Mitutoyo Quick Scope - Measuring Solutions

Bulletin No. 1579
Quick Scope
CNC/Manually-operated
Vision Measuring
Microscope
Quick Scope Non-contact Vision Measuring
Microscopes Offer High Accuracy, Excellent
Affordability and Powerful Capabilities!
2
Non-contact Vision Measuring Microscope
Series 359
Quick Scope has been developed through
Mitutoyo’s extensive experience and leading-edge
technologies in optics and precision measuring. It
performs complex, automatic measurements of
batches of workpieces or prototype work with
more measuring and analysis capability than a profile
projector or traditional microscope.
• A color CCD camera provides real-life, sharp
workpiece images.
• Available in CNC or manual version, with zoom
or fixed magnification.
• Multiple lighting options allow users to customize
their Quick Scopes to meet their particular
lighting needs.
• Navigation and Graphic functions allow easy
operation and movement around the part.
• One-click edge detection.
• Macro icon tools for many common measuring
routines.
• Compact and light weight design fits where you
need it.
• Powerful,Windows® based software is easy-touse and intuitive.
Windows is a registered trademark of Microsoft Corporation.
Easy-to-use
Manually-operated System
Z-axis
focus grip
QS-E1020
Features/benefits
• Excellent surface observation model for a wide variety of workpieces.
• 0.1µm resolution and 150mm (6") Z-axis range.
• Power zoom allows for easy and fast magnification change.
•
•
•
(QS-E1020 is a fixed-magnification type)
Fine illumination capability allows for lighting changes to match workpiece
requirements.
The quick release system in the stage allows instant switching between a coarse
movement and a fine movement.
Quick Navigation function allows the user to do repeat measurements quickly.
QS-E200
3
Features
Excellent Performance-cost
Ratio CNC System
Estimated times to measure common workpieces with
Quick Scope compared to a traditional microscope:
Workpiece
QS (CNC)
Microscope
Lead frame
9 minutes
60 minutes
P.C.B.
6 minutes
60 minutes
QS200Z
Features/benefits
• Surface, contour and fiber-optic ring light illumination options
•
•
•
allow users to configure the QS lighting to meet a variety of
measurement needs.
Powerful,Windows® based QSPAK software is easy to use
and offers a wide range of measuring and analysis
capabilities.
Functions include zoom, auto-focus, measurement playback,
one-click edge detection, graphic display, 48 different macros, and
a pattern matching function for several common part features.
X,Y stage can be controlled by mouse or through the
optional multi-function control box.
Model
CNC
Auto-focus
Ring light illumination
Zoom lens
Control box
Programmable
illumination adjustment
QSPAK
QS
Ο
Ο
Ο
Ο
▲
Ο
QS-E
—
—
▲
—
—
—
Ο
Ο
Ο: Provided, ▲: Available as option, —: Not available
Most Affordable
Manually-operated System
Z-axis
focus grip
QS-E1020
Features/benefits
• The most affordable Quick Scope model.
• 0.1µm resolution and 6" (150mm) Z-axis range.
• Magnification can be adjusted by changing objectives.
• Excellent observation/measurement for single
workpieces.
• The quick release system on the stage
•
•
•
allows instant switching between
coarse movement and fine
movement.
An optional fiber-optic ring light is available.
Graphic and Navigation functions allow
for quick maneuvering around the
workpiece.
Part programs are easily created in the
Windows® based QSPAK software.
4
Features
Space Saving and
Compact Design!
True color image processing function
QS
S
E
I
R
SE
A color CCD camera is
used to provide realistic
workpiece observation and
measurement.The color
image can be captured and
stored as a bitmap image
for other uses and can be
printed out.
Built-in control
unit for QS
The illumination intensity and zoom
lens control unit is built-in to the
housing for protection.
Print sample
of video printer
QS250Z
Counter zero-set key
Surface (coaxial)
illumination
Fiber-optic ring light
illumination
Illumination
control key
Data
entry key
Zoom lens magnification
control key
Easy operation with
multi-function control box
(optional accessory)
Contour (stage) illumination
Fiber-optic ring light provides sharp, clear
images of your workpiece (QS and QS-L models)
In addition to surface and contour illumination, the QS and QS-L models
of Quick Scope are equipped with a fiber-optic ring light as standard
equipment, providing clear color images without shadows.
5
QSPAK
A unique vision measuring software system that
provides powerful measuring capabilities and
comprehensive measurement analysis
• Easy X,Y table navigation function provides on-screen
•
•
• QSPAK operates in a Windows® based operating
•
•
system for easy operation with on-screen dialog.
All operations can be performed on-screen for
maximum operator efficiency: measuring, workstage
drive, zoom control, illumination, data processing,
and printing.
Macros include one-click edge detection for fast
distance and angle calculation, and circle
measurement—just by clicking on the icon and
then the feature on the screen.
One click edge
detection
By clicking the mouse near
the edge of a workpiece, QSPak
automatically scans the edge and
detects it, showing its coordinates.
This function also works with the
point tool, box tool, circle tool and
auto-focus tool.
instructions for automatic measurement or repeat
measurements.
Template matching and manual pattern matching
functions allow for comparison to many common
part forms.
Bit-map image storage capability.
For observation/comparison of a form
• Template matching function
• Manual pattern matching function
For simple measurement
• One-click edge detection tool function
• Smart tool function
• User macro function
For repeated measurement/
auto-measurement
• Stage navigation function (QS)
• Quick navigation function (QS-E)
• Playback function
• Graphic function
• External data output function
• Statistical calculation function
6
QSPAK Software
Macro functions
Template Tools
The function window allows easy selection of macro icons
for 48 different measurements. Macros are shown on three
different pages, easily accessed by tabs located along the
bottom edge of the window. Using the macro function,
QSPAK automatically selects the appropriate measuring
tool to detect workpiece edge and calculate the appropriate
feature: diameter, radius, etc.
Grid
Cross hair
Standard templates
The standard templates
function as reticles of
microscope.
Concentric circles
Manual pattern matching
Different templates can be
generated from the master
workpiece which are not
included in the standard and
extended template sections.
Upper and lower tolerance
levels can be added onto the
master workpiece template
by entering the tolerance values via the keyboard.This
allows the user to customize
templates for individual
workpieces.
Smart Tool
By moving an image into the central
measuring circle, QSPAK automatically
scans and detects the clearest edge and
centers it in the circle. It’s faster and more
accurate than using a profile projector or
a microscope with cross-hairs.
Upper limit value
Lower limit value
Design value
Upper and lower tolerance limits can
be added
Input the edges by using the
manual tool. Join the input points
to complete the template.
Extended templates
Four other templates are available as extended template:
cross, circle, square and angle.The size of a diameter, a
distance, an angle, etc. can be changed just by entering
a desired value with the keyboard. It allows simple
comparison measurements, only much faster and more
accurately than with a profile projector.
Cross
Circle
Square
Angle
7
QSPAK Software
Stage navigation function
(QS CNC model)
The stage navigation function allows X,Y stage movement with the mouse.
It speeds measurement and shortens part programming time by reducing
stage overrun and short run. For long travel, the user can click on the
drawing image in the graphic window; short travel is accomplished by clicking
on the video window.
Step feeding is also possible on the QS model. By setting a desired value and
clicking an arrow (up, down, right, left) the stage will move according to the
entered value. In addition to the machine coordinate system, the stage can be
moved using the workpiece coordinate system.The user can measure the
workpiece without worrying about its positioning on the table.
Stage control through
graphic window
Stage movement in the workpiece
coordinate system
In addition to the machine coordinate system,
when moving the stage by step feeding, the
workpiece coordinate system is available.
The stage can be moved along the workpiece
coordinate system set.
Center coordinate
X: 0.000mm,
Y: 0.000mm
Stage control through
video window
Center coordinate
X: 2.500mm,
Y: 0.000mm
Current position
Center coordinate
X: 5.000mm,
Y: 0.000mm
Target position
Click the mouse with “Ctrl”
key, Quick Scope moves to the
position clicked.
Click the mouse with “Ctrl”
key, the clicked point will be
centered on the display.
Even though the workpiece is not placed in
parallel with the machine coordinate system,
after setting the workpiece coordinate system,
the stage can be moved along the workpiece
coordinate system.
Repeat measurement navigation (QS-E model)
The Quick Scope QS-L can repeat measurement routines (measuring commands,
illumination settings, zoom lens magnification, etc.) set in the Learn mode.
The distance from the current position (green cross-hairs at the center) to the
next target point (red cross-hairs) are indicated by the counter above the screen.
When moving to the next measurement point, all the operator has to do is move
the X,Y table until either the counter reads zero or by laying the green cross-hairs
on top of the red cross-hairs.
1
Start repeat-mode.
2
Move the stage to place the
green cross-hairs on top of
the red cross-hairs.
3
As the green cross-hairs
approach the red cross-hairs
the next measurement point
comes into the screen.
8
QSPAK Software
Output of measurement results
Smart editor function
The measurement results obtained in the Repeat mode
can be output via the CSV format which is compatible
with application software such as Microsoft Excel®.
QSPAK can help the operator create an inspection chart.
A series of operation procedures
such as moving the X,Y table,
changing magnifications, etc., can
be displayed as a flow chart for
quick reference or teaching new
operators measuring routines.
This function also allows part
programs to be edited by using
the edit screen.
Security function
This function limits access to the QSPAK operation by requiring a password for access.This prevents unauthorized users
from changing part programs, measuring conditions, etc.
Application software (Optional)
Graphic window
The measurement results and
measured elements are plotted
in the graphic window in real-time.
By using this function the operator
can check the current measuring
position at a glance.The graphic
window can be used for geometrical calculation between
features to speed up measurement.
Icon editor function
The layout for the macro icons in
the function window and the tool
icons in the tool window can
be easily changed for increased
efficiency.
CAD-Import & Export
The CAD-Import & Export program converts the workpiece
CAD data (IGES or DXF format) so that it can be brought
into QSPAK.This allows part programs to be created in
QSPAK directly from the CAD data, saving time and eliminating
data entry errors.
• Nominal values for each measurement are automatically
converted and imported into QSPAK.
• The X,Y stage can be quickly moved to a position specified
in the CAD data.
• Dimensional calculations between elements can be done in
the graphic window.
9
25.39" (645mm)
Dimensions/Specifications
6.30"
(160mm)
QS200Z (Zoom type)
QS250Z (Zoom type)
QS200 (Fixed-magnification type)
QS250 (Fixed-magnification type)
.63" (16mm)
18.31" (465mm)
32.09" (815mm)
Specifications
Model
Range
X-axis
Y-axis
Z-axis
Resolution
Length standard
Measuring accuracy (at 20°C)
Machine operation
Auto-focus function
Magnification on 17" monitor
(Select either the power-zoom
lens type or the fixed-magnification type.)
Image detecting unit
Illuminations
Surface
Contour
Table glass size
Maximum workpiece height
Maximum workpiece weight
Power supply
Power consumption
Dimensions
(W x D x H)
Main unit
Power unit
Mass
Main unit
Power unit
QS200Z
QS200
8" (200mm)
8" (200mm)
4" (100mm)
QS250Z
QS250
8" (200mm)
10" (250mm)
4" (100mm)
0.0005mm
Reflective linear encoder
(3+10L/1000)µm
CNC/manual (motor-driven)
Maximum drive speed: 50mm/s
Maximum acceleration: 250mm/s2
Provided as standard
QS200Z/250Z: 21X - 147X (8-step zoom)
QS200/250: 42X† / 105X†† / 210X†††
†when using 1X objective (02ALA400)
††when using 2.5X objective (02ALA410)
†††when using 5X objective (02ALA420)
High-resolution 1/3" color CCD camera
Co-axial light, fiber-optic ring light
Stage light
10.59" x 10.28"
10.59" x 12.24"
(269 x 261mm)
(269 x 311mm)
4.33" (110mm)
22 lbs. (10kg)
100V - 240V AC
1300VA at max.
18.31" x 32.09" x 25.39"
(465 x 815 x 645mm)
—
165 lbs. (75kg)
—
*When using 2.5X objective or the zoom lens in 2.5X magnification (Magnification on monitor: 105X),
L= Measuring length (mm)
Zoom Lens Specifications for QS200Z, and QS250Z
Lens magnification (8-step)
Magnification on monitor
View fields
Working distance
0.5X
0.65X
0.85X
1X
1.5X
2X
2.5X
3.5X
21X
27X
36X
42X
63X
84X
105X
147X
.378" x .283"
294" x .22"
.22" x .165"
.189" x .142" .126" x .094" .094" x .071"
.076" x .057"
.055" x .039"
(9.6 x 7.2mm) (7.47 x 5.6mm.) (5.6 x 4.2mm) (4.8 x 3.6mm) (3.2 x 2.4mm) (2.4 x 1.8mm) (1.92 x 1.44mm) (1.4 x 1mm)
2.17" (55mm)
10
Dimensions/Specifications
3.70"
(94mm)
13.78" (350mm)
24.33" (618mm)
6.85"
(174mm)
8.82" (224mm)
13.27" (337mm)
2.17" (55mm)
29.61" (752mm)
Optional Accessories
Specifications
Model
Range
Image detecting unit
Illuminations
Surface
Contour
Table glass size
Maximum workpiece height
QS-E1020
8" (200mm)
4" (100mm)
6" (150mm)
0.0001mm
Reflective linear encoder
(3+20L/1000)µm
Manual
Not available
42X† / 105X†† / 210X†††
†
when using 1X objective (02ALA400)
††
when using 2.5X objective (02ALA410)
†††
when using 5X objective (02ALA420)
High-resolution 1/3" color CCD camera
Co-axial light
Stage light
9.44" x 5.51" (240 x 140mm)
5.50" (150mm)
Maximum workpiece weight
Power supply
Power consumption
Dimensions (W x D x H)
Mass
22 lbs. (10kg)
100-120V/220-240V AC ±10%
160VA at max.
24.33" x 29.60" x 26.85" (618 x 752 x 682mm)
126 lbs. (57kg)
X-axis
Y-axis
Z-axis
Resolution
Length standard
Measuring accuracy (at 20°C)
Machine operation
Auto-focus function
Magnification on 17" monitor
172-289
999678
172-197
172-196
176-107
172-378
5.35"
(136mm)
0.79" (20mm)
25.20" (640mm)
26.60" (662mm)
26.85" (682mm)
QS-E1020
Rotary table Ø200mm
T-groove mount adapter
Swivel center support**
Rotary table Ø100mm**
Holder with clamp**
V-block**
960945
02AKN020
02ALA400
02ALA410
02ALA420
Machine table
Calibration glass chart
Objective 1X*
Objective 2.5X*
Objective 5X*
Order No.
Magnification
Magnification on monitor
View field
Working distance
02ALA400
1X
42X
4.8 x 3.6mm
34mm
Calibration
glass chart
02ALA410
2.5X
105X
1.92 x 1.44mm
34mm
*Can not be used for the power zoom type Quick Scope.
02APA900
960707
937179T
12AAA645
12AAA646
12AAA643
12AAA644
359-643
Control box for QS CNC
Joystick box for QS CNC
Foot switch
Color filter (GIF) for QS-E
Color filter (LB80) for QS-E
Color filter (ND2) for QS-E
Color filter (ND8) for QS-E
Fiber-optic ring light unit for QS-E
(Suffix code according to AC line voltage: C for 110V AC, A for 120V AC,
D for 120V AC, E for 240V AC, no suffix for 100V AC)
176-107
**Can be used with T-groove mount adapter (999678) for QS-E.
172-196
172-378
02ALA420
5.0X
210X
0.96 x 0.72mm
33.5mm
172-197
11
System Diagram
QS CNC Series
QSPAK
Personal Computer
(Keyboard, mouse,
17-inch display, printer)
Quick Scope Main Unit
High-resolution
Color CCD Camera
QS200Z/250Z
Calibration Glass Chart
(02AKN020)
Objectives
1X (02ALA400)
2.5X (02ALA410)
5X (02ALA420)
QS-E Series
QSPAK
Personal Computer
(Keyboard, mouse,
17-inch display, printer)
Calibration Glass Chart
(02AKN020)
Objectives
1X (02ALA400)
2.5X (02ALA410)
5X (02ALA420)
Programmable
Power Zoom Lens
(0.5X - 3.5X)
Contour Illumination
(Stage Light)
Surface Illumination
(Coaxial Light)
Foot Switch
(937179T)
Fiber-optic Ring Light
Joystick Box
(960707)
QS200/250
1X Tube Lens
QS Controller Unit
(Light Source Unit)
Quick Scope Main Unit
High-resolution
Color CCD Camera
1X Tube Lens
Contour Illumination
(Stage Light)
Surface Illumination
(Coaxial Light)
Control Box
(02APA900)
Rotary Table 200mmØ
(172-289)
Fiber-optic Ring Light Unit
100V AC (359-643)
110V AC (359-643C)
120V AC (359-643A)
220V AC (359-643D)
240V AC (359-643E)
Color Filters
GIF (12AAA645)
LB80 (12AAA646)
ND2 (12AAA643)
ND8 (12AAA644)
Foot Switch
: Standard accessory
: Optional accessory
: Select either when ordering
T-groove Mount Adapter
(999678)
Swivel Center Support
(172-197)
Rotary Table Ø100mm
(172-196)
Holder with Clamp
(176-107)
V-block
(172-378)
www.mitutoyo.com
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Plymouth, MI 48170
Phone: (734) 459-2810
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Phone: (626) 961-9661
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Metrology/Demonstration Centers
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Phone: (317) 577-6070
Fax: (317) 577-6080
FM33587
ISO 9001
© 2002 Mitutoyo America Corporation, Aurora IL
North Carolina
11515 Vanstory Drive
Suite 150
Huntersville, NC 28078
Phone: (704) 875-8332
Fax: (704) 875-9273
JSAQ-052
ISO 9001
We reserve the right to change specifications and prices without notice.
10A-5 • Printed in USA • December 2002