Makita 6041D Specifications

Cordless Driver Drill
MODEL 6041D
MODEL 6076D
MODEL 6176D
002864
I N S T R U C T I O N
M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
SPECIFICATIONS
Model
Capacities
6041D
6076D
6176D
Steel / Wood
10 mm (3/8”)
10 mm (3/8”)
10 mm (3/8”)
Wood screw
4.5 x 20 mm
(3/16” x 3/4”)
4.5 x 20 mm
(3/16” x 3/4”)
4.5 x 20 mm
(3/16” x 3/4”)
450/min.
600/min.
0 - 600/min.
No load speed (RPM)
Overall length
201 mm (7-7/8”)
210 mm (8-1/4”)
210 mm (8-1/4”)
Net weight
0.82 kg (1.8 lbs)
0.94 kg (2.1 lbs)
0.97 kg (2.1 lbs)
Output
Charging time
Model
Battery Charger
6041D
DC4100
6076D
6176D
DC7020B
Input
D.C. 4.8 V
A.C. only
50 Hz - 60 Hz
D.C. 7.2 V
Approx. 3 Hr.
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
USA003-2
(FOR ALL BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
2
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
3. Keep bystanders, children, and visitors
away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
Tool Use and Care
4. A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger
for the battery. A charger that may be suitable for one type of battery may create a risk
of fire when used with another battery.
12. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
5. Use battery operated tool only with specifically designated battery pack. Use of any
other batteries may create a risk of fire.
Personal Safety
6. Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
7. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
8. Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack. Carrying tools with
your finger on the switch or inserting the battery pack into a tool with the switch on invites
accidents.
9. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
10. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in
unexpected situations.
11. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
13. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
14. Do not use tool if switch does not turn it
on or off. A tool that cannot be controlled
with the switch is dangerous and must be
repaired.
15. Disconnect battery pack from tool or
place the switch in the locked or off position before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
16. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to
bind and are easier to control.
19. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool’s
operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
20. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for
one tool may create a risk of injury when
used on another tool.
3
Service
21. Tool service must be performed only by
qualified repair personnel. Service or maintenance performed by unqualified personnel
may result in a risk of injury.
22. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
shock or injury.
SPECIFIC SAFETY RULES
USB022-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to cordless drill safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a “live” wire will also make
exposed metal parts of the tool “live” and
shock the operator.
2. Be aware that this tool is always in an
operating condition, because it does not
have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
4. Be sure no one is below when using the
tool in high locations.
5. Hold the tool firmly.
6. Keep hands away from rotating parts.
7. Do not leave the tool running. Operate the
tool only when hand-held.
8. Do not touch the drill bit or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
9. Some material contains chemicals which
may be toxic. Take caution to prevent
working dust inhalation and skin contact.
Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
4
IMPORTANT SAFETY INSTRUCTIONS FOR
CHARGER & BATTERY CARTRIDGE
USC003-1
1. SAVE THESE INSTRUCTIONS- This manual contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery, and (3)
product using battery.
3. CAUTION - To reduce risk of injury, charge
only MAKITA rechargeable batteries.
Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended
or sold by the battery charger manufacturer may result in a risk of fire, electric
shock, or injury to persons.
6. To reduce risk of damage to electric plug
and cord, pull by plug rather than cord
when disconnecting charger.
7. Make sure cord is located so that it will
not be stepped on, tripped over, or otherwise subjected to damage or stress.
10. Do not disassemble charger or battery
cartridge; take it to a qualified serviceman
when service or repair is required. Incorrect reassembly may result in a risk of
electric shock or fire.
11. To reduce risk of electric shock, unplug
charger from outlet before attempting any
maintenance or cleaning. Turning off controls will not reduce this risk.
12. The battery charger is not intended for
use by young children or infirm persons
without supervision.
13. Young children should be supervised to
ensure that they do not play with the battery charger.
14. If operating time has become excessively
shorter, stop operating immediately. It
may result in a risk of overheating, possible burns and even an explosion.
15. If electrolyte gets into your eyes, rinse
them out with clear water and seek medical attention right away. It may result in
loss of your eyesight.
8. Do not operate charger with damaged
cord or plug - replace them immediately.
9. Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified
serviceman.
5
ADDITIONAL SAFETY RULES FOR CHARGER &
TOOL
1. The charger and the tool are specifically
designed to work together. Do not attempt
to charge any other cordless tool with this
charger. Do not attempt to charge the tool
with any other charger.
2. Do not charge the tool when temperature
is BELOW 10°C (50°F) or ABOVE 40°C
(104°F).
3. Do not attempt to use a step-up transformer, an engine generator or DC power
receptacle.
4. Do not store the tool in locations where
the temperature may reach or exceed 50°C
(122°F).
5. Do not incinerate the tool even if it is
severely damaged or is completely worn
out. The tool can explode in a fire.
6. Do not charge inside a box or container of
any kind. The tool must be placed in a well
ventilated area during charging.
SAVE THESE INSTRUCTIONS
6
FUNCTIONAL
DESCRIPTION
•
002059
CAUTION:
Always be sure that the tool is switched off before
adjusting or checking function on the tool.
Charging
Connect the charging plug to the charging connector, then
plug in the charger to the power receptacle. Charging takes 3
hours.
1
•
CAUTION:
The battery in your new tool is not fully charged. You will
need to charge it before use.
•
Do not operate the tool during charging.
•
Overcharging more than 2 days considerably shortens
the battery service life.
Always unplug the charger after completing the charge.
1. Charging plug
002268
Switch action
For 6041D and 6076D
To start the tool, simply pull the switch trigger. Release the
switch trigger to stop.
For 6176D
1
1. Switch trigger
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
7
002074
Reversing switch action
This tool has a reversing switch to change the direction of
rotation. Move the reversing switch lever to the “FWD” position for clockwise rotation or the “REV” position for counterclockwise rotation.
1
When the reversing switch lever is in the neutral position, the
switch trigger cannot be pulled.
1. Reversing switch lever
004021
•
•
Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before
the tool stops may damage the tool.
•
When not operating the tool, always set the reversing
switch lever to the neutral position.
1
F
CAUTION:
Always check the direction of rotation before operation.
1. Reversing switch lever
Overload protector (for 6176D only)
The overload protector automatically cuts out to break the
circuit whenever heavy work is prolonged. Wait 20 - 30 seconds before resuming operation.
ASSEMBLY
•
002112
1
1. Tighten
2. Sleeve
3. Ring
8
Installing or removing driver bit or drill bit
2
3
CAUTION:
Always be sure that the tool is switched off before
carrying out any work on the tool.
•
CAUTION:
Always set the reversing switch lever to the neutral
position before installing or removing the bit.
Hold the ring and turn the sleeve counterclockwise to open
the chuck jaws. Place the bit in the chuck as far as it will go.
Hold the ring firmly and turn the sleeve clockwise to tighten
the chuck.
To remove the bit, hold the ring and turn the sleeve counterclockwise.
OPERATION
Screwdriving operation
Place the point of the driver bit in the screw head and apply
pressure to the tool. Start the tool slowly and then increase
the speed gradually. Release the trigger just as the screw
bottoms out. If the trigger is not released, the screw may strip
out the hole or the screw and/or bit may be damaged.
NOTE:
•
Make sure that the driver bit is inserted straight in the
screw head, or the screw and/or bit may be damaged.
•
When driving wood screws, predrill pilot holes to make
driving easier and to prevent splitting of the workpiece.
See the chart.
Nominal diameter of
wood screw (mm)
3.1 (1/8”)
3.5 (9/64”)
3.8 (5/32”)
4.5 (11/64”)
002138
Recommended size
of pilot hole (mm)
2.0 - 2.2 (5/64” - 3/32”)
2.2 - 2.5 (3/32” - 3/32”)
2.5 - 2.8 (3/32” - 7/64”)
2.9 - 3.2 (7/64” - 1/8”)
Drilling operation
Drilling in wood
When drilling in wood, the best results are obtained with
wood drills equipped with a guide screw. The guide screw
makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make
an indentation with a center-punch and hammer at the point
to be drilled. Place the point of the bit in the indentation and
start drilling.
Use a cutting lubricant when drilling metals. The exceptions
are iron and brass which should be drilled dry.
•
•
CAUTION:
Pressing excessively on the tool will not speed up the
drilling. In fact, this excessive pressure will only serve to
damage the tip of your bit, decrease the tool
performance and shorten the service life of the tool.
There is a tremendous force exerted on the tool/bit at the
time of hole break through. Hold the tool firmly and exert
care when the bit begins to break through the workpiece.
9
•
A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back out.
However, the tool may back out abruptly if you do not
hold it firmly.
•
Always secure small workpieces in a vise or similar holddown device.
MAINTENANCE
•
CAUTION:
Always be sure that the tool is switched off before
attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
DISPOSING OF TOOL
A Ni-Cd battery is built into the handle of the tool. Always
remove it before disposing of the tool.
002144
Removing built-in battery
1
•
To remove the cover, push it in the direction of the arrow
while pressing down on the “OPEN” portion of the cover.
1. Cover
002145
2
1
1. Battery terminal
2. Lead wire
3. Battery
10
CAUTION:
Never remove the built-in battery from the tool except
when disposing of the tool. The battery will be damaged
or a battery short-circuit could result.
3
Withdraw the built-in battery halfway. Disconnect the two
lead wires from the battery by pulling them from the battery
terminals. Then withdraw the battery completely.
To prevent a battery short-circuit, tape the battery terminals
or put the battery into a plastics bag. (Note: Never put two or
more batteries into one plastics bag. Battery short-circuit
may result.)
•
CAUTION:
Never incinerate the battery even if it is severely
damaged or is completely worn out. It can explode in a
fire or toxic materials can leak out of it.
EN0001-1
Recycling the Battery
The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal.
To recycle the battery:
1. Remove the battery from the tool.
Ni-Cd
2. a)
Take the battery to your nearest Makita Factory Service Center
or
b)
Take the battery to your nearest Makita Authorized
Service Center or Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to
determine the location that provides Makita battery recycling.
See your local Yellow Pages under “Tools-Electric”.
ACCESSORIES
CAUTION:
• These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•
Drill bits
•
Screw bits
•
Rubber pad assembly
•
Wool bonnet
•
Foam polishing pad
•
Plastic carrying case
11
Memo
12
Cut
Stamp
Timbre
Makita Canada Inc.
1950 Forbes Street,
Whitby, Ontario
L1N 7B7
Fold
13
Your answers to the following questions are appreciated.
1. This product was purchased from?
3. How did you first learn of Makita Power Tools?
Hardware/lumber Store
Industrial Supply
Tool Distributor
Other (
)
Magazine/Newspaper
Catalog
From dealer
Other (
)
Store display
2. Use of the product is intended for?
4. Most favored points are?
Construction trade
Home maintenance
Design
Makita Brand
Industrial maintenance
Other (
Features
Power
Size
Other (
)
)
Price
5. Any comments?
Paste
Date Purchased
Model No.
Day
Year 20
Paste
Month
Paste
Paste
Certificate of Warranty
Mail to Makita
Serial No.
Initial Last Name
Female
Single
Married
Paste
Paste
Male
City
Paste
Paste
Street Address
Province
AGE:
Under 19
20-29
30-39
40-49
Over 50
Paste
Paste
Postal Code
Paste
Paste
Occupation:
Dealer's Name & Address:
14
Paste
Paste
Paste
Paste
Paste
Paste
Paste
Paste
Factory Service Centres
Head Office:
1950 Forbes St., Whitby, Ontario, L1N 7B7
(905) 571 - 2200
1-800-263-3734
Regional Office:
11771 Hammersmith Way, Richmond
B.C. V7A 5H6
(604) 272 - 3104
1-800-663-0909
Regional Office:
(Montreal)
6389 boul, Couture, St. Leonard, Quebec
H1P 3J5
(514) 323 - 1223
1-800-361-7049
Dartmouth:
202 Brownlow Avenue
Dartmouth, N.S., B3B 1T5
(902) 468 - 7064
1-888-625-4821
Ville St. Laurent:
(Montreal)
1140 Rue Bégin, Ville St. Laurent, Quebec
H4R 1X1
(514) 745 - 5025
1-888-745-5025
Les Saules:
(Quebec)
1200 St. Jean Baptiste, Unit 106, Les Saules,
Quebec, G2E 5E8
(418) 871 - 5720
1-800-663-5757
Nepean:
(Ottawa)
203 Colonnade Road, Unit #6, Nepean,
Ontario K2E 7K3
(613) 224 - 5022
1-888-560-2214
Whitby:
1950 Forbes St., Whitby, Ontario, L1N 7B7
(905) 571 - 2200
1-800-263-3734
London:
317 Adelaide St. S., Unit 117, London,
Ontario, N5Z 3L3
(519) 686 - 3115
1-800-571-0899
6350 Tomken Rd., Unit 8, Mississauga,
Ontario, L5T 1Y3
(905) 670 - 7255
1-800-221-9811
Calgary:
#8-6115 Fourth St. S.E., Calgary
Alberta, T2H 2H9
(403) 243 - 3995
1-800-267-0445
Edmonton:
11614-149 Street, Edmonton, Alberta,
T5M 3R3
(780) 455 - 6644
1-888-455-6644
Richmond:
11771 Hammersmith Way, Richmond, B.C.,
V7A 5H6
(604) 272 - 3104
1-800-663-0909
Coquitlam:
2131 Hartley Ave., #103
Coquitlam, B.C. V3K 2Z3
(604) 525 - 7434
1-800-266-7738
Winnipeg:
1670 St. James Street, Winnipeg, Manitoba,
R3H 0L3
(204) 694 - 0402
1-800-550-5073
Saskatoon:
206A-2750 Faithful Avenue Saskatoon,
Saskatchewan, S7K 6M6
(306) 931 - 0111
1-888-931-0111
Mississauga:
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools” or contact our customer service department (Tel) 1-800-263-3734
CUSTOMER RECORD
When you need service...
• Explain the problem in a letter
• Enclose the letter with the tool
• Package carefully and send prepaid
to the nearest Makita factory or
authorized service centre
DATE
PURCHASED:
DEALER’S NAME
& ADDRESS:
MODEL NO.:
SERIAL NO.:
15
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during
this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres.
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply:
• where normal maintenance is required,
• repairs have been made or attempted by others,
• the tool has been abused, misused or improperly maintained,
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS
WARRANTY.
“The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
“This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”
Makita Canada Inc.
1950 Forbes Street, Whitby, Ontario L1N 7B7
883845-237