Lighting Control Systems

Lighting Control Systems
GRAFIK 7000P
Including ...
®
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Installation and
Maintenance Guide
System Overview
Use this guide to successfully install a GRAFIK7000, GRAFIK6000, or GRAFIK5000 lighting control
system. This guide describes installing Processor Panels and running low-voltage type Class 2 / PELV
wiring, such as the Control Station Device (CSD), Power Panel, User Interface, and Interprocessor
Links. See instructions included with all Power Panels for running line (mains) voltage wiring.
The GRAFIK7000, GRAFIK6000, and GRAFIK5000 lighting control systems have a central processor
that downloads circuit information to the Power Panel Link.
Power Panels
Feed
Loads
Feed
Processor Panel
Loads
Power Panel Link (RS4852)
125 panels max.
Optional RS232 (50 ft. (15
m) max) or Modem wiring
to equipment by others.
Control Station Devices (CSDs)
Control
Interface
GRAFIK
7000P,
6000P,
or
5000P
Control Unit
Wallstations
Control Station Device (CSD) Link Wiring (RS4852) with up
to 32 CSDs per link
GRAFIK 7000P models have 0 to 6 CSD Links
GRAFIK 6000P has 3 CSD Links
GRAFIK 5000P has 1 CSD Link
Interprocessor Link Wiring (RS4852) or (10/100 Base
T-Ethernet1) with up to 32 GRAFIK7000P’s GRAFIK7000 only
User Interface Link (10/100 BaseT Ethernet1) or (RS4852) to
a Computer or Network Interface
1
2
The Interprocessor Link and the User Interface
Link can both enter the processor panel on the
same Ethernet wiring. There is only one
Ethernet connector per processor panel.
Ethernet wiring can be up to 300 ft. (90 m)
long.
2
RS485 Links can be up to 2000 ft. (610 m)
long when using the correct wire. See the
RS485 Wiring Overview for more details.
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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Table of Contents
Step-by-Step Instructions
STEP
STEP
STEP
STEP
STEP
STEP
STEP
STEP
STEP
STEP
Page
Install System
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Processor Panel Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1: Mount Wallboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2: Mount Processor Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Processor Panel Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
RS485 Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3: Processor Panel Line-Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4: CSD Link and Power Panel Link Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5: User Interface Link Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6: Interprocessor Link Wiring (GRAFIK 7000P only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7: Set CSD Link Address Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
8: Set Processor Panel Address Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
9: Address Power Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
10: Install Control Station Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Start Up System
STEP 11: Activate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Maintain System
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
3
Model Numbers of
Processor Panels
G7-AR-0000-0-120
100:
120:
230:
0:
M:
0000:
W000:
100 V
50/60 Hz, 15 A
120 V
50/60 Hz, 15 A
220—240 V
50/60 Hz, 10 A
No Modem option included - GRAFIK 7000P only
Integrated modem and RS232 interface included
No CSD Link - GRAFIK 7000P only
3 CSD Links with 32 Control Station Devices max per link (96 total) GRAFIK 5000P has only 1 CSD link
WW00: 6 CSD Links with 32 Control Station Devices max per link (192 total) GRAFIK 7000P only
R:
Retrofittable panel (includes subplate)
?:
Other options available - contact Lutron
A:
U.S. English version
?:
Multiple languages available - contact Lutron
7:
6:
5:
GRAFIK 7000P Processor Panel
GRAFIK 6000P Processor Panel
GRAFIK 5000P Processor Panel
System Information
4
Processor Information
Type
Processors
Name
CSD Links
Zones
GRAFIK7000
up to 32
GRAFIK 7000P
up to 6
up to 512
GRAFIK6000
1
GRAFIK 6000P
3
512
GRAFIK5000
1
GRAFIK 5000P
1
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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Step 1
Mount Wallboxes
• Use wallboxes with a minimum depth of
2-3/4 in. (70 mm) for Control Station Devices
(CSDs)
• Multigang installations may require spacers
between wallboxes
• Mount wallboxes between flush and 1/8 in. (3
mm) below finished wall surface
• Finished wall should not have gaps around the
wallbox of greater than 1/8 in. (3 mm)
• Ground metal Wallboxes whenever possible
2-3/4 in.
(70 mm)
min.
1/8 in.
(3 mm)
max.
Wall
Mounting
Frame
Wallbox
Wallbox
Drywall
Mounting of a single-gang US wallbox shown.
See the instructions sent with each individual
CSD for mounting requirements and
instructions.
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Mounting frame orientation of a single-gang
EGRX product shown.
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
5
STEP 2
Mount Processor Panels
Remove the subplate, if applicable, to access
mounting holes. Keep the screws and protect
the subplate from damage and dirt until it is
returned to the enclosure.
Dimensions and Conduit Entry
Front View
Right Side View
14.38 in.
(365 mm)
3.25 in.
6.475 in. (95 mm)
(164 mm)
Top View
(No Class 2 / PELV Entry)
1.5 in.
(38 mm)
Dedicated Feed Wiring
2 in.
(51 mm)
6.0 in.
(152 mm)
Screws (4) for
hanging
subplate
3.875 in.
(98 mm)
0.5 in. (13 mm) and 0.75 in. (19 mm)
conduit knockouts (18)
34.75 in.
(883 mm)
22 in.
(559 mm)
21.27 in.
(540 mm)
Flush
Mounting
Holes (4)
Surface Mounting
Holes (4)
Bottom View
(Class 2 / PELV Entry Only)
0.5 in. (13 mm) conduit knockouts
RS232 Input
Power Panel Link
6 in.
(152 mm)
Interprocessor Link
Control Station
Device (CSD) Links
8.63 in.
(219 mm)
2.875 in.
(73 mm)
1.75 in.
(44 mm)
User Interface Link
Notes • Not all processor panels use a subplate
• Make sure relative humidity is less than 90%
non-condensing
6
• Reinforce wall structure, if necessary. A
processor panel weighs up to 50 lbs. (22 kg)
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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STEP 2 (Continued)
Mount Processor Panels
Recess or Surface Mount the enclosure as per
the following diagrams.
Recess Mount
Surface Mount
Wall shown cut away
Dedicated Feed
Dedicated
Feed
Class 2 /
PELV
wiring
Class 2 /
PELV
wiring
Space off
of the wall
as noted
16 in.
(410 mm)
Front View
Side View
Water Damages Processors!
Front View
Side View
Surface mount as shown!
Install this processor in a location
where it will not get wet.
• Back surface must be 1/8 in. (3.2 mm) away
from the wall. Subplate mounting screws will
protrude 1/8 in. (3.2 mm) behind the panel
• Use only the four holes indicated when surface
mounting - other holes are for mounting the
subplate
Install Subplate
If there is a subplate, install it using the four
screws shipped with the mounted enclosure.
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
7
Processor Panel Overview
Line voltage supply
Receptacle - for Lutron use only
Panel Power Switch
Class 2 / PELV Transformers (up to 6)
Power Supply Board
DRAIN
MUX
MUX
PWR
COM
DRAIN
ACT
MUX
CSD Link F
STAT
MUX
1 2 3 4 D
PWR
PWR
COM
ACT
MUX
CSD Link E
STAT
MUX
1 2 3 4 D
PWR
PWR
COM
ACT
STAT
PWR
CSD Link D
DRAIN
Main Board Assembly - See next page
1 2 3 4 D
Telco
MUX
MUX
PWR
COM
DRAIN
TX
DRAIN
MUX
MUX
N/C
COM
1 2 3 4 D
RX
PP Link
DRAIN
MUX
MUX
PWR
COM
RX
Modem / RS232 Card
1 2 3 4 D
IP Link
TX
1 2 3 4 D
ACT
STAT
PWR
CSD Link C
DRAIN
MUX
MUX
PWR
COM
RX
DRAIN
MUX
MUX
PWR
COM
ACT
STAT
TX
1 2 3 4 D
1 2 3 4 D
AUX Link
DRAIN
MUX
CSD Link B
PWR
MUX
MUX
MUX
PWR
COM
RX
TX
PWR
COM
ACT
STAT
PWR
1 2 3 4 D
UI Link
PWR
DRAIN
RS-232
CSD Link A
1 2 3 4 D
Ethernet
ACT
LNK
G7000 ADDR
ON
1
2
3
4
5
6
7
Processor Panel Address Switch
Ethernet Port
GRAFIK 7000P with six CSD Links and
Modem / RS232 Interface shown
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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Processor Panel Overview
DRAIN
MUX
MUX
PWR
COM
ACT
STAT
1 2 3 4 D
CSD Link F
PWR
DRAIN
MUX
MUX
PWR
COM
ACT
STAT
1 2 3 4 D
CSD Link E
PWR
DRAIN
MUX
PWR
COM
ACT
STAT
PWR
CSD Link D
MUX
Main Board Assembly
1 2 3 4 D
Telco
DRAIN
MUX
TX
DRAIN
MUX
MUX
N/C
COM
1 2 3 4 D
RX
PP Link
DRAIN
MUX
MUX
PWR
COM
RX
MUX
PWR
COM
ACT
STAT
PWR
DRAIN
1 2 3 4 D
1 2 3 4 D
IP Link
DRAIN
MUX
PWR
COM
CSD Link C
TX
TX
RX
DRAIN
MUX
1 2 3 4 D
AUX Link
1 2 3 4 D
MUX
MUX
PWR
COM
ACT
STAT
CSD Link B
PWR
DRAIN
MUX
MUX
MUX
COM
RX
TX
PWR
1 2 3 4 D
UI Link
PWR
PWR
COM
ACT
STAT
PWR
CSD Link A
MUX
RS-232
1 2 3 4 D
Ethernet
ACT
LNK
G7000 ADDR
ON
1
2
3
4
5
6
7
Notes • Abbreviations are as follows:
CSD = Control Station Device
UI =
User Interface
AUX = Auxilliary (no connection)
IP =
Interprocessor
PP =
Power Panel
• GRAFIK 7000P with six CSD Links and
Modem / RS232 Interface shown
Warning - This is a class A product. In a
domestic environment this product may cause
radio interference in which case the user may
be required to take adequate measures.
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
9
RS485 Wiring Overview
•
•
•
•
RS485 wiring is the Class 2 / PELV wiring used
for the following links:
Control Station Device Link(s)
Power Panel Link
Interprocessor Link (if using the RS485
connection option)
User Interface Link (if using the RS485
connection option)
Specifications and Notes • Do not run RS485 wiring with line (mains)
voltage wiring
• Each link must be daisy-chained. Do not home
run wiring
• The Processor Panel does not need to be at
an end of any RS485 Link
• Use a Link Terminator at the beginning and
end of each RS485 Link
• Connections to numbered terminals are wired
1 to 1, 2 to 2, 3 to 3, etc... throughout the link
• Total length of any RS485 wiring may not be
more than 2,000 ft. This distance is based on
proper shielding on the twisted shielded pair,
#12 AWG wire to terminal 1 and terminal 2 of
the Control Station Device (CSD) Link, and the
use of link terminators (LT-1s) at each end of
each link. If smaller wire is used, the max CSD
Link length must be de-rated - see chart
2000 ft (600 m) max.
LT-1
LT-1
Daisy chain wiring - do not home run wiring.
Terminal 1 & 2
Wires Sizes
#12
#14
#16
#18
Max. CSD
Link Length
AWG
AWG
AWG
AWG
2000 ft. (610 m)
1400 ft. (425 m)
900 ft. (275 m)
600 ft. (180 m)
2.5 mm2
1.0 mm2
450 m (1500 ft.)
200 m (650 ft.)
• RS485 communication is a stream of 5V data
that all of the products on the link understand.
The details listed on this page help to keep the
data understandable:
- proper shielding blocks noise and has low
capacitance (which would reduce the signal)
- LT-1’s stop the end of the link from bouncing
the signal back onto the link
- daisy-chaining prevents the data from being
divided, and keeps the number of ends of the
link to two
- #12 AWG wire minimizes the voltage drop
along the link
Notice
If Link Terminators (LT-1) are not used,
or improper wiring topology is
employed, the system will not
communicate.
10
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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RS485 Wiring Overview
Wiring Notes:
• Two #12 AWG (2.5 mm2) wires cannot fit into
most connectors on the RS485 link. Use a
screw on connector (or other approved
connector) to “T-tap” a #18 AWG (1.0 mm2)
wire to each connector terminal, as needed.
Make this “T-tap” in the Wallbox in order to
keep the length of the new #18 AWG (1.0
mm2) wire(s) as short as possible
• Connect the uninsulated Drain/Shield wire(s) to
terminal ‘D’ whenever present. If there is no
terminal ‘D’, connect the two Drain/Shield wires
together, making a continuous shield
throughout the link. If the connector at the end
of the link does not have a ‘D’ terminal,
terminate the shield and let it ‘float’
• Do not allow any part of the shield to touch
ground (earth) or any electrical circuitry
• CSDs are expected to mount into metal
Wallboxes that are connected to grounded
conduit. Grounding the metal mounting plate
helps keep Electrostatic Discharge (ESD) from
affecting the RS485 link
R
Drain / Shield
2 #12 AWG
(2.5 mm2)
4
3
2
1
Control Station
Device (CSD)
connector
1 #18 AWG
(1.0 mm2)
2 #12 AWG
(2.5 mm2)
Approved sources of wire include:
Twisted-Shielded Pair (Data Link) only:
• Belden #9461
• Alpha #2211
One-cable solutions (Data Link, Control Wiring,
and Sense Line in one cable):
• Lutron GRX-CBL-46L-500 (non-plenum)
• Lutron GRX-PCBL-46L-500 (plenum)
• Belden, Alpha, Liberty, and Signature have
approved cables. Ask for GRAFIK Eye® Cable
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
11
STEP 3
Line Voltage Wiring of Processor Panel
• Make sure line voltage feed wiring enters the
processor from the top right
• Run a dedicated feed circuit - see model
number for feed rating
• Run wiring so that line (mains) voltage is
separate from Class 2 / PELV wiring
Receptacle for Lutron
use only
(120 V
shown)
GROUND/EARTH
(green)
HOT/LIVE
(black - 100 V
, 120 V
(brown - 230 V
)
NEUTRAL
(white - 100 V
, 120 V
(blue - 230 V
)
12
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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)
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STEP 4
CSD and Power Panel Link Wiring
Control Station Devices
Control Station Device (CSD)
Link
Last Control Station Device on Link
1
5
2
6
3
4
1
IR Ceiling
Receiver
2
3
4
5
123456
6
MUX
3
4
DRAIN
MUX
PWR
COM
CSD Link
4
3
2
1
MUX
MUX
PWR
COM
DRAIN
MUX
4
Ethernet
ACT
LNK
G7000 ADDR
ON
1
2
3
4
5
6
7
Power Panel
4
1 Common
2 N/C
3 MUX
4 MUX
D Drain
5 Sense Line
MUX
3
DRAIN
MUX
N/C
PP Link
COM
Processor Panel GRAFIK 7000P shown
1 2 3 4 D
Power Panel Link
Link
Terminator
(LT-1)
Control Wiring
(1) #18 AWG
(1.0 mm2)
1: Common
2: No Connection
Link
Terminator
(LT-1)
Data Link
(1) shielded, twisted pair #18 AWG (1.0 mm2)
3: MUX
4: MUX
D: Drain wire in shield - Connect together to make one continuous
link shield. Keep away from ground and control electronics.
Power Panel
Last Power
Panel on Link
1 Common
2 N/C
3 MUX
4 MUX
D Drain
5 Sense Line
DRAIN
MUX
MUX
N/C
COM
1 2 3 4 D
Control Wiring
(2) #12 AWG
(2.5 mm2)
1: Common
2: +VDC
Link
Terminator
(LT-1)
1 Common
2 N/C
3 MUX
4 MUX
D Drain
5 Sense Line
TX
1 2 3 4 D
RX
PP Link
DRAIN
MUX
MUX
PWR
COM
ACT
STAT
PWR
DRAIN
DRAIN
MUX
PWR
COM
ACT
STAT
PWR
MUX
MUX
PWR
COM
MUX
MUX
PWR
COM
ACT
STAT
PWR
ACT
3
Telco
RS-232
1 2 3 4 D
IP Link
TX
1 2 3 4 D
1
2
3
4
1 2 3 4 D
CSD Link C
DRAIN
MUX
MUX
PWR
AUX Link
CSD Link F
RX
DRAIN
MUX
MUX
PWR
COM
ACT
STAT
PWR
1 2 3 4 D
COM
1 2 3 4 D
1 2 3 4 D
CSD Link B
RX
STAT
CSD Link E
TX
MUX
PWR
COM
ACT
STAT
PWR
MUX
MUX
MUX
COM
RX
TX
PWR
1 2 3 4 D
UI Link
PWR
DRAIN
1 2 3 4 D
CSD Link A
DRAIN
PWR
CSD Link D
DRAIN
1 2 3 4 D
3
Data Link
(1) shielded, twisted pair #18 AWG (1.0 mm2)
3: MUX
4: MUX
D: Drain wire in shield - Keep away from ground and all
electronics
Link
Terminator
(LT-1)
4
Emergency /
Essential
Sense Line
(1) #18 AWG
(1.0 mm2)
5: Sense Line
Notes:
• It is not necessary to have the processor panel
at the end of any RS485 link
• The Power Panel Link’s Sense Line is used
whenever there is a panel being supplied by an
Emergency / Essential feed. See Power Panel
instructions for more details
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• See RS485 Overview for approved cable
options
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
13
STEP 5
User Interface Link Wiring
RS485 Option
Network Interface shown is an Ethernet to RS485 converter
(G7-A-NWK-E-D-x).
The Wall Jack shown is an NTOMX-485J-WH.
DRAIN
MUX
MUX
PWR
COM
UI Link
1 2 3 4 D
LUTRON
LIGHTING
CONTROL
RS485
PORT
Computer
Processor Panel GRAFIK 7000P shown
3
MUX
MUX
DRAIN
PWR
COM
DRAIN
DRAIN
MUX
MUX
N/C
COM
DRAIN
PP Link
RX
1 2 3 4 D
TX
DRAIN
MUX
PWR
MUX
MUX
MUX
MUX
PWR
MUX
PWR
COM
STAT
PWR
ACT
ACT
STAT
COM
COM
PWR
1 2 3 4 D
IP Link
TX
1 2 3 4 D
Telco
RS-232
1 2 3 4 D
CSD Link C
DRAIN
MUX
MUX
MUX
PWR
CSD Link F
RX
DRAIN
MUX
PWR
COM
MUX
MUX
PWR
COM
COM
STAT
PWR
ACT
STAT
PWR
ACT
ACT
STAT
1 2 3 4 D
AUX Link
RX
1 2 3 4 D
1 2 3 4 D
CSD Link B
TX
MUX
MUX
PWR
COM
ACT
STAT
PWR
CSD Link E
DRAIN
MUX
MUX
COM
RX
TX
PWR
1 2 3 4 D
UI Link
PWR
DRAIN
1 2 3 4 D
CSD Link A
PWR
CSD Link D
DRAIN
Link
Terminator
(LT-1)
Ethernet Data Link from
Computer to Network
3 4
Interface:
(1) Category 5 UTP
Link
(unshielded, twisted
Terminator pair) Cable
(LT-1)
RS485 Data Link from Network Interface to (each)
processor:
4 (1) #18 AWG (1.0 mm2)
1: Common
2: No Connection
(1) shielded, twisted pair #18 AWG (1.0 mm2)
3: MUX
4: MUX
D: Drain wire in shield - Keep away from ground or
circuitry.
1 2 3 4 D
Ethernet
ACT
LNK
G7000 ADDR
ON
1
2
3
4
5
6
7
Ethernet Option1 with Network Switch or Hub
Computer
GRAFIK
7000P
Ethernet Data Link from Computer to Network Interface to processor(s):
(1) Category 5 UTP (unshielded, twisted pair) Cable
The Wall Jack shown is an NT-6PS-WH with an RJ45 connector.
Ethernet Option Direct to Computer
Ethernet Data Link from one Computer to one processor:
(1) Category 5 UTP (unshielded, twisted pair) Crossover Cable
Computer
Notice
Wiring distance for any Ethernet Data
Link is 300 ft. (90 m) max. Use the
RS485 option for longer distances.
14
1
The Interprocessor Link and the User Interface
Link can both enter the processor panel on the
same Ethernet wiring. There is only one
Ethernet connector per processor panel.
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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STEP 6
Interprocessor Link Wiring
TX
MUX
MUX
DRAIN
PWR
COM
DRAIN
MUX
MUX
N/C
COM
DRAIN
DRAIN
MUX
MUX
PWR
MUX
1 2 3 4 D
RX
PP Link
DRAIN
MUX
MUX
PWR
COM
ACT
STAT
PWR
MUX
PWR
COM
DRAIN
ACT
STAT
PWR
Telco
RS-232
1 2 3 4 D
IP Link
COM
MUX
MUX
PWR
COM
ACT
STAT
PWR
Link
Terminator
(LT-1)
1 2 3 4 D
CSD Link C
DRAIN
1 2 3 4 D
RX
MUX
MUX
PWR
COM
ACT
STAT
PWR
CSD Link F
TX
MUX
MUX
PWR
COM
ACT
1 2 3 4 D
AUX Link
RX
DRAIN
MUX
MUX
PWR
STAT
ACT
STAT
PWR
COM
1 2 3 4 D
1 2 3 4 D
CSD Link B
DRAIN
MUX
MUX
COM
RX
TX
PWR
PWR
1 2 3 4 D
UI Link
PWR
1 2 3 4 D
CSD Link A
CSD Link E
TX
CSD Link D
DRAIN
1 2 3 4 D
Ethernet
ACT
LNK
G7000 ADDR
Control Wiring
(1) #18 AWG
(1.0 mm2)
1: Common
2: No Connection
Data Link
(1) shielded, twisted pair #18 AWG (1.0 mm2)
3: MUX
4: MUX
D: Drain wire in shield
MUX
3
4
DRAIN
MUX
PWR
1 2 3 4 D
COM
DRAIN
MUX
MUX
PWR
1 2 3 4 D
COM
DRAIN
MUX
MUX
1 2 3 4 D
PWR
4
COM
3
DRAIN
IP Link
MUX
GRAFIK 7000P
IP Link
MUX
GRAFIK 7000P
IP Link
NPWR
GRAFIK 7000P
IP Link
COM
Processor Panel GRAFIK 7000P only
RS485 Option
1 2 3 4 D
Link
Terminator
(LT-1)
ON
1
2
3
4
5
6
7
Ethernet option
Ethernet Data Link from an Ethernet Switch or
Hub to one processor per port:
(1) Category 5 UTP (unshielded, twisted pair)
Dedicated Ethernet Hub or
Switch
To additional
GRAFIK 7000P’s
and/or computers, if
applicable
Notes:
• Each Ethernet Data Link can be a maximum of
300 ft. (90 m) long
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• The Interprocessor Link and the User Interface
Link can both enter the processor panel on the
same Ethernet wiring. There is only one
Ethernet connector per processor panel
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
15
STEP 7
Set Control Station Device Address Switches
Each device along the Control Station Device
(CSD) Link must have a unique address
ranging from 1 to 32. The Address Switches
may have been pre-set to give the address
shown on the job drawings.
ON
1
2
3
Job drawings may show:
2B3
4
5
Address 3 ...
6
on CSD Link B ...
7
1
ON
2
3
4
5
6
7
1
2
3
4
5
6
7
8
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
1
1
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
ON
If the Address Switches were not pre-set (all
set to address 1), assign each CSD a unique
address and document its location and
description.
If needed, refer to the instructions for each
CSD to help locate its Address Switches.
10
1
2
3
4
5
6
7
ON
11
1
2
3
4
5
6
7
ON
12
13
14
15
16
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
1
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
2
3
4
5
6
7
ON
ON
9
18
ON
1
1
ON
ON
in Processor 2
(omitted if only one processor)
17
ON
2
3
4
5
6
7
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
Address Switch Settings Chart - shows how to
set the Address Switches to get a specific
address.
16
Note
Notice!
GRAFIK Eye® Control Units (GRX-46xx-x-xx) do
not have Address Switches but must be
programmed with a unique address(es). See
separate instructions sent with each Control
Unit.
Do not install a CSD without confirming
that the Address Switches have been
set.
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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STEP 8
TX
MUX
MUX
DRAIN
PWR
COM
DRAIN
MUX
MUX
N/C
COM
DRAIN
DRAIN
1 2 3 4 D
RX
PP Link
DRAIN
MUX
MUX
PWR
MUX
PWR
COM
ACT
STAT
PWR
MUX
MUX
PWR
COM
ACT
STAT
PWR
ACT
MUX
MUX
MUX
PWR
DRAIN
ACT
STAT
COM
COM
PWR
Panel Address
1 2 3 4 D
IP Link
DRAIN
1 2 3 4 D
Telco
RS-232
1 2 3 4 D
CSD Link C
RX
MUX
MUX
PWR
COM
STAT
PWR
CSD Link F
TX
MUX
MUX
PWR
COM
ACT
1 2 3 4 D
AUX Link
RX
DRAIN
MUX
MUX
PWR
COM
1 2 3 4 D
1 2 3 4 D
CSD Link B
STAT
ACT
STAT
PWR
CSD Link E
DRAIN
MUX
MUX
COM
RX
TX
PWR
1 2 3 4 D
UI Link
PWR
1 2 3 4 D
CSD Link A
TX
CSD Link D
PWR
If there is only one processor panel in the
system, leave its address as shipped (default is
address 1).
If there are two or more processor panels on
the Interprocessor Link, each must have a
unique address, ranging from 1 to 32. The
Address Switches may have been pre-set to
give the address shown on the job drawings.
Use the Address Switch Settings Chart, on the
previous page, to see how to set the Address
Switches to get a specific address.
DRAIN
Set Processor Panel Address Switches
1 2 3 4 D
Ethernet
ACT
LNK
G7000 ADDR
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
Processor Panel - GRAFIK 7000P shown.
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
17
STEP 9
Address Power Panels
If the job drawings do not include an address,
document the Power Panel’s location and
Model Number for each address. This
information will be needed to set up the system
properly.
C
D
Drain
MUX
AB C
1 2 3 4 D 5
Data B OK
MUX
Link Link
Comm
Power
Sense
Drain
MUX
Data A OK
24VFW
MUX
Refer to job drawings to see the intended
address of each power panel. Set the address
by manually programming the Circuit Selector
within each Power Panel. See instructions
provided with each Power Panel for this
procedure.
1 2 3 4 D 5
Common
Each power panel must have a unique address
on the Power Panel Link. Power Panels are not
pre-addressed by the factory. Without the
unique address, the Processor Panel cannot
download system settings to the Power Panel.
D
SELECT CIRCUIT
1
2
Circuit
VIEW VALUE
SELECT VALUE
3
Link A
Link B
4
Value
SELECT VALUE DISPLAYED
Circuit Level
Load Type (See Instructions)
5
Zone Assignment w/ Circuit Schedule
Zone Assignment w/ Zone CaptureTM
Low-End Trim
High-End Trim
Address ('Ad' Displayed)
Power Panel Address on a Circuit Selector
18
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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STEP 10
Install Control Station Devices
After confirming that each Control Station
Device (CSD) is addressed, install them into the
wallboxes.
CSD Link
Single-gang US
Wallbox
CSD
Mounting Screws
CSD
Adaptor
Mounting Screws
Faceplate
Adaptor
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Faceplate
See the instructions sent with each individual
CSD for installation instructions.
CSD Link
Single-gang EGRX
Wallbox
CSD
Mounting Screws
Mounting
Frame
Adaptor
Mounting Screws
Carrier
Faceplate
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
19
STEP 11
Activate System
Once all links are installed and wiring is verified,
turn the Processor Panel power switch ON.
After 10 seconds, compare the diagnostic
LEDs to those listed in the Troubleshooting
Guide.
DRAIN
PWR1
OK
DRAIN
MUX
PWR
COM
MUX
MUX
MUX
PWR
DRAIN
G7000 ADDR
ON
4
5
6
7
PP Link
RX
1 2 3 4 D
DRAIN
3
DRAIN
MUX
MUX
PWR
COM
RX
TX
PWR
2
MUX
LNK
MUX
ACT
N/C
DRAIN
MUX
MUX
N/C
COM
Ethernet
1 2 3 4 D
COM
TX
1 2 3 4 D
RX
PP Link
DRAIN
MUX
MUX
PWR
DRAIN
MUX
MUX
ACT
ACT
COM
COM
RX
Telco
RS-232
1
UI Link
PWR3
OK
1 2 3 4 D
IP Link
TX
PWR
COM
PWR
STAT
STAT
DRAIN
MUX
MUX
1 2 3 4 D
PWR2
OK
1 2 3 4 D
CSD Link C
DRAIN
MUX
MUX
PWR
AUX Link
CSD Link F
PWR
PWR
COM
1 2 3 4 D
COM
MUX
ACT
ACT
MUX
PWR
PWR
STAT
STAT
PWR
COM
1 2 3 4 D
1 2 3 4 D
CSD Link B
RX
MUX
CSD Link E
TX
MUX
PWR
COM
ACT
STAT
PWR
MUX
MUX
COM
RX
TX
PWR
1 2 3 4 D
UI Link
PWR
DRAIN
1 2 3 4 D
CSD Link A
DRAIN
ACT
STAT
PWR
CSD Link D
DRAIN
1 2 3 4 D
TX
MUX
PWR
COM
ACT
STAT
PWR
CSD Link D
MUX
Power Switch
1 2 3 4 D
GRAFIK 7000P with six CSD Links and
Modem / RS232 Interface shown
20
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
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Troubleshooting Guide
LED Diagnostics
Name
Power Panel
Normal Operation
Problem Indicator / Possible Cause
Power Board
PWR
On
Off
• No power from transformer - check if power feed
and switch are On
CSD Link
PWR
STAT
ACT
On
Off
Flashes Rapidly
Off
On
Off
• Short on CSD Link - wire 2 to 1 or ground
• Processor in self-test - contact Lutron
• No database loaded
PP Link
TX
RX
Flashes Rapidly
Flashes Dimly
Off
Off
• No database loaded
• No data received - Power Panel not addressed or
check wires 1, 3, and 4
IP Link
TX
RX
On Dim
On Dim
Off
Off
• No database loaded
• No data received - Link not used or check wires 1,
3, and 4
UI Link
PWR
TX
RX
On
Irregular Flash
Irregular Flash
Off
Off
Off
• Short on UI Link - wire 2 to 1 or ground
• No communication to computer
• No communication from computer
Ethernet
ACT
LNK
Irregular Flash
On
Off
Off
• No activity on network, if connected
• No network detected - check wiring
Front of CSD
none
On (if button
pressed)
Off
•
•
•
•
CSD
Processor Panel
Location of LED
Flash
No power - wires 1 and 2 miswired, or
If On then Off, CSD not programmed
Those that flash have the same address, or
Miswire - check wires 1, 3, and 4
Circuit
Selector
DATA
PWR
Value
Flashes 1 per sec
On
OK
Rapid
Off
Off
• Miswire of wires 3 and 4
• Control Breaker off
• Circuit Selector timed out - press any button
Dimmer /
Module
none
Flashes 1 per sec
Slow
Rapid
• No communication from Circuit Selector
• Shorted Triac - contact Lutron
LED problem indicators:
• ‘Flash’ on CSD is all LEDs turning On for
approx. 1 second, then off 3 seconds
• ‘Rapid’ on a Circuit Selector is any rate
faster than the “Heartbeat” of once per
second
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• ‘Rapid’ = “Flutter” on a Dimmer/Module is one
LED turning On approx. 5 times per second
• ‘Slow’ on a Dimmer/Module is one LED
turning On approx. once per 7 seconds
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
21
Maintain the System
Lutron products are designed to have minimal
maintenance requirements.
Control Station Devices (CSDs)
Processor Panels
Clean front surface with a soft towel moistened
with a mild soap solution (non-ammonia
based). Clean approximately every six months.
Do not spray cleaning solution directly at any
CSD.
There are no maintenance requirements for
these products. Clean the front cover as
needed.
Power Panels
Visually inspect installation periodically - keep
air flow clear of obstructions. Power panels
generally need 12 in. (300 mm) of clearance
above, below, and in front of the enclosure.
Other
See instructions supplied with individual
products for any other recommendations for
maintenance.
Danger
Turn power off before working on any
load. See instructions supplied with
individual Power Panels.
Warning
When working on any load (such as
rewiring a load), replace the bypass
jumpers to protect the Power Panels
until the load is proven.
22
Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
Danger
Any liquid entering products with line
(mains) voltage may reach internal
components, cause personal injury,
damage the equipment, and void the
warranty.
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Notes -
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Installation of GRAFIK5000 / GRAFIK6000 / GRAFIK7000 System
23
Contact Information
Warranty
Internet: www.lutron.com
E-mail: product@lutron.com
WORLD HEADQUARTERS
Lutron Electronics Co. Inc.,
TOLL FREE: 1.800.523.9466
(U.S.A., Canada, portions of Caribbean)
Tel: 1.610.282.3800
Fax: 1.610.282.3090
GREAT BRITAIN
Lutron EA Ltd.,
Tel: +44.207.702.0657
Fax: +44.207.480.6899
GERMANY
Lutron Electronics GmbH
Tel: +49.309.710.4590
Fax: +49.309.710.4591
JAPAN SALES OFFICE
Lutron Asuka Corporation
Tel: +813.5405.7333
Fax: +813.5405.7496
HONG KONG SALES OFFICE
Lutron GL (Hong Kong)
Tel: +852.2104.7733
Fax: +852.2104.7633
SINGAPORE
Lutron GL (Singapore)
Tel: +65.220.4666
Fax: +65.220.4333
LIMITED WARRANTY
Lutron will, at its option, repair or replace any unit that is defective in
materials or manufacture within one year after purchase. For
warranty service, return unit to place of purchase or mail to Lutron at
7200 Suter Rd., Coopersburg, PA 18036-1299, postage pre-paid.
This warranty is in lieu of all other express warranties, and the
implied warranty of merchantability is limited to one year from
purchase. This warranty does not cover the cost of installation,
removal or reinstallation, or damage resulting from misuse,
abuse, or improper or incorrect repair, or damage from
improper wiring or installation. This warranty does not cover
incidental or consequential damages. Lutron’s liability on any
claim for damages arising out of or in connection with the
manufacture, sale, installation, delivery, or use of the unit shall
never exceed the purchase price of the unit.
This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state. Some states do not allow
limitations on how long an implied warranty lasts, so the above
limitation may not apply to you. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This product may
be covered by one or more of the following U.S. patents: 4,797,599;
4,803,380; 4,825,075; 4,893,062; 5,030,893; 5,191,265; 5,430,356;
5,463,286; 5,530,322; 5,808,417; DES 308,647; DES 310,349; DES
311,170; DES 311,371; DES 311,382; DES 311,485; DES 311,678;
DES 313,738; DES 335,867; DES 344,264; CES 370,663; DES
378,814 and corresponding foreign patents. U.S. and foreign
patents pending.
Lutron, GRAFIK6000, and GRAFIK Eye are registered trademarks;
GRAFIK5000, GRAFIK7000, and 2Link are trademarks of Lutron
Electronics Co., Inc. © 2004 Lutron Electronics Co., Inc.
Lutron Electronics Co., Inc.
Made and printed in U.S.A.
P/N 032-120 Rev. A - 2/19/04
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