York SUNLINE 2000 B5CH 036 Installation manual

INSTALLATION
MANUAL
SUNLINE 2000™
SINGLE PACKAGE HEAT PUMP
BCH 036, 048 & 060
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 4
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 4
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . 31
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 32
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 34
See the following page for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to
alert installer that personal injury and/or equipment damage may result if installation procedure is not handled
properly.
CAUTION:
READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
177820-YIM-A-0506
177820-YIM-A-0506
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . 4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . 4
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION SAFETY INFORMATION: . . . . . . . . 5
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . 6
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . 7
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . 8
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
POWER AND CONTROL WIRING . . . . . . . . . . . . . . 10
OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . 10
ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ECONOMIZER/MOTORIZED DAMPER AND RAIN
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
POWER EXHAUST/BAROMETRIC RELIEF DAMPER
AND RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ECONOMIZER AND POWER EXHAUST DAMPER
SET POINT ADJUSTMENTS AND INFORMATION 11
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . 12
ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . 12
POWER EXHAUST DAMPER SETPOINT (WITH OR
WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . 12
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SUPPLY AIR BLOWERS . . . . . . . . . . . . . . . . . . . . . 26
CHECKING SUPPLY AIR CFM . . . . . . . . . . . . . . . . 26
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SEQUENCE OF OPERATIONS OVERVIEW . . . . . . 27
2
COOLING SEQUENCE OF OPERATION . . . . . . . . 27
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . .
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . .
NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . .
ECONOMIZER WITH SINGLE ENTHALPY
SENSOR - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECONOMIZER WITH DUAL ENTHALPY
SENSORS - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECONOMIZER (SINGLE OR DUAL) WITH POWER
EXHAUST - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTORIZED OUTDOOR AIR DAMPERS - . . . . . . .
27
28
28
28
28
28
28
COOLING OPERATION ERRORS . . . . . . . . . . . . . 28
HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . .
LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . .
FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . .
28
29
29
29
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . 29
COMPRESSOR PROTECTION . . . . . . . . . . . . . . . 29
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
HEATING SEQUENCE OF OPERATIONS . . . . . . . 30
WITH OR WITHOUT ELECTRIC HEAT . . . . . . . . . . . 30
DEFROST MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FORCED DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . 30
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . 30
HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . 31
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . .
PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . .
POST START CHECK LIST . . . . . . . . . . . . . . . . . .
SHUT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
32
32
32
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 32
COOLING TROUBLESHOOTING GUIDE . . . . . . . . 32
UNIT FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . 34
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .
NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . .
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTDOOR COIL . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
34
34
35
35
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LIST OF FIGURES
Fig. #
LIST OF TABLES
Pg. #
Tbl. #
Pg. #
1
RECOMMENDED DRAIN PIPING . . . . . . . . . . . . . . . . 7
1
UNIT APPLICATION DATA (BCH) . . . . . . . . . . . . . . . 6
2
COMPRESSOR RESTRAINING BRACKET . . . . . . . . 7
2
CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . 10
3
TYPICAL FIELD POWER & CONTROL WIRING . . . . 9
3
ELECTRIC HEATER CFM LIMITATIONS . . . . . . . . . 11
4
ENTHALPY SETPOINT ADJUSTMENT . . . . . . . . . . 12
4
CENTER OF GRAVITY (ALL MODELS) . . . . . . . . . . 13
5
HONEYWELL ECONOMIZER CONTROL
W7212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5
BCH 4 POINT LOADS WEIGHT DISTRIBUTION . . . 13
6
FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . . 13
6
BCH 6 POINT LOADS WEIGHT DISTRIBUTION . . . 13
7
UNIT DIMENSIONS (3 - 5 TON HEAT PUMP) FRONT
VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7
PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8
OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . . . . 14
ELECTRICAL DATA - BCH036 - 060 DIRECT
DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8
UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . . 20
9
9
UNIT WITH FIXED OUTDOOR AIR/MOTORIZED
DAMPER RAINHOOD . . . . . . . . . . . . . . . . . . . . . . . . 20
10 ELECTRICAL DATA - BCH036 - 060 BELT DRIVE . . 17
10 UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . . 21
11 ELECTRIC HEAT CORRECTION FACTORS . . . . . . 19
11 DISCONNECT/BLOWER ACCESS LOCATION . . . . 21
12 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . 19
12 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 26
13 PRESSURE DROP ACROSS COIL . . . . . . . . . . . . . . 27
13 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
14 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . 21
15 SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT
DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . . 22
16 SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT
DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . . 23
17 SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT
DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . . 24
18 SUPPLY AIR BLOWER PERFORMANCE (3 - 5 TON
DIRECT DRIVE) - SIDE DUCT APPLICATION . . . . 25
19 BELT DRIVE BLOWER MOTOR AND DRIVE DATA. 25
20 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . 26
21 ELECTRIC HEAT LIMIT CONTROL SETTING . . . . . 31
22 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . 31
23 UNIT CONTROL BOARD FLASH CODES . . . . . . . . 34
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GENERAL
•
177820 -General Installation
YORK Model BCH units are single package heat
pumps. These are designed for outdoor installation on
a rooftop or slab.
•
255036 - Technical Guide
The units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant
charge, and electrical wiring is factory installed and
tested. The units require electric power, duct connections, installation of fixed outdoor air intake damper
(units without economizer or motorized damper option
only) at the point of installation.
The supplemental field installed electric heaters have
nickel-chrome elements and utilize single point power
connection.
SAFETY CONSIDERATIONS
Due to system pressure, moving parts and electrical
components, installation and servicing of air conditioning equipment can be hazardous. Only qualified,
trained, service personnel should install, repair, maintain or service this equipment.
Observe all precautions in the literature, on labels and
tags accompanying the equipment whenever working
on air conditioning equipment. Be sure to follow all
other safety precautions that apply.
RENEWAL PARTS
Contact your local York® parts distribution center for
authorized replacement parts.
APPROVALS
Design listed by CSA as follows:
•
For use as a heat pump only with or without
optional electric heat.
•
For outdoor installation only.
•
For installation on combustible material.
This product must be installed in strict compliance with the enclosed installation instructions
and any applicable local, state, and national
codes including, but not limited to, building,
electrical, and mechanical codes.
Wear safety glasses and work gloves, and follow all
safety codes. Use a quenching cloth and have a fire
extinguisher available for all brazing operations.
INSPECTION
As soon as a unit is received, it should be inspected for
possible damage during transit. If damage is evident,
the extent of the damage should be noted on the carrier's freight bill. A separate request for inspection by
the carrier's agent should be made in writing. Refer to
Form 50.15-NM for additional information.
REFERENCE
Additional information on the design, installation, operation and service of this equipment is available in the
following reference forms:
4
Improper installation may create a condition
where the operation of the product could cause
personal injury or property damage.
The installer should pay particular attention to the
words: NOTE, CAUTION and WARNING. Notes are
intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/
or equipment damage may result if installation procedure is not handled properly.
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177820-YIM-A-0506
PRODUCT NOMENCLATURE
B
7
C
H
0
3
6
A
2
5
PRODUCT CATEGORY
B = Single Package Heat Pump
(Air Cooled)
VOLTAGE CODE
25 = 208/230-3-60
46 = 460-3-60
58 = 575-3-60
PRODUCT GENERATION
4 = Fourth Generation
5 = Fifth Generation
6 = Sixth Generation
7 = Seventh Generation
FACTORY INSTALLED HEAT
A = No Supplemental Heat
PRODUCT IDENTIFIER
CH = Heat Pump
NOMINAL COOLING CAPACITY
036 = 3 Ton
048 = 4 Ton
060 = 5 Ton
INSTALLATION
In Canada:
INSTALLATION SAFETY INFORMATION:
•
Current Canadian Electrical Code C22.1.
Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cooling unit. The installer must assure that
these instructions are made available to the consumer
and with instructions to retain them for future reference.
•
Local plumbing and waste water codes.
•
Other applicable local codes.
1. Install this unit only in a location and position as
specified on page 6 of these instructions.
2. This equipment is not to be used for temporary
heating of buildings or structures under construction.
LIMITATIONS
These units must be installed in accordance with the
following national and local safety codes:
In U.S.A.:
•
Refer to the Unit Application Data Table 1 and the
Electrical Data table for the unit.
If components are to be added to a unit to meet local
codes, they are to be installed at the dealer's and/or
the customer's expense.
Size of unit for proposed installation should be based
on heat loss/heat gain calculation made according to
the methods of the Air Conditioning Contractors of
America (ACCA).
This unit is not to be used for temporary heating of
buildings or structures under construction.
National Electrical Code ANSI/NFPA No. 70.
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TABLE 1: UNIT APPLICATION DATA (BCH)
UNIT MODEL NUMBER
Voltage Variation,
Min. / Max.1
048
187 / 253
460
414 / 506
575
518 / 630
Supply Air CFM, Nom.
1.
036
208/230
1200
1600
Wet Bulb Temperature (ºF) of Air on
Evaporator Coil, Min. / Max
57 / 72
Dry Bulb Temperature (ºF) of Air on
Condenser Coil, Min. / Max.
0 / 120
060
2000
Utilization range “A” in accordance with ARI Standard 110.
LOCATION
Use the following guidelines to select a suitable location for these units.
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of
air.
3. Where a choice of location is possible, position the
unit on either north or east side of building.
4. For ground level installation, use a level concrete
slab with a minimum thickness of 4 inches. The
length and width should be at least 6 inches
greater than the unit base rails. Do not tie slab to
the building foundation.
5. Roof structures must be able to support the weight
of the unit and its options and/or accessories. Unit
must be installed on a solid level roof curb or
appropriate angle iron frame.
Units may also be moved or lifted with a forklift. Slotted
openings in the base rails are provided for this purpose. Fork lengths must be a minimum of 42 inches.
Remove the nesting brackets from the four corners on
the top of the unit. All screws that are removed when
removing the brackets must be replaced on the unit.
Refer to Table 8 for unit weights and to the Figure 6 for
approximate center of gravity.
Before lifting a unit, make sure that all panels
are in place and that its weight is distributed
equally on all cables so it will lift evenly.
CLEARANCES
6. Maintain level tolerance to 1/2 inch maximum
across the entire length or width of the unit.
If a unit is to be installed on a roof curb or special frame
other than a YORK roof curb, gasketing must be
applied to all surfaces that come in contact with the unit
underside.
All units require certain clearances for proper operation
and service. Installer must make provisions for adequate ventilation air. Refer to Dimensions and Clearances shown in Figures 7 through 10 and Table 14 for
the clearances required for combustible construction,
servicing, and proper unit operation.
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove
any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to
the lifting holes provided in the base rails. Spreader
bars, whose length exceeds the largest dimension
across the unit, MUST BE USED.
6
Do not permit overhanging structures or shrubs
to obstruct outdoor air discharge outlet, combustion air inlet or vent outlets.
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DUCTWORK
Ductwork should be designed and sized according to
the methods in Manual Q of the Air Conditioning Contractors of America (ACCA).
A closed return duct system shall be used. This shall
not preclude use of economizers or outdoor fresh air
intake. The supply and return air duct connections at
the unit should be made with flexible joints to minimize
noise.
The supply and return air duct systems should be
designed for the CFM and static requirements of the
job. They should NOT be sized to match the dimensions of the duct connections on the unit.
FIGURE 1 - RECOMMENDED DRAIN PIPING
COMPRESSORS
Units are shipped with compressor mountings factoryadjusted and ready for operation.
When fastening ductwork to side duct flanges
on unit, insert screws through duct flanges
only. DO NOT insert screws through casing.
Outdoor ductwork must be insulated and
waterproofed.
Units with scroll compressors have a shipping bracket
which must be removed after the unit is set in place.
See Figure 2.
Compressor
Mounting bracket
base
Refer to Figures 7 and 10 for information concerning
side and bottom supply and return air duct openings.
CONDENSATE DRAIN
Plumbing must conform to local codes. Use a sealing
compound on male pipe threads. Install a condensate
drain line from the one-inch NPT female connection on
the unit to an open drain.
NOTE: The condensate drain operates in a negative
pressure in the cabinet. The condensate drain
line MUST be trapped to provide proper drainage. See Figure 1.
Unitary Products Group
Remove these
screws (2)
Mounting bracket
top (remove)
Wire tie
(cut and remove)
FIGURE 2 - COMPRESSOR RESTRAINING
BRACKET
7
177820-YIM-A-0506
Do not loosen compressor mounting bolts.
FILTERS
One-inch or two-inch filters can be supplied with each
unit. Filters must always be installed ahead of the
evaporator coil and must be kept clean or replaced with
same size and type. Dirty filters will reduce the capacity
of the unit and will result in frosted coils or safety shutdown. Minimum filter area and required sizes are
shown in Physical Data Table 7.
SERVICE ACCESS
•
Compressor compartment
•
Electric Heat compartment
•
Blower compartment
•
Main control box
•
Filter compartment
Refer to the Dimensions and Clearances shown in Figures 7 and 11 for location of these access panels.
Make sure that all screws and panel latches
are replaced and properly positioned on the
unit to maintain an airtight seal.
The following removable panels provide access to all
serviceable components:
8
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TYPICAL POWER WIRING
REFER TO THE ELECTRICAL DATA
TABLES TO SIZE THE DISCONNECT
SWITCH, OVERCURRENT PROTECTION AND WIRING.
TYPICAL CONTROL WIRING
COOLING / HEATING (24 VOLT THERMOSTAT)
THERMOSTAT 1
TERMINALS
ADD
JUMPER
RH
UNIT TERMINAL
STRIP TB1
RC
R
Y
Y1
24 VOLT
TRANSFORMER
Y2
W
W1
W2
G
G
C
1
24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND
STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF
HEAT, USE THERMOSTAT 2TH0471024.
COOLING / HEATING (ELECTRONIC THERMOSTAT)
MULTI STAGE
THERMOSTAT1
TERMINALS
UNIT TERMINAL
STRIP TB1
RC
ADD
JUMPER
RH
R
Y1
Y1
2
Y2
W1
4
3
G
B
C
COM
X
NOT
USED
RH
W2
G
LED 1
ADD
JUMPER
THERMOSTAT1
TERMINALS
Y2
W1
W2
LED 2
COOLING / HEATING (ELECTRONIC THERMOSTAT)
SINGLE STAGE
24 VOLT
TRANSFORMER
ADD
JUMPER
OCC
4
R
Y
Y1
W
W1
G
G
24 VOLT
TRANSFORMER
A2
T
RC
C
A1
T
UNIT TERMINAL
STRIP TB1
TO REMOTE SENSOR
2TH040702224 IF USED
1 ELECTRONIC
1
ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 (INCLUDES SUBBASE).
2
SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER.
PROGRAMMABLE THERMOSTAT 2ET07701024 (INCLUDES SUBBASE).
TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THERMOSTAT
2TH04700224.
3
SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE
ELECTRIC HEATER.
4
REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR
P6 ON UNITS WITH ECONOMIZER. TERMINALS A1 AND A2 PROVIDE A RELAY
OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE
THERMOSTAT SWITCHES TO THE SET-BACK POSITION.
FIGURE 3 - TYPICAL FIELD POWER & CONTROL WIRING
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THERMOSTAT
The room thermostat should be located on an inside
wall approximately 56 inches above the floor where it
will not be subject to drafts, sun exposure or heat from
electrical fixtures or appliances. Follow the manufacturer's instructions enclosed with the thermostat for
general installation procedure. A minimum of seven
color-coded insulated wires (#18 AWG) should be used
to connect the thermostat to the unit.
When connecting electrical power and control
wiring to the unit, waterproof type connectors
MUST BE USED so that water or moisture
cannot be drawn into the unit during normal
operation. The above waterproofing conditions
will also apply when installing a field-supplied
disconnect switch.
POWER AND CONTROL WIRING
Field wiring to the unit must conform to provisions of
the National Electrical Code, ANSI / NFPA No. 70 (in
U.S.A.), current Canadian Electrical Code C22.1 (in
Canada) and/or local ordinances. The unit must be
electrically grounded in accordance with NEC and CEC
(as specified above) and/or local codes. Voltage tolerances, which must be maintained at the compressor
terminals, during starting and running conditions, are
indicated on the unit Rating Plate and the Unit Application Data table.
Refer to the Typical Field Wiring Figure 3 and to the
appropriate unit wiring diagram for control circuit and
power wiring information.
TABLE 2: CONTROL WIRE SIZES
1.
Wire Size
Maximum Length1
18 AWG
150 Feet
From the unit to the thermostat and back to the unit.
OPTIONS/ACCESSORIES
The internal wiring harness furnished with this unit is
an integral part of a CSA design certified unit. Field
alteration to comply with electrical codes should not be
required.
A fused disconnect switch should be field provided for
the unit. The switch must be separate from all other circuits. Wire entry at knockout openings require conduit
fittings to comply with NEC (in U.S.A.), CEC (in Canada) and/or local codes. If any of the wire supplied with
the unit must be replaced, replacement wire must be of
the type shown on the wiring diagram and the same
minimum gauge as the replaced wire.
Use copper conductors properly sized to carry the load.
Each unit must be wired with a separate branch circuit
fed directly from the meter panel and properly fused.
10
ELECTRIC HEAT
The field-installed heaters are wired for single point
power supply. Power supply need only be brought into
the single point terminal block and thermostat wiring to
the low voltage terminal strip located in the upper portion of the unit control box.
These CSA approved heaters are located within the
central compartment of the unit with the heater elements extending into the supply air chamber. Refer to
Figure 7 for access panel location.
Fuses are supplied, where required, by the factory.
Some KW sizes require fuses and others do not. Refer
to Table 3 for minimum CFM limitations and to Tables
9 and 10 for electrical data.
Unitary Products Group
177820-YIM-A-0506
TABLE 3: ELECTRIC HEATER CFM LIMITATIONS
MINIMUM SUPPLY AIR CFM
UNITMODEL SIZE NOMINAL
TONS
3
4
5
VOLTAGE
HEATER SIZE NOMINAL KW
5
7
10
15
20
30
208/230-3-60
1100
1100
1200
1200
1300
-
460-3-60
-
1100
1200
1200
1300
-
575-3-60
-
-
1200
1200
1300
-
208/230-3-60
1300
1300
1300
1300
1300
-
460-3-60
-
1300
1300
1300
1300
-
575-3-60
-
-
1300
1300
1400
-
208/230-3-60
1600
1600
1600
1600
1600
1600
460-3-60
1600
1600
1600
1600
1600
1600
575-3-60
-
1600
1600
1600
1600
1800
ECONOMIZER/MOTORIZED DAMPER AND RAIN HOOD
The instruction for the optional economizer/motorized
damper and rain hood can be found in form 03507364-000. Use these instructions when field assembling an economizer rain hood onto a unit. The outdoor
and return air dampers, the damper actuator, the
damper linkage, the outdoor and return air divider baffles, and all the control sensors are factory mounted as
part of the “Factory installed” economizer/motorized
damper options.
POWER EXHAUST/BAROMETRIC RELIEF DAMPER AND
RAIN HOOD
The instructions for the power exhaust/barometric relief
damper and rain hood can be found in form 530.18N1.10V.
All of the components, including the dampers, hardware, and mounting instructions are shipped in a single
package external from the unit and must be field
assembled and installed.
Power exhaust is only available as a field installed
accessory.
Unitary Products Group
ECONOMIZER AND POWER EXHAUST DAMPER
SET POINT ADJUSTMENTS AND INFORMATION
Remove the economizer access panel from the unit.
Loosen but do not remove the two panel latches.
Locate the economizer control module, where the following adjustments will be made.
Extreme care must be exercised in turning all
setpoint, maximum, and minimum damper
positioning adjustment screws to prevent twisting them off.
Check that the damper blades move smoothly without
binding; carefully turn the Minimum Position Adjusting
screw (found on the damper control module) fully
clockwise and then set the thermostat indoor fan switch
to the on position and then off, or energize and deenergize terminals “R” to “G”.
11
177820-YIM-A-0506
MINIMUM POSITION ADJUSTMENT
CONTROL
CURVE
CONTROL POINT
APPROX. 0F (0C)
AT 50% RH
A
73 (23)
With thermostat set to indoor fan on position, or terminals “R” to “G” energized, turn the Minimum Position
Adjusting screw (located on the damper control module) counterclockwise until the desired minimum
damper position has been attained.
B
C
70 (21)
67 (19)
D
63 (17)
85 90 95 100 105 110
(29) (32) (35) (38) (41) (43)
80
(27)
75
(24)
70
(21)
ENTHALPY SET POINT ADJUSTMENT
65
(18)
60
(16)
The enthalpy setpoint may now be set by selecting the
desired setpoint shown in the Enthalpy Setpoint Adjustment Figure 4. Adjust as follows:
55
(13)
50
(10)
45
(7)
•
For a single enthalpy operation carefully turn the
setpoint adjusting screw (found on the damper
control module) to the “A”, “B”, “C” or “D” setting
corresponding to the lettered curve of the Enthalpy
Setpoint Adjustment Figure 4.
35
(2)
For a dual enthalpy operation, carefully turn the
setpoint adjusting screw fully clockwise past the
“D” setting.
POWER EXHAUST DAMPER SETPOINT (WITH OR WITHOUT POWER EXHAUST)
•
•
With no power exhaust option, adjust the Exhaust
Air Adjustment Screw fully clockwise.
With power exhaust option, each building pressurization requirement will be different. The point at
which the power exhaust comes on is determined
by the economizer damper position (Percent
Open). The Exhaust Air Adjustment Screw should
be set at the Percent Open of the economizer
damper at which the power exhaust is needed. It
can be set from 0 to 100% damper open.
C
D
40
(4)
B A
D C
35
(2)
•
A
B
40 45 50 55 60 65 70 75 80 85 90 95 100 105 110
(4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)
APPROXIMATE DRY BULB TEMPERATURE - 0F (0C)
FIGURE 4 - ENTHALPY SETPOINT ADJUSTMENT
Exhaust Air
Adjustment
Screw
Exhaust Air LED
Damper Min.
Position
Screw
Indoor Air Quality
Max. Adjustment
Screw
N1
N
EXH
Set
TR
P1
P
EXH
24
Vac
HOT
T1
T
Min
Pos
IAQ
Max
Indoor Air Quality
LED
AQ1
AQ
IAQ
SO
IAQ
Min
TR1
24
Vac
COM
+
1
2
5
Indoor Air Quality
Min. Adjustment
Screw
Free Cooling LED
SO+
3
4
EF
EF1
Free
Cool
SR+
SR
B
A
C
D
Economizer Enthalpy
Set Point Adjustment
Screw
FIGURE 5 - HONEYWELL ECONOMIZER CONTROL
W7212
12
Unitary Products Group
177820-YIM-A-0506
BACK OF UNIT
A
447/8
821/4
D
BACK OF UNIT
A
447/8
821/4
B
F
X
X
B
APPROXIMATE
CENTER OF GRAVITY
C
FRONT OF UNIT
APPROXIMATE
CENTER OF GRAVITY
CONDENSER COIL
END OF UNIT
Y
C
E
D
FRONT OF UNIT
Y
CONDENSER COIL
END OF UNIT
FIGURE 6 - FOUR AND SIX POINT LOADING
TABLE 4: CENTER OF GRAVITY (ALL MODELS)
DIMENSION
3 - 5 TON
X
40-¾”
Y
19-¾”
TABLE 5: BCH 4 POINT LOADS WEIGHT DISTRIBUTION
UNIT
TOTAL
A
B
C
D
BCH036
628
139
137
174
177
BCH048
668
148
146
185
189
BCH060
693
154
151
192
196
TABLE 6: BCH 6 POINT LOADS WEIGHT DISTRIBUTION
UNIT
TOTAL
A
B
C
BCH036
628
93
92
91
116
117
119
BCH048
668
99
98
97
123
125
126
BCH060
693
103
102
100
128
129
131
Unitary Products Group
D
E
F
13
177820-YIM-A-0506
TABLE 7: PHYSICAL DATA
BCH
MODELS
EVAPORATOR
BLOWER
Centrifugal Blower (Dia. x Wd. in.)
060
12 X 10
12 X 10
1/2
3/4
1
Fan Motor HP (Belt Drive)
1 1/2
1 1/2
1 1/2
Rows Deep
4
3
3
Fins Per Inch
16
15
15
Face Area (Sq. Ft.)
4.3
5.1
5.1
Propeller Dia. (in.)
22
22
24
Fan Motor Hp
1/3
1/2
1/2
4500
CONDENSER
FANS
Nom. CFM
4300
4200
Rows Deep
1
1
1
Fins Per Inch
20
20
20
Face Area (Sq. Ft.)
17.1
17.1
17.1
Reciprocating Type
1
1
1
Quantity Per Unit (15” X 20” X 1” or 2“)
2
2
2
Quantity Per Unit (14” X 25” X 1” or 2“)
1
1
1
Total Face Area (sq. ft.)
6.6
6.6
6.6
Refrigerant 22
(lbs./oz.)
7/12
9/2
8/4
CONDENSER
COILS
AIR
FILTERS
048
12 X 10
Fan Motor HP (Direct Drive)
EVAPORATOR
COIL
COMPRESSOR
(Qty. Per Unit)
036
CHARGE
TABLE 8: OPERATING WEIGHTS (LBS.)
MODEL SIZE
BASIC UNIT
BCH
Economizer
14
Electric Heater
4 TON
5 TON
628
668
693
50
Motorized Damper
OPTIONS
OR
ACCY.
3 TON
26
5 - 7 kW
18
10 - 15 kW
23
20 - 30 kW
28
Roof Curb
92
Barometric Relief / Fixed Air Damper
10
Belt-Drive Blower
5
Unitary Products Group
177820-YIM-A-0506
TABLE 9: ELECTRICAL DATA - BCH036 - 060 DIRECT DRIVE
COMPRESSORS
MODEL
VOLTAGE
RLA
EACH
LRA
EACH
OD FAN
MOTOR
FLA
ID
BLOWER
MOTOR
FLA
208-3-60
11.9
85.0
1.7
4.4
230-3-60
11.9
85.0
1.7
4.4
460-3-60
5.9
42.0
1.0
2.2
575-3-60
4.8
34.0
1.0
2.2
208-3-60
14.7
130.0
2.3
5.0
230-3-60
14.7
130
2.3
5.0
460-3-60
7.7
64.0
1.3
2.2
575-3-60
6.4
52.0
1.3
2.2
BCH036
BCH048
Unitary Products Group
ELECTRIC HEATER
MODEL NO.
HEATER
KW
HEATER
AMPS
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045107462
2CE045110462
2CE045115462
2CE045120462
None
2CE04511058
2CE04511558
2CE04512058
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045107462
2CE045110462
2CE045115462
2CE045120462
None
2CE04511058
2CE04511558
2CE04512058
-4.0
5.6
8.0
11.9
15.9
-5.3
7.5
10.6
15.9
21.2
-6.8
10.1
13.6
19.5
-10.6
15.9
21.2
-4.0
5.6
8.0
11.9
15.9
-5.3
7.5
10.6
15.9
21.2
-6.8
10.1
13.6
19.5
-10.6
15.9
21.2
-11.1
15.5
22.2
33.0
44.1
-12.7
18.0
25.5
38.2
51.0
-8.2
12.1
16.4
23.5
-10.2
15.3
20.4
-11.1
15.5
22.2
33.0
44.1
-12.7
18.0
25.5
38.2
51.0
-8.2
12.1
16.4
23.5
-10.2
15.3
20.4
MIN.
CIRCUIT
AMPACITY
(AMPS)
21.0
34.9
40.4
48.7
62.3
76.1
21.0
36.9
43.5
52.8
68.8
84.7
10.6
20.8
25.8
31.0
39.9
8.6
21.3
27.7
34.1
25.7
39.6
45.1
53.4
67.0
80.8
25.7
41.6
48.2
57.5
73.5
89.4
13.1
23.3
28.3
33.6
42.4
10.8
23.5
29.9
36.3
MAX. FUSE/
BRKR1
SIZE
(AMPS)
30
40
45
50
70
80
30
45
50
60
70
90
15
25
30
35
40
15
25
30
35
35
50
50
60
70
90
35
50
50
60
80
90
20
25
30
35
45
15
25
30
40
15
177820-YIM-A-0506
TABLE 9: ELECTRICAL DATA - BCH036 - 060 DIRECT DRIVE (CONT.)
COMPRESSORS
MODEL
VOLTAGE
RLA
EACH
LRA
EACH
OD FAN
MOTOR
FLA
ID
BLOWER
MOTOR
FLA
208-3-60
19.3
137.0
2.3
6.6
230-3-60
19.3
137.0
2.3
6.6
460-3-60
10.0
62.0
1.3
3.3
575-3-60
7.9
50.0
1.3
3.3
BCH060
1.
2.
16
ELECTRIC HEATER
MODEL NO.
HEATER
KW
HEATER
AMPS
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
2CE04513025
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
2CE04513025
None
2CE045107462
2CE045110462
2CE045115462
2CE045120462
2CE045130462
None
2CE04511058
2CE04511558
2CE04512058
2CE04513058
-4.0
5.6
8.0
11.9
15.9
22.2
-5.3
7.5
10.6
15.9
21.2
29.6
-6.8
10.1
13.6
19.5
28.8
-10.6
15.9
21.2
30.4
-11.1
15.5
22.2
33.0
44.1
61.6
-12.7
18.0
25.5
38.2
51.0
71.2
-8.2
12.1
16.4
23.5
34.6
-10.2
15.3
20.4
29.3
MIN.
CIRCUIT
AMPACITY
(AMPS)
33.0
46.9
52.5
60.8
74.3
88.2
110.1
33.0
49.0
55.6
64.9
80.8
96.8
122.0
17.1
27.3
32.3
37.5
46.4
60.4
13.5
26.2
32.6
39.0
50.1
MAX. FUSE/
BRKR1
SIZE
(AMPS)
45
60
60
70
80
90
125
45
60
70
70
90
100
125
25
35
35
40
50
70
20
30
35
40
60
HACR Type per NEC.
These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block
accessories 2FB04700825 and 2FB04700846 are available for field installation.
Unitary Products Group
177820-YIM-A-0506
TABLE 10: ELECTRICAL DATA - BCH036 - 060 BELT DRIVE
COMPRESSORS
MODEL
VOLTAGE
RLA
EACH
LRA
EACH
OD FAN
MOTOR
FLA
ID
BLOWER
MOTOR
FLA
208-3-60
11.9
85.0
1.7
5.2
230-3-60
11.9
85.0
1.7
5.2
460-3-60
5.9
42.0
1.0
2.6
575-3-60
4.8
34.0
1.0
2.0
208-3-60
14.7
130.0
2.3
5.2
230-3-60
14.7
130
2.3
5.2
460-3-60
7.7
64.0
1.3
2.6
575-3-60
6.4
52.0
1.3
2.0
BCH036
BCH048
Unitary Products Group
ELECTRIC HEATER
MODEL NO.
HEATER
KW
HEATER
AMPS
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045107462
2CE045110462
2CE045115462
2CE045120462
None
2CE04511058
2CE04511558
2CE04512058
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
None
2CE045107462
2CE045110462
2CE045115462
2CE045120462
None
2CE04511058
2CE04511558
2CE04512058
-4.0
5.6
8.0
11.9
15.9
-5.3
7.5
10.6
15.9
21.2
-6.8
10.1
13.6
19.5
-10.6
15.9
21.2
-4.0
5.6
8.0
11.9
15.9
-5.3
7.5
10.6
15.9
21.2
-6.8
10.1
13.6
19.5
-10.6
15.9
21.2
-11.1
15.5
22.2
33.0
44.1
-12.7
18.0
25.5
38.2
51.0
-8.2
12.1
16.4
23.5
-10.2
15.3
20.4
-11.1
15.5
22.2
33.0
44.1
-12.7
18.0
25.5
38.2
51.0
-8.2
12.1
16.4
23.5
-10.2
15.3
20.4
MIN.
CIRCUIT
AMPACITY
(AMPS)
21.8
35.7
41.2
49.5
63.1
76.9
21.8
37.7
44.3
53.6
69.6
85.5
11.0
21.2
26.2
31.4
40.3
8.8
21.5
27.9
34.3
25.9
39.8
45.3
53.6
67.2
81.0
25.9
41.8
48.4
57.7
73.7
89.6
13.5
23.7
28.7
34.0
42.8
11.0
23.8
30.2
36.5
MAX. FUSE/
BRKR1
SIZE
(AMPS)
30
40
45
50
70
80
30
45
50
60
70
90
15
25
30
35
45
15
25
30
35
35
50
50
60
70
90
35
50
50
60
80
90
20
25
30
35
45
15
25
35
40
17
177820-YIM-A-0506
TABLE 10: ELECTRICAL DATA - BCH036 - 060 BELT DRIVE (CONT.)
COMPRESSORS
MODEL
VOLTAGE
RLA
EACH
LRA
EACH
OD FAN
MOTOR
FLA
ID
BLOWER
MOTOR
FLA
208-3-60
19.3
137.0
2.3
5.2
230-3-60
19.3
137.0
2.3
5.2
460-3-60
10.0
62.0
1.3
2.6
575-3-60
7.9
50.0
1.3
2.0
BCH060
1.
2.
18
ELECTRIC HEATER
MODEL NO.
HEATER
KW
HEATER
AMPS
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
2CE04513025
None
2CE045105252
2CE045107252
2CE04511025
2CE04511525
2CE04512025
2CE04513025
None
2CE045107462
2CE045110462
2CE045115462
2CE045120462
2CE045130462
None
2CE04511058
2CE04511558
2CE04512058
2CE04513058
-4.0
5.6
8.0
11.9
15.9
22.2
-5.3
7.5
10.6
15.9
21.2
29.6
-6.8
10.1
13.6
19.5
28.8
-10.6
15.9
21.2
30.4
-11.1
15.5
22.2
33.0
44.1
61.6
-12.7
18.0
25.5
38.2
51.0
71.2
-8.2
12.1
16.4
23.5
34.6
-10.2
15.3
20.4
29.3
MIN.
CIRCUIT
AMPACITY
(AMPS)
31.6
45.5
51.1
59.4
72.9
86.8
108.7
31.6
47.6
54.2
63.5
79.4
95.4
120.6
16.4
26.6
31.6
36.8
45.7
59.7
12.9
25.6
32.0
38.4
49.4
MAX. FUSE/
BRKR1
SIZE
(AMPS)
40
60
60
70
80
90
110
40
60
60
70
80
100
125
25
30
35
40
50
60
20
30
35
40
50
HACR Type per NEC.
These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block
accessories 2FB04700825 and 2FB04700846 are available for field installation.
Unitary Products Group
177820-YIM-A-0506
TABLE 11: ELECTRIC HEAT CORRECTION
FACTORS
NOMINAL VOLTAGE
VOLTAGE
kW CAP. MULTIPLIER
208
208
0.75
240
230
0.92
480
460
0.92
600
575
0.92
TABLE 12: VOLTAGE LIMITATIONS1
MIN.
MAX.
208/230-3-60
187
253
460-3-60
414
506
575-3-60
518
630
1.
FIGURE 7:
VOLTAGE
POWER SUPPLY
Utilization Range “A” in accordance with ARI Standard
110.
UNIT DIMENSIONS (3 - 5 TON HEAT PUMP) FRONT VIEW
Unitary Products Group
19
177820-YIM-A-0506
DETAIL “A”
FIGURE 8 - UNIT WITH ECONOMIZER RAINHOOD
DETAIL “B”
FIGURE 9 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD
20
Unitary Products Group
177820-YIM-A-0506
FIGURE 10 - UNIT DIMENSIONS (REAR VIEW)
TABLE 14: MINIMUM CLEARANCES
LOCATION
CLEARANCE
Front
24” (Cooling/Electric Heat)
32” (Gas Heat)
Rear
12” (Less Economizer)
36” (With Economizer or Fixed
Air/Motorized Damper)
Left Side (Filter Access)
24” (Less Economizer)
36” (With Economizer)
Right Side (Cond. Coil)
24”
FILTER
ACCESS
BLOWER MOTOR
ACCESS
DOT PLUGS
FIELD-SUPPLIED
DISCONNECT SWITCH
LOCATION
MOUNTING BRACKET
FOR DICONNECT SWITCH
(Shipped attached to the
blower housing inside
the blower compartment)
Below Unit
A,B
WIRING ENTRY
(See Detail “B”)
DISCONNECT SWITCH LOCATION
AND MOTOR ACCESS PANEL FOR
UNIT WITH “BELT-DRIVE” OPTION
1
Above Unit2
CONTROL BOX
ACCESS
FIGURE 11 - DISCONNECT/BLOWER ACCESS
LOCATION
0”
72” (For
Condenser Air Discharge)
1.
Units may be installed on combustible floors made
from wood or class A, B, or C roof covering material.
2.
Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet.
TABLE 13: UTILITIES ENTRY
HOLE
OPENING SIZE (DIA.)
USED FOR
A
7/8” KO1
Control Wiring2
B
2” KO1
Power Wiring
C
1-5/8” KO
Gas Piping (Front)
D
1-1/2” KO
Gas Piping (Bottom)
Side
Bottom
Side
Bottom
1.
Opening in the bottom to the unit can be located by the
side in the insulation.
2.
Do not remove the 2” knockout ring.
Unitary Products Group
21
177820-YIM-A-0506
TABLE 15: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION
UNIT
TONNAGE
3
1, 2
UNIT
TONNAGE
3
1, 2
AVAILABLE EXTERNAL STATIC PRESSURE-IWG 3
0.60
0.40
0.50
AIR
FLOW
CFM
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
2000
843
860
880
925
919
1005
956
1065
993
1145
1030
1195
1067
1235
1900
817
775
854
850
893
920
930
995
970
1065
1008
1125
1046
1170
1800
790
700
828
760
867
840
906
905
944
980
985
1040
1025
1100
1700
-
-
802
670
840
745
881
815
920
900
961
970
1001
1030
1600
-
-
-
-
818
665
858
740
898
820
940
890
980
950
1500
-
-
-
-
-
-
842
695
882
755
922
835
962
895
1400
-
-
-
-
-
-
833
650
867
705
904
765
942
820
1300
-
-
-
-
-
-
-
-
858
665
893
725
932
785
1200
-
-
-
-
-
-
-
-
847
640
880
680
916
730
0.20
0.30
0.70
AVAILABLE EXTERNAL STATIC PRESSURE-IWG 3
1.10
1.20
1.30
0.80
AIR
FLOW
CFM
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
2000
1103
1270
-
-
-
-
-
-
-
-
-
-
-
-
1900
1085
1210
-
-
-
-
-
-
-
-
-
-
-
-
1800
1064
1145
1102
1180
-
-
-
-
-
-
-
-
-
-
1700
1040
1075
1081
1115
1121
1140
-
-
-
-
-
-
-
-
1600
1020
1005
1060
1050
1100
1085
-
-
-
-
-
-
-
-
1500
1003
945
1044
995
1086
1035
-
-
-
-
-
-
-
-
1400
982
880
1024
920
1067
965
1107
1000
-
-
-
-
-
-
1300
970
835
1010
870
1053
920
1099
960
-
-
-
-
-
-
1200
953
780
992
815
1034
855
1080
905
-
-
-
-
-
-
0.90
1.00
1.40
1.50
1. 230/460/575 Volts
2. For 208 Volts multiply values by 0.95.
3. Includes allowances for a wet evaporator coil and 1” filters. Refer to STATIC RESISTANCE Table for resistance values on applications
other than side duct airflows.
22
Unitary Products Group
177820-YIM-A-0506
TABLE 16: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION
UNIT
TONNAGE
4
1, 2
UNIT
TONNAGE
4
1, 2
AVAILABLE EXTERNAL STATIC PRESSURE-IWG3
0.60
0.40
0.50
AIR
FLOW
CFM
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
2000
843
860
880
925
919
1005
956
1065
993
1145
1030
1195
1067
1235
1900
817
775
854
850
893
920
930
995
970
1065
1008
1125
1046
1170
1800
790
700
828
760
867
840
906
905
944
980
985
1040
1025
1100
1700
-
-
802
670
840
745
881
815
920
900
961
970
1001
1030
1600
-
-
-
-
818
665
858
740
898
820
940
890
980
950
1500
-
-
-
-
-
-
842
695
882
755
922
835
962
895
1400
-
-
-
-
-
-
833
650
867
705
904
765
942
820
1300
-
-
-
-
-
-
-
-
858
665
893
725
932
785
1200
-
-
-
-
-
-
-
-
847
640
880
680
916
730
0.20
0.30
0.70
AVAILABLE EXTERNAL STATIC PRESSURE-IWG3
1.10
1.20
1.30
0.80
AIR
FLOW
CFM
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
2000
1103
1270
-
-
-
-
-
-
-
-
-
-
-
-
1900
1085
1210
-
-
-
-
-
-
-
-
-
-
-
-
1800
1064
1145
1102
1180
-
-
-
-
-
-
-
-
-
-
1700
1040
1075
1081
1115
1121
1140
-
-
-
-
-
-
-
-
1600
1020
1005
1060
1050
1100
1085
-
-
-
-
-
-
-
-
1500
1003
945
1044
995
1086
1035
-
-
-
-
-
-
-
-
1400
982
880
1024
920
1067
965
1107
1000
-
-
-
-
-
-
1300
970
835
1010
870
1053
920
1099
960
-
-
-
-
-
-
1200
953
780
992
815
1034
855
1080
905
-
-
-
-
-
-
0.90
1.00
1.40
1.50
1. 230/460/575 Volts
2. For 208 Volts multiply values by 0.95.
3. Includes allowances for a wet evaporator coil and 1” filters. Refer to STATIC RESISTANCE Table for resistance values on applications
other than side duct airflows.
Unitary Products Group
23
177820-YIM-A-0506
TABLE 17: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION
UNIT
TONNAGE
5
1, 2
UNIT
TONNAGE
5
1, 2
AVAILABLE EXTERNAL STATIC PRESSURE-IWG 3
0.40
0.50
0.60
AIR
FLOW
CFM
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
2500
1059
1560
1077
1590
1095
1630
1114
1650
1134
1660
1158
1685
1181
1720
2400
1032
1405
1054
1470
1074
1525
1094
1560
1116
1595
1140
1620
1167
1640
2300
1005
1260
1024
1275
1049
1370
1069
1440
1090
1475
1116
1505
1142
1535
2200
980
1160
1002
1170
1022
1190
1044
1250
1066
1350
1090
1410
1117
1440
2100
930
1060
957
1070
983
1080
1010
1100
1039
1160
1064
1260
1092
1340
2000
877
950
908
975
941
1000
976
1020
1009
1050
1040
1100
1070
1225
1900
-
-
-
-
894
885
940
940
980
980
1014
1020
1047
1095
1800
-
-
-
-
855
815
903
860
950
905
988
940
1022
970
1700
-
-
-
-
-
-
884
815
925
850
964
880
1001
910
1600
-
-
-
-
-
-
864
770
908
805
948
835
987
870
1500
-
-
-
-
-
-
-
-
882
740
926
780
965
830
0.20
0.30
0.70
AVAILABLE EXTERNAL STATIC PRESSURE-IWG 3
1.10
1.20
1.30
0.80
AIR
FLOW
CFM
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
WATTS
RPM
2500
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2400
1193
1665
-
-
-
-
-
-
-
-
-
-
-
-
2300
1170
1580
1202
1620
-
-
-
-
-
-
-
-
-
-
2200
1148
1480
1180
1530
-
-
-
-
-
-
-
-
-
-
2100
1121
1385
1155
1425
1190
1475
-
-
-
-
-
-
-
-
2000
1100
1285
1133
1340
1169
1385
1205
1445
-
-
-
-
-
-
1900
1079
1180
1110
1240
1143
1280
1178
1330
1222
1375
-
-
-
-
1800
1058
1060
1090
1135
1122
1190
1158
1240
1196
1295
-
-
-
-
1700
1035
960
1071
1030
1103
1100
1134
1140
1164
1175
1197
1205
-
-
1600
1020
900
1056
965
1088
1035
1118
1065
1145
1105
1170
1130
1198
1150
1500
1004
860
1038
880
1070
925
1101
980
1130
1045
1158
1075
1184
1110
0.90
1.00
1.40
1.50
WATTS
1. 230/460/575 Volts
2. For 208 Volts multiply values by 0.95.
3. Includes allowances for a wet evaporator coil and 1” filters. Refer to STATIC RESISTANCE Table for resistance values on applications
other than side duct airflows.
24
Unitary Products Group
177820-YIM-A-0506
TABLE 18: SUPPLY AIR BLOWER PERFORMANCE (3 - 5 TON DIRECT DRIVE) - SIDE DUCT APPLICATION
UNIT
TONNAGE
3
4
5
1
1
1
UNIT
TONNAGE
3
4
5
AVAILABLE EXTERNAL STATIC PRESSURE-IWG 2
MOTOR SPEED
0.20
1
1
0.40
0.50
0.60
WATTS
CFM
WATTS
CFM
WATTS
CFM
WATTS
CFM
HI
-
-
-
-
-
-
1720
825
1665
795
MED
1660
850
1630
820
1590
780
1550
750
1500
720
LOW
1470
750
1440
725
1410
700
1370
675
1330
650
HI
-
-
-
-
2000
1010
1950
975
1905
945
MED
1810
910
1780
880
1740
850
1700
825
1665
800
LOW
1635
810
1610
780
1580
760
1555
740
1540
730
HI
-
-
-
-
2500
1400
2420
1350
2340
1300
MED
2390
1350
2350
1300
2300
1255
2245
1210
2190
1165
LOW
2270
1320
2230
1270
2190
1220
2145
1170
2090
1110
MOTOR SPEED
1
0.30
CFM
AVAILABLE EXTERNAL STATIC PRESSURE-IWG 2
0.80
0.90
0.70
WATTS
1.00
CFM
WATTS
CFM
WATTS
CFM
WATTS
CFM
WATTS
HI
1600
765
1540
735
1490
700
1380
670
MED
1450
690
1400
665
1360
650
1270
610
LOW
1290
625
1250
610
1220
600
1130
560
HI
1840
910
1770
825
1660
825
1530
775
MED
1620
775
1560
740
1480
700
1390
660
LOW
1510
715
1460
690
1400
660
1300
615
HI
2260
1250
2160
1190
2060
1135
1925
1065
MED
2130
1120
2065
1075
1990
1030
1900
970
LOW
2030
1070
1960
1020
1890
970
1810
920
1. Side Duct application (230/460/575 Volts)
2. Includes allowances for a wet evaporator coil and 1” filters. Refer to STATIC RESISTANCES Table for resistance values.
TABLE 19: BELT DRIVE BLOWER MOTOR AND DRIVE DATA
MOTOR1
ADJUSTABLE MOTOR PULLEY
BELT
(NOTCHED)
FIXED BLOWER PULLEY
MODEL
SIZE
BLOWER
RANGE
(RPM)
HP
FRAME
DESIGNATION
OUTSIDE
DIA.
(IN.)
PITCH
DIA.
(IN.)
BORE
(IN.)
DESIGNATION
OUTSIDE
DIA.
(IN.)
PITCH
DIA.
(IN.)
BORE
(IN.)
DESIGNATION
PITCH
LENGTH
(IN.)
QTY.
3 TON
790/1120
1 1/2
56
1VL40
2.7-3.7
2.4-3.4
5/8
AK61
5.9
5.7
1
A36
37.3
1
4 TON
790/1120
1 1/2
56
1VL40
2.7-3.7
2.4-3.4
5/8
AK61
5.9
5.7
1
A36
37.3
1
5 TON
850/1220
1 1/2
56
1VL40
2.7-3.7
2.4-3.4
5/8
AK56
5.4
5.2
1
A36
37.3
1
1.
All motors have solid bases and are inherently protected. these motors can be selected to operate into their service factor because they are located
in the moving air, upstream of any heating device.
Unitary Products Group
25
177820-YIM-A-0506
TABLE 20: STATIC RESISTANCES
RESISTANCE, IWG
DESCRIPTION
1200
1400
1600
1800
2000
2200
2400
0.07
0.08
0.09
0.11
0.13
0.15
0.17
0.20
0.23
5-15KW
0.04
0.05
0.06
0.07
0.08
0.10
0.12
0.14
0.16
20-30KW
0.06
0.07
0.08
0.09
0.11
0.13
0.15
0.17
0.20
0.06
0.07
0.08
0.09
0.10
0.11
0.12
0.14
0.16
ECONOMIZER1, 2
ELECTRIC
HEATERS1
CFM
1000
BOTTOM DUCT CONNECTIONS1
2600
1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables.
2. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air
duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.
PHASING
Check for proper compressor rotation. If the blower or
compressors rotate in the wrong direction at start-up,
the electrical connection to the unit is misphased.
Change the incoming line connection phasing to obtain
proper rotation. (Scroll compressors operate in only
one direction. If the scroll is drawing low amperage,
has similar suction and discharge pressures, or producing a high noise level, the scroll is misphased).
Scroll compressors require proper rotation to
operate correctly. Do not change the internal
wiring to make the blower, condenser fans, or
compressor rotate correctly. Change the
incoming power to the main terminal block to
obtain proper rotation.
PROCEDURE FOR ADJUSTING BELT TENSION:
1. Loosen nuts (A) (top and bottom).
2. Adjust the tension by turning bolt (B).
3. Never loosen nuts (C) from each other.
4. Use a belt tension checker to apply a perpendicular force to be one belt at the
midpoint of the span as shown. The deflection force should be applied
until a specific deflection distance of 4mm (5/32") is obtained. To determine
the deflection distance from normal position, use a straight edge from
sheave to sheave as a reference line. The recommended deflection force
is as follows:
SPAN LENGTH
DEFL FORCE
(B)
*Never Loosen
(A)
(C)*
Tension new belts at the max. deflection force recommended for the belt
section. Check the belt tension at least two times during the first 24 hours of
operation. Any re-tensioning should fall between the min. and max.
deflection force values.
5. After adjusting, re-tighten nuts (A).
SUPPLY AIR BLOWERS
These blowers have either 3-speed direct drive motors,
or single speed motors equipped with a belt drive. Belt
drive units have a variable pitch motor pulley that
allows the blower speed to be adjusted.
CHECKING SUPPLY AIR CFM
The RPM of the supply air blower will depend on the
required CFM, the unit accessories or options and the
static resistances of both the supply and the return air
duct systems. With this information, the motor speed
tap (direct drive) or the motor pulley number of turns
open (belt drive) can be determined from the Blower
Performance Data Tables.
26
FIGURE 12 - BELT ADJUSTMENT
Note the following:
1. The supply air CFM must be within the limitations
shown in the Unit Application Data Table 1.
2. Pulleys can be adjusted in half turn increments.
3. The tension on the belt should be adjusted as
shown in the Belt Adjustment Figure 12.
Unitary Products Group
177820-YIM-A-0506
To check the supply air CFM after the initial balancing
has been completed:
1. Remove the two 5/16” dot plugs from the blower
motor and the filter access panels shown in Figure
11.
2. Insert at least 8" of 1/4 inch tubing into each of
these holes for sufficient penetration into the air
flow on both sides of the indoor coil.
NOTE: The tubes must be inserted and held in a posi-
tion perpendicular to the air flow so that velocity pressure will not affect the static pressure
readings.
3. Using an inclined manometer, determine the pressure drop across a dry evaporator coil. Since the
moisture on an evaporator coil may vary greatly,
measuring the pressure drop across a wet coil
under field conditions would be inaccurate. To
assure a dry coil, the compressors should be deactivated while the test is being run.
4. Knowing the pressure drop across a dry coil, the
actual CFM through the unit can be determined
from the curve in Pressure Drop vs. Supply Air
CFM (Figure 13).
Failure to properly adjust the total system air
quantity and static pressure can result in
extensive system damage.
After readings have been obtained, remove the tubes
and reinstall the two 5/16” dot plugs that were removed
in Step 1.
NOTE: De-energize the compressors before taking
any test measurements to assure a dry indoor
coil.
Unitary Products Group
0.5
PRESSURE DROP (IWG)
Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the
conditioned space. The job specifications may require
that this balancing be done by someone other than the
equipment installer.
036
0.4
048
060
0.3
0.2
0.1
0
1000
1500
2000
2500
3000
NOMINAL CFM
FIGURE 13 - PRESSURE DROP ACROSS COIL
OPERATION
SEQUENCE OF OPERATIONS OVERVIEW
For these units, the thermostat makes a circuit
between “R” and “Y1” for the cooling cycle.
The call is passed to the unit control board (UCB),
which then determines whether the requested operation is available and, if so, which components to energize.
For heating, the thermostat makes a circuit between
“R” and “W1”. The UCB energizes the compressor and
condenser fan allowing the unit to run in heating mode.
A time / temperature control operates the defrost cycle.
If at any time a call for both heating and cooling are
present, the heating operation will be performed. If
operating, the cooling system is halted as with a completion of a call for cooling. Heating always takes priority.
COOLING SEQUENCE OF OPERATION
CONTINUOUS BLOWER
By setting the room thermostat fan switch to “ON,” the
supply air blower will operate continuously.
27
177820-YIM-A-0506
INTERMITTENT BLOWER
With the room thermostat fan switch set to “AUTO” and
the system switch set to either the “AUTO” or “HEAT”
settings, the blower is energized whenever a cooling or
heating operation is requested. The blower is energized after any specified delay associated with the
operation.
When energized, the indoor blower has a minimum run
time of 30 seconds. Additionally, the indoor blower has
a delay of 10 seconds between operations.
NO OUTDOOR AIR OPTIONS
When the thermostat calls for cooling, the low-voltage
control circuit from “R” to “Y1” and “G” is completed.
The compressor and condenser fan motor are energized. After completing the specified fan on delay for
cooling, the UCB will energize the blower motor.
energized. Otherwise, the unit operates the cooling
system until the minimum run times for the compressor
has been completed. After the compressor de-energizes, the blower is stopped following the elapse of the
fan off delay for cooling, and the economizer damper
goes to the closed position. If the unit is in continues
fan operation the economizer damper goes to the min.
position.
ECONOMIZER WITH DUAL ENTHALPY SENSORS -
The operation with the dual enthalpy sensors is identical to the single sensor except that a second enthalpy
sensor is mounted in the return air. This return air sensor allows the economizer to choose between outdoor
air and return air, whichever has the lowest enthalpy
value, to provide maximum operating efficiency.
ECONOMIZER (SINGLE OR DUAL) WITH POWER
EXHAUST -
Once the thermostat has been satisfied, it will de-energize Y1. If the compressor has satisfied its minimum
run time, the compressor and condenser fan de-energize. Otherwise, the unit operates the cooling system
until the minimum run time for the compressor has
been completed. After the compressor de-energizes,
the blower is stopped following the elapse of the fan off
delay for cooling.
This system operates as specified above with one
addition. The power exhaust motor is energized 45
seconds after the actuator position exceeds the
exhaust fan setpoint on the economizer control. When
the power exhaust is operating, the second stage of
mechanical cooling will not operate. As always, the “R”
to “G” connection provides minimum position but does
not provide power exhaust operation.
To be available, a compressor must not be locked-out
due to a high or low-pressure switch or freezestat trip
and the anti-short cycle delay (ASCD) must have
elapsed.
MOTORIZED OUTDOOR AIR DAMPERS -
ECONOMIZER WITH SINGLE ENTHALPY SENSOR -
When the room thermostat calls for cooling, the low
voltage control circuit from “R” to “G” and “Y1” is completed. The UCB energizes the blower motor (if the fan
switch on the room thermostat is set in the “AUTO”
position) and drives the economizer dampers from fully
closed to their minimum position. If the enthalpy of the
outdoor air is below the setpoint of the enthalpy controller (previously determined), “Y1” energizes the
economizer. The dampers will modulate to maintain a
constant supply air temperature as monitored by the
discharge air sensor. If the outdoor air enthalpy is
above the setpoint, “Y1” energizes the compressor and
condenser fan motor only.
Once the thermostat has been satisfied, it will de-energize “Y1”. If the compressor has satisfied its minimum
run time, the compressor and condenser fan are de-
28
This system operation is the same as the units with no
outdoor air options with one exception. When the “R” to
“G” circuit is complete, the motorized damper drives
open to a position set by the thumbwheel on the
damper motor. When the “R” to “G” circuit is opened,
the damper spring returns fully closed.
COOLING OPERATION ERRORS
Each cooling system is monitored for operation outside
of the intended parameters. Errors are handled as
described below. All system errors override minimum
run times for compressors.
HIGH-PRESSURE LIMIT SWITCH
During cooling operation, if a high-pressure limit switch
opens, the UCB will de-energize the compressor, initiate the ASCD (Anti-short cycle delay), and, stop the
condenser fan. If the call for cooling is still present at
the conclusion of the ASCD, the UCB will re-energize
the compressor.
Unitary Products Group
177820-YIM-A-0506
Should a high-pressure switch open three times within
two hours of operation, the UCB will lock-out the compressor and flash a code (see Table 23).
LOW-PRESSURE LIMIT SWITCH
The low-pressure limit switch is not monitored during
the initial 30 seconds of a cooling system's operation.
For the following 30 seconds, the UCB will monitor the
low-pressure switch to ensure it closes. If the low-pressure switch fails to close after the 30-second monitoring phase, the UCB will de-energize the compressor,
initiate the ASCD, and stop the condenser fan.
Low ambient mode always begins with compressor
operation. Compressor minimum run time may extend
the minutes of compressor operation. The defrost cycle
will begin immediately following the elapse of the minimum run time.
When operating in low ambient mode, the UCB will not
lockout the compressor due to a freezestat trip. However, a freezestat trip will de-energize the compressor.
If the call for cooling is still present at the end of the
ASCD and the freezestat has closed, the unit will
resume operation.
SAFETY CONTROLS
Once the low-pressure switch has been proven (closed
during the 30-second monitor period described above),
the UCB will monitor the low-pressure limit switch for
any openings. If the low-pressure switch opens for
greater than 5 seconds, the UCB will de-energize the
compressor, initiate the ASCD, and stop the condenser
fan.
If the call for cooling is still present at the conclusion of
the ASCD, the UCB will re-energize the compressor.
Should a low-pressure switch open three times within
one hour of operation, the UCB will lock-out the compressor and flash a code (see Table 23).
FREEZESTAT
During cooling operation, if a freezestat opens, the
UCB will de-energize the compressor, initiate the
ASCD, and stop the condenser fan. If the call for cooling is still present at the conclusion of the ASCD, the
UCB will re-energize the compressor.
Should a freezestat open three times within two hours
of operation, the UCB will lock-out the compressor and
flash a code (see Table 23).
The unit control board monitors the following inputs for
the cooling system:
1. A suction line freezestat to protect against low
evaporator temperatures due to a low airflow or a
low return air temperature, (opens at 26 ± 5 °F and
resets at 38 ± 5°F).
2. A high-pressure switch to protect against excessive discharge pressures due to a blocked condenser coil or a condenser motor failure, (opens at
380 ± 10 psig and resets at 300 ± 10 psig).
3. A low-pressure switch to protect against loss of
refrigerant charge, (opens at 7 ± 3 psig and resets
at 22 ± 5 psig).
The above pressure switches are hard-soldered to the
unit. The refrigeration system is monitored and controlled. On any fault, the system will be affected by any
safety/preventive action.
The unit control board monitors the temperature limit
switch of electric heat units.
COMPRESSOR PROTECTION
LOW AMBIENT COOLING
To determine when to operate in low ambient mode,
the UCB has a pair of terminals connected to a temperature-activated switch set at 45ºF. When the low ambient switch is closed and the thermostat is calling for
cooling, the UCB will operate in the low ambient mode.
Low ambient mode operates the compressors in this
manner: 10 minutes on, 5 minutes off. The indoor
blower is operated throughout the cycle. The 5-minute
off period is necessary to defrost the indoor coil.
Unitary Products Group
The compressor also has inherent (internal) protection.
If there is an abnormal temperature rise in a compressor, the protector will open to shut down the compressor. The UCB incorporates features to minimize
compressor wear and damage. An anti-short cycle
delay (ASCD) is utilized to prevent operation of a compressor too soon after its previous run. Additionally, a
minimum run time is imposed any time a compressor is
energized.
29
177820-YIM-A-0506
The ASCD is initiated on unit start-up and on any compressor reset or lock-out.
FLASH CODES
The UCB will initiate a flash code associated with
errors within the system. Refer to UNIT CONTROL
BOARD FLASH CODES Table 23.
When the DC enters the defrost mode, it’s on-board
defrost relay is powered. This energizes the reversing
valve, de-energizes the condenser fan motor and energizes the unit’s optional electric heater. The DC
remains in defrost mode until either of the following two
conditions is met:
1. The liquid line thermostat is open. It is set to open
at 55 ± 4°F.
RESET
Remove the call for cooling, by raising thermostat setting higher than the conditioned space temperature.
This resets any pressure or freezestat flash codes.
2. The maximum defrost run time of 10 minutes is
met.
FORCED DEFROST
HEATING SEQUENCE OF OPERATIONS
The processor on the defrost board is only energized
when the defrost sensor (DS) is closed.
WITH OR WITHOUT ELECTRIC HEAT
To create a forced defrost:
When the thermostat calls for the first stage of heating,
the low voltage control circuit is completed between “R”
and “W1”. The 24vac signal is passed through the
UCB to the “Y” contact on the Defrost Control (DC)
assuring the reversing valve cannot be energized,
except during defrost. If the ASCD timer is satisfied the
UCB will energize compressor contactor M1.
1. The DS must either be closed or a jumper must be
placed across the DFS terminals on the board.
If the compressor alone cannot satisfy the heating
requirements, a second stage call from the thermostat
completes the circuit between “R” and “W2”. This
24vac signal is passed through the UCB to the electric
heat section (if available). The total available kW of
electric heat will be energized on a call for “W2”.
DEFROST MODE
As mentioned earlier, the defrost control (DC) utilizes a
time/temperature defrost scheme. The following two
conditions must be met before the DC will enter a
defrost mode:
The defrost thermostat (SD) must be closed. This normally open thermostat is mounted on the liquid line and
is set to close at 28 ± 4°F.
Once the defrost thermostat closes, the defrost control
starts a run timer that must be satisfied before defrost
can begin. This is accumulated compressor run time.
The selection pin is factory set at 60 minutes, but is
field adjustable to 30, 60 or 90 minutes.
30
2. Place a jumper across the test pin terminals on the
board.
Depending on the selected defrost minimum run
time of 30, 60 or 90 minutes, the board will go into
defrost in 7.5, 15 or 22.5 seconds.
The DC will remain in defrost until the jumpers
across the DS and the test pin terminals are
removed.
Once the jumpers are removed, the board then terminates defrost when the DS opens or a maximum
of 10 minutes after the test pin jumper is removed,
whichever comes first.
SAFETY CONTROLS
The control circuit includes the following safety controls:
1. Temperature Limit Switch (TLS) - This control is
located inside the heater compartment and is set to
open at the temperature indicated in the Electric
Heat Limit Control Setting Table 21. It resets automatically. The limit switch operates when a high
temperature condition, caused by inadequate supply air flow occurs, thus shutting down the heater
and energizing the blower.
Unitary Products Group
177820-YIM-A-0506
TABLE 21: ELECTRIC HEAT LIMIT CONTROL
SETTING
TABLE 22: ELECTRIC HEAT ANTICIPATOR
SETPOINTS
HEATER
KW
VOLTAGE
230-1-60
kW
º
TEMPERATURE LIMIT SWITCH Open Temp F
575-3-60
TH2
0.024
0.35
1
140
7
0.024
0.35
7
1,3
140
10
0.024
0.35
10
1,2,3
140
15
0.024
0.35
15
2,4,6
140
20
0.024
0.35
140
30
0.024
0.35
6
150
7
0.024
0.35
30
1,2,3,4,5,6
150
10
0.024
0.35
5
1,2,3
140
7
1,2,3
140
10
1,2,3
150
15
2,4,6
140
20
1,2,3,4,5,6
150
1,3,5
160
2,4,6
150
30
460-3-60
5
SETTING, AMPS
TH1
5
20
230-3-60
VOLTAGE
1,2,3,4,5
7
2,4,6
140
10
2,4,6
140
15
2,4,6
140
20
3
160
30
3
150
10
2,4,6
140
15
2,4,6
140
20
5
160
30
5
150
15
230-3-60
460-3-60
0.024
0.35
20
0.024
0.37
30
0.024
0.37
10
0.024
0.35
15
0.024
0.35
0.024
0.37
0.024
0.37
20
575-3-60
30
START-UP (COOLING)
PRESTART CHECK LIST
After installation has been completed:
1. Check the electrical supply voltage being supplied.
Be sure that it is the same as listed on the unit
nameplate.
2. Set the room thermostat to the off position.
3. Turn unit electrical power on.
HEAT ANTICIPATOR SETPOINTS
4. Set the room thermostat fan switch to on.
It is important that the anticipator setpoint be correct.
Too high of a setting will result in longer heat cycles
and a greater temperature swing in the conditioned
space. Reducing the value below the correct setpoint
will give shorter “ON” cycles and may result in the lowering of the temperature within the conditioned space.
Refer to Table 22 for the required electric heat anticipator setting.
Unitary Products Group
5. Check indoor blower rotation.
•
If blower rotation is in the wrong direction.
Refer to Phasing Section in general information section.
•
Check blower drive belt tension.
6. Check the unit supply air (CFM). See “CHECKING
SUPPLY AIR CFM” on page 26.
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177820-YIM-A-0506
7. Measure evaporator fan motor's amp draw.
8. Set the room thermostat fan switch to off.
9. Turn unit electrical power off.
OPERATING INSTRUCTIONS
1. Turn unit electrical power on.
2. Set the room thermostat setting to lower than the
room temperature.
3. First stage compressors will energize after the
built-in time delay (five minutes).
4. The second stage of the thermostat will energize
second stage compressor if needed.
POST START CHECK LIST
1. Verify proper system pressures for both circuits.
2. Measure the temperature drop across the evaporator coil.
3. Measure the system Amperage draw across all
legs of 3 phase power wires.
4. Measure the condenser fan amp draw.
SHUT DOWN
1. Set the thermostat to highest temperature setting.
2. Turn off the electrical power to the unit.
TROUBLESHOOTING
COOLING TROUBLESHOOTING GUIDE
Troubleshooting of components may require
opening the electrical control box with the
power connected to the unit. Use extreme
care when working with live circuits! Check
the unit nameplate for the correct line voltage
and set the voltmeter to the correct range
before making any connections with line terminals.
When not necessary, shut off all electric power
to the unit prior to any of the following maintenance procedures so as to prevent personal
injury.
32
Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation, which
could cause injury to person and/or damage
unit components. Verify proper operation after
servicing.
On calls for cooling, if the compressors are operating
but the supply air blower motor does not energize after
a short delay (the room thermostat fan switch is in the
“AUTO” position).
1. Turn the thermostat fan switch to the ON position.
If the supply air blower motor does not energize, go
to Step 3.
2. If the blower motor runs with the fan switch in the
ON position but will not run after the compressor
has energized when the fan switch is in the AUTO
position, check the room thermostat for contact
between R and G in the AUTO position during calls
for cooling.
3. If the supply air blower motor does not energize
when the fan switch is set to ON, check that line
voltage is being supplied to the contacts of the M2,
contactor, and that the contactor is pulled in. Check
for loose wiring between the contactor and the supply air blower motor.
4. If M2 is pulled in and voltage is supplied to M2,
lightly touch the supply air blower motor housing. If
it is hot, the motor may be off on internal protection. Cancel any thermostat calls and set the fan
switch to AUTO. Wait for the internal overload to
reset. Test again when cool.
5. If M2 is not pulled in, check for 24 volts at the M2
coil. If 24 volts are present at M2 but M2 is not
pulled in, replace the contactor.
6. Failing the above, if there is line voltage supplied at
M2, M2 is pulled in, and the supply air blower
motor still does not operate, replace the motor.
7. If 24 volts is not present at M2, check that 24 volts
is present at the UCB supply air blower motor terminal, “FAN”. If 24 volts is present at the FAN,
check for loose wiring between the UCB and M2.
Unitary Products Group
177820-YIM-A-0506
8. If 24 volts is not present at the “FAN” terminal,
check for 24 volts from the room thermostat. If 24
volts are not present from the room thermostat,
check for the following:
a.
Proper operation of the room thermostat (contact
between R and G with the fan switch in the ON position and in the AUTO position during operation
calls).
b.
Proper wiring between the room thermostat and the
UCB.
c.
Loose wiring from the room thermostat to the UCB.
9. If 24 volts is present at the room thermostat but not
at the UCB, check for proper wiring between the
thermostat and the UCB, i.e. that the thermostat G
terminal is connected to the G terminal of the UCB,
and for loose wiring.
10. If the thermostat and UCB are properly wired,
replace the UCB.
On a call for cooling, the supply air blower motor is
operating but the compressor is not (the room thermostat fan switch is in the “AUTO” position).
1. If installed, check the position of the economizer
blades. If the blades are open, the economizer is
providing free cooling and the compressors will not
immediately operate. If both stages of cooling are
requested simultaneously and the economizer provides free cooling, following a short delay the compressor will be energized unless it is locked out,
unless this option has been disabled through computer communications.
2. If no economizer is installed or the economizer is
not opening to provide free cooling and the compressor does not energize on a call for cooling,
check for line voltage at the compressor contactor,
M1, and that the contactor is pulled in. Check for
loose wiring between the contactor and the compressor.
3. If M1 is pulled in and voltage is supplied at M1,
lightly touch the compressor housing. If it is hot, the
compressor may be off on inherent protection.
Cancel any calls for cooling and wait for the internal overload to reset. Test again when cool.
4. If M1 is not pulled in, check for 24 volts at the M1
coil. If 24 volts are present and M1 is not pulled in,
replace the contactor.
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5. Failing the above, if voltage is supplied at M1, M1
is pulled in, and the compressor still does not operate, replace the compressor.
6. If 24 volts is not present at M1, check for 24 volts at
the UCB terminal, C1. If 24 volts is present, check
for loose wiring between C1 and the compressor
contactor.
7. If 24 volts is not present at the C1 terminal, check
for 24 volts from the room thermostat at the UCB
Y1 terminal. If 24 volts is not present from the room
thermostat, check for the following:
a.
24 volts at the thermostat Y1 terminal
b.
Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2
c.
Loose wiring from the room thermostat to the UCB.
8. If 24 volts is present at the UCB Y1 terminal, the
compressor may be out due to an open high-pressure switch, low-pressure switch, or freezestat.
Check for 24 volts at the HPS1, LPS1, and FS1
terminals of the UCB. If a switch has opened, there
should be a voltage potential between the UCB terminals, e.g. if LPS1 has opened, there will be a 24volt potential between the LPS1 terminals.
9. If 24 volts is present at the UCB Y1 terminal and
none of the protection switches have opened, the
UCB may have locked out the compressor for
repeat trips. The UCB should be flashing an alarm
code. If not, press and release the ALARMS button
on the UCB. The UCB will flash the last five alarms
on the LED. If the compressor is locked out, cancel
any call for cooling. This will reset any compressor
lock outs.
NOTE: While the above step will reset any lockouts,
the compressor may be held off for the ASCD.
See the next step.
10. If 24 volts is present at the UCB Y1 terminal and
none of the switches are open and the compressor
is not locked out, the UCB may have the compressor in an ASCD. Check the LED for an indication of
an ASCD cycle. The ASCD should time out within
5 minutes. Press and release the TEST button to
reset all ASCDs.
11. If 24 volts is present at the UCB Y1 terminal and
the compressor is not out due to a protective
switch trip, repeat trip lock out, or ASCD, the economizer terminals of the UCB may be improperly
wired. Check for 24 volts at the Y1 “OUT” terminal
33
177820-YIM-A-0506
of the UCB. If 24 volts is present, trace the wiring
from Y1 “OUT” for incorrect wiring. If 24 volts is not
present at the Y1 “OUT” terminal, the UCB must be
replaced.
12. For units without economizers: If 24 volts is present
at the Y1 OUT terminal, check for 24 volts at the
Y1 “ECON” terminal. If 24 volts is not present,
check for loose wiring from the Y1 “OUT” terminal
to the Mate-N-Lock plug, the jumper in the Mate-NLock plug, and in the wiring from the Mate-N-Lock
plug to the Y1 “ECON” terminal.
13. For units with economizers: If 24 volts is present at
the Y1 “OUT” terminal, check for 24 volts at the Y1
“ECON” terminal. If 24 volts is not present, check
for loose wiring from the Y1 “OUT” terminal to the
Mate-N-Lock plug, a poor connection between the
UCB and economizer Mate-N-Lock plugs, loose
wiring from the Mate-N-Lock plug to the economizer, back to the Mate-N-Lock plug, and from the
Mate-N-Lock plug to the Y1 “ECON” terminal. If
nothing is found, the economizer actuator may
have faulted and is failing to return the 24-volt “call”
to the Y1 “ECON” terminal even though the economizer is not providing free cooling. To test, disconnect the Mate-N-Locks and jumper between the
WHITE and YELLOW wires of the UCB’s Mate-NLock plug. If the compressor energizes, there is a
fault in the economizer wiring or actuator.
14. The UCB can be programmed to lock out compressor operation during free cooling and in low ambient conditions. These options are not enabled by
default. Local distributors can test the UCB for this
programming.
normal operation, the control board flashes a 1 second
on, 1 second off “heartbeat” during normal operation.
This is to verify that the UCB is functioning correctly.
Do not confuse this with an error flash code. To prevent
confusion, a 1-flash, flash code is not used.
Current alarms are flashed on the UCB LED. Pressing
and releasing the ALARMS button on the UCB can
check the alarm history. The UCB will cycle through the
last five (5) alarms, most recent to oldest, separating
each alarm flash code by approximately 2 seconds.
In some cases, it may be necessary to “zero” the
ASCD for the compressors in order to perform troubleshooting. To reset all ASCDs for one cycle, press and
release the UCB TEST button once.
TABLE 23: UNIT CONTROL BOARD FLASH CODES
Flash Code
Control Failure - Replace Control
Heart Beat
Normal Operation
1 Flash
For units without factory installed or with field
installed economizers, the UCB allows compressor
operation all the time. This programming can be
checked or changed by the local distributor.
15. If none of the above correct the error, replace the
UCB.
Not Applicable
2 Flashes
Control waiting ASCD1
3 Flashes
HPS1 - Compressor Lock out
5 Flashes
LPS1 - Compressor Lock out
7 Flashes
FS1 - Compressor Lock out
9 Flashes
Ignition Control Locked Out/
Ignition Control Failure / Limit Switch Trip /
No Jumper Plug in Heat Section
10 Flashes
11 Flashes
Compressors Locked Out On Low
Outdoor Air Temperature1
Compressors Locked Out Because the
Economizer Is Using Free Cooling1
13 Flashes
Compressor Held Off Due To Low Voltage1
14 Flashes
EEPROM Storage Failure (Control Failure)
OFF
1.
For units with factory installed economizers, the
UCB is programmed to lock out compressor operation when the LAS set point is reached.
Description
On Steady
No Power or Control Failure
These flash codes do not represent alarms.
MAINTENANCE
NORMAL MAINTENANCE
Prior to any of the following maintenance procedures, shut off all electric power to the unit to
prevent personal injury.
UNIT FLASH CODES
FILTERS
Various flash codes are utilized by the unit control
board (UCB) to aid in troubleshooting. Flash codes are
distinguished by the short on and off cycle used
(approximately 200ms on and 200ms off). To show
Inspect once a month. Replace disposable or clean
permanent type as necessary. DO NOT replace permanent type with disposable. The dimensional size of
34
Unitary Products Group
177820-YIM-A-0506
the replacement filter must be the same as the
replaced filter.
MOTORS
Outdoor fan motors are permanently lubricated and
require no maintenance.
Indoor Blower Motor and Drive - The indoor blower
motor features ball bearings that do not require
periodic lubrication.
On an annual basis, check the motor for accumulations
of dust, etc. that may block the cooling slots in the
motor shell. Check for loose, damaged or misaligned
drive components. Check that all mounting bolts are
tight. Replace defective parts as required.
OUTDOOR COIL
Dirt should not be allowed to accumulate on the outdoor coil surface or other parts in the air circuit. Cleaning should be as often as necessary to keep coil clean.
Use a brush, vacuum cleaner attachment, or other suitable means. If water is used to clean coil, be sure electric power to the unit is shut off prior to cleaning.
NOTE: Exercise care when cleaning the coil so that
Perform all maintenance operations on the
blower motor with electric power disconnected
from the unit. Do not attempt to lubricate bearings with the unit in operation.
Unitary Products Group
the coil fins are not damaged.
35
Subject to change without notice. Printed in U.S.A.
Copyright © 2006 by Unitary Products Group. All rights reserved.
Unitary
Products
Group
177820-YIM-A-0506
Supersedes: 66278/035-16197-001-A-0204
5005
York
Drive
Norman
OK
73069