and reignition of the
electrode to avoid bonding errors (cool points), best
quality at the start of the seam and at the start of
seams (no reinforcement).
Advantage: No annealing of the electrode.
If the electrode sticks, e.g. because the welding current
is too low, the current is reduced to the minimum.
PWS
ARCFORCE
Pole reversing switch
(PICO 300 CEL PWS only)
Advantage: Optimum welding properties for all
electrode types, avoids short circuits in electrodes
with large-drip material transfer.
Advantage: Flexible change of polarity
without having to stop work.
TECHNICAL DATA
Welding machine
Setting range Welding current
Duty cycle (dc) at 40 °C ambient temperature
35 % dc
40 % dc
50 % dc
55 % dc
60 % dc
100 % dc
Open circuit voltage
Open circuit voltage VRD (optional)
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Dimensions L x W x H [mm]
Weight approx.
IP23
PICO 230; 230 CEL
10 A-230 A
W PICO 300; 300 CEL
NE
10 A-300 A
S IEC/EN 60974
EN 50199
W PICO 300 CEL PWS
NE
10 A-300 A
230A
200A
150A
99V
20V
300A
300A
260A
260A
200A
200A
99V
99V
20V
20V
3 x 400 V (+20 % - -25 %) / 3 x 415 V (+15 % - -25 %)
50/60 Hz
50/60 Hz
50/60 Hz
3 x 16 A
3 x 16 A
3 x 16 A
10,1 kVA
10,1 kVA
10,1 kVA
13,7 kVA
13,7 kVA
13,7 kVA
490 x 186 x 350
490 x 186 x 350
490 x 186 x 445
16,5 kg
16,5 kg
23,5 kg
Page 7
MMA DC welding machines
Mobile – flexible – powerful:
The MMA specialists for pipe construction
MMA welding
inverter STICK 350 CEL
inverter STICK 350 CEL PWS
HIGHLIGHTS
! Ideal for construction sites - optimised for tough
assembly work due to the optimised casing design, safe
operation on generators and on long mains supply
leads
! 100 % dropped seam-proof when welding with
cellulose electrodes, particularly also in the lower
power range
! CEL PWS - choose the polarity anytime, anywhere via
pole reversal on the machine or via the remote control
directly on the workstation
! Reproducible, safe ignition - automatic management
depending on the electrode being used, high open
circuit voltage and infinitely adjustable hotstart current
and time
! Excellent welding properties - innovative inverter
technology with dynamic control for a stable arc, easyto-master weld pool, improved and problem-free
welding of critical electrodes and adjustment option of
the welding characteristic (arcforcing) to all electrode
types
! Safe and reliable - integrated temperature monitor for
protection against overload, location of the electronics
in a low-dust environment and durable metal casing
AREA OF APPLICATION
! Repair and production of machines, plants, construction and agricultural machines, rail
cars, ships, chemical plants, boilers, closed containers, equipment construction,
pipelines, pipe construction, cast components and more
! Coated electrodes (rutile, rutile/basic, basic, rutile/cellulose, cellulose)
! Unalloyed, low-alloy and high-alloy steels, nickel-based and copper alloys
Page 8
MMA
SIMPLEST POSSIBLE OPERATION WITH MAXIMUM EASE-OF-USE
! Self-explanatory operating interface
! Practical operation - direct access to all
welding parameters
! Standard remote control connection for
setting the welding current directly on
the workstation
FUNCTIONS TO PERFECT MMA WELDING
ANTISTICK
HOTSTART
Advantage: Safe ignition and reignition of the electrode to
avoid bonding errors (cool points), best quality at the start
of the seam and at the start of seams (no reinforcement).
Advantage: No annealing of the electrode.
If the electrode sticks, e.g. because the welding current
is too low, the current is reduced to the minimum.
PWS
ARCFORCE
Advantage: Optimum welding properties for all electrode
types, avoids short circuits in electrodes with large-drip
material transfer.
(STICK 350 CEL PWS only)
Advantage: Flexible change of polarity
without having to stop work.
TECHNICAL DATA
Welding machine
Setting range Welding current
Duty cycle (dc) at 40°C ambient temperature
30 % dc
60 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Dimensions L x W x H [mm]
Weight approx.
Pole reversing switch
IP23
S IEC/EN 60974
EN 50199
inverter STICK 350 CEL
inverter STICK 350 CEL PWS
20A - 350A
20A - 350A
350 A
250 A
190 A
92V
3 x 400 V (-25 % - +20 %)
3 x 415 V (-25 % - +15 %)
50/60 Hz
3 x 25A
17,8 kVA
23,7 kVA
690 x 230 x 460
35,5 kg
350 A
250 A
190 A
92V
3 x 400 V (-25 % - +20 %)
3 x 415 V (-25 % - +15 %)
50/60 Hz
3 x 25A
17,8 kVA
23,7 kVA
690 x 230 x 460
37,5 kg
Page 9
TIG DC welding machines
Lightweight and simplest possible operation
- full-scale TIG welding for assembly work !
TIG welding
MMA welding
PICOTIG 220 DC POWERSINUS
PICOTIG 170 HF
HIGHLIGHTS
! Extremely easy-to-use - ideal for assembly, e.g. with
frequent changes of personnel
! Also ideal for construction site use thanks to the
exceptionally large mains voltage range for problemfree use on long mains leads and on a generator
! Exceptional weight/performance ratio thanks to the
optimised cooling system.
! PICOTIG 220: Uniquely powerful welding performance
- 220A welding current from the single-phase 230V
socket, optional connection option for cooling module
and Up/Down torch along with a remote control for
setting the welding current directly at the workstation
AREA OF APPLICATION
! TIG welding: Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper
and special materials, repair welding on cast aluminium components
! MMA welding with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
! Production and repair work, metal construction, facade, heating and ventilation
construction, food and chemical industries, pipeline, closed container and plant
construction, vehicle, machine, plant and tool construction, and more
Page 10
170 HF
220 DC
TIG
SIMPLEST POSSIBLE OPERATION
PICOTIG 170 HF
! Self-explanatory operating interface with
direct access to only the most important
welding parameters.
! Welding current, down slope time 0 - 15 sec.
and gas post-flow time 1 - 20 sec. infinitely
adjustable
! Non-latched/latched, MMA/TIG,
HF ignition/liftarc
PICOTIG 220 DC
! Self-explanatory operating interface with
one-dial operation
! Reproducible setting of all welding
parameters on the digital display
! Hold function for simple reading and
problem-free recording of welding current
and voltage after welding
! Welding current, down slope time 0 - 15 sec.
and gas post-flow time 1 - 20 sec. infinitely
adjustable
! Non-latched/latched, MMA/TIG,
HF ignition/liftarc
TECHNICAL DATA
Welding machine
Setting range Welding current
Duty cycle (dc) at ambient temperature
25 % dc
35 % dc
40 % dc
45 % dc
50 % dc
60 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Dimensions L x W x H [mm]
Weight approx.
IP23
PICOTIG 170 HF
TIG
MMA
5 A-170 A
5 A-140 A
20 °C
40 °C
20 °C 40 °C
170A
140A
170A
140A
135A
120A
130A 115A
115A
100A
115A 100A
97V
1 x 230V (-40 % - +15 %)
1 x 240V (-40% - +10%)
50/60 Hz
1 x 16 A
6 kVA
8,1 kVA
475 x 160 x 270
8,4 kg
S IEC/EN 60974
EN 50199
PICOTIG 220 DC
TIG
3 A-220 A
20 °C 40 °C
220A
220A
180A 160A
150A 130A
MMA
5 A-180 A
20 °C 40 °C
180A
180A
160A
140A
140A
110A
90V
1 x 230 V (-40% - +15%)
1 x 240 V (-40% - +10%)
50/60 Hz
1 x 16 A
5,8 kVA
7,8 kVA
480 x 185 x 390
15,5 kg
Page 11
TIG DC welding machines
Professional TIG assembly machines:
easy-to-use operation, digital current display and remote control connection
TIG welding
MMA welding
TRITON 170
TRITON 220 DC
HIGHLIGHTS
! Professional TIG DC welding with excellent ignition and
welding characteristics
! TRITON 180, 220: Maximum functionality with simplest
possible operation for professional TIG welding with, for
example, one-dial operation, 8 welding tasks (JOBs)
programmable by the user for frequently used welding
tasks
! TRITON 220: Uniquely high welding performance - 220 A
welding current from the single-phase 230 V socket
! Also ideal for use on construction sites due to the
exceptionally large mains voltage range for problemfree use on long mains leads and on a generator
! Exceptional weight/performance ratio due to the
optimised cooling system.
! Versatile connection capability, up/down torch, remote
control, cooling module (from 220)
AREA OF APPLICATION
! TIG welding: Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and
special materials, repair welding on cast aluminium components
! MMA welding with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
! Production and repair work, metal construction, facade, heating and ventilation
construction, food and chemical industries, pipeline, closed container and plant
construction, vehicle, machine, plant and tool construction, and more
Page 12
170 180 220 DC
TIG
EASY OPERATION FOR THE TIG PROFESSIONAL
TRITON 170
! Self-explanatory operating interface with
direct access to all welding parameters for
professionals
!
Welding current, reduced welding current,
down slope time 0 - 15 sec. and gas postflow time 1 - 20 sec. infinitely adjustable
!
Non-latched/latched, MMA/TIG, TIG pulse,
HF ignition/liftarc
!
Reproducible setting of the welding
current on the digital display
TRITON 180, 220
! Self-explanatory operating interface with
one-dial operation, 8 welding programs
(JOBs)
!
Reproducible setting of all welding
parameters on the digital display
!
Hold function for simple reading and
problem-free recording of welding current
and voltage after welding
TECHNICAL DATA
IP23
Setting range Welding current
Duty cycle (dc) at ambient temperature
25 % dc
35 % dc
40 % dc
45 % dc
50 % dc
60 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Dimensions L x W x H [mm]
Weight approx.
TRITON 180
TRITON 170
Welding machine
TIG
3 A-170 A
20 °C
170A
130A
40 °C
170A
130A
110A
MMA
3 A-140 A
20 °C
140A
130A
115A
40 °C
140A
130A
100A
97V
1 x 230V (-40 % - +15 %)
1 x 240V (-40% - +10%)
50/60 Hz
1 x 16 A
6,2 kVA
8,4 kVA
495 x 175 x 345
11,5 kg
TIG
3 A-180 A
20 °C
180A
150A
40 °C
180A
160A
130A
EN 50199
TRITON 220 DC
MMA
5 A-140 A
20 °C
140A
130A
115A
S IEC/EN 60974
40 °C
140A
130A
110A
88V
1 x 230 V (-40% - +15%)
1 x 240 V (-40% - +10%)
50/60 Hz
1 x 16 A
5,8 kVA
7,8 kVA
480 x 175 x 345
12,0 kg
TIG
3 A-220 A
20 °C
220A
180A
150A
40 °C
220A
160A
130A
MMA
5 A-180 A
20 °C
180A
160A
140A
40 °C
180A
140A
110A
90V
1 x 230 V (-40% - +15%)
1 x 240 V (-40% - +10%)
50/60 Hz
1 x 16 A
5,8 kVA
7,8 kVA
480 x 185 x 390
16,0 kg
Page 13
TIG DC welding machines
Perfect TIG welding anywhere
- with practical, compact casing system
TIG welding
activArc
EWM activArc welding
MMA welding
TETRIX 401 actvArc
HIGHLIGHTS
! Maximum efficiency for all requirements with
reproducible welding results and excellent quality
thanks to the fully digital inverter welding technology
! Self-explanatory, intuitive operating concepts for
everyone - either the standard setting, job mode or
synergic one-dial operation so that you can
concentrate fully on your welding task!
! Maximum mobility: Easily movable thanks to large
wheels, fits through standard doors, easy loading and
unloading thanks to the even wheel gauge, can be
lifted by crane and moved on a fork lift
! EWM activArc – the powerful TIG arc - faster, better
and simpler welding across the entire power range
! Multifunctional and ergonomic grip system: Effort-free
moving, practical holder for tube packages, impact
protection
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particles
! Practical ease-of-use: Rubber mat as a rest surface on
the casing cover, storage box for spare torch parts and
tool
! COMFORT, SYNERGIC:
Ideal for robot, industrial bus and mechanised
applications via optional interfaces
! TETRIX 300: Maximum flexibility thanks to the modular
system: Upgrade to fit the need – no additional tools or
specialist staff required.
AREA OF APPLICATION
! TIG welding: Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and special materials,
repair welding on cast aluminium components
! MMA welding with rutile and basic coated electrodes: Unalloyed and low- and high-alloy steels, nickelbased and copper alloys
! Production work, metal construction, food and chemicals industries, pipeline, closed container and
equipment construction, vehicle, machine, plant and tool construction, and more
Page 14
300 • 301 • 351 • 421 • 521 activArc
NEW
TIG
OPTIMISED OPERATING PANELS FOR EVERY USER
CLASSIC - Standard setting!
Direct access to all welding parameters at a glance
COMFORT – Tried and tested comfort !
Direct access to all important welding parameters, 8 JOBs (welding
tasks) programmable by the user for frequently used welding tasks
SYNERGIC – Maximum ease-of-use!
One-dial operation with up to 256 pre-programmed JOBs (welding
tasks) and access to all important welding parameters
IP23
TECHNICAL DATA
Welding machine, water-cooled
Setting range Welding current
Duty cycle (dc) at ambient temperature
60 % dc
65 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Max. flow rate
Max. output pressure
Tank capacity
Dimensions L x W x H [mm]
Weight approx.
TETRIX 300*
activArc
5 A-300 A
20 °C
40 °C
300 A
300 A
270 A
250 A
93 V
W
NE
W
NE
TETRIX 301
activArc
5 A-300 A
20 °C
40 °C
300 A
300 A
270 A
250 A
93 V
NE
TETRIX 351
activArc
5 A-350 A
20 °C
40 °C
350 A
350 A
300 A
92 V
W
S IEC/EN 60974
TETRIX 421
activArc
5 A-420 A
20 °C
40 °C
420 A
420 A
380 A
360 A
92 V
W
NE
EN 50199
TETRIX 521
activArc
5 A-520 A
20 °C
40 °C
520 A
520 A
450 A
420 A
79 V
W
NE
3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 16 A
14,3 kVA
19,3 kVA
5 l/min (COOl35U31)**
3,5 bar (COOl35U31)**
4,5 l (COOl35U31)**
560 x 245 x 380
27 kg
50/60 Hz
3 x 16 A
14,3 kVA
19,3 kVA
1100 x 454 x 951
105 kg
50/60 Hz
3 x 25 A
17,7 kVA
23,9 kVA
50/60 Hz
3 x 35 A
23,1 kVA
31,2 kVA
5 l/min
3,5 bar
12 l
1100 x 454 x 951
1100 x 454 x 951
115 kg
120 kg
50/60 Hz
3 x 35 A
31,6 kVA
42,8 kVA
1100 x 454 x 951
135 kg
* Control CLASSIC and COMFORT possible; ** Optional
Page 15
TIG AC/DC welding machines
The small TIG AC/DC power packs
– the optimum equipment to meet every need!
TIG direct and
alternating current welding
HF ignition and liftarc
MMA direct
current welding
PICOTIG 180 AC/DC
TRITON 180 AC/DC
TRITON 220 AC/DC POWERSINUS with accessories
(Cooling module, Transport vehicle)
HIGHLIGHTS
! Professional TIG DC welding with excellent ignition and
welding characteristics
! PICOTIG: Extremely easy-to-use - ideal for assembly, e.g.
with frequent changes of personnel
! TRITON: Maximum functionality with simplest possible
operation for professional TIG welding with, for example,
one-dial operation, 8 welding tasks (JOBs) programmable
by the user for frequently used welding tasks and direct
access to the main AC welding parameters (balance,
frequency).
! TRITON: Unique AC functionality - AC special for simple
joining of aluminium sheets of very different thickness,
e.g. 1 mm to 10 mm
! PICOTIG/TRITON 220: Uniquely high welding
performance - 220 A welding current from the singlephase 230 V socket
! Also ideal for construction site use thanks to the
exceptionally large mains voltage range for problemfree use on long mains leads and on a generator
! Exceptional weight/performance ratio due to the
optimised cooling system.
! Versatile - connection capability, up/down torch,
remote control, cooling module
AREA OF APPLICATION
! TIG AC welding: Aluminium and aluminium alloys
! TIG DC welding (minus pole): Unalloyed, low-alloy and high-alloy steels,
nickel-based alloys, copper and special metals
! MMA welding (direct current) with rutile and basic coated electrodes: Unalloyed and low- and high-alloy
steels, nickel-based and copper alloys
! Production and repair work, metal construction, facade, conservatory and window construction, rooffitting, heating and ventilation construction, food and chemical industries, pipeline, closed container and
equipment construction, vehicle, machine, plant and tool construction, and more
Page 16
180 220 AC/DC
180 220 AC/DC
TIG
ALTERNATIVELY SIMPLEST OR EASY-TO-USE OPERATION
PICOTIG 180, 220 AC/DC
! Simplest operation
! Self-explanatory operating interface
with one-dial operation
! Reproducible setting of all welding
parameters on the digital display
! Hold function for simple reading and
problem-free recording of welding
current and voltage after welding
TRITON 180, 220 AC/DC
! Easy-to-use operation
! Self-explanatory operating interface with
one-dial operation, 8 JOBs (welding
programs)
Setting range Welding current
Duty cycle (dc) at ambient temperature
35 % dc
40 % dc
45 % dc
50 % dc
60 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Dimensions L x W x H [mm]
Weight approx.
Reproducible setting of all welding
parameters on the digital display
!
Hold function for simple reading and
problem-free recording of welding current
and voltage after welding
IP23
TECHNICAL DATA
Welding machine
!
PICOTIG 180 AC/DC
TRITON 180 AC/DC
TIG
MMA
5 A-180 A
5 A-140 A
20 °C 40 °C 20 °C 40 °C
180A
140A 140A
180A 150A 130A 130A
150A 120A 110A 110A
43V
1 x 230V (-40 % - +15 %)
1 x 240V (-40% - +10%)
50/60 Hz
1 x 16 A
6,0 kVA
8,1 kVA
480 x 185 x 390
16,0 kg
TIG
MMA
5 A-180 A
5 A-140 A
20 °C 40 °C 20 °C 40 °C
180A
140A 140A
180A 150A 130A 130A
150A 120A 110A 110A
43V
1 x 230V (-40 % - +15 %)
1 x 240V (-40% - +10%)
50/60 Hz
1 x 16 A
6,0 kVA
8,1 kVA
480 x 185 x 390
16,5 kg
PICOTIG 220 AC/DC
S IEC/EN 60974
EN 50199
TRITON 220 AC/DC
TIG
MMA
TIG
MMA
5 A-220 A
5 A-180 A
3 A-220 A*
5 A-180 A
20 °C 40 °C 20 °C 40 °C 20 °C 40 °C 20 °C 40 °C
220A
180A
220A
180A
220A
220A
180A
180A
180A 160A 160A 140A 180A 160A 160A 140A
150A 130A 140A 110A 150A 130A 140A 110A
45V
45V
1 x 230 V (-40% - +15%)
1 x 230 V (-40% - +15%)
1 x 240 V (-40% - +10%)
1 x 240 V (-40% - +10%)
50/60 Hz
50/60 Hz
1 x 16 A
1 x 16 A
5,9 kVA
5,9 kVA
8,0 kVA
8,0 kVA
480 x 185 x 390
480 x 185 x 390
17,5 kg
18,0 kg
* 5 A-220 A with AC
Page 17
TIG AC/DC welding machines
The TIG AC/DC specialists
– ideal for use in production
TIG direct and
alternating current welding
HF ignition and liftarc
activArc
EWM activArc welding
MMA direct and
alternating current welding
TETRIX 421; 521 AC/DC activArc
TETRIX 351 AC/DC activArc
TETRIX 300 AC/DC activArc
HIGHLIGHTS
! Maximum efficiency for all requirements with
reproducible welding results and excellent quality thanks
to the fully digital inverter welding technology
! Unique AC functionality: Synchronous operation of 2
machines for two-sided, simultaneous welding,
AC special for the easy joining of very different thickness
aluminium panels, e.g. 1 mm to 10 mm
! TETRIX 300 AC/DC: Maximum flexibility thanks to the
modular equipment system: Upgrade to fit the need – no
additional tools or specialist staff required
! EWM activArc – the powerful TIG arc - faster, better and
simpler welding across the entire power range
! Self-explanatory, intuitive operating concepts for
everyone - either the standard setting, job mode or
synergic one-dial operation so that you can
concentrate fully on your welding task!
! Maximum mobility: Easily movable thanks to large
wheels, fits through standard doors, easy loading and
unloading thanks to the even wheel gauge
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particles
! COMFORT, SYNERGIC:
Ideal for robot, industrial bus and mechanised
applications and documentation via optional interfaces
AREA OF APPLICATION
! TIG AC welding: Aluminium and aluminium alloys
! TIG DC welding (minus pole): Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper
and special metals
! MMA welding (direct current) with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
! Production and repair work, metal construction, food and chemicals industries, pipeline, closed
container and equipment construction, vehicle, machine, plant and tool construction, and more
Page 18
300 • 351 •421 • 521 AC/DC activArc
NEW
TIG
OPTIMISED OPERATING PANELS FOR EVERY USER
CLASSIC - Standard setting!
Direct access to all welding parameters at a glance
COMFORT – Tried and tested comfort !
Direct access to all important welding parameters, 8 JOBs (welding
tasks) programmable by the user for frequently used welding tasks
SYNERGIC – Maximum ease-of-use!
One-dial operation with up to 256 pre-programmed JOBs (welding
tasks) and access to all important welding parameters
TECHNICAL DATA
Welding machine, water-cooled
Setting range Welding current
Duty cycle (dc) at ambient temperature
40 % dc
45 % dc
60 % dc
65 % dc
80 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Max. flow rate
Max. output pressure
Tank capacity
Dimensions L x W x H [mm]
Weight approx.
IP23
W TETRIX 300 AC/DC
NE
activArc
5 A-300 A
20 °C
40 °C
300 A
300 A
270 A
270 A
230 A
220 A
93 V
W TETRIX 351 AC/DC
NE
activArc
5 A-350 A
20 °C
40 °C
350 A
350 A
320 A
300 A
95 V
S IEC/EN 60974
W TETRIX 421 AC/DC
NE
activArc
5 A-420 A
20 °C
420 A
380 A
40 °C
420 A
360 A
92 V
3 x 400 V (-25 % – +20 %)
3 x 400 V (-25 % – +20 %)
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 16 A
14,3 kVA
19,3 kVA
5 l/min (COOl35U31)**
3,5 bar (COOl35U31)**
4,5 l (COOl35U31)**
600 x 580 x 1200*
85 kg *
50/60 Hz
3 x 25 A
17,7 kVA
23,9 kVA
50/60 Hz
3 x 35 A
23,1 kVA
31,2 kVA
5 l/min
3,5 bar
12 l
1080 x 690 x 1155
145 kg
* Welding machine, cooling module and transport vehicle;
1100 x 454 x 951
130 kg
EN 50199
W TETRIX 521 AC/DC
NE
activArc
5 A-520 A
20 °C
40 °C
520A
520 A
450 A
420 A
79 V
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 35 A
31,6 kVA
42,8 kVA
1080 x 690 x 1155
160 kg
** Optional
Page 19
TIG cold wire feed unit
DRIVE 4 L
Always the right setting for the current and wire feed – with a single control:
The TIG cold wire feeder with synergic operation!
TIG welding
TIG brazing
HIGHLIGHTS
! Simplest possible operation thanks to synergic one-dial
operation with optimum preset values for welding
current and automatically assigned wire speed (when
synergic control)
! Easy operation at the working place thanks to the
RETOX TIG torch: Specification of the operating point,
welding current and wire feed on/off, welding data
display
! High quality TIG welding with excellent ease-of-use
and high welding speed
! Alternative to MIG/MAG welding – better seam quality
and absolutely spatter-free at a comparable welding
speed
! Can be used universally on any mobile TETRIX DC- and
AC/DC TIG machine (optional)
! User-friendly TIG torch because the position of the wire
feed can be rotated by 270°, meaning that welding easy
to carry out in all positions
AREA OF APPLICATIONS
! Unalloyed, low-alloy and high-alloy steel and aluminium alloys, galvanized steel
! Container, boiler and vehicle construction, metal-working, facade construction, car industry,
Heating and ventilation installation, pipeline construction
! TIG brazing, deposit welding
TECHNICAL DATA
Wire feed speed
Wire delivery unit
Dimensions L x W x H [mm]
Weight approx.
Page 20
IP23
TETRIX DRIVE 4 L
0 to 10 m/min
4 rollers
800 x 350 x 560
17,5 kg
S IEC/EN 60974
EN 50199
spotArc spot welding torch
TIG
spotArc spot welding torch
- AND METAL SHEETS ARE PERFECTLY JOINED
spotArc spot welding torch
water cooled
TIG welding
HIGHLIGHTS
! Universal applications thanks to the option of joining
two metal sheets of the same thickness and of
different thicknesses
! Ideal for tacking workpieces for manual and
automated applications
! Simple to use – welding only carried out on one side
! Clean seam finish for visible joins
! Excellent seam quality with low distortion thanks to
the minimal amount of heat feeding
! Economic solution consisting of standard components:
EWM TIG DC welding machine, spot remote control
and TIG spot welding torch
! The welding machine can be used not only for spot
welding, but also for TIG and MMA welding!
! Alternative to resistance welding with greatly
simplified handling
! Ergonomic torch design for the best possible handling
and optimum force utilisation
AREA OF APPLICATION
! Spot welding of low-alloy and high-alloy steel panels up to 2.5 mm
! Multiple panel connections, spot joins on visible panels, tack welding
! Container construction, switching cabinet construction, machine and vehicle manufacturing, car and
food industries, pipe construction
EXAMPLE APPLICATIONS
Flat weld
Joining panels of different
thicknesses
Corner joint
Tacking on a cabinet case
Flat weld
Joining two panels
Fillet weld
Tacking panels
Page 21
MIG/MAG standard welding machines
Robust step switch controlled machines with optimum performance
- MIG/ MAG compact welding machines for universal usage.
MIG/MAG
standard welding
SATURN 161; 201 compact
SATURN 251 compact
SATURN 351 decompact
HIGHLIGHTS
! Innovative machine design with ergonomic grip system
and maximum mobility: Mobile, can be lifted by crane
and moved by fork lift
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particle intrusions
! Maximum efficiency with minimal finishing work
thanks to low-spatter welding in the short arc and
spray arc areas using argon, mixed gases and CO2
! Excellent ignition and welding properties: Fine-step
voltage setting, optimized welding choke with 2 taps
for the various materials, large drive rollers for safe
wire feeding
! Various control variants – from traditional operation
through to the preset one-dial operation
! SATURN 201: Connection voltage can be switched
to either 1 x 230 V or 2 x 400 V
AREA OF APPLICATIONS
! MIG / MAG standard welding with short, compound or spray arc using
argon, gas mixtures and CO2 can be used
! Materials: Low-alloy and high-alloy steels as well as aluminiumbased alloys, solid and flux-cored wire electrodes
! Metal-working trades, industry, e.g. works maintenance, repair
workshops for cars and agricultural vehicles, switch cabinet and
ventilation construction, steel and machine construction, assembly
work, tacking work in production
Page 22
161 • 201 • 251 • 301 • 351
NEW
MIG/MAG
VARIOUS CONTROL VARIANTS WITH SELF-EXPLANATORY OPERATING INTERFACES
Welding machine / Wire feed unit
M1.01
! Traditional operating concept (twin-dial operation) with all welding parameters
immediately accessible
! Non-latched, latched, spot, interval
M2.20
! Simplest possible operating concept with digital display for all welding data
! Non-latched, latched, spot, interval, currentless gas test and wire creep
M2.40
! Fast one-dial operation concept with 24 preset JOBs (welding tasks) and with
digital display for all welding data
! Non-latched, latched, spot, interval, currentless gas test and wire inching
! Choice of operating mode: Job (one-dial operation) and
Manual (twin-dial operation)
TECHNICAL DATA
Welding machine, gas cooled
Setting range Welding current
Switching steps
Wire feed speed
Duty cycle (dc) at ambient temperature
20 % dc
35 % dc
45 % dc
60 % dc
100 % dc
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommend generator rating
Dimensions welding machine L x W x H [mm]
Dimensions Wire feed unit L x W x H [mm]
Weight welding machine approx.
Weight
wire feed unit approx.
.
IP23
S IEC/EN 60974
W SATURN 201*
compact
SATURN 251
SATURN 301
compact
compact
40 A-160 A
6
0,5-24 m/min
25 °C
160 A
120 A
90 A
110 A-220 A
6
0,5-24 m/min
25 °C
220 A (2x400V)
160 A
120 A
-
30 A-250 A
8
0,5-24 m/min
40 °C
250 A
160 A
130 A
30 A-300 A
12
0,5-24 m/min
40 °C
300 A
190 A
160 A
230 V
1 x 230V / 2 x 400 V
3 x 400 V (-15 % – +15 %)
3 x 400 V (-15 % – +15 %)
50/60 Hz
16 A
6 kVA
8,1 kVA
930 x 455 x 730
55 kg
-
50/60 Hz
20 A
9 kVA
12,2 kVA
930 x 455 x 730
57 kg
-
50/60 Hz
3 x 16 A
9,7 kVA
13 kVA
930 x 455 x 730
50/60 Hz
3 x 25 A
12,8 kVA
18 kVA
930 x 455 x 730
W SATURN 161*
NE
compact
NE
EN 50199
SATURN 351
compact
decompact
30 A-350 A
16
0,5-24 m/min
40 °C
350 A
250 A
220 A
3 x 400 V (-15 % – +15 %)
50/60 Hz
3 x 25 A
16 kVA
21,5 kVA
930 x 455 x 730
-
-
-
690x300x410
90 kg
-
100 kg
-
112 kg
-
106 kg
20,5 kg
* M 1.01 control possible
Page 23
MIG/MAG standard welding machines
Maximum performance even in tough conditions
- our robust, step switch controlled MIG/MAG professionals
MIG/MAG
standard welding
WEGA decompact
WEGA compact
HIGHLIGHTS
! Innovative casing design with ergonomic grip system
and maximum mobility: Mobile, can be lifted by crane
and moved by fork lift
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particle intrusions
! Maximum efficiency with minimal finishing work
thanks to low-spatter welding in the short arc and
spray arc areas using argon, mixed gases and CO2
! Thanks to different machine versions, delicately
balanced performance and variety of options with the
ideal equipment for every application: Compact or with
separate wire feed, gas or water cooled, different wire
feed units and control interfaces from classic operation
through to preset one-dial operation
! Perfect ignition and welding: Welding choke with 3
taps for the various materials; fine-step voltage setting,
4-roller feed with large drive rollers for safe wire
feeding
AREA OF APPLICATIONS
! MIG / MAG standard welding with short, compound or spray arc using argon, gas
mixtures and CO2 can be used
! Materials: Unalloyed, low-alloy and high-alloy steel, aluminium-based alloys.
! Solid and core wire electrodes
! Production and repair work in metalworking trade and industry, steel work and
engineering, pipeline, closed containers and equipment construction, vehicle and
shipbuilding, assembly work, etc.
Page 24
351, 401, 451
MIG/MAG
VARIOUS CONTROL VARIANTS WITH SELF-EXPLANATORY OPERATING INTERFACES
Welding machine / Wire feed unit
M1.01
! Traditional operating concept (twin-dial operation) with all welding parameters
immediately accessible
! Non-latched, latched, spot, interval
M2.20
! Simplest possible operating concept with digital display for all welding data
! Non-latched, latched, spot, interval, currentless gas test and wire creep
M2.40
! Fast one-dial operation concept with 24 preset JOBs (welding tasks) and with
digital display for all welding data
! Non-latched, latched, spot, interval, currentless gas test and wire inching
! Choice of operating mode: Job (one-dial operation) and
Manual (twin-dial operation)
IP23
TECHNICAL DATA
Welding machine, gas / water cooled
WEGA 351
compact
decompact
30 A-350 A
16
1-20 m/min
Setting range Welding current
Switching steps
Wire feed speed
Duty cycle (dc) at 40°C ambient temperature
45 % dc
350 A
60 % dc
300 A
100 % dc
230 A
Mains voltage (tolerances)*
3 x 400 V (-15 % – +15 %)
Mains frequency
50/60 Hz
Mains fuse (safety fuse, slow-blow)
3 x 25 A
Max. connected power
16 kVA
Recommend generator rating
22 kVA
Max. flow rate
5 l/min
Max. output pressure
3,5 bar
Dimensions welding machine L x B x H [mm]
1100 x 550 x 940
Dimensions Wire feed unit L x B x H [mm]
690 x 300 x 410
Weight welding machine appr. gas / watercooled 130 kg/150 kg 125 kg/145 kg
Weight Wire feed unit approx.
20,5 kg
S IEC/EN 60974
EN 50199
WEGA 401
compact
decompact
30 A-400 A
24
1-20 m/min
WEGA 451
compact
decompact
30 A-450 A
24
1-20 m/min
400 A
330 A
270 A
3 x 400 V (-15 % – +15 %)
50/60 Hz
3 x 25 A
20 kVA
27 kVA
5 l/min
3,5 bar
1100 x 550 x 940
690 x 300 x 410
145 kg/165 kg
139 kg/159 kg
20,5 kg
450 A
400 A
310 A
3 x 400 V (-15 % – +15 %)
50/60 Hz
3 x 25 A
22 kVA
30 kVA
5 l/min
3,5 bar
1100 x 550 x 940
690 x 300 x 410
150 kg/170 kg 144 kg/164 kg
20,5 kg
Page 25
MIG/MAG pulse welding machines
Ergonomic, robust and perfect –
MIG/MAG pulse welding of the highest quality
MIG/MAG
pulse welding
forceArc
EWM forceArc welding
MIG/MAG
standard welding
MMA welding
TIG welding
Liftarc
PHOENIX 351 BASIC PULS forceArc
PHOENIX 401 EXPERT PULS forceArc
HIGHLIGHTS
! Maximum efficiency for all requirements with
reproducible welding results and low-spatter welding
thanks to the fully digital inverter welding technology
! EWM-forceArc – the high-pressure arc – up to 30%
faster welding with thick panels
! Self-explanatory, intuitive operating concepts for
everyone – your choice of various control concepts –
optimised for the target group and the application
! Optimum preset JOBs (welding tasks) and synergic
operation – so that you can concentrate fully on your
welding task
! Maximum mobility: Easily movable thanks to large
wheels, fits through standard doors, easy loading and
unloading thanks to the even wheel gauge, can be
lifted by crane and moved on a fork lift
! Multifunctional and ergonomic grip system: Effort-less
mobility, practical holder for tube packages, impact
protection
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particle intrusions
! Practical ease-of-use: Rubber mat as a rest surface on
the casing cover, storage box for spare torch parts and
tools
! PROGRESS, EXPERT: Ideal for robot, industrial bus and
mechanised applications and documentation via
optional interfaces
AREA OF APPLICATIONS
! Unalloyed, low-alloy and high-alloy steels, aluminium alloys, copper and its alloys,
special alloys
! Solid and fluxed-core wire electrodes (0.8-2.4 mm), coated electrodes: Rutile, basic
! Production and repair work: Chemical and food industries, machine and plant construction,
vehicle, automobile, railway vehicle and ship construction, container, closed container and
equipment construction, steel and metal construction work, offshore, etc.
Page 26
301 • 351 • 421 • 521 PULS forceArc
NEW
MIG/MAG
SELF-EXPLANATORY, INTUITIVE OPERATING CONCEPTS FOR EVERY USER
Welding machine
Wire feed unit
BASIC
115 optimum pre-programmed
JOBs (welding tasks) for selection
on the welding machine – only
the most important welding
parameters immediately
accessible on the wire feed.
ALTERNATIVELY
EXPERT*
PROGRESS
115 optimum pre-programmed
JOBs (welding tasks) for
selection on the wire feed/
welding machine – everything
immediately accessible on the
wire feed,
16 welding programs
Maximum ease-of-use – 256 optimum pre-programmed JOBs (welding tasks), including 128 for customised programming
with immediate access – all welding parameters immediately accessible both from the welding machine and from the
wire feed, 16 welding programs
* Version decompact only
IP23
TECHNICAL DATA
Welding machine, gas / water cooled
-
PHOENIX 301 PULS
W
forceArc
5 A-300 A
20 °C
40 °C
300 A
300 A
270 A
250 A
NE
S IEC/EN 60974
EN 50199
PHOENIX 301 PULS
W
forceArc
5 A-300 A
20 °C
40 °C
300 A
300 A
270 A
250 A
PHOENIX 351 PULS
W forceArc
NE
5 A-350 A
20 °C
40 °C
350 A
350 A
300 A
PHOENIX 421 PULS
W forceArc
NE
5 A-420 A
20 °C
40 °C
420 A
420 A
380 A
360 A
PHOENIX 521 PULS
W forceArc
NE
5 A-520 A
20 °C
40 °C
520 A
520 A
450 A
420 A
kompakt
dekompakt
1100 x 454 x 951
kompakt
dekompakt
1100 x 454 x 951
kompakt
dekompakt
1100 x 454 x 951
dekompakt
1100 x 454 x 951
NE
Setting range Welding current
Duty cycle (dc) at 40° C ambient temperature
60 % dc
80 % dc
100 % dc
Mains Voltage (tolerances)
3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %) 3 x 400 V (-25 % – +20 %)
Mains Frequency
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
Mains fuse (safety fuse, slow-blow)
3 x 16 A
3 x 16 A
3 x 25 A
3 x 35 A
3 x 35 A
Max. connected power
14,3 kVA
14,3 kVA
17,8 kVA
23,1 kVA
31,6 kVA
Recommended generator rating
19,3 kVA
19,3 kVA
24,0 kVA
31,2 kVA
42,8 kVA
Max. flow rate / Max. output pressure
-/5 l/min / 3,5 bar
Tank apacity
12 l
Dimensions welding machine L x W x H [mm]
Dimensions wire feed unit L x W x H [mm]
Weight welding machine approx. gas /water cooled
Weight wire feed unit approx.
kompakt
930 x 455 x 730
-
-
690 x 300 x 410
-
690 x 300 x 410
90kg / -
- / 115kg
95kg / 110kg
20,5kg
110kg / 125kg
105kg / 120kg
20,5kg
115kg / 130kg
690 x 300 x 410
690 x 300 x 410
110kg / 125kg
20,5kg
- / 140kg
20,5kg
Page 27
MIG/MAG pulse welding machines
Maximum mobility with MIG/MAG pulse welding
MIG/MAG
pulse welding
forceArc
EWM forceArc welding *
MIG/MAG
standard welding
MMA welding
TIG welding
Liftarc
PHOENIX 330 PULS forceArc
PHOENIX 400, 500 PULS forceArc
HIGHLIGHTS
! Maximum efficiency thanks to low-spatter welding
with all materials and applications
! Perfect ignition and welding properties with
100 % reproducible results and the highest quality
thanks to the fully digital inverter machines
! Maximum mobility for assembly work: the portable
PHOENIX 330 version
! Maximum flexibility thanks to the modular and futureoriented machine system: Upgrade to fit the need – no
additional tools or specialist staff required
! EWM-forceArc* – the high-pressure arc – up to 30%
faster welding with thick panels
! Optimised control interfaces for every application:
PROGRESS with simplest possible operation or EXPERT
– the high-tech system for complex requirements
! Optimum preset welding tasks (JOBs) and synergic
operation – so that you can concentrate fully on your
welding task
AREA OF APPLICATIONS
! Unalloyed, low-alloy and high-alloy steels, aluminium alloys, copper and its
alloys, special alloys
! Solid and fluxed-core wire electrodes (0.8-2.4 mm), coated electrodes:
Rutile, basic
! Production and repair work: Chemical and food industries, machine and
plant construction, vehicle, automobile, railway vehicle and ship
construction, container, closed container and equipment construction, steel
and metal construction work, offshore, etc.
Page 28
330 PULS forceArc
MIG/MAG
SELF-EXPLANATORY, INTUITIV OPERATING CONCEPTS FOR EVERY USER
Welding machine
PROGRESS
Maximum ease-of-operation ! 256 optimum pre-programmed JOBs
(welding tasks) – selection on the
power source
! 16 welding programs
! All important welding parameters
immediately accessible on the
welding machine
EXPERT
Simple operation with
maximum ease-of-use ! 256 optimum pre-programmed JOBs
(welding tasks), including 128 for
customised programming – selection
on the power source
! 16 welding programs
! All important welding parameters
immediately accessible on the welding
machine
TECHNICAL DATA
Welding machine, gas / watercooled
Setting range Welding current
Duty cycle (dc) at 40 °C ambient temperature
25 % ED
40 % ED
60 % ED
100 % ED
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommended generator rating
Dimensions welding machine L x W x H [mm]
Weight welding machine approx.
IP23
S IEC/EN 60974
EN 50199
PHOENIX 330 PULS forceArc
5 A-330 A
330 A
250 A
210 A
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 16 A
13,0 kVA
17,5 kVA
605 x 335 x 520
42,5 kg
* EXPERT Version only
Page 29
MIG/MAG pulse welding machines
EWM coldArc - the cold arc for thinnest sheet metals
coldArc
forceArc
MIG/MAG
coldArc welding
MIG/MAG
pulse welding
MIG/MAG
standard welding
MMA welding
PHOENIX 330 RC coldArc
TIG welding
Liftarc
PHOENIX 330 coldArc
HIGHLIGHTS
EWM-coldArc
! Low-heat joining of thinnest sheets from 0,3 mm
! Joins mixed joints of light metal with steel
(St-Al, St-Mg)
! Heat-reduced brazing with low melting zinc-based
filler (400° C)
Advantages of EWM-coldArc
! Marginal distortion by reduced heat input
! No damage of the zinc coating when brazing of zinc
coated sheets
! Almost spatter-free process by means of digital
controlled nearly powerless material transfer
! Wear-free process cycle without mechanical assistance
! Application of commercial torch systems without
complex wire feeding components
PHOENIX
! Perfect ignition and welding properties with
! 100 % reproducible results with maximum quality
thanks to the digital bus system
! Maximum efficiency thanks to low-spatter welding
with all materials and applications
! Maximum flexibility thanks to the modular and futureoriented machine system: Plug & weld, service- and
maintenance-friendly as well as upgrades to fit the
need – no additional tools or specialist staff required.
! Extended duty cycle for continuous use in multi-shift
operation
PHOENIX RC
! Extensive integration options thanks to various digital
interfaces for program and control voltage operation,
industrial bus systems (Profibus, Interbus, CAN-BUS,
Devicenet) and connection of WF units (cold wire, flat
wire etc.)
! RC1 control panel: Efficient solution – operating panel
required for programming, not for operation, easy-tooperate interface for displaying all process-related
parameters and system status conditions and simple
handling thanks to the compact and lightweight plastic
casing.
AREA OF APPLICATION
! Joining of thinnest sheets from 0,3 mm thickness
! Brazing and welding of zinc coated sheets
! Heat-reduced brazing on basis of novel zinc wires as an alternative to Cu based
alloys, such as CuSi3
! Joining of mixed joints, such as steel-aluminium, steel-magnesium (St-Al, St-Mg)
! Welding of magnesium alloys
Page 30
330 coldArc
NEW
330 RC coldArc
MIG/MAG
SELF-EXPLANATORY, INTUITIVE OPERATING CONCEPTS FOR EVERY USER
Wire feed unit
Welding machine
System
EXPERT
Simple operation with maximum ease-of-use ! 256 optimum pre-programmed welding tasks
(JOBs), of which 128 can be custom programmed
! 16 welding programs
! All important welding parameters immediately
accessible on the wire feed
Control panel RC1
PHOENIX RC1 coldArc
! 256 welding tasks (JOBs): 128 optimum predefined and 128 can be custom programmed
! 16 welding programs and all welding parameters
included in direct access
! Easy to set and change parameters using the
rotary dial with large control button
! Fast and simple programming thanks to LED user
support
TECHNICAL DATA
Welding machine, water cooled *
Setting range Welding current
Duty cycle (dc) at 40 °C ambient temperature
25 % dc
60 % dc
100 % dc
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommended generator rating
Dimensions welding machine L x W x H [mm]
Dimensions wire feed unit L x W x H [mm]
Weight welding machine approx.
Weight wire feed unit approx.
Dimensions RC1coldArc L x W x H [mm]
Weight RC1coldArc approx.
W
NE
W
PHOENIX 330 coldArc
NE
PHOENIX 330 RC coldArc
5 A-330 A
330 A
250 A
210 A
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 16 A
13,0 kVA
17,5 kVA
1050 x 500 x 1100 *
690 x 300 x 410
123,5 kg *
20,5 kg
185 x 315 x 115
2,5 kg
625 x 335 x 875 **
77,5 kg **
-
* Welding machine, cooling module and transport vehicle
** Welding machine and cooling module
Page 31
MIG/MAG pulse welding machines
Ideal for automated
MIG/MAG welding applications
MIG/MAG
pulse welding
forceArc
EWM forceArc welding
MIG/MAG
standard welding
PHOENIX RC
HIGHLIGHTS
! Extensive integration options thanks to various digital
interfaces for program and control voltage operation,
industrial bus systems (Profibus, Interbus, CAN-BUS,
Devicenet) and connection of WF units (cold wire, flat
wire etc.)
! RC1 control panel: Efficient solution – operating panel
required for programming, not for operation, easy-tooperate interface for displaying all process-related
parameters and system status conditions and simple
handling thanks to the compact and lightweight plastic
casing
! EWM-forceArc – the high-pressure arc - up to 30 %
faster welding with thick panels
! Perfect ignition and welding properties with 100 %
reproducible results and the highest quality thanks to
the digital bus system
! Maximum efficiency thanks to low-spatter welding
with all materials and applications
! Maximum flexibility thanks to the modular and futureoriented machine system: Plug & weld, service- and
maintenance-friendly as well as upgrades to fit the
need – no additional tools or specialist staff required
! Extended duty cycle for continuous use in multi-shift
operation
AREA OF APPLICATIONS
! Unalloyed, low-alloy and high-alloy steels, aluminium alloys,
copper and its alloys, special alloys
! Solid and flux-cored wire electrodes, 0.8 -2.4 mm
! Chemical and food industry, machine and plant construction,
vehicle, automobile, railway vehicle and ship construction,
container, closed container and equipment construction, steel and
metal construction work, offshore, etc.
Page 32
400 • 500 RC PULS forceArc
MIG/MAG
OPTIMIZED OPERATION FOR AUTOMATED APPLICATIONS
PHOENIX RC1
! 256 JOBs (welding tasks): 128 optimum pre-defined and
128 can be custom programmed
! 16 welding programs and all welding parameters included in
direct access
! Easy to set and change parameters using the rotary dial with
large control button
! Fast and simple programming thanks to LED user support
PERFECT FOR ROBOT APPLICATIONS
! MIG/MAG robot wire feed unit
! Lightweight, compact unit for simply assembly onto the robot
! High level of process security thanks to the control,
regulation and monitoring of all process data via a central,
digital, bus system
! Reproducible wire feed speed thanks to the fully digital
control of the wire drive unit and 4 roller drive
! 4-roller drive unit with large rollers (37 mm), roller changes
without tools
! Separate button on the front for wire return, blow-out, gas
test and wire inching
TECHNICAL DATA
Welding machine, gas-/ water cooled
Setting range Welding current
Duty cycle (dc) at 40 °C ambient temperature
25 % dc
40 % dc
60 % dc
100 % dc
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommended generator power
Dimensions welding machine L x W x H [mm]
Weight welding machine approx.
Dimensions RC1 L x W x H [mm]
Weight RC1 approx.
IP23
S IEC/EN 60974
EN 50199
PHOENIX 400 RC PULS forceArc
5 A-400 A
PHOENIX 500 RC PULS forceArc
5 A-500 A
400 A
360 A
300 A
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 35 A
21,5 kVA
29,0 kVA
625 x 335 x 870 *
77,5 kg *
500 A
450 A
340 A
3 x 400 V (-25 % – +20 %)
3 x 460 V (-25 % – +10 %)
50/60 Hz
3 x 35 A
29,0 kVA
39,2 kVA
625 x 335 x 870 *
80,5 kg *
185 x 315 x 115
2,5 kg
* Welding machine and cooling module
Page 33
MIG/MAG brazing and welding machine for bodywork repairs
Optimum welding and brazing –
in vehicle bodywork repair
MIG/MAG
pulse arc welding
BRAZING
MIG brazing
MIG/MAGstandard welding
PHOENIX 301 CAR EXPERT PULS
HIGHLIGHTS
Simply error-free welding with the shortest possible
repair times
! Extremely easy to operate
- Welding process/material type
- Wire electrode diameter, - Panel thickness
- Select weld type/program
and start welding straight away
! Pre-defined, programmed welding parameters for specific
manufacturers, make time-consuming searches in tables
and setting work a thing of the past, can be retrieved
directly at the place of work on the torch
! Operation ideally matched to the demands of vehicle
bodywork repair
All the welding processes you need in one machine
! MAG welding, MIG brazing and MIG welding
! MIG brazing can replace most MAG welding tasks and
offers the following advantages:
- high resistance to corrosion, - low distortion
- high joint strength, - reduced finishing work
Future-proofed
! Software update option for
new characteristics from specific manufacturers,
for example, and programs for
- new welding tasks, - new materials
- new vehicle types
! Quality assurance with EWM Q-DOC 9000 software
AREA OF APPLICATION
! MAG welding
- for all steel panels on a vehicle, panels of 0.8 to 5.0 mm
! MIG brazing
- for coated and uncoated steel panels of 0.8 to 3.0 mm
! MIG welding
- on aluminium of 1.0 to 5.0 mm
! Welding and brazing from classic car restoration to vehicle construction
right through to accident repairs on cars and HGVs
Page 34
301 CAR EXPERT PULS
NEW
MIG/MAG
SIMPLE SET-UP FOR THE WELDING TASK
Simplest set-up ! Direct selection of vehicle-specific parameters for
bodywork repairs - using the terminology of vehicle
bodywork engineers
! Universal thanks to customised, simple-to-use options
for saving manufacturer-specific characteristics and
programs
1
5
2
6
3
7
4
8
MIG welding torch CAR CONTROL
! Welding torch with integrated remote control and
display
! Weld types/programs can be selected directly at the
work place
ACCESSORIES
Compact welding machine
PHOENIX 301 CAR EXPERT PULS
MIG welding torch
CAR CONTROL
Dent removal set
EWM-QuickFix
TECHNICAL DATA
Welding machine, gas cooled
Setting range Welding current
Duty cycle (dc) at 40° C ambient temperature
60 % dc
100 % dc
Mains Voltage (tolerances)
Mains Frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommended generator rating
Dimensions welding machine L x W x H [mm]
Weight welding machine approx.
Dent removal fixture, large
IP23
W
NE
S IEC/EN 60974
EN 50199
PHOENIX 300 CAR EXPERT PULS
5 A-300 A
300 A
250 A
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 16 A
13,0 kVA
17,5 kVA
930 x 455 x 730
85 kg
Page 35
Plasma DC and AC/DC welding machines
MEETING THE HIGHEST DEMANDS...
...in welding technology for delicate components
PLASMA welding
PLASMA brazing
inverter Microplasma 50
HIGHLIGHTS
! Innovative microplasma welding machines for
maximum weld seam quality and efficient results of the
highest quality
! Excellent welding properties thanks to the highly stable
plasma arc from as low as 0.1A
! Precise plasma arc for targeted and concentrated heat
feeding, high welding speeds, narrow heat affected
zones, low material distortion and deeper fusion
penetration
! Powerful machines - ideal for multi-shift usage in
production - thanks to the long duty cycle of the
inverter power pack
! Consistent results thanks to the separate inverter for
the pilot arc current (internally adjustable 1-10A)
! Easy-to-use: Plasma and shielding gas setting on the
machine with flow meters and button for currentless
gas test
! Adjustable pilot arc current for optimum adjustment to
the welding torch being used
! Optimum protection of the plasma welding torch from
the integrated coolant flow monitor
! Standard interface for mechanised welding: Start/stop,
“Current flow” signal, control voltage, etc.
AREA OF APPLICATIONS
! Microplasma DC welding on negative pole for build-up welding and joint welding of metal sheets, wires, foils,
screens made from unalloyed, low-alloy and high-alloy steels, nickel, copper, gold, titanium, zircon and their alloys,
coated metal sheets and plasma brazing of galvanised metal sheets.
! Electromechanical industry, aerospace and space industry, food and chemical industries, medical technology,
machine and plant construction, automobile and mould construction, pipeline construction, dental industry and
trade, etc.
Page 36
inverter
MICROPLASMA 20 • 50 • 120
PLASMA
PERFECT MICROPLASMA CONTROL
! Precise setting of the welding current using a 10-turn helical
potentiometer.
! Welding data display for welding current and welding voltage
(optional).
! Operating modes: Non-latched (with and without slope), latched.
! Ignition current, welding current and reduced welding current, up
and down slopes, gas post-flows infinitely adjustable.
EXAMPLE APPLICATIONS
Edge-formed seam
on membranes.
Longitudinal
seam on
protective grids
for chemical
ovens s=0.15mm.
Plug contacts in a
light bulb for the
electrical industry.
Burr-free, round
fixing to the end of
a catheter wire for
endoscopies
ø 0.2mm/ø 0.4mm.
Pipe/pipe
connection for
temperature sensors
ø 3mm/ø 2mm.
Internal and
external round
seams on fittings
for heating unit
construction.
TECHNICAL DATA
Welding machine, watercooled *
Setting range
Welding current
Plasma current (Pilot)
Duty cycle (dc) at 40° C ambient temperatur
35 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Dimensions L x W x H [mm]
Weight approx.
IP23
inverter Microplasma 20
0,1 A - 20 A
20 A
0,85 kVA
inverter Microplasma 50
0,1 A - 50 A
1 A - 10 A
S IEC/EN 60974
EN 50199
inverter Microplasma 120
0,5 A - 120 A
50 A
95 V
1 x 230 V (-40% - +15%) / 1 x 240 V (-25% - +15%)
50/60 Hz
1 x 16 A
1,6 kVA
500 x 450 x 450
50 kg
120 A
70 A
4,1 kVA
* Optional cooling module necessarily
Page 37
Plasma DC and AC/DC welding machines
The PLASMA all-rounder for welding and brazing!
PLASMA welding
PLASMA brazing
TIG welding
activArc
EWM activArc welding
MMA welding
TETRIX PLASMA
HIGHLIGHTS
! Powerful plasma welding machines for maximum weld
seam quality and efficient results of the highest quality.
! Precise, high stability plasma arc for targeted and
concentrated heat feeding, high welding speeds, small
heat affected zones, low material distortion and deeper
fusion penetration.
! Maximum flexibility thanks to the modular and futureoriented machine system: Plug & weld, service- and
maintenance-friendly as well as upgrades to fit the
need – no additional tools or specialist staff required.
! TETRIX 350 AC/DC PLASMA – handles any task in the
field of plasma welding and brazing, whether DC plus
pole, DC minus pole or AC.
! Ideal for robot, industrial bus and mechanised
applications and documentation via optional interfaces.
! Consistent results thanks to the separate inverter for
the pilot arc current (internally adjustable 1-10A).
! Optimum protection of the plasma welding torch from
the integrated coolant flow monitor.
! Wide range of accessories: re-cooling equipment,
remote controls, manual and machine torches, gas
dosage units.
AREA OF APPLICATIONS
! Plasma direct current welding on the minus pole: Unalloyed, low-alloy and highalloy steels, nickel, copper, titanium, zircon and their alloys, special materials.
! Plasma direct current welding on the plus pole (350AC/DC): Aluminium and zinc
alloys.
! Plasma alternating current welding (350AC/DC): Aluminium alloys.
! Repair and production work in the aerospace and space industries, cryogenics, food
and chemical industries, machine and plant construction, vehicle, automobile,
railway vehicle and ship construction, mould construction, container, tank,
equipment and pipeline construction, etc.
Page 38
400 PLASMA
350 AC/DC PLASMA
PLASMA
OPTIMISED OPERATING PANELS FOR EVERY USER
COMFORT – Tried and tested comfort !
Direct access to all important welding parameters, 8 JOBs
(welding tasks) programmable by the user for frequently
used welding tasks
COMFORT – Tried and tested comfort !
Direct access to all important welding parameters, 8 JOBs
(welding tasks) programmable by the user for frequently
used welding tasks
IP23
TECHNICAL DATA
Welding machine, water cooled *
Setting range
Welding current
Plasma current (Pilot)
Duty cycle (dc) at 40° C ambient temperature
40 % dc
60 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommend Generator rating
Dimensions L x W x H [mm]
Weight approx.
S IEC/EN 60974
EN 50199
TETRIX 400 PLASMA
5 A - 400 A
5 A - 25 A
TETRIX 350 AC/DC PLASMA
5 A - 350 A
5 A - 25 A
400 A
360 A
300 A
92 V
3 x 400 V (-25% - +20%)
3 x 415 V (-25% - +15%)
50/60 Hz
3 x 25 A
21,5 kVA
29 kVA
980x 505 x 990 **
90 kg **
350 A
325 A
260 A
95 V
3 x 400 V (-25% - +20%)
3 x 415 V (-25% - +15%)
50/60 Hz
3 x 25 A
11,9 kVA
16 kVA
980x 505 x 990 **
87 kg **
* Optional cooling module necessarily
** Welding machine and Transport vehicle
Page 39
TIG, Plasma and MMA remote controls
Description / Type
Diagram
Area of
application
Functions
Accessories
ACCESSORIES
Welding
parameters,
infinitely
adjustable
Technical
data
1,2
Manual remote control current
Manual remote control
Pulses, spots, current
Adjustable pulse and pause times
Frequency range 0.25–10 Hz
1,5
RTP1
Dimensions LxWxH [mm]
180 x 100 x 70
RT1
260 x 147 x 75
Weight [kg]
Extension cable 5 m, 10 m
Extension cable 5 m, 10 m, 20 m
AC Frequency
AC Balance
Frequency / pulse ratio, spot time
Pulse, pause and spot time
Reduced welding / break current
Welding current / pulse current
Welding current On/Off
Pulses / Spots
TIG / MMA switching
TETRIX, TETRIX PLASMA
TRITON, PICOTIG 180, 220
- Robust metal casing
- Operating elements in
protected position
- Mount
- Holding magnet
- 19-pole connection socket
or connector plug
PICO 230, 300
Advantages:
1,5
260 x 147 x 75
260 x 147 x 75
Manual remote control
Pulses, spots, current
Adjustable frequency and
pulse ratio
Frequency range 0.25 Hz-2.5 kHz
RTP3 additional
spotArc spots and spot time
1,5
RTP2, RTP3
2,8
245 x 115 x 160
180 x 100 x 70
Manual remote control
AC (alternating current)
Current, AC Frequency, AC Balance
adjustable
1,2
RTAC1
RTF1
Foot-operated remote control
current with 5 m connection
cable
RT PWS 1
Manual remote control, current
Pole reversing switch
Page 40
MIG/MAG remote control
NEW
Dimensions LxWxH [mm]
Weight [kg]
Dynamics / choke effect
Arc length correction
Wire speed (operating point)
Welding parameter display
LED hold function
Superpulse function On/Off
15 welding programs
MIG standard / pulse switching
PHOENIX BASIC
- Robust metal casing
- Operating elements in
protected position
- Mount - Holding magnet
- 7-pole connection socket
PHOENIX PROGRESS, EXPERT
Advantages:
Accessories
Technical
data
Connection cable 5 m, 10 m, 20 m
Welding
parameters,
infinitely
adjustable
Connection cable 10 m, 20 m
Functions
Program, up and down slope times
Area of
application
Reduced main program
Diagram
Start, main and end welding program
Description / Type
ACCESSORIES
1,2
180 x 100 x 70
260 x 147 x 75
Manual remote control
Wire speed
(Operating point),
arc length correction
7-pole connection socket
1,4
PHOENIX R10
PHOENIX R40
Manual remote control
15 programs; create
store and retrieve
Wire speed
(Operating point),
arc length correction
7-pole connection socket
Tablet PC for operating and programming the PHOENIX and TETRX welding machines
RC 300
W
NE
! Portable mobile tablet PC for operating and programming the PHOENIX
and TETRX welding machines
! Simple operation of the software via the Windows operating system and
colour touchscreen
! Connection to the standard PC interface on the welding machine
Dimensions (WxHxD):
Weight:
229 x 139 x 27mm
0,88 kg
Page 41
Cooling modules
ACCESSORIES
COOL20 U20
COOL25 U31
Features
Optimised cooling output for machines up to 220 A
!
COOL35 U31
Features
High cooling output for machines up to 220 A
!
Features
Optimised cooling output for machines up to 300 A
!
COOL71 U42
COOL71 U43
Features
! High cooling output
! Exceptionally high flow rate, ideal for high feed
heights with long tube packages
Features
! High cooling output, ideal for high continuous
loads also with automated applications
ASSIGNMENT
Cooling unit
PICOTIG 220 DC*
TRITON 220 DC
TETRIX 300
TETRIX 400, 500
TRITON 180 AC/DC, 220 AC/DC
PICOTIG 180 AC/DC, 220 AC/DC*
TETRIX 300 AC/DC
TETRIX 350 AC/DC, 500 AC/DC
PHOENIX 330, 400, 500
COOL20 U20
"
"
COOL25 U31
"
"
COOL35 U31
* Optional connection option required!
Page 42
COOL71 U43
"
"
"
"
"
"
"
"
"
"
"
"
TECHNICAL DATA
Cooling unit
Cooling capacity at 1 l/min
Max. flow rate
Max. output pressure
Tank capacity
Dimensions LxWxH [mm]
Weight [kg]
COOL71 U42
IP23
COOL20 U20
600 W (1l/min)
2 l/min
5 bar
4,5 l
560x220x240
8,5
COOL25 U31
800 W (1l/min)
5 l/min
3,5 bar
4,75 l
570x190x350
17
COOL35 U31
800 W (1l/min)
5 l/min
3,5 bar
4,75 l
650x270x225
15
IEC/EN 60974
COOL71 U42
1500 W (2l/min)
20 l/min
4,5 bar
7l
685x370x255
25
EN 50199
COOL71 U43
1200 W (1l/min)
5 l/min
3,5 bar
7l
685x370x255
25
Transport vehicle
ACCESSORIES
TROLLY 35-2
TROLLY 70-2
TROLLY 70-1
TROLLY 70-2 DF
TROLLY 75 B1
TROLLY 70-3
TROLLY 70-3 DF
ASSIGNMENT
Transport vehicle
Power source
Module
Wire feed
Gas cylinder
Welding machines
PICOTIG 180 AC/DC, 220 DC, 220 AC/DC
TRITON 180 AC/DC, 220 DC, 220 AC/DC
TETRIX 300
TETRIX 400, 500
TETRIX 300 AC/DC
TETRIX 350 AC/DC
PHOENIX 330 Series
PHOENIX 400 Series, 500 Series
TROLLY
35-2
"
1
1
TROLLY
70-1
"
1
"
1
TROLLY
75 B1
"
1
1
"*
"
"
"
"
"
"
"
"
"
TECHNICAL DATA
Dimensions LxWxH [mm]
Weight [kg]
TROLLY
70-2
"
1
"
1
TROLLY
70-2 DF
"
1
"
2
TROLLY
70-3
"
2
"
1
TROLLY
70-3 DF
"
2
"
2
"
"
"
"
"*
"
"
"*
"
"
"*
"
"
"*
"
IEC/EN 60974
600x580x1200
26,5
1050x500x865
44
980x505x990
34
1050x500x1100 1050x500x1100 1050x500x1325 1050x500x1325
46
49
47
50
* Additional holding plate required
Page 43
Automatic Welding Protection Helmet
Optimum protection and simplest operating paired with the
utmost comfort, excellent ergonomics and most modern design
Automatic Welding Protection Helmet
POWERSHIELD
HIGHLIGHTS
! Excellent protection by meeting the most stringent
demands worldwide in the area of welding applications:
- Automatic adaptation to the safety level
(POWERSHIELD 9-13)
- Several LCDs to avoid dazzle
- Special filters and the permanent DIN4 safety level
that protect continuously against UV and infra-red
radiation
- The robust front screen with an elastic seal that
prevents the ingress of gas, smoke and particles
! Highest flexibility due to individually adjustable safety
level:
- POWERSHIELD 5-13; two-level 4/5-9 and 4/9-13
- POWERSHIELD 9-13, one-level 4/9-13
! Secure power supply from long-life solar cells so that
battery replacement is not required
! Comfortable due to continuous adjustment of the
sensitivity, adaptability of the opening delay, sensor
slider (POWERSHIELD 5-13) for increasing the
acceptance angle of the sensors – important in
overhead welding
! Highest degree of wear comfort and optimum
adaptability due to the comfortable headband
! Mature operating concept for the simplest possible
handling – all adjustments of the dazzle protection
cassette can be set from the external satellites,
depending on the welding process and personal
preference – without having to take off the helmet
AREA OF APPLICATION
MMA welding
TIG welding
MIG/MAG welding
PLASMA welding
MICROPLASMA welding
PLASMA cutting
Grinding
Page 44
POWERSHIELD 5-13
"
"
"
"
"
"
"
POWERSHIELD 9-13
"
"
"
"
-
NEW
POWERSHIELD 5-13, POWERSHIELD 9-13
ACCESSORIES
COMFORTABLE ADJUSTMENT OF ALL SETTINGS FROM OUTSIDE – WITHOUT REMOVING THE HELMET
POWERSHIELD 5-13
•
•
•
•
•
2 safety-level ranges: 5-9 and 9–13
Continuous adjustment of the safety level
Grinding pushbutton
Two-stage opening delay
Continuous adjustment of the response sensitivity
POWERSHIELD 9-13
! Manual and automatic operating modes
! Function of the safety level controller:
Manual:
continuous setting of the desired safety level
9–13
Automatic: correction +/-1 of the automatically preset
safety level corresponding to the intensity of
the arc
! Two-stage opening delay
! Continuous adjustment of the response sensitivity
TECHNICAL DATA
W
NE
Cassette type
Transparency
Switching time light/dark
Opening delay light/dark
UV/IR protection
Power supply
Cassette size
Viewing field
Operating temperature
Weight, complete
Standards
Not suitable for laser welding
POWERSHIELD 5-13
2 safety level ranges from
DIN 4/5 – 9 and DIN 4/9–13
manual continuously adjustable in the
ranges DIN 5–9 and 9–13
not activated: safety level DIN 4
activated: safety level DIN 5–9 and 9–13
0.2 ms at room temperature
Position "slow" 0.30–0.60 s
Position "fast" 0.10–0.35 s
max. UV/IR protection
in every state of the cassette
solar cells, no battery replacement
90 x 110 x 7 mm
98 x 38 mm
-10° C to +70°C
570 g
4/5-9/9-13 OS 1/1/1 EN379
W
NE
POWERSHIELD 9-13
safety level DIN 4/9-13
manual continuously adjustable or
fully automatic
not activated: safety level DIN 4
activated: safety level DIN 9-13
0.2 ms at room temperature
Position "slow" 0,30 – 0,60s
Position "fast" 0,10 – 0,35s
max. UV/IR protection
in every state of the cassette
solar cells, no battery replacement
90 x 110 x 7 mm
98 x 38 mm
-10°C to +70°C
570 g
4/9-13 MOS 1/1/1 EN379
Page 45
Page 46
Transport and stationary rack
PALETTE 70 ROB
Transport vehicle
TROLLY 70-2 ROB
Pre-selection transformer
MULTIVOLT 70-500
Reverse cooling unit
RK 1
RK 2
RK 3
Cooling unit
COOL 71 U42
COOL 71 U43
PLASMA connection unit with Hilibo
TETRIX PLASMA MODUL 70
TIG connection unit
TETRIX TIG MODUL 70
TETRIX 400, 500 activArc
TETRIX 350 AC/DC activArc
TETRIX 500 AC/DC activArc
TETRIX 400 DC PLASMA
TETRIX 350 AC/DC PLASMA
TIG/PLASMA welding power sources
SYSTEM OVERVIEW OF
TIG/PLASMA AUTOMATION
BUSINT X10
RINT X11
WELD QAS
WELD QAS
PCINT X10
Welding data documentation
SECINT X10
Q-DOC 9000
PHOENIX PC 300
Welding parameter creation and management
WELD QAS
WELD QAS Mobil
WELD QAS Station
MBX 1
Media box
Welding data monitoring and documentation
TETRIX DRIVE 4 MECH HF
TETRIX PLASMA DRIVE 4 MECH HF
TETRIX PLASMA DRIVE 4 ROB
Wire feed
- CAN-Open
- CAN-Devicenet
- Profibus
- Interbus
Industrial bus interface
Automation interface
Plasma 400A
Plasma 150A
Master feeder,
cold wire
TIG cold wire
TIG
Windows-PC
RC300
EWM-Panel-PC
(Windows)
Welding torch
Robot
System overview of TIG/Plasma automation
Automation
Transport and stationary rack
PALETTE 70 ROB
Transport vehicle
TROLLY 70-2 ROB
Pre-selection transformer
MULTIVOLT 70-500
COOL 71 U42
COOL 71 U43
Cooling unit
PHOENIX 330 coldArc
PHOENIX 400 PULS forceArc
PHOENIX 500 PULS forceArc
PROGRESS / EXPERT
external operating panel
PHOENIX RC
PHOENIX 330 RC coldArc
PHOENIX 400 RC Puls forceArc
PHOENIX 500 RC Puls forceArc
PHOENIX 1000 RC Puls forceArc
MIG/MAG welding power source
SYSTEM OVERVIEW OF
MIG/MAG AUTOMATION
WELD QAS Station
WELD QAS Mobil
WELD QAS
PHOENIX PC 300
PCINT X10
Q-DOC 9000
Welding data documentation
SECINT X10
PushPull
Master Feeder
RC300
EWM-Panel-PC
(Windows)
Windows-PC
MIG/MAG welding torches
WELD QAS
Welding parameter creation and management
WELD QAS
Welding data monitoring and documentation
PHOENIX DRIVE 4 ROB
PHOENIX DRIVE 4 ROB MF
(Masterfeeder)
Wire feed
- CAN-Open
- CAN-Devicenet
- Profibus
- Interbus
BUSINT X10
Industrial bus interface
RINT X11
Automation interface
Robot
System overview of MIG/MAG automation
Automation
Page 47
ARE YOU INTERESTED IN OTHER WELDING TECHNOLOGY TOPICS?
WE OFFER YOU THE FOLLOWING INFORMATION:
© EWM HIGHTEC WELDING GmbH 2006
The documentation series "Knowledge-all about welding"
includes primers for the MMA, TIG, PLASMA and MIG/MAG
welding processes.
Poster (DINA1)
"Process of arc welding technology”
WM.0373.01
Specialist articles on the topics of high performance
MAG welding, plasma aluminium and TIG pulse welding.
EWM Product catalogue 2006
All the relevant information can be found
in the Internet under
We reserve the right to make amendments
Image-, topic- and product-brochures
www.ewm.de
As for: 01.10.2006
Sales, Consulting, Service
EWM HIGHTEC WELDING GmbH
Dr.-Günter-Henle-Strasse 8 · D-56271 Mündersbach
Phone +49(0)2680-1810 · Fax +49(0)2680-181244
www.ewm.de · info@ewm.de
© EWM HIGHTEC WELDING GmbH 2006
WM.0388.01 · 12.2006 · We reserve the right to make amendments
PRODUCT CATALOGUE 2006/2007
Table of Contents
TIG DC welding machines
DC
TETRIX 400, 400 CEL PWS, 500 activArc . . . . 2
TIG AC/DC welding machines
AC/DC
TETRIX 350 AC/DC, 500 AC/DC activArc, . . . 4
MIG/MAG pulse welding machines
PHOENIX 400, 500 PULS forceArc . . . . . . . . . 6
IMPULS
MIG/MAG standard welding machines
STANDARD
WEGA 500, 600 . . . . . . . . . . . . . . . . . . . . . . . . 8
TIG DC welding machines
Perfect TIG welding anywhere
- excellent welding with maximum flexibility
TIG welding
activArc
EWM activArc welding
MMA welding
TETRIX 400 activArc
HIGHLIGHTS
! Maximum flexibility thanks to the modular and futureoriented machine system: Upgrade to fit the need - no
additional tools or specialist staff required
! Maximum efficiency for all requirements with
reproducible welding results and excellent quality
thanks to the fully digital inverter welding technology
! Self-explanatory, intuitive operating concepts for
everyone - either the standard setting, job mode or
synergic one-dial operation so that you can
concentrate fully on your welding task!
! EWM activeArc – the powerful TIG arc - faster, better
and simpler welding across the entire power range
! Maximum mobility: Easily movable thanks to large
wheels, fits through standard doors, easy loading and
unloading thanks to the even wheel gauge, can be
lifted by crane
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particles
! COMFORT, SYNERGIC:
Ideal for robot, industrial bus and mechanised
applications and documentation via optional interfaces
! TETRIX 400 CEL PWS: optimised for pipe construction 100 % safe for vertical-down welding when using
cellulose electrodes and professional TIG welding
AREA OF APPLICATION
! TIG welding: Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper and
special materials, repair welding on cast aluminium components
! MMA welding with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
! Production work, metal construction, food and chemicals industries, pipeline, closed
container and plant construction, vehicle, machine, plant and tool construction, and
more
Page 2
400 • 400 CEL PWS • 500 activArc
TIG
OPTIMISED OPERATING PANELS FOR EVERY USER
CLASSIC - Standard setting!
Direct access to all welding parameters at a glance
COMFORT – Tried and tested comfort !
Direct access to all important welding parameters, 8 JOBs (welding
tasks) programmable by the user for frequently used welding tasks
SYNERGIC – Maximum ease-of-use!
One-dial operation with up to 256 pre-programmed JOBs (welding
tasks) and access to all important welding parameters
TECHNICAL DATA
Welding machine, water-cooled
Setting range Welding current
Duty cycle (dc) at ambient temperature
40 % dc
45 % dc
60 % dc
65 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Max. flow rate
COOL71U42 / COOL71U43
Max. output pressure COOL71U42 / COOL71U43
Dimensions L x W x H [mm]*
Weight approx.*
IP23
TETRIX 400 activArc
5 A-400 A
20 °C
40 °C
400 A
400 A
380 A
380 A
330 A
320 A
92 V
3 x 400 V (-25 % – +20 %)
TETRIX 400 CEL PWS activArc
5 A-400 A
20 °C
40 °C
400 A
400 A
106 V (400 V)
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 35 A
17,2 kVA
23,2 kVA
50/60 Hz
3 x 35 A
22,0 kVA
30,0 kVA
20 l/min / 5 l/min
4,5 bar / 3,5 bar
980 x 505 x 997
118 kg
980 x 505 x 997
115 kg
S IEC/EN 60974
EN 50199
TETRIX 500 activArc
5 A-500 A
20 °C
40 °C
500 A
500 A
475 A
475 A
390 A
380 A
79 V (400 V) / 91 V (460 V)
3 x 400 V (-25 % – +20 %)
3 x 460 V (-25 % – +10 %)
50/60 Hz
3 x 35 A
29,0 kVA
39,2 kVA
980 x 505 x 997
118 kg
* Welding machine, cooling module and transport vehicle
Page 3
TIG AC/DC welding machines
The TIG AC/DC specialists
– ideal for use in production
TIG direct and
alternating current welding
HF ignition and liftarc
activArc
EWM activArc welding
MMA direct and
alternating current welding
TETRIX 500 AC/DC activArc
TETRIX 350 AC/DC activArc
HIGHLIGHTS
! Maximum efficiency for all requirements with
reproducible welding results and excellent quality thanks
to the fully digital inverter welding technology
! Unique AC functionality: Synchronous operation of 2
machines for two-sided, simultaneous welding,
AC special for the easy joining of very different thickness
aluminium panels, e.g. 1 mm to 10 mm
! Maximum flexibility thanks to the modular and futureoriented machine system: Upgrade to fit the need - no
additional tools or specialist staff required.
! EWM activ – the powerful TIG arc - faster, better and
simpler welding across the entire power range
! Self-explanatory, intuitive operating concepts for
everyone - either the standard setting, job mode or
synergic one-dial operation so that you can
concentrate fully on your welding task!
! Maximum mobility: Easily movable thanks to large
wheels, fits through standard doors, easy loading and
unloading thanks to the even wheel gauge
! Intelligent casing design with optimised air cooling for
greater cooling output and maximum protection from
dust and small particles
! COMFORT, SYNERGIC:
Ideal for robot, industrial bus and mechanised
applications and documentation via optional interfaces
AREA OF APPLICATION
! TIG AC welding: Aluminium and aluminium alloys
! TIG DC welding (minus pole): Unalloyed, low-alloy and high-alloy steels, nickel-based alloys, copper
and special metals
! MMA welding (direct current) with rutile and basic coated electrodes: Unalloyed and low- and highalloy steels, nickel-based and copper alloys
! Production and repair work, metal construction, food and chemicals industries, pipeline, closed
container and equipment construction, vehicle, machine, plant and tool construction, and more
Page 4
350 • 500 AC/DC activArc
TIG
OPTIMISED OPERATING PANELS FOR EVERY USER
CLASSIC - Standard setting!
Direct access to all welding parameters at a glance
COMFORT – Tried and tested comfort !
Direct access to all important welding parameters, 8 JOBs (welding
tasks) programmable by the user for frequently used welding tasks
SYNERGIC – Maximum ease-of-use!
One-dial operation with up to 256 pre-programmed JOBs (welding
tasks) and access to all important welding parameters
IP23
TECHNICAL DATA
Welding machine, water-cooled
Setting range Welding current
Duty cycle (dc) at ambient temperature
40 % dc
45 % dc
60 % dc
65 % dc
100 % dc
Open circuit voltage
Mains voltage (tolerances)
Mains frequency
Mains fuse (slow-blow safety fuse)
Max. connected load
Recommended generator rating
Max. flow rate
COOL71U42 / COOL71U43
Max. output pressure COOL71U42 / COOL71U43
Dimensions L x W x H [mm]*
Weight approx.*
TETRIX 350 AC/DC activArc
5 A-350 A
20 °C
40 °C
350 A
350 A
325 A
260 A
260 A
95 V
3 x 400 V (-25 % – +20 %)
S IEC/EN 60974
EN 50199
TETRIX 500 AC/DC activArc
5 A-500 A
20 °C
40 °C
500 A
500 A
475 A
475 A
390 A
390 A
79 V (400 V) / 91 V (460 V)
3 x 400 V (-25 % – +20 %)
3 x 460 V (-25 % – +10 %)
50/60 Hz
3 x 35 A
29,0 kVA
39,2 kVA
50/60 Hz
3 x 25 A
17,7 kVA
23,9 kVA
20 l/min / 5 l/min
4,5 bar / 3,5 bar
980 x 505 x 990
118 kg
1050 x 500 x 1325
160 kg
* Welding machine, cooling module and transport vehicle
Page 5
MIG/MAG pulse welding machines
Whether manual or automated –
always the right option for your application
MIG/MAG
pulse welding
forceArc
EWM forceArc welding **
MIG/MAG
standard welding
MMA welding
TIG welding
Liftarc
PHOENIX 400, 500 PULS forceArc
HIGHLIGHTS
! Maximum efficiency thanks to low-spatter welding
with all materials and applications
! Perfect ignition and welding properties with
100 % reproducible results and the highest quality
thanks to the fully digital inverter machines
! Maximum flexibility thanks to the modular and futureoriented machine system: Upgrade to fit the need – no
additional tools or specialist staff required
! EWM-forceArc** – the high-pressure arc – up to 30%
faster welding with thick panels
! Optimised control interfaces for every application:
PROGRESS with simplest possible operation or EXPERT
– the high-tech system for complex requirements
! Optimum preset welding tasks (JOBs) and synergic
operation – so that you can concentrate fully on your
welding task
! Ideal for robot, industrial bus and mechanised
applications and documentation via optional interfaces
AREA OF APPLICATIONS
! Unalloyed, low-alloy and high-alloy steels, aluminium alloys, copper and its
alloys, special alloys
! Solid and fluxed-core wire electrodes (0.8-2.4 mm), coated electrodes:
Rutile, basic, PHOENIX 500 also suitable for cellulose
! Production and repair work: Chemical and food industries, machine and
plant construction, vehicle, automobile, railway vehicle and ship
construction, container, closed container and equipment construction, steel
and metal construction work, offshore, etc.
Page 6
400, 500 PULS forceArc
MIG/MAG
SELF-EXPLANATORY, INTUITIV OPERATING CONCEPTS FOR EVERY USER
Welding machine
Wire feed unit
PROGRESS
Maximum ease-of-operation ! 256 optimum pre-programmed JOBs
(welding tasks) – selection on the
power source
! 16 welding programs
! All important welding parameters
immediately accessible on the wire
feed
ALTERNATIVELY
EXPERT
Simple operation with
maximum ease-of-use ! 256 optimum pre-programmed JOBs
(welding tasks), including 128 for
customised programming – selection
on the power source
! 16 welding programs
! All important welding parameters
immediately accessible on the wire
feed
TECHNICAL DATA
Welding machine, gas / watercooled
Setting range Welding current
Duty cycle (dc) at 40 °C ambient temperature
40 % dc
60 % dc
100 % dc
Mains voltage (tolerances)*
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Recommended generator rating
COOL71U42 / COOL71U43
Max. flow rate
Max. output pressure COOL71U42 / COOL71U43
Dimensions welding machine L x W x H [mm]
Weight welding machine approx.
Dimensions wire feed unit L x W x H [mm]
Weight wire feed unit approx.
IP23
S IEC/EN 60974
EN 50199
PHOENIX 400 PULS forceArc
5 A-400 A
PHOENIX 500 PULS forceArc
5 A-500 A
400 A
360 A
300 A
3 x 400 V (-25 % – +20 %)
50/60 Hz
3 x 35 A
21,5 kVA
29,0 kVA
500 A
450 A
340 A
3 x 400 V (-25 % – +20 %)
3 x 460 V (-25 % – +10 %)
50/60 Hz
3 x 35 A
29,0 kVA
39,2 kVA
20 l/min / 5 l/min
4,5 bar / 3,5 bar
1050 x 500 x 1100 *
123,5 kg *
690 x 300 x 410
20,5 kg
1050 x 500 x 1100 *
126,5 kg *
690 x 300 x 410
20,5 kg
* Welding machine, cooling module and transport vehicle
** EXPERT Version only
Page 7
500, 600
MIG/MAG standard welding machines
MIG/MAG
Maximum performance even in tough conditions
- our robust, step switch controlled MIG/MAG professionals
AREA OF APPLICATIONS
!
!
!
!
MIG/MAG
standard welding
MIG / MAG standard welding with short, compound or spray arc
using argon, gas mixtures and CO2 can be used
Materials: Unalloyed, low-alloy and high-alloy steel, aluminiumbased alloys.
Solid and core wire electrodes
Production and repair work in metalworking trade and industry, steel
work and engineering, pipeline, closed containers and equipment
construction, vehicle and shipbuilding, assembly work, etc.
HIGHLIGHTS
!
!
!
Easy-to-use thanks to the ergonomic construction of the machines
and the clearly laid out operating elements.
Mobile thanks to large guide and fixed castors, 4 lifting lugs for
unrestricted crane handling, protection classification IP23 for work
in the open air, support for gas cylinders, e.g. 50 litres/200 bar and
a low centre of gravity with high tilt resistance.
Maximum efficiency with minimal finishing work thanks to lowspatter welding in the short arc and spray arc areas using argon,
mixed gases and CO2
!
!
Thanks to different machine versions, delicately balanced
performance and variety of options with the ideal equipment for
every application: Compact or with separate wire feed, gas or water
cooled, different wire feed units and control interfaces from classic
operation through to preset one-dial operation
Perfect ignition and welding: Welding choke with 3 taps for the
various materials; fine-step voltage setting, 4-roller feed with large
drive rollers for safe wire feeding
VARIOUS CONTROL VARIANTS WITH SELF-EXPLANATORY OPERATING INTERFACES
Welding machine / Wire feed unit
M100
M200 PROGRAM
!
!
!
!
Traditional operating concept
with all welding parameters
immediately accessible
Non-latched, latched, spot,
interval
!
!
!
IP23
TECHNICAL DATA
Welding machine, water cooled
Setting range Welding current
Switching steps
Wire feed speed
Duty cycle (dc) at 40°C ambient temperature
45 % dc
60 % dc
100 % dc
Mains voltage (tolerances)
Mains frequency
Mains fuse (safety fuse, slow-blow)
Max. connected power
Max. flow rate
Max. output pressure
Dimensions welding machine L x B x H [mm]
Dimensions Wire feed unit L x B x H [mm]
Weight welding machine approx.
Weight Wire feed unit approx.
Sales, Advice, Service
24 welding programs for different welding tasks
One-dial operation for rapid location of the
operating point
Non-latched, latched, spots operating modes
Infinite adjustment of wire feed correction or
wire-feed speed
Spot time, currentless wire inching (internal)
WEGA 500
S IEC/EN 60974
WEGA 600
decompact
decompact
50 A-500 A
36
1-20 m/min
50 A-600 A
36
1-20 m/min
500 A
435 A
335 A
3 x 400 V /415 V
50/60 Hz
3 x 35 A
22,9 kVA
5 l/min
3,5 bar
960 x 560 x 1010
680 x 460 x 265
200 kg
24 kg
600 A
520 A
400 A
3 x 400 V /415 V
50/60 Hz
3 x 35 A
32,1 kVA
5 l/min
3,5 bar
960 x 560 x 1010
680 x 460 x 265
228 kg
24 kg
EWM HIGHTEC WELDING GmbH
Dr.-Günter-Henle-Strasse 8 · D-56271 Mündersbach
Phone +49(0)2680.181-0 · Fax +49(0)2680.181-244
www.ewm.de · info@ewm.de
EN 50199