70792 M&I Cat p34

Application Considerations for Ultrasonic Sensors
®
U-GAGE Ultrasonic Sensors
Principals of Operation
TEMPERATURE EFFECTS
PRINCIPLE OF OPERATION
U-GAGE ®
The speed of sound is dependent upon the
chemical composition of the gas in which it is
traveling, the pressure of the gas, and the
temperature of the gas. For most ultrasonic
applications, the composition and pressure of the
gas are relatively fixed, while the temperature is
not. In air, the speed of sound varies with
temperature, according to the following
approximation:
Cft/s
=
49√460 + T
Cft/s
=
speed of sound in ft/s
T
=
temperature in ˚F
Or, in metric units,
Cm/s
=
20√273 + T
Cm/s
=
speed of sound in m/s
T
=
temperature in ˚C
Ultrasonic sensors emit a pulse of ultrasonic
energy which travels through air at the speed of
sound. A portion of this energy is reflected off of
the target and travels back to the sensor. The
sensor measures the total time required for the
energy to reach the target and return to the sensor
and infers the distance from the sensor to the
target by the following:
D=ct
2
D = distance from the sensor to the target
c = Speed of sound in air, approximately
1.1 ft/ms (0.34 m/s)
t = transit time for the ultrasonic pulse
To improve accuracy, an ultrasonic sensor may
average the results of several pulses before
updating the output value.
The speed of sound changes roughly 1% per 10°F
(6°C). Some of Banner’s ultrasonic sensors are
available with temperature compensation.
Temperature compensation will reduce the error
due to temperature by about 2/3. Also, keep in
mind that if the sensor is measuring across a
temperature gradient, the compensation technique
will be less effective.
66
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
Application Considerations for Ultrasonic Sensors
TARGET ANGLE
A flat target that is perpendicular to the beam axis will reflect the most
sound energy back to the sensor. As the target angle increases, the
amount of energy received by the sensor decreases. At some point, the
sensor will not be able to “see” the target.
For most ultrasonic sensors, the target angle should be 10 degrees, or less.
Target Angle
Sensor
U-GAGE ®
AIR CURRENTS
Air currents due to wind, fans, pneumatic equipment, or other sources
can deflect or disturb the path of the ultrasonic energy, such that the
sensor will fail to recognize the correct location of the target. In some
cases, a deflector or shield can be added to minimize this effect. In other
cases, an optical sensor, such as the Q50, might provide a better
solution.
Air Current
Sensor
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
67
U-GAGE® Sensors
QT50U Series- long-range
ultrasonic sensor.
Enhanced long-range sensing.
• Extended sensing range of 8 m
Dead
Zone
• Ultrasonic dead-zone is just 2.5% of
the total sensing range compared to
10% for comparable products
200 mm
Minimum Range
8 m
Maximum Range
• Available in analog or discrete models
• Retro-sonic sensing mode eliminates dead zone
U-GAGE ®
Designed for challenging applications.
With its completely sealed, shock resistant housing, the
QT50U is ideal for level monitoring of both liquids and solids.
A narrow sensing beam detects targets at long range within confined
areas such as a storage tank, without interference
from the tank walls.
• Analog unit provides continuous monitoring
• Dual discrete option offers independent near and far limits
for both outputs – ideal for use in a an application requiring
high-and-low limit sensing
Engineered for flexibility.
An advanced microprocessor and 8-pin DIP switch offer a multitude of
configurations —all in
the same analog or
discrete unit.
• 8-pin DIP switch
for easy device
configuration
• Temperature
compensation circuitry
for greatest
sensing accuracy
• Retro-sonic mode has
no dead-zone and
detects objects
of any size, shape and
orientation
Push-button programming.
• AC voltage models
available soon –
contact factory or visit www.bannerengineering.com
for more information
Push-button or remote TEACH-mode programming simplifies setup. Highly visible
LEDs indicate status during set up and operation.
*Discrete model shown.
Sensor Power
Indicator
Output 1
Push Button
Output 1
Indicator
68
Target Signal
Strength Indicator
Output 2
Push Button
Output 2
Indicator
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
QT50U Series Model Selection
QT50U Series Models
Models
Range
Cable*
QT50ULB
Supply
Voltage**
5-wire, 2 m (6.5') cable
200 mm to 8 m
(8" to 26')
QT50ULBQ
5-pin Mini-style QD
QT50ULBQ6
10 to 30V dc
Selectable:
0 to 10V dc
or
4 to 20 mA
70137
10 to 30V dc
Dual NPN or
PNP
selectable
110112
5-pin Euro-style QD
QT50UDB
5-wire, 2 m (6.5') cable
200 mm to 8 m
(8" to 26')
QT50UDBQ
5-pin Mini-style QD
QT50UDBQ6
Data
Sheet†
Output
5-pin Euro-style QD
* NOTES:
• 9 m (30') cables are available by adding suffix “w/30” to the model number of a cabled sensor (e.g., QT50ULB W/30).
• A model with a QD connector requires a mating cable. See page 72 for more information.
** AC voltage models available soon – contact factory for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
QT50U Series Dimensions
U-GAGE ®
Cabled Models
67.4 mm (2.66")
37.0 mm
(1.46")
38.1 mm [1.50"]
ø 4 x 4.4 mm
(ø 0.17")
18 mm
(0.71")
33.0 mm (1.30")
50.8 mm
(2.00")
66.0 mm
[2.60"]
84.2 mm
[3.32"]
Temperature
Sensor Location
Internal thread 1/2 NPSM;
External thread M30 x 1.5
50.8 mm
(2.00")
Quick-Disconnect Models
5-Pin Mini-Style QD
5-Pin Euro-Style QD
34.2 mm
(1.35")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
34.2 mm
(1.35")
69
U-GAGE® Sensors
QT50U Series Model Selection
QT50U Series Specifications
Sensing Range
200 mm to 8 m (8" to 26')
Supply Voltage
10 to 30V dc (10% maximum ripple); 60 mA max. (exclusive of load)
AC voltage available soon – contact factory for more information
Ultrasonic Frequency
75 kHz, rep. rate 96 ms
Supply Protection Circuitry
Protected against reverse polarity and transient overvoltages
Output Protection
Protected against short circuit conditions
Delay at Power-up
1.5 seconds
Output Configuration
Analog models:
Voltage Sourcing: 0 to 10V dc
Current Sourcing: 4 to 20 mA
U-GAGE ®
Dual Discrete models:
Dual PNP or NPN, selectable via DIP switch and hookup; 150 mA., each output
Temperature Effect
Uncompensated: 0.2% of span/°C
Compensated: 0.02% of span/°C
Linearity (Analog Models)
+/- 0.2% of span from 200 to 8000 mm; +/- 0.1% of span from 500 to 8000 mm
Resolution/Repeatability
1.0 mm
Hysteresis
5 mm
Output Response Time
100 ms to 2300 ms.
Minimum Window Size
20 mm
Adjustments
Sensing window limits: TEACH-Mode programming of near and far window limits may be set using
the push buttons or remotely via TEACH input.
Indicators
All models:
Green Power On LED: Indicates power is ON
Red Signal LED: Indicates target is within sensing range, and the condition of the received signal.
Analog models:
Teach/Output indicator (bicolor Yellow/Red): Yellow – Target is within taught limits
OFF – Target is outside taught window limits
Red – Sensor is in TEACH mode
Dual Discrete models:
Teach/Output indicator (Yellow/Red):Yellow Target is within taught limits
OFF
Target is outside taught window limits
Red
Sensor is in TEACH mode
70
Remote TEACH
See data sheet p/n 70137 (Analog) and p/n 110112 (Discrete)
Construction
Transducer: Ceramic/Epoxy composite
Membrane Switch: Polyester
Environmental Rating
Leakproof design is rated IEC IP67; NEMA 6P
Connections
2 m (6.5') or 9 m (30') shielded 5-conductor (with drain) PVC jacketed attached cable or 5-pin Eurostyle quick-disconnect or 5-pin Mini-style quick-disconnect
Operating Conditions
Temperature: -20° to +70° C (-4° to +158° F)
Vibration and
Mechanical Shock
All models meet Mil Std. 202F requirements. Method 201A (vibration: 10 to 60Hz max., double
amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G 11 ms
duration, half sine wave
Application Notes
• Objects passing inside the specified near limit (200 mm ) may produce a false response
• For best accuracy, allow 30 minute warm-up before programming or operating
Certifications
Contact factory for more information.
Housing: ABS/Polycarbonate
Lightpipes: Acrylic
Maximum relative humidity: 100%
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
QT50U Series Model Selection
QT50U Analog Series Hookups
QT50U Dual Discrete Series Hookups
Cabled Models
Cabled Models
Setup for NPN
bn
bn
+10 - 30V dc
bu
bn
+10 - 30V dc
bu
wh
wh
4 - 20 mA or
0 - 10V dc
bk
gy**
shield*
NOTE:
Setup for PNP
See note below
bk
Load 2
gy**
Remote Teach 0 - 2V dc
wh
Load 1
bk
Remote Teach
+10 - 30V dc
bu
Load 1
See note below
Load 2
gy**
0 - 2V dc
shield*
Remote Teach
0 - 2V dc
shield*
Hookups are the same for either integral or QD cable.
NPN or PNP hookup must agree with DIP-switch settings (see data sheet p/n 110112 at www.bannerengineering.com)
* It is recommended that the shield wire be connected to either earth ground or DC common.
** Wire is yellow for Mini-style QD
U-GAGE ®
QT50U Performance Curves
QT50U Effective Beam Pattern
QT50U (with 500 mm Plate)
Maximum Target Rotation Angle
1000 mm
39.35"
Target Offset (mm)
31.48"
600 mm
23.61"
400 mm
15.74"
200 mm
7.87"
0
0
-200 mm
-7.87"
-400 mm
-15.74"
-600 mm
-23.61"
-800 mm
-31.48"
-1000 mm
-39.35"
0
1m
(3.3')
2m
(6.6')
3m
(9.8')
4m
(13.1')
5m
(16.4')
Target Distance (m)
6m
(19.6')
7m
(22.9')
8m
(26.2')
40°
Target Rotation (degrees)
25 mm Rod
500 mm Plate
800 mm
30°
20°
10°
0°
-10°
-20°
-30°
-40°
0
1m
(3.3')
2m
(6.6')
3m
(9.8')
4m
(13.1')
5m
(16.4')
6m
(19.6')
7m
(22.9')
8m
(26.2')
Target Distance (m)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
71
U-GAGE® Sensors
QT50U Series Accessories
Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded (18 AWG for Mini-style), PVC insulation, gold-plated contacts
Temperature: Euro-style: -40° to +90°C (-40° to +194°F)
Mini-style: -40° to +80°C (-40° to +176°F)
Voltage Rating: 250V ac/300V dc
Style
Model
5-Pin Mini
Straight
w/shield
MBCC2-506
MBCC2-512
MBCC2-530
Length
Dimensions
Pin-out
61 mm max.
(2.4")
2 m (6.5")
4 m (12")
9 m (30")
7/8-16UN-2B
Black Wire
White Wire
ø28 mm
(1.1")
Blue Wire
Brown Wire
Yellow Wire
5-Pin Euro
Straight
w/shield
MQDEC2-506
MQDEC2-515
MQDEC2-530
2 m (6.5')
5 m (15')
9 m (30')
ø 15 mm
(0.6")
M12 x 1
44 mm max.
(1.7")
White
Brown
Blue
U-GAGE ®
38 mm max.
(1.5")
5-Pin Euro
Right-angle
w/shield
MQDEC2-506RA
MQDEC2-515RA
MQDEC2-530RA
2 m (6.5')
5 m (15')
9 m (30')
Black
Gray
38 mm max.
(1.5")
M12 x 1
ø 15 mm
(0.6")
Mounting Brackets
SMB30A
• Angled-mount bracket
• Stainless steel
SMB30C
• 30 mm split clamp, black
reinforced thermoplastic polyester
• Stainless steel hardware included
* Use 5 mm (#10) screws to mount bracket.
Drill screw holes 40.0 mm (1.58") apart.
56.0 mm
(2.20")
38.5 mm
(1.52")
45 mm
(1.8")
61 mm
(2.40")
30°
13 mm
(0.5")
ø 30.5 mm
(1.20")
63.0 mm
(2.48")
31.5 mm
(1.24")
R 40 mm
(1.58")
ø 6.3 mm
(0.25")*
72
69 mm
(2.70")
6.3 mm
(0.25")*
13.5 mm (0.53")
Nut Plate
45.0 mm
(1.77")
2.5 mm
(0.10")
M5 x 0.8
x 80 mm
Screw (2)
7.6 mm
(0.30")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
QT50U Series Accessories
Mounting Brackets
SMB30SC
• 30 mm split clamp with swivel,
black reinforced thermoplastic
polyester
• Stainless steel hardware included
SMB30MM
• 30 mm, 11-gauge, stainless steel bracket
with curved mounting slots for versatility
and orientation
• Clearance for M6 (1/4") hardware
25.4 mm
(1.00")
50.8 mm
(2.00")
ø30.1 mm
(1.19")
12.7 mm
(0.50")
30 x 1.5 mm
internal thread
35.1 mm
(1.38")
7.1 mm
.28 x 90° (2 Slots)
58.7 mm
(2.31")
ø 6.4 mm
(0.25" dia.)
30.0 mm
(1.18")
U-GAGE ®
57.2 mm
(2.25")
66.5 mm
(2.62")
25.4 mm
(1.00")
R 25.4 mm
(1.00")
29.0 mm
(1.14")
57.2 mm
35.1 mm
(2.25")
(1.38")
69.9 mm
(2.75")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
73
U-GAGE® Sensors
S18U Series - compact ultrasonic sensor
with integrated push-button programming.
U-GAGE ®
Includes on-board
diagnostics.
The industry’s first compact
ultrasonic sensor to
feature push-button
TEACH
programming
and diagnostic
LEDs —on the
sensor
housing.
Not limited by its
small size, the high
accuracy S18U is
unaffected by target color
and has all the features of much
larger sensors.
• Integrated Diagnostic LEDs
and push-button programming
• Minimal dead-zone
• Retro-sonic sensing mode
• Temperature compensation circuitry
• Programmable background
suppression
• Analog or discrete versions
Integrated Push-button Programming.
Two emitter styles.
• Available in straight or right-angle emitter versions with
a wide variety of mounting hardware for enhanced
sensing versatility.
• Ideal for packaged goods or material handling applications
• Use for bottling or small container liquid level detection
and control
Program the unit with its integrated TEACH-mode push button or remote
TEACH wire. Bright LEDs indicate status during setup and offer visual
diagnostics during operation. Configure a set sensing window, background
suppressed sensing or retro-sonic mode where any object regardless of
shape, angle or size will be detected.
Power/Signal Strength
Output/TEACH Indicator
• 30 to 300 mm range
TEACH Push
Button
Straight
74
Right Angle
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
S18U Series Model Selection
S18U Series Models
Models
Range
S18UUA
Supply
Voltage
Cable*
Output
Housing
Data
Configuration Sheet†
5-wire, 2 m (6.5') cable
0 to 10V dc
S18UUAQ
S18UIA
30 mm to 300 mm
(1.2" to 11.8")
5-in Euro-style QD
10 to 30V dc
Straight
110738
Right-Angle
110738
5-wire, 2 m (6.5') cable
4 to 20 mA
S18UIAQ
5-in Euro-style QD
S18UUAR
5-wire, 2 m (6.5') cable
0 to 10V dc
S18UUARQ
S18UIAR
30 mm to 300 mm
(1.2" to 11.8")
5-in Euro-style QD
10 to 30V dc
5-wire, 2 m (6.5') cable
4 to 20 mA
S18UIARQ
5-in Euro-style QD
S18UBA
5-wire, 2 m (6.5') cable
Straight
S18UBAQ
5-in Euro-style QD
10 to 30V dc
5-wire, 2 m (6.5') cable
Bipolar
NPN/PNP
108964
U-GAGE ®
S18UBAR
30 mm to 300 mm
(1.2" to 11.8")
Right-Angle
S18UBARQ
5-in Euro-style QD
*NOTES:
• 9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., S18UUA W/30).
A model with a QD connector requires a mating cable. See page 78 for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
S18U Series Dimensions
Straight Housing
Quick-Disconnect Models
Cabled Models
Transducer
6.0 mm
(0.24")
53.8 mm
(2.12")
10.6 mm
(0.42")
80.8 mm
(3.18")
53.8 mm
(2.12")
90.9 mm
(3.58")
18 x 1 mm
thread
Right-Angle Housing
Quick-Disconnect Models
Cabled Models
95.1 mm
(3.75")
85.1 mm
(3.35")
58.0 mm
(2.29")
10.6 mm
(0.42")
58.0 mm
(2.29")
3.6 mm
(0.14")
8.5 mm
(0.33")
Transducer
18.1 mm
(0.71")
8.5 mm
(0.33")
18 x 1 mm
thread
6.0 mm
(0.24")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
75
U-GAGE® Sensors
S18U Series Model Selection
U-GAGE ®
S18U Series Specifications
Supply Voltage
10 to 30V dc (10% maximum ripple): 65 mA max. (exclusive of load)
Sensing Range
30 to 300 mm (1.2" to 11.8")
Supply Protection Circuitry
300 kHz, rep. rate 2.5 ms
Supply Protection Circuitry
Protected against reverse polarity and transient voltages
Output Configuration
Analog: 0 to 10V dc or 4 to 20 mA, depending on model
Discrete: SPST solid-state switch conducts when target is sensed within sensing window; One NPN
(current sinking) and one PNP (current sourcing) output in each model.
Output Protection
Protected against short circuit conditions
Output Ratings
Analog:
Analog Voltage Output: 2.5 kΩ minimum load resistance
Minimum supply for a full 10V output is 12V dc (for supply voltages
between 10 and 12, V out max is at least V supply -2)
Analog Current Output: 1 kΩ max @ 24V input
Max load resistance = (Vcc-4)/0.02 ohms
Discrete:
100 mA maximum
OFF-state leakage current: < 5 microamps;
NPN saturation: < 200 mV @ 10 mA and < 600 mV @ 100 mA
PNP saturation: < 1.2V @ 10 mA and < 1.6V @ 100 mA
Output Response Time
Analog: 30 milliseconds: Black wire at 0-2V dc (or open)
2.5 milliseconds: Black wire at 5-30V dc
Delay at Power-up
300 milliseconds
Temperature Effect
0.02% of distance/ °C
Temperature Warmup Drift
Less than 1.7% of sensing distance upon power-up
Repeatability/Resolution
0.5 mm
Minimum Window Size
5 mm
Switching Hysteresis
(Discrete Output Models)
0.7 mm
Adjustments
Sensing window limits: TEACH-Mode programming of near and far window limits may be set using
the push-button or remotely via TEACH input.
Indicators
Range Indicator (Red/Green)
Green — Target is within sensing range
Red — Target is outside sensing range
OFF — Sensing power is OFF
Discrete: 5 milliseconds
Teach/Output Indicator (Yellow/Red)
Yellow — Target is within taught limits
OFF — Target is outside taught window limits
Red — Sensor is in TEACH mode
76
Remote TEACH Input
Impedance: 12 kΩ
Construction
Threaded Barrel: Thermoplastic polyester
Push Button: Santoprene
Environmental Rating
Leakproof design is rated IEC IP67; NEMA 6P
Connections
2 m (6.5') or 9 m (30') shielded 5-conductor (with drain) PVC jacketed attached cable or 5-pin Eurostyle quick-disconnect (see page 78 for quick-disconnect cable options)
Temperature Conditions
Temperature: -20° to +60° C (-4° to +140° F)
Vibration and
Mechanical Shock
All models meet Mil. Std. 202F requirements. method 201A (vibration: 10 to 60Hz max., double
amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G 11 ms
duration, half sine wave
Application Notes
Objects passing inside the specified near limit may produce a false response.
Certifications
Contact factory for more information.
Push Button Housing: ABS/PC
Lightpipes: Acrylic
Maximum relative humidity: 100%
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
S18U Series Model Selection
S18U Analog Output Hookups
S18U Discrete Output Hookups
Cabled Models
Cabled Models
bn
bn
+10 - 30V dc
bu
+10 - 30V dc
bu
wh
wh
4 - 20 mA or
0 - 10V dc
bk
bk
5 - 30V dc (fast response)
gy
gy
0 - 2V dc (slow response)
Remote Teach
0 - 2V dc
Load
Load
Remote Teach
0 - 2V dc
shield
shield
NOTE: Hookups are the same for either integral or QD cable
* It is recommended that the shield wire be connected to either earth ground or DC common
U-GAGE ®
S18U Performance Curves
S18U Effective Beam Pattern
S18U (with 500 mm Plate)
Maximum Target Rotation Angle
2.25 mm rod
8 mm rod
50 mm x 50 mm
20 mm
10 mm
15°
5 mm
10°
Target Rotation
Lateral Distance
15 mm
0
-5 mm
-10 mm
Aluminum target used: 50 mm x 50 mm
5°
0
-5°
-10°
-15 mm
-15°
-20 mm
0
50 mm
100 mm
150 mm
200 mm
Sensing Distance
250 mm
300 mm
0
50 mm
100 mm
150 mm
200 mm
250 mm
300 mm
Sensing Distance
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
77
U-GAGE® Sensors
S18U Series Accessories
Euro-Style Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded, PVC insulation, gold-plated contacts
Temperature: -40° to +90°C (-40° to +194°F)
Voltage Rating: 250V ac/300V dc
Style
5-Pin
Straight
w/shield
Model
Length
MQDEC2-506
MQDEC2-515
MQDEC2-530
2 m (6.5')
5 m (15')
9 m (30')
Dimensions
Pin-out
ø 15 mm
(0.6")
44 mm max.
(1.7")
M12 x 1
White
Brown
Blue
38 mm max.
(1.5")
5-Pin
Right-angle
w/shield
MQDEC2-506RA
MQDEC2-515RA
MQDEC2-530RA
2 m (6.5')
5 m (15')
9 m (30')
Black
Gray
38 mm max.
(1.5")
U-GAGE ®
M12 x 1
ø 15 mm
(0.6")
Mounting Brackets
SMB18A
• 11-gauge, stainless steel right-angle bracket
• Curved mounting slot for versatility
and orientation
* Use 4 mm (#8) screws
to mount bracket.
Drill screw holes
24.2 mm (0.95") apart.
SMB18SF
• 18 mm swivel bracket
• Black thermoplastic polyester
• Includes stainless steel mounting hardware
18.5 mm
(0.73")
36.0 mm
(1.42")
25.4 mm
(1.00")
30°
30 mm
(1.2")
41 mm
(1.6")
R 24.2 mm
(0.95")
46 mm
(1.8")
M18 x 1
internal
thread
10.6 mm
(0.42")
42.0 mm
(1.65")
22.9 mm
(0.9")
4.6 mm*
(0.18")
ø 4.6 mm*
(0.18")
78
7.6 mm
(0.30")
50.8 mm
(2.00")
25.4 mm
(1.00")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
S18U Series Accessories
Mounting Brackets
SMB18UR
• 2-piece universal swivel bracket for
18 mm sensors
• 300 series stainless steel
• Includes stainless steel swivel locking
hardware
16.0 mm
(0.63 ")
SMB18UR Top
ø18.3 mm
(0.72")
66.0 mm
(2.60")
45.2 mm
(1.78")
27.2 mm
(1.07")
50.8 mm
(2.0")
60º
41.7 mm
(1.64")
60º
R2.5 mm
(0.10")
U-GAGE ®
ø20.3 mm
(0.80")
ø30.5 mm
(1.20")
24.6 mm
(0.97")
46.7 mm
(1.84")
25.4 mm
(1.00")
9.7 mm
(0.38")
SMB18UR Bottom
60º
4X 6.9 mm
(0.27")
41.7 mm
(1.64")
8.1 mm
(0.32")
20.8 mm
(0.82")
2.7 mm
(0.10")
20.3 mm
(0.80")
20.3 mm
(0.80")
ø30.5 mm
(1.20")
6X #10-32 Thru
25.4 mm
(1.00")
20.8 mm
(0.82")
33.8 mm
(1.33")
63.5 mm
(2.50")
71.1 mm
(2.80")
2.7 mm
(0.10")
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79
U-GAGE® Sensors
T30U Series- analog and
discrete outputs in the same sensor.
Incredible versatility.
The U-GAGE T3OU sets new standards for
ultrasonic sensor versatility by including both
switched (discrete) and analog outputs in the
same unit.
U-GAGE ®
• Two models: NPN or PNP discrete output,
plus a 0-10V dc or 4-20 mA sourcing
analog in the same sensor
Push-button TEACH-mode programming is faster, easier &
more secure.
Dual-discrete output models.
• Two NPN or two PNP discrete outputs
• Outputs are independently programmable
• Models available for direct liquid level control (pump in/pump out)
Patented, ultra-short T-shaped package.
The T30U is the shortest 30 mm diameter ultrasonic sensor available,
and is less than half the length of comparable competitive sensors.
The T30U allows you to simply push buttons to set accurate, customsized sensing windows anywhere within a 150 mm to 1 m or 300 mm
to 2 m range.
• Three-step, “no manual required” programming using sealed push
buttons—big improvement over complicated “complex code” required
by other sensors
• Users also can program the sensor from a remote location using an
external switch, computer or controller for added security and
convenience
• Four LED indicators keep you constantly informed of programming
and operating status
• Red LED flashes in direct proportion to the received signal strength
• Two yellow LEDs indicate the target is within the operating window
limits
• Includes digital filtering for immunity to random and electrical noise,
in addition to transient voltage and reverse polarity protection
80
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
T30U Series Model Selection
T30U Series Models
Models
Range
Frequency
T30UINA
T30UINAQ
T30UIPA
228 kHz
150 mm to 1 m
(5.9 to 39")
228 kHz
5-pin Euro QD
2 m (6.5'
300 mm to 2 m
(11.8 to 79"
128 kHz
2 m (6.5'
5-pin Euro QD
T30UUNB
2 m (6.5'
128 kHz
T30UUPBQ
T30UDPA
228 kHz
300 mm to 2 m
(11.8 to 79")
128 kHz
T30UHNAQ
T30UHNB
T30UHNBQ
T30UHPA
T30UHPAQ
T30UHPB
T30UHPBQ
5-pin Euro QD
2 m (6.5'
228 kHz
300 mm to 2 m
(11.8 to 79"
128 kHz
150 mm to 1 m
(5.9" to 39")
228 kHz
300 mm to 2 m
(11.8 to 79"
128 kHz
48 ms
57438
4 to 20 mA
Sourcing
96 ms
57438
0 to 10V dc
Sourcing
96 ms
57438
None
48 ms
59200
None
96 ms
59200
NPN
15 to 24V dc
PNP
Dual NPN
12 to 24V dc
Dual PNP
Dual NPN
12 to 24V dc
Dual PNP
5-pin Euro QD
150 mm to 1 m
(5.9" to 39")
0 to 10V dc
Sourcing
PNP
2 m (6.5'
T30UDPBQ
T30UHNA
2 m (6.5'
57438
NPN
12 to 24V dc
5-pin Euro QD
T30UDNB
T30UDPB
5-pin Euro QD
48 ms
PNP
2 m (6.5'
150 mm to 1 m
(5.9 to 39")
T30UDPAQ
T30UDNBQ
2 m (6.5'
4 to 20 mA
Sourcing
NPN
15 to 24V dc
5-pin Euro QD
T30UDNA
T30UDNAQ
5-pin Euro QD
2 m (6.5'
5-pin Euro QD
2 m (6.5'
12 to 24V dc
50 ms
Pump/Level
Control
Dual NPN
None
Pump/Level
Control
Dual PNP
None
2 m (6.5'
2 m (6.5'
12 to 24V dc
5-pin Euro QD
Consult
factory
100 ms
5-pin Euro QD
5-pin Euro QD
Response Data
Time
Sheet†
U-GAGE ®
T30UUPB
300 mm to 2 m
(11.8 to 79"
Analog Output
PNP
2 m (6.5'
5-pin Euro QD
T30UIPBQ
T30UUNBQ
12 to 24V dc
5-pin Euro QD
T30UINB
T30UIPB
2 m (6.5'
Discrete
Output(s)
NPN
2 m (6.5'
T30UUPAQ
T30UINBQ
5-pin Euro QD
5-pin Euro QD
T30UUNA
T30UUPA
Supply
Voltage`
2 m (6.5'
150 mm to 1 m
(5.9 to 39")
T30UIPAQ
T30UUNAQ
Cable*
50 ms
Consult
factory
100 ms
* 9 m (30') cables available by adding suffix “W/30” to the model number of any cabled sensor. A model with a QD connector requires a mating
cable. See page 84 for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
T30U Dimensions
Cabled Models
Quick-Disconnect Models
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81
U-GAGE® Sensors
T30U Series Model Selection
T30U Series Specifications
Proximity Mode Range
“A” suffix models: 150 mm (5.9") min. near limit; 1 m (39") max. far limit.
“B” suffix models: 300 mm (11.8") min. near limit; 2 m (79") max. far limit.
Supply Voltage
Current-sourcing analog output models: 12 to 24V dc (10% max. ripple) at 90 mA, exclusive of load
Voltage-sourcing analog output models: 15 to 24V dc (10% max. ripple) at 90 mA, exclusive of load
Dual Discrete output models: 12 to 24V dc (10% max. ripple) at 90 mA, exclusive of load
Ultrasonic Frequency
Short Range: 228 kHz, Long Range: 128 kHz.
Supply Protection Circuitry
Protected against reverse polarity and transient voltages.
Output Configuration
Discrete (switched) output: SPST solid-state switch conducts when target is sensed within sensing
window; choose NPN (current sinking) or PNP (current sourcing) models.
U-GAGE ®
Analog output: Choose 0 to 10V dc sourcing or 4 to 20 mA sourcing output models; output slope
may be selected via TEACH sequence.
Output Ratings
Discrete (switched) output: 100 mA maximum per sensor.
Off-state leakage current: less than 10 microamps.
On-state saturation voltage: less than 1V at 10 mA and less than 1.5V at 100 mA.
Analog Output:
Voltage sourcing: 0 to 10V dc (at 1K ohm minimum resistance).
Current sourcing: 4 to 20 mA, 1 ohm to Rmax.
Rmax = Vsupply - 7V
20 mA
Output Protection
Protected against continuous overload and short-circuit; transient over-voltage; no false pulse on power-up.
Output Response Time
Discrete output:
Analog output:
Dual Discrete:
Sensing Performance
(Specified using a 10 cm x 10 cm
aluminum target at 25˚C under fixed
sensing conditions.)
“A” suffix models: 48 milliseconds
“B” suffix models: 96 milliseconds
“A” suffix models: 48 milliseconds average, 16-millisecond update
“B” suffix models: 96 milliseconds average, 32-millisecond update
“A” suffix models: 48 milliseconds
“B” suffix models: 96 milliseconds
Analog sensing resolution or discrete output repeatability: ±0.25% of measured distance [“A”
suffix (.5 mm min); “B” suffix (1 mm min)]
Analog linearity: ±0.5% of full-scale span
Minimum window size: 10 mm (0.4")
Hysteresis of discrete output: 2.5 mm (0.10")
Temperature effect: 0.2% of sensing distance per 0°C
Adjustments
Sensing window limits (analog or discrete): TEACH-mode programming of near and far window
limits may be set using membrane push buttons on sensor or remotely via TEACH input. Window
limits may be programmed separately, or together.
Analog output slope: the first limit taught is assigned to the minimum output value (4 mA or 0V).
Indicators
Four status LEDs: In RUN mode:
Green
Red
Yellow analog
Yellow discrete
In Program mode:
Green
Red
Yellow
{
{
ON= Power ON, RUN mode
Flashing= Discrete output is overloaded
Flashing= Relative received signal strength
ON= Target is inside window limits
ON= Output conducting
OFF= PROGRAM mode
Flashing= Relative received signal strength
ON= Ready for first window limit
Flashing= Ready for second limit
OFF= Not teaching this output
Construction
Molded reinforced thermoplastic polyester housing.
Environmental Rating
Leakproof design is rated IEC IP67; NEMA 6P.
Connections
2 m (6.5') or 9 m (30') 5-conductor PVC-covered attached cable, or 5-pin Euro-style quick-disconnect fitting.
Operating Conditions
Temperature: -20° to +70° C (-4° to 158° F)
Vibration and
Mechanical Shock
All models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to 60Hz max., double
amplitude 0.06",maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G, 11 ms
duration, half sine wave.
Application Notes
Objects passing inside the specified near limit will produce a false response.
NOTE: For more information about out-of-range and signal loss response of the analog output, see
product literature.
Maximum relative humidity: 100%
Certifications
82
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
T30U Series Model Selection
T30U Series Hookups
Analog-Discrete Models
Dual Discrete Models
NPN
PNP
bu
bu
–
12-24V dc
+
bn
wh
wh
bk
Discrete††
wh
bk
††
Discrete
gy Remote Teach
shield*
shield*
bn
–
12-24V dc
+
bn
Analog†
gy Remote Teach
PNP
bu
–
12-24V dc
+
bn
Analog†
bk
NPN
+
12-24V dc
–
bu
wh
Output 1
bk
Output 2
gy Remote Teach
shield*
Output 1
Output 2
gy Remote Teach
shield*
NOTE: Hookups are the same for either integral or QD cable
†
4-20 mA or 0-10V dc
100 mA maximum
* It is recommended that the shield wire be connected to either earth ground or DC common.
††
U-GAGE ®
T30U Series Performance Curves
T30U Effective Beam with Plate Target (Typical)
1-Meter Models
T30U Effective Beam with Rod Target (Typical)
200 mm
8.0 in
200 mm
8.0 in
150 mm
6.0 in
150 mm
6.0 in
4.0 in
100 mm
2.0 in
50 mm
100 mm
100 x 100 mm
1-Meter Models
4.0 in
Width
10 x 10 mm
0
0
Width
25 mm Rod
50 mm
2.0 in
10 mm Rod
0
2.0 in
50 mm
2.0 in
100 mm
4.0 in
100 mm
4.0 in
6.0 in
150 mm
6.0 in
8.0 in
1000 mm
(40.0 in)
200 mm
150 mm
200 mm
0
200 mm
(8.0 in)
400 mm
(16.0 in)
600 mm
(24.0 in)
800 mm
(32.0 in)
0
200 mm
(8.0 in)
400 mm
(16.0 in)
600 mm
(24.0 in)
800 mm
(32.0 in)
8.0 in
1000 mm
(40.0 in)
Distance
Distance
2-Meter Models
0
50 mm
400 mm
16.0 in
400 mm
16.0 in
2-Meter Models
300 mm
12.0 in
300 mm
12.0 in
200 mm
8.0 in
200 mm
8.0 in
4.0 in
100 mm
100 mm
25 mm Rod
4.0 in
0
Width
Width
100 x 100 mm
0
0
0
100 mm
4.0 in
100 mm
4.0 in
200 mm
8.0 in
200 mm
8.0 in
300 mm
12.0 in
300 mm
12.0 in
400 mm
16.0 in
2000 mm
(80.0 in)
400 mm
16.0 in
2000 mm
(80.0 in)
0
400 mm
(16.0 in)
800 mm
(32.0 in)
1200 mm
(48.0 in)
1600 mm
(64.0 in)
0
Distance
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
400 mm
(16.0 in)
800 mm
(32.0 in)
1200 mm
(48.0 in)
1600 mm
(64.0 in)
Distance
83
U-GAGE® Sensors
T30U Series Accessories
Euro-Style Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded, PVC insulation, gold-plated contacts
Temperature: -40° to +90°C (-40° to +194°F)
Voltage Rating: 250V ac/300V dc
Style
5-Pin
Straight
w/shield
Model
Length
MQDEC2-506
MQDEC2-515
MQDEC2-530
2 m (6.5')
5 m (15')
9 m (30')
Dimensions
Pin-out
ø 15 mm
(0.6")
44 mm max.
(1.7")
M12 x 1
White Wire
Brown Wire
Blue Wire
38 mm max.
(1.5")
5-Pin
Right-angle
w/shield
MQDEC2-506RA
MQDEC2-515RA
MQDEC2-530RA
2 m (6.5')
5 m (15')
9 m (30')
Black Wire
Gray Wire
38 mm max.
(1.5")
U-GAGE ®
M12 x 1
ø 15 mm
(0.6")
Mounting Brackets
SMB1815SF
• Swivel with set screws for mounting sensor
by its cable hub
• Black reinforced thermoplastic polyester
• Stainless steel hardware included
SMB30A
• Angled-mount bracket
• Stainless steel
* Use 5 mm (#10) screws to mount bracket.
Drill screw holes 40.0 mm (1.58") apart.
10.6 mm
(0.42")
36.0 mm
(1.42")
38.5 mm
(1.52")
45 mm
(1.8")
ø15.0 mm
(0.59")
42.0 mm
(1.65")
22.9 mm
(0.9")
50.8 mm
(2.00")
84
25.4 mm
(1.00")
R 40 mm
(1.58")
ø 6.3 mm
(0.25")*
ø 30.5 mm
(1.20")
61 mm
(2.40")
30°
69 mm
(2.70")
6.3 mm
(0.25")*
7.6 mm
(0.30")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
T30U Series Accessories
Mounting Brackets
SMB30C
• 30 mm split clamp, black
reinforced thermoplastic polyester
• Stainless steel hardware included
SMB30SC
• 30 mm split clamp with swivel,
black reinforced thermoplastic
polyester
• Stainless steel hardware included
56.0 mm
(2.20")
50.8 mm
(2.00")
13 mm
(0.5")
12.7 mm
(0.50")
30 x 1.5 mm
internal thread
63.0 mm
(2.48")
31.5 mm
(1.24")
30.0 mm
(1.18")
Nut Plate
45.0 mm
(1.77")
2.5 mm
(0.10")
M5 x 0.8
x 80 mm
Screw (2)
66.5 mm
(2.62")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE ®
13.5 mm (0.53")
58.7 mm
(2.31")
29.0 mm
(1.14")
85
U-GAGE® Sensors
Q45U Series- highest flexibility
ultrasonic sensing.
Simply push one button...
• One button sets up operating window limits from 100 mm to 3000 mm
• Microprocessor-controlled, “TEACH” mode limits are set by placing
the target at one of the desired limits and clicking the push button,
then placing the target at the second limit and clicking again.
Selectable response modes and times.
U-GAGE ®
Q45U Sensors with discrete output are programmable for either
ON/OFF presence detection or HIGH/LOW level control.
• ON/OFF control mode energizes solid state, normally-open (NO) or
normally-closed (NC) output when target is detected within or
outside sensing window
• HIGH/LOW mode energizes output when first window limit is
reached, and output stays energized until target reaches second
window limit
• Meets logic needs for fill-level, web tensioning control and similar
applications
• Response time is also programmable from 20 ms to 640 ms (1-32
cycles), using DIP switches beneath sensor’s hinged, acrylic cover
• Analog units include potentiometer to set response times from 40 ms
to 1.28 seconds
Remote programming (analog units).
• For convenience, Q45U can be wired directly to an external switch,
controller or computer to set window limits, performing same function
as push button
• Ideal for inaccessible locations such as roll diameter
detection for overhead cranes
Program storage cards.
• Master window-limit programs can be set up
and stored on circuit cards for fastest and
easiest possible setup when changing sensing
parameters or applications
• Simply insert Q45UML card and power up sensor
to download new sensing window limits
86
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
Q45U Series Model Selection
Q45U Series Models
Models
Range
Temperature
Compensation
Cable*
No
5-pin Mini QD
Q45UBB63DA
Q45UBB63DAQ6
5-pin Euro QD
Q45UBB63DAC
2 m (6.5')
100 mm to 1.4 m
(4 to 55")
Q45UBB63DACQ
Yes
Q45UBB63DACQ6
Discrete:
Bipolar
NPN/PNP
12 to 24V dc
2 m (6.5')
250 mm to 3 m**
(9.8 to 118")
Q45UBB63BCQ
Yes
Q45UBB63BCQ6
5-pin Mini QD
5-pin Euro QD
Q45ULIU64ACR
Response Time
Data
Sheet†
Programmable for
20, 40, 160,
or 640 ms
44177
Programmable for
20, 40, 160,
or 640 ms
44177
Programmable for
40, 80, 320,
and 1280 ms
48454
Adjustable from
40 ms to 1280 ms
47818
Adjustable from
80 ms to 2560 ms
48456
2 m (6.5')
100 mm to 1.4 m
(4 to 55")
Q45ULIU64ACRQ
Yes
Q45ULIU64ACRQ6
2 m (6.5')
Yes
Q45ULIU64BCRQ6
15 to 24V dc
5-pin Mini QD
5-pin Euro QD
U-GAGE ®
250 mm to 3 m**
(9.8 to 118")
Q45ULIU64BCRQ
Analog:
Selectable
0 to 10V dc
or
4 to 20 mA
sourcing
5-pin Mini QD
5-pin Euro QD
Q45ULIU64BCR
†
5-pin Mini QD
5-pin Euro QD
Q45UBB63BC
**
Output
Type
2 m (6.5')
100 mm to 1.4 m
(4 to 55")
Q45UBB63DAQ
*
Supply
Voltage
9 m (30') cables available by adding suffix “W/30” to the model number of any cabled sensor (e.g., Q45UBB63DA W/30).
A model with a QD connector requires a mating cable. See page 90 for more information.
Note: The far limit may be extended as far as 3.9 m (12.8') for good acoustical targets–hard surfaces with area > 100 cm2.
Data sheets may be downloaded at www.bannerengineering.com.
Q45U Series Dimensions
Cabled Models
Transparent Cover (Gasketed)
View: Sensing Status
Output Load Status
Power
Open to Access:
Push Button for
Programming of Sensing
Window Limits
5-Pin Euro-style QD Models
(“Q6” model suffix)
60.5 mm
(2.38")
44.5 mm
(1.75")
Transducer
Centerline
50.8 mm
(2.00")
69.0 mm
(2.72")
6.4 mm (0.25")
87.6 mm
(3.45")
4.5 mm (#10) Screw
Clearance (2)
7.1 mm
(0.28")
30.0 mm
(1.18")
Internal Thread
(1/2–14NPSM)
External Thread
M30 X 1.5
ø 6.1 (0.24")
2m (6.5') Cable
15 mm (0.6")
Hex Nut Supplied
5-Pin Mini-style QD Models
(“Q” model Suffix)
Q45U Sensor Long Range
79.4 mm
(3.13")
44.5 mm
(1.75")
Transducer
Centerline
50.3 mm
(1.98")
69.0 mm
(2.72")
6.4 mm (0.25")
87.6 mm
(3.45")
4.5 mm (#10) Screw
Clearance (2)
7.1 mm
(0.28")
30.0 mm
(1.18")
14 mm (0.6")
Internal Thread: (1/2 NPSM)
External Thread: (M30 x 1.5)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
ø6.1 mm (.24")
2 m (6.5') Cable
87
U-GAGE® Sensors
Q45U Series Model Selection
Q45U Series Specifications
Proximity Mode Range
Near limit: 100 mm (4.0") min Long Range: Near limit: 250 mm (9.8") min
Far limit: 1.4 m (55") max
Long Range: Far limit: 3.0 m (118") max
U-GAGE ®
Note: The far limit may be extended on long range units, as far as 3.9 m for good acoustical targets
(hard surfaces with area > 100 cm2)
Supply Voltage and Current
Discrete: 12 to 24V dc (10% maximum ripple) at 100 mA, exclusive of load.
Analog: 15 to 24V dc (10% maximum ripple) at 100 mA, exclusive of load.
Ultrasonic Frequency
Long Range: 128 kHz
Supply Protection Circuitry
Protected against reverse polarity and transient voltages.
Output Configuration
Discrete: One current sourcing (PNP) and one current sinking (NPN) open-collector transistor.
Analog: One voltage sourcing and one current sourcing; one or the other output is enabled by
internal programming switch #2.
Output Rating
150 mA maximum (each)
Discrete:Off-state leakage current: <25 microamp at 24V dc
On-state saturation voltage: <1.5V at 10 mA; <2.0V at 150 mA
Analog:Voltage sourcing: 0 to 10V dc, 10 mA maximum,
Current sourcing: 4 to 20 mA, 1 to 500 ohm impedance
Output Protection Circuitry
Protected against false pulse on power-up and continuous overload or short-circuit of outputs.
Performance Specifications
Short Range: 230 kHz
Short Range
Analog resolution or
discrete repeatability:
Long Range
0.1% of sensing distance
(0.25 mm min.)
Linearity:
1% of full scale
Temperature effect:
0.05% of sensing distance/°C with temp. comp.
0.2% of sensing distance/°C without temp. comp.
Minimum window size:
10 mm
Hysteresis (discrete output): 5 mm
0.1% of sensing distance
(0.5 mm min.)
1% of full scale
0.05% of sensing distance/°C
25 mm
10 mm
Output Configuration
The following may be selected by a 4-position DIP switch located on top of the sensor, beneath a
transparent o-ring sealed acrylic cover:
Discrete: Switch 1: Output normally open/normally closed (pump in/pump out)
Switch 2: High/Low level control mode or on/off presence sensing mode
Switch 3 & 4: Response speed selection (digital filter)
Analog: Switch 1: Output slope positive or output slope negative
Switch 2: Current output mode or voltage output mode
Switch 3: Loss of echo min/max mode or loss of echo Hold Mode
Switch 4: Loss of echo min/max default output value
Indicators
Three status LEDs:
GREEN glowing steadily = power to sensor is “on”
GREEN flashing = output is overloaded
YELLOW glowing steadily = outputs are
conducting (Yellow LED also indicates
programming status during setup mode)
RED flashing = indicates relative strength of
received echo
Analog: Three status LEDs:
GREEN glowing steadily = power to sensor is “on”
GREEN flashing = current output fault detected
(indicates that the 4-20mA current path to
ground has been opened
YELLOW glowing steadily = target is sensed
within the window limits (Yellow LED also
indicates programming status during setup mode)
RED flashing = indicates relative strength of
received echo
5-segment moving dot LED indicates the position of the target within the sensing window.
88
Construction
Molded PBT polyester thermoplastic polyester housing, o-ring sealed transparent acrylic top cover,
and stainless steel hardware.Q45U sensors are designed to withstand 1200 psi washdown. The base
of cabled models has a 1/2"-14NPS internal conduit thread.
Environmental Rating
Leakproof design is rated IEC IP67; NEMA 6P
Connections
2 m (6.5') or 9 m (30') attached cable, or 5-pin Mini-style or 5-pin Euro-style QD fitting (Analog short
range only).
Operating Conditions
Temperature: -25° to +70°C (-13° to +158°F)
Maximum relative humidity: 100%
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
Q45U Series Model Selection
Q45U Series Specifications (cont’d)
Vibration and
Mechanical Shock
All models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to 60Hz max., double
amplitude 0.06-inch, maximum acceleration 10G). Method 213B conditions H & I (Shock: 75G with
unit operating; 100G for non-operation)
Also meets IEC 947-5-2 requirements: 30G, 11 ms duration, half sine wave.
Application Notes
Short Range: Minimum target size:
10 mm x 10 mm aluminum plate at 500 mm (20")
35 mm x 35 mm aluminum plate at 1.4 m (55")
Long Range: Minimum target size:
50 mm x 50 mm aluminum plate at 3 m (118")
Discrete: Enable/Disable; Connect yellow wire to +5 to 24V dc to enable sensor and 0 to +2V dc to
disable sensor. When the sensor is disabled, the last output state is held until the sensor is reenabled. The wire must be held to the appropriate voltage for at least 40 ms for the sensor to enable
or disable.
Certifications
Q45U Series Hookups
Q45U Discrete Models
bn
+
12-24V dc
–
bu
wh
bk
+
15-24V dc
–
bu
4 to 20 mA
Load
0 to 10V
Load
wh
Load
bk
Load
ye or gy
ye or gy
Enable
(+5-24V dc)
shield*
U-GAGE ®
bn
Q45U Analog Models
Remote Teach
(+5-24V dc)
shield*
NOTE: Hookups are the same for either integral or QD cable
* It is recommended that the shield wire be connected to either earth ground or DC common.
Q45U Response Curves
Long Range Ultrasonic Sensor
Q45U Effective Beam with 2.5 cm Rod Target (Typical)
150 mm
6 in
400 mm
16 in
100 mm
4 in
300 mm
12 in
2 in
200 mm
8 in
100 mm
4 in
ø 25 mm Rod
50 mm
ø 10 mm Rod
0
0
50 mm
2 in
100 mm
4 in
150 mm
6 in
1200 mm 1400 mm
48 in
56 in
0
200 mm
8 in
400 mm
16 in
600 mm
24 in
800 mm
32 in
1000 mm
40 in
Lateral Distance
Lateral Distance
Short Range Ultrasonic Sensor
Q45U Effective Beam with Rod Target (Typical)
Sensing Distance
0
0
100 mm
4 in
200 mm
8 in
300 mm
12 in
400 mm
0
500 mm
20 in
1000 mm
40 in
1500 mm
60 in
2000 mm
80 in
2500 mm
100 in
3000 mm 3500 mm
120 in
140 in
16 in
4000 mm
160 in
Sensing Distance
Long Range Ultrasonic Sensor
Q45U Effective Beam with 100 mm x 100 mm
Plate Target (Typical)
150 mm
6 in
400 mm
16 in
100 mm
4 in
300 mm
12 in
2 in
200 mm
8 in
100 mm
4 in
100 x 100 mm Plate
50 mm
10 x 10 mm Plate
0
0
50 mm
2 in
100 mm
4 in
150 mm
6 in
1200 mm 1400 mm
48 in
56 in
0
200 mm
8 in
400 mm
16 in
600 mm
24 in
800 mm
32 in
Sensing Distance
1000 mm
40 in
Lateral Distance
Lateral Distance
Short Range Ultrasonic Sensor
Q45U Effective Beam with Plate Target (Typical)
0
0
100 mm
4 in
200 mm
8 in
300 mm
12 in
400 mm
0
500 mm
20 in
1000 mm
40 in
1500 mm
60 in
2000 mm
80 in
2500 mm
100 in
3000 mm 3500 mm
120 in
140 in
16 in
4000 mm
160 in
Sensing Distance
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89
U-GAGE® Sensors
Q45U Series Accessories
Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded (18 AWG for Mini-style), PVC insulation, gold-plated contacts
Temperature: Euro-style: -40° to +90°C (-40° to +194°F)
Mini-style: -40° to +80°C (-40° to +176°F)
Voltage Rating: 250V ac/300V dc
Style
Model
Length
Dimensions
61 mm max.
(2.4")
5-Pin Mini
Straight
w/shield
MBCC2-506
MBCC2-512
MBCC2-530
Pin-out
7/8-16UN-2B
White Wire
2 m (6.5")
4 m (12")
9 m (30")
ø28 mm
(1.1")
Brown Wire
Black Wire
Blue Wire
Yellow Wire
5-Pin Euro
Straight
w/shield
MQDEC2-506
MQDEC2-515
MQDEC2-530
2 m (6.5')
5 m (15')
9 m (30')
ø 15 mm
(0.6")
M12 x 1
44 mm max.
(1.7")
White Wire
Brown Wire
U-GAGE ®
38 mm max.
(1.5")
Blue Wire
Black Wire
5-Pin Euro
Right-angle
w/shield
MQDEC2-506RA
MQDEC2-515RA
MQDEC2-530RA
2 m (6.5')
5 m (15')
9 m (30')
Gray Wire
38 mm max.
(1.5")
M12 x 1
ø 15 mm
(0.6")
Quick-Disconnect (QD) Option
Q45U Ultrasonic sensors are sold with either a 2 m (6.5') or a 9 m (30') attached cable, or with a 5-pin Mini-style QD cable fitting or
a 5-pin Euro-style QD cable fitting. QD sensors are identified by the letters “Q” in their model number suffix.
Mounting Brackets
SMB30C
• 30 mm split clamp, black
reinforced thermoplastic polyester
• Stainless steel hardware included
SMB30MM
• 30 mm, 11-gauge, stainless steel bracket
with curved mounting slots for versatility
and orientation
• Clearance for M6 (1/4") hardware
25.4 mm
(1.00")
ø30.1 mm
(1.19")
35.1 mm
(1.38")
56.0 mm
(2.20")
7.1 mm
.28 x 90° (2 Slots)
13 mm
(0.5")
ø 6.4 mm
(0.25" dia.)
63.0 mm
(2.48")
57.2 mm
(2.25")
31.5 mm
(1.24")
13.5 mm (0.53")
25.4 mm
(1.00")
Nut Plate
45.0 mm
(1.77")
2.5 mm
(0.10")
M5 x 0.8
x 80 mm
Screw (2)
R 25.4 mm
(1.00")
57.2 mm
35.1 mm
(2.25")
(1.38")
69.9 mm
(2.75")
90
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
Q45U Series Accessories
Mounting Brackets
SMB30S
• 30 mm swivel, black PBT polyester bracket
• Stainless steel mounting hardware included
63.5 mm
(2.50")
Not Shown:
(2) M5 x 0.8 x 60 mm
screws are supplied for
clamping bracket together
12.2 mm
(0.48")
82.5 mm
(3.25")
43.2 mm
(1.70")
50.8 mm
(2.00")
M5 x 0.8
x 30 mm
Screw (2)
25.4 mm
(1.00")
U-GAGE ®
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91
U-GAGE® Sensors
Q45UR Seriesremote ultrasonic sensing.
Precise switched or analog sensing
for hard-to-access
& difficult applications.
Q45UR remote ultrasonic sensors are available
with a choice of three remote sensing heads
to access applications with limited space or
difficult environments. The new remote sensors
offer the same advanced features as standard
Q45U models.
• Available in analog and discrete output models
U-GAGE ®
• 50 mm to 250 mm sensing range
• Resolution/repeatability ±0.2% of sensing
distance
Set custom sensing “windows” with
the push of a button.
TEACH-mode programming enables you to
program exact sensing ranges and sensing
windows quickly and easily for precision
sensing applications and targets located in
confined areas.
Discrete output models
• Program windows under 5 mm by pushing
one button and adjusting DIP switches
• Larger windows can be programmed by
“teaching” individual window limits
18 mm barrels or compact cubical sensing heads.
• Custom sensing windows from 5-200 mm
The rugged remote sensor heads are available in a stainless steel or plastic
18 mm (0.72") diameter threaded barrel housing, or an ultra-compact,
Flat-Pak plastic model.
• 0.1-0.5 mm resolution, within 50-250 mm range
• Built-in temperature compensation
Analog output models
• Rated IEC IP65 and NEMA 4
• Wide operating temperature range: -25°C to +70°C (-13°F to +158°F)
Variable response times.
Meet your need for response by setting various response times from as fast
as 10 ms to up to 320 ms utilizing DIP switches (discrete output models), or
with a potentiometer adjustment (analog output models).
Discrete output model
92
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
Q45UR Remote Series Model Selection
Q45UR Remote Series Models
Kit Models
Kit Includes
Controller Model
Q45UR3BA63CK
Q45UR3BA63C
Q45UR3BA63CQK
Q45UR3BA63CQ
Q45UR3BA63CQ6K
Q45UR3BA63CQ6
Q45UR3BA63CKQ
Q45UR3BA63C
Q45UR3BA63CQKQ
Q45UR3BA63CQ
Q45UR3BA63CQ6KQ
Q45UR3BA63CQ6
Q45UR3BA63CKS
Q45UR3BA63C
Q45UR3BA63CQ
Q45UR3BA63CQ6KS
Q45UR3BA63CQ6
Q45UR3LIU64CK
Q45UR3LIU64C
Q45UR3LIU64CQK
Q45UR3LIU64CQ
Q45UR3LIU64CQ6K
Q45UR3LIU64CQ6
Q45UR3LIU64CKQ
Q45UR3LIU64C
Q45UR3LIU64CQKQ
Q45UR3LIU64CQ
Q45UR3LIU64CQ6KQ
Q45UR3LIU64CQ6
Q45UR3LIU64CKS
Q45UR3LIU64C
Q45UR3LIU64CQKS
Q45UR3LIU64CQ
Q45UR3LIU64CQ6KS
Q45UR3LIU64CQ6
Sensor
Range
Controller
Cable*
M18C2.0
Stainless
Steel Barrel
50 to 250 mm
(2 to 10")
5-pin Mini QD
Q13C2.0
Flat-Pak
50 to 250 mm
(2 to 10")
Supply
Voltage
2 m (6.5')
12 to 24V dc
5-pin Euro QD
2 m (6.5')
5-pin Mini QD
12 to 24V dc
5-pin Euro QD
50 to 250 mm
(2 to 10")
M18C2.0
Stainless
Steel Barrel
50 to 250 mm
(2 to 10")
59321
5-pin Mini QD
12 to 24V dc
5-pin Euro QD
2 m (6.5')
5-pin Mini QD
15 to 24V dc
5-pin Euro QD
Analog:
Selectable
0 to 10V dc
15 to 24V dc
or
4 to 20 mA
Sourcing
2 m (6.5')
50 to 250 mm
(2 to 10")
5-pin Mini QD
5-pin Euro QD
S18C2.0
Molded
Barrel
Discrete:
Bipolar
NPN/PNP
2 m (6.5')
S18C2.0
Molded
Barrel
Q13C2.0
Flat-Pak
Controller Data
Output
Sheet†
2 m (6.5')
50 to 250 mm
(2 to 10")
5-pin Mini QD
U-GAGE ®
Q45UR3BA63CQKS
Kit Includes
Sensor Model
59323
15 to 24V dc
5-pin Euro QD
* 9m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., Q45UR3BA63C W/30).
A model with a QD connector requires a mating cable. See page 97 for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
Q45UR Series Dimensions
Cabled Models
Transparent Cover (Gasketed)
View: Sensing Status
Output Load Status
Power
Open to Access:
Push Button for
Programming of Sensing
Distance
5-Pin Euro-style QD Models
(“Q6” model suffix)
5-Pin Mini-style QD Models
(“Q” model Suffix)
60.5 mm
(2.38")
44.5 mm
(1.75")
50.8 mm
(2.00")
69.0 mm
(2.72")
6.4 mm (0.25")
87.6 mm
(3.45")
4.5 mm (#10) Screw
Clearance (2)
7.1 mm
(0.28")
30.0 mm
(1.18")
Internal Thread
(1/2–14NPSM)
External Thread
M30 X 1.5
ø 6.1 (0.24")
2m (6.5') Cable
14.0 mm (0.6")
15.0 mm (0.6")
Hex Nut Supplied
M18C2.0 & S18C2.0
Remote Sensor
Q13 Remote Sensor
Q45UR High-Gain Controllers
Product
P/N
3.6 mm
(0.14")
20.7 mm
(0.81")
Ultrasonic
Transducer
20.7 mm
(0.81")
Version
63060
Q45UR3BA63CQ6-63060 Discrete
63667
Q45UR3LIU64CQ6-63667 Analog
NOTE:
Special High-Gain controllers are available for
small object detection.
3.6 mm
(0.14")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
93
U-GAGE® Sensors
Q45UR Remote Series Model Selection
Q45UR Remote Series Specifications
Near Limit: 50 mm (2") min
Far Limit: 250 mm (10") max
Supply Voltage and Current
Discrete: 12 to 24V dc (10% maximum ripple) at 100 mA, exclusive of load
Analog: 15 to 24V dc (10% maximum ripple) at 100 mA, exclusive of load
Ultrasonic Frequency
400 kHz
Supply Protection Circuitry
Protected against reverse polarity and transient voltages
Output Configuration
Discrete: Bipolar; one current sourcing (PNP) and one current sinking (NPN) open collector transistor
Analog: One voltage sourcing and one current sourcing; one or the other output is enabled by
internal programming switch #2
Output Rating
Discrete: 150 mA maximum (each output)
OFF-state leakage current: <25 microamps at 24V dc
ON-state saturation voltage: <1.5V at 10 mA; <2.0V at 150 mA
Analog: Voltage Sourcing: 0 to 10V dc, 10 mA maximum
Current Sourcing: 4 to 20 mA, 1 to 500 ohm impedance
Output Protection Circuitry
Both outputs are protected against continuous overload and short circuit
Performance Specifications
Discrete: Response Speed:
Repeatability*:
Linearity*:
Temperature stability:
U-GAGE ®
Range for Nominal Sensing
Position
40 or 160 milliseconds (switch selectable)
±0.2% of measured distance
1% of full scale
±0.03% of the window limit positions per ˚C from 0˚ to 50˚C
(±0.05% per ˚C over remainder of operating temperature range)
Sensing window width: 5 mm to 200 mm, when independent near and far limits are
taught; 1, 2, 3, or
4 mm (switch selectable), when a sensing distance set point is
taught
Hysteresis:
0.5 mm
Ultrasonic beam angle: ±3.5˚
Analog:
Resolution*:
0.2% of sensing distance at 320 ms response
0.4% of sensing distance at 10 ms response
Linearity*:
1% of full scale
Temperature stability:
±0.03% of sensing distance per ˚C from 0° to 50˚C (±0.05%
per ˚C over remainder of operating temperature)
Ultrasonic beam angle: ±3.5˚
* Repeatability and analog resolution and linearity are specified using a 50 mm x 50 mm (2" x 2")
aluminum plate at 22°C under fixed sensing conditions (Analog: using the 4-20 mA output @ 15V dc)
Adjustments
Discrete: The following may be selected by a 4-position DIP switch located on top of the controller,
beneath a transparent O-ring sealed acrylic cover and beneath the black inner cover
Switch 1: Output normally open (output is energized when target is within sensing window
limits), or normally closed (output is energized when target is outside sensing
window limits)
Switches 2 & 3: Sensing window size (1 mm, 2 mm, 3 mm or 4 mm)
Switch 4: Response speed selection (40 or 160 ms)
Analog: Push-button TEACH-mode programming of window limits. The following may be selected
by a 4-position DIP switch located on top of the controller, beneath a transparent O-ring
sealed acrylic cover and beneath the black inner cover
Switch 1: Output slope: output value increases or decreases with distance
Switch 2: Output mode: current output or voltage output
Switches 3 & 4: Response to loss of echo
Response Speed Adjustment: Single-turn potentiometer selects six response values from
10 to 320 milliseconds
94
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U-GAGE® Sensors
Q45UR Remote Series Model Selection
Q45UR Remote Series Specifications (cont’d)
Indicators
Discrete: Three status LEDs:
GREEN ON steadily
= Power to controller is ON
GREEN flashing
= Output is overloaded
YELLOW ON steadily = Output are conducting (Yellow also indicates programming status during
setup)
RED flashing
= Relative strength of received echo
5-segment moving dot LED indicates the position of the target within the sensing window
Analog: Three status LEDs:
GREEN ON steadily
= Power to controller is ON
GREEN flashing
= Current output fault detected (indicates that the 4-20mA current path to
ground has been opened)
YELLOW ON steadily = Target is sensed within the window limits (Yellow LED also indicates
programming status during setup mode)
RED flashing
= Relative strength of received echo
5-segment moving dot LED indicates the position of the target within the sensing window
Construction
Controller:
Molded thermoplastic polyester housing, o-ring sealed transparent acrylic top
cover, and stainless steel hardware
Environmental Rating
Controller: IEC IP67; NEMA 6P
Connections
Controller: 2m (6.5') or 9 m (30') attached cable, or 5-pin Mini-style or Euro-style quick-disconnect fitting
Sensor: 2m (6.5') attached PVC cable terminated with 4-pin Euro-style quick-disconnect fitting for
connection to controller
Operating Conditions
Controller and sensor: -25° to +70°C (-13° to +158°F)
Maximum relative humidity: 85% (non-condensing)
Vibration and
Mechanical Shock
All models meet Mil. Std. 202F requirements. Method 201A Vibration: 10 to 60Hz max., double
amplitude 0.06" (maximum acceleration 10G). Method 213B conditions H & I (Shock: 75G with unit
operating; 100G for non-operation). Also meets IEC 947-5-2 requirements: 30G, 11 ms duration, half
sine wave.
Application Notes
Discrete: The TEACH-mode function of the controller is used to set the sensing distance set point.
The sensing window size is set using DIP switches #2 and #3. The sensing distance set
point is centered within the sensing widow. The size of the sensing window may be
adjusted at any time, with or without power applied, and without re-teaching the sensing
distance set point.
The controller has non-volatile memory which remembers the last sensing distance set
point setting if power is removed and later reapplied.
The sensing distance set point may be programmed via the Remote Teach input (see
hookup diagrams).
Acceptable target angle is within ±5° of normal for a smooth, flat target; target rotation
does affect the apparent target location with respect to the sensor.
Analog: The controller has non-volatile memory which remembers the last sensing distance set
point setting if power is removed and later reapplied.
The sensing distance set point may be programmed via the Remote Teach input (see
hookup diagrams).
Acceptable target angle is within ±5° of normal for a smooth, flat target; target rotation
does affect the apparent target location with respect to the sensor.
U-GAGE ®
Sensors:
M18C2.0: Stainless steel M18 threaded barrel housing and jam nuts, ULTEM®
polyetherimide front cover, ceramic transducer, TEXIN® polyurethane rear cover
S18C2.0: Thermoplastic polyester S18 threaded barrel housing and jam nuts, ULTEM®
polyetherimide front cover, ceramic transducer, TEXIN® polyurethane rear cover
Q13C2.0: Molded 30% glass reinforced thermoplastic polyester housing, ceramic
transducer, fully epoxy-encapsulated
Sensor: IEC IP65; NEMA 4
Certifications
ULTEM® is a registered trademarks of General Electric
TEXIN® is a registered trademark of Bayer Corporation
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
95
U-GAGE® Sensors
Q45UR Remote Series Model Selection
Q45UR Series Controller Hookups
Q45UR Analog Models
Q45UR Discrete Models
bn
bu
wh
bk
bn
+
12-24V dc
–
wh
Load
bk
Load
ye or gy
ye or gy
Remote Teach
(+5-24V dc)
shield*
+
15-24V dc
–
bu
shield*
4 to 20 mA
Load
0 to 10V
Load
Remote Teach
(+5-24V dc)
Q45UR Response Curve
Lateral Distance
U-GAGE ®
NOTE: Hookups are the same for either integral or QD cable
* It is recommended that the shield wire be connected to either earth ground or DC common.
12.0 mm
0.47"
10.0 mm
0.40"
8.0 mm
0.32"
6.0 mm
0.24"
4.0 mm
0.16"
2.0 mm
0.08"
50 mm x 50 mm Alum. Plate
10 mm Dia. Alum. Rod
0
0
-2.0 mm
-0.08"
-4.0 mm
-0.16"
-6.0 mm
-0.24"
-8.0 mm
-0.32"
-10.0 mm
-12.0 mm
50 mm
2.0"
-0.40"
75 mm
3.0"
100 mm
4.0"
125 mm
5.0"
150 mm
6.0"
175 mm
7.0"
200 mm
8.0"
225 mm
9.0"
-0.47"
250 mm
10.0"
Target Distance
NOTE: The pattern displayed for the 50 mm x 50 mm Aluminum plate is referenced to the EDGE of the plate.
The pattern displayed for the 10 mm dia. Aluminum rod is referenced to the CENTER of the rod.
96
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
Q45UR Remote Series Accessories
Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded (18 AWG for Mini-style), PVC insulation, gold-plated contacts
Temperature: Euro-style: -40° to +90°C (-40° to +194°F)
Mini-style: -40° to +80°C (-40° to +176°F)
Voltage Rating: 250V ac/300V dc
Style
Model
Length
MBCC2-506
MBCC2-512
MBCC2-530
2 m (6.5")
4 m (12")
9 m (30")
Dimensions
61 mm max.
(2.4")
5-Pin Mini
Straight
w/shield
Pin-out
7/8-16UN-2B
White Wire
ø28 mm
(1.1")
Brown Wire
Black Wire
Blue Wire
Yellow Wire
5-Pin Euro
Straight
w/shield
MQDEC2-506
MQDEC2-515
MQDEC2-530
2 m (6.5')
5 m (15')
9 m (30')
ø 15 mm
(0.6")
44 mm max.
(1.7")
M12 x 1
White
Brown
38 mm max.
(1.5")
5-Pin Euro
Right-angle
w/shield
MQDEC2-506RA
MQDEC2-515RA
MQDEC2-530RA
2 m (6.5')
5 m (15')
9 m (30')
U-GAGE ®
Blue
Black
Gray
38 mm max.
(1.5")
M12 x 1
ø 15 mm
(0.6")
Quick-Disconnect (QD) Option
Q45UR Ultrasonic controllers are sold with either a 2 m (6.5') or a 9 m (30') attached cable, or with a 5-pin Mini-style QD cable fitting
or a 5-pin Euro-style QD cable fitting. QD controllers are identified by the letters “Q” in their model number suffix.
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97
U-GAGE® Sensors
Q45UR Remote Series Accessories
Sensor Mounting Brackets
SMB18A
• 12-gauge, stainless steel, right-angle
mounting bracket with a curved mounting
slot for versatility and orientation
• Clearance for M4 (#8) hardware
* Use 4 mm (#8) screws
to mount bracket.
Drill screw holes
24.2 mm (0.95") apart.
18.5 mm
(0.73")
40.0 mm
(1.60")
25.4 mm
(1.00")
30°
30 mm
(1.2")
21.1 mm
(0.83")
14.0 mm
(0.55")
46 mm
(1.8")
4.6 mm*
(0.18")
ø 4.6 mm*
(0.18")
13 mm
(0.5")
42.4 mm
(1.67")
41 mm
(1.6")
R 24.2 mm
(0.95")
U-GAGE ®
SMB18C
• 18 mm split clamp black PBT polyester bracket
• Stainless steel mounting hardware included
Nut Plate
2.5 mm
(0.10")
30.0 mm
(1.18")
M5 x 0.8
x 60 mm
Screw (2)
7.6 mm
(0.30")
SMB18S
• 18 mm swivel, black PBT polyester bracket
• Stainless steel mounting hardware included
SMB18UR
• 2-piece universal swivel bracket for
18 mm sensors
• 300 series stainless steel
• Includes stainless steel swivel locking hardware
16.0 mm
(0.63 ")
SMB18UR Top
ø18.3 mm
(0.72")
66.0 mm
(2.60")
46.0 mm
(1.81")
44.5 mm
(1.75")
10.9 mm
(0.43")
25.4 mm
(1.00")
13.0 mm (0.50")
36.0 mm
(1.42")
2.5 mm
(0.10")
50.8 mm
(2.0")
60º
Spacer
(If Required)
Nut Plate
M5 x 0.8
x 60 mm
Screw (2)
45.2 mm
(1.78")
27.2 mm
(1.07")
6.4 mm
(0.25")
41.7 mm
(1.64")
60º
ø20.3 mm
(0.80")
ø30.5 mm
(1.20")
R2.5 mm
(0.10")
24.6 mm
(0.97")
46.7 mm
(1.84")
25.4 mm
(1.00")
9.7 mm
(0.38")
SMB18UR Bottom
60º
4X 6.9 mm
(0.27")
41.7 mm
(1.64")
8.1 mm
(0.32")
20.8 mm
(0.82")
2.7 mm
(0.10")
20.3 mm
(0.80")
20.3 mm
(0.80")
ø30.5 mm
(1.20")
6X #10-32 Thru
25.4 mm
(1.00")
20.8 mm
(0.82")
33.8 mm
(1.33")
63.5 mm
(2.50")
71.1 mm
(2.80")
98
2.7 mm
(0.10")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
Q45UR Remote Series Accessories
Controller Mounting Brackets
SMB30C
• 30 mm split clamp, black
reinforced thermoplastic polyester
• Stainless steel hardware included
SMB30MM
• 30 mm, 11-gauge, stainless steel bracket
with curved mounting slots for versatility
and orientation
• Clearance for M6 (1/4") hardware
25.4 mm
(1.00")
56.0 mm
(2.20")
13 mm
(0.5")
ø30.1 mm
(1.19")
35.1 mm
(1.38")
63.0 mm
(2.48")
7.1 mm
.28 x 90° (2 Slots)
31.5 mm
(1.24")
57.2 mm
(2.25")
Nut Plate
45.0 mm
(1.77")
2.5 mm
(0.10")
U-GAGE ®
13.5 mm (0.53")
ø 6.4 mm
(0.25" dia.)
25.4 mm
(1.00")
M5 x 0.8
x 80 mm
Screw (2)
R 25.4 mm
(1.00")
57.2 mm
35.1 mm
(2.25")
(1.38")
69.9 mm
(2.75")
SMB30S
• 30 mm swivel, black PBT polyester bracket
• Stainless steel mounting hardware included
63.5 mm
(2.50")
Not Shown:
(2) M5 x 0.8 x 60 mm
screws are supplied for
clamping bracket together
12.2 mm
(0.48")
82.5 mm
(3.25")
43.2 mm
(1.70")
50.8 mm
(2.00")
M5 x 0.8
x 30 mm
Screw (2)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
25.4 mm
(1.00")
99
U-GAGE® Sensors
T18U Series- opposed dual range
ultrasonic sensing for extraordinary reliability.
Reliable sensing of clear
materials.
• High frequency acoustic emitter and
tuned receiver are ideal for sensing
under bright lighting and for reliably
detecting clear materials such
as glass
U-GAGE ®
• Operate from 12 to 30V dc with
current-sinking (NPN) or currentsourcing (PNP) complementary
outputs to interface with a wide
variety of loads
Dual ranges & response
times.
Choice of two ranges and two
response times in the same units, for
the ultimate in versatility. Options
include:
• Response time of 2 ms and range of
600 mm for longer ranges
• Reverse the polarity and achieve
ultra-fast response
of 1 ms with a range of 300 mm for high-speed
applications such as counting
Popular patented housing.
• T-style right-angle sensor package with 18 mm threaded mounting
hub allows more versatile mounting, using less space
• Measures only 40 mm in diameter and 30 mm deep. Choose 4-pin
Euro-style quick disconnect for fast changeout, or prewired units
300 mm Range
1 ms Response
600 mm Range
2 ms Response
100
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
T18U Series Model Selection
T18U Series Models
Models*
Range
Supply
Voltage
Cable**
T186UE
Emitter
2 m (6.5')
T186UEQ
Emitter
4-pin Euro QD
T18VN6UR
Receiver
T18VN6URQ
Receiver
T18VP6UR
Receiver
2 m (6.5')
T18VP6URQ
Receiver
4-pin Euro QD
Output Type
Response Time
Data
Sheet†
––
Normal resolution:
600 mm (24")
2 m (6.5')
12 to 30V dc
High resolution:
300 mm (12")
4-pin Euro QD
Normal resolution:
2 ms
or
High resolution:
1 ms
Complementary
NPN
40124
Complementary
PNP
* Sensor pair requires one emitter and one receiver.
** 9 m (30') cables available by adding suffix “W/30” to the model number of any cabled sensor (e.g., T18VN6UR W/30). A model
with a QD connector requires a mating cable. See page 104 for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
U-GAGE ®
T18U Series Dimensions
Cabled Models
Euro-Style QD Models
Jam Nut
(Supplied)
Jam Nut
(Supplied)
M18 x 1
Thread
M18 x 1
Thread
30.0 mm
(1.18")
30.0 mm
(1.18")
ø 40.0 mm
(1.57")
ø 15 mm
(0.59")
ø 40.0 mm
(1.57")
ø 15 mm
(0.59")
Yellow LED
Signal Strength Indicator
(Receiver, Only)
Yellow LED
Signal Strength Indicator
(Receiver, Only)
Green LED
Power Indicator
Green LED
Power Indicator
51.5 mm
(2.03")
11.5 mm
(0.45")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
66.5 mm
(2.62")
11.5 mm
(0.45")
101
U-GAGE® Sensors
T18U Series Model Selection
U-GAGE ®
T18U Series Specifications
Sensing Beam
Ultrasonic, 230 kHz
Sensing Range
(no minimum range)
NORMAL resolution mode: to 24” (60 cm)
HIGH resolution mode: to 12” (30 cm)
Supply Voltage
12 to 30V dc, 10% maximum ac ripple.
50 mA (emitters); 35 mA (receivers), exclusive of output load.
Minimum spacing
(adjacent pairs)
5 cm for emitter-to-receiver separations of up to 15 cm.
Add 1 cm of adjacent-pair spacing for every 10 cm of emitter-to receiver spacing beyond 15 cm.
Receiver Output
Configuration
T18VN models: NPN sinking, N.O. and N.C. (complementary)
T18VP models: PNP sourcing, N.O. and N.C. (complementary)
Receiver Output rating
150 mA maximum each output at 25°C, derated to 100 mA at 70° C (derate =1mA per °C).
Both outputs may be used simultaneously.
On-state saturation voltage: < 1.5 at 10 mA; < 2.0 V at 150 mA
Off-state leakage current: < 1 microamp at 30V dc
Output protection: Overload and short-circuit protected.
No false pulse upon receiver power-up: false pulse protection causes a 100 millisecond delay upon
power-up.
Response Time
NORMAL resolution mode: 2 milliseconds “on” and “off”
HIGH resolution mode: 1 millisecond “on” and “off”
Rep Rate
NORMAL resolution mode: 125 Hz maximum
HIGH resolution mode: 200 Hz maximum
Mechanical Sensing
Repeatability at 12 inch
(30 cm) range
NORMAL resolution mode: < 2 mm (< 0.08”)
HIGH resolution mode: < 1 mm (< 0.04”)
Beam Angle (-3dB full angle)
15 ± 2˚
Indicators
Emitters have a green LED for dc power “on”. Receivers have two LED’s, one yellow and one green.
Indications are as follows:
Green glowing steadily = dc power “on”
Green flashing = output overloaded
Yellow flashing = sonic signal received (flash rate is proportional to received signal strength; flash is
from full to half intensity).
Construction
Patented T-style yellow PBT polyester housing with black PBT polyester back cover. Transducer
housing is threaded M18 x 1. Mating jam nut is supplied for mounting. Acoustic face is epoxy
reinforced. Circuitry is epoxy-encapsulated. Rated NEMA 6P, IEC IP67.
Cabling Options
Emitters: 6.5' long (2 m) attached PVC- covered 2-wire cable or 4-pin euro-style quick-disconnect fitting.
Receivers: 6.5' long (2 m) attached PVC-covered 4-wire cable or 4-pin euro-style quick-disconnect fitting.
30' long cables are available by request.
Mating Euro-style quick-disconnect cables are also available. See page 104.
Vibration and Mechanical
Shock
Meets Mil.Std 202F requirements.
Method 201A (Vibration: frequency 10 to 60 Hz, max., and double amplitude 0.06-inch, maximum
acceleration 10G).
Method 213B conditions H&I (Shock: 75G with unit operation;100G for non-operation)
Also meets IEC 947-5-2 requirements: 30G, 11 ms duration, half sine wave.
Operating Temperature
-40˚ to +70˚C (-40˚ to 158˚ F)
Certifications
102
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
T18U Series Model Selection
T18U Series Hookups
Receiver Hookups (NPN sinking; T18VN6 models)
NORMAL Resolution
Sensor range is greater, and resolution lower, when
using the NORMAL resolution hookups. Range is
less, and resolution higher, when using the HIGH
resolution hookups.
Wire colors are the same for cabled and quickdisconnect models. See next page for QD cable
information. All emitters use the hookup below.
HIGH Resolution
bu
bn
bk
wh
bn
bu
bk
wh
-
12-30V dc
+
Load
Load
-
12-30V dc
+
Load
Load
Receiver Hookups (PNP sourcing; T18VP6 models)
NORMAL Resolution
bn
bu
bk
wh
Emitter Hookup
HIGH Resolution
bu
bn
bk
wh
+
12-30V dc
-
Load
Load
+
12-30V dc
bn
-
Load
bu
Load
+
12-30V dc
U-GAGE ®
NOTE: Hookups are the same for either integral or QD cable
Minimum Object Width and Minimum Object Spacing
These figures reflect the following assumption:
Emitter/Receiver Separation (D)
1) Objects have square (not radiused) corners
Object Velocity (V)
D/2
2) Sensors are optimally aligned
3) Objects pass through the sensing area midway between the emitter and receiver (i.e. at D/2)*
4) Operating conditions are stable, with minimal air turbulence
*In general, the minimum object width and minimum object spacing will decrease if the object (or
space) to be detected is passed closer to the emitter or the receiver.
Emitter
Receiver
Adjacent Object
Spacing
Individual results may differ, based on ambient operation conditions, alignment, and the geometry of
the objects to be detected.
Object Width
T18U Series Minimum Object Width (Typical)
Resolution
Mode
Emitter/Receiver
Separation (D)
Velocity
= 0 in/sec
Velocity
= 50 in/sec
Velocity
= 100 in/sec
Normal
6" (15 cm)
1.00" (25.4 mm)
1.40" (35.6 mm)
1.50" (38.1 mm)
Normal
12" (30 cm)
1.25" (31.8 mm)
2.00" (50.8 mm)
2.00" (50.8 mm)
Normal
24" (60 cm)
1.00" (25.4 mm)
1.75" (44.5 mm)
1.75" (44.5 mm)
High
6" (15 cm)
0.60" (15.2 mm)
0.75" (19.1 mm)
0.80" (20.3 mm)
High
12" (30 cm)
0.50" (12.7 mm)
0.75" (19.1 mm)
1.00" (25.4 mm)
T18U Series Minimum Adjacent Object Spacing (Typical)
Resolution
Mode
Emitter/Receiver
Separation (D)
Velocity
= 0 in/sec
Velocity
= 50 in/sec
Velocity
= 100 in/sec
Normal
6" (15 cm)
0.03" (0.8 mm)
0.04" (1.0 mm)
0.05" (1.3 mm)
Normal
12" (30 cm)
0.10" (2.5 mm)
0.15" (3.8 mm)
0.20" (5.1 mm)
Normal
24" (60 cm)
0.35" (8.9 mm)
0.40" (10.2 mm)
0.50" (12.7 mm)
High
6" (15 cm)
0.13" (3.3 mm)
0.15" (3.8 mm)
0.17" (4.3 mm)
High
12" (30 cm)
0.40" (10.2 mm)
0.45" (11.4 mm)
0.45" (11.4 mm)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
103
U-GAGE® Sensors
T18U Series Accessories
Euro-Style Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded, PVC insulation, gold-plated contacts
Temperature: -40° to +90°C (-40° to +194°F)
Voltage Rating: 250V ac/300V dc
Style
4-Pin Euro
Straight
Model
Length
MQDC-406
MQDC-415
MQDC-430
Dimensions
2 m (6.5')
5 m (15')
9 m (30')
Pin-out
ø 15 mm
(0.6")
M12 x 1
44 mm max.
(1.7")
38 mm max.
(1.5")
Brown
Wire
Black
Wire
MQDC-406RA
MQDC-415RA
MQDC-430RA
2 m (6.5')
5 m (15')
9 m (30')
U-GAGE ®
4-Pin Euro
Right-angle
White
Wire
Blue
Wire
38 mm max.
(1.5")
M12 x 1
ø 15 mm
(0.6")
Quick-Disconnect
T18U Series quick-disconnect sensor models use Euro-style quick-disconnect cables. Quick-disconnect sensor models are identified by the letter “Q”
in their model number suffix.
All T18U Series quick-disconnect models use 4-wire cable (emitters do not use the black and white wires). Cables are available with either a straight
connector or a right-angle connector.
Mounting Brackets
SMB18A
• 11-gauge, stainless steel right-angle bracket
• Curved mounting slot for versatility and orientation
* Use 4 mm (#8) screws
to mount bracket.
Drill screw holes
24.2 mm (0.95") apart.
18.5 mm
(0.73")
30 mm
(1.2")
41 mm
(1.6")
R 24.2 mm
(0.95")
46 mm
(1.8")
4.6 mm*
(0.18")
104
40.0 mm
(1.60")
13 mm
(0.5")
25.4 mm
(1.00")
30°
ø 4.6 mm*
(0.18")
SMB18C
• 18 mm split clamp bracket
• Black thermoplastic polyester
• Includes stainless steel mounting hardware
7.6 mm
(0.30")
42.4 mm
(1.67")
21.1 mm
(0.83")
14.0 mm
(0.55")
30.0 mm
(1.18")
2.5 mm
(0.10")
Nut Plate
M5 x 0.8
x 60 mm
Screw (2)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
U-GAGE® Sensors
T18U Series Accessories
Mounting Brackets
SMB18SF
• 18 mm swivel bracket
• Black thermoplastic polyester
• Includes stainless steel mounting hardware
SMB1815SF
• Swivel with set screws for mounting sensor
by its cable hub
• Black reinforced thermoplastic polyester
• Stainless steel hardware included
36.0 mm
(1.42")
M18 x 1
internal
thread
ø15.0 mm
(0.59")
42.0 mm
(1.65")
42.0 mm
(1.65")
22.9 mm
(0.9")
22.9 mm
(0.9")
50.8 mm
(2.00")
50.8 mm
(2.00")
25.4 mm
(1.00")
SMB18UR
• 2-piece universal swivel bracket for 18 mm sensors
• 300 series stainless steel
• Includes stainless steel swivel locking hardware
19.3 mm
(76.0)
16.0 mm
(0.63 ")
ø15.3 mm
(60.3")
25.4 mm
(1.00")
2.0 mm
(0.08")
25.4 mm
(1.00")
U-GAGE ®
SMBT18Y
• Die-cast bracket for mounting into 18 mm holes
• Metal hex nut included
• Accommodates Euro-style QD connectors
and cabled versions
SMB18UR Top
ø18.3 mm
(0.72")
66.0 mm
(2.60")
25.4 mm
17.25 mm (1.00")
(68.0)
45.2 mm
(1.78")
27.2 mm
(1.07")
ø18.3 mm
(0.72")
M18
10.6 mm
(0.42")
36.0 mm
(1.42")
10.6 mm
(0.42")
50.8 mm
(2.0")
60º
12.0 mm
(0.47")
41.7 mm
(1.64")
60º
ø20.3 mm
(0.80")
ø30.5 mm
(1.20")
R2.5 mm
(0.10")
24.6 mm
(0.97")
46.7 mm
(1.84")
25.4 mm
(1.00")
9.7 mm
(0.38")
SMB18UR Bottom
60º
4X 6.9 mm
(0.27")
41.7 mm
(1.64")
8.1 mm
(0.32")
20.8 mm
(0.82")
2.7 mm
(0.10")
20.3 mm
(0.80")
20.3 mm
(0.80")
ø30.5 mm
(1.20")
6X #10-32 Thru
25.4 mm
(1.00")
20.8 mm
(0.82")
33.8 mm
(1.33")
63.5 mm
(2.50")
71.1 mm
(2.80")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
2.7 mm
(0.10")
105
Sonic OMNI-BEAM™ Sensors
™
SONIC OMNI-BEAM Seriesa proven ultrasonic sensing solution.
Adjustable sensing window.
• To easily adjust sensing window width and near limit, adjust
15-turn potentiometers while observing LEDs, or a dc voltmeter
for analog units
• Sensing range is 100 mm to 660 mm; window size is 80 mm
to 560 mm
KAPTON® Protected Transducer.
U-GAGE ®
Protected from hostile environments with a
rugged polyimide film seal.
Modular AC or DC Input.
Sensor head is easily coupled to modular
power blocks, providing the supply voltage
you need—105 to 130V ac, 210 to 250V ac or
18 to 30 V dc.
Analog output models.
• Output voltage is proportional to the distance of the sensor from
the target object within the sensing window
• Output value can be voltage or current, and can be programmed
to increase (positive slope) or decrease (negative slope) with
increasing distance of the target from the sensor
Simplified setup with 10 element LED array.
Moving dot LEDs visually display the relative position of the target
within the sensing window.
ON/OFF and HIGH/LOW control modes (switched output models).
• Makes initial setup fast and easy
• Provides continuous display of sensor performance
106
ON/OFF presence detection or HIGH/LOW level control modes are switch selectable,
meeting the logic needs for presence detection as well as fill-level, web tensioning
control and similar applications.
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
Sonic OMNI-BEAM™ Sensors
Sonic OMNI-BEAM™ Model Selection
Sonic OMNI-BEAM Sensor Head Model
Models
OSBUSR
To Complete Sensor
Range
Supply
Voltage
Output
Type
Data
Sheet†
Select power block from
chart, below
100 to 660 mm
(4" to 26")
Provided by
Power Block
Provided by
Power Block
03536
Response
Time
Output
Type
Data
Sheet†
Discrete Output:
Programmable for
25, 75, 250,
or 750 ms
Discrete:
SPDT
Electromechanical
Relay
Sonic OMNI-BEAM Power Block Models
Models
Supply
Voltage
Cable*
OPBT5
OPBT5QD
2 m (6.5')
5-pin Mini QD
18 to 30V dc
OPBA5
OPBA5QD
2 m (6.5')
5-pin Mini QD
105 to 130V ac
OPBB5
OPBB5QD
2 m (6.5')
5-pin Mini QD
210 to 250V ac
None
OPBT3
OPBT3QD
2 m (6.5')
5-pin Mini QD
15 to 30V dc
03579
OPBA3
OPBA3QD
2 m (6.5')
5-pin Mini QD
105 to 130V ac
OPBB3
OPBB3QD
2 m (6.5')
5-pin Mini QD
210 to 250V ac
31486
U-GAGE ®
Analog:
0 to 10V dc
and 10-0V dc
Analog Output:
25 ms
None
03548
03550
* 9 m (30') cables available by adding suffix “W/30” to the model number of any cabled sensor (e.g., OPBT5 W/30). A model with a QD
connector requires a mating cable. See page 110 for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
Sonic OMNI-BEAM Dimensions
(The model OSBUSR sensor head module and the power block module are sold separately.)
Transparent Cover (Gasketed)
View: Target Present Indicator
Target Position Indicator
Load Energized Indicator
Remove to Access:
Sensing Range Adjustments
73.7 mm
(2.90")
44.5 mm (1.75")
4.5 mm (#10) Screw
Clearance (4)
Cross-hole design for front,
back, or side mounting
Transducer
Centerline
60.5 mm
(2.38")
5.6 mm (0.22")
79.8 mm
(3.14")
Internal Thread
(1/2-14NPSM)
External Thread
M30 X 1.5
7.1 mm
(0.28")
98.6mm
(3.88")
7.1 mm
(0.28")
30.0 mm
(1.18")
Hex Nut Supplied
30.0 mm
(1.18")
2 m ( 6.5' Cable)
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107
Sonic OMNI-BEAM™ Sensors
Sonic OMNI-BEAM™ Model Selection
Sonic OMNI-BEAM Specifications
Relay output power blocks
18 to 30V dc
105 to 130V ac (50/60Hz)
210 to 250V ac (50/60Hz)
Sensor Supply Voltage
Supply Protection Circuitry
Supplied by OMNI-BEAM Power Block
Sensing Range
4 to 26" (100 to 660 mm)
Window Size
3 to 22" (80 to 560 mm) in depth, adjustable
Ultrasonic Frequency
215 kHz
Output
Relay output power blocks (SPDT electromechanical relay)
One form “C” SPDT relay, silver nickel alloy contacts.
Maximum voltage: 250V ac or 30V dc (resistive load)
Maximum current: 7 amps (resistive load)
Minimum load: 5V dc at 10 milliamps
Mechanical life: 50,000,000 operations
Electrical life: 100,000 operation (at full-rated resistive load)
Protected against false pulse on power-up
U-GAGE ®
Supply Voltage and Current
Power Block
Analog output power blocks
15 to 30V dc
105 to 130V ac (50/60Hz)
210 to 250V ac (50/60Hz)
Protected against transient voltages. DC models are protected against reverse polarity
Analog output power blocks
Two solid-state outputs: 0 to +10V dc sourcing and + 10 to 0V dc sourcing. Outputs may be used
simultaneously. Maximum load for dc powered models is 10 mA each output. Outputs of ac powered
models may also be used simultaneously, but total load may not exceed 10 mA. Protected against
short-circuit and overload
Response Time
With relay output power block: Programmable for 1, 3, 10 or 30 consecutive sensing cycles for
target presence/absence verification (25ms/cycle)
With analog output power block: 25 milliseconds
Limit Adjustments
(all models)
Near and far window limits are independently adjustable using 15-turn clutched potentiometers (with
slotted brass elements), located beneath a gasketed cover on top of the sensor. A small, flat-bladed
screwdriver is required for adjustment
NOTE: Always set near limit first (by adjusting the NEAR control); the far limit is set by adjusting the
WIDTH control
Operating Modes
With relay output power block
1) ON/OFF mode. Output relay energizes when target is within the sensing window
2) HIGH/LOW mode. Output relay energizes when target moves beyond the far limit, and deenergizes when target moves inside the near limit
With analog output power block
Power block analog voltage output is proportional to the position of a target object detected within
the sensing window. The relationship between the 0 to 10V dc analog voltage output and target
distance is selectable, and may be either positive or negative
Status Indicators
With relay output power block
LED indicators for TARGET PRESENT and LOAD (relay energized). Ten-element moving-dot display
indicates relative position of the target within the sensing window
With analog output power block
LED indicators for TARGET PRESENT. Ten-element moving-dot display indicates relative position of
the target within the sensing window and approximate analog voltage output
Performance Specifications
Linearity: 1% of full scale
Analog sensing resolution or discrete output repeatability: 0.25% of sensing distance
Temperature effect: 0.2% of sensing distance/1°C
Power Block Connections
Six-foot attached PVC-covered cable, or integral threaded standard quick-disconnect connector.
Twelve-foot long mating quick-disconnect cables are sold separately
Construction
Sensor Housing: molded PBT thermoplastic polyester. Top view window: transparent acrylic
polycarbonate: Sensor seal: KAPTON® polyimide type HN film. Hardware: stainless steel. When
assembled, all components are fully gasketed and rated NEMA 4
Power Block: Reinforced PBT polyester housing with epoxy-encapsulated circuitry
Environmental Rating
Meets IEC IP66 and NEMA 1, 2, 3, 3S, 4, 12 and 13 standards when sensor is assembled to power block
Operating Conditions
Temperature: 0˚ to 50˚ C (+32˚ to 122˚ F)
Maximum relative humidity: 90% (non-condensing)
Certifications
KAPTON® is a registered trademark of Dupont Co.
108
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Sonic OMNI-BEAM™ Sensors
Sonic OMNI-BEAM™ Model Selection
Sonic OMNI-BEAM Power Block Hookups
OPBT3 DC Power Blocks
OPBA3 and OPBB3 AC Power Blocks
OPBT5, OPBA5 and OPBB5
Switched Output Models
p
bn
+
15-30V dc
bu
-
Inverting Output
bk
wh
Load
+ 10mA Max.
-
V ac
(see specs)
bn
bu
wh
ye
ye
Inverting Output
bk
Non-inverting Output
Load
+ 10mA Max.
bn
bn
wh
Load
+ 10mA Max.
-
bk
+ Supply Voltage
– (see specifications)
NC
C
NO
Non-inverting Output
Load
+ 10mA Max.
-
NOTE: Hookups are the same for either integral or QD cable
U-GAGE ®
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109
Sonic OMNI-BEAM™ Sensors
Sonic OMNI-BEAM™ Accessories
Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded (18 AWG for Mini-style), PVC insulation, gold-plated contacts
Temperature: -40° to +80°C (-40° to +176°F)
Voltage Rating: 250V ac/300V dc
Style
4-Pin Mini
Straight
(for use
with model
OPBT3QD)
5-Pin Mini
Straight
Model
MBCC-406
MBCC-412
MBCC-430
Length
Dimensions
2 m (6.5")
4 m (12")
9 m (30")
Black Wire
White Wire
Blue Wire
Brown Wire
61 mm max.
(2.4")
MBCC-506
MBCC-512
MBCC-530
Pin-out
7/8-16UN-2B
2 m (6.5")
4 m (12")
9 m (30")
ø28 mm
(1.1")
Black Wire
White Wire
Blue Wire
Brown Wire
U-GAGE ®
5-Pin Mini
w/shield
MBCC2-506
MBCC2-512
MBCC2-530
2 m (6.5")
4 m (12")
9 m (30")
Yellow Wire
Quick-Disconnect (QD) Option
Sonic OMNI-BEAM Analog power blocks are sold with either a 2 m (6.5') or 9 m (30') attached PVC-covered cable, or with a 4- or
5-pin Mini-style QD cable fitting. Sonic OMNI-BEAM quick-disconnect power blocks are identified by the letters “QD” in their model number suffix.
Mounting Brackets
SMB30C
• 30 mm split clamp, black
reinforced thermoplastic polyester
• Stainless steel hardware included
SMB30SC
• 30 mm split clamp with swivel,
black reinforced thermoplastic
polyester
• Stainless steel hardware included
56.0 mm
(2.20")
13 mm
(0.5")
50.8 mm
(2.00")
12.7 mm
(0.50")
30 x 1.5 mm
internal thread
63.0 mm
(2.48")
31.5 mm
(1.24")
58.7 mm
(2.31")
13.5 mm (0.53")
Nut Plate
45.0 mm
(1.77")
2.5 mm
(0.10")
30.0 mm
(1.18")
M5 x 0.8
x 80 mm
Screw (2)
66.5 mm
(2.62")
110
29.0 mm
(1.14")
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
Sonic OMNI-BEAM™ Sensors
Sonic OMNI-BEAM™ Accessories
Mounting Brackets
SMB30MM
• 30 mm, 11-gauge, stainless steel bracket
with curved mounting slots for versatility
and orientation
• Clearance for M6 (1/4") hardware
SMB30UR
• 2-piece universal swivel bracket
for limit-switch style sensors
• 300 series stainless steel
SMB30UR Top
59.9 mm
(2.36")
25.4 mm
(1.00")
8X #10-32
38.1 mm 30.0 mm
(1.50") (1.18")
ø30.1 mm
(1.19")
60º
ø38.1 mm
(1.50")
76.2 mm
(3.00")
23.1 mm
(0.91")
35.1 mm
2X ø7.1
(0.28")
15.2 mm
(0.60")
15.2 mm
(0.60")
7.1 mm
.28 x 90° (2 Slots)
57.1 mm
(2.25")
27.9 mm
(1.11")
31.8 mm
(1.25")
ø 6.4 mm
(0.25" dia.)
3.4 mm
(0.14")
57.2 mm
(2.25")
25.4 mm
(1.00")
R 25.4 mm
(1.00")
82.2 mm
(3.24")
57.2 mm
35.1 mm
(2.25")
(1.38")
SMB30UR Bottom
69.9 mm
31.8 mm
(1.75")
(2.75")
50.8 mm
(2.00")
90º
5X 7.1 mm
(0.28")
31.8 mm
(1.25")
6X 1/4-28
ø57.2 (2.25")
50.8 mm
(2.00")
25.4 mm
(1.0")
70.0 mm
(2.75")
9.7 mm
(0.38")
22.4 mm
(0.88")
66.0 mm
(2.6")
89.8 mm
(3.54")
9.7 mm
(0.38")
12.7 mm
(0.50")
25.4 mm
1.00")
77.1 mm
(3.04")
3.4 mm
(0.14")
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111
U-GAGE ®
(1.38")
ULTRA-BEAM™ Sensors
™
ULTRA-BEAM Series-
electrostatic ultrasonic sensing.
Long 0.5 m to 6 m range.
• Electrostatic transducer provides
economical, reliable, close or
long-distance sensing
independent of color or texture
of target object
U-GAGE ®
• Adjustable sensing window in
analog output units can be 300 mm
to 5.6 m wide and adjusted using
NULL and SPAN adjustments on
top of unit
Rugged construction.
• Electrostatic transducer with
metal mesh protective screen
• Housing is molded PBT polyester
with epoxy-encapsulated
circuitry, meeting many sensing
requirements, rated NEMA
1, 3, and 12
Switched AC and DC electromechanical or analog outputs.
• Switched unit has simple range adjustment to limit response to
background objects
• Analog units offer 0 to +10V dc sourcing and 0 to 20 mA dc sinking
outputs, positive or negative slope
• Easily interfaced to variable speed DC drives, microprocessors and PLCs
112
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
ULTRA-BEAM™ Sensors
ULTRA-BEAM™ Model Selection
ULTRA-BEAM Models
Models
Range
SU925QD-24
500 mm to 6 m
(20" to 20')
SUA925QD
SUB925QD
SU923QD
500 mm to 6 m
(20" to 20')
SUA923QD
SUB923QD
Cable*
Supply Voltage
5-pin Mini QD
18 to 30V dc
5-pin Mini QD
105 to 130V ac
5-pin Mini QD
210 to 250V ac
4-pin Mini QD
18 to 30V dc
5-pin Mini QD
105 to 130V ac
5-pin Mini QD
210 to 250V ac
Data
Sheet†
Output Type
03535
SPDT
E/M
Relay
03420
Analog
0-10V dc
or 0-20 mA
03488
* Models with a QD connector require a mating cable. See page 115 for more information.
†
Data sheets may be downloaded at www.bannerengineering.com.
ULTRA-BEAM Dimensions
Switched Output
Analog Output
Range Adjustment
(Remove Nylon Screw for Access)
Span Adjust
U-GAGE ®
LED Indicator
LED Indicator
48.8 mm
(1.92")
50.0 mm
(1.97")
48.8 mm
(1.92")
50.0 mm
(1.97")
107.4 mm
(4.23")
Null Adjust
107.4 mm
(4.23")
64.5 mm
(2.54")
M5 (#10)
Screw Clearance (2)
89.9 mm
(3.54")
Transducer
ø 38.1 mm (1.50")
89.9 mm
(3.54")
Transducer
ø 38.1 mm (1.50")
64.5 mm
(2.54")
M5 (#10)
Screw Clearance (2)
45.0 mm
(1.77")
45.0 mm
(1.77")
14 mm
(0.6")
14 mm
(0.6")
Neg.-Pos. Slope Switch
(inside Cover)
Threaded Base M30 x 1.5
Threaded Base M30 x 1.5
Mini-Style QD Connector
4.8 mm
(0.19")
Mini-Style QD Connector
40.1 mm
(1.58")
4.8 mm
(0.19")
40.1 mm
(1.58")
ULTRA-BEAM Response Pattern
NOTES:
1) Response pattern is drawn for the
maximum range setting of the
ULTRA-BEAM.
2) Response pattern is drawn for a
2-square foot solid surface.
3) Symmetry of the pattern may be
assumed in all sensing planes.
4) The rounded portion of the curve
past the 20 foot point indicates an
area where sensing is unreliable.
Effective range is from 20 inches
to 20 feet (0.5 to 6 meters).
6
ULTRA-BEAM
Beam Width–Feet
4
2
0
Sensing Axis
2
4
6
0
5
10
15
20
25
Distance to 2' x 2' Target–Feet
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113
ULTRA-BEAM™ Sensors
ULTRA-BEAM™ Model Selection
ULTRA-BEAM Specifications
Proximity Mode Range
Near limit: 500 mm (20") min.
Far limit: 6 m (20') max.
Supply Voltage
Model SU..QD..: 18 to 30V dc, 5VA (4VA for SU925QD-24)
Model SUA..QD: 105 to 130V ac (50/60Hz), 5VA (6VA for SUA925QD)
Model SUB..QD: 210 to 260V ac (50/60Hz), 5VA (6VA for SUB925QD)
Sensing Range
0.5 to 6 m (20 to 240") at 20˚C
Minimum required target area is 1 square foot (0.1 square meter) for each 10' (3 m) of sensing range.
Ultrasonic Frequency
50 kHz
Supply Protection Circuitry
Protected against transient voltages; model SU923QD is protected against reverse polarity.
Outputs
Two analog solid-state outputs:
0 to +10V dc (sourcing); minimum 500Ω load
0 to 20mA dc (sinking); 4.0V dc maximum voltage drop.
Both outputs may be set for either “positive slope” or “negative slope”
U-GAGE ®
E/M relay:
One form “C” SPDT relay, silver-nickel alloy contacts.
Capacity: 150 watts of 600 VA maximum power (resistive load).
Maximum voltage: 250V ac or 30V dc (resistive load). Maximum current: 5 amps (resistive load).
Minimum load: 5V dc @ 100 milliamps. Mechanical life: 10,000,000 operations.
NOTE: install suitable value metal oxide varistor (MOV) across contact(s) used to switch an inductive load.
Response Time
100 milliseconds
Analog Resolution or
Discrete Repeatability
Switching Hysteresis
0.5% of sensing distance
Linearity
1% of full scale range
Temperature Effect
0.2% of sensing distance/deg C
Indicator LED
Analog models: Top-mounted red LED indicator lights whenever power is applied to the sensor, and
pulses at a 0 to 10Hz rate which is proportional to analog output voltage (sourcing output) and current
(sinking output)
E/M relay output models: Red LED indicator on top of sensor lights when object is sensed (when
output relay is energized).
Construction
Rugged molded PBT polyester housing; epoxy-encapsulated circuitry; electrostatic transducer a with
metal mesh protective screen; mounting nut, lockwasher and mounting bolts are supplied.
Environmental rating
IP54, NEMA 1, 3 & 12
Connections
4-pin or 5-pin Mini-style quick-disconnect (QD) fitting (depending on model); order mating cable,
separately. See page 115.
Operating Conditions
Temperature: 0˚ to + 50˚C (+32˚ to +122˚F)
Sensing Window
Adjustments
Analog models:
Sensing window depth is adjustable from 12" to 220" via two top-mounted 15-turn clutched
potentiometers with slotted brass elements (NULL and SPAN adjustments). This adjustable window
may be placed anywhere within the 20" to 240" sensing range.
E/M relay models only: 5% of range setting
Maximum relative humidity: 90% (non-condensing)
E/M relay models:
15-turn clutched potentiometer with slotted brass element, located under o-ring gasketed access
screw on top of sensor. Use small, flat screwdriver to adjust.
Certifications
114
Except 925 SERIES
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
ULTRA-BEAM™ Sensors
ULTRA-BEAM™ Accessories
ULTRA-BEAM Functional Schematic and Hookup Information
923 Series
925 Series
Brown
Supply
Voltage
LED Driver
Filter
Black
Voltage
Source
Regulator
Current Sink
0 to +10V dc
Supply voltage
0 to 20 mA
White
Blue
Quick-Disconnect Cables
Cable: PVC jacket, polyurethane connector body, chrome-plated brass coupling nut
Conductors: 20 or 22 AWG high-flex stranded (18 AWG for Mini-style), PVC insulation, gold-plated contacts
Temperature: -40° to +80°C (-40° to +176°F)
Voltage Rating: 250V ac/300V dc
4-Pin Mini
Straight
w/shield
Model
MBCC-406
MBCC-412
MBC2-430
Length
Dimensions
Pin-out
Black Wire
White Wire
2 m (6.5")
4 m (12")
9 m (30")
61 mm max.
(2.4")
U-GAGE ®
Style
7/8-16UN-2B
Blue Wire
Brown Wire
ø28 mm
(1.1")
5-Pin Mini
Straight
w/shield
MBCC2-506
MBCC2-512
MBCC2-530
White Wire
2 m (6.5")
4 m (12")
9 m (30")
Black Wire
Blue Wire
Brown Wire
Yellow Wire
Mounting Brackets
SMB900
• 11-gauge, stainless steel bracket with curved mounting slots for
versatility and orientation
• Clearance for M6 (1/4") hardware
1.00 R (2)
6.35 mm (.25") R (4)
ø 6.4 mm (0.25")
25.4 mm
(1.00")
ø 30.1 mm
(1.187" )
45° ±3°
(TYP)
27.9 mm
(1.1")
69.9 mm
CL
(2.75")
FULL R (4)
25.4 mm
(1.00")
ø 5.1 mm (0.20") (6)
7.1 mm (2)
(0.28" x 90°)
57.2 mm
(2.25")
MIN R
55.9 mm
(2.2")
34.9mm
(1.375")
12.2 mm
(0.5")
16.0 ± .76 mm
(0.63 ±.03")
5.1 mm
(0.2")
25.4 mm
(1.00")
57.2mm
(2.25")
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115