Monte Carlo Fan Company 5AN52XXD-L Series Installation manual

Owner’s Guide and Installation Manual
Downrod with light kit
Flush Mount -Light kit
Downrod without light kit
Flush Mount -No light kit
5AN52XXD-L Series Fan
UL Model No. : 14105
Attach sales receipt to this card and retain as your proof of purchase
DATE OF PURCHASE:
RETAILER NAME:
MODEL NUMBER:
RETAILER ADDRESS:
To register your fixture, please visit our website www.montecarlofans.com
10.6 kgs
23.32 lbs
Total fan weight with light kit
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA
70-1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor
on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be
turned upward and pushed carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet
from the floor to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of
15.9 kg (35 lbs) or less” And Use Mounting Screws Provided With The Outlet Box.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove Knockouts In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to
the building structure (or the ceiling joist).
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do
not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan must be installed with an isolating wall control/switch.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed
control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating
equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
All set screws must be checked and tightened where necessary before installation.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses,
Stepladder and Wire Strippers.
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
© 2013 Monte Carlo Fan Company
2
6/25/2013
1
2
3
For Flush mount
with or without the
light kit, go to step
4.
Before you begin installing the fan, Switch power off
at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means
cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Before installing this fan make sure the outlet
box is properly installed to the house structure.
To reduce the risk of fire, electric shock, or personal injury, mount to outlet box or supporting
system acceptable for fan support.
(Mounting must support at least 35 lbs.)
4
5
Safety cable installation
For Downrod mount
with or without the
light kit, go to step
31.
6
Lag Screw
Safety Cable
Lag Screw
Safety Cable
Washer
Lock Washer
Thread safety cable through center
hole of the mounting plate. Thread
your house wires through center hole
also. These will be needed for wiring
of the fan.
7
For Canadian installation and for USA fan and
light kit combinations over 35 lbs, in both flush
and downrod mode the safety cable must be installed into the house structure beams using the
3” lag screws provided. Make sure that when
the safety cable is fully extended the leadwires
are longer than the cable and no stress is placed
on the leadwires. Note:If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove Knockouts In The Outlet Box.
8
9
Fan
House
Blue
Black
Carefully lift the fan motor assembly
and engage the slot in the motor
bracket with the hook on the mounting plate so that the motor is securely suspended.
© 2013 Monte Carlo Fan Company
Securely attach the mounting plate to
the outlet box using two screws. Use
metal outlet box suitable for fan support (must support 35 lbs.)
Black
White
White
Ground
Green
Connect black and blue wire from fan to Black or (Hot)
wire from house. Connect White wire from Fan to White
(Neutral) wire from house. Connect Ground leads from
mounting bracket to the ground lead from house. Refer
to Safety Tips section of manual.
3
Make wire connections to power source using wire nuts
provided. Make sure that no filiments are outside of
the wirenut. After making the wire connections, the
wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on the
other side of the outlet box.
6/25/2013
10
11
12
Lift the motor bracket so that the
threaded studs on the mounting plate
protrude through the slots in the
motor bracket. Securely tighten the
locknuts onto the threaded studs.
Loosen the two screws and washers
on the cross on the top of the mounting plate. Remove the other two
screws and lock washers and save for
later use..
Lift housing up aligning the L shape holes
with the screws on the mounting plate.
Turn housing clockwise to hold in position.
13
14
15
tongue
Tighten the 2 screws and lock washers removed in step 11 and tighten
the other 2 screws securely.
Using the side of the ring with the
tongue first. Insert the plug of the
decorative ring into the hole of the
housing as shown on the picture.
16
17
Attach blade to blade bracket using
the 3 screws and washers provided.
Tighten each of the screws securely.
Repeat this process 4 more times.
For fan with
light kit go to
step 18.
Attach blade assembly to the motor
and tighen the 2 screws pre-installed
to the blade bracket. Repeat 4 more
times.
© 2013 Monte Carlo Fan Company
Remove 3 screws and lock washers
from the switch cap cover and save.
4
For fan without
light kit go to
step 26.
6/25/2013
18
Remove the cardboard from fitter.
21
19
20
Tighten the hex nut and lock washer to
the switch cap.
NOTE: Make sure the slot in the
switch cap is facing the socket as
shown so that the chain can be pulled
smoothly. (As shown in inset)
Connect the white wire from the fitter
to the white wire from the switch cap.
Connect the black wire from the fitter
to the blue wire from the switch cap.
22
23
Install 3x40 watt candelabra bulbs.
Bulbs are not included.WARNING:
Install switch cap with fitter onto fan
using 3 screws and lock washers removed in step 17 and tighten securely.
Remove finial, finial cap, hex nut and
rubber washer from the fitter.
24
25
Place glass onto the fitter by threading the fan pull chain through the side
hole of the glass and the light kit pull
chain through the glass, rubber
washer, and hex nut. Hand tighten
hex nut securely.
Pass the fan pull chain through the
side hole of the finial cap and install
finial by threading the light kit pull
chain through the hole in the finial.
Hand tighten the finial securely.
© 2013 Monte Carlo Fan Company
Over lamping the fan will result
in the fan lights shutting down
until the proper wattage of bulbs
are installed. Reset the lights by
turning off the wall switch,
breaker,or by remote. Replace
bulbs with the correct wattage
bulbs, turn the power on.
26
5
Remove the cardboard from fitter.
6/25/2013
27
28
29
Remove the hex nut and lock washer
from the switch cap.
Remove the switch cap from the
fitter.
Insert the center plastic plug provided into the center hole of the
switch cap.
30
31
32
Install switch cap onto fan using 3
screws removed from step 17 and
tighten securely.
33
Remove the cotter and keeper pins
and save for later use.
© 2013 Monte Carlo Fan Company
Use metal outlet box suitable for fan support and
use only the screws provided with the outlet
box (must support 35 lbs). Before attaching fan to
outlet box, ensure the outlet box is securely fastened by at least two points to a structural ceiling
member ( a loose box will cause the fan to wobble).
Remove the two outlet box screws provided with the
box, aligning the holes of the mounting bracket with
the holes of the outlet box. Re-install the 2 outlet
box screws securely.
Loosen the 2 set screws in yoke.
35
34
Thread leadwires and safety cable
through the mounting plate.
6
The studs on the mounting plate protrude through the slots in the motor
bracket .Securely tighten the locknuts onto the threaded studs.
6/25/2013
36
37
38
Thread leadwires and safety cable
through the motor housing cover, the
canopy, and downrod.
Insert downrod into yoke. Align the
hole in the downrod with hole in the
yoke.
Insert the pin through the yoke and
downrod until the point appears on
the other side.
39
40
41
Install the keeper to pin.
Tighten the 2 set screws on the yoke
once the downrod is in place.
Hang assembled fan to the mounting
bracket installed to ceiling in previous step.
42
43
Safety cable installation
44
House
Safety Cable
Lag Screw
Black
safety
cable
washer
3” lag
screw
lock
washer
For Canadian installation and for USA fan and light
kit combinations over 35 lbs, in both flush and
downrod modes the safety cable must be installed
into the house structure beams using 3” lag
screws, washers and lock washers provided. Make
sure that when the safety cable is fully extended
the lead wires are longer than the cable and no
stress is placed on the lead wires.
Note:If Installing The Secondary Support Safety
Cable in the U.S., Do Not Remove Knockouts In
The Outlet Box.
© 2013 Monte Carlo Fan Company
Make sure the studs protruding from
the bottom of the mounting bracket
are installed with threads all the way
through the bracket.
7
Fan
Blue
Black
White
White
Ground
Green
Connect black and blue wire from fan to Black or (Hot)
wire from house. Connect White wire from Fan to White
(Neutral) wire from house. Connect Ground leads from
mounting bracket to the ground lead from house. Refer
to Safety Tips section of manual.
6/25/2013
45
Make wire connections to power source using wire nuts
provided. Make sure that no filiments are outside of
the wirenut. After making the wire connections, the
wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on the
other side of the outlet box.
48
Lift housing up aligning the L shape holes
with the screws on the mounting plate.
Turn housing clockwise to hold in position.
46
47
Lift canopy up aligning with the studs
from mounting bracket. Install the 2
thumb nuts to the studs and finger
tighten.
Loosen the two screws and washers
on the cross on the top of the mounting plate. Remove the other two
screws and lock washers and save for
later use.
49
50
Tighten the 2 screws and lock washers removed in step 47 and tighten
the other 2 screws securely.
Place the motor housing cover over
the mounting plate.
Go to step
15 to finish
the
installation.
© 2013 Monte Carlo Fan Company
8
6/25/2013
TROUBLe SHOOTING
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation, or wiring. In
some cases, these installation errors may be mistaken for defects. If you experience any faults, please check this Trouble
Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty in installation, please call our Customer Service Center at the
number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot
be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Suggested Remedy
Trouble
1. If fan does not start:
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Make sure forward/reverse switch is firmly in up or down position. Fan will not operate when
switch is in the middle.
CAUTION: Make sure main power is turned off.
2. If fan sounds noisy:
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each other or
against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Some fan motors are sensitive to signals from Solid State variable speed controls. DO NOT USE a
Solid State variable speed control.
5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear after this
period.
3. If fan wobbles:
1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the notch in the
downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box and
junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by selecting
a point on the ceiling above the tip of one of the blades. Measure this distance from blade tip to
ceilng. Keeping measure within 1/8", rotate the fan until the next blade is positioned for measurement. Repeat for each blade. If all blade levels are not equal, you can adjust blade levels by the following procedure. To adjust a blade tip down, insert a washer (not supplied) between the blade and
blade holder at the screw closest to the motor. To adjust a blade tip up, insert washer (not supplied)
between the blade and blade holder at the two screws farthest from the motor. Reverse the position
of the washer if blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redistribute
the weight and possibly result in smoother operation.
4. If light does not work:
1.Check
2.Check
3.Check
4.Check
blue wire from fan to make sure it is connected to hot wire from house.
for loose or disconnected wires in fan switch housing.
for loose or disconnected wires in light kit.
for faulty light bulbs.
WARNING: Over lamping the fan will result in the fan lights shutting down until the
proper wattage of bulbs are installed. Reset the lights by turning off the wall switch,
breaker,or by remote. Replace bulbs with the correct wattage bulbs, turn the power on.
CAUTION: Make sure main power is turned off before entering switch housing and/ or
canopy.
© 2013 Monte Carlo Fan Company
9
6/25/2013
Apr.2012 New format
Jun.2013 Update for CUL regulation
Aug.9.2013 update UL listed model number