Parts and Accessories Installation Instructions

Parts and Accessories
Installation Instructions
100
80
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120 140
160
180
200
40
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220
240
3
2
1
0
4
5
6
7
+
+
_
R/T
I/0
_
F 46 0357 2W
Multi-functional steering wheel (MFL) / Cruise control (GRA) retrofit kit
Retrofit kit identical to standard equipment for BMW 3 Series Coupé, touring,
Saloon from 6/00 and Convertible, compact from start of series (E 46/2/3/4/5/C)
The installation time is approx. 1 hour, but this may vary depending on the condition of the car
and the equipment in it.
Retrofit/Installation kit No. 65 71 0 021 159
65 71 0 026 223
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
Contents
Section
Page
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
1.
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2.
MFL/GRA wiring harness connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3.
Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
4.
To install and connect the MFL/GRA retrofit wiring harness . . . . . . . . . . . . . . . . . .
7
5.
To modify a 3-spoke sport steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
6.
To install a 3-spoke sport steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
7.
To install a 4-spoke steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
8.
Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
9.
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/2
Important information
The retrofit kit is for use within the BMW dealership organisation only.
Installation information
All work is shown using a left-hand drive vehicle. On RHD cars some work must be completed
the opposite way round.
Target group
The target group for these installation instructions is specialist personnel trained on BMW cars
with specialist knowledge of vehicle electrical systems.
Work:
All servicing, repair and installation work on BMW cars is completed at your own risk.
All work must be completed using the latest BMW repair manuals and circuit diagrams in a
rational order using the prescribed tools (special tools) and observing current health and safety
regulations.
Special tools required
Torque wrench
Folding leg (00 9 321)
Crimping pliers (61 9 040)
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/3
1.
Preparations
0
TIS instruction No.
!
Refer to the safety instructions for handling components of
the airbag system.
32 34 ...
Conduct a brief test
Disconnect the battery
12 00 ...
The following components must be removed first of all:
Airbag unit
32 34 020
Steering wheel
32 33 000
Top steering column trim
32 31 020
Release the bottom steering wheel trim
32 31 003
Glove compartment
51 16 350
Pedal trim
51 45 185
Light switch unit
61 31 033
Electrics box cover
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/4
2.
MFL/GRA wiring harness connection diagram
0
A5
A4
A3
A2
A6
A8
A1
A7
046 0456 Z
Branch
Description
Signal
Cable colour /
Cross-section
Connection location in the car
Abbreviation /
Slot
A1
Socket contact
DME/DDE
BL/SW
0.35 mm2
On the steering column switch
mounting
10-pin plug GN
X10170
PIN 8
A2
Socket contact
K bus
WS/RT/GE
0.35 mm2
On the steering column switch
mounting
10-pin plug GN
X10170
PIN 9
A3
Socket contact
Terminal R
VI/GE
0.5 mm2
On the steering column switch
mounting
10-pin plug GN
X10170
PIN 10
A4
Twin-lead terminal
Terminal R
VI/GE
0.5 mm2
On the light switch unit
SW 54-pin plug
X12
PIN 27
A5
Twin-lead terminal
K bus
WS/RT/GE
0.35 mm2
On the light switch unit
SW 54-pin plug
X12
PIN 21
A6
Socket contact
DME/DDE
BL/SW
0.35 mm2
M47 engine before 9/01 only and all
N42, M54 and M57 engines
On the DME/DDE control module
SW 40-pin plug
X60004
M47TÜ engine after 9/01 only
To DDE control module
SW 58-pin plug
X60002
A7
A8
Socket contact
Cable branch
DDE
DDE
WS
0.35 mm2
WS
0.35 mm2
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
M47TÜ engine after 9/01 only
With butt-joint connector to branch A6
PIN 27
PIN 37
---
EN/5
3.
Installation and cabling diagram
0
1
4
2
3
046 0457 Z
Legend
0
1
2
3
4
Steering column switch mounting
Multi-functional steering wheel
Light switch unit
Electrics box
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/6
4.
To install and connect the MFL/GRA retrofit wiring harness
0
0
1
Disconnect and release the green, 10-pin plug
X10170 from the switch mounting (1).
Lay the retrofit wiring harness (2) along the cable
guide on the steering column to plug X10170.
Connect branches A1 - A3 as follows to plug
X10170:
A1
2
Branch A1, BL/SW cable, in PIN 8
Branch A2, WS/RT/GE cable, in PIN 9
Branch A3, VI/GE cable, in PIN 10
A2
Assemble plug X10170 again and reconnect it to
the switch mounting (1).
A3 X10170
F 46 0310 2W
0
0
Remove the cable insulation (1) over a length of
approx. 50 mm.
1
50
mm
F 46 0311 2W
0
0
1
Cut the VI/GE (PIN 27) and WS/RT/GE (PIN 21)
cables from plug X12 approx. 40 mm behind the
plug X12.
Fit the ends of the cables with a socket/pin contact
and insulation casing (1).
X12
1
F 46 0312 2W
0
0
A4
Lay branches A4 - A5 to plug X12 and connect to
the same colours on the new connections.
A4
X12
A5
A5
F 46 0313 2W
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/7
4.
To install and connect the MFL/GRA retrofit wiring harness
0
0
Secure the plug connectors to the wiring harness
using cable ties (1).
1
F 46 0314 2W
0
0
X60004
On RHD cars the tied back cable on branch
A6 must be released. Branch A6 must be laid
through the corrugated tube behind the
heating/air conditioning unit to the left-hand
side of the car and from there into the
electrics box.
A6
Lay branch A6 through the cable passage into the
electrics box.
F 46 0315 2W
0
0
Cars with M47 engines before 9/01 only and all
N42, M54 and M57 engines
X60004
Disconnect the black 40-pin plug X60004 from the
DME/DDE control module and release them.
Connect branch A6 BL/SW cable, to PIN 27 in
plug X60004.
A6
Reconnect plug X60004 to the DME/DDE control
module.
F 46 0316 2W
0
0
X60002
A8
Cars with M47TÜ engine after 9/01 only
1
2
A7
A6
Cut the socket contact off branch A6.
Connect branch A8 to the open cable end on
branch A6 using a butt-joint connector (1) and
shrink hose (2).
Disconnect the black 58-pin plug X60002 from the
DDE control module and release it.
Connect branch A7 to PIN 37 in plug X60002.
Reconnect plug X60002 to the DDE control
module.
046 0459 Z
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/8
5.
To modify a 3-spoke sport steering wheel
0
0
Unscrew the Torx bolts (1) and remove the cover
cap (2).
2
1
1
F 46 0359 2W
0
0
1
1
Unscrew the Torx bolts (1) and remove the top
section (2).
2
F 46 0358 2W
0
0
2
1
Insert the switch unit (1) and secure it with Torx
bolts (2).
1
F 46 0360 2W
0
0
2
1
Place the connection cable (1) from the installation
kit into the cable tie (2).
F 46 0361 2W
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/9
5.
To modify a 3-spoke sport steering wheel
0
0
2
Place the cover cap (1) and switch unit on to the
steering wheel.
Connect the connection cable (2) to the switch
unit.
1
Secure the cover cap (1) to the steering wheel
using Torx bolts (3).
3
F 46 0362 2W
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/10
6.
To install a 3-spoke sport steering wheel
0
0
100
80
60
120 140
160
180
200
3
40
20
3
Connect the plug (3) to the switch mounting.
4
2
5
1
220
240
6
7
0
+
+
R/T
_
Fit the sports steering wheel (1) and tighten the
screws (2) with a torque of 63 Nm.
_
I/0
2
1
F 46 0363 2W
0
0
100
80
60
40
20
120 140
160
180
200
3
2
1
220
240
0
4
5
6
7
+
+
_
Install the existing airbag unit (1).
R/T
I/0
_
1
F 46 0364 2W
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/11
7.
To install a 4-spoke steering wheel
0
0
100
80
60
40
20
120 140
160
180
200
220
240
3
Fit the existing 4-spoke steering wheel (1) and
tighten the screws (2) with a torque of 63 Nm.
4
2
5
1
6
7
0
2
1
F 46 0317 2W
0
0
100
80
60
40
20
120 140
160
180
200
220
240
3
2
1
0
Install the airbag unit with the multi-functional
steering wheel buttons (1).
Tighten the securing screws for the airbag unit
with a torque of 8 Nm.
4
5
6
7
1
R/T
F 46 0318 2W
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/12
8.
Concluding work
- This MFL/GRA retrofit kit does not require coding.
- Assemble the car following the instructions to dismantle it in reverse order.
- Conduct a brief test.
- Conduct a function test (the operating instructions for the MFL/GRA retrofit kit are set out in
the car or radio owner’s manual).
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/13
9.
Circuit diagram
Cars with M47 engines before 9/01 only and all N42, M54 and M57 engines
0
A60004
KAR
27
X60004
A3
21
27
X12
R<9
K-Bus
0,35
BL/SW
0,35
WS/RT/
GE
0,5
VI/GE
MFL+
8
K-Bus
9
10
R<9
X10170
F 46 0321 2W
Legend
A3
A60004
Light switch centre control module
DME/DDE control module
X12
X10170
X60004
SW 54-pin plug on the light switch centre
10-pin plug GN on the steering column switch
SW 40-pin plug on the DME/DDE control module
Cable colours
RT
SW
BL
GE
VI
WS
red
black
blue
yellow
violet
white
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/14
9.
Circuit diagram
Cars with M47TÜ engine after 9/01 only
0
A60004
KAR
37
X60002
0,35
WS
A3
Y1*
21
27
X12
R<9
K-Bus
0,35
BL/SW
0,35
WS/RT/
GE
0,5
VI/GE
MFL+
8
K-Bus
9
10
R<9
X10170
046 0458 Z
Legend
A3
A60004
Light switch centre control module
DME/DDE control module
X12
X10170
X60002
SW 54-pin plug on the light switch centre
10-pin plug GN on the steering column switch
SW 58-pin plug on the DDE control module
Y1
Butt joint connector
All the designations marked with an asterisk (*) apply only to these installation instructions or these circuit diagrams.
Cable colours
RT
SW
BL
GE
VI
WS
red
black
blue
yellow
violet
white
Retrofit / Installation kit No. 65 71 0 021 159 / 65 71 0 026 223
Installation Instructions No. 01 29 0 023 076
Issue date: 12.2001
EN/15
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