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Installation - Ductwork Calculation Sheet
www.zephyronline.com
Equivalent number
length x used =
Duct pieces
Equivalent number
length x used =
Duct pieces
Total
Total
3 1/4” x 10” 1 Ft.
Rect.,
straight
x(
) =
Ft.
6” Round
wall cap
with damper
30 Ft.
x(
) =
Ft.
7” Round,
straight
1 Ft.
x(
) =
Ft.
6” Round,
roof cap
30 Ft.
x(
) =
Ft.
7” Round,
straight
1 Ft.
x(
) =
Ft.
6” round to
1 Ft.
3 1/4” x 10”
rect.
transition
x(
) =
Ft.
3 1/4” x 10” 15 Ft.
Rect. 900
elbow
x(
) =
Ft.
x(
) =
Ft.
3 1/4” x 10” 9 Ft.
Rect. 450
elbow
x(
) =
Ft.
6” round to
16 Ft.
3 1/4” x 10”
rect.
transition
900 elbow
7” Round,
900 elbow
15 Ft.
x(
) =
Ft.
3 1/4” x 10” 24 Ft.
Rect. 900
flat elbow
x(
7” Round,
450 elbow
9 Ft.
x(
) =
Ft.
3 1/4” x 10” 30 Ft.
Rect.
wall cap
with damper
x(
7” Round
wall cap
with damper
30 Ft.
x(
) =
Ft.
3 1/4” x 10” 5 Ft.
Rect. to
6” round
transition
x(
) =
Ft.
7” Round,
roof cap
30 Ft.
x(
) =
Ft.
3 1/4” x 10” 15 Ft.
Rect. to
6” round
transition
900 elbow
x(
) =
Ft.
7” round to
8 Ft.
3 1/4” x 10”
rect.
transition
x(
) =
Ft.
) =
Ft.
15 Ft.
x(
) =
Ft.
7” round to
15 Ft.
3 1/4” x 10”
rect.
transition
900 elbow
x(
6” Round,
900 elbow
6” Round,
450 elbow
9 Ft.
x(
) =
Ft.
Subtotal column 2 =
Ft.
Subtotal column 1 =
Ft.
Total ductwork
Ft.
) =
) =
Subtotal column 1 =
Ft.
Ft.
Ft.
Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/4” x 10” rectangular, 6” or 7”
diameter round duct should not exceed 100 equivalent feet.
4
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Check if unit has been plugged in, make sure that all power has been
turned back on and all electrical wiring are properly connected.
2. Light is on but blowers are not
turning at all or seems to be
scraping on something.
Blower blade unit might have been mounted too low and scraping
the bottom or jammed. Loosen hex screw on blade unit and adjust to
proper height.
3. When blowers are on,
something seems to be loose
and spinning around inside.
There might have been foreign particles left within the discharge
opening or rocks, leaves, branches, etc. that might have fell in from
old duct work. Disconnect duct work to inspect and remove any
foreign particles.
4. Vibration when blowers are on
Unit might not have been secured properly on cabinet. Or cabinet
might need to be further secured into studs on wall.
5. Blowers noise
Our blowers are designed to perform up to 850 cfm. A properly
functioning motor itself should be relatively quiet. Nevertheless, due
to vacuum created by the suction, noise level up to 6 sones will be
generated when both blower unit is turned on at its maximum speed.
Employing low speeds will suffice moderate cooking such as steaming, broiling etc.
6. Light is not working
Light bulb might need to be replaced. On some instances, the fragile
bulb could have been damaged during the shipping process.
Replace light bulb.
7. No grease is collected in the
clean cups
Grease flow will vary by the amount, methods and types of cooking.
If pan-frying is frequent accompanied by steaming, vapor from steam
will liquefy accumulated grease in its internal housing and flows in
the clean cups. No grease collected in the residue containers is
normal until the self clean function is completed. Clean blowers
approximately once a month as instructed to avoid clogging.
8. No grease is collected in
the residue containers after
self cleaning.
Tubes connected to the internal housing might have been clogged
due to lack of cleaning. Or hood might not have been leveled when
installed. Unclog tubes or re-install hood.
9. Safety grill are dirty
The self clean feature cleans only the internal housing within the
range hood. Remove safety grill to clean in dishwasher and clean all
surface periodically as instructed.
10. Blowers seemed weak
Check duct size used, duct size should be at least 7”. Range hood
WILL NOT function properly with the insufficient duct size.
Check if duct is clogged or if dumper unit is not opening properly. A
tight mesh on a side wall cap unit might also cause restriction to the
air flow.
Use a damper type sidewall cap.
Reduce the number of elbows and length of duct work or increase
duct size.
Check if all joints are properly connected, sealed and taped.
11. Cooking fumes and smoke
dissipates before it reaches
the blower.
Check if unit is installed at the recommended height. The range hood
should also be able to cover the entire cooking area from left to right
and most areas from rear to front.
Open doors and windows might also distract air flow before it reaches the blowers.
Make sure blowers are on high speed for heavy cooking.
19
Trouble Shooting
1. Upon completion of installation
nothing works.
Warranty
www.zephyronline.com
TO OBTAIN SERVICE UNDER WARRANTY:
or any Service Related Questions, please call:
Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
1-888-880-8368
TO OBTAIN SERVICE UNDER WARRANTY: You must present proof of original purchase date.
Please keep a copy of your dated proof of purchase (sales slip) in order to obtain service under warranty.
One Year Service Repair Warranty:
For one year from date of original purchase, we will provide free of charge, service labor to repair any failed parts or
components due to manufacturing defects.
Ten Years Parts Warranty:
For ten years from date of original purchase, we will provide free of charge, nonconsumable replacement parts or
components that failed due to manufacturing defects. Consumable parts not covered by this warranty include: Light Bulbs,
Metal and Carbon Filters.
Who is Covered:
This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48 mainland states,
Hawaii and Washington D.C. In Canada and Alaska, this warranty is Limited. There might be costs associated with
shipping the products to our designated service locations or you might need to pay service technician's travel costs, to have
the appliance repaired in-home.
This Warranty will be Voided when:
Product damaged through negligence, misuse, abuse, accident. Improper installation and failure to follow installation instructions. When product is used commercially or other than its intended purpose. Damaged because of improper connection with
equipment of other manufacturers. Repaired or modified by anyone other than Zephyr's Authorized Agents.
What is Not Covered:
Consumable parts such as light bulbs, filters, and fuses. Services outside of service area and the labor cost incurred in
connection with the removal, shipping and reinstallation cost, nor does it cover any other contingent expenses. The natural
wear of finish, and wear due to improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven
cleaner products. Chips, dents or cracks due to abuse, misuse, freight damage, or improper installation. Service trips to your
home to teach you how to use the product. Damage of product caused by accident, fire, floods or act of God.
This warranty is valid in the United States and Canada. It is non-transferable and applies only to the original purchaser and does not extend to subsequent owners of this product. Any applicable implied warranties, including the warranty of merchantability, are limited in duration to a period of express warranty as provided herein beginning with the date of original purchase at retail
and, no warranties, whether express or implied, shall apply to this product thereafter.
Have your product proof of purchase with date ready for warranty issues.
Or write to:
Zephyr Corporation
Service and Warranty Department
395 Mendell Street
San Francisco, CA 94124
20
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