Makita DDF480 Instruction manual

ENGLISH (Original instructions)
INSTRUCTION MANUAL
Cordless Driver Drill
DDF470
DDF480
013955
IMPORTANT: Read Before Using.
1
ENGLISH (Original instructions)
SPECIFICATIONS
Model
Capacities
-1
No load speed (min )
DDF470
DDF480
Steel
13 mm
13 mm
Wood
38 mm
38 mm
10 mm x 90 mm
Wood screw
10 mm x 90 mm
Machine screw
M6
M6
High (2)
0 - 1,550
0 - 1,550
Low (1)
Overall length
0 - 400
0 - 400
185 mm
185 mm
Net weight
1.6 kg
1.5 kg
1.7 kg
Battery cartridge
BL1430 / BL1440
BL1815 / BL1815N
BL1830 / BL1840
Rated voltage
D.C. 14.4 V
D.C. 18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-6
Model DDF480
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・
Sound pressure level (LpA) : 74 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
Wear ear protection
Only for EU countries
Do not dispose of electric equipment or
battery pack together with household
waste material!
In observance of the European
Directives, on Waste Electric and
Electronic Equipment and Batteries and
Accumulators and Waste Batteries and
Accumulators and their implementation
in accordance with national laws, electric
equipment and batteries and battery
pack(s) that have reached the end of
their life must be collected separately
and returned to an environmentally
compatible recycling facility.
ENG900-1
Vibration
The vibration total value (tri-axial
determined according to EN60745:
ENG901-1
•
•
Intended use
The tool is intended for drilling and screw driving in
wood, metal and plastic.
•
ENG905-1
noise
level
sum)
Work mode: drilling into metal
Vibration emission (ah,D) : 2.5 m/s2 or less
Uncertainty (K) : 1.5 m/s2
ENE034-1
Noise
The typical A-weighted
according to EN60745:
vector
determined
•
Model DDF470
Sound pressure level (LpA) : 73 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
2
The declared vibration emission value has been
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH101-16
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible manufacturer
declare that the following Makita machine(s):
Designation of Machine:
Cordless Driver Drill
Model No./ Type: DDF470, DDF480
are of series production and
Conforms to the following European Directives:
2006/42/EC
And are manufactured in accordance with the following
standards or standardised documents:
EN60745
The technical documentation is kept by:
Makita International Europe Ltd.
Technical Department,
Michigan Drive, Tongwell,
Milton Keynes, Bucks MK15 8JD, England
17.6.2013
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, 446-8502, JAPAN
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
3
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair
person
using
only
identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dustrelated hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous
and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
GEB088-1
CORDLESS DRIVER DRILL
SAFETY WARNINGS
1.
2.
3.
4.
5.
6.
7.
8.
9.
Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
Hold power tool by insulated gripping
surfaces, when performing an operation
where the cutting accessory may contact
hidden wiring. Cutting accessory contacting a
"live" wire may make exposed metal parts of the
power tool "live" and could give the operator an
electric shock.
Hold power tool by insulated gripping
surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
Hold the tool firmly.
Keep hands away from rotating parts.
Do not leave the tool running. Operate the tool
only when hand-held.
Do not touch the drill bit or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
SAVE THESE INSTRUCTIONS.
4
WARNING:
Tips for maintaining maximum battery life
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
1.
2.
ENC007-8
IMPORTANT SAFETY
INSTRUCTIONS
3.
FOR BATTERY CARTRIDGE
4.
1.
Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2.
Do not disassemble battery cartridge.
3.
If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4.
If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.
5.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such
as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
6.
Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 ゚ C (122 ゚ F).
7.
Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8.
Be careful not to drop or strike battery.
9.
Do not use a damaged battery.
10. Follow your local regulations relating to
disposal of battery.
SAVE THESE INSTRUCTIONS.
5
Charge
the
battery
cartridge
before
completely discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
Charge the battery cartridge with room
temperature at 10 ゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before
charging it.
Charge the battery cartridge once in every six
months if you do not use it for a long period
of time.
Battery protection system
(Lithium-ion battery with star marking)
FUNCTIONAL DESCRIPTION
•
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
1. Star marking
1
Installing or removing battery cartridge
1. Red indicator
2. Button
3. Battery cartridge
1
012128
Lithium-ion batteries with a star marking are equipped
with a protection system. This system automatically cuts
off power to the tool to extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
•
Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
In this situation, release the switch trigger on
the tool and stop the application that caused
the tool to become overloaded. Then pull the
switch trigger again to restart.
If the tool does not start, the battery is
overheated. In this situation, let the battery
cool before pulling the switch trigger again.
•
Low battery voltage:
The remaining battery capacity is too low
and the tool will not operate. In this situation,
remove and recharge the battery.
2
3
013962
CAUTION:
Always switch off the tool before installing or
removing of the battery cartridge.
•
Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge
firmly may cause them to slip off your hands and
result in damage to the tool and battery cartridge
and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
•
•
•
Indicating the remaining battery capacity
1. Battery capacity
CAUTION:
Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may
accidentally fall out of the tool, causing injury to
you or someone around you.
Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.
1
013982
When you pull the switch trigger, the LED display shows
the remaining battery capacity as the following table.
6
Lighting up the front lamp
LED indicator status
Remaining battery capacity
1. Lamp
About 50% or more
About 20% - 50%
1
013957
CAUTION:
Do not look in the light or see the source of light
directly.
Pull the switch trigger to light up the lamp. The lamp
keeps on lighting while the switch trigger is being pulled.
The lamp goes out 10 -15 seconds after releasing the
trigger.
About less than 20%
•
013980
NOTE:
•
The LED display goes off approximately one
minute after releasing the switch trigger to save
the battery power. To check the remaining battery
capacity, slightly pull the switch trigger.
•
When the LED display lights up but the tool does
not work even with a recharged battery cartridge,
cool down the tool fully. If the condition does not
change, have the tool repaired by a Makita local
service center.
NOTE:
•
When the tool is overheated, the tool stops
automatically and the lamp starts flashing. In this
case, release the switch trigger. The lamp turns off
in one minute.
•
Use a dry cloth to wipe the dirt off the lens of the
lamp. Be careful not to scratch the lens of lamp, or
it may lower the illumination.
Switch action
1. Switch trigger
Reversing switch action
1. Reversing switch
lever
A
1
013958
1
CAUTION:
•
Before inserting the battery cartridge into the tool,
always check to see that the switch trigger
actuates properly and returns to the "OFF"
position when released.
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
B
013954
CAUTION:
Always check the direction of rotation before
operation.
•
Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
•
When not operating the tool, always set the
reversing switch lever to the neutral position.
This tool has a reversing switch to change the direction
of rotation. Depress the reversing switch lever from the
A side for clockwise rotation or from the B side for
counterclockwise rotation.
When the reversing switch lever is in the neutral
position, the switch trigger cannot be pulled.
•
7
To change the speed, switch off the tool first. Select the
"2" side for high speed or "1" for low speed but high
torque. Be sure that the speed change lever is set to the
correct position before operation.
Speed change
1
1. Speed change
lever
Adjusting the fastening torque
1
1. Adjusting ring
2. Graduation
3. Arrow
2
3
013959
•
•
•
CAUTION:
Always set the speed change lever fully to the
correct position. If you operate the tool with the
speed change lever positioned halfway between
the "1" side and "2" side, the tool may be
damaged.
Do not use the speed change lever while the tool
is running. The tool may be damaged.
If the tool speed is coming down extremely during
the operation with "2", slide the lever to the "1" and
restart the operation.
Position of speed
adjusting lever
Speed
Torque
1
Low
High
Heavy loading operation
2
High
Low
Light loading operation
013960
The fastening torque can be adjusted in 17 steps by
turning the adjusting ring. Align the graduations with the
arrow on the tool body. You can get the minimum
fastening torque at 1 and maximum torque at
marking.
The clutch will slip at various torque levels when set at
the number 1 to 16. The clutch does not work at
the marking.
Before actual operation, drive a trial screw into your
material or a piece of duplicate material to determine
which torque level is required for a particular application.
The following shows the rough guide of the relationship
between the screw size and graduation.
Applicable operation
013983
Guideline of fastening torque 1
Adjusting graduations
4
6
M4
Machine screw
Wood screw
2
8
10
12
M5
Soft wood
(e.g. pine)
3.5 x 22
Hard wood
(e.g. lauan)
3.5 x 22
013981
8
14
M6
4.1x 38
4.1x 38
16
When not using the driver bit, keep it in the bit holders.
Bits 45 mm-long can be kept there.
ASSEMBLY
•
OPERATION
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
•
Installing or removing driver bit or drill bit
1. Sleeve
1
•
CAUTION:
Always insert the battery cartridge all the way until
it locks in place. If you can see the red part on the
upper side of the button, it is not locked completely.
Insert it fully until the red part cannot be seen. If
not, it may accidentally fall out of the tool, causing
injury to you or someone around you.
When the speed comes down extremely, reduce
the load or stop the tool to avoid the tool damage.
013956
Turn the sleeve counterclockwise to open the chuck
jaws. Place the bit in the chuck as far as it will go. Turn
the sleeve clockwise to tighten the chuck.
To remove the bit, turn the sleeve counterclockwise.
Hook
013961
1
Hold the tool firmly with one hand on the grip and the
other hand on the bottom of the battery cartridge to
control the twisting action.
1. Groove
2. Hook
3. Screw
Screwdriving operation
CAUTION:
Adjust the adjusting ring to the proper torque level
for your work.
Place the point of the driver bit in the screw head and
apply pressure to the tool. Start the tool slowly and then
increase the speed gradually. Release the switch trigger
as soon as the clutch cuts in.
•
2
3
013968
The hook is convenient for temporarily hanging the tool.
This can be installed on either side of the tool.
To install the hook, insert it into a groove in the tool
housing on either side and then secure it with a screw.
To remove, loosen the screw and then take it out.
•
Installing bit holder (Optional accessory)
1
1. Bit holder
2. Bit
CAUTION:
Make sure that the driver bit is inserted straight in
the screw head, or the screw and/or bit may be
damaged.
NOTE:
•
When driving wood screw, predrill a pilot hole 2/3
the diameter of the screw. It makes driving easier
and prevents splitting of the workpiece.
Drilling operation
First, turn the adjusting ring so that the pointer points to
the
marking. Then proceed as follows.
Drilling in wood
When drilling in wood, the best results are obtained with
wood drills equipped with a guide screw. The guide
screw makes drilling easier by pulling the bit into the
workpiece.
2
013966
Fit the bit holder into the protrusion at the tool foot on
either right or left side and secure it with a screw.
9
Drilling in metal
To prevent the bit from slipping when starting a hole,
make an indentation with a center-punch and hammer
at the point to be drilled. Place the point of the bit in the
indentation and start drilling.
Use a cutting lubricant when drilling metals. The
exceptions are iron and brass which should be drilled
dry.
•
•
•
•
•
OPTIONAL ACCESSORIES
CAUTION:
These
accessories
or
attachments
are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
Drill bits
•
Screw bits
•
Bit holder
•
Hook
•
Makita genuine battery and charger
•
CAUTION:
Pressing excessively on the tool will not speed up
the drilling. In fact, this excessive pressure will
only serve to damage the tip of your bit, decrease
the tool performance and shorten the service life
of the tool.
There is a tremendous force exerted on the tool/bit
at the time of hole break through. Hold the tool
firmly and exert care when the bit begins to break
through the workpiece.
A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to
back out. However, the tool may back out abruptly
if you do not hold it firmly.
Always secure small workpieces in a vise or
similar hold-down device.
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
NOTE:
Some items in the list may be included in the tool
package as standard accessories. They may differ from
country to country.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
•
Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.
•
10
11
Makita Corporation
Anjo, Aichi, Japan
885224A223
12
www.makita.com