Dragon Wholesaling 864 See Through Installation manual

864 See Through
GSR Fireplace
Listed by
AS 4553-2008
GMK10027
IAPMO-R&T OCEANA
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
• DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
• DO NOT MODIFY THIS APPLIANCE.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the homeowner and explain operation of this heater.
© Copyright 2012, T.I.
$10.00
100-01321
4121206
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW
Australia 2153
2
Introduction
Overview
This manual details the installation requirements for
the 864 See Through (ST) GSR fireplace. For
operating and maintenance instructions, refer to the
864 ST GSR Owner's Manual (part # 100-01322).
© Travis Industries
4090512
100-01240_000
Table of Contents
3
Overview ........................................................ 2 Installation Options ....................................... 6 Heating Specifications .................................. 6 Dimensions .................................................... 6 Packing List ................................................... 7 Additional Items Required ............................ 7 Recommended Installation Procedure........ 7 Top Vent or Side Vent Configuration .......... 8 Converting the Fireplace to Side Vent
Configuration ....................................................... 8 Converting the Fireplace to Side Vent (continued)9 Fireplace Placement Requirements .......... 10 Clearances ........................................................ 10 Raised Fireplaces.............................................. 10 Minimum Framing Dimensions – Top or Side
Vent Configuration ............................................ 11 Nailing Brackets ................................................ 12 Gas Line Requirements .............................. 13 Fuel ................................................................... 13 Gas Line Connection ......................................... 13 Gas Inlet Pressure............................................. 13 Gas Line Location ............................................. 14 Electrical Connection (required)................ 15 Vent Requirements...................................... 16 Vent Clearances ................................................ 16 Altitude Considerations ..................................... 16 Approved Vent .................................................. 17 Vent Installation ................................................. 17 Approved Vent Configurations .................. 18 Restrictor Position ............................................. 18 Exhaust Restrictor Adjustment .......................... 18 Intake Restrictor Adjustment ............................. 19 Diffuser Plate Adjustment .................................. 20 Side Vent Configuration with Horizontal
Termination (no vertical rise) ..................... 21 Side Vent Configuration with Horizontal
Termination (with vertical rise) .................. 22 Side Vent Configuration with Vertical
Termination .................................................. 23 Top Vent Configuration with Horizontal
Termination .................................................. 24 Travis Industries
4121206
Top Vent Configuration with Vertical
Termination.................................................. 25 Termination Requirements ........................ 26 Hearth Requirements.................................. 27 Facing Requirements ................................. 28 Drywall Installation ............................................ 28 Facing Overview ............................................... 29 Optional Faceplates – Sizing Chart ................... 29 Thin Facing Installation (tile, marble, or other noncombustible under 1" (25mm) thick) .................. 30 Thin Facing Installation (tile, marble, under 1"
(25mm) thick) - Side View ................................. 31 Thick Facing Installation (stone, brick, or other
non-combustible over 1" (25mm) thick) ............. 32 Thick Facing with Fireplace Xtrordinair (FPX)
Arched Faces .................................................... 33 Thick Facing Installation - Side View ................. 34 Mantel Requirements.................................. 35 Steps for Finalizing the Installation .......... 36 Air Shutter Adjustment ...................................... 37 Glass Frame Removal and Installation ..... 38 Glass Frame Removal and Installation
(continued)................................................... 39 Log Set Installation ..................................... 40 Logs in Place – FRONT SIDE (gas control valve
side) .................................................................. 40 Logs in Place – BACK SIDE .............................. 40 Center Log Installation ...................................... 41 Front Left Log .................................................... 41 Front Left Upper Log ......................................... 43 Front Upper Center Log .................................... 44 Back Left Log .................................................... 45 Right Ember Chunk ........................................... 46 Back Ember Chunk ........................................... 46 Back Left Log .................................................... 47 Back Upper Right Log ....................................... 48 Ember Placement .............................................. 49 LP Conversion Instructions ....................... 50 Fireback Installation ................................... 53 Grill Installation ........................................... 55 Andiron Installation .................................... 56 Index ................................................................. 58 100-01321
4
Safety Precautions
Safety Warnings
•
Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
•
This unit must be installed by a qualified installer to prevent the possibility of an explosion.
•
This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI
Z223.1 and NFPA 54(88).
•
A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This
appliance may be installed in Manufactured Housing only after the home is site located.
•
All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure. The venting must not be connected to a chimney flue serving a
separate solid-fuel burning appliance.
•
Notify your insurance company before hooking up this fireplace.
•
The room heater should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
•
The instructions in this manual must be strictly adhered to. Do not use makeshift methods or
compromise in the installation. Improper installation will void the warranty and safety listing.
•
This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will
void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.
•
Contact your local building officials to obtain a permit and information on any installation restrictions
or inspection requirements in your area.
•
If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call
your dealer and arrange for proper servicing.
•
It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.
•
Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call
your dealer for a full explanation of your heater and what to expect.
•
Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
•
Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
•
Do not place clothing or other flammable items on or near the heater. Because this heater can be
controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed
on or near it.
•
Light the heater using the built-in igniter. Do not use matches or any other external device to light
your heater.
•
Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Don't modify or replace orifices.
•
The viewing glass should be opened only for conducting service.
•
Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
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Safety Precautions
5
Safety Warnings (continued)
•
Allow the heater to cool before carrying out any maintenance or cleaning.
•
Operate the heater according to the instructions included in this manual.
•
If the main burners do not start correctly turn the gas off and call your dealer for service.
•
This unit is not for use with solid fuel.
•
Do not place anything inside the firebox (except the included fiber logs).
•
If the fiber logs become damaged, replace with Travis Industries log set.
•
Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.
•
Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature
heater. Young children should be supervised when they are in the same room as the heater.
•
Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•
Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.
•
Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential damage(s).
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Features and Specifications
Installation Options
•
•
•
•
•
•
Residential or Mobile Home
Flush or Recessed Face
Raised or Floor Placement
Internal or External Chase
Horizontal or Vertical Vent
Bedroom Approved
Heating Specifications
Approximate Heating Capacity (in square feet)*
Maximum BTU Input Per Hour
*
Natural Gas
Propane
Up to 1,500 (139 sq. M)
Up to 1,500 (139 sq. M)
37,500 (39.5 MJ)
37,500 (39.5 MJ)
Heating capacity will vary with floor plan, insulation, and outside temperature.
Dimensions
38-1/4"
972mm
Top Vent Configuration
39-1/8"
994mm
8" (203mm) Diameter Vent
4-3/8"
111mm
41-1/2"
1054mm
3-3/8"
86mm
38-1/4"
972mm
Side Vent Configuration
35-1/4"
8" (203mm) Diameter Vent
895mm
37"
940mm
1"
25mm
33-7/8"
860mm
Lifting Handle Tabs
These tabs may be
41"
used in conjuction with
1041mm
the lifting handles
(98500711) - make sure
to use the required
adapters (250-01038)
Travis Industries
Ba
ck
ht
Rig
42-1/2"
1080mm
24"
ft
Le
Fro
nt
610mm
Weight: 310 Lbs (140.7 kg)
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(for qualified installers only)
Packing List
•
•
•
•
•
•
•
Propane Conversion Kit
Log Set
Firestop (sku 93006094)
Wall Switch, Cover Plate, and Wire
Remote Control
Insulation for Side Vent Conversion
Cover Plate for Receiver
Additional Items Required
•
•
•
•
Direct Vent
Gas Line Equipment (shutoff valve, pipe, etc.)
Electrical Equipment (min. 14 gauge, grounded line)
Two Grill Kits and/or Faces
Recommended Installation Procedure
•
Prepare the framing, making sure to leave the area around the fireplace open (see page 11). Make sure
to allow for vent installation and facing depth.
•
Place the fireplace into position.
•
Install the vent, gas line and electrical hook-up.
•
Finalize the framing around the fireplace.
•
Secure the fireplace to the framing.
•
Install the wall switch (see page Error! Bookmark not defined.) or thermostat (if applicable).
•
Install the drywall.
•
Install the hearth (if applicable).
•
Install the facing (if applicable).
•
Install the mantel (if applicable).
•
Finalize the installation (see page 36) and install the grill or face.
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8
Installation
(for qualified installers only)
Top Vent or Side Vent Configuration
This appliance is shipped in the top vent configuration. To change to the side vent configuration, follow the
directions below.
NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent
run). Make sure the vent configuration is correct prior to installation. You may wish to configure the diffuser when
changing the vent configuration.
Converting the
Fireplace to Side
Vent
Configuration
Remove the back plate on
the fireplace.
NOTE: Use a magnetic-tipped
nutdriver on these screws take care to prevent the
screws from falling into the
fireplace.
Remove the flue assembly.
Tuck the two 24" (610mm) pieces of
insulation into the area between the
exhaust manifold and fireplace can.
WARNING: Failure to properly
place the insulation will void the
warranty and create a safety
hazard.
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Installation
Converting the
Fireplace to
Side Vent
(continued)
(for qualified installers only)
9
Re-attach the flue assembly
in the side position.
Tuck the two 20" (508mm) pieces of
insulation into the area above the
exhaust manifold and fireplace can.
Note how the insulation is folded in
half and covers the entire area above
the exhaust manifold (see illustration
below).
WARNING: Failure to properly
place the insulation will void the
warranty and create a safety
hazard.
Re-attach the back plate to the
top of the fireplace.
NOTE: Make sure the flange on
the back plate tucks between the
fireplace and the flue assembly.
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Installation
(for qualified installers only)
Fireplace Placement Requirements
•
Fireplace must be installed on a level surface capable of supporting the fireplace and vent.
•
Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet).
•
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
•
Fireplace must be installed in a room with a minimum ceiling height of 84” (2134mm).
Clearances
•
The fireplace requires a ½” (13mm) clearance from the left side of the fireplace to the framing members. No
material (insulation, framing, etc.) may be placed into this area.
1/2" (13mm)
Clearnce on left
0" (0mm) clearance
on right side of
fireplace.
side of
fireplace.
•
When installed, walls in front of the fireplace must be a minimum 1" (25mm) to the side of the fireplace. Only
one side wall is allowed within 12” (305mm) of the side of the fireplace.
•
Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.
•
Fireplace must be placed so the vents below and above the glass do not become blocked.
Raised Fireplaces
•
The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (310 Lbs.
140.7 Kg) and vent.
Min. 42" (1067mm)
Fireplace Enclosure
Height
Platform
Optional Raised Hearth
(see "Hearth Requirements" for details)
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11
Minimum Framing Dimensions – Top or Side Vent Configuration
Minimum 42”(1067mm)
Fireplace Enclosure Height
NOTE:
The shaded framing must be
installed after placing the fireplace
in position.
The framing above the fireplace
interferes with the top of the fireplace.
If using the side vent configuration, do
not install the framing to the left side
38-1/2"
(shown in light gray).
978mm
42-1/2"
1080mm
23" *
584mm
Le
k
ac
ft
B
t
n
Fro
* The 23" (584mm) dimension is based upon 1/2" (13mm)
drywall around the perimeter of the fireplace on both sides. If
Rig
ht
using thicker drywall (or other facing), you will need to adjust this
dimension.
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Installation
(for qualified installers only)
Nailing Brackets
There are eight nailing brackets on the front and
back of the fireplace. Follow the directions below
to prepare the nailing brackets. Once in place, nail
or screw the nailing brackets to the framing.
WARNING: Make sure the
NOTE: Additional nailing brackets are
fireplace is square and plumb
provided along the base of the
when placed in the framing.
fireplace. Use these brackets if not
Measured corner-to-corner, the
using the front brackets.
fireplace should be square
(approx. 54-7/8"or 1394mm for
NOTE: You may need to bend the
each dimension). Use shims to
tabs out on one side then slide the
insure the fireplace is square.
fireplace out to bend the tabs out on
the opposite side
1/2"(13mm)Drywall
TOP VIEW
Framing
For installations using 1/2" (13mm)
Fireplace
facing fold the larger tabs out 90°
on the right side (use a screwdriver
Nailing Bracket
Drywall
if necessary). Bend the tabs out on
the left side
TOP VIEW
5/8" (16mm) Drywall
Framing
For installations using 5/8" (16mm) drywall fold the
shorter tab out 90° on the right side. (use a
screwdriver if necessary). On the left side, remove the
Fireplace
Nailing Bracket
side standoff (screws hold it in place) and re-attach it
Drywall
in the alternative holes provided.
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Installation
(for qualified installers only)
13
Gas Line Requirements
MASSACHUSETTS INSTALLATIONS - WARNING:
THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE
COMMONWEALTH OF MASSACHUSETTS.
OTHER MASSACHUSETTS CODE REQUIREMENTS:
•
Flexible connector must not be longer than 36 inches.
•
Shutoff valve must be a “T” handle gas cock.
•
Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
•
Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.
•
A carbon monoxide (CO) detector is required in the same room as the appliance.
•
The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the
requirements listed below.
The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure
testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (kPA),
isolate the gas supply piping by closing the manual shutoff valve.
Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
•
•
Fuel
•
This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas
control valve to make sure the correct fuel is used.
Gas Line Connection
•
Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed
plumber/gasfitter).
Standard Input Pressure
Gas Inlet Pressure
Natural Gas
Propane
•
•
7" W.C. (1.74 kPA)
13" W.C. (2.73 kPA)
If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted,
and the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas
at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.
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Installation
(for qualified installers only)
Gas Line Location
Right Side Gas Inlet (preferred)
A 2" (51mm) by 3" (76mm) opening is
located behind the gas inlet cover plate. It is
centered 3" (76mm) above the base of the
fireplace.
A 8" (203mm) flex tube and shutoff
valve is included with the fireplace.
The shutoff valve accepts a 1/2"MPT.
9-1/4"
235mm
9"
229mm
The gas inlet is located 1-1/4" (32mm)
above the base of the fireplace.
You may remove this cover plate to install the gas line. The
cover plate has a 7/8" (22.2mm) diameter hole (covered with
a push plug) in line with the gas inlet on the gas control
valve. By rotating the plate 180° the hole may be re-located.
You may also secure the plate in a customized location using
the self-drilling screws.
Left Side Gas Inlet
An additional 2" (51mm) by 3" (76mm)
opening is located the left side. It is centered
A 8" (203mm) flex tube and shutoff
valve is included with the fireplace.
3" (76mm) above the base of the fireplace.
You may wish to use a 24" (610mm)
or 36" (914mm) flex tube. The shutoff
valve accepts a 1/2" MPT.
5-3/8"
137mm
You may remove this cover plate to install the
gas line. The cover plate has a 7/8" (22.2mm)
diameter hole (covered with a push plug) in line
with the gas inlet on the gas control valve. By
rotating the plate 180° the hole may be relocated. You may also secure the plate in a
customized location using the self-drilling
screws.
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(for qualified installers only)
Electrical Connection (required)
•
The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and
must meet all local codes.
•
Make sure the household breaker is shut off prior to working on any electrical lines.
•
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of
local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
•
The electrical line must be a min. 14 gauge, and supply 240 Volts at 60 Hz (2 Amps).
Caution:
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation.
a
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Installation
(for qualified installers only)
Vent Requirements
•
The gas appliance and vent system must be vented directly to the outside of the building, and never be
attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance
must use its own separate vent system.
•
In addition to the requirements listed here, follow the requirements provided with the vent.
•
A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing
members). Horizontal vent less than 48" (1219mm) above the fireplace must use the Travis Firestop (sku
93006094 - it incorporates a 3" (76mm) clearance above, 1" (25mm) clearance below and to the sides of the
vent). Other penetrations only require a 1" (25mm) clearance and may use a standard firestop (make sure
the required 1" (25mm) clearance is met).
Vent Clearances
•
The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air
spaces with insulation.
Before 48" (1219mm) Rise
After 48" (1219mm) Rise
Sides
1" (25mm)
1" (25mm)
Above
3" (76mm)
1" (25mm)
Below Horizontal or 45° Section
1" (25mm)
1" (25mm)
Vertical Termination
Horizontal
Required Firestop
Termination
Use a roof flashing and storm collar
whenever passing through the roof
Min. 3" (76mm)
(1" or 25mm if a
Use a firestop whenever
passing through a ceiling
Use a support box
on exposed vent
minimum 48"or
1219mm above the
fireplace)
Min. 1"(25mm)
Min. 1" (25mm)
Min. 1" (25mm)
Altitude Considerations
•
This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800 M). In this testing we have found that
the heater, with its standard orifice, burns correctly with just an air shutter adjustment.
•
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your
dealer or installer if you suspect an improperly adjusted air shutter.
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(for qualified installers only)
Approved Vent
•
Side vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*.
•
Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or
GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part #
98900165) to the fireplace.
NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 3” (76mm) clearance
above the vent for the first 48” (1219mm) of rise (see vent clearances on page 16). Standard firestops do not
include this clearance.
* Other vent may be approved with this fireplace. Check with the vent manufacturer for details.
•
Always use the high-wind cap (or high-wind sconce cap, part # 58DVA-HSCH or 46DVA-HSCH).
•
Installation instructions for Simpson Dura-Vent may be found at www.duravent.com
6-5/8" (168mm) Diameter Vent
Reducer - # 98900165
Vent Installation
•
Slide the vent sections together and turn 1/4 turn until the sections lock in
place.
•
Screws are not required to secure the vent. However, three screws may be
used to secure vent sections together if desired.
•
High temperature sealant is recommended at the appliance starter section
connection (use high-temperature silicone or Mill-Pac®).
•
If disassembly is required, at time of re-assembly check to see if the vent
creates a tight fit. If it does not, apply high temperature sealant to the joints
of the affected sections.
•
Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel
•
Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)
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Installation
(for qualified installers only)
Approved Vent Configurations
Restrictor Position
•
Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust
gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The
charts for acceptable vent configurations detail the correct vent restrictor positions.
Exhaust Restrictor Adjustment
If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust
restrictor is removed.
Firebo
Left W
x Roo
f
all of F
irebox
Loosen these two screws
on the exhaust restrictor.
Slide the restrictor to the correct
restrictor position (see the illustration
below). The screw location indicates
restrictor position. In this example, the
restrictor is set in position # 3. Tighten
the screws to secure the restrictor.
(closed) #6
#5
#4
#3
#2
(open - stock position) # 1
Left (vent) Side of Firebox
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(for qualified installers only)
Intake Restrictor Adjustment
The intake restrictor is shipped in position # 1 (open). To adjust the restrictor to position # 2 (closed), follow the
directions below.
Restrictor Plate
Remove this screw.
Rotate the restrictor plate so
the left side hole lines up with
the screw-hole. Re-attach the
screw to lock the restrictor plate
in position # 2.
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Installation
(for qualified installers only)
Diffuser Plate Adjustment
Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration
charts for details). See the directions below to change the diffuser to position.
Firebo
Back W
all of F
x Roo
irebox
f
Remove the exhaust
restrictor.
1/4" Nutdriver
1/4" Nutdriver
Remove the diffuser.
DIFFUSER SIDE VIEW
Before (Stock - Position # 2)
Bend the round portion of the
diffuser 90° (position # 1).
After (Position # 1)
Secure the diffuser plate
with the screws
removed earlier.
Replace the exhaust
restrictor (see “Exhaust
Restrictor Adjustment”
for restrictor settings).
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21
(for qualified installers only)
Side Vent Configuration with Horizontal Termination (no vertical rise)
•
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser
positions.
HINT: Travis Industries provides a minimum vent kit (sku 98900168). It includes a 4” (102mm) section and a
horizontal termination cap.
See the charts below to
determine maximum vent
Termination
Optional 45° Elbow
Vent with No 45° Elbow
3 feet (0.915m)
• Exhaust Restrictor # 1 (stock)
• Intake Restrictor # 1 (stock)
• Diffuser Position # 1
4' max 1.22m)
0 feet
0 feet
• Min. 4" (102mm) Horizontal Section
• Max.48" (1219mm) Horizontal
Section(s)
Vent with 1 45° Elbow
• Exhaust Restrictor # 1 (stock)
3 feet (0.915m)
• Intake Restrictor # 1 (stock)
• Diffuser Position # 1
Travis Industries
2' max (0.61m))
0 feet
0 feet
4121206
• Min. 4" (102mm) Horizontal Section
• Max. 24" (610mm) Horizontal
Section(s)
100-01321
22
Installation
(for qualified installers only)
Side Vent Configuration with Horizontal Termination (with vertical rise)
•
Only one horizontal elbow may be used.
10 feet (3m)
20' max (6m)
Up to four elbows (45° or 90°) may be used.
15 feet (4.5m)
•
5 feet (1.5m)
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser
positions.
0 feet
•
22' max (6.7m)
22' max (6.7m)
Exhaust Restrictor # 4
Intake Restrictor # 2
20 feet (6m)
20 feet (6m)
Diffuser Position # 2 (stock)
Exhaust Restrictor # 4
Intake Restrictor # 1
Diffuser Position # 1
15 feet (4.5m)
15 feet (4.5m)
Exhaust Restrictor # 2 (stock)
Intake Restrictor # 1 (stock)
Diffuser Position # 1
10 feet (3m)
10 feet (3m)
5 feet (1.5m)
5 feet (1.5m)
0 feet
20' max (6m)
15 feet (4.5m)
10 feet (3m)
5 feet(1.5m)
0 feet
0 feet
H2
This is considered a horizontal
Horizontal length is calculated by adding
elbow (it does not matter
both lengths of horizontal run
whether it turns right or left).
(Horizontal Length = H1 + H2).
It may be a 90° or 45° elbow.
H1
This is considered a
vertical elbow
Travis Industries
4121206
100-01321
Installation
23
(for qualified installers only)
•
Only one horizontal
elbow may be used.
20' max (6m)
Up to four elbows (45°
or 90°) may be used.
15 feet (4.5m)
•
10 feet (3m)
The termination must fall
within the shaded area
shown in the chart. Use
the indicated restrictor
and diffuser positions.
5 feet (1.5m)
•
0 feet
Side Vent Configuration with Vertical Termination
40' max (12m)
40' max (12m)
35 feet (10.5m)
35 feet (10.5m)
30 feet (9m)
30 feet (9m)
Exhaust Restrictor # 4
Intake Restrictor # 2
25 feet (7.5m)
25 feet (7.5m)
Diffuser Position # 1
20 feet (6m)
20 feet (6m)
Exhaust Restrictor # 2
15 feet (4.5m)
15 feet (4.5m)
Intake Restrictor # 1
Diffuser Position # 1
10 feet (3m)
10 feet (3m)
5 feet (1.5m)
5 feet (1.5m)
0 feet
20' max (6m)
15 feet (4.5m)
10 feet (3m)
5 feet (1.5m)
0 feet
0 feet
H2
This is considered a horizontal
Horizontal length is calculated by adding
elbow (it does not matter
both lengths of horizontal run
whether it turns right or left).
(Horizontal Length = H1 + H2).
It may be a 90° or 45° elbow.
H1
This is considered a
vertical elbow
Travis Industries
4121206
100-01321
24
Installation
(for qualified installers only)
Top Vent Configuration with Horizontal Termination
Up to four elbows (45° or 90°) may be used.
•
May use 8" (203mm) or 6-5/8" (168mm) diameter vent (see page for 16 details).
•
Only one horizontal elbow may be used.
20 feet (6m)
10 feet (3m)
0 feet
21' max (6.4m)
20' max (6m)
•
15 feet (4.5m)
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser
positions.
5 feet (1.5m)
•
Exhaust Restrictor # 4
21' max (6.4m)
Intake Restrictor # 2
20 feet (6m)
Diffuser Position # 2 (stock)
Exhaust Restrictor # 4
Intake Restrictor # 1 (stock)
Diffuser Position # 2 (stock)
15 feet (4.5m)
15 feet (4.5m)
Exhaust Restrictor # 2
Intake Restrictor # 1 (stock)
Diffuser Position # 2 (stock)
10 feet (3m)
10 feet (3m)
5 feet (1.5m)
5 feet (1.5m)
0 feet
20' max (6m)
15 feet (4.5m)
10 feet (3m)
5 feet (1.5m)
0 feet
0 feet
H2
This is considered a horizontal
Horizontal length is calculated by adding
elbow (it does not matter
both lengths of horizontal run
whether it turns right or left).
(Horizontal Length = H1 + H2).
It may be a 90° or 45° elbow.
H1
This is considered a
vertical elbow
Travis Industries
4121206
100-01321
Installation
25
(for qualified installers only)
•
Up to four elbows (45°
or 90°) may be used.
•
Only one horizontal
elbow may be used.
•
May use 8" (203mm) or
6-5/8" (168mm)
diameter vent (see
page for 16 details).
20' max (6m)
15 feet (4.5m)
10 feet (3m)
The termination must
fall within the shaded
area shown in the chart.
Use the indicated
restrictor and diffuser
positions.
0 feet
•
5 feet (1.5m)
Top Vent Configuration with Vertical Termination
40' max (12m)
40' max (12m)
35 feet (10.5m)
35 feet (10.5m)
Exhaust Restrictor # 4
30 feet (9m)
30 feet (9m)
Intake Restrictor # 2
Diffuser Position # 2 (stock)
25 feet (7.5m)
25 feet (7.5m)
20 feet (6m)
20 feet (6m)
15 feet (4.5m)
15 feet (4.5m)
Exhaust Restrictor # 3
Intake Restrictor # 2
Diffuser Position # 2 (stock)
10 feet (3m)
10 feet (3m)
5 feet (1.5m)
5 feet (1.5m)
0 feet
20' max 6m)
15 feet (4.5m)
10 feet (3m)
0 feet
5 feet (1.5m)
0 feet
H2
This is considered a horizontal
Horizontal length is calculated by adding
elbow (it does not matter
both lengths of horizontal run
whether it turns right or left).
(Horizontal Length = H1 + H2).
It may be a 90° or 45° elbow.
H1
This is considered a
vertical elbow
Travis Industries
4121206
100-01321
26
Installation
(for qualified installers only)
Termination Requirements
!
Venting terminals shall not be recessed into a wall or siding.
A
B
C
Minimum 9" (229mm) clearance from any door or window
Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony
Minimum 3-3/8" (86mm) from outside corner walls
NOTE: Clearance in accordance with local installation codes and the requirements
of the gas supplier.
Minimum 12" (305mm) from inside corner walls
NOTE: Clearance in accordance with local installation codes and the requirements
of the gas supplier.
D
E
F
G
H
I
J
K
L
M
N
Roof
Surface
11" Min.
(279mm)
Roof
Eaves
6" Min.
(152mm)
Minimum 11" (279mm) clearance below unventilated soffits or roof surfaces
Minimum 18" (457mm) clearance below ventilated soffits
Minimum 6" (152mm) clearance below roof eaves
NOTE: Vinyl surfaces require 24" (610mm)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
Minimum 12" (305mm) clearance below a veranda, porch, deck or balcony
NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor.
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
Minimum 48" (1219mm) clearance from any adjacent building
Minimum 84" (2134mm) clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
Minimum 9" (229mm) clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any
other appliance.
Minimum 36" (914mm) clearance above any mechanical air supply inlet if within 10’ (3M) horizontally
Minimum 36" (914mm) from the area above the meter/regulator (vent outlet) - this extends 15’ (4.5M) above the regulator
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
Minimum 36" (914mm) from the meter/regulator (vent outlet)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
Minimum 12” (305mm) above the roof line (for vertical terminations)
Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations
E
N
M
E
E
A
K
G
J
A
F
H
D
I
C
L
B
NOTE: Measure clearances to the nearest edge of the exhaust hood.
•
•
Use the vinyl siding standoff when installing on an exterior with vinyl siding.
Vent termination must not be located where it will become plugged by snow or other material
Travis Industries
4121206
100-01321
Installation
27
(for qualified installers only)
Hearth Requirements
Do not build a hearth more
than 1”(25mm) above the
Floor Mounted
baseplate (this area must
remain clear for the access
Fireplaces
door).
If installed near carpet or other
combustible flooring, the fireplace
must be raised so the base of the
unit is above the carpet surface or
flooring material.
WARNING:
A non-combustible hearth is not required. However, if
the heater is installed next to the floor, we recommend
a hearth to protect the flooring surface from
discoloration or other negative impact from the heater.
Raised
A hearth is not required
Fireplaces
when the fireplace is
raised above the flooring
surface.
Fireplace Stand
Travis Industries
4121206
100-01321
28
Installation
(for qualified installers only)
Facing Requirements
•
This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the
front of the fireplace.
•
Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview" on
page 29 for further details).
Drywall Installation
Drywall Installation Drywall may be
installed up to the front edge of the fireplace.
If the fireplace is raised, drywall up to the
bottom edge as well.
all
yw
Dr
Do not install drywall (or any
other combustible) in front
of the fireplace.
TOP VIEW
Framing
Fireplace
Nailing Bracket
Drywall
Travis Industries
4121206
100-01321
Installation
29
(for qualified installers only)
Facing Overview
Upgrade faces are available for this fireplace and may influence facing installation. Consult with your
Travis Dealer if you are using an upgrade face.
Tile Line
Masonry Line
Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the
location (also see the following pages for detailed diagrams.
Tile Line
Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 30).
Masonry Line Any non-combustible over 1" (25mm) thick (see "Thick Facing" on page 32).
Hearth Line
Non-combustible hearth/facing should be installed up to this location (1" (25mm) above the base of the
fireplace). The fireplace may be raised to accommodate thicker hearth materials.
nry
o
as
e
Lin
M
ine
Masonry Line
Tile Line
L
ile
T
SPECIAL INSTRUCTIONS FOR
WILMINGTON FACES
Remove the center deflector (use needlenose pliers if necessary).
e
Lin ne
nry
Li
so Tile
a
M
Tile Line
Masonry Line
ine
These tabs bend down
to allow for removal.
Re-attach the deflector to the louver.
Bend the tabs as shown, making sure
the deflector is secure and flat.
WARNING: The deflector must be
replaced in its original position if a
different face or grill is used.
hL
art
Masonry Line
Tile Line
He
ine
hL
art
He
NOTE: The hearth or facing can extend no
greater than 1” (25mm) above the base of the
fireplace. The fireplace may be raised to
accommodate thicker hearth materials.
Optional Faceplates – Sizing Chart
Name
FPX Artisan, Classic, Fr Ctry
Winthrop Victorian Lace
Wilmington Hearthview
Winthrop Bungalow
Travis Industries
Height
35-3/4”
(908mm)
34-1/8”
(867mm)
35-3/4”
(908mm)
34”
(864mm)
Width
41”
(1041mm)
36-7/8”
(937mm)
41”
(1041mm)
36-7/8”
(937mm)
Notes
45-3/4” (1162mm) Radius – May fit over top of tile
facing
Optional facing will butte to edge of faceplate (tile
line)
May fit over top of tile facing
Optional facing will butte to edge of faceplate (tile
line)
4121206
100-01321
30
Installation
(for qualified installers only)
Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick)
Tile Line
Upgrade faces are available for this fireplace and may influence facing installation. Consult with your
Travis Dealer if you are using an upgrade face.
ine
eL
Til
Facing is installed to this
edge of the fireplace.
all
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Dr
Do not install tile (or other material)
in front of the glass frame,
h
art
e
Lin
He
Tile Line
convection channel, or access panel
openings. This area must remain
open to access internal components
and for convection air.
Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1" (25mm) maximum above the
base of the fireplace. The fireplace may be raised to
TOP VIEW
Framing
Nailing Bracket
Fireplace
accommodate thicker hearth materials.
Raised Fireplaces:
Facing is installed 1" (25mm)
maximum above the base of the
fireplace.
Drywall
FRONT VIEW
1-1/8"
29mm
Tile
NOTE FOR FPX FACES:
FPX arched faces require the FPX Face
Upgrade Kit (sku 98500686) and a
triangular piece of facing in these upper
corners. See the instructions included
with the face for further details.
34-1/4"
870mm
7-7/8" (200mm)
1" (25mm)
2-7/8"
(73mm)
Travis Industries
37"
940mm
4121206
2" (51mm)
100-01321
Installation
31
(for qualified installers only)
Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View
Drywall
Raised Fireplace
Tile or other facing under 1'' (25mm)
(with no Hearth)
thick.
Face
SIDE OF
FIREPLACE
Note how the facing extends 1'' (25mm)
above the base of the fireplace.
1'' (25mm)
Fireplace Support
Floor
Floor-Mounted Fireplace
Drywall
(with Hearth)
Tile or other facing under 1''
(25mm) thick.
Face
SIDE OF
FIREPLACE
Hearth: note how it extends under the face max. 1'' (25mm) thick. The fireplace may be
raised to accommodate thicker hearth
materials.
Max. 1'' (25mm)
Floor
Travis Industries
4121206
100-01321
32
Installation
(for qualified installers only)
Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick)
Masonry Line
If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched
Faces" on page 33.
e
Lin
nry
o
as
M
all
yw
Dr
Do not install masonry (or other
material) in front of the
fireplace. This area must remain
open to install the face.
ine
hL
rt
ea
Masonry Line
H
Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1" (25mm) maximum above the
base of the fireplace. The fireplace may be
raised to accommodate thicker hearth materials.
TOP VIEW - Protruding Masonry
Framing
Fireplace
Nailing Bracket
Drywall
Raised Fireplaces:
Masonry is installed 1" (25mm)
maximum above the base of the
fireplace.
FRONT VIEW
Masonry
TOP VIEW - Recessed Masonry
Framing
Fireplace
35-3/4"
908mm
Drywall
(or cement board, etc.)
Masonry
1"
NOTE: The nailing brackets are not used for this type
of installation - secure the fireplace to the floor with
the brackets along the base of the fireplace.
Travis Industries
41"
1041mm
4121206
100-01321
Installation
33
(for qualified installers only)
Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces
The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces.
The facing must be non-combustible and over 1" (25mm) in depth.
Masonry Line
The Fireplace Xtrordinair 864
Masonry Template is
recommended for masonry
installation (sku 98500688). The
template helps locate and
support the masonry as it being
installed.
all
yw
Dr
rth
a
He
Before installing masonry, install
the FPX Face Upgrade Kit
(98500686). This covers the
upper corners.
e
Lin
Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1" (25mm) maximum above the
base of the fireplace. The fireplace may be
raised to accommodate thicker hearth materials.
Raised Fireplaces:
Masonry is installed 1" (25mm) maximum
above the base of the fireplace.
FRONT VIEW
5"
127mm
TOP VIEW
Framing
Fireplace
45-1/2" (1156mm) Radius
Nailing Bracket
35-3/4"
908mm
Drywall
Face
Masonry
1"
41"
1041mm
Travis Industries
4121206
100-01321
34
Installation
(for qualified installers only)
Thick Facing Installation - Side View
Drywall
Floor-Mounted Fireplace
(with Hearth)
Masonry or other non-combustible
over 1'' (25mm) thick
SIDE OF
FIREPLACE
Face
Hearth (note how it extends under the face - max. 1''
(25mm) thick). The fireplace may be raised to
accommodate thicker hearth materials.
Max. 1'' (25mm)
Floor
Drywall
Raised Fireplace
(with no Hearth)
Masonry or other non-combustible
over 1'' (25mm) thick.
SIDE OF
FIREPLACE
Face (Behind Masonry)
The masonry extends 1'' (25mm)
above the base of the fireplace.
1'' (25mm)
Fireplace Support
Floor
Travis Industries
4121206
100-01321
Installation
35
(for qualified installers only)
Mantel Requirements
•
Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the
face of the fireplace) must fall in the shaded portion of the table.
•
Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel
and must meet the mantel requirements.
Mantel
(combustible or non-combustible)
(457mm) 18+"
(432mm) 17"
0”
1"
( 25
2" mm
)
(5
3" 1mm
(7
)
4" 6mm
( 10 )
2
5"
mm
(1
)
6" 27m
(15 m)
7" 2mm
(1
)
8" 78m
(2
m)
9" 03mm
(2
)
10 29m
" (2 m)
11 54m
m
"
12 (279 )
" (3 mm
05 )
mm
)
Maximum Mantel Depth (b)
(406mm) 16"
(381mm) 15"
(356mm) 14"
Mantel
Height
Above
Face (a)
(330mm) 13"
(305mm) 12"
(279mm) 11"
(254mm) 10"
(229mm) 9"
(203mm) 8"
(178mm) 7"
(152mm) 6"
(127mm) 5"
(102mm) 4"
(76mm) 3"
(51mm) 2"
(25mm) 1"
0”
b
a
36-3/4"
Combustible mantel columns (legs) that protrude
933mm
more than 3/4" (0.75mm) from the glass frame
must meet the sidewall clearance. If they
protrude 3/4" (0.75mm) or less, they must meet
the facing clearance 2-1/4" (57mm) from the
glass frame.
Base of the Fireplace
Non-combustible mantel columns do not have a
minimum clearance.
Examples:
• If you wish to have a 8" (203mm) deep mantel, it must be at least 6-3/4" (171mm) above the fireplace face & 43-1/2" (1105mm) above the base.
• If you wish to have a mantel 8" (203mm) above the fireplace face, it must be no deeper than 9" (229mm).
Travis Industries
4121206
100-01321
36
Finalizing the Installation
(for qualified installers only)
Steps for Finalizing the Installation
1.
2.
3.
Remove the glass (see page 38).
NOTE:
If using propane (LP) convert the appliance prior to installing the logs.
We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected
once it enters the firebox, ensuring gas does not build up.
If using firebacks, install them prior to adjusting the accent light deflectors.
NOTE:
Carefully bend the accent light deflectors outwards to 45* (see “a” below). Take care to prevent damage to the
bulbs. Make sure the two accent light bulbs are in place. The assembly may be removed for bulb replacement
(see “b” below).
NOTE: .Take care to not touch the bulb with your fingers (use a cloth or paper towel).
a
b
4.
Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the
household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see
illustration below). Synchronize the transmitter to the IFC (see the Owners Manual).
°F
ry
tte
Ba
AA
ry
tte
Ba
AA
ry
tte
Ba
ry
tte
Ba
AA
ery
att
AB
AA
ery
att
AB
AA
Travis Industries
AA
ery
att
AB
AA
4121206
100-01321
Finalizing the Installation
5.
6.
7.
8.
9.
37
(for qualified installers only)
Install the logs (see page 40).
Replace the glass.
Start the heater.
Leak test all gas joints.
Check the air shutter following the directions below.
Air Shutter Adjustment
Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be
yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.
Correct
Flames should be blue at the
base, yellow-orange on the top.
Not Enough Air
Too Much Air
If the flames are too tall or sooty on the
ends, open the air shutter.
If the flames are all blue and
short, close the air shutter.
Air Shutter Adjustment
Center Burner Air Shutter Control
(GOLD)
Left = Less Air
Outer Burner Air Shutter Control
Right = More Air
(RED)
Left = Less Air
NOTE: you may wish to use pliers to adjust the front
air shutter. Typically, the front air shutter is fully closed
(left) on NG, fully open (right) on LP
Right = More Air
10. Turn the flame adjust knob to its highest position - the flames should not contact the top of the firebox. Check the flame
on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis
dealer for a remedy.
11. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive
operating and maintenance instructions, refer to the Owner's Manual (part # 100-01219).
ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has
been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar.
If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid
evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized.
Travis Industries
4121206
100-01321
38
Finalizing the Installation
(for qualified installers only)
Glass Frame Removal and Installation
Warning:
Warning:
a
The appliance must be completely cool before removing the glass.
Do not strike or slam the glass.
Based upon the face being used, either:
(a) swing the access door down and remove the top grill,
(b) remove the face (unscrew or lift off - see the instructions included with the face for details).
Open the six latches holding the glass frame in place (start with the bottom three) - follow the
directions shown to the right.
Top of
Firebox
Latch
Glass
b
Lift the glass frame up and
pull it forward to remove.
NOTE:
You may need to lift
the glass frame
while re-attaching.
Catch
(on glass frame)
Re-Attaching the Glass Frame:
a) Hang the glass frame on the firebox.
b) While holding in place, attach the upper latches
(follow the instructions above in reverse).
c) Lift the glass frame slightly and attach the lower latches.
NOTE: Make sure the glass frame is all the way in place - it should be flush with
the front of the fireplace when installed.
Travis Industries
4121206
100-01321
Finalizing the Installation
39
(for qualified installers only)
Glass Frame Removal and Installation (continued)
The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is
disengaged. Follow the directions below to re-install the latch if it becomes loose.
Hold the latch at an angle and insert it into the slot on the glass frame anchor.
Latch
NOTE: this slot may be at a
different angle than illustrated.
Top of
Firebox
Glass Frame
Anchor
Note how the washer on the latch fits behind the flange on the
glass frame anchor.
Once fully inserted, turn the latch until it is upright.
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40
Finalizing the Installation
(for qualified installers only)
Log Set Installation
Logs in Place – FRONT SIDE (gas control valve side)
NOTE: This fireplace has a front side and back side. The front side (pictured belowj) is the side with the
gas control valve.
Logs in Place – BACK SIDE
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Finalizing the Installation
41
(for qualified installers only)
Bend these two tabs up 90°. They are used
Center Log Installation
as pins to locate the center log.
The log shelf has two tabs
used to align the center log.
Bend these tabs as shown to
the right.
Place the center log in place.
Make sure the two tabs on the
log shelf insert into the two
holes on the bottom of the log.
Once in place,
rotate the log
clockwise until
the indents in the
log contact the
grate.
Front Left Log
Place the front left log as shown below. There is a ledge on the bottom of the log that aligns with the
edge of the center burner.
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Finalizing the Installation
(for qualified installers only)
When in place, the front left log has a small gap to the center log.
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Finalizing the Installation
(for qualified installers only)
43
Front Left Upper Log
There are two pins on the front
left log. The pin to the right is
used to locate the front left upper
log.
The front left upper log has a groove and
one hole on the bottom. The groove fits
over the edge of the burner.
When in place, the front left upper log looks
like the picture to the right.
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Finalizing the Installation
(for qualified installers only)
Front Upper Center Log
The front upper center log has
two holes on its bottom
surface. One of the holes fits
over the pin on the center log
(see picture to the right). The
other fits over the pin on the
front left log.
When in place, the front upper
center log looks like the picture
to the right.
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Finalizing the Installation
(for qualified installers only)
45
Back Left Log
The back left log fits to the left of the center
log.
The groove on the bottom of the log fits over
the upper burner tray.
Make sure to slide the log towards the
center of the firebox. When in place, the log
will appear as shown in the picture to the
right.
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Finalizing the Installation
(for qualified installers only)
Right Ember Chunk
The right ember chunk is installed from the
back. The groove on the bottom of the
ember fits over the edge of the upper burner
tray. It wedges between the two logs..
When in place, the left ember chunk looks
like the picture to the right.
Back Ember Chunk
The back ember in placed on the
back right side as shown in the
picture to the right. Make sure it
is not over any burner holes.
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Finalizing the Installation
(for qualified installers only)
47
Back Left Log
The pin on the center log inserts into the
hole on the back of the back left log.
This groove on the log fits over the grate.
When in place, the log looks like the picture
to the right.
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Finalizing the Installation
(for qualified installers only)
Back Upper Right Log
Pins on the center log and back right log
help locate this log.
When in place, the back upper right log
looks like the picture to the right.
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Finalizing the Installation
49
(for qualified installers only)
Ember Placement
A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on
the outer burner (especially over exposed rivets on the burner). Do not place embers over any of the
burner holes or air channels. See the picture below.
NOTE: When placing the embers, place one ember on both sides of the accent light deflectors (see
illustration below). This helps block light from exiting the slot on the deflector and creating a line of light.
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Finalizing the Installation
(for qualified installers only)
LP Conversion Instructions
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer’s instructions and all applicable codes and requirements of the authority having
jurisdiction. If the information in these instructions are not followed exactly, a fire, explosion or
production of carbon monoxide may result causing property damage, personal injury or loss of
life. The qualified service agency is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer’s instructions supplied with the kit.
The GSR Stepper Motor Kit (SKU 94400999) is required for converting this appliance to LP. The
kit contains the stepper motor (regulator), torx wrench, and pilot orifice. The burner orifices and
burner gaskets are shipped with the appliance.
Install the conversion kit prior to installing the gas line to ensure proper gas use.
1 Remove the glass (see page 36). Remove the logs and embers (if installed - page 40).
2 Remove the grate, firebacks, and center burner (see illustration below).
1/4" Nutdriver
Remove the grate from both sides.
NOTE: lift the burner to remove the grate.
Remove the log shelf
Four screws hold the center
burner in place. Slide the
burner to the right and up to
remove.
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Finalizing the Installation
3
(for qualified installers only)
51
Follow the directions below to remove the outer burner and replace the orifices.
a
Remove the
outer burner.
Make sure this gasket is
replaced when re-installing.
Center Burner Orifice
Outer Burner Orifice
b
c
Remove this mixing tube cover.
Use a 1/2” open end wrench to unscrew the two orifices.
d
Manifold
1/2" Wrench
Center Burner Orifice
Apply thread sealant to
the LP orifices prior to
installation. Use the
chart below to identify
the correct orifices.
Outer Burner Orifice
e
Screw each LP orifice in
so the orifice protrudes
15/16” (23.8mm)
indicating full insertion.
Travis Industries
15/16”
23.8mm
Look here for the orifice
identification
NG
Center #48
Outer #44
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LP
#55
#55
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4
Finalizing the Installation
(for qualified installers only)
Install the LP pilot orifice following the directions below.
(a) Use a 7/16” open-end wrench to remove the pilot hood.
(b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then
replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
Natural Gas Orifice = .020N (3way)
.018N (2way)
.020N
or
.018N
LP (Propane) Orifce = .014LP
.014LP
b
a
7/16" Wrench
5
Replace the firebox components. Install the logs and embers. Replace the glass.
6
Use the included torx wrench to remove the stepper motor (it may be discarded). The stepper motor
(adjustable regulator) has an installation sheet included with it – make sure to follow all of the
directions. Place the stepper motor on the gas control valve (see below) – MAKE SURE IT IS
CORRECTLY ORIENTED. Secure using the screws included with the motor (see below) – tighten to
25 Lb-inches. Leak test this area after installation to verify proper installation.
7
Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leaktest all gas connections and the gas control valve.
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Optional Equipment
53
(for qualified installers only)
Fireback Installation
WARNING:
Turn off gas to the appliance and make sure it has fully cooled prior to conducting
service.
1 Remove the glass frame and logs.
2
Remove the front and rear grates (NOTE: lift the burner slightly to remove the grate - see the
illustration below).
NOTE: If the accent light deflectors have been bent, carefully bend the accent light deflectors
inwards on both sides (NOTE: do not over-bend these deflectors, they will break off if over-bent).
3
Remove and discard the steel ember trays.
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Optional Equipment
4
Carefully place the floor
firebacks into position.
You must tip them under
and around the corners of
the burner. Once in
place, bend the accent
light deflectors back to
the correct position (take
care to not damage the
halogen bulbs).
5
Carefully replace the front
and rear grates (they rest
on top of the floor
firebacks).
6
Install the side firebacks
following the directions
below.
(for qualified installers only)
a
Remove the clips on both sides (loosen the screws
a couple turns and slide clips up and out).
5/16" Nutdriver
7
Restore the fireplace to
the correct configuration.
b
Place the side firebacks into position.
c
Secure the clips to anchor
the side firebacks.
The ceramic firebacks are fragile. Ensure proper alignment of individual pieces in each step. To achieve
the ideal appearance, you may need to make slight adjustments.
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55
Grill Installation
Certain faces allow for installation of an upper and lower grill. Follow the directions below to install.
Upper Grill
Installation
Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (both
sides). You may need press on the grill to get
the tab over the bushing (this prevents the
grill from accidentally falling off).
Swing the grill upwards to engage the upper
slot. You will need to lift the grill slightly to
get it over the bushing. Once in place the
grill is held in place by gravity.
Lower Grill Installation
Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (both
sides). You may need press on the grill to get
the tab over the bushing (this prevents the
grill from accidentally falling off).
Travis Industries
Bend this the tab over on
both sides. This is the
end-stop for the lower grill,
it allows the grill to swing
forward.
4121206
Swing the grill upwards to engage
the upper slot. You will need to lift
the grill slightly to get it over the
bushing. Once in place the grill is
held in place by gravity.
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Optional Equipment
(for qualified installers only)
Andiron Installation
Install the andirons after installing all other optional equipment (firebacks, accent light, etc) but before
installing the logs.
Part Numbers: Arabesque 98500633 -- Colonial 98500631 -- Wrought Iron 98500632
a
b
Disassemble one of the andiron
brackets.
Lift up on the
burner and slide
the upper portion
of the bracket into
the gap between
the burner and
grate.
c
d
5/32” Hex
Wrench
e
Pull on the
bracket so it
is all the way
forward.
Attach the andiron to the
lower portion of the
bracket with the included
screw (use the included
5/32” hex wrench).
Attach the andiron (with
bracket) to the bracket on
the fireplace using the
screws removed in step “a”.
You may need to bend the
bracket slightly to allow the
andirons to stand vertically.
f
Travis Industries
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Repeat steps “a” through “e”
for the opposite side.
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Optional Equipment
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Index
Index
Additional Items Required .................................. 7
Andiron Installation........................................... 56
Approved Vent Configurations ......................... 18
Dimensions ........................................................ 6
Electrical Connection ....................................... 15
Facing Requirements ....................................... 28
Fireback Installation ......................................... 53
Fireplace Placement Requirements ................. 10
Gas Line Requirements ................................... 13
Glass Frame Removal and Installation ............ 38
Grill Installation ................................................. 55
Hearth Requirements ....................................... 27
Heating Specifications........................................ 6
Installation Options............................................. 6
Log Set Installation........................................... 40
LP Conversion Instructions .............................. 50
Mantel Requirements ....................................... 35
Overview ............................................................ 2
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Packing List........................................................ 7
Recommended Installation Procedure .............. 7
Safety Warnings................................................. 4
Side Vent Configuration with Horizontal
Termination (no vertical rise)........................ 21
Side Vent Configuration with Horizontal
Termination (with vertical rise) ..................... 22
Side Vent Configuration with Vertical
Termination .................................................. 23
Steps for Finalizing the Installation .................. 36
Termination Requirements .............................. 26
Top Vent Configuration with Horizontal
Termination .................................................. 24
Top Vent Configuration with Vertical Termination
..................................................................... 25
Top Vent or Side Vent Configuration ................. 8
Vent Requirements .......................................... 16
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