Briggs & Stratton 400000 Troubleshooting guide

Use Genuine Briggs & Stratton Service Parts
Briggs & Stratton
Service Tools
Catalog
BRIGGS&STRATTON
CORPORATION
MS-8746-9/08
Post office box 702
Milwaukee, WI 53201 USA
414 259 5333
©2008 Briggs & Stratton Corporation
TABLE OF CONTENTS
BEARING (MAIN) SERVICING
19158* Main Bearing Tool Kit . . . . . . . . . . . . . . 1
19096* Pilot . . . . . . . . . . . . . . . . . . . . . 1
19094* Pilot Guide Bushing . . . . . . . . . . . . . . 1
19097* Pilot Guide Bushing . . . . . . . . . . . . . . 1
19099* Reamer - Counterbore . . . . . . . . . . . . 1
19101* Reamer Guide Bushing . . . . . . . . . . . . 1
19123 Cylinder Support Jack . . . . . . . . . . . . . 1
19124 Bushing Driver . . . . . . . . . . . . . . . . . 1
19166 Plug Gauge . . . . . . . . . . . . . . . . . . 1
19186* Reamer Guide Bushing . . . . . . . . . . . . 1
19373* Pilot Guide Bushing . . . . . . . . . . . . . . 1
19184* Main Bearing Tool Kit . . . . . . . . . . . . . . 1
19096* Pilot . . . . . . . . . . . . . . . . . . . . . 1
19169* Pilot Guide Bushing . . . . . . . . . . . . . . 1
19170* Reamer Guide Bushing . . . . . . . . . . . . 1
19171* Reamer Guide Bushing . . . . . . . . . . . . 1
19173* Reamer - Finish . . . . . . . . . . . . . . . 1
19174* Reamer - Counterbore . . . . . . . . . . . . 1
19175* Reamer - Finish . . . . . . . . . . . . . . . 1
19178 Plug Gauge . . . . . . . . . . . . . . . . . . 1
19179 Bushing Driver . . . . . . . . . . . . . . . . . 1
19201* Reamer Guide Bushing . . . . . . . . . . . . 1
19281* Reamer - Counterbore . . . . . . . . . . . . . . 1
19228* Main Bearing Tool Kit . . . . . . . . . . . . . . 1
19219 Plug Gauge . . . . . . . . . . . . . . . . . . 1
19220 Pilot Guide Bushing . . . . . . . . . . . . . . 1
19222 Reamer Guide Bushing . . . . . . . . . . . . . 1
19223 Pilot . . . . . . . . . . . . . . . . . . . . . 1
19224 Reamer - Counterbore . . . . . . . . . . . . . 1
19450 Bushing Driver . . . . . . . . . . . . . . . . . 1
19227 Cylinder Support Jack . . . . . . . . . . . . . 1
19282* Reamer Guide Bushing “MAGNETO” . . . . . . . 2
19344 Roll Pin Driver . . . . . . . . . . . . . . . . . . 2
19349 Bearing Driver . . . . . . . . . . . . . . . . . . 2
19377* Main Bearing Plug Gauge . . . . . . . . . . . . 2
19378* Main Bearing Plug Gauge . . . . . . . . . . . . 2
19380 Main Bearing Plug Gauge . . . . . . . . . . . . . 2
19407 Main Bearing Tool Kit . . . . . . . . . . . . . . . 2
19139 Puller Nut . . . . . . . . . . . . . . . . . . . 2
19398 Puller Stud . . . . . . . . . . . . . . . . . . 2
19318 Puller Screw . . . . . . . . . . . . . . . . . . 2
19401 Driver . . . . . . . . . . . . . . . . . . . . . 2
19454 Support . . . . . . . . . . . . . . . . . . . . 2
19406 Puller Nut . . . . . . . . . . . . . . . . . . . 2
19320 Driver . . . . . . . . . . . . . . . . . . . . . 2
19408 Puller Stand Off . . . . . . . . . . . . . . . . 2
19394 Support Driver . . . . . . . . . . . . . . . . . 2
19440 Support Driver . . . . . . . . . . . . . . . . . 2
19395 Pilot Nut . . . . . . . . . . . . . . . . . . . 2
94814 Nut . . . . . . . . . . . . . . . . . . . . . . 2
19396 Pilot . . . . . . . . . . . . . . . . . . . . . 2
690582 Washer . . . . . . . . . . . . . . . . . . . 2
19397 Adapter/Driver . . . . . . . . . . . . . . . . 2
CAM GEAR BEARING SERVICING
19164 Cam Bearing Plug Gauges . . . . . . . . . . . . . 3
19383* Cam Bearing Plug Gauges . . . . . . . . . . . . 3
19384 Cam Bearing Plug Gauges . . . . . . . . . . . . . 3
19386 Cam Bearing Plug Gauges . . . . . . . . . . . . . 3
19387* Cam Bearing Plug Gauges . . . . . . . . . . . . 3
19421 Puller, Camshaft Bearing . . . . . . . . . . . . . 3
19422 Driver, Camshaft Bearing . . . . . . . . . . . . . 3
19592 Magneto Bearing Puller/Installer . . . . . . . . . . 3
CARBURETOR SERVICING
19061 Screwdrivers - Carburetor Jet (small jets) . . . . . 4
19062 Screwdrivers - Carburetor Jet (large jets) . . . . . 4
19245 Carburetor Tap Set . . . . . . . . . . . . . . . . 4
19305* Carburetor Offset Screwdriver . . . . . . . . . . 4
19455 Torx® E5 Socket . . . . . . . . . . . . . . . . . 4
19458 14 mm Carburetor Socket . . . . . . . . . . . . 4
19459 16 mm Carburetor Socket . . . . . . . . . . . . 4
19461 Primer Bulb Removal Tool . . . . . . . . . . . . . 4
19462 Primer Bulb Installation Tool . . . . . . . . . . . . 4
19570 Screwdriver Set . . . . . . . . . . . . . . . . . 5
CYLINDER RESIZING
19205 Ammco Hone Set For Aluminum Bore Engines . . . 5
19206 Stone Set . . . . . . . . . . . . . . . . . . . 5
19207 Stone Set . . . . . . . . . . . . . . . . . . . 5
19208 Stone Retainer Springs . . . . . . . . . . . . . 5
19209 Drive Shank . . . . . . . . . . . . . . . . . . 5
19210 Stop . . . . . . . . . . . . . . . . . . . . . 5
19211 Ammco Hone Set For Cast Iron Bore/Sleeve Engines . 5
19212 Stone Set . . . . . . . . . . . . . . . . . . . 5
19213 Stone Set . . . . . . . . . . . . . . . . . . . 5
19214 Stone Carrier . . . . . . . . . . . . . . . . . 5
19215 Stone Carrier . . . . . . . . . . . . . . . . . 5
19216 Stone Retainer Springs . . . . . . . . . . . . . 5
19217 Drive Shank . . . . . . . . . . . . . . . . . . 5
19218 Extension . . . . . . . . . . . . . . . . . . . 5
19303 Stone Set . . . . . . . . . . . . . . . . . . . . 6
19304 Stone Set . . . . . . . . . . . . . . . . . . . . 6
19541 Stone Set . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL TESTING
19449 15 Amp Fuse . . . . . . . . . . . . . . . . . . 6
19571 11 Amp Fuse . . . . . . . . . . . . . . . . . . 6
19581 Digital Multimeter . . . . . . . . . . . . . . . . 6
19278* Test Plug Adapter . . . . . . . . . . . . . . . . 7
19499 AC/DC Current Clamp . . . . . . . . . . . . . . 7
19528 PowerLink® Test Box . . . . . . . . . . . . . . . 7
19543 Capacity-Frequency Meter . . . . . . . . . . . . 7
FLYWHEEL HOLDER/PULLER
Flywheel Pullers 19069, 19165, 19203 . . . . . . . . . 8
19418 Flywheel Holder . . . . . . . . . . . . . . . . . 8
19433 Flywheel Strap Wrench . . . . . . . . . . . . . . 8
19489 Flywheel Holder . . . . . . . . . . . . . . . . . 8
19538* Flywheel Puller - Micro Engine . . . . . . . . . . 8
19590 Rotor Puller . . . . . . . . . . . . . . . . . . . 8
19534 Flywheel Puller - PowerLink® . . . . . . . . . . . . 9
19450 Bearing Driver . . . . . . . . . . . . . . . . . . 2
* Subject to Remaining Factory Inventory
i
Table of contents (cont.)
IGNITION & RELATED PARTS SERVICING
Breaker Point Plunger Hole Servicing . . . . . . . . . . . 9
19055 Plug Gauge . . . . . . . . . . . . . . . . . . 9
19057 Bushing Driver . . . . . . . . . . . . . . . . . 9
19368 Ignition Tester . . . . . . . . . . . . . . . . . . 9
19400 Spark Tester . . . . . . . . . . . . . . . . . . . 9
19525 Polarity Indicator Key Fob . . . . . . . . . . . . 10
89838S Spark Plug Wrench . . . . . . . . . . . . . . 10
19576S Spark Plug Wrench . . . . . . . . . . . . . . 10
OIL SEAL SERVICING
19423 Driver, Oil Seal . . . . . . . . . . . . . . . . . 11
19424 Driver, Oil Seal . . . . . . . . . . . . . . . . . 11
OUTBOARD MOTOR
19555 Prop Shaft Fixture . . . . . . . . . . . . . . . 11
19557 Tapered Socket . . . . . . . . . . . . . . . . . 11
PISTON & PISTON RINGS SERVICING
19070 Piston Ring Compressor . . . . . . . . . . . . 12
19230 Piston Ring Compressor . . . . . . . . . . . . 12
19340 Ring Expander . . . . . . . . . . . . . . . . . 12
19419 Piston Pin Fixture . . . . . . . . . . . . . . . . 12
PRESSURE/VACUUM TESTING
19493 Mity Vac Pressure/Vacuum Pump . . . . . . . . 13
19495 Digital Crankcase Vacuum Tester . . . . . . . . 13
Engine Test Fittings
495264 Dipstick . . . . . . . . . . . . . . . . . . 13
807985 Dipstick . . . . . . . . . . . . . . . . . . 13
495230 Dipstick . . . . . . . . . . . . . . . . . . 13
715588 Dipstick . . . . . . . . . . . . . . . . . . 13
281658 Dipstick . . . . . . . . . . . . . . . . . . 13
691764 Dipstick . . . . . . . . . . . . . . . . . . 13
SPEED - SIZE - TORQUE - MEASURING
795163 Hand Held Tiny-Tach Diagnostic Tool . . . . . . 14
19389 Digital Tachometer & Hourmeter . . . . . . . . .14
19456 Tachometer Adaptor . . . . . . . . . . . . . . 14
19457 Digital Tachometer & Hourmeter . . . . . . . . .14
19463 Quick Clamp Transducer . . . . . . . . . . . . 14
795193 Commercial Tachometer . . . . . . . . . . . . 15
19200 Tachometer (Treysit Sirometer) . . . . . . . . . 15
19199 Dial Caliper . . . . . . . . . . . . . . . . . . 16
19393 Torque Wrench . . . . . . . . . . . . . . . . . 16
19441 Dial Indicator . . . . . . . . . . . . . . . . . . 16
19485 Telescoping Gauge . . . . . . . . . . . . . . . 16
19487 Dial Bore Gauge . . . . . . . . . . . . . . . . 16
STARTERS - ELECTRIC/MANUAL REWIND
5054B Rewind Tool . . . . . . . . . . . . . . . . . . 17
19244 Starter Clutch Wrench . . . . . . . . . . . . . 17
19353 Universal Socket . . . . . . . . . . . . . . . . 17
19435 C–Ring Installation Tool . . . . . . . . . . . . . 17
19467 Starter Ring Removal /Installation Tool . . . . . . 17
19447 Replacement Drive Pins . . . . . . . . . . . . . 17
19468 DC AMP Shunt . . . . . . . . . . . . . . . . . 18
19497 Universal Socket . . . . . . . . . . . . . . . . 18
19522 C-Ring Removal Tool . . . . . . . . . . . . . . 18
19524 Torx® Driver . . . . . . . . . . . . . . . . . . 18
795195 Diesel Tachometer . . . . . . . . . . . . . . 18
TOOL KIT
19300 Basic Tool Kit . . . . . . . . . . . . . . . . . 19
19061 Carburetor Jet Screwdriver, Small Jets . . . . 19
19062 Carburetor Jet Screwdriver, Large Jets . . . . 19
19063 Valve Spring Compressor . . . . . . . . . . .19
19069 Flywheel Puller . . . . . . . . . . . . . . . . 19
19070 Piston Ring Compressor . . . . . . . . . . . 19
19165 Flywheel Puller . . . . . . . . . . . . . . . 19
19433 Flywheel Holder . . . . . . . . . . . . . . . 19
19203 Flywheel Puller . . . . . . . . . . . . . . . . 19
1920 Tachometer (Treysit Sirometer) . . . . . . . . 19
19340 Piston Ring Expander . . . . . . . . . . . . 19
19442 Torqux Start Bits . . . . . . . . . . . . . . 19
19244 Starter Clutch Wrench . . . . . . . . . . . . 19
19258 Valve Lapper . . . . . . . . . . . . . . . . 19
19368 Tester – Ignition . . . . . . . . . . . . . . . 19
93963 Lubricant – Valve . . . . . . . . . . . . . . 19
94150 Valve Lapping Compound . . . . . . . . . . . 19
MS-8746 Tool Catalog . . . . . . . . . . . . . . . 19
VALVE/COMPRESSION SERVICING
19063 Valve Spring Compressor . . . . . . . . . . . . 20
19138 Valve Seat Puller Kit . . . . . . . . . . . . . . 20
19139 Puller . . . . . . . . . . . . . . . . . . . . 20
19140 Puller . . . . . . . . . . . . . . . . . . . . 20
19141 Puller . . . . . . . . . . . . . . . . . . . . 20
19182 Puller . . . . . . . . . . . . . . . . . . . . 20
Valve Seat Insert and Counterbore Tools . . . . . . . . . 20
19126 Expansion Pilot - 1/4" Valve Guide . . . . . . . 20
19127 Expansion Pilot - 5/16" Valve Guide . . . . . . 20
19129* Cutter Shank . . . . . . . . . . . . . . . . 20
19130* T-Handle for Cutter Shank . . . . . . . . . . 20
19135 Knockout Pin . . . . . . . . . . . . . . . . . 20
19136 Insert Driver . . . . . . . . . . . . . . . . . 20
19137 T-Handle for Pilots . . . . . . . . . . . . . . 20
19232 Valve Guide Repair Kit . . . . . . . . . . . . . 20
19151 Plug Gauge . . . . . . . . . . . . . . . . . 20
19204 Bushing Driver . . . . . . . . . . . . . . . . 20
19231 Reamer - Counterbore . . . . . . . . . . . . 20
19233 Reamer - Finish . . . . . . . . . . . . . . . 20
19234 Reamer Guide . . . . . . . . . . . . . . . . 20
19238 Puller Bolt . . . . . . . . . . . . . . . . . . 20
19239 Nut . . . . . . . . . . . . . . . . . . . . . 20
19240 Washer . . . . . . . . . . . . . . . . . . . 20
19264 9 mm Tap . . . . . . . . . . . . . . . . . . 20
19258 Valve Lapper . . . . . . . . . . . . . . . . . . 20
19269 Valve Guide Repair Kit . . . . . . . . . . . . . 21
19302 Valve Seat Cutter Repair Kit . . . . . . . . . . .21
19064 Reamer - Counterbore . . . . . . . . . . . . 21
19066 Reamer - Finish . . . . . . . . . . . . . . . 21
19122 Plug Gauge . . . . . . . . . . . . . . . . . 21
19191 Reamer Guide . . . . . . . . . . . . . . . . 21
* Subject to Remaining Factory Inventory
ii
Table of contents (cont.)
19270 Washer . . . . . . . . . . . . . . . . . . . 21
19271 Puller Bolt . . . . . . . . . . . . . . . . . 21
19272 Nut . . . . . . . . . . . . . . . . . . . . . 21
19273 7 mm Tap . . . . . . . . . . . . . . . . . . 21
19367 Bushing Driver . . . . . . . . . . . . . . . 21
19345 Reamer Guide . . . . . . . . . . . . . . . . . 21
19346 Valve Guide Reamer . . . . . . . . . . . . . . 21
19347 Valve Spring Compressor . . . . . . . . . . . . 21
19381 Valve Guide Plug Gauge . . . . . . . . . . . . . 21
19382 Valve Guide Plug Gauge . . . . . . . . . . . . . 21
19416 Valve Guide Driver . . . . . . . . . . . . . . . 21
19417 Valve Spring Compressor . . . . . . . . . . . . 21
19443 Compression Test Adaptor . . . . . . . . . . . 22
19444 Valve Guide Reamer . . . . . . . . . . . . . . 22
19446 Neway Valve Seat Cutter Kit . . . . . . . . . . 22
19465 Valve Adjustment Set . . . . . . . . . . . . . . 22
19478* Orifice . . . . . . . . . . . . . . . . . . . . 22
19545 Leakdown Tester . . . . . . . . . . . . . . . . 22
19547 Valve Seat Cutter Kit . . . . . . . . . . . . . . 23
19549 Easy Turn Wrench . . . . . . . . . . . . . . . 23
19551 Seat Cutter Upgrade Kit . . . . . . . . . . . . 23
93963 Valve Guide Lubricant . . . . . . . . . . . . . . 23
94150 Clover® Valve Lapping Compound . . . . . . . . 23
19566 Diesel Compression Tester . . . . . . . . . . . 24
19559 3/LC Diesel Leakdown Adapter . . . . . . . . . 24
MISCELLANEOUS
5056B* Pump, Oil Evacuator . . . . . . . . . . . . . . 25
19256 Brake Adjustment Gauge . . . . . . . . . . . . 25
19333 Governor Bushing Reamer . . . . . . . . . . . 25
19385 Adjustment Gauge . . . . . . . . . . . . . . . 25
19420 Puller, Crankshaft Pulley . . . . . . . . . . . . 25
Injector Tester . . . . . . . . . . . . . . . . . . . . . 25
19442 Torqux Star Bits . . . . . . . . . . . . . . . . 26
19510 - (T10) . . . . . . . . . . . . . . . . . . . 26
19511 - (T15) . . . . . . . . . . . . . . . . . . . 26
19512 - (T20) . . . . . . . . . . . . . . . . . . . 26
19513 - (T-27) . . . . . . . . . . . . . . . . . . . 26
19514 - (T30) . . . . . . . . . . . . . . . . . . . 26
19515 - (T40) . . . . . . . . . . . . . . . . . . . 26
19516 - (T45) . . . . . . . . . . . . . . . . . . . 26
19482 - (T25) . . . . . . . . . . . . . . . . . . . 26
19445 Torx® Driver . . . . . . . . . . . . . . . . . . 26
19480 Tang Bender . . . . . . . . . . . . . . . . . . 26
19491 Alternator Wrench . . . . . . . . . . . . . . . 26
187062GS Pressure Washer Tester Gauge . . . . . . . 26
100022 Advanced Hearing Protectors . . . . . . . . . 27
795161 Alcohol Tester . . . . . . . . . . . . . . . . 27
100054 Heavy Duty Shop Towels . . . . . . . . . . . . 27
MS-5637 IPL & Engine Replacement Information CDs . . 27
Fix–A–Thread Kits . . . . . . . . . . . . . . . . . . . 28
100024 Master Thread Repair Kit . . . . . . . . . . 28
100007 - Thread Repair Kit 10-32 . . . . . . . . . 28
100008 - Thread Repair Kit 1/4-20 . . . . . . . . . 28
100009 - Thread Repair Kit 5/16-18 . . . . . . . . 28
100010 - Thread Repair Kit M5x.8 . . . . . . . . . 28
100011 - Thread Repair Kit M6x1 . . . . . . . . . . 28
100012 - Thread Repair Kit M8x1.25 . . . . . . . . 28
100013 - Thread Repair Kit 14 mm Spark Plug . . . . 28
Aerosol Spray Paint for Engines . . . . . . . . . . . . . 28
Quick Fuel Line Disconnects . . . . . . . . . . . . . . 28
100057 Grease Gun Kit - Simple One Handed Operation . 28
100058 Grease Gun Refill Kit . . . . . . . . . . . . . 28
* Subject to Remaining Factory Inventory
iii
NEW
Briggs & Stratton is expanding its industry-leading training program with the launch of its Power
Channel, an innovative global 24/7 web-based training site.
Supporting technicians, managers,
business owners and vocational
instructors, the site supplements
the traditional hands-on classroom
training with a full on-line of
technical training and business
management courses.
According to Tim Schreiber,
Senior Director of Customer
Education
and
Business
Development for Briggs &
Stratton, "The Power Channel
provides our dealers with a higher
level of convenience while saving
them time and money in meeting
their training requirements dealers can decide which training
option best suits them".
NEW
Troubleshooting Flow Charts
The CE8117 Troubleshooting pamphlet was recently expanded to include additional flow
charts of engine systems. The original document offered a simple, systematic troubleshooting
process. This updated version has 10 pages of troubleshooting flow charts covering Bowl
Style Carburetors, Compression Diagnostics, Fuel System, Governors and Gaseous Fuel
Systems. This is a handy document to have as a troubleshooting guide or for ideas should
you get stuck on a problem.
Fuel System
Troubleshooting Flow Chart
Check for: Clean, fresh fuel supply,
shutoff valve open, carb adjustments
properly made, controls functioning
Engine Won’t Start/Run
TROUBLESHOOTING FLOW CHARTS
All ok?
Compression Troubleshooting Flow Chart
Correct and recheck
No
Engine Smokes
What color is the smoke?
Check/repair
fuel system
Black/Gray
Excessive Oil Consumption
Yes
White/Blue
Check carburetor
mounting gasket
Check spark plug
Yes
No
Is the spark plug wet?
Yes
Check for: Clogged air cleaner,
stale fuel, oil/water in fuel,
misadjusted controls, choke plate
closed, damaged needle valve
Yes
Does the engine start/run?
No
Yes
Does the engine start/run?
Check fuel supply/passages
Check carburetor
Put fuel in carburetor
Put fuel in spark plug hole
Done!
No
Yes
Does the engine start/run?
No
Does it have a Flo-jet Carburetor?
Check for oil
fouled filter element
Is the filter fouled?
Does oil level drop more
than one ounce per hour?
Yes
Is Engine Smoking?
No
No
No
Oil use
acceptable
Check for overfilled oil level
Check for fuel contaminated oil
Check for proper viscosity
No
Leakage
unacceptable
Rapair/replace
faulty components
Is leakage detected?
Reading
acceptable
Perform Crankcase
Vacuum Test
Perform Leakdown Test
Yes
Is Vacuum Test OK?
Yes
Replace and run
Engine for ten minutes
Is it still smoking?
No
What kind of carburetor?
Was engine tipped?
Yes
Yes
Diaphragm
Carburetor
Recheck other work
Low
No
Flo-jet
Carburetor
Check
Compression
Yes
External oil leaks present?
No
Check for: Inlet valve
stuck open, improper
float level, dirt in the
carburetor, loose nozzle(s)
Check for: Gummy/dirty
inlet screen, valve stuck,
bad diaphragm, restricted
passages in tank/carburetor
Re-check all work
Check breather system
Check crankcase seals
Check block for porosity
Yes
Done!
Check for: Clogged fuel line/filter,
fuel inlet valve closed, improper
float level, carburetor fuel passages
plugged/restricted, faulty fuel pump
Done!
Done!
Repair as
needed
Done!
Flow Chart Key
Problem
Question
Answer
Action
No
Is vacuum now ok?
Done!
Yes
Result
Flow Chart Key
Problem
Question
Answer
Action
Result
BEARING (MAIN) SERVICING
19158* Main Bearing Tool Kit
*
*
*
*
*
*
For installing steel backed aluminum bearings in Engine
Models 6, 8, 6B, 8B, N, 90000, 100700, 110000, 120000,
130000.
Kit includes:
19096* Pilot
19094* Pilot Guide Bushing
19097* Pilot Guide Bushing
19099* Reamer - Counterbore
19101* Reamer Guide Bushing
19123
Cylinder Support Jack
19124
Bushing Driver
19166
Plug Gauge
19186* Reamer Guide Bushing
19373* Pilot Guide Bushing
Note: Each tool part number can also be ordered
separately.
*
19184* Main Bearing Tool Kit
*
*
*
*
*
*
*
*
For installing steel backed aluminum bearings in Engine
Models 130000 (PTO side only), 140000, 170000, 171000,
190000, 191000.
Kit includes:
19096* Pilot
19169* Pilot Guide Bushing
19170* Reamer Guide Bushing
19171* Reamer Guide Bushing
19173* Reamer - Finish
19174* Reamer - Counterbore
19175* Reamer - Finish
19178
Plug Gauge
19179
Bushing Driver
19201* Reamer Guide Bushing
Note: Each tool part number can also be ordered
separately.
19281* Reamer - Counterbore
For installing DU bearing in PTO bearing: Horizontal
Crankshaft Models 140000, 170000, 190000.
For installing DU bearing in MAG. bearing: Vertical
Crankshaft Engine Models 171000, 191000.
19228* Main Bearing Tool Kit
For Servicing Engine Models 220000, 250000, 280000,
400000, 420000.
Kit includes:
19219
Plug Gauge
19220
Pilot Guide Bushing
19222
Reamer Guide Bushing
19223
Pilot
19224
Reamer - Counterbore
19450
Bushing Driver
19227
Cylinder Support Jack
Note: Each tool part number can also be ordered
separately.
* Subject to Remaining Factory Inventory
1
BEARING (MAIN) SERVICING
19282* Reamer Guide Bushing “MAGNETO”
Use with 19096 pilot, 19179 bushing driver and 19227
cylinder support.
19344 Roll Pin Driver
For installing roll pin in magneto main bearing on V–Twin
Vanguard™ engines.
19349 Bearing Driver
For replacing magneto side main bearing on V–Twin
Vanguard™ engines built before 97050100.
Use with 19227 Cylinder Support Tool.
19377* Main Bearing Plug Gauge
Checking magneto bearing for wear - Vanguard™ engine
Model 161400.
19378* Main Bearing Plug Gauge
Checking magneto and PTO bearing for wear
- Vanguard™ engine Models 260700, 261700.
19380 Main Bearing Plug Gauge
Checking magneto and PTO bearing for wear - V–Twin
Vanguard™ engines.
19407 Main Bearing Tool Kit
For Servicing Engine Models 85400, 115400,
185400, 245400.
Kit Includes:
19139
Puller Nut
19398
Puller Stud
19318
Puller Screw
19401
Driver
19454
Support
19406
Puller Nut
19320
Driver
19408
Puller Stand Off
19394
Support Driver
19440
Support Driver
19395
Pilot Nut
94814
Nut
19396
Pilot
690582 Washer
19397
Adapter/Driver
Note: Each tool part number can also be ordered separately.
19450 Bearing Driver
For replacing magneto side main bearing on V–Twin
Vanguard™ engines built after 97043000.
Use with 19227 Cylinder Support Tool.
* Subject to Remaining Factory Inventory
2
Cam Gear Bearing Servicing
Cam Bearing Plug Gauges
19164 Checking cam gear bearings for wear - most
engine models.
19383* Checking cam gear bearings for wear -
Vanguard™ engine Models 161400, 260700, 261700.
19384 Checking cam gear bearing for wear - Mag. side
V–Twin Vanguard™ engines.
19386 Checking cam gear bearing for wear - PTO side
V–Twin Vanguard™ engines.
19387* Checking cam gear bearings for wear. Engine
Models 97700, 99700.
19421 Puller, Camshaft Bearing
For removing camshaft bearing on Vanguard™
3-cylinder liquid-cooled engines.
19422 Driver, Camshaft Bearing
For installing camshaft bearing on Vanguard™
3-cylinder liquid-cooled engines.
19592 Magneto Bearing Puller/Installer
This tool is designed for Magneto main bearing removal
and reinstallation of the 54 and 61 cubic inch Big Block™
engines. It is essentially a hand-operated press. The
bearing is pulled into the block as it is staked from the
inside. Installation is the reverse, as an oil groove needs
to be aligned from the inside.
To use, a mandrel locks into the bearing. The bolt
acts as a lead screw and pulls the mandrel and the
bearing into a cup machined into a threaded fixture that
straddles the bearing recess. For installation, another
threaded fixture is substituted for the cup and the new
bearing is pulled into position. Simply tighten all the way
and the bearing will be brought to the proper recess by
the design of the tool.
* Subject to Remaining Factory Inventory
3
Carburetor Servicing
19062
19061
Screwdrivers - Carburetor Jet
For removing most carburetor jets.
19061 Screwdriver, small jets
19062 Screwdriver, large jets
19245 Carburetor Tap Set
For cleaning threads in 2-piece flo–jet carburetor.
5/16"–32 NEF
1/4"–32 NEF
19305* Carburetor Offset Screwdriver
For removing carburetor from 3 HP and 5 HP horizontal crankshaft
engines. Offset feature allows access to lower carburetor mounting
screw for quick removal.
19455 Torx® E5 Socket
For removing and installing carburetor mounting studs on engines
equipped with Torx® drive intake manifolds such as the Intek™
V-Twin engines.
19458 14 mm Carburetor Socket
19459 16 mm Carburetor Socket
Remove and install main jet housing on Intek™ V-Twin engines, Extended
Life Series™ Model 44.
19461 Primer Bulb Removal Tool
For quick and easy removal of primer bulb and retainer on engines
equipped w/primer bulb system.
19462 Primer Bulb Installation Tool
Installs new primer bulb and retainer in a “snap”.
* Subject to Remaining Factory Inventory
4
Carburetor Servicing
19570 Screwdriver Set
The Briggs & Stratton Power Products 7.0 kW Standby
Generator comes from the factory with provisions
to change the mixer jet to allow use with natural
gas or liquid propane. All that’s required to make
the conversion is the provided jet and this 19570
screwdriver set. Not just any screwdriver will do. The
blade must be thin to fit the jet slot – approximately
.040" (1 mm) - but wide enough to reach across the jet.
At the same time it cannot be too wide or it will shave
the peaks off the threads of the jet cavity. A tall order
but the 19570 screwdriver set does it all. Also makes
an excellent handle for 19442 star bits.
Cylinder Resizing
19205 Ammco Hone Set For Aluminum
Bore Engines
19206
•
Set Includes:
19206
Stone Set, 320 grit, Range 1–7/8" to 2–3/4"
(47.6 mm to 69.9 mm)
For aluminum bore engines
19207
Stone Set, 320 grit, Range 2–3/4" to 3–5/8"
(69.8 mm to 92.0 mm)
For aluminum bore engines
19208
Stone Retainer Springs
19209
Drive Shank
19210
Stop
• Carrier Not Available Separately
19207
19208
19210
19209
Note: Each tool part number can also be ordered
separately.
19211 Ammco Hone Set For Cast Iron Bore/
Sleeve Engines
Set Includes:
19212
Stone Set, 60 grit for cast iron
bore/sleeve engines
19213
Stone Set, 220 grit for cast iron
bore/sleeve engines
19214
Stone Carrier, Range 2–1/2" to 3–5/16"
(63.5 mm to 84.1 mm)
19215
Stone Carrier, Range 3–5/16" to 4–1/8"
(84.1 mm to 104.8 mm)
19216
Stone Retainer Springs
19217
Drive Shank
19218
Extension
19217
19218
19212
19213
19214
19215
19216
•
•• Carrier Not Available Separately
Note: Each tool part number can also be
ordered separately.
* Subject to Remaining Factory Inventory
5
Cylinder Resizing
19303 Stone Set
60 grit, range 1–7/8" to 2–3/4" (47.6 mm to 69.9 mm). Use with 19205 hone set.
19304 Stone Set
220 grit, range 1–7/8" to 2–3/4" (47.6 mm to 69.9 mm). Use with 19205 hone set.
19541 Stone Set
320 grit, range 1–7/8" to 2–3/4" (47.6 mm to 69.9 mm). Use with 19205 hone set.
Electrical Testing
19449 15 Amp Fuse
19571 11 Amp Fuse
Recently, our Fluke® Digital Multimeter supplier substituted a Model 73
Series III for the Model 73 Series II meter we’d been buying for years. The
meter specifications were the same so the change passed our quality audit
with no problem. What came as a surprise a short time later is the Series III
meter uses an 11 amp fuse instead of the 15 amp used by the Series II. It is
never a good idea to replace a fuse with one that is incorrectly rated for the
meter and damage may result. If you have a Fluke Series II Multimeter, you
need a 15 amp fuse, part number 19449. If you have a Series III Multimeter,
you need an 11 amp fuse, part number 19571.
19581 Digital Multimeter
B
A
Use for diagnosing and testing electrical, charging and starting systems
just to mention a few. This meter also comes with the A Cable and
software to connect to a computer for diagnostic readings of the
equipment you are testing.
Meter Features:
Volts Scale:
0 to 750 AC
0 to 1000 DC
Ohms Scale:
0 to 320,000,000
Amperage - AC, DC0 to 10 Continuous
0 to 20 for 30 Seconds
Audible Diode Test
Audible Continuity Test
Auto Ranging
Capacitance
Frequency Testing
and comes with
B Temperature Testing Thermal Coupler
NOTE: See 19499 AC/DC Current Clamp for more uses.
* Subject to Remaining Factory Inventory
6
Electrical Testing
19278* Test Plug Adapter
Test plug adapter serves as a convenient connector for HI–POT testing 120
volt electric motor.
IMPORTANT: Refer to Electric Motor Service and Repair Instructions
Manual, MS-8247, for detailed HI-POT testing procedures.
19499 AC/DC Current Clamp
Use with 19581 Digital Multimeter and the previous19464 Fluke Digital
Multimeter Series III Model 73.
A quick alternative to the DC shunt for checking charging output and
starter motor current draw.
19528 PowerLink® Test Box
Use with 19464 Digital Multimeter for testing AC output on the
19581 PowerLink® Stators.
19543 Capacitance-Frequency Meter
Used for checking the frequency (Hz) on a running generator. Flip switch
on meter to “FREQ”, use plug-in, and plug into AC outlet on generator.
Compatible with 50 or 60 Hz generators.
To test a capacitor, flip switch to “CAP” and touch probes to terminals on
capacitor and the capacitance will be displayed. Capacitance range is 10
to 99 microfarads.
* Subject to Remaining Factory Inventory
7
Flywheel Holder/Puller
Flywheel Pullers
19069 - small, whole distance 1-5/8" or 1.630"
19165 - medium, whole distance 2" or 2.010"
19203 - large, whole distance 2-13/16" or 2.820
19418 Flywheel Holder
For removing and installing flywheel on Vanguard™ 3-cylinder
liquid-cooled engines.
19433 Flywheel Strap Wrench
For holding flywheel while removing and torquing flywheel nut on all
engine models.
Note: Replacement strap is available separately. Order Part #19448.
19489 Flywheel Holder
For use on engines equipped with fan retainer. 280000 & 310000 single
cylinder engines, Vanguard™ V–Twin, Opposed Twin, V–Twin Intek™.
19538* Flywheel Puller - Micro Engine
For removing flywheels on Micro engine. Includes driver and an adapter
for clutch drive engines.
19590 Rotor Puller
This tool is designed to remove the rotor from the engine crankshaft taper
on the new 18/20 kW Home Generator System.
• Use repair manual 277528GS for detailed instructions on how to safely
remove the rotor with this puller kit
* Subject to Remaining Factory Inventory
8
Flywheel Holder/Puller
19534 Flywheel Puller - PowerLink®
Required when removing and installing flywheel on engines equipped with
the PowerLink® systems. Also works on most other flywheels.
Ignition & Related Parts Servicing
Breaker Point Plunger Hole Servicing
Servicing breaker point plunger hole - order separately.
19055 Plug Gauge
19057 Bushing Driver
19368 Ignition Tester
19058
Used to test all ignition coils except Vanguard™ 3 L/C gas engines. For the
Vanguard™ 3 L/C gas engines, please see 19400 Spark Tester.
19056
19400 Spark Tester
Special Air Gap of .400" (10 mm) for use on Vanguard™ 3-cylinder
liquid-cooled engines.
* Subject to Remaining Factory Inventory
9
Ignition & Related Parts Servicing
19525 Polarity Indicator Key Fob
This polarity indicator offers the inquisitive technician or vocational
science teacher the opportunity to see the magnetic poles on any magnet
or flywheel magnets.
89838S Spark Plug Wrench
For removing 13/16" and 3/4" hex head spark plugs.
Wrench length 5-1/2" (14 cm).
19576S Spark Plug Wrench
The 19576S spark plug wrench has been modified to fit a wider variety of
applications. The wrench, sized to fit 13/16" spark plugs on one side and
5/8" spark plugs on the other, has been stretched from 5-1/2" to a full 8"
(14 cm – 20 cm). This change was driven by the longer reach needed to
access spark plugs on many overhead valve engines. To gain better torque
in removing the plug, the handle is longer as well. The blister pack part
number is 5402. This wrench replaces 19374S, blister pack 5067.
* Subject to Remaining Factory Inventory
10
Oil seal servicing
19423 Driver, Oil Seal
For installing timing gear cover oil seal on Vanguard™ 3-cylinder
liquid-cooled engines.
19424 Driver, Oil Seal
For installing rear oil seal on Vanguard™ 3-cylinder liquid-cooled engines.
Outboard motor
19555 Prop Shaft Fixture
Holds propeller shaft securely for easy removal of sliding clutch roll pin.
For replacement pins order 19558.
19557 Tapered Socket
1-1/4" tapered hex. For removing and installing carrier nut on outboard gear
case. Holds securely without damaging nut.
* Subject to Remaining Factory Inventory
11
Piston & Piston Rings Servicing
19070 Piston Ring Compressor
For engines 5 HP and below, such as Model 6, 8, 9, 10, 12, 13.
19230 Piston Ring Compressor
For engines above 5 HP.
19340 Ring Expander
For removing and installing piston rings. Minimizes ring distortion and
breakage. All engine models.
19419 Piston Pin Fixture
For removing and installing piston pin on Vanguard™ 3-cylinder
liquid-cooled gasoline engines.
* Subject to Remaining Factory Inventory
12
Pressure/Vacuum Testing
19493 Mity Vac Pressure/Vacuum Pump
Check carburetor inlet needles and seats for leakage.
Check pressure switches.
Check dash pot pull off on 3 L/C choke.
19495 Digital Crankcase Vacuum Tester
Extremely accurate and simple tool for measuring
crankcase vacuum, or natural gas and LP fuel
pressure for home generators.
Check crankcase vacuum with engine running at top
no load speed.
Service Tips & Tools
SERVICE TIPS & TOOLS
ENGINE TEST FITTINGS
Engine Test Fittings
1
2
3
4
What you need now is a quick and easy way to firmly
We’ve given you a few new tips to check engines
attach these tools to an engine's crankcase. All you
fordo porosity
leaks
and introduced
the new
need to
is gather an and
assortment
of various
engine
digital
crankcase
vacuum
gauge
you
saw
earlier.
fill caps and dipsticks and an equal number of 691764
barbed
fuel
fittings.
Listed
below
is
an
assortment
of
What you need now is a quick and easy way to
dipstick
and oil
fill cap part
numbers.
firmly
attach
these
tools to an engine’s crankcase.
5
All you need to do is gather an assortment of
6
First, if using a dipstick remove it from the cap.
various engine fill caps and dipsticks and an equal
Determine the best location to drill a hole using a
of 691764
barbed
fuel fittings. Listed
letter number
"Q" drill bit. Since
you're working
with plastic,
below
is
an
assortment
of
dipstick
it may also be possible to use a 21/64" or 5/16" bit too.and fill cap part
Next, numbers.
tap the hole with a 1/8" NPT tap, install the barb,
epoxy in place and you're finished.
First, if using a dipstick remove it from the cap.
Part Number
Determine
1 - 499621
Dipstick the best location to drill a hole using a
letter
“Q” drill bit. Since you’re working with plastic,
2 - 807985 Dipstick
it
may
also be possible to use a 21/64” or 5/16” bit
3 - 495230 Dipstick
4 - 715588
Dipstick
too. Next, tap the hole with a 1/8” NPT tap, install
5 - 281658
Fill Cap epoxy in place and you’re finished.
the barb,
6 - 691764 Hose Connector
Part Number:
1 -- 495264 Dipstick
2 -- 807985 Dipstick
* Subject to Remaining Factory
Inventory
3 -- 495230
Dipstick
13
4 -- 715588 Dipstick
Speed - Size - Torque - measuring
795163 Hand Held Tiny-Tach Diagnostic Tool
Part number 795163 is a pulse operated, hand-held tachometer designed
more as a diagnostic tool than other Tiny-Tachs. This tach is set up as a
wireless device but comes equipped with a plug in wired antenna for those
occasions where a stable rpm reading is hard to get. It features an auto
off feature to extend battery life. Accuracy is +/- 10 rpm and the display is
updated every ½ second. Besides the standard rpm display, the tach can
be programmed to display MAX rpm reached during each session. This is a
nice, handheld wireless tachometer!
19389 Digital Tachometer & Hourmeter
Meter displays rpm while engine is running. When engine is stopped, meter
displays elapsed time. The maximum speed is 20,000 rpm and it updates 1-2
times per second.
19456 Tachometer Adaptor
When attached to ignition module, permits use of Digital Tachometer,
19389 on Vanguard™ 3-cylinder liquid-cooled gasoline engines.
19457 Digital Tachometer & Hourmeter
For use on Vanguard™ 3-cylinder liquid-cooled diesel engines with 6 mm
diameter fuel lines. This also includes a permanent transducer to be
attached to the 6 mm fuel line.
19463 Quick Clamp Transducer
Use with 19457 Digital Tachometer and Hourmeter. Quick clamp design
with spring loaded post terminal for easy installation and removal.
* Subject to Remaining Factory Inventory
14
Speed - Size - Torque - measuring
795193 Commercial Tachometer
Part number 795193 is a new commercial Tiny-Tach that has the same
20K rpm limit and refresh rate as the improved version mentioned previously.
According to Tiny-Tach, the… “Commercial Gas Model can be used as
a complete Service Tracking device for any spark ignited engine. It is
programmable for different firing orders as well as for tracking two different
service intervals.”
This is way more than a tachometer. See features below.
• This unit captures total time in hours and minutes up to 200 hours and
hours only thereafter
• Displays anytime the engine is running, up to 20,000 rpm
• Displays maximum rpm recorded. Resetable
• Job length of time. A resetable timer displayed in hours and minutes up
to 200 hours
• Programmable “time till service” counter 0 to 50 hours
• Programmable “time till service” counter 0 to 250 hours
19200 Tachometer (Treysit Sirometer)
This sirometer measures from 800 to 25,000 revolutions per minute (rpm).
It can be used for measuring engine rpm and by making this bracket
measuring starter motor rpm as stated in the repair manuals.
STARTER MOUNTING TEST BRACKET
* Subject to Remaining Factory Inventory
15
Speed - Size - Torque - measuring
19199 Dial Caliper
Range: 0" to 6" (0 to 152.4 mm) and reads to .001"
19393 Torque Wrench - 3/8" Drive
Range: 0 to 300 Inch Pound (0 to 346.8 Kgcm) (0 to 34.0 Nm)
19441 Dial Indicator
For timing injector pump on Vanguard™ 3-cylinder liquid-cooled
diesel engines.
19485 Telescoping Gauge
Twelve inch (304 mm) length handle will reach the bottom of any
cylinder bore.
Range: 2"- 3 1/2" (51-81 mm).
19487 Dial Bore Gauge
Fast, accurate method of checking cylinder bore size, taper and out of round.
Range: 1.960"- 6.185".
* Subject to Remaining Factory Inventory
16
Starters - Electric/Manual Rewind
5054B Rewind Tool
For replacing rewind spring and starter ropes. For use on engines equipped
with ratchet style starter clutches.
19244 Starter Clutch Wrench
19353 Universal Socket
13 mm, 12 point, 1/4" Drive. For removing electric starter mounting screws.
All V–Twin Vanguard™ engines.
19435 C–Ring Installation Tool
Installing new C–ring on starter motor when replacing starter motor drive.
19467 Starter Ring Removal /Installation Tool
For removing and installing “C” rings on steel pinion starter drives with
rubber dust cover.
19447 Replacement Drive Pins
For old style C-ring removal tool - part number 19436 (obsolete).
Drive Pins
19436 - tool obsolete
* Subject to Remaining Factory Inventory
17
Starters - Electric/Manual Rewind
19468 DC AMP Shunt
An improved version of a valuable diagnostic tool. Color coded receptacles
hold digital multimeter leads securely while testing. This tool works with
any digital multimeter with a milivolt scale.
19497 Universal Socket
12 mm 6 point, 1/4" drive socket for removing and installing starter motors
on current Vanguard™ V–Twin Engines, and 3/LC diesel injection pumps.
19522 C-Ring Removal Tool
For removing C-ring on starter motor when replacing starter motor drive.
All models.
Replaces 19436.
19524 Torx® Driver
Designed to help remove the tamper-proof fasteners of the Touch-N-Mow
starter system.
795195 Diesel Tachometer
This tachometer uses the trigger module from the 3/LC gas engine as a
sensor to monitor crankshaft motion. Most diesel engines sold since 2007
are equipped with this sensor. If not, it will have to be added. Order 825009
for the trigger module and 820013 for an attachment screw. The tachometer
is powered by the pulses from the trigger module so it does not require an
external battery. Besides a tachometer function, this unit also has 2 service
countdown circuits, a max rpm circuit and a timer function that can be used
to time specific jobs.
* Subject to Remaining Factory Inventory
18
TOOL KIT
19300 Basic Tool Kit
KIT INCLUDES:
19061
19062
19063
19069
19070
19165
19433 19203
Carburetor Jet Screwdriver, Small Jets
Carburetor Jet Screwdriver, Large Jets
Valve Spring Compressor
Flywheel Puller - small, whole distance 1-5/8"
Piston Ring Compressor (5 HP & below)
Flywheel Puller - medium, whole distance 2"
Flywheel Holder1
Flywheel Puller - large, whole distance 2.13/16
19200
19340
19442
19244
19258
19368
93963
94150
MS-8746
Tachometer (Treysit Sirometer)
Piston Ring Expander
Torqux Start Bits3 in handy pouch
Starter Clutch Wrench
Valve Lapper2 (includes 19266 & 19268)
Tester - Ignition
Lubricant - Valve
Valve Lapping Compound
Tool Catalog
Note: Each tool part number can also be ordered separately.
1
For replacement strap, order 19488
2
To order replacement suction cups, specify: 19266 – 3/4" (19.1 mm) 19268 – 1-1/4" (31.8 mm)
3
To order replacement bits, specify: 19510 (T-10) - 19511 (T-15) - 19512 (T-20) - 19482 (T25) 19513 (T-27) - 19514 (T-30) - 19515 (T-40) - 19516 (T-45)
* Subject
to remaining
For a Complete Listing of Tools, Please Refer To: Service
Tool Catalog
MS-8746
factory inventory
* Subject to Remaining Factory Inventory
19
Valve/Compression Servicing
19063 Valve Spring Compressor
19138 Valve Seat Puller Kit
Kit includes:
19139 Puller
19140 Puller
19141 Puller
19182 Puller
• Note: Not available separately
•
Valve Seat Insert and Counterbore Tools
Counterbore tools used on cast iron engine models 5,
6, N, 8, 9, 14, 19, 20, 23, 240000, 300000, 320000.
Order these tool part numbers separately.
19126
Expansion Pilot - 1/4" Valve Guide
19127
Expansion Pilot - 5/16" Valve Guide
19129* Cutter Shank
19130* T-Handle for Cutter Shank
19135
Knockout Pin
19136
Insert Driver
19137
T-Handle for Pilots
*
*
19232 Valve Guide Repair Kit
For servicing 5/16" valve guides.
Kit Includes:
19151
Plug Gauge
19204
Bushing Driver
19231
Reamer - Counterbore
19233
Reamer - Finish
19234
Reamer Guide
19238
Puller Bolt
19239
Nut
19240
Washer
19264
9 mm Tap
19234
19239
NUT
19151
19233
19204
19231
19240
19238
19264
Note: Each tool part number can also be
ordered separately.
19258 Valve Lapper
(Includes 19266 and 19268)
To order replacement suction cups, specify:
19266 - 3/4" (19.1 mm) 19268 - 1-1/4" (31.8mm).
* Subject to Remaining Factory Inventory
20
Valve/Compression Servicing
19269 Valve Guide Repair Kit
19191
For servicing 1/4" valve guides.
Kit Includes:
19064 Reamer - Counterbore
19066 Reamer - Finish
19122
Plug Gauge
19191
Reamer Guide
19270
Washer
19271
Puller Bolt
19272
Nut
19273
7 mm Tap
19367
Bushing Driver
19271
Note: Each tool part number can also be ordered separately.
19064
19066
19122
19270
19272
19273
19367
19302 Valve Seat Cutter Repair Kit
• 3 blades - use on either side of cutter head
• 3 set screws
• 3 wedges
19345 Reamer Guide
For guiding the 19346 reamer while finish reaming valve guide bushing
in Vanguard™ engines.
19346 Valve Guide Reamer
For finish reaming single cylinder Vanguard™ engine Models 104700,
161400, 260700, 261700 valve guide bushing after installation.
19347 Valve Spring Compressor
For compressing valve springs, most Vanguard™ engine models.
19381 Valve Guide Plug Gauge
Checking valve guides for wear - Vanguard™ engine Models 104700,
161400, 260700, 261700 and single cylinder OHV Model 280000.
19382 Valve Guide Plug Gauge
Checking valve guides for wear - Vanguard™ V-Twin engines. Also single
cylinder Vanguard™ engine Models 85400, 115400, 185400, 235400 and
245400.
19416 Valve Guide Driver
For installing valve guide bushings on Vanguard™ 3-cylinder
liquid-cooled engines.
19417 Valve Spring Compressor
For removing and installing valves on Vanguard™ 3-cylinder
liquid-cooled engines.
* Subject to Remaining Factory Inventory
21
Valve/Compression Servicing
19443 Compression Test Adaptor
For testing compression on Vanguard™ 3-cylinder liquid-cooled
diesel engines.
19444 Valve Guide Reamer
For finish reaming Vanguard™ V–Twin valve guides after installation. Also
used for cleaning valve guides on Vanguard™ 3-cylinder liquid-cooled
engines. Use with 19345 Reamer Guide.
19446 Neway Valve Seat Cutter Kit
For reconditioning 30° and 45° angle valve seats on Vanguard™ 3-cylinder
liquid-cooled engines.
Includes 15° cutter for top cutting 30° angle seats.
Includes 6.0 and 6.02 mm pilots.
19465 Valve Adjustment Set
For adjusting valves on Vanguard™ and Intek™ V–Twin engines.
Offset 13 mm wrench with 5 mm hex and T–40 Torx® drivers.
19478* Orifice
Calibrated specifically for use with the older 19475 Leakdown
Tester on 3/LC engines.
*
19545 Leakdown Tester
Used to test the sealing capabilities of the compression components of all
engines. Comes with crankshaft clamp and case.
* Subject to Remaining Factory Inventory
22
Valve/Compression Servicing
19547 Valve Seat Cutter Kit
Master seat cutter set will handle all Briggs & Stratton engines
except 3 L/C engines.
19549 Easy Turn Wrench
Spring loaded body maintains an even pressure when cutting valve
seats. Rotating handle allows continuous turning for faster seat
cutting and minimizing chatter.
19551 Seat Cutter Upgrade Kit
This kit will upgrade the basic 19237 seat cutter kit to the level of the
19547 master seat cutter kit.
93963 Valve Guide Lubricant
Recommended as a valve guide lubribricant but also makes an excellent
anti-seize. Use on nut and bolt assemblies to improve later disassembly.
Insures correct torque and true torque wrench reading plus aids in the
proper seating of bolts.
94150 Clover® Valve Lapping Compound
4 oz. (113 g) duplex can contains coarse (120 grit) and fine (280 grit)
compound.
* Subject to Remaining Factory Inventory
23
Valve/Compression Servicing
4
19566 Diesel Compression Tester
The 19566 3/LC Diesel Compression Tester includes:
1. High pressure hose
2. Parker – “ST series 1” mini quick disconnect fitting
3. 19443 glow plug adapter
4. Pneumatic gauge protector
5. Injection molded storage case
5
3
1
2
19559 3/LC Diesel Leakdown Adapter
5
2
4
1
NOTE: Do not try to use an automotive type gasoline engine compression
gauge on a diesel engine. They don’t normally have the range necessary
for diesel engines and there may be an issue with the hose bursting.
Normal compression for the Briggs & Stratton 3/LC diesel engine is as high
as 500 psi (35 bar). The 19566 3/LC Diesel Compression Tester is capable of
reading 1000 psi (70 bar).
This adapter kit allows the 19545 Leakdown Tester to be used to diagnose
compression problems with the 3/LC diesel engine line. This kit includes the
following:
• A quick disconnect fitting that attaches to the high pressure supply side of the leakdown tester.
• A hose equipped with a mini quick disconnect fitting that attaches to the low pressure side.
• A 19443 diesel compression test adapter that screws into the glow plug hole.
NOTE: Remove the Shrader Valve from the 19443 adapter when performing
leakdown testing.
Once the adapter parts are installed, the tester is used in the normal
fashion.
1. Standard “M” style fitting with orifice drilled in end of fitting
2. Standard “M” style quick release fitting
3. Adapter properly attached to the leakdown tester
4. Parker – “ST series 1” mini quick disconnect
5. Note: For replacement high pressure hose, order part 19564
3
* Subject to Remaining Factory Inventory
24
Miscellaneous
5056B* Pump, Oil Evacuator
Handy tool for draining oil from engines with restricted access. Use with
an electric drill. Inlet and outlet hose included.
19256 Brake Adjustment Gauge
For adjusting band brakes.
19333 Governor Bushing Reamer
For finish reaming 1/4" (6.35 mm) governor shaft bushing, after installation.
3 HP to 16 HP single cylinder mechanical governor engines.
19385 Adjustment Gauge
For adjusting secondary governor spring, V–Twin Vanguard™ engines.
19420 Puller, Crankshaft Pulley
For removing crankshaft pulley on Vanguard™ 3-cylinder liquid-cooled engines.
Injector Tester
If you service and repair diesel engines on a regular basis, a diesel injector
tester is a “must have” tool. This tester from US Diesel in Fort Worth, Texas
is what we use so we know its tough enough for everyday use. This tool is
part number U470/600B and is supplied with a 12 mm and 14 mm injector line.
We've tried 4 or 5 different testers. The US Diesel tester is by far the best
value and is better made than some that cost twice as much. When you
talk to Mark tell him we sent you!
www.usdiesel.com
Mark Hagood
1-817-485-6422
* Subject to Remaining Factory Inventory
25
Miscellaneous
19442 Torqux Star Bits
To remove and install Torx® screws. In handy pouch.
T–10, T–15, T–20, T–25, T–27, T–30, T–40, T–45
Bit length 3.75 inches.
These Torqux star bits are not to be used with pneumatic hand tools.
Replacement bits:
19510 - (T10)
19482 - (T25)
19511 - (T15)
19514 - (T30)
19512 - (T20)
19515 - (T40)
19513 - (T-27)
19516 - (T45)
19480 Tang Bender
For all engines. Used for setting top no load and governed idle speeds.
19491 Alternator Wrench
For use on 3/LC engines. Holds alternator pulley nut when removing and
installing alternator pulley. Also handy when rotating crankshaft when
adjusting valve clearance.
187062GS Pressure Washer Tester Gauge
This new pressure gauge is installed between the pump head and highpressure hose to check pump output pressure. It has a M22 X M22 connection
that will allow quick installation on hoses with those fittings. With the
gauge installed in this position, gauge readings will be approximately 200
psi (13-14 bar) lower than the rated pump pressure due to pressure loss
across the unloader.
* Subject to Remaining Factory Inventory
26
Miscellaneous
100022 Advanced Hearing Protectors
Advanced hearing protector reduces dangerous high frequency noise levels.
Wear when operating equipment for extended time periods.
Noise Reduction Rating
Behind the Head Position
Under the Chin Position
Over the Head Position
23 decibels
24 decibels
25 decibels
The range of noise reduction ratings for existing hearing protectors is approximately
0 to 30. (High numbers denote greater effectiveness.)
795161 Alcohol Tester
Briggs & Stratton introduced a tester to determine the alcohol content in gasoline
almost three decades ago. At that point, we were concerned about the damage fuel
containing more than 10% alcohol could do to fuel systems. Fuel in some parts of the
world is being marketed with 75 to 85 percent alcohol. Because this fuel is not suitable
for use in our engines, you may need to have a method to determine what the actual
content is. Designed to measure a percentage of volume somewhere in the 20% range,
the old tester is not quite up to the task. This paved the way for introduction of the
795161 tester, marked with a calibration line at 10%, 20%, 70% and another at 85%. This
provides the technician with visual cues as to the alcohol content.
100054 Heavy Duty Shop Towels
These all-purpose wipers are great for keeping the work bench and shop clean.
MS-5637 IPL & Engine Replacement Information CDs
IPL & Engine
Replacement Information
This parts look-up method has been recently updated and now has expanded
to two CDs.
Illustrated Parts Lists
(through April, 2008)
Engine Replacement Information
(through April, 2008)
Includes: Adobe® Reader® 7.0
Adobe Reader 5.0 or later is needed to view the documents.
A downloadable version of Adobe Reader 7.0 is on the CD for your convenience.
System Requirements for each version are listed on the back.
* Subject to Remaining Factory Inventory
27
Miscellaneous
Fix–A–Thread Kits
For repairing damaged and stripped threads.
100024 - Master Thread Repair Kit includes:
100007 Thread Repair Kit 10–32
100008 Thread Repair Kit 1/4–20
100009 Thread Repair Kit 5/16–18
100010 Thread Repair Kit M5x.8
100011 Thread Repair Kit M6x1
100012 Thread Repair Kit M8x1.25
100013 Thread Repair Kit 14 mm Spark Plug
Thread Insert Refills
4185 - 10-32 Refill-10
Aerosol Spray Paint for Engines
Fast drying, lacquer base, gasoline and heat resistant, 13 ounce (369g)
spray can
Available colors, order separately:
271400 - Gloss Black
271402* - Ice White
271403 - Satin Black
271675 - American Red
Quick Fuel Line Disconnects
These fuel line quick disconnects allow the fuel line to be separated
without fuel leakage. When servicing or testing equipment that frequently
needs to have the engine or fuel tank separated from the equipment,
these fittings offer you a spill-proof method. The male end is part number
192695GS and the female end is part number 189117GS. Both are available
as a Briggs & Stratton Power Products part number.
100057 Grease Gun Kit - Simple One Handed Operation
Contains steel grease gun, application tube & one 3 oz.
grease cartridge.
100058 Grease Gun Refill Kit
Grease Refill Cartridges for Grease Gun Kit 100057.
* Subject to Remaining Factory Inventory
28
Use Genuine Briggs & Stratton Service Parts
Briggs & Stratton
Service Tools
Catalog
BRIGGS&STRATTON
CORPORATION
MS-8746-9/08
Post office box 702
Milwaukee, WI 53201 USA
414 259 5333
©2008 Briggs & Stratton Corporation