Craftsman 320.26314 Operator`s manual

Operator's Manual
PROFESSIONAL
20.0-VOLT LITHIUM-ION CORDLESS
Reciprocating Saw
Model No. 320.26314
• WARRANTY
• SAFETY
• ASSEMBLY
• DESCRIPTION
• OPERATION
• MAINTENANCE
• TROUBLESHOOTING
_IL WARNING: To reduce the risk
of injury, the user must read and
understand the operator's manual
before using this product.
CHARGE
BEFORE
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
Save this manual for future reference
BATTERY
FIRST
USE
Warranty
Page 2
Introduction
Page 3
Safety Symbols
Page 3-4
Safety Instructions
Page 5-8
Specific Safety Rules
Page 9
Safety Rules for Charger
Page 10-12
Description
Page 12-13
Assembly
Page t3-'14
Operation
Page '14-21
Maintenance
Pages 22
Troubleshooting
Pages 23
Exploded
Pages 24-27
View and Parts List
TWO YEAR LIMITED WARRANTY
PROFESSIONAL
TOOL
If this Craftsman
Professional
ON CRAFTSMAN®
Tool fails due to a defect
in material or
workmanship,
return it to any Sears store, Sears Service Center, or other
Craftsman outlet in the United States for free replacement during the first
year from the date of purchase,
from the date of purchase.
and for free repair during the second
This warranty does not include
batteries, bits or blades.
expendable
year
parts such as lamps,
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Sears,
Roebuck
and Co., Hoffman
263:[4 ManuaLRevlsed 07-O322
Estates, IL 60179
Page2
SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
This tool has many features for making its use more pleasant and enjoyable.
Safety, performance,
and dependability
have been given top priority in the
design of this product making it easy to maintain and operate.
WARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive
harm.
The purpose of safety symbols is to attract your attention to possible dangers. The
safety symbols, and the explanations with them, deserve your careful attention and
understanding. "The symbol warnings DO NOT, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accidentprevention measures.
_k
WARNING:
BE SURE to read and understand all safety alert symbols, such as
"DANGER," "WARNING," and "CAUTION" BEFORE using this product. Failure to
foltow all instructions may result in electric shock, fire, and/or serious personal injury.
SYMBOL
MEANINGS
A_k DANGER:
Indicates an imminently hazardous situation, which, if not avoid-
ed, will result in death or serious injury.
_k
WARNING:
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
_ik CAUTION:
Indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
_k WARNING: To ensure safety and reliability, all repairs should be performed
a qualified service technician at Sears Service Center.
_!_ WARNING:
by
The operation of any power tool can result in for-
eign objects being thrown into your eyes, which can result in severe
eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face
shield when needed° We recommend Wide Vision Safety Mask for
use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
26314
ManuaLRev]sed_0743322
Page 3
Some of these following symbols may be used on this tool. Please study them and
learn their meaning. Proper interpretation of these symbols will allow you to operate
the tool better and more safely.
SYMBOL
DESIGNATION
NAME
1 EXPLANATION
v
Volts
Voltage
A
Amperes
Current
Hz
Hertz
w
Watt
Frequency (cycles per second)
Power
rnin
Minutes
Time
Alternating
Current
Type of current
Direct Current
Type or a characteristic of current
no
No Load speed
Rotational
[]
Class II Construction
Double-insulated
.oolmin
Per Minute
Revolutions, strokes, surface speed,
o[bits, etc. ##r r minute
@
Wet Conditions
0
A
@
Alert
speed, at n O t0ad
construction
Do not expose to rain or use in damp
locations.
Read the Product Manual!
To reduce the risk of injury, user must
read and understand product manual
before using this product.
Eye Protection
Always wear safety goggles or safety
glasses with side shields and a full-face
shield when operating this product.
Safety Alert
Precautions
No Hands Symbol
Failure to keep your hands away from
the blade will result in serious personal
injury.
No Hands Symbol
Failure to keep your hands away from
the blade will result in serious personal
injury_
No Hands Symbol
Failure to keep your hands away from
the blade will result in serious personal
injury.
No Hands Symbol
Failure to keep your hands away from
the blade wilt result in serious personal
injury.
H. _ .
ot _ur_ace
26314 ManuaLRev_sed07-0322
..
that involve your safety.
I To reduce the risk of injury or damage,
! avoid contact with any hot surface.
!
Page4
,_k WARNING:
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow
all instructions listed below may result in electric shock, fire and/or serious personal
injury. The term "power tool" in all of the warnings listed below refer to mains-operated (corded) power tools or battery-operated (cordless) power tools.
WORK AREA SAFETY
•
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
•
Do not operate power tools in explosive atmospheres, such as in the
presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fume&
=
Keep children and bystanders away while operating
tractions cause you to lose control.
ELECTRICAL
a power tool. Dis-
SAFETY
•
Power toot plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools,
Unmodified plugs and matching outlets will reduce the risk of electric shock..
°
Avoid body contact with earthed (grounded) surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed (grounded).
=
Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
o
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of electric shock.
°
When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
Use battery only with charger listed,
BATTERY PACK
CHARGER
320.25708
320.25709
PERSONAL
SAFETY
•
Stay alert, watch what you are
ating a power tool. Do not use
the influence of drugs, alcohol
while operating power tools may
•
Use safety equipment. Always wear eye protection. Safety equipment
such as dust masks, non-skid safety shoes, hard hat or hearing protection
used for appropriate conditions wilt reduce personal injuries.
26314 Manual_Revised07-0322
doing and use common sense when opera power tool while you are tired or under
or medication. A moment of inattention
result in serious personal injury.
Page5
=
Avoid accidental starting. Ensure the switch is in the off position before
plugging in, Carrying power tools with your finger on the switch or plugging
in power tools that have the switch on invites accidents.
=
Remove any adjusting key or wrench before turning the power tool on. A
wrench or key left attached to a rotating part of the power tool may result in
personal injury.
•
Do not overreach, Keep proper footing and balance at all times,
enables better control of the power tool in unexpected situations.
•
Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts, Loose clothes, jewelry or
long hair can be caught in moving parts.
,,
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
o
Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
•
Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.
=
Keep handles dry, clean and free from
not safely control the power tool.
•
Always wear safety glasses with side shields. Everyday glasses have only
impact resistant ienses. They are NOT safety glasses. Following this rule will
reduce the risk of eye injury.
•
Protect your lungs. Wear a face or dust mask if the operation
lowing this rule will reduce the risk of serious personal injury.
•
Protect your hearing, Wear hearing protection during extended periods of
operation. Following this rule will reduce the risk of serious person injury.
This
oil and grease. Slippery hands can
is dusty. Fol-
POWER TOOL USE AND CARE
•
Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for
which it was designated.
•
Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
•
Disconnect the plug from the power source and/or the batter pack from
the power tool before making any adjustments,
changing accessories
or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
•
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions
to operate the
power tool. Power tools are dangerous in the hands of untrained users.
26314 MammalRevised 07-0322
Page 6
•
Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool's operation, if damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained power tools°
°
Keep cutting tools sharp and clean, Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control°
•
Use the power tool, accessories
and tool bits etc., in accordance
with
these instructions
and in the manner intended for the particular type
of power tool, taking in account the working conditions and the work
to be performed,
Use of the power tool for operations different from those
intended could result in a hazardous situation.
=
Hold power tools by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own
cord. Contact with a "live" wire wilt also make exposed metal parts of the
toot "live" and shock the operator.
°
Know your power tool, Read the product manual carefully, Learn its applications and limitations, as well as the specific potential hazards related to this
tool. Following this rule will reduce the risk of electric shock, fire or serious injury.
o
Save these instructions,
Refer to them frequently and use them to instruct
others who may use this tool. If you loan someone this tool, also loan them
these instructions.
BATTERY TOOL USE AND CARE
=
Ensure the switch is in the off position before inserting battery pack. inserting the battery pack into power tools that have the switch on invites accidents,
=
Recharge only with the charger specified by the manufacturer.
A charger that is suitable for one type of batter pack may create a risk of fire when
used with another battery pack_
*
Use power tools only with specifically
designated
battery
any other battery packs may create a risk of injury and fire.
°
When battery pack is not in use, keep it away from other metal objects
like paper clips, coins, keys, nails screws or other small metal objects
that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire_
e
Under abusive conditions, liquid may be ejected from the battery, avoid
contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery
may cause irritation or burns.
.
Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition, Be aware of possible hazards
when not using your battery tool or when changing accessories, Following
this rule will reduce the risk of electric shock, fire or serious personal injury.
26314
ManuaLRevtsed_07-0322
packs.
Use of
Page 7
Do not place battery tools or their batteries near fire or heat. This will
reduce the risk of explosion and possibly injury.
Do not crush, drop or damage battery pack. Do not use a battery pack
or charger that has been dropped or received a sharp blow. A damaged
battery is subject to explosion. Properly dispose of a dropped or damaged
battery immediately.
Batteries vent hydrogen gas and can explode in the presence of a
source of ignition such as a pilot light, To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame.
An exploded battery can propel debris and chemicals. If exposed, flush with
water immediately.
Do not charge battery tool in a damp or wet location. Following this rule
will reduce the risk of electric shock.
Under extreme usage or temperature conditions, battery leakage may
occur, if liquid comes in contact with your skin, wash immediately wit
soap and water, then neutralize with lemon juice or vinegar. If liquid gets
in your eyes, flush them with clean water for at least 10 minutes, then
seek immediate medical attention, Following this rule will reduce the risk of
serious personal injury°
SERVICE
*
Have your power tool serviced by a qualified repair person using only
identical replacement
parts, This will ensure that the safety of the power
tool is maintained.
When servicing a power tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance
risk of shock or injury.
26314 Manual Revised 07-0322
instructions
may create a
Page8
SAFETY RULES FOR SAW
o
Avoid damage that can be caused by screws, nails and other elements
in your work piece; remove them before you start working.
in case of electrical
the tool.
or mechanical
malfunction,
immediately
Use only accessories with an allowable
no-load speed of the toolo
speed matching
Do not work with materials
carcinogenic.
asbestos. Asbestos
containing
switch off
at least the highest
is considered
Keep hands away from the cutting area and the blade; keep your second
hand on barrel grip. If both hands are holding the saw, the blade cannot cut them.
Do not reach underneath the work piece. The proximity
your hand is hidden from your sight.
of the blade to
Use clamps or other equipment to secure and support the work piece.
Holding the work piece in your hand or against your body may lead to loss of
control. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
Hold the tool by insulated gripping surfaces when performing an operation where the cutting tool may come into contact with live wires.
Use suitable detectors to find hidden utility lines, or call the local utility company for assistance. Contact with electric lines can lead to fire or
electrical shock; damage to a gas line can result in an explosion; penetrating
a water pipe will cause property damage or an electrical shock.
Do not use a dull or damaged
cause kickback.
blade. Bent blades can break easily or
Ensure that the blade clamp is tight before making a cut. A loose clamp
may cause the tool or blade to slip with loss of control as a result.
Do not hold the blade toward your face when removing the blade. The
blade wilt automatically fall off when the clamp is released.
For best results, your battery tool should be charged in a location where the
temperature is more that 32°F (0°C) but less that 104°F (40°C)_ Do not store
outside or in vehicles
263±4 Manuar Revised_07-0322
Page 9
WARNING:
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious personal injury.
•
Before using battery charger, read all instructions and cautionary markings in this manual, on battery charger, battery and product using battery to
prevent misuse of the products and possible injury or damage.
,_
CAUTION:
To reduce the risk of electric shock or damage to the charger and
battery, charge only lithium-ion rechargeabie batteries as specifically designated on
your charger. Other types of batteries may burst, causing personal injury or damage.
•
Do not use charger outdoors or expose to wet or damp conditions.
ter entering charger will increase the risk of electric shock.
•
Use of an attachment not recommended
or sold by the battery charger
manufacturer
may result in a risk of fire, electric shock or injury to persons. Following this rule will reduce the risk of electric shock, fire or serious
personal injury.
=
Do not abuse cord or charger. Never use the cord to carry the charger. Do
not pull the charger cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an electric
shock hazard° Replace damaged cords immediately,
°
Make sure cord is located so that it will not be stepped on, tripped over,
come in contact with sharp edges or moving parts or otherwise subjected
to damage or stress. This will reduce the risk of accidental falls, which could
cause injury and damage to the cord, which could result in electric shock.
o
Keep cord and charger from heat to prevent damage
internal parts.
•
Do not let gasoline, oils, petroleum-based
products, etc, come in contact with plastic parts. They contain chemicals that can damage, weaken
or destroy plastic.
°
An extension cord should not be used unless absolutely necessary.
Use of improper extension cord could result in a risk of fire and electric
shock. If an extension cord must be used, make sure:
1. That pins on plug of extension
as hose of plug on charger.
Wa-
to housing or
cord are the same number, size and shape
2.
That extension
cord is properly wired and in good electrical condition.
3.
That wire size is large enough for AC ampere rating of charger as specified below:
T
Cord Length (Feet)
25'
50'
J.100'
Cord Size (AWG)
16
16
1 16
NOTE: AWG = American Wire Gauge
26314 Manual_Revised_07-0322
Page10
•
Do not operate charger with a damaged cord or plug, which could cause
shorting and electric shock. If damaged, have the charger repaired or replaced by an authorized service technician at Sears Service Center.
•
Do not operate charger if it has received a sharp blow, been dropped or
otherwise damaged in any way. Take it to an authorized service technician
at Sears Service Center for an electrical check to determine if the charger is in
good working order.
•
Do not disassemble charger. Take it to an authorized service technician at
Sears Service Center when service or repair is required. Incorrect reassembty
may result in a risk of electric shock or fire.
o
Unplug charger from outlet before attempting
cleaning to reduce the risk of electric shock.
•
Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock or damage to the charger if metal items should
fall into the opening. It will also help prevent damage to the charger during a
power surge.
•
Risk of electric shock. Do not touch uninsulated
or uninsulated battery terminal°
•
Save these instructions.
Refer to them frequently and use them to instruct
others who may use this tool. If you loan someone this tool, loan them these
instructions also to prevent misuse of the product and possible injury.
•
If the power supply cord is damaged, it must be replaced only by the
manufacturer or by an authorized service center to avoid risk.
any maintenance
or
portion of output connector
iMPORTANT SAFETY iNSTRUCTiONS
=
SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for battery charger 320.25709 and battery pack 320.25708°
=
Before using battery charger, read all instructions and cautionary markings
on battery charger, battery and product using battery.
_k CAUTION: To reduce the nsk" of 'Injury,' charge only lithium-ion rechargeable
batteries. Other types of batteries may burst, causing personal injury or damage.
WARNING:
Use of this product can generate
cals known to the state of California
reproductive
harm. Some examples
•
Lead from lead-based
°
Crystalline
°
Arsenic and chromium,
dust containing
to cause cancer, birth defects
of these chemicals are:
chemior other
paints.
silica from bricks and cement and other masonry products.
from chemically
treated lumber.
Your risk from these exposures varies, depending upon how often you do
this type of work. To reduce your exposure to these chemicals:
•
Work in a well-ventilated
263:I.4 ManuaLRevlsed_07-0322
area.
Page I:;L
•
Work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles°
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes
or lay on the skin may promote absorption of harmful chemical&
Fig. '1
Lock-offButton
Trigger Switch
LED Work Ught
Orbital Adjustment Knob
Base Assembly
(Shoe)
Blade Clamp Lever
Saw Blade
Shoes Release Button
PRODUCT
SPECIFICATIONS
Motor voltage
20 Volt DC
Switch
Variable Speed
No load Speed
0-2500/min
Saw Weight (without battery)
7.3 Ibs.
Stroke Length
1-3/16 In.
Battery Type
Lithiumqon
Battery Voltage
20.0 Volt DC
Charger Input
120-Volts, 60 Hz AC only
Optimum
32°F (0° C) -104°F (40°C)
Charging Temperature
26314 Manuat Revised_07-0322
PageI2
KNOW YOUR RECIPROCATING
_IL WARNING;
SAW (Fig. 1)
The safe use of this product requires an understanding
of the
information on the tool and in this product manual, as wel! as knowledge of the
project you are attempting, Before use of this product, familiarize yourself with all
operating features and safety rule&
BLADE CLAMP
The saw has a blade clamp design that does not require the use of a tool (blade
wrench) when installing or removing the blade_ Simply insert the blade into the
blade clamp as far as possible; it will lock in position automatically.
LOCK-OFF
BUTTON
The lock-off button reduces the possibility of accidental starting. The lock-off button is located on the handle above the trigger switch. Push the lock-off button to
the left side in order to depress the trigger switch° Push the lock-off button to the
right side to lock the trigger switch.
VARIABLE SPEED
The variable-speed trigger switch delivers higher speed with increased trigger
pressure and lower speed with decreased trigger pressure.
ORBITAL ADJUSTMENT
KNOB
Choose from three orbital adjustment
positions for fine to aggressive
cutting.
LED WORKLIGHT
The LED work light, located on the front of the saw, illuminates when the trigger
switch is depressed. This feature provides extra light for increased visibility,
WARNING;
If any parts are broken or missing, DO NOT attempt to attach
the battery pack or operate the saw until the broken or missing part is replaced,
Failure to do so could result in possible serious injury.
A(_ WARNING; Do not attempt to modify this saw or create accessories not
recommended for use with this saw, Any such alteration or modification is misuse
and could result in a hazardous condition leading to possibly serious injury,
WARNING; To prevent accidental starting that could cause serious
personal injury, always disconnect
the tool from the power source when assembling parts,
UNPACKING
This product has been shipped completely
1.
assembled.
Carefully remove the tool and accessories from the box. Make sure that all
items listed in the packing list are included.
26314
Manual_Revised_07-0322
Page 13
2.
Inspect the tool carefully to make sure that no breakage or damage occurred
during shipping.
3.
Do not discard the packing material until you have carefully inspected
satisfactorily operated the tool.
and
4.
If any parts are damaged
place of of purchase.
to the
or missing, return the product and packaging
PACKING LIST
Reciprocating
saw, one saw blade and Operator's
Manual.
POWER BAR
This Lithium-Ion battery pack is equipped with a POWER BAR, which is used to
display the battery pack's remaining run time. Press the POWER BAR button to
display the LED lights. The LED lights will stay lit for approximately 4 seconds.
NOTE: The POWER BAR can be used whether the battery is attached or reFig. 2
® ® @@ 8o-loo%
Charge
O@
@@
60"79%
Charge
© © • ® 4o.s9%
Charge
POWER
0 0 O @ Charge
o.39
BAR
,
C) O
_
J
Is
C)_(_,-
Under
Charge 10%
discharged
moved from tool.
Low capacity warning
•
If one LED on the POWER BAR begins to flash, the battery pack's charge is
under 10% capacity and should be recharged.
•
Unlike other battery-pack types, Uthium-lon battery packs deliver fade-free
power for their entire run time, The tool will not experience a slow, gradual
loss of power as you work. To signal that the battery pack is at the end of its
run time and needs to be charged, power to the tool will drop quickly. The
POWER BAR will begin to display four flashing LED lights when the battery
is completely discharged. When this happens, remove the tool from the work
piece, and charge the battery pack as needed.
NOTE: The POWER BAR may also display four flashing LED lights due to an
overload or high temperature situation (see SmartOhip TM Battery protection).
26354 ManuaLRevlsed_07-O322
Page 14
SmartChip
TM
BATTERY PROTECTION
SmartChip TM intuitive circuitry protects the battery pack from extreme temperature, over-discharge,
and over-chargeo To protect the battery from damage and
to prolong its life, the battery pack's SmartChip TM circuitry will turn off the battery
pack if it becomes overloaded or if the temperature becomes too high during use.
This may happen in extremely high torque, binding, and stalling situations_ This
intelligent system will shut down your battery pack if its operating temperature
exceeds 176°F (80°C) and will begin normal operation when it returns to 32°F
(0°C) - t04 °F (40°C).
.
The POWER BAR wilf display four flashing LED lights if the SmartChip TM circuitry detects a momentary overload. You can conveniently reset the battery
pack by pressing the POWER BAR button. Press the POWER BAR button
again to display the remaining charge.
NOTE: If the POWER BAR continues to flash four LED lights after being reset,
place the battery pack on the charger to evaluate the battery condition (Fig. 4)°
NOTE: A significantly reduced run time after fully charging the battery pack indicates that the battery pack is near the end of its usable life and must be replaced
COLD WEATHER
•
OPERATION
This Lithium-ton battery pack will provide optimal performance in temperatures between 32°F (0°(3,)and 104°F (40°C). When the battery pack is very
cold, it may "pulse" for the first minute of use to warm itself up. Put the
battery pack on a tool and use the tool in a light application. After about a
minute, the battery pack wilt have warmed itself up and will operate normally.
WHEN TO CHARGE THE BATTERY PACK
The Lithium-Ion battery can be charged at any time and wili not develop a
"memory" when charged after only a partial discharges It is not necessary to run
down the battery pack charge before recharging. Remove the battery pack from
the tool when convenient for you and your job.
°
Use the POWER BAR to determine when you need to recharge the battery pack.
°
You can add to your battery pack's charge before starting a big job or long
period of use.
°
Due to Lithium-Ion's fade-free properties, the only time it is necessary to
charge the Lithium-lon battery pack is when the pack has reached the end
of its charge. To signal the end of charge, power to the tool will drop quickly.
Charge the battery pack as needed.
HOW TO CHARGE THE BATTERY PACK
NOTE: This Lithium_lon battery pack is shipped partially charged. Before using it
the first time, fully charge the battery pack.
A fully discharged battery pack with a temperature
(40°C) will charge in about 50 minutes.
Charge the Lithium-ion
1.
between 32°F (0°C) and 104°F
battery pack only with the correct charger.
Connect the charger to a power supply.
26314 Manuai_Revlsed_07-O322
Pase :;L5
2o Attach the battery pack to
the charger by aligning the
raised ribs of the battery
pack with the slot in the charget. Slide the battery pack
onto the charger. (Fig, 3)
3.
Fig. 3
The charger will communicate with the battery pack's
SmartChip TM circuitry to
evaluate the condition of
the battery pack,
4.
The POWER BAR LED
lights will cycle from right
to left during charging.
This is part of the normal charging operation.
5.
After charging is complete, the green LED on the charger will come on and
the POWER BAR LED lights will go off, The POWER BAR LED lights will not
be displayed when the POWER BAR button is pressed while the battery pack
is on the charger.
The battery pack will fully charge, but will not overcharge,
if left on the charger,
NOTE" For your convenience, the charger can operate with most generators
inverters rated at 300 watts or higher.
LED FUNCTIONS
OF CHARGER
and
(Fig, 4)
Fig. 4
LED INDICATOR
(SEE
HI/LO MANUAL}
TEMP_
_[
BATTERY
DNFNOTi'VE
[_
CHARGING
BATTERy
I
CHARGING
FULL
BATTERY
BATTERY
PACK
RED
LED
GREEN
LED
ACTION
Hot/Cold
battery
On
Off
Charging will begin when
battery returns to
32OF(0°C) -104OF(40°C)
Defective
Fleshing
Off
Battery peck or charger Is
defective
Charging
Off
Fleshing
Charges In 50 minutes
Fully
Off
On
charged
Charging Is complete
Maintenance charging
A HOT BATTERY PACK
If the battery pack is above normal temperature range, the red LED will be lit and
the green LED will be off, When the battery pack cools down to approximately
104°F (40°C), the charger wilt automatically begin charging.
CHARGING
A COLD BATTERY PACK
If the battery pack is below the normal temperature
26314 ManuaLRevtsed_OT-O322
range, the red LED will be lit
Page16
and the green LED will be off. When the battery warms to a temperature
than 32°F (0°C), the charger will automatically begin charging.
DEFECTIVE
of more
BATrERY
If the charger detects a problem,
LED will be off.
the red LED will begin flashing and the green
1.
If defective, remove and reinsert the battery pack in the charger. If the LED
status reads "defective" a second time, try charging a different battery pack,
2.
If a different battery pack charges normally, dispose of the defective battery
pack (see Maintenance section).
3.
If a different battery pack also indicates "defective," the charger may be defective.
BATTERY CHARGING
If the battery pack is within normal temperature range, the green LED will begin flashing and the red LED will be off. The battery pack will reach a full charge in 50 minutes,
The POWER BAR LED lights will cycle right to left during charging. This is part of the
normal charging operation. The POWER BAR LED lights will not be displayed when
the POWER BAR button is pressed while the battery pack is on the charger.
BATTERY FULL
if the battery pack is within normal temperature range, the green LED will be lit
and the red LED will be off. The battery pack is fully charged and ready to use.
The battery pack will fully charge, but will not overcharge, if left on the charger.
The POWER BAR LED lights will not be displayed when the POWER BAR button
is pressed while the battery pack is on the charger.
NOTE: Charger may warm up with several continuous charge cycles. This is part
of the normal operation of the charger. Always charge in a well ventilated area.
_k
CAUTION:
When placing the battery pack in the tool, be sure that the raised
rib on the battery pack aligns with the bottom of the saw and that it latches into
place properly. Improper installation of the battery pack can cause damage to
internal components.
WARNING: Do not attempt to modify this saw or create accessories not
recommended for use with this saw° Any such alteration or modification is misuse
and could result in a hazardous condition leading to possible serious injury.
26354 ManuaLRevlsed_07-0322
Page 57
TO ATTACH BATTERY PACK (Fig. 5)
1. Align the raised portion
on the battery pack with
the grooves on the rear
of the reciprocating saw,
then attach the battery pack to the tool as
shown.
.
Fig, 5
Make sure the latch on the
battery pack snaps into
place and that the battery
pack is secured to the saw
before beginning operation.
TO DETACH BATTERYPACK
1.
Press the latch located on the front of the battery pack to release battery pack.
2.
Pull forward on the battery pack to remove it from the saw.
_k
WARNING"
Battery tools are always in operating
condition.
Therefore, the
trigger switch should always be locked when not in use or when carrying the tool
at your side.
TRIGGER
SWITCH
(Fig. 6)
1. To turn the saw ON, push
the lock-off button to left side
then depress trigger switch.
2. To turn
trigger
lock-off
to lock
Fig. 6
Trigger Switch
Lock-off Button
it OFF, release the
switch and push the
button to right side
the trigger switch.
NOTE: The lock-off button
can only be activated when
the trigger is released.
VARIABLE SPEED (Fig. 6)
The variable speed trigger
switch delivers higher speed with increased trigger pressure and lower speed
with decreased trigger pressure.
2633.4 ManuaLRevlsed_07-0322
Page 18
ELECTRIC
BRAKE
To stop the reciprocating saw, release the trigger switch and allow the tool to
come to a complete stop. The electric brake quickly stops the saw from stroking.
This feature engages automatically when you release the trigger switch.
LED WORK LIGHT (Fig. 7)
Fig. 7
The LED work light located on
the front of the saw wil! come
on when the trigger switch is
depressed. The LED work light
will turn off when the trigger
switch is released. This provides additional lighting on the
surface of the work piece for
operation in lower-light areas.
LED WorPJtght
INSTALLING SAW
BLADE (Fig. 8)
I.
Remove the battery pack.
2o Insert the saw blade into
the blade clamp as far as
possible; it will lock in position automatically.
26314 Manual
Revised_07-0322
Page 19
REMOVING SAW BLADE (Fig.9)
1.
Remove
2.
Turn down the blade
clamp
3.
battery
Fig. 9
pack.
lever.
Remove the blade saw
from the blade clamp.
BLADE SELECTION
To obtain the best performance from the saw, it is
important to select the correct
blade for the particular application and type of material
you wish to cut. By doing this,
you will get a smoother, faster
cut and prolong blade life.
Fig. 10
BASE (SHOE) ASSEMBLY
To Slide Shoe In or Out (Fig. 10)
The base assembly slides in
or out to adjust the effective
stroke length for maximum
control and longer blade life.
1.
2,
Remove the battery pack.
Press the shoe's release
button and slide shoe out
to desired position. The
shoe can be locked in any
of 4 positions.
3.
Fig. 11
Release the shoes release
button to lock the shoe in
desired position.
To Pivot Shoe (Fig. 11)
The shoe pivots to provide
maximum control against the
surface being cut.
1.
Remove the battery pack.
2.
Hold the saw securely, and
then pivot the shoe to the
desired position.
26314 ManuaLRevlsed_07-0322
Page 20
ORBITAL ADJUSTMENT
KNOB
This saw has an orbital control with three positions that allows you to choose the
best cutting action for your material,
•
Position 2 is for maximum orbital action (most aggressive).
position should be used when cutting soft materials.
In general, the "2"
Position I is for less orbital action. In general, the "1" position should be used
when cutting hard materials.
Position 0 is for normal up and down action (no orbital actions),
"0" position should be used when cutting metals.
o
To increase the orbital action, turn the knob to a higher setting.
2.
To decrease the orbital action, turn the knob to a lower setting.
In general, the
GENERAL CUTTING
1.
Firmly hold the saw in front of you and away from you.
2.
Make sure that the saw blade is clear of any foreign material
3.
Make sure that the material to be cut is securely supported. Small work pieces
must be securely clamped in a vise or with clamps to a workbench or table.
4.
Clearly mark the line of cut.
5o Push the lock-off button to left side, then depress trigger switch to start the
cutting action.
6.
Place the base assembly (shoe) against the work, then move the blade into
the work.
7.
Do not force. Use only enough pressure to keep the saw cutting. Let the
blade and saw do the work. Use of excessive pressure that causes bending
or twisting of the blade may result in broken blades.
PLUNGE CUTTING
1.
Clearly mark the line of cut.
2.
Choose a convenient starting point inside the area to be cut out, and place
the tip of the blade above that point°
3.
Rest the front edge of base assembly
firmly in position_
4.
Push the lock-off button to the left side, then depress the trigger switch to
start the cutting action.
5.
With the saw blade at full cutting speed, slowly tilt saw downward
blade starts cutting the work piece.
6,
After the blade penetrates the work piece, tilt the saw until the blade is perpendicular to the work piece,
26314 ManuaLRevtsed_07-0322
(shoe) on the work piece and hold it
until tip of
Page21
METAL CUTTING
Metals such as sheet steel, pipe, steel rods, aluminum, brass, and copper may be
cut with the saw. Be careful not to twist or bend the saw blade. Do not force.
The use of cutting oil is recommended when cutting soft metals and steel. Cutting oil will keep the blade cool, increase cutting action, and prolong blade life.
Never use gasoline; normal sparking could ignite fumes.
Securely clamp the work piece, and make the cut close to the clamping point to
minimize vibration of the work being cut. When cutting conduit pipe or angle iron,
clamp the work in a vise, if possible, and cut close to the vise. To cut thin sheet
material, "sandwich" the material between hardboard or plywood and clamp the
layers to eliminate vibration and material tearing.
GENERAL
MAINTENANCE
Avoid using solvents when cteaning plastic parts. Most plastics are susceptible
to damage from commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oi!, grease, etc
WARNING;
Do not at any time allow brake fluids, gasoline, petroleum-based
products, penetrating oils, etc, to come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which may result in serious personal injury.
WARNING: To avoid serious personal injury, always remove the battery pack
from the tool and unplug the charger when cleaning or performing any maintenance.
BATTERIES
The battery pack is equipped with Lithium-ion rechargeable batteries. The duration of use from each charge will depend on the type of work performed.
The batteries for this tool have been designed to provide maximum trouble-free life.
Uke all batteries, they will eventually wear out. Do not disassemble the battery pack
or attempt to replace the batteries. Handling of the batteries, especially when wearing rings and jewelry, could result in a serious burn.
To obtain the longest possible battery life, read and understand the
operators manual.
It is good practice to unplug the charger and remove the Lithium-Ion
battery pack when not in use. For Lithium-Ion battery pack storage
longer than 30 days:
•
Store the Lithium-lon battery pack where the temperature
(26°C) and free of moisture.
•
Store Lithium-Ion
•
Every six months of storage, fully charge the Lithium-Ion
battery pack.
•
Exterior may be cleaned with a cloth or soft non-metallic
brush.
battery packs in a 30%-50%
26314 ManuaLRe_4sed_074)322
is below 80°F
charged condition.
Page22
BATTERY PACK REMOVAL AND PREPARATION
FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly,
This product contains lithium-ion batteries. Local, state or federal laws may prohibit disposal of lithium-ion batteries in ordinary trash. Consult your local waste
authority for information regarding available recycling and/or disposal options.
•_
WARNING:
Upon removal, cover the battery pack's terminals with heavy-
duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or
remove any of its components. Lithium-Ion batteries must be recycled or disposed of properly. Also, never touch the terminals with metal objects and/or body
parts as a short circuit may result. Keep away from children, Failure to comply
with these warnings could result in fire and/or serious injury.
PROBLEM
The trigger cannot
be depressed
CAUSE
The "LOCK-OFF"
engaged
SOLUTION
switch is
Release the lock-off switch
Battery is depleted
Charge the battery
Battery is protected
Reset the battery by depressing the "Power Bar"
The Saw does not
work
26314 Manual Revised_07-0322
Page23
20.0-Volt Lithium-Ion Cordless Reciprocating Saw. Model number 320,26314,
The model number is also found on the tool's nameplate, Always mention the
tool's model number when ordering parts.
1
3320414000
Right Housing
2
3320415000
Left Housing
1
1
,,,
,,,,,,,
,
3
3'123019000
Lantern Ring
1
4
2730124000
DC Motor
1
5
3550724000
pinion
I
6
5610047000
Tapping Screw
4
7
3123263000
Left Fan Baffle
1
,
....
,,,,,,
,,,,,,,, ,,,,,,,,.........
8
3420512000
Left Gear Case
1
9
5660020000
Circlips For Hole
1
10
5670157000
Pin
11
3123268000
Dust Cover
1
12
5700048000
Ball Bearing
1
13
370O353000
Washer
1
14
5620039000
Screw
1
15
5650007000
Spring Washer
2
16
3703833000
Bearing Clamping
17
5610083000
Thread Forming Screw
3
18
3550728000
Shaft
1
19
3550726000
Gear
1
2O
282234400O
Counterweight
21
5700025000
Needle Bearing
2
22
5650189000
Gasket
1
23
3420513000
Right Gear Case
1
5610058000
Thread Forming Screw
6
24
,
Plate
Assembly
1
1
,,, ,, ,, .............
25
5610042000
Tapping Screw
10
26
3123264000
Right Fan Baffle
1
27
5660003000
E Ring
1
28
3660294000
3402 t90000
Spring
Push Button
29
26314 ManuaLRevised_074)322
.......................
1 .........
1
Page24
30
3550785000
Bush
1
31
3550782000
Lock Pin
1
32
5650198000
Washer
2
33
3123021000
Gasket
2
34
5670146000
Pin
1
35
3550731000
Link
1
36
3520230000
Guiding Roller
2
37
3660295000
Spr!ng
1
37
5670147000
Pin
1
38
3520228000
Oil Impregnating
39
3703890000
Drive Bracket
1
40
3550730000
Shaft
2
41
3703834000
Plate Spring
1
42
3550786000
Screw Sleeve
1
43
3402189000
Pendulum Lever
1
44
3550784000
Bearing Support
1
45
569O137000
Seal Ring
1
46
3550737000
Plunger
1
47
5670149000
Pin
1
48
3550739000
Sliding Block
1
49
3660265000
Spring
1
5O
3660263000
Torsion Spring
1
51
5670150000
Pin
1
52
3550740000
Bush
1
53
3660264000
Spring
1
54
3550738000
Shaft
1
55
3520253000
Hoop
1
56
3520233000
Rotate Bush
1
57
3123224000
Sleeve
t
58
3810008000
Reciprocatingsaw
59
3402154000
Lever
1
6O
3660260000
Torsion Spring
I
61
3550727000
shaft
I
62
3123266000
Right Indictor Cover
1
26314 ManuaLRevlsed_07-O322
Bearing
Blade
1
1
Page 25
1
63
3123265000
Left indictor Cover
64
3703854000
Front Hand,!e' ,SUpport
65
3123023000
Front Handle
1
4890336000
PCB Assembly
1
Pivot Shoe
1
66
...........
67
..................
1
,m.
2822264000
,,,,, ,,, ....
68
3123267000
Button
1
69
4870303000
Switch
1
7O
3400260000
Contact Receptacle ASSY
1
71
5610097000
Thread Forming Screw
3
72
5610094000
Thread Forming Screw
4
26314 ManuaLRevtsed_07-0322
Page26
64
2
==
"1
7I
0
66
48
47
6O
19
6
20
28
24
25
25
58
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