Scion 2005 xB Troubleshooting guide

2004-06 SCION XA & XB
MANUAL & AUTOMATIC TRANSMISSION VEHICLE
CRUISE CONTROL INSTALLATION INSTRUCTIONS
PART NO. 250-1755
CONTENTS
PARTS IDENTIFICATION................................................. 2
HELPFUL HINTS.......................................................... 3
INSTALLATION............................................................. 4
WIRING DIAGRAM........................................................ 11
TROUBLESHOOTING GUIDE............................................. 12
OPERATING INSTRUCTIONS............................................. 15
FORM #4838, REV A, 9/28/05
PARTS IDENTIFICATION
ITEM
1
A
2
A
B
C
D
QUANTITY
PART NUMBER
DESCRIPTION
1
2
250-2613
**
MODULE/HARNESS ASSEMBLY
MODULE MOUNTING SCREWS
1
1
1
1
2
250-2614
250-2615
250-2616
**
**
CABLE ASSEMBLY
CABLE BRACKET
THROTTLE LEVER BRACKET
COTTER PIN
WASHER-PLAIN #10
A
1
1
250-2617
**
MODULE BRACKET
6 MM BOLT
4
1
250-3372
CLUTCH SWITCH
5
E
1
1
1
1
2
2
250-3717
***
***
***
***
***
CONTROL SWITCH ASSEMBLY
NUT-HEX 3/8”-24 THIN
CONNECTOR-FEMALE 2 PIN
CONNECTOR-FEMALE 4 PIN
LOCKWASHER-3/8” INTERNAL
WEDGE-17.5 DEGREES
6
1
250-2618
HARNESS ASSEMBLY
7
1
250-2619
3
A
B
C
D
HARDWARE PACKAGE: M8-1 BOLT, M6-1 BOLT,
FEMALE T-TAP (3), TIE STRAPS (10), PUTTY
5
4
X3
6
X10
7
3A
1
2B
2D
2C
2
2A
1A
PAGE 2
3
HELPFUL HINTS
1. BEFORE STARTING INSTALLATION:
FAMILIARIZE YOURSELF WITH THE INSTALLATION INSTRUCTIONS
AND CRUISE CONTROL COMPONENTS.
2. MATING CONNECTORS:
A. WHEN DISCONNECTING CONNECTORS,
HOLD CONNECTOR
AND PRESS THE LOCK DOWNWARD WHILE PULLING CONNEC
TORS APART.
FIGURE 1
CAUTION: DO NOT PULL ON WIRES
B. WHEN
FIGURE 1
CONNECTING MATING CONNECTORS, PUSH CONNEC
TORS TOGETHER UNTIL LOCKING MECHANISMS ARE FIRMLY
LOCKED TOGETHER.
FIGURE 2
3. ANTI-THEFT RADIO:
IF VEHICLE IS EQUIPPED WITH
AN
ANTI-THEFT RADIO,
THE
RADIO CODE MUST BE WRITTEN DOWN PRIOR TO DISCONNECT
ING BATTERY CABLE.
THE
FIGURE 2
CODE MUST BE REENTERED WHEN
THE NEGATIVE BATTERY CABLE IS REINSTALLED.
DISCONNECT
4. REMOVAL OF NEGATIVE BATTERY CABLE:
REMOVE THE NEGATIVE BATTERY CABLE BEFORE INSTALLING
THE CRUISE CONTROL COMPONENTS FOR SAFETY PRECAUTIONS.
FIGURE 3
5. FEMALE T-TAP CONNECTOR:
WHEN INSTALLING FEMALE T-TAP CONNECTORS, ENSURE WIRE
IS INSIDE GROOVE OF THE FEMALE T-TAP CONNECTOR BEFORE
CLOSING ON WIRE WITH PLIERS. FIGURE 4
6. JUMPER CLIP:
THE JUMPER CLIP
CRUISE HARNESS AND
MANUAL TRANSMISSION VEHICLES FOR
CLUTCH SWITCH. FIGURE 5
FIGURE 3
WIRE
FROM MAIN CRUISE HARNESS
IS INSTALLED IN THE
IS REMOVED ONLY ON
CONNECTION TO THE
FIGURE 4
JUMPER CLIP
CLUTCH SWITCH
FIGURE 5
CRUISE WIRING HARNESS
PAGE 3
INSTALLATION
STEP 1: WIRE HARNESS ROUTING
LOCATION: DRIVER’S SIDE FIREWALL ACCESS.
1”
VEHICLE
MAIN WIRING
HARNESS
SLIT
1. ROUTE MODULE HARNESS THROUGH OEM MAIN WIRING
HARNESS GROMMET, FIGURE 6, TO THE DRIVER’S SIDE COMPARTMENT. SECURE MODULE HARNESS WITH CABLE TIE TO
MODULE BRACKET (ONCE INSTALLED).
OUTSIDE THE VEHICLE, REMOVE
2. FROM
OEM
MAIN HAR-
NESS GROMMET FROM BULKHEAD AT THE DRIVER’S SIDE.
A
1” SLIT
AT LOCATION SHOWN.
CUT
FIGURE 6
3. WHEN
NESS.
CUTTING
SLIT,
4. AFTER
ROUTING
CRUISE MAIN HARNESS
REMAIN AWAY FROM
OEM
MAIN HAR
THROUGH
OEM WIRING
HARNESS
GROMMET
CRUISE CONTROL MAIN
WIRING HARNESS
FIGURE 6
SLIT
IN GROMMET TO INSIDE VEHICLE, REINSTALL GROMMET INTO
VEHICLE ACCESS OPENING.
SLIT
IN GROMMET WITH
VIDED IN KIT.
SEAL CRUISE MAIN HARNESS AND
SEALING PUTTY (DUM-DUM) PRO-
FIGURE 6
STEP 2: MODULE MOUNTING
LOCATION: DRIVER SHOCK TOWER.
HARDWARE: (1) 6MM BOLT.
1. REMOVE
THE
OEM
GROUND WIRE
MOUNTING
BOLT
6MM BOLT. INSTALL
6MM BOLT AND
CRUISE BLACK GROUND WIRE ON THE
SECURE.
FIGURE 7
2. LOCATE (1) PRETHREADED FACTORY HOLE
SIDE SHOCK TOWER.
ON DRIVER
3. MOUNT CRUISE MODULE ASSEMBLY
(1) BOLT
USING
GROUND
BOLT
FIGURE 7
SUPPLIED IN KIT AND SECURE ENSURING THE MODULE
REMAINS CLEAR OF ALL HOT, SHARP
&
MOVING PARTS.
CABLE
CLIP
FIGURE 7
STEP 3: CABLE ROUTING
LOCATION: ENGINE COMPARTMENT
CABLE
1. ROUTE CABLE ASSEMBLY FROM MODULE ASSEMBLY
TOWARDS VEHICLE’S THROTTLE AREA ALONGSIDE THE
FACTORY THROTTLE CABLE. FIGURE 8
2. UTILIZE FACTORY
FIGURE 8.
CABLE CLIP TO SECURE CRUISE CABLE.
3. ALSO, SECURE CABLE ASSEMBLY
SHOWN IN FIGURE 8.
PAGE 4
TIE
WITH
CABLE TIES
AS
NOTE: KEEP CABLE CLEAR OF
SHARP, HOT OR MOVING OBJECTS
FIGURE 8
CABLE ASSEMBLY
INSTALLATION
STEP 4: THROTTLE ATTACHMENT
LOOSEN THIS NUT ONLY
LOCATION: ENGINE THROTTLE SHAFT AREA
1. LOOSEN
“REAR” THROTTLE CABLE NUT ENOUGH TO
CABLE BRACKET. RETIGHTEN THE “REAR”
CABLE NUT. FIGURE 9
THE
INSERT THE
THROTTLE
FIGURE 9
2. REMOVE
THE PIVOT NUT FROM THE PULLEY SEGMENT OF
THE THROTTLE BODY.
LEVER BRACKET
NUT. FIGURE 10
ATTACH
AS SHOWN.
THE THROTTLE
REINSTALL THE OE
3. THREAD NUT BY HAND TO AVOID CROSS
TIGHTEN 8MM NUT TO 60-72 IN LBS.
DO NOT OVERTIGHTEN.
FIGURE 10
CLEVIS
PIVOT
THREADING.
PIVOT NUT
COTTER PIN
THROTTLE BRACKET
4. CONNECT THE CRUISE CONTROL CABLE TO
THROTTLE LEVER BRACKET. FIGURE 11
THE
THROTTLE BRACKET
CABLE BRACKET
5. AFTER ASSEMBLY IS SECURED, MAKE SURE THE CABLE
ASSEMBLY IS NOT HOLDING THE THROTTLE OPEN IN ANY
WAY. THERE SHOULD BE 0.06-0.10” SLACK BETWEEN
THE CRUISE CONTROL CABLE CLEVIS AND THE
THROTTLE LEVER BRACKET PIN. FIGURE 12
FIGURE 11
CABLE ASSEMBLY
THROTTLE LEVER BRACKET
NOTE: TO
ACHIEVE PROPER SLACK
DIMENSIONS, REMOVE THE
THREADED
SNAP-IN ADAPTER FROM THE CABLE
BRACKET. TURN THREADED SNAP-IN
ADAPTER TO ADJUST THE SLACK.
CABLE ASSEMBLY CLEVIS
0.06-0.10”
FIGURE 12
PAGE 5
INSTALLATION
STEP 6: BRAKE SWITCH CONNECTIONS
LOCATION: BRAKE PEDAL ASSEMBLY
HARDWARE: MATING CONNECTORS
1. DISCONNECT VEHICLE
SWITCH. FIGURE 13
BRAKE SWITCH HARNESS FROM BRAKE
2. CONNECT MATING CONNECTORS OF CRUISE MAIN HARNESS
ASSEMBLY TO THE VEHICLE BRAKE SWITCH AND HARNESS.
FIGURE 13
3. ROUTE HARNESS ASSEMBLIES
SO THAT THEY DO NOT INTERFERE
WITH ANY MOVING COMPONENTS.
NOTE: CRUISE
SHOULD DISENGAGE PRIOR TO ACTUAL
OEM WIRING
HARNESS
GROMMET
VEHICLE
BRAKE
SWITCH
HARNESS
MAIN WIRING
HARNESS ASSEMBLY
FIGURE 13
VEHICLE BRAKING WHEN APPLYING THE BRAKE PEDAL.
REFER
TOYOTA REPAIR MANUAL
ADJUSTMENTS.
TO
SWITCH
CLUTCH PEDAL
ASSEMBLY BRACKET
FOR BRAKE
CLUTCH PEDAL
RETURN BOLT
STEP 7: CLUTCH SWITCH
(MANUAL TRANSMISSION ONLY)
CLUTCH PEDAL
LOCATION: CLUTCH PEDAL ASSEMBLY
HARDWARE: CLUTCH SWITCH (1)
CLUTCH SWITCH
1. RECORD
POSITION OF CLUTCH PEDAL IN ITS FREE, UNDEPRESSED
POSITION.
REMOVE
STOP BOLT AND THREAD
CLUTCH SWITCH
FIGURE 14
JAM NUT
SO THAT THE PLUNGER IS COMPLETELY DEPRESSED WHEN THE
CLUTCH PEDAL IS IN ITS FREE, UNDEPRESSED POSITION.
CLUTCH SWITCH WITH
BOLT. FIGURE 14
SECURE
JAM NUT REMOVED FROM THE STOP
REMOVED ON MANUAL
TRANSMISSION ONLY
JUMPER CLIP
2. REMOVE THE JUMPER CLIP FROM THE CRUISE CONTROL
MAIN HARNESS AND PLUG TO THE MATING CONNECTOR ON THE
CLUTCH SWITCH. FIGURE 15
3. SECURE
THE
CLUTCH SWITCH HARNESS
WITH CABLE TIES
NOTE: KEEP HARNESS CLEAR OF
SHARP, HOT OR MOVING OBJECTS.
PAGE 6
.
CLUTCH SWITCH
MAIN WIRING
HARNESS ASSEMBLY
FIGURE 15
INSTALLATION
STEP 8: POWER CONNECTION
LOCATION: POWER, DRIVER SIDE CONNECTOR (1N)
HARDWARE: : (1) FEMALE T-TAP CONNECTORS (RED)
1. LOCATE
THE
BLACK 11
2. ROUTE BROWN
3. INSTALL
THE
WIRE
PIN CONNECTOR
(POWER)
RED T-TAP
(1N)
TOWARDS THE
ON THE BACK SIDE OF THE
(1N) 11
CONNECTOR ON THE (XA:
PIN CONNECTOR.
JUNCTION BLOCK, FIGURES 16A & 16B,
FIGURE 16A
GREEN, XB: BLACK/WHITE) PIN #6
WIRE AND CONNECT THE
BROWN
WIRE TO
THE
T-TAP
4. SECURE
CONNECTOR.
FIGURE 16A
ALL WIRES UNDER DASH WITH
CABLE TIES.
REAR
STEERING
WHEEL
BACK SIDE OF JUNCTION
BLOCK
BLACK CONNECTOR (1N)
FIGURE 16A
BLACK CONNECTOR (1N) IGNITION POWER, PIN #6
(XA: GREEN, XB: BLACK/WHITE)
BACK SIDE OF JUNCTION BLOCK
BLACK CONNECTOR (1N)
IGNITION POWER, PIN #6
VEHICLE WIRE: (XA: GREEN, XB: BLACK/WHITE)
CRUISE HARNESS WIRE: BROWN
FIGURE 16B
FIGURE 16C
PAGE 7
INSTALLATION
STEP 9: VEHICLE SPEED SIGNAL & NEUTRAL SAFETY
LOCATION: PASSENGER
1. UNSNAP PLASTIC
SIDE, LOCATED AT COMPUTER BENEATH PASSENGER DASH.
COVER TO GAIN ACCESS TO THE
2. ROUTE LT GREEN (NSS)
AND
VEHICLE ECU
LOACTED BENEATH THE PASSENGER SIDE GLOVEBOX.
GRAY (VSS) WIRES FROM MAIN CRUISE HARNESS ALONG THE ECU HARNESS FIGURE 17,
ECU LOCATED UNDERNEATH THE PASSENGER GLOVE BOX. FIGURES 17 & 18.
BEHIND CENTER CONSOLE TOWARDS THE
3. INSTALL THE RED T-TAP TO THE VIOLET /WHITE WIRE, WHITE CONNECTOR 2004-05: XA CONN E5, XB CONN E4,
PIN #17 - FIGURES 19 & 20. 2006: XA CONN E6, XB CONN E3, PIN #8 - FIGURES 21 & 22. CONNECT THE
VSS (GRAY) WIRE TO THE T-TAP CONNECTOR.
4. AUTOMATIC TRANSMISSION ONLY: INSTALL THE RED T-TAP TO THE BLACK WIRE, WHITE CONNECTOR 2004-05: XA
CONN E4, XB CONN E6, PIN #8 - FIGURES 19 & 20. 2006: XA CONN E6, XB CONN E3 - FIGURES 21 & 22.
CONNECT THE NSS (LT. GREEN) WIRE TO THE T-TAP CONNECTOR. SECURE ALL WIRES UNDER DASH WITH CABLE TIES.
CABLE TIES
ROUTE GRAY & LT
GREEN WIRES BEHIND
2006 FIGURE 21
2004-2005 FIGURE 19
FIGURE 17
CENTER CONSOLE
NSS PIN #8
VEHICLE WIRE: BLACK
CRUISE WIRE: LT. GREEN
VSS PIN #17
VEHICLE WIRE: VIOLET
CRUISE WIRE: GRAY
W/WHITE
FIGURE 18
FIGURE 20
XA:
XA:
XB:
E4 CONNECTOR
E6 CONNECTOR
VSS PIN #8
VEHICLE WIRE: VIOLET
CRUISE WIRE: GRAY
XA:
XB:
W/WHITE
E5 CONNECTOR
E4 CONNECTOR
NSS PIN #30
VEHICLE WIRE: BLACK
CRUISE WIRE: LT. GREEN
CONNECOR E4
XB: CONNECTOR E6
FIGURE 22
XA:
XA: E5
XB: E4
PAGE 8
CONNECTOR
CONNECTOR
XA: E6
XB: E3
CONNECTOR
CONNECTOR
XB:
CONNECOR E5
CONNECTOR E4
VEHICLE COMPUTER
2004-2005
XA:
XB:
CONNECTOR E5
CONNECTOR E4
VEHICLE COMPUTER
2006
XA:
XB:
CONNECTOR E6
CONNECTOR E3
INSTALLATION
STEP 10: CONTROL SWITCH
LOCATION: LEFT SIDE LOWER STEERING COLUMN
COVER
1. REMOVE LOWER
FIGURE 21
LOWER STEERING
COLUMN COVER
54MM
(2-1/8”)
STEERING COLUMN COVER.
16MM
(5/8”)
2. USING THE LEVER WEDGE AS AN ANGLE TEMPLATE, DRILL
9.5MM HOLE IN LOWER SHROUD AS SHOWN IN FIGURE 21
FIGURE 21
3. ENSURE LEVER WEDGES ARE ASSEMBLED AS SHOWN IN
FIGURE 22. TO PREVENT THE CRUISE CONTROL SWITCH
DRILL 9.5MM (3/8”) HOLE AT 17°
ANGLE TOWARDS STEERING WHEEL
LOCKWASHERS
FROM ROTATING AND CREATING A MORE POSITIVE LOCK WHEN
JAM NUT
3/8”-24
LOCKWASHERS AS SHOWN IN FIGURE
22. START NUT AND POSITION LETTERING FOR DRIVER’S
BEST VIEW. FULLY SECURE NUT AT 22-25 IN LBS. DO NOT
OVERTIGHTEN.
MOUNTING, POSITION THE
4. ROUTE CONTROL SWITCH WIRE HARNESS SO THERE IS NO
INTERFERENCE WITH ANY MOVING PARTS. OPERATE TILT COL
UMN IF EQUIPPED. SECURE STEERING COLUMN SHROUD.
5. ENSURE
SHROUD
FIGURE 22
LEVER WEDGES
THAT THE SWITCH CAN BE SEEN DURING NORMAL
DRIVING SEATING POSITIONING.
FIGURE 23
CRUISE
CONTROL
SWITCH
FIGURE 23
PAGE 9
INSTALLATION
CONTROL SWITCH CONNECTION TO MODULE ASSEMBLY HARNESS
6. INSTALL 4 PIN CONNECTOR ON RED, BROWN, GREEN, AND
YELLOW WIRES. INSTALL 2 PIN CONNECTOR ON TO BLUE AND
BLACK WIRES OF SWITCH HARNESS. NOTE: THE MATING
CONNECTOR TO THIS 4 PIN CONNECTOR WILL HAVE A RED
WIRE MATING TO THE BROWN WIRE, ALL OTHER COLORS
SHOULD MATCH. CONNECT 4-PIN AND 2-PIN CONNECTORS TO
MODULE ASSEMBLY HARNESS. ENSURE THAT ALL PINS LOCK
INTO CONNECTOR. FIGURE 24
7. SECURE MODULE ASSEMBLY HARNESS
WITH
CABLE TIES
4 PIN CONNECTOR HOUSING
FIGURE 24
2 PIN CONNECTOR HOUSING
TO PREVENT HARNESS FROM COMING INTO CONTACT WITH
HOT, SHARP
OR
MOVING OBJECTS.
STEP 10: REASSEMBLY
1. RECONNECT NEGATIVE BATTERY CABLE
2. IF
EQUIPPED WITH ANTI-THEFT
PAGE 10
RADIO,
AND TORQUE TO
35
IN LBS.
FIGURE 3
REENTER THE CODE AND PRE-RECORDED STATIONS
WIRING DIAGRAM
TO BRAKE
SWITCH
REMOVE JUMPER CLIP
FOR MANUAL TRANSMISSION ONLY
TO CLUTCH DISENG
10 AMP FUSE
4 AMP FUSE
TO CRUISE SWITCH
VSS
POWER
NEUTRAL SAFETY
Not Utilized for
Manual
Transmission
Vehhicle
VEHICLE INTERIOR
ENGINE COMPARTMENT
TAPE
SECURING THE
LIGHT GREEN WIRE WITH
CRUISE CONTROL MAIN
HARNESS
THE UN-INSTALLED TERMINAL
GROUND WIRE
MATING
CONNECTORS
FIGURE 25
CONNECT LIGHT GREEN WIRE
(NEUTRAL SAFETY) TERMINAL FOR
AUTOMATIC TRANSMISSION ONLY.
R/BR V BL Y BR GR DG DB LG O
PAGE 11
TROUBLESHOOTING
A. ELECTRICAL TESTING:
1. TESTING
OF THE
CRUISE CONTROL SYSTEM
IS BEST DONE AT THE
(10)
WIRES AT THE
2. DEPENDING UPON THE TEST BEING CONDUCTED, A VOLT OR OHM METER MUST
A TEST LIGHT WILL NOT PROVIDE ACCURATE INFORMATION IN SOME CIRCUITS BEING
CRUISE CONTROL MODULE.
BE USED FOR ACCURATE RESULTS.
TESTED
WARNING: TEST LIGHTS MAY CAUSE DAMAGE TO THE VEHICLE.
3. USING A VOLT/OHM METER, CONDUCT THE FOLLOWING TESTS WHERE THE WIRING HARNESS ENTERS THE CRUISE
CONTROL MODULE. VIEW FIGURE 26 FOR WIRE COLOR AND LOCATION AT REAR OF CRUISE CONTROL MODULE.
R/BR V BL Y BR GR DG DB LG O
FIGURE 26
CONNECTOR AS VIEWED FROM THE HARNESS SIDE
R/BR=RED/BROWN=CONTROL SWITCH POWER
BR=BROWN=IGNITION POWER
V=VIOLET=BRAKE LIGHT GROUND
GR=GRAY=VSS SIGNAL CIRCUIT
BL=BLACK=MODULE GROUND
DG=DARK GREEN=SET/COAST
Y=YELLOW=ACCEL/RESUME
LG=LIGHT GREEN=NEUTRAL SAFETY
DB=DARK BLUE=NO CONNECTION
O=ORANGE=NO CONNECTION
TEST FUNCTION
CONDITION
DESIRED RESULTS
OK
NG
A-1
“OFF”
ZERO
A-2
B-1
A-2
SYSTEM POWER
A-3
B-2
A-3
A-4
B-3
A-4
CRUISE SWITCH
POWER
BRAKE CIRCUIT
A-5
B-1
A-5
SET/COAST
A-6
B-4
A-6
ACCEL/RESUME
A-7
B-4
A-7
VEHICLE SPEED
SENSOR
IGNITION “OFF”
CONTROL SWITCH “OFF”
IGNITION “ON”
CONTROL SWITCH “OFF”
IGNITION “ON”
CONTROL SWITCH “ON”
IGNITION “ON”
CONTROL SWITCH “ON”
PUSH BRAKE PEDAL
IGNITION “ON”
CONTROL SWITCH “ON”
PUSH SET BUTTON
IGNITION “ON”
CONTROL SWITCH “ON”
PUSH ACCEL BUTTON
IGNITION “ON”
CONTROL SWITCH “ON”
ROLL VEHICLE 10 FEET
IGNITION “ON”
CONTROL SWITCH “ON”
IGNITION “ON”
CONTROL SWITCH “ON”
MOVE SHIFT LEVER FROM “P”
OR “N” TO ANY GEAR POSITION
IGNITION “ON”
CONTROL SWITCH “ON”
PUSH ON CLUTCH PEDAL
A-8
A-9
A-10
PAGE 12
SYSTEM GROUND
(OHM METER)
NEUTRAL SAFETY
AUTOMATIC ONLY
(VOLT METER)
CLUTCH SWITCH
MANUAL
(OHM METER)
VOLTS AT ALL WIRES
12VDC
ON
BROWN
WIRE ONLY
12VDC ON BROWN WIRE
12VDC ON RED WIRE
12VDC ON VIOLET WIRE
12VDC
ON
DARK GREEN
12VDC
ON
YELLOW
4.5VDC TO ZERO
WIRE, 3-4 TIMES
WIRE
VOLTS ON
IN
WIRE
10
GRAY
A-8 B-5
FEET
CONTINUITY TO GROUND ON
BLACK WIRE
ZERO TO 0.5 VOLTS IN “P”
ON LIGHT GREEN WIRE
A-9
OR
“N”
B-6
A-10 B-7
CONTINUITY TO GROUND WITH CLUTCH C-1 B-8
PEDAL NOT DEPRESSED AND “NO”
CONTINUITY TO GROUND WITH CLUTCH
PEDAL DEPRESSED ON THE VIOLET WIRE
TROUBLESHOOTING
B. ELECTRICAL TESTING DIAGNOSTIC:
B-1....CHECK BRAKE LIGHT FUSE, BULBS, WIRES & CONNECTORS TO BRAKE SWITCH AND CLUTCH SWITCH IF MANUAL
B-2.....CHECK IGNITION SWITCH LINK WIRES, CONNECTOR AND IGNITION FUSE.
B-3.....CHECK IGNITION SWITCH LINK WIRES, CONNECTOR AND IGNITION FUSE, CRUISE SWITCH WIRES AND CONNECTOR.
B-4.....CHECK CRUISE CONTROL SWITCH WIRES AND CONNECTOR.
B-5.....CHECK VEHICLE ECU WIRE AND CONNECTOR, T-TAP AT VSS WIRE.
B-6.....CHECK VEHICLE BATTERY GROUND, MODULE GROUND WIRE CONNECTION.
B-7.....CHECK IGNITION LINK HARNESS, WIRES AND CONNECTOR, VEHICLE NEUTRAL SAFETY SWITCH.
B-8....CHECK WIRES AND CONNECTOR, CLUTCH SWITCH FOR DAMAGE AND/OR ADJUST SWITCH.
C. MECHANICAL TESTING PROCEDURES:
C-1 VERIFY CABLE AND/OR LINKAGE:
VISUALLY INSPECT ALL RELATED PARTS
OF THE
THROTTLE CONNECTION. ENSURE THAT CABLE OPERATES
REPLACE ANY DAMAGED OR WORN PARTS.
FREELY AND ALL BRACKETS ARE SECURED AND NOT DAMAGED.
NOTES
PAGE 13
NOTES
PAGE 14
NOTES
PAGE 15
OPERATING INSTRUCTIONS
SPEED CONTROL OPERATING INSTRUCTIONS
RESUME- AFTER
DISENGAGING SYSTEM WITH BRAKE OR
CLUTCH, RETURN TO SET SPEED BY DRIVING ABOVE
ON- TO OPERATE THE CRUISE CONTROL, PUSH THE CRUISE
“ON/OFF” BUTTON “ON”. (GREEN INDICATOR WILL
LIGHT.) WAIT 3 SECONDS BEFORE SETTING SPEED.
SET SPEED- TO ENGAGE SYSTEM, DRIVE AT ANY SPEED
ABOVE 33 MPH, PRESS “SET/COAST” OR PRESS
“RESUME/ACCEL” AND RELEASE, THEN REMOVE YOUR
FOOT FROM THE ACCELERATOR PEDAL. AUTOMATIC CONTROL WILL BE AT THE SPEED OF THE VEHICLE WHEN BUTTON IS RELEASED PLUS OR MINUS 1- 1/2 MPH. PRESS
ACCELERATOR AND SPEED WILL INCREASE,RELEASE ACCELERATOR AND YOU WILL RETURN TO SET SPEED. THE
RESUME/ACCEL BUTTON WILL SET THE CRUISE
CONTROL WITHOUT PRESSING THE SET BUTTON
FIRST.
COAST- PRESS
AND
HOLD
AND YOUR SPEED WILL
“SET/COAST” BUTTON
DECREASE. RELEASE BUTTON AND
THE
SPEED OF VEHICLE AT TIME BUTTON IS RELEASED WILL BE
NEW SET SPEED IF ABOVE
ACCEL- PRESS
33 MPH.
AND HOLD THE
TAP-UP- YOU
“RESUME/ACCEL”
RELEASE BUTHIGHER SET SPEED.
CAN GRADUALLY INCREASE YOUR SPEED BY
QUICKLY PRESSING AND RELEASING
THE”RESUME/ACCEL” BUTTON.
THINGS YOU SHOULD KNOW
ABOUT YOUR CRUISE CONTROL
THE
PERFORMANCE OF THE
EACH
CRUISE CONTROL
IS DEPENDENT
UPON THE CONDITION OF THE ENGINE, ITS SIZE AND EVEN BY
THE TYPE OF EMISSION CONTROL EQUIPMENT IT HAS.
DRIVING
AT HIGHER ALTITUDE WILL HAVE AN EFFECT ON THE
VEHICLE
CRUISE CONTROL
UNDER
BUTTON AND YOUR SPEED WILL INCREASE.
TON AND YOU WILL HAVE A NEW
33
MPH. THEN PRESS “RESUME/ACCEL” BUTTON AND
RELEASE IT. IF ACCELERATION RATE IS FASTER OR SLOWER
THAN YOU LIKE, DRIVE TO WITHIN A FEW MPH OF YOUR SET
SPEED, THEN PRESS AND RELEASE THE RESUME/ACCEL
BUTTON.
PERFORMANCE.
NORMAL CONDITIONS AND WITH PROPER REGULATOR
ADJUSTMENTS, SPEED SHOULD BE CONTROLLED WITHIN PLUS
OR MINUS
1- 1/2 MPH. THERE
MAY BE SITUATIONS; HOW-
EVER, WHICH MAKE IT SEEM AS IF THE
CRUISE CONTROL
IS
NOT CAPABLE OF FUNCTIONING ACCURATELY, SUCH AS AN
EXTRA HEAVY LOAD, A VERY STEEP HILL, OR A SEVERE HEADWIND.
TIME YOU PRESS
AND RELEASE THE BUTTON YOUR SPEED WILL INCREASE BY
ONE TO TWO
MPH.
TAP-DOWN- YOU
CAUTION: DO
CAN GRADUALLY DECREASE YOUR
CRUISE CONTROL
HEAVY TRAFFIC.
NOT USE
SLIPPERY ROAD NOR IN
ON A
SPEED BY QUICKLY PRESSING AND RELEASING
THE”SET/COAST” BUTTON.
EACH
TIME YOU PRESS AND
RELEASE THE BUTTON YOUR SPEED WILL DECREASE BY ONE
OR TWO
MPH.
DISENGAGE- DEPRESS
BRAKE PEDAL SLIGHTLY
-
AUTO-
MATIC SPEED CONTROL WILL CEASE BUT SET SPEED WILL
STAY IN SYSTEM’S MEMORY.
PRESSING BUTTON TO
THE MEMORY.
TO
OFF
GET THE
ALSO,
YOU CAN DISENGAGE BY
POSITION, BUT THIS ERASES
RESUME
AGAIN, YOU MUST FIRST SET A SPEED.
IGNITION ALSO CLEARS THE
FEATURE TO WORK
TURNING
SYSTEM’S MEMORY.
OFF THE
CAUTION: (MANUAL TRANSMISSION) WHILE DRIVING WITH
CRUISE CONTROL “ON”, DO NOT SHIFT TO NEUTRAL WITHOUT DEPRESSING THE CLUTCH PEDAL, AS THIS MAY CAUSE
ENGINE RACING OR OVERREVING. IF THIS HAPPENS, DEPRESS
THE CLUTCH PEDAL OR TURN “OFF” THE MAIN CRUISE
CONTROL SWITCH IMMEDIATELY.