I/O Options
for SMLC
www.ormec.com/Products/IO
SMLC Machine I/O Options
WAGO Ethernet and Profibus DP I/O
feature a wide variety of analog and
digital I/O modules that reliably
interface the ServoWire Motion &
Logic Controller (SMLC) to industrial
devices such as switches, sensors,
solenoids, valves and motor starters.
WAGO I/O uses either an Ethernet or
Profibus DP Fieldbus Coupler for each
node, which is connected to DIN rail
mounted I/O modules. Appropriate
modules (AC In/Out, DC In/Out,
sinking/sourcing, analog
current/voltage, etc.) can be selected
for specific applications.
The WAGO Fieldbus Couplers are
compact, flexible, high-performance
processors that provide the interface
between the I/O modules and either a
Profibus DP or dedicated Ethernet
network. DIN rail mounted modules
provide an efficient method for
mounting that minimizes panel space.
The 24 VDC digital input modules
include built-in noise filters, available
with either a 3.0 or 0.2 msec time
constant. The AC digital output
modules utilize zero voltage turn-on
and zero current turn-off of the load to
greatly reduce generated EMI and
RFI, and feature an internal dv/dt
snubber network for protection from
voltage transients on the line. All
digital I/O modules feature internal
LED indicators and digital output
modules include electronic shortcircuit protection.
The analog input modules are
available with 12 or 16-bit resolution,
and support a variety of input signal
current and voltage levels, including 020 mA, 4-20 mA, +/-10 V and 0-10V.
Analog input modules are also
available for use as interfaces to
thermocouples, RTD sensors and
resistor bridges. The analog output
modules are 12-bit, and also support a
variety of signal types.
WAGO I/O: At A Glance
Standard Connectivity Solutions – WAGO Ethernet and Profibus
DP I/O provide standard connectivity solutions for interfacing digital
and analog I/O to the ServoWire Motion & Logic Controllers (SMLCs)
that is easy to implement, operate and maintain.
Flexible Interface – All WAGO I/O modules connect to the SMLC
using a Fieldbus Coupler, one per rack. The Fieldbus Coupler
interfaces to the Ethernet or Profibus DP network providing a highspeed connection to all I/O in the rack. I/O can be remotely
distributed throughout the machine.
Quick and Reliable Installation – Each module incorporates CAGE
CLAMP connection system for vibration-proof, fast and maintenancefree wiring with test points for easy access to signals with wiring in
place.
Digital I/O Modules – WAGO I/O provides a full line of digital I/O
modules. DC inputs (5 & 24 VDC), DC outputs (5 & 24 VDC), AC
inputs (80 to 230 VAC) and AC outputs (60 to 230 VAC) provide
flexible interface options. Digital modules feature compact 2, 4 and 8
channel designs.
Analog I/O Modules – Analog voltage inputs range from 0 to 10
volts, +/- 10 volts, and 4-20 mA. Analog output modules provide 0 to
10 volts, +/- 10 volts ranges. Analog input modules are available as
efficient 2-channel devices. Interface to temperature sensors, load
cells, dancer control systems, and other industrial analog voltage or
current control points.
Minimum Panel Space – Compact 12 mm (0.47 in) and 24 mm
(0.94 in) wide, DIN rail mounted module designs allow the OEM
designer to use a minimum amount of panel space.
Specialty modules are available with
up/down counters, incremental
encoder interfaces, SSI interfaces
and more.
The I/O modules are color coded by
function and provide a high degree
of isolation and noise immunity
between the motion controller and
external components. Optional
labeling components are available
to clearly indicate I/O point number,
power and ground connections for
easier installation and maintenance.
ORMEC Systems Corp. | 19 Linden Park | Rochester, NY 14625 | phone (585) 385-3520 | www.ormec.com
Specs for Ethernet:
Data rate: 10 or 100 Mbits/sec*
*WAGO-ETH2-KIT includes a 750-352 bus
coupler and supports 100 Mbits/sec (Preferred
implementation - includes a built-in Ethernet
switch, is faster & more cost effective)
WAGO-ETH-KIT includes a 750-342 bus
coupler and supports 10 Mbits/sec
Physical Media: CAT-5 cable, RJ45 connector
Isolation: Transformer
Max Distance Node to Node:
100M
Max I/O Modules per Node: 64
Advantages:
Transformer isolation for noise
immunity
Low cost industry standard cabling
Long distance between nodes and
long total network length
Optional industrial hubs and
switches for various network
topologies
Specs for Profibus:
Data Rate: 12Mbaud (max) at 100M
WAGO-PFB-KIT uses 750-333 modules
Physical Media: Shielded twisted pair,
22 AWG
Isolation: None, RS-485
Max Distance Node to Node: 1200M at
93.75 kbaud or lower (9500M total
network with repeaters)
Max Number of Nodes: 96 (with
repeaters)
Max I/O Modules per Node: 63
Advantages:
Long distances between nodes and
long total network length
Highly efficient data transmission,
typically <1 msec/ node
In addition to WAGO I/O, Profibus DP
interfaces are available on a wide
variety of devices, including sensors,
pneumatic manifolds, HMIs, etc.
ORMEC Systems Corp. | 19 Linden Park | Rochester, NY 14625 | phone (585) 385-3520 | www.ormec.com
ORDERING GUIDE (All WAGO 750 Series are supported and available; part numbers below are not all inclusive.)
Fieldbus Coupler Kits
WAGO-ETH-KIT
WAGO-ETH2-KIT
WAGO-PFB-KIT
(note 1)
Ethernet Fieldbus Coupler Kit, 10baseT, 64 I/O modules (256 points) max. (one End Module & two 10 mm End Stops)
Ethernet Filedbus Coupler Kit, 10baseT, 64 I/O modules (256 points) max. (one End Module & two 10 mm End Stops)
Profibus DP Fieldbus Coupler Kit, 12 Mbaud, 64 I/O modules (256 points) max. (one End Module and two 10 mm End Stops)
Digital Input Modules
WAGO-750-400
WAGO-750-401
WAGO-750-402
WAGO-750-403
WAGO-750-405
WAGO-750-406
WAGO-750-408
WAGO-750-409
WAGO-750-410
WAGO-750-411
WAGO-750-412
WAGO-750-414
WAGO-750-415
WAGO-750-418
WAGO-750-419
WAGO-750-421
WAGO-750-422
WAGO-750-423
WAGO-750-425
WAGO-750-424
WAGO-750-430
WAGO-750-431
WAGO-750-432
WAGO-750-433
WAGO-750-435
WAGO-750-438
WAGO-750-1400
WAGO-750-1402
WAGO-750-1405
WAGO-750-1406
WAGO-750-1407
WAGO-750-1415
WAGO-750-1416
WAGO-750-1417
WAGO-750-1420
WAGO-750-1421
WAGO-753-440
2-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter
2-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.2 msec filter, hi spd
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.2 msec filter, hi spd
2-Ch AC In, 230 VAC (note 2)
2-Ch AC In, 120 VAC (note 2)
4-Ch DC In, Sinking (low-side sw), 24 VDC, 3.0 msec filter
4-Ch DC In, Sinking (low-side sw), 24 VDC, 0.2 msec filter, hi spd
2-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.msec filter, 2-wire prox. switch
2-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.msec filter, hi speed, 2-wire prox. switch
2-Ch DC In, Sourcing (high-side sw), 48 VDC, 3.0 msec filter (note 2)
4-Ch DC In, Sourcing (high-side sw), 5 VDC, 0.2 msec filter, hi spd (note 2)
4-Ch AC/DC In, 24 VAC/VDC, 20 msec filter, 2-wire connection (note 2)
2-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter, diagnostics w/acknowledgment
2-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter, diagnostics
2-Ch DC in, Sourcing (high-side sw), 24 VDC, 3.0 msec, diagnostics
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 1.0 msec filter, w/ 10 msec extension
4-Ch AC/DC In, Sourcing (high-side sw), 24 VAC/DC, 50 msec filter, w/ power jumper contacts (supply module req’d for 24 VAC operation, note 2)
2-Ch DC In, 24 VDC, 3.0 msec filter, NAMUR
2-Ch DC In, Sourcing (high-side sw), 24 VDC, Intruder Detection
8-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter
8-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.2 msec filter, hi spd
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec, 2-wire, connector
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec, 2-wire
1-Ch DC In, 24 VDC, 3.0 msec filter, NAMUR Ex i
2-Ch DC In, 24 VDC, 3.0 msec filter, NAMUR Ex i
16-Ch DC In, 24 VDC, 3.0 msec, ribbon cable
16-Ch DC In, Sourcing (low-side sw), 24 VDC, 3.0 msec filter, ribbon cable
16-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter
16-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.2 msec filter
16-Ch DC In, Sourcing (low-side sw), 24 VDC, 3.0 msec filter
8-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter
8-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.2 msec filter
8-Ch DC In, Sourcing (low-side sw), 24 VDC, 3.0 msec filter
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 3.0 msec filter, 3 wire
4-Ch DC In, Sourcing (high-side sw), 24 VDC, 0.2 msec filter, 3 wire
4-Ch AC In, Sourcing (high-side sw), 230 VAC, 10 msec filter
Digital Output Modules
WAGO-750-501
WAGO-750-502
WAGO-750-504
WAGO-750-506
WAGO-750-509
WAGO-750-512
WAGO-750-513
WAGO-750-514
WAGO-750-516
WAGO-750-517
WAGO-750-519
WAGO-750-522
WAGO-750-523
WAGO-750-530
WAGO-750-535
WAGO-750-1500
WAGO-750-1501
WAGO-750-1504
WAGO-750-1505
WAGO-750-1515
WAGO-750-1516
2-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A
2-Ch DC Out, Sourcing (high-side sw), 24 VDC, 2.0 A
4-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A
2-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A, w/ diagnostics
2-Ch AC/DC Out, SSR, 230 VAC/VDC, 300 mA (note 2)
2-Ch Relay Out, normally open, 230 VAC/30 VDC, 2.0 A (note 2)
2-Ch AC/DC Out, Isolated relay, 250 VAC/30 VDC, 2.0 A (note 2)
2-Ch Relay Out, changeover contacts (SPDT), 125 VDC/30 VDC, 0.5 A (note 2)
4-Ch DC Out, Sinking (low-side sw), 24 VDC, 0.5 A
2-Ch Relay Out, changeover contacts (SPDT), 230 VDC/300 VDC, 1.0 A (note 2)
4-Ch DC Out, Sourcing (high-side sw), 5 VDC, 20 mA (note 2)
2-Ch AC Out, opto isolated, 35-230 VAC, 0.5 A, 3.0A for 30 sec once per hour (note 2)
1-Ch AC Out, opto isolated 230 VAC, 16A, auto/manual operation
8-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A
2-Ch DC Out, Sourcing (high-side sw), 24 VDC Ex i
16-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A, ribbon cable
16-Ch DC Out, Sourcing (low-side sw), 24 VDC, 0.5 A, ribbon cable
16-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A
16-Ch DC Out, Sourcing (low-side sw), 24 VDC, 0.5 A
8-Ch DC Out, Sourcing (high-side sw), 24 VDC, 0.5 A
8-Ch DC Out, Sourcing (low-side sw), 24 VDC, 0.5 A
Digital Input/Output Modules
WAGO-750-1502
WAGO-750-1506
8-Ch DC In/Out, Sourcing (high-side sw), 24 VDC, 0.5 A, ribbon cable
8-Ch DC In/Out, Sourcing (high-side sw), 24 VDC, 0.5 A
note 1: WAGO Fieldbus couplers supply a limited amount of 24 VDC power to the I/O modules, which may not be sufficient for the application. A Power Supply and Supply
Module may be required. Refer to the WAGO Ethernet I/O Manual or the WAGO Web Site for further information.
note 2: Any WAGO Digital I/O modules operating at voltages other than 24 VDC require a Power Supply and Supply Module with the appropriate voltage rating for input power
and isolation. Also, this type of module passes its operating power supply on to next modules to the right in the rack, or none at all. A supply module will be required provide
the appropriate input power and isolation for the I/O module operating on a different voltage to the right of this module. Refer to the WAGO Ethernet I/O Manual or the WAGO
Web Site for further information.
ORMEC Systems Corp. | 19 Linden Park | Rochester, NY 14625 | phone (585) 385-3520 | www.ormec.com
ORDERING GUIDE continued
Analog I/O Modules
WAGO-750-452
2-Ch Analog In, 0-20 mA, 12-bit, differential (note 3)
WAGO-750-453
4-Ch Analog In, 0-20 mA, 12-bit, single-ended
WAGO-750-454
2-Ch Analog In, 4-20 mA, 12-bit, differential (note 3)
WAGO-750-455
4-Ch Analog In, 4-20 mA, 12-bit, single-ended
WAGO-750-456
2-Ch Analog In, +/- 10 V, 12-bit, differential (note 3)
WAGO-750-457
4-Ch Analog In, +/-10 V, 12-bit, single-ended
WAGO-750-459
4-Ch Analog In, 0-10 V, 12-bit, single-ended
WAGO-750-460
4-Ch Analog In for RTD, Pt100 resistance sensors (note 3)
WAGO-750-461
2-Ch Analog In for RTD (Contact ORMEC for resistance sensor types supported. (note 3)
WAGO-750-465
2-Ch Analog In, 0-20 mA, 12-bit, single-ended
WAGO-750-466
2-Ch Analog In, 4-20 mA, 12-bit, single-ended
WAGO-750-467
2-Ch Analog In, 0-10 V, 12-bit, single-ended (note 3)
WAGO-750-468
4-Ch Analog In, 0-10 V, 12-bit, single-ended (note 3)
WAGO-750-469
2-Ch Analog In for Thermocouple, w/ diagnostics (Contact ORMEC for Thermocouple types supported.) (note 3)
WAGO-750-472
2-Ch Analog In, 0-20 mA, 16-bit, single-ended
WAGO-750-474
2-Ch Analog In, 4-20 mA, 16-bit, single-ended
WAGO-750-474/005-000 2-Ch Analog In, 4-20 mA, 16-bit, single-ended, 60 Hz
WAGO-750-475
2-Ch Analog In, 0-1 amp, differential
WAGO-750-477
2-Ch Analog In, 0-10 V AC/DC, differential
WAGO-750-476
2-Ch Analog In, +/-10 V, 16-bit, single-ended
WAGO-750-478
2-Ch Analog In, 0-10 V, 16-bit, single-ended
WAGO-750-479
2-Ch Analog In, +/-10 V, 14-bit, differential (note 3)
WAGO-750-480
2-Ch Analog In, 0-20 mA, 13-bit, differential (note 3)
WAGO-750-483
2-Ch Analog In, 0-30 V14-bit, differential
WAGO-750-485
2-Ch Analog In, 4-20 mA, 12-bit, single-ended, explosion protection
WAGO-750-492
2-Ch Analog In, 4-20 mA, 12-bit, differential, isolated (note 3)
WAGO-750-491
1-Ch Analog In for Resistor Bridges, 16-bits, 250 msec conversion time (note 3)
WAGO-750-491/000-001 1-Ch Analog In for Resistor Bridges, 16-bits, 65 msec conversion time (note 3)
Analog Output Modules
WAGO-750-550
WAGO-750-552
WAGO-750-554
WAGO-750-556
WAGO-750-557
WAGO-750-559
WAGO-750-585
2-Ch Analog Out, 0-10 V, 12-bit (note 3)
2-Ch Analog Out, 0-20 mA, 12-bit
2-Ch Analog -20 Out, 4mA, 12-bit
2-Ch Analog Out, +/-10 V, 12-bit (note 3)
4-Ch Analog Out, +/-10 V, 12-bit
4-Ch Analog Out, 0-10 V, 12-bit
2-Ch Analog Out, 0-20 mA, 12-bit, explosion protection
Specialty Modules
WAGO-750-404
WAGO-750-511
WAGO-750-630/000
WAGO-750-635
WAGO-750-637
WAGO-750-638
WAGO-750-654
WAGO-750-655
WAGO-750-670
WAGO-750-672
WAGO-750-303
WAGO-750-342
1-Ch Up/Down Counter, 24 VDC, 32-bit, 100 kHz
2-Ch PWM Output, 24 VDC, 0.1A, 10-bit, 250 Hz, configurable duty cycle
SSI Transmitter Interface (Contact ORMEC for transmitter interface types supported.)
Digital Impulse Interface, for magnetostrictive distance measurement sensors
Incremental Encoder Interface, 32-bit pos capture, pos compare, 5 VDC edr power output (note 2)
2-Ch Up/Down Counter, 24 VDC, 16-bit, 500 Hz
Data exchange module
AS-Interface Master V2.1 M3
Stepper Controller, RS-422, 24 V DC, 20 mA
Stepper Controller, 70 V, 7.5 amp, 6 In, 2 Out
Profibus DP/FM Fieldbus coupler, 12 Mbaud, digital and analog
Ethernet TCP/IP Fieldbus coupler, 10Mbit/sec, digital and analog
Power Supplies and Accessories
WAGO-247-PWR
WAGO-247-513/522
WAGO-249-117
WAGO-750-600
WAGO-750-601
WAGO-750-602
WAGO-750-609
WAGO-750-610
WAGO-750-611
WAGO-750-612
WAGO-750-615
WAGO-750-622
WAGO-787-602
WAGO-787-612
WAGO-787-622
WAGO-787-632
WAGO-787-640
Power & Ground Label Strip Pack: blue “0V”, blue “-”, red “24V”, red “+”, lt green ground symbol, lt green “PE”, 100 each
I/O Point Numbering Label Strip Pack, digits 00-99, 10 each
End Stop
End Module
Supply module with fuse, 24 VDC
Supply module, 24 VDC
Supply module with fuse, 230 VAC
Power Supply, 24V DC, fuse, diagnostics
Power Supply, 230 V AC, fuse, diagnostics
Supply module, 0-230 AC/DC (incl. 5 VDC modules)
Supply module with fuse, 120 VAC
Binary Spacer Module
Power Supply 1.3A, 24 VDC output
Power Supply 2.5A, 24 VDC output
Power Supply 5.0A, 24 VDC output
Power Supply 10A, 24 VDC output
Power Supply 10A, 24 VDC output, 3-phase 230 VAC input
note 3: Some WAGO Analog I/O modules do not pass the power supply to other modules in the rack. A supply module will be required for the I/O module to the right of one
of these Analog I/O modules in a WAGO I/O system. Refer to the WAGO Ethernet I/O Manual or the WAGO Web Site for further information.
121017
ORMEC Systems Corp. | 19 Linden Park | Rochester, NY 14625 | phone (585) 385-3520 | www.ormec.com