2
Everything from a
single source!
Subject to amendment. We take no
responsibility for printing errors or inaccurate
information. Pictures similar to products.
Contents
Bolting Technology
4
Elektric Nutrunners
DE
6
Battery Nutrunners
DA1
10
Pneumatic Nutrunners
DP
12
Hydraulic Torque Wrenches
MSX · MX-EC
16
Hydraulic Torque Wrenches
FSX
22
Electric Hydraulic Power Packs
XB · IQ · Dual Power · TAX
28
Hydraulic Tensioners
42
Manual Hydraulic Pumps
44
Hydraulic Torque Wrenches
K
46
Hydraulic Torque Wrenches
HPR
48
Pneumatic Hydraulic Power Packs
X · IQ
50
ATEX Products
53
Plarad Measurement Instrumentation
56
Manual Torque Multipliers
XVR · XVK
58
Bespoke models
60
Accessories
62
Services
64
3
4
Bolting Technology
Type of bolting case
Many physical characteristics affect the bolting joint.
Furthermore these physical characteristics also
influence the final resulting bolting joint.
Head friction
Screw tension
Clamping length
Setting
Friction in thread
Distribution of load
Pitch of thread
Coating
Initial tension
(Fv)
2
3
Lubrication applied
Torque/Torque Angle
Hydraulic pre-tensioning
1
Elastic
range
Torque-controlled tightening
Superelastic
range
Plastic
range
Depth
Bolting Technology
5
Our solutions
Only with precise processes and tools can
safe bolting connections be achieved.
1
Torque-controlled tightening
In the majority of cases where bolts are used,
torque-controlled tightening is the method used to tighten.
With this method the friction on the thread and head of the bolt act as a precise pre-tensioning force, therefore the use of accurate tools is imperative.
Effectively the bolt can be tightened quicker.
This method is more practical and easy.
Light, compact tools can be used where
space is limited.
2
Hydraulic pre-tensioning
3
As the nut is not rotated under load, there is no
torsional load on the bolt.
After achieving the desired pre-tension, the nut can be tightened without causing stresses on it. The correct bolt pre-tensioning load is achieved.
Even different co-efficient (levels) of friction have no effect on the tensioning process.
Torque/torque-angle-controlled tightening
Torque/torque-angle-controlled tightening is more precise than purely torque-controlled tightening.
The defined amount of rotation of the bolt (torque angle) provides automatically and accurately the required
pretension.
Control is achieved directly from the power pack, by means of microprocessor technology within the pump.
Higher quality bolting joints are achieved.
Results can be stored and used at a later date for
documentation required in quality assurance processes.
The whole control process is achieved without the need
of external sensors, hence no need for extra cables
from the tool.
Via the hydraulic cylinder
tensioning force is exerted
on the bolt causing it to
elongate.
6
Electric Nutrunners
Electric Nutrunners
DE – electric
Two-speed
gearbox
99 step electronic
torque pre-selection
complimented with
a digital display
Electrical motor
(handle) freely
rotates on the
gearbox aiding
easy operation
Quiet operation, impact
and vibration free,
compliant with HAVS
legislation.
Ergonomically
designed for
ease of handling
Torque ranges up to 12,000 Nm
l For continuous use in assembly, maintenance and production.
l
Electric nutrunner technology developed by Plarad has led
to the creation of innovative top-quality products, including the Plarad DEM with a manual 2-speed gearbox and the Plarad DEA with an automatic two-speed gearbox.
l The low-vibration technology protects the operator’s muscles and joints, effectively preventing the development of HAVS (Hand-Arm Vibration Syndrome).
l The extremely light weight and sophisticated ergonomic
profile ensure ease of use.
7
8
Electric Nutrunners
DE Accessories
DE with angle drive: easy to use
even in otherwise inaccessible
places thanks to its low height.
The electric motor and handle
freely rotate on the gearbox.
Handle and electric
motor freely rotate
on the gearbox
(greater than 360°)
The offset gear makes it possible to
move the wrench down long threads for
nut sizes up to AF 150 mm.
Electric Nutrunners
Various extensions are
available for deep fastenings
and tight spaces.
Type
Performance range (Nm)
DEA/DEM 08
up to DEA/DEM 12
up to 1,200
DEA/DEM 17
up to 1,700
800
DEA/DEM 28
up to 2,800
DEA/DEM 47
up to 4,700
DEA/DEM 65
up to 6,500
DEA/DEM 80
DEA/DEM 120
up to 8,000
up to 12,000
9
10
Battery Nutrunners
DA1 – Battery
Nutrunner
Gears 1-4
Power Settings
Brushless
motor
Ergonomically
designed for ease
of handling
Locking ring
Continuously active
battery charge indicator
Battery safety
cell technology
Type
Performance range (Nm)
DA1-05
100- 550
DA1-10
160-1,000
DA1-13
160-1,300
DA1-30
170-3,000
DA1-47
500-4,700
Elektrische Akku-Drehschrauber
Battery Nutrunners
Torque range up to 4,700 Nm
l The range topping (most powerful) model DA1-47
can achieve up to 4,700 Nm
l 60 different torque settings
l Four different extrapowerful loosening settings
l Linear torque characteristics
l Two step active charge indicator
l On/Off operation trigger with delayed action –
0/1 binary logic
l Automatic release of forces on reaction arm once controlled tightening is achieved, no jamming
Predetermined torques can be
set via changing the gear and
setting the power setting step
High speed combined with
enormous safety
As soon as the desired set torque value is
acquired the unit automatically stops, it is
also immediately ready for the next bolt
tightening etc.
The continually active 2 step LED display of
the battery charge prevents inaccurate torque
tightening’s when the capacity of the battery
is too low.
Includes two 4,0 Ah lithium
ion battery packs
The operation trigger is not variable but binary –
thus preventing an inaccurate torque being
applied, especially useful during extended
operation or when wearing gloves.
Fast Charger
11
12
Pneumatic Nutrunners
Pneumatic Nutrunners
13
DP – pneumatic
Two-speed
gearbox
Pneumatic motor (handle) freely rotates
on the gearbox aiding easy operation
Ergonomically
designed for
ease of
handling
Quiet operation, impact
and vibration free,
compliant with HAVS
legislation.
Torques of up to 12,000 Nm
l For continuous use in assembly, maintenance and production.
l Plarad pneumatic nutrunners are specifically designed for a
variety of tasks, including “Ex” environments prevalent in the oil, gas, mining industry.
l Plarad DPM with manual 2-speed gearbox and Plarad DPA with automatic two-speed gearbox.
l The low-vibration technology protects the operator’s muscles and joints, effectively preventing the development of HAVS (Hand-Arm Vibration Syndrome).
l Their extremely light weight and sophisticated ergonomic profile enables ease of use.
14
Pneumatic Nutrunners
DP Accessories
DP with angle drive: easy to use
even in otherwise inaccessible
places thanks to its low height.
The pneumatic motor and handle
freely rotate on the gearbox.
Handle and pneumatic
motor freely rotate
on the gearbox
(greater than 360°)
The offset gear makes it
possible to move the wrench
down long threads for nut sizes
of up to AF 150 mm.
Pneumatic Nutrunners
Various extensions are
available for deep
fastenings and tight spaces.
Fine adjustment is achieved
via a pressure regulation unit
Type
Performance range (Nm)
DPA/DPM 08
up to 825
DPA/DPM 12
up to 1,220
DPA/DPM 17
up to 1,750
DPA/DPM 28
up to 2,850
DPA/DPM 47
up to 4,700
DPA/DPM 65
up to 6,500
DPA/DPM 80
up to 8,000
Up to 12,000 Nm available on request.
15
16
Hydraulic Torque Wrenches
Hydraulic Torque Wrenches
17
MSX, MX-EC –
powerful and variable!
ars
800 b
in
otation
r
s
u
o
u
ion!
Contin
e posit
k
o
r
t
s
every
ming!
No jam
l Long-lasting Plarad quality.
l Fast operation thanks to optimum harmonisation with Plarad power packs.
l Safety relief valve.
l SQS-high-pressure safety cylinder – in case of
housing fraction no leakage.
l Easy servicing.
l Compact dimensions.
l Fine-toothed ratchet system offers high torque
precision and prevents jamming.
l Also available in an ATEX version (II 2 G ck II B T4)
for Zone 1G.
l Internationally patented technology.
18
Hydraulic Torque Wrenches
Precision and safety for each bolting case
The fast-locking device
allows quick and simple
reversing of the tool and socket
Type
Available with adjustable
handle
Square socket adapters
Torque range (Nm)
1" and 3/4"
210 - 2,100
1"
450 - 4,500
MX-EC 75 TS
11/2"
750 - 7,500
MX-EC 95 TS
11/2"
950 - 9,500
MX-EC 120 TS
1 / "
1,200 - 12,000
MX-EC 155 TS
1 / "
1,550 - 15,500
MX-EC 200 TS
2 / "
2,000 - 20,000
MSX 250 TS
2 / "
2,500 - 25,000
MSX 400 TS
2 / "
4,000 - 40,000
MSX 650 TS
3 1/2"
6,500 - 65,000
MX-EC 20 TS
MX-EC 45 TS
360° rotatable hose connection,
with swivel option
1 2
1 2
1 2
1 2
1 2
Also available in a
singlehose version – for even
easier handling and positioning
Hydraulic Torque Wrenches
19
The reaction arm can be rotated
quickly and easily through 360°.
The safety latch reliably prevents
inadvertent unlocking and potential
fall to the ground.
Lever piston system – in the
case of sudden loosening,
the piston separates from
the lever and reconnects
automatically.
No part is therefore in
danger of being broken.
Extremely slim,
lightweight and highstrength aluminium
housing.
Pressure safety valve.
Safety ratchet –
prevents unintended
unlocking of the
reaction arm.
Integrated
release shock
absorber protects the
housing from sudden
loosening impact damage.
Long-lasting fine-toothed ratchet
system. Full stroke movement is
not always essential.
The connection
between lever and
ratchet guarantees
optimum transfer of
the torque generated.
SQS safety
cylinder made of highstrength material allows
high pressures in a
lightweight housing.
20
Hydraulic Torque Wrenches
A comprehensive range of
accessories allows for a large
number of different applications
Standard square-drive sockets are
available in all dimensions and for all
across flats sizes.
Long socket
Double
hexagonal
socket
Reduction of height and weight
through the use of one-piece
splined safety sockets.
Splined safety hex inserts
in a variety of sizes.
Hydraulic Torque Wrenches
21
22
Hydraulic Torque Wrenches
Hydraulic Torque Wrenches
23
FSX –
slim and precise!
in
otation
r
s
u
o
u
ion!
Contin
e posit
k
o
r
t
s
every
ming!
No jam
ars
800 b
l Long-lasting Plarad quality.
l Fast operation thanks to optimum harmonisation with Plarad power packs.
l Safety relief valve.
l SQS-high-pressure safety cylinder – in case of
housing fraction no leakage.
l Easy servicing.
l Compact dimensions.
l Fine-toothed ratchet system offers high torque
precision and prevents jamming.
l Also available in an ATEX version (II 2 G ck II B T4)
for Zone 1G.
l ANSI/API-compatible version available.
l Internationally patented technology.
24
Hydraulic Torque Wrenches
For tight spaces and inaccessible surroundings
ANSI
Available with adjustable handle
FSX combination
Ratchet heads (AF)
360° rotatable hose
connection, with swivel option
Torque range (Nm)
SX-EC 1 / HSX
27 - 41
100 - 1,000
SX-EC 2 / HSX
20 - 70
250 - 2,500
SX-EC 5 / HSX
27 - 85
500 - 5,500
SX-EC 8 / HSX
46 - 80
800 - 8,500
SX-EC 12 / HSX
50 - 120
1,200 - 12,000
SX-EC 20 / HSX
55 - 145
2,000 - 20,000
SX 30 TST / HSX
95 - 145
3,000 - 30,000
SX 45 TST / HSX
120 - 185
4,500 - 45,000
Also available in an ANSI version
for the oil & gas industry
SX drive unit
HSX ratchet head
Hydraulic Torque Wrenches
Lever piston system – in the
case of sudden loosening,
the piston separates from
the lever and reconnects
automatically.
No part is therefore in
danger of being broken.
25
Extremely slim profile,
lightweight high-strength
aluminium housing.
Pressure safety valve.
Integrated release shock
absorber protects the
housing from sudden
loosening
impact damage.
SQS safety
cylinder made of
high-strength
material allows high
pressures in a lightweight housing
Long-lasting fine-toothed
ratchet system. Full stroke
movement is not essential.
Also available in single
hose version for even easier handling
The connection between lever
and ratchet guarantees optimum
transfer of the torque generated.
26
Hydraulic Torque Wrenches
A comprehensive range of
accessories enables many
different applications
Interchangeable sockets in different
sizes can be quickly changed.
In/out sockets are available in all
dimensions and for all wrench sizes.
In exceptional cases, bespoke
reaction arms can be designed to
match your particular application,
ensuring safe and optimum use of
the reaction arm against a surface.
Hydraulic Torque Wrenches
27
28
Electric Hydraulic Power Packs
High-Tech
l
l
l
l
Fully automatic
Documentation
Torque/torque-angle method
Dual Power Pack
Equipment
Electric Power Packs
Basic
l Compact, small, light-weight
and economical
Fast
Reliable
Safe
l More bolts can be tightened
in the same amount of time: Plarad products are up to
3 times faster than other
products.
l Accurate, safe results as the application is controlled and monitored completely
automatically by an internal microprocessor.
l The Plarad documentation system makes it possible to
record and illustrate the
results of every bolting joint.
For this reason the
documentation is very useful
in the field of product liability.
Other Power Packs
> 30 secs
Plarad Power Packs
10 secs
Electric Hydraulic Power Packs
TAX 1-1500-X32
IQ-VAX 2-Z-D 1500-X32
(Tensioners)
29
IQ-VAX 3,5-Z-D 1500-X32
(Dual Power electric)
(Dual Power electric)
Special models
e. g. with Torque/
torque angle feature
IQ-VAX 2-X32
IQ-VAX 3,5-X32
(DM/DW)
(DM/DW)
Fully automatic
Including documentation
IQ-VAX 1-Z-X32
IQ-VAX 2-Z-X32
IQ-VAX 3,5-Z-X32
Fully automatic
No documentation
XB-VAX 2-X32
XB-VAX 2-Z-X32
XB-VAX 3,5-X32
Manual
XB 1
XB 2
XB 1-Z
XB 2-Z
XB 3,5
XB 3,5-Z
Fast operation
Can be operated almost
l Optimal power to weight ratio. continuously
Lightweight
The oil-filled electrical motor technology guarantees
optimum weight and
maximum output.
l The power packs do not over heat thanks to their special
oil-filled motor design. The
oil tank is part of the motor
itself and no other tank is
necessary. The motor, the
pump unit and the oil are all
cooled at the same time.
It runs and runs and runs!
l Innovative, patented techno logies and design features,
plus the use of high-quality
materials ensure the pump
has an extremely long
lifespan.
t has been
the equipmen
e,
pl
am
ex
r
uction/
Fo
power constr
ars.
used in wind
9
ore than ye
service for m
30
Electric Hydraulic Power Packs
Electric Hydraulic Power Packs
31
Power Packs –
setting high standards
XB 1
l The lightweight design of the XB 1 makes this powerhouse
of a power pack ideal for mobile service applications.
XB 2
l The all-rounder in the XB range is the XB 2,
famous for its high speed.
XB 3,5
l As the quickest power pack the XB 3.5 is a powerful
package particularly suitable for complex bolting jobs.
32
Electric Hydraulic Power Packs
Guide to wind
the cables around
rs
800 ba
Rugged industrial
cage for tough
environments
The Main Valve is
within a protected
non exposed area
on the pump
Outward-facing oil filters
(on XB 1 and XB 3.5) and
maintenance friendly design,
for easier maintenance
Improved valve
technology
One or more hydraulic
tools can be used
with one or twin hose
technology
Electric Hydraulic Power Packs
Power Pack
Flow rate
Weight *
XB 1
0.8 l/min 20 kg
XB 2
1.2 l/min 29 kg
XB 3,5
3.5 l/min 33 kg
XB 1-Z
5.4 / 0.8 l/min
24 kg
XB 2-Z
8.0 / 1.2 l/min
31 kg
XB 3,5-Z
13.2 / 3.0 l/min
35 kg
XB-VAX 2
1.2 l/min 32 kg
XB-VAX 2-Z X32
8.0 / 1.2 l/min
32 kg
XB-VAX 3,5
3.5 l/min
35 kg
Extract from technical data (values apply to 230 V/50 Hz or
400 V/50 Hz versions. (Other voltages are available), e. g. 110 V.
* ready for use
XB 1
for mobile service
work
XB 2
for universal use
XB 3,5
for use in
manufacturing
plants
33
34
Electric Hydraulic Power Packs
Electric Hydraulic Power Packs
35
Power Packs –
high-tech models
Our rugged and durable power packs are characterised by the
constant volume they output right up to their pressure limits, and
have proved themselves through their long life in the toughest
applications. The oil-filled motors prevents overheating. The
design also ensures optimum performance to weight ratio.
IQ-VAX
l
l
l
l
Fully automatic for accurate, reliable bolting joints.
Documentation
Instrumentation and control systems
Torque-angle method
36
Electric Hydraulic Power Packs
Each individual Bolting case
(tightening – loosening) is
controlled via the pumps
microprocessor control unit
utilising different processes
Fully automatic VAX technology
keeps users perfectly safe
Power Pack
Flow rate
IQ-VAX 2-X32
1.2 l/min 31 kg
IQ-VAX 3,5-X32
3.5 l/min 35 kg
IQ-VAX 1-Z-X32
5.3 / 0.75 l/min 26 kg
IQ-VAX 2-Z-X32
8.0 / 1.2 l/min 32 kg
IQ-VAX 3,5-Z-X32
13.2 / 3.0 l/min 36 kg
Extracts of the specifications.
Weight *
* ready for use
Rugged cage which
protects the unit, even
on building sites
Pressure indication
displayed, assessment
of the bolting case via a
status indicators
Low noise
whilst operating
Electric Hydraulic Power Packs
VAX – Genuine full
automation function
l
l
Straight to work at the touch of a button: the
VAX Automatic controls and finishes the bolting
joint automatically and accurately, even when
handling multiple bolts, as well as indicating progress to the operator via the remote-control.
Pressure is taken off the operator, hence errors
are eliminated.
Multiple bolting
technology‘s
l
The Torque-Angle function, for example, means that differing friction coefficients of bolts no
longer play a role. The required tightening
torque will always be achieved.
Documentation
l
l
The Plarad “Documentation” add-on saves all
torque or torque angles conducted into the
control unit.
Once uploaded to a computer, the bolting data
can be used for traceability purposes on each
bolt joint.
Synchronised
operation
l
l
Synchronised operation using two or more units
(MX-EC or FSX).
The Automatic function ensures that
synchronised bolting joints are handled quickly
and reliably, ensuring an optimal seal.
Optional accessories
Examples include digital
remote control, pressure and
status indication
37
There is an extensive range of
accessories, e.g. auxiliary oil tanks, to
extend the unit’s range of applications
38
Electric Hydraulic Power Packs
Electric Hydraulic Power Packs
-Dual Power
Hydraulic Torque Tool
The IQ Dual Power Pack
can power both hydraulic
torque tools and hydraulic
tensioners.
Power Pack
Flow rate
IQ-VAX 2-Z-
D 1500-X32
8.0 / 1.2 l/min (at 800 bar)
8.0 / 0.4 l/min (at 1500 bar)
40 kg
IQ-VAX 3,5-Z-
D 1500-X32
13.2 / 3.0 l/min (at 800 bar)
13.2 / 1.0 l/min (at 1500 bar)
42 kg
Extracts of the specifications.
Weight *
* ready for use
800 bars
1500 bars
(optional up to 2100 bars)
Tensioner
39
40
Electric Hydraulic Power Packs
2-in-1
As well as a variety of bolting techniques and lifting processes in 800-bar
mode, the Dual Power VAX unit can also be used for tensioning applications
up to 1500 bars (optional up to 2100 bars). This universal hydraulic Power
Pack saves you having to invest in additional high-pressure units.
l
l
l
l
l
l
2-in-1, one less unit to buy.
Fully automatic pumping of hydraulic tensioners.
Automatic limit-stop.
Pumping performance accross the range.
User-friendly – a remote control with identical functions. Users can easily
familiarise themselves with the operation of the units easily.
All of the upgrade’s and enhancement’s on conventional
IQ Power Packs are also available for the Dual Power.
Controlled tensioning force in tensioner mode
Nominal pressure
Actual
Pressure
Pressure
When initially tensioning, there is a risk that oil
pressure decreases due to the settling of the
object during the actual stretching process or
due to stretching of the attached hydraulic hoses.
Plarad IQ Power Packs Tensioner mode monitors
the pressure and pump as required, ensuring that
the required tension is achieved.
Nominal pressure
Solution
Time
Hydraulic power pack
without tensioner mode
Time
Hydraulic power pack
with tensioner mode
Electric Hydraulic Power Packs
TAX – the pump
for tensioners
Guide to wind
the cables around
Power Pack
Flow rate
Weight *
TAX 1-1500-X32
0.4 l/min (1500 bar) 31 kg
TAX 3,5-1500-X32 1.0 l/min (1500 bar) 40 kg
Extracts of the specifications.
* ready for use
l Dedicated pump specially for tensioning applications
up to 1500 bar (optional to 2100 bar)
l Pressure indication in the display screen
l Compactly built with special principles being utilised
to build up the pressure
41
42
Hydraulic tensioners
Hydraulic tensioners
Hydraulic
Tensioners
l Bolts can be tightened without
any torsion or bending stresses
l Friction can be ignored
l Maximum safety ensured for the operator
The integrated depth measurement mechanism ensures a controlled and defined setting of the tensioner. It guarantees that a bolt has been set to a sufficient depth, thus eliminating the risk of it popping out or of damage to the thread.
Single stage design for situations
whereby the area around the axis
is cramped
Multiple stage design for
situations in which the radial space
is cramped
Green safety
indicator
for checking
the depth of
the bolt
43
44
Manual Hydraulic Pumps
Manual Hydraulic Pumps
45
Hydraulic Pump –
extremely light
Plarad’s manual hydraulic
Power Packs are characterised by their
high performance and low weight.
The use of very rigid light metal saves more than
50% in weight compared to conventional steel pumps.
35 % less power required to achieve mechanical leverage,
extremely low weight, and considerably higher pumping
performance than conventional products, means that PH Power Packs
are a welcome tool for everyday use in the workplace. Plarad PH Power
Packs are also available in a variety of sizes.
l For occasional use
l Ideal for tensioners
l Extremely light
l High throughput
l More than 50% lighter than conventional
steel pumps
l High throughput thanks to clever design
l Low setting down to 385 N
l Pressure limiting valve adjustable from the outside
l Carrying handle and stabilising feet
l Available with two sizes of tank, 2 l and 4 l
l Available in 800-bar and 1600-bar models
46
Hydraulic Torque Wrenches
Hydraulic Torque Wrenches
47
K – universal
l Universal torque tool for extremely cramped spaces
Ratchet heads (up to 105 mm)
with exchangeable inserts
TypeHead Performance
sizes (mm) range (Nm)
K 30 TF
24 - 95 300 - 3,000
K 60 TF
24 - 95 660 - 6,600
K 150 TF
27 - 1101,100 - 11,000
K 200 TF
60 - 1352,000 - 20,000
K 300 TF
80 - 1503,000 - 30,000
Socket fittings up to 150 mm,
also available open and
open-able versions
48
Hydraulic Torque Wrenches
Hydraulic Torque Wrenches
49
HPR – 150,000 Nm!
l For doing up and undoing large,
heavy bolting joints.
l Optimised for use in confined
spaces where conventional
hydraulic wrenches do not fit.
l The space required by a ring
spanner is enough room for
the HPR to operate.
Various ring spanner
attachments, and the ratchet
heads, can be changed quickly
and easily.
CTK 3.5 EFS
Hydraulic Power Pack
Power
unit
Performance Max. size,
range
metric (SW)
Max. size,
imperial (AF)
Weight
RE 500
5,000 to
50,000 Nm
185 mm
7 1/4"
34 kg
RE 1000 10,000 to
100,000 Nm
230 mm
9 1/8"
45 kg
RE 1500 15,000 to
150,000 Nm
320 mm
12"
76 kg
50
Pneumatic Hydraulic Power Packs
Pneumatic Hydraulic Power Packs
Pneumatic
Power Packs
IQ-VAX 2-P-Z
X 2-P-Z
Just like our electrically powered hydraulic units,
our pneumatic hydraulic power packs are characterised
by their ruggedness, long life and their constant
throughput right up to their pressure limits. The
pneumatic motor is integrated into the oil tank,
preventing seizure while simultaneously cooling the
hydraulic fluid.
51
52
Pneumatic Hydraulic Power Packs
IQ VAX
pneumatic
Only
rad
a
l
P
m
fro
The first pneumatic VAX unit: The new,
fully automatic pneumatic power pack uses
the latest microprocessor technology.
This eliminates user errors since operators
simply start a fully automatic, controlled
procedure at the push of a button. The
machinery shuts off automatically when the
required torque is achieved and informs the
operator via the remote control.
IQ-VAX 2 P-Z
For the full
functionality of
IQ technology
Power Pack
Flow rate
X 1-P
0.8 l/min 24 kg
X 2-P
1.6 l/min 31 kg
X 2-P-Z
7.0 / 1.6 l/min 31 kg
X 2-P-Z ATEX
7.0 / 1.6 l/min 32 kg
IQ-VAX 2-P-Z
7.0 / 1.6 l/min 35 kg
Extracts of the specifications.
* ready for use
Weight *
!
ATEX
ATEX
approved
Pneumatic Hydraulic pump which
is ATEX compliant
X 2 P-Z ATEX: Approved for operation in Zone 1G
Certified for use in areas containing materials with a
minimum flame point of 0,082 mJ
X 2-P-Z
Also available
in an
ATEX version!
On
lar
P
m
o
r
ly f
53
ad!
54
ATEX
ATEX
55
ATEX products
Terminology conforms to EU machine guidelines 98/37/EU and 94/9 EU
X 2 P-Z
FSX
Pneumatic Power Pack
MX-EC
Hydraulic Torque Wrench
II 2G ck IIB T4
-10°C≤ Ta ≤+50°C
Hydraulic Torque Wrench
II 2G ck IIB T4
-10°C≤Ta≤+50°C
DP
Nutrunner (pneumatic)
for oil and gas industries
II 2GD c IIB T5
-10°C≤Ta≤+50°C
II 2G ck IIB T4
-10°C≤Ta≤+50°C
DP
Nutrunner (pneumatic)
for mining
I M2 c
-10°C≤Ta≤+50°C
56
Plarad Measurement Instrumentation
Checking bolting
joints
The microprocessor controlled
GMV 2 unit is our key test instrument.
Used in conjunction with a transducer,
it enables precision measurement of
torque while bolts are being done up.
The values can be saved, along with
the date and time, and can then be
printed out by the instrument itself or
uploaded to a PC for further evaluation.
Bolting joints can be evaluated on a PC
l KBW sensor for nutrunner –
Measuring range: up to 6,000 Nm
(higher power ranges available on request)
l Test adapter for hydraulic torque wrenches –
Measuring range: up to 25,000 Nm
(higher power ranges available on request)
Plarad Measurement Instrumentation
57
Equipment testing
The PH test system, used with the GMV 2, is the ideal
combination for testing and setting up hydraulic tools.
l PH test system –
Measuring range: up to 20,000 Nm
(higher power ranges available on request)
Combining the DRT reaction torque sensor with the GMV 2
enables static testing of impact tools, electric torque tools
and other equipment of various designs.
l DRT reaction torque sensor –
Measuring range: up to 6,000 Nm
(higher power ranges available on request)
Our test fittings are checked and
accredited by the calibration service
at Germany’s Federal Physical and
Technical Institute
58
Manual Torque Multipliers
Manual Torque Multipliers
XVR/XVK – usable
anywhere!
59
XVK
l Manually operated torque multiplier
Single-stage
torque multiplier
l Ideal for use with no external power supply
XVR
l Available for use anywhere and at any time
Multi-stage
torque multiplier
with reversing
safety mechanism
ensures extra
safety for users
Torque
multiplier
Hight ø
(mm) (mm)
PerformanceWeight
range (Nm) (kg)
XVK 15
172 81 220- 1,700
2.6
XVR 25
302 81 440 - 2,300
5.2
XVR 35
273 81 510- 3,600
5.0
XVR 40
238 95 560 - 4,000
6.1
XVR 65
244114 820 - 6,200
8.4
XVR 70
302128 980 - 6,800
11.4
XVR 90
300 1721,780 - 8,600
21.8
XVR D 45
310 1281,000 - 10,100
16.0
All weights are without reaction arm/subject to amendment.
Compatible torque
wrenches
PH 36 Z (60 - 360 Nm),
PH 50 Z (200 - 500 Nm)
Flexibility
thanks to heightadjustable
reaction arm
60
Bespoke models
Special solutions
Speedy
Pneumatic speedy nutrunner:
fast operation in low
torque applications
Offset drive
For nutrunner when space
is limited (e.g. plate heat
exchangers)
XB 1
Hydraulic power pack with protective
shields and an extra manometer
Threaded column connection mechanism
for pre-stressed concrete reinforcement
Bespoke models
DE
Double nutrunner for production
line cylinder head assembly
61
62
Accessories
Overview
Trolley for hydraulic power
packs – for mobility in plants
and workshops
Aluminium frame, 2 integrated handles,
lockable-quick lock, rollers with solid
rubber tyres and roller bearings, brake
and caster wheels
Assortment of tubes/hoses and adapters
Plarad hoses with a fourfold safety factor upto
800 bars (bursting pressure 3200 bars)
Accessories
Lubricants
Various reaction arms
Valve wheel driver
for valves
Various sockets and fittings
63
64
Services
Customer focus
Consultation and assistance for use
of equipment in Russia
Test equipment and product
demonstrations available
Product advice from our specialists onsite
Services
Plarad support during the
construction of a wind plant
in China
Demonstration of equipment
by Plarad employees in Italy
65
66
Services
Our support service includes
financial analysis of your project,
instruction on the operation of
the equipment, loan equipment,
equipment calibration,
maintenance and more.
We check your bolting needs
by means of precise
measurement of torque while
bolts are being tightened.
Services
3D CAD analysis
Give us the data on your bolting joints
in whatever format you want:
E.g. Hand-drawn sketch
E.g. Bolting scenario
questionnaire
E.g. CAD files
We will use your information to create a
3D model on our own CAD system. This
enables us to recommend the optimum
tools for your needs. Where appropriate
we can customise a bolting system for
your individual needs.
You will receive our recommended
solution in the form of a printout
and a 3D animation (use “Autodesk”
dwf viewer).
Our wide range of products
enables us to find the most
economical solution for you.
67
68
Services
We pass on our
know-how!
We continually offer advanced training within the organisation to
enhance the knowledge of our employees.
We cooperate with PSA Sicherheitstechnik GmBH & Co. KG in operations
worldwide, providing detailed support for training and safety instruction
(for example, working at height, where this is a risk of falling), both for
our own employees and for yours.
Training and seminars for your employees
lMaintenance and repair
of torque tools:
lUser training:
•Relevant maintenance
•Basic bolt fitting and technology
•Fault diagnosis
•Safety aspects
•Repairs
•Handling and positioning torque tools
•Adjustment, calibration and testing
•Equipment settings
lTraining courses in
colleges and academies:
•e.g. Basic bolting
techniques
Services
69
70
Services
Services
24/7 service
Competent expert help available
throughout the world, at any time
l Economic and technical security, thanks to expert
consultation anywhere in the world.
l We offer provision for service and maintenance,
a reliable supply of spares as well as
calibration services.
l One call is enough!
Our 24/7-service team will provide clear quick
no-nonsense support.
l Plarad headquarter
l Plarad’s foreign subsidiaries
l Plarad staff
l Plarad distributors
71
Maschinenfabrik Wagner GmbH & Co. KG
Birrenbachshöhe · 53804 Much · Germany
Phone national:(02245) 62-0
Fax national: (02245) 62-66
Phone international:+49 (0)2245 62-10
Fax international: +49 (0)2245 62-22
info@plarad.com · www.plarad.com
China
Maschinenfabrik Wagner
Representative Office Beijing
Room 1409 Huashang Building,
No 2 Yan Jing Xi Li Chaoyang District
Beijiing 100025
Phone:+86 (0)10 872 160 01-0
Fax: +86 (0)10 872 160 02
E-Mail:info-china@plarad.com
Italy
Plarad Italy Srl
Via della Vecchia Chimica, 10
20070 Cerro al Lambro (MI)
Phone:+39 02 983 29 54
Fax: +39 02 98 11 91 73
E-Mail: italia@plarad.com
Turkey
Plarad - Tork Anahtarları ve Gerdirme
Sistemleri San. Dış. Tic. Ltd. Şti.
Tekstilkent Ticaret Merkezi
A2 Blok, Kat: Giriş D: 22, Oruçreis
Mah. Barbaros Cad.
34220 Esenler · Istanbul
Phone:+90 (0)212 659 77 76
Fax: +90 (0)212 659 77 81
E-Mail: plarad-tork@plarad.com
UK
Plarad UK Ltd.
Parkside Business centre, Unit 4
58/62 Walpole Road,
Bromley, BR2 9SF, London
Phone:+44 (0) 845 643 69 78
Phone:+44 (0) 1294 27 98 43
Fax: +44( 0) 1294 44 30 60
E-Mail:UK@plarad.com
USA
Plarad Bolting
Technologies LLC
1517 W. North Carrier Parkway, Suite 112
Grand Prairie, TX 75050-1251
Phone:+1 (0)469 865 16 49
Fax: +1 (0)469 865 16 53
E-Mail:info@plarad-americas.com
Reproduction and copying of this volume, in whole or in
part, is permissible only with express written permission.
Subject to amendment. We take no responsibility for
printing errors or inaccurate information.
Version: 2015/01/06 · EK 10387 - 146 EN