VictorTaichung - Victor France Machine Outil

R
Q
VictorTaichung
Q
Three milling turrets with Y-axis
Twin spindles with built-in motor
Turning center with 48 live tools
Built-in unmanned automation
Victor
an established
established ISO-9001
ISO 9001 &
& 14001
14001 company
company
Victor Taichung
Taichung –- an
rd
Quick Production by Innovative 3 Turret!
●
●
●
●
Minnim
mizinng thee cutttingg tiime diiffereence betweeen OP
P-1
10 and OP
P-20 to balaancce cuttiingg
tempoo annd maxim
miziing thee tuurninng length on tw
winn-tuurrett laat hess whhenn deeep hoolee
drilllingg is reqquiired..
Offferiing suffficciennt 32
2 toolss for both OP-10 and OP-2
20 machhiniing appplicaatiionss att
quiickeer toool exxchanngee coompparred ass multi-taskking laathhess witth ATC.
Useed as trraveelinng stteaddy restt, workk rest or tailsstockk foor moree fleexiblle apppliicattioons.
Turrninng slennder shaff ts or driillingg/tapping thhe syymmeetricc hooles witt h uppperr turr rett
sim
multtaneeouuslyy ("bbalaanceed cuttting"")
Q200T3(M3) - 12x3 tools
Q200T3Y3 – 16x3 tools
1
Cycle time 34'34"
130 mm (5.1")
OP-10
17'50" (10 tools)
OP-20
10'18" (3 tools)
OP-30
6'14" (7 tools)
Part loading / unloading time
Vturn-A20YS
(2 spindles, 1 turret)
Reduced 12'02"
Cycle time 22'32"
35
OP-10, 22'32"
110
mm
.3")
(4
%!
OP-20, 6'14"
Vturn-Q200
Cycle time 22'53"
Ø98 mm (3.9")
OP-10
6'40" (8 tools)
98.5
OP-20
4'28" (6 tools)
OP-30
11'27" (6 tools)
Part loading / unloading time
2 x Vturn-A20(YS)
(1 spindle, 1 turret)
5.9")
Reduced 11'08"
Cycle time 11'45"
49
OP-10, 11'08" (16 tools)
mm (
%!
OP-20, 11'27" (6 tools)
Part changeover time
Vturn-Q200
Quantitative Production with less floor space
30%
Approx.
less!
56
80
mm
(22
4")
m
m
70
6")
9")
(21
33
20
55
2
mm
60
67
(13
1")
mm
(26
Q
Quantitative Production by 3 Milling
Turrets with Y-axis!
●
●
●
●
Y-axis (±45mm) on all 3 servo turrets.
urretts.
48 tool stations with BMT-55 interface.
rfa
f cee.
High torque at low milling rpm.
Twin built-in spindles.
T1
BMT-55
16 live tools
S1
Left spindle
ndle
22/25
5 kW
k
5000 rpm
T2
BMT-55
B
M
16 live tools
3
22 Nm (4.5kW)
Milling Motor x 3
Torque (Nm)
60
Maximum Torque =54Nm
50
Intermittent Operating
40
30
T3
20
Stall Torque=18 Nm
10
BMT-55
16 live tools
Continuous Operating
0
1000
2000
3000
4000
5000
6000
Motor speed (rpm)
Fanuc α22/6000is
S2
S1 S2
Right spindle
12 sec.
(2500 rpm)
22/25 kW
5000 rpm
22/25 kW Built-in Spindle x 2
Power (kW)
Torque (Nm)
350
323Nm(S3 15%)
Power (kW)
Torque (Nm)
30
300
292Nm(S3 25%)
250
25kW(S3 25%)
25
22kW(S3 15%) 22kW(S3 25%)
25kW(S2 30min)
25
22kW(S1 Cont)
20
200
15
150
100
10
100
10
50
5
50
5
200 190Nm(S2 30min)
150
175Nm(S1 Cont)15kW(S2 30min)
11kW(S1 Cont)
0
500
1000
1500
Motor speed (rpm)
Low winding
2000
2500
0
20
117Nm(S1 Cont)
15
133Nm(S2 30min)
159Nm(S3 25%)
1000
2000
3000
4000
Motor speed (rpm)
High winding
Fanuc αBiI 170S_8000 Type M
4
5000
Fanuc 31i-B control with 15" color graphics
With 15" LCD included as standard, Victor Taichung's Fanuc 31i-B control
package displays technical information for the individual turrets in one screen to
let the machine operation become an easy job without switching different turret
system. The 3D cutting simulation can be executed in MGI (Manual Guide i) and
2D on-line cutting by 3 tools (moving with turret during cutting along the part
profile) on BOTH spindles can be done simultaneously.
Cutting Simulation in MGI (3D)
Fanuc "air bag" function (DTRQ:
Unexpected Disturbance Torque
detection) has been integrated into
NC package to minimize damages
caused by faulty operation. A unique
feature is the second monitor (Touch
Panel) developed by Victor Taichung
which shows additional information
regarding the machine status and
sample programs ease of operation
and maintenance.
3 turret system in one
screen
Tool offset setting &
display
Cutting paths on 2 parts
in MGI
Interactive menu
Machine status in one
page
Energy saving for all
peripherals
5
Victor Taichung's Fanuc 31i-B Control
Specification
STANDARD:
ITEM
SPECIFICATION
DESCRIPTION
Control System:
1
Control model
Fanuc 31i-B 3-path
2
Visual display unit
15" color LCD
3
Keyboard unit
Separate type MDI unit (standard
keys) and extra Touch panel with
command Keys
4
Unexpected disturbance torque detection
("Air bag")
Custom macro
Std.
10
9
Addition to custom macro common
variables
Std.
11
Manual Guide i
Std.
Setting and Display:
Std.
Axes and Spindle control:
1
Status Display
Std.
2
Clock Function
Std.
1
Max. Controlled Axes
20
3
Current Position Display
Std.
2
Simultaneously controlled axes
4 (L-Upper X1,Z1,C1 Y1, A1)
+ 5 (Lower X2,Z2,C2, Y2,A2,E2)
+ 4(R-Upper X3,Z3,C3 Y3, A3)
4
Program Display
Program name 32 characters
5
Parameter Setting and Display
Std.
3
Spindles
2
6
Self Diagnosis Function
Std.
4
Synchronous axes
Std. (twin spindles)
Input command:
1
Least input increment
X,Z,Y,E: 0.001mm/0.0001 inch.
2
Least command increment
3
Maximum programmable dimension
4
Absolute / Incremental programming
X: 0.0005mm, Z/Y/E: 0.001mm,
C: 0.001deg.
±999999.999mm/±39370.0767inch
±999999.999deg
X,Z,C,Y,E (absolute only for E)
/ U,W,H,V
5
Decimal input
Std.
6
Program code
EIA / ISO automatic recognition
7
Program storage memory
Back up by battery
8
Inch / Metric conversion
G20 / G21
9
Programmable data input
G10
7
Alarm Display
Std.
8
Alarm History Display
60.
9
10
Feed functions:
Operation History Display
Std.
Help Function
Std.
11
Run Hour and Parts Count Display
Std.
12
Actual Cutting Feedrate Display
Std.
13
Display Spindle Speed and T Code At All
Screens
Std.
14
Dynamic Graphic Display
Std. (Available in MGI by another
function)
15
Servo Setting Screen
Std.
16
Display of Hardware and Software
Configuration
Std.
17
Multi-Language Display
Std.
18
Data Protection Key
Std.
19
Erase CRT Screen Display
Std.
20
Spindle Setting Screen
Std.
Cutting feed (when AI contouring control is
not executed)
X,Z,Y,E: 1-4800mm/min
(0.01-188inch/min)
B,C: 1-4800deg/min
B.C: 0.01-4800.0000min/rev.
(0.000001-50.000000inch/rev)
2
Dwell
G04
1
Ethernet (10/100BaseT)
Std.
3
Feed per minute/ rev.
G98 / G99
2
PCMCIA port
Std. (excl. memory card)
3
RS-232-C
Std.
1
4
Thread cutting
G32
5
Thread cutting retract
Std.
6
Continuous thread cutting
Std.
7
Handle feed
Manual pulse generator (MPG)
0.001/0.01/0.1mm (per pulse)
8
Automatic acceleration/deceleration
Std.
9
Linear acc/deceleration after cutting feed
interpolation
Std.
Rapid feed override
F0, 25%, 50%, 100%
11
Cutting feedrate override
0~150% (each 10%)
12
AI contouring control (30 blocks/path)
G5.1
10
Data interface:
CONTROL OPTIONS:
Part program storage length
2
Part program editing
Delete, insert, change
3
Program number search
Std.
4
Sequence number search
Std.
5
Address number search
Std.
6
No. of registered programs
1000 (in total)
7
Multiple program simultaneous editing
Std.
8
DNC through memory card
Std. (excl. memory card)
9
Extended part memory editing
Std.
Programming support:
1
Circular interpolation
Direct drawing dimension programming
Std.
3
Canned cycles
Std.
4
Multiple repetitive canned cycles
Std. (G70~G76)
5
Multiple repetitive canned cycles II
Std. (G70~G76 TYPE II)
6
Synchronous control
Std. (for C-axis)
7
Sub programs
Std.
8
Balance cut
G68~G69
Circular thread cutting (G35)
3
3-D coordinate system conversion
4
Data server (with PCB and ATA card)
5
Part Program Storage Length 5120m/2Mbyte (in total)
Incl. Number of registered program 2000 (in total)
7
2560m (1MB)
2
Helical interpolation
2
6
Program memory:
1
1
Std.
6
Part Program Storage Length 4Mbyte (in total)
Incl. Number of registered program 4000 (in total)
Part Program Storage Length 8Mbyte (in total)
Incl. Number of registered program 4000 (in total)
8
AI contour control II (G5.1 Q1) (200 blocks/path)
9
AICC II High-speed processing (600 blocks/path)
10
AICC II Look-ahead blocks expansion (1000 blocks/path)
11
Optional block skip 2-9 blocks
12
Polygon turning (by C-axis) with Victor's own PLC
3
13
Manual handle feed 2 (2nd MPG)
4
14
Profibu
us
Profibus
5
15
De
eviceN
Net
DeviceNet
Standard Accessories
Ergonomic design for easy & safe operation
Enclosed guarding with the high outlet chip conveyor
fitted into the machine bed ensures no access to the
machine during operation and no coolant leakages.
● Front removed coolant tank with High pressure coolants
by Grundfos® pump SPK4-8 improves the machining
quality on part surface. Oil skimmer is installed on coolant
tank to separate the oil layer from coolants.
● Rotary control box with front mounted hydraulic gauges
facilitate the easy adjustment and operation.
● Spindle oil cooler for twin DDS spindles.
●
Showa® lubrication pump
●
High Quality lube pump (4 liters) ensures
long service life for the machine.
Powerful hydraulic chuck
●
Hydraulic 3-jaw hollow chuck is foot operated for
easy and safe operation.
Modular Design for Simpler
Applications by 2 Turrets
Vturn-Q200TTY2
●
Vturn-Q200T2Y2
with Twin Turrets
●
7
with Double Turrets.
Optional Accessories
Manual Tool Presetter (Renishaw® Tool-Eye)
Robotic Part Catcher for Unmanned Operation
The Detachable Renishaw tool presetter allows more
space within the machining area, and measures the
tool lengths and diameters automatically.
By linking the machine to either a bar feeder or work
feeding system, a robotic parts catcher then collects the
finished part removing it from the machine, for either manual
collection or by a part receiver to form an unmanned
machining line.
BMT-55 Tool Holders (Optional)
O.D. tool holder
25 ( 1")
20 ( 3/4")
O.D. tool holder
25 ( 1")
20 ( 3/4")
Face & I.D. tool holder
25 ( 1")
20 ( 3/4")
U-drill holder
U-drill socket
Boring bar sleeve
Boring bar/drill holder
Boring bar sleeve
I.D.Ø40 (I.D.Ø1-1/2")
16
42.5
42.5
Drill socket
19.5
35
Face & I.D. tool :
25 ( 1")
20 ( 3/4")
U-drill
I.D.Ø32 (I.D.Ø1-1/4")
I.D.Ø25 (I.D.Ø1")
I.D.Ø20 (I.D.Ø3/4")
I.D.Ø16
I.D.Ø30
Boring bar
I.D.Ø32 (I.D.Ø1-1/2")
I.D.Ø25 (I.D.Ø1")
I.D.Ø20 (I.D.Ø3/4")
I.D.Ø16 (I.D.Ø5/8")
Boring bar
I.D.Ø12 (I.D.Ø1/2")
I.D.Ø10 (I.D.Ø3/8")
I.D.Ø 8 (I.D.Ø5/16")
I.D.Ø 6
Drill
I.D.MT1# O.D.Ø40
I.D.MT2# O.D.Ø40 (I.D.MT2# O.D.Ø1-1/2")
I.D.MT3# O.D.Ø40 (I.D.MT3# O.D.Ø1-1/2")
Live tool holder (0°)
18.5
39.5
32.5
6
15
Live tool holder (90°)
Ø42
Ø55
25 ( 1")
20 ( 3/4")
O.D. tool
I.D.Ø40 (I.D.Ø1-1/2")
3.5
O.D. tool :
DIN 6499
(ER 25)
Collet
Live tool holder –dual (90°)
BMT-55 interface
8
Drill / mill
540
1845
500
2155
780 65 515
A
260
2155
2804
640 50
500
A
3265
273
2815
3200
780
518 50 745
660
2300
100
Machine Layout & Foundation
900
2155
3200
463
1290
1285
2175
2411
1602 (CE)
1573
1106
968 (CE)
189
1602
Machining Range
Q200T3Y3 [T3M3 and T3M0]
600
45
47
45
450 [475]
X3:180 [205]
124 [149] 56
X2:180 [205]
56 124 [149]
106
56 124 [149]
160
45
Z3:230
450 [475]
234
50
47
45
45
94
232
Z2:600
45
X3:180 [205]
45
Z1:230
138
45
450 [475]
160
180
45
180
214
E:600
160
180
156
658
9
103
Technical Drawings
X1-axis travel
X1:180
56
Ø201.3
326
Ø652
Ø580 Ø25
Ø208.5
Ø208.5
106
50
Ø201.3
106
34
Ø652
Ø25 Ø580
50
Q200T3Y3 & T2Y2
Ø248
Ø181.3
Ø181.3
60
60
40
106
70
Ø40
Ø210.5
40
106
Ø40
70
50
Ø225.5
Ø225.5
Ø198.3
Ø198.3
52
56
X2:180
X2-axis travel
294
460
Ø184.3
220
Ø210.5
50
41
Ø184.3
326
220
Q200T3(M3) & T2(M2)
X1-axis travel
326
22
106
.5
Ø32
94
Ø2
12
2
58
Ø32
294
56
Ø2
6
27
Ø
Ø50
Q200T3M3 & T2M2
Ø268
Q200T3 & T2 (without live tools)
Ø24
6
50
80
5
Ø
6
10
6
Ø28
6
Ø2816
86
Ø2
40
Ø284.4
40
52
Ø6
Ø
52
84
Ø2
50
X2:205
X2-axis travel
510
Ø2
86
Q200TTY2 [TTM2 and TT]
.7
56
220
53
.6
Ø2
60
106
Ø40
8
Ø652
25
0
Ø40
Ø29
60
70
Ø40
326
220
Q200T2Y2 [T2M2 and T2]
Z1:600
E:600
47
94
156
E:600
864
53
10
Z2:600
39
580
864
47
70
106
124 [149]
50
56
X2:180 [205]
450 [475]
124 [149]
Z3: 230
X3:180 [205]
234
56
124 [149]
50
Z1: 230
47
56
138
70
106
450 [475]
X1:180 [205]
232
39
124 [149] 56
X1:180 [205]
450 [475]
450 [475]
600
103
Machine Specification
Capacity
Axis travel
Unit
Swing over bed
Between centers
mm
mm
Max. turning dia.
mm
Std. Turning dia.
mm
Bar capacity
mm
Max. part dia. from 1st spindle to 2nd spindle
mm
X1/X2/X3 axis travel
mm
Z1/Z2/Z3 axis travel
E axis travel (right spindle)
Y1/Y2/Y3 axis travel
mm
mm
mm
Rapid feedrate
Left spindle
Right
spindle
m/min
Cutting federate
Max. spindle speed
Spindle nose (chuck)
Spindle bore
Bearing inside dia.
Max. spindle speed
Spindle nose (chuck)
Spindle bore
Bearing inside dia.
mm/min
rpm
inch
mm
mm
rpm
inch
mm
mm
No. of tools
Turret
no.
No. of live tools
no.
Tool shank size
Max. boring bar dia.
mm
mm
Exchange time (incl. turret disk up & down)
mm
Milling speed
Left spindle motor
Right spindle motor
rpm
kW
kW
Motor
Feed servo motor
kW
Coolant
Controller
Milling motor
Tank capacity
FANUC
Power requirement
Dimension (L×W×H)
kW
L.
Machine
kVA
mm
Net weight
kg
Vturn-Q200T3(M3)
Vturn-Q200T3Y3
330
850
298
248
298
248
52
294
248
205 (185+20)
180 (160+20)
Z1/Z3: 230, Z2: 600
600
±45 (90)
X1/X2/X3: 24
Z1/Z2/Z3: 36
Y1/Y2/Y3: 12, E: 24
X/Z=0~1260
5000
A2-6 (8")
62
100
5000
A2-6 (8")
62
100
T1/T2/T3: 12(12)
T1/T2/T3: 16
- (12)
16
20
40 (BMT-55)
1.0 (Adjacent)
1.3 (opposite)
6000
22/25
22/25
X1/X2/X3: 4
Z1/Z2/Z3: 3
Y1/Y2/Y3: 3
4.5
420
31i-B
88
4803 x 2335 x 2410
10600 (10800)
11300
Optional accessories:
êHydraulic chuck with soft jaws
êChip conveyor
êHand wheel (Remote MPG)
êSHOWA® lubrication pump
êCoolant flush on Z-axis cover
ê3 step warning light
êOil skimmer
êKITAGAWA® power chuck
êManual tool presetter (Tool-eye)
êRobotic part catcher
êPart receiver for part catcher.
êAir conditioner for electrical cabinet
(Panel cooler)
êBar feeder interface
êAir blow
êOil mist collector
Vturn-Q200T2(M2)
Vturn-Q200T2Y2
330
850
298
248
298
248
52
294
248
205 (185+20)
180 (160+20)
Z1: 600, Z2: 600
600
±45 (90)
X1/X2: 24
Z1/Z2: 36
Y1/Y2: 12, E: 24
X/Z=0~1260
5000
A2-6 (8")
62
100
5000
A2-6 (8")
62
100
T1/T2: 12(12)
T1/T2: 16
- (12)
16
20
40 (BMT-55)
1.0 (Adjacent)
1.3 (opposite)
6000
22/25
22/25
X1/X2: 4
Z1/Z2: 3
Y1/Y2: 3
4.5
420
31i-B
80.2
4803 x 2335 x 2410
1000 (10200)
10500
êHard jaws
êAuto door
êSteady rest for lower turret
êBMT-55 tool holders
13061302
Standard accessories:
Vturn-Q200TT(M2)
Vturn-Q200TTY2
330
850
298
248
298
248
52
294
248
205 (185+20)
180 (160+20)
Z1/Z3: 230
600
±45 (90)
X1/X3: 24
Z1/Z3: 36
Y1/Y3: 12, E: 24
X/Z=0~1260
5000
A2-6 (8")
62
100
5000
A2-6 (8")
62
100
T1/T3: 12(12)
T1/T3: 16
- (12)
16
20
40 (BMT-55)
1.0 (Adjacent)
1.3 (opposite)
6000
22/25
22/25
X1/X3: 4
Z1/Z3: 3
Y1/Y3: 3
4.5
420
31i-B
80.2
4803 x 2335 x 2410
10000 (10200)
10500
TEL: 04-24733326
Items
HTL
VTL
VMC
HMC
XMT
PIM
THE VICTOR-TAICHUNG COMPANIES
Ӂ
TAIWAN
http://www.or.com.tw
E-mail :info@mail.or.com.tw
Victor Taichung Machinery Works Co., Ltd.
Headquarters:
2088, Sec. 4, Taiwan Blvd.,
Taichung, Taiwan, R.O.C.
TEL : 886-4-23592101
FAX : 886-4-23592943
Overseas Marketing Division:
TEL : 886-4-23580701
FAX : 886-4-23584541
Ӂ
Ӂ
Ӂ
UK
Victor CNC (UK) Ltd.
TEL : 44-1-706-648485
FAX : 44-1-706-648483
FRANCE
Victor France
TEL : 33-1-64772000
FAX : 33-1-64772063
GERMANY
Victor GmbH
TEL : 49-2261-478434
FAX : 49-2261-478327
was also marketed under the brand names
Ӂ
Ӂ
Ӂ
MALAYSIA
Victor Machinery (M) SDN. BHD.
TEL : 60-3-56337180
FAX : 60-3-56337191
THAILAND
Victor (Thailand) Co. Ltd.
TEL : 66-2-9263735
FAX : 66-2-9032373
INDONESIA
PT. Victor Machinery Indonesia
TEL : +62-21-88958504
FAX : +62-21-88958513
Ӂ
Ӂ
Ӂ
USA
Fortune International Inc.
TEL : 1-732-2140700
FAX : 1-732-2140701
SOUTH AFRICA
Victor Fortune (PTY) Ltd.
TEL : 27-11-3923800
FAX : 27-11-3923899
CHINA
Jianrong Precision
Machinery (Shanghai)
TEL : 86-21-59768018
FAX : 86-21-59768009
(outside North America) and
GA1GE13EB