Makita 9901 003360 Instruction manual

ENGLISH (Original instructions)
INSTRUCTION MANUAL
Belt Sander
9901
9924DB
9401
9402
003360
DOUBLE INSULATION
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
1
ENGLISH
SPECIFICATIONS
Model
9401
Belt size
9402
100 mm x 610 mm
Belt speed
9901
9924DB
76 mm x 533 mm
76 mm x 610 mm
6.3 m/s
6.6 m/s
H 5.8 m/s
L 5.0 m/s
5.8 m/s
Overall length
374 mm
328 mm
355 mm
Net weight
7.4 kg
3.3 kg
4.8 kg
Safety class
/II
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
END201-5
For Model 9401
ENG102-3
Symbols
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 89 dB(A)
Sound power level (LWA) : 100 dB(A)
Uncertainty (K) : 3 dB(A)
Wear ear protection
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
・
DOUBLE INSULATION
・
Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic
equipment
and
its
implementation in accordance with
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an
environmentally
compatible
recycling facility.
ENG212-2
Vibration
The vibration total value (tri-axial vector
determined according to EN60745:
Work mode : sanding metal plate
Vibration emission (ah) : 2.5 m/s2 or less
Uncertainty (K) : 1.5 m/s2
sum)
For Model 9402
ENG102-3
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 93 dB(A)
Sound power level (LWA) : 104 dB(A)
Uncertainty (K) : 3 dB(A)
Wear ear protection
ENE052-1
Intended use
The tool is intended for the sanding of large surface of
wood, plastic and metal materials as well as painted
surfaces.
ENF002-1
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated in accordance with European
Standard and can, therefore, also be used from sockets
without earth wire.
ENG212-2
Vibration
The vibration total value (tri-axial vector
determined according to EN60745:
Work mode : sanding metal plate
Vibration emission (ah) : 2.5 m/s2 or less
Uncertainty (K) : 1.5 m/s2
2
sum)
GEA005-3
For Model 9924DB
ENG102-3
General Power Tool Safety
Warnings
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 91 dB(A)
Sound power level (LWA) : 102 dB(A)
Uncertainty (K) : 3 dB(A)
Wear ear protection
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
ENG212-2
Vibration
The vibration total value (tri-axial vector
determined according to EN60745:
Work mode : sanding metal plate
Vibration emission (ah) : 2.5 m/s2 or less
Uncertainty (K) : 1.5 m/s2
Save all warnings and
instructions for future reference.
sum)
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always
recommended.
ENH101-13
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Belt Sander
Model No./ Type: 9401,9402,9924DB
are of series production and
Conforms to the following European Directives:
98/37/EC until 28th December 2009 and then with
2006/42/EC from 29th December 2009
And are manufactured in accordance with the following
standards or standardised documents:
EN60745
The technical documentation is kept by our authorised
representative in Europe who is:
Makita International Europe Ltd,
Michigan, Drive, Tongwell,
Milton Keynes, MK15 8JD, England
30th January 2009
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, JAPAN
3
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and
grease.
Personal safety
11. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
12. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
14. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
15. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
16. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
17. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
18. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
19. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
22.
GEB015-3
BELT SANDER SAFETY
WARNINGS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
4
Hold power tool by insulated gripping
surfaces, because the belt may contact its own
cord. Cutting a "live" wire may make exposed
metal parts of the power tool "live" and could give
the operator an electric shock.
Ventilate your work area adequately when you
perform sanding operations.
Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
Always use the correct dust mask/respirator
for the material and application you are
working with.
Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
Hold the tool firmly with both hands.
Make sure the belt is not contacting the
workpiece before the switch is turned on.
Keep hands away from rotating parts.
Do not leave the tool running. Operate the tool
only when hand-held.
This tool has not been waterproofed, so do not
use water on the workpiece surface.
SAVE THESE INSTRUCTIONS.
To change the tool speed, press the "H" side of the
speed change switch for high speed, or the "L" side for
low speed.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
•
ASSEMBLY
FUNCTIONAL DESCRIPTION
•
CAUTION:
Use the speed change switch only after the tool
comes to a complete stop.
•
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the
tool.
Installing or removing abrasive belt
1. Lever
Switch action
1. Lock button
2. Switch trigger
1
1
003372
2
Pull the lever all the way out and install the belt over the
rollers, and then return the lever to the original position.
003365
CAUTION:
Before plugging in the tool, always check to see
that the switch trigger actuates properly and
returns to the "OFF" position when released.
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
For continuous operation, pull the switch trigger and
then push in the lock button.
To stop the tool from the locked position, pull the switch
trigger fully, and then release it.
•
•
CAUTION:
When installing the belt, make sure that the
direction of the arrow on the back of the belt
corresponds to the one on the tool itself.
Speed change
For 9402 only
003377
1. Speed change
switch
Adjusting belt tracking
1. Adjusting knob
H
1
L
004049
1
003381
5
MAINTENANCE
While the belt is running, use the adjusting knob to
center the belt tracking. Failure to do so can result in
frayed belt edges and wear on the sander frame.
•
Dust bag
1
1. Dust spout
2. Dust bag
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
Replacing carbon brushes
2
1. Limit mark
003386
1
The use of the dust bag makes sanding operations clean
and dust collection easy. To attach the dust bag, fit it
onto the dust spout.
When the dust bag is about half full, remove the dust
bag from the tool and pull the fastener out. Empty the
dust bag of its contents, tapping it lightly so as to remove
particles adhering to the insides which might hamper
further collection.
001145
Remove and check the carbon brushes regularly.
Replace them when they are worn down to the limit mark.
Keep the carbon brushes clean and free to slip in the
holders. Both carbon brushes should be replaced at the
same time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones
and secure the brush holder caps.
OPERATION
Sanding operation
1. Screwdriver
2. Brush holder
cap
1
2
003397
003392
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.
CAUTION:
•
The tool should not be in contact with the
workpiece surface when you turn the tool on or off.
Otherwise a poor sanding finish or damage of the
belt may result.
Hold the tool firmly with both hands. Turn the tool on and
wait until it attains full speed. Then gently place the tool
on the workpiece surface. Keep the belt flush with the
workpiece at all times and move the tool back and forth.
Never force the tool. The weight of the tool applies
adequate pressure. Excessive pressure may cause
stalling, overheating of the motor, burning of the
workpiece and possible kickback.
ACCESSORIES
•
6
CAUTION:
These
accessories
or
attachments
are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
Abrasive belts
•
Carbon plate
•
Sanding shoe
•
Dust bag
•
Belt sander stand (For Model 9901,9924DB )
7
Makita Corporation Anjo, Aichi, Japan
883836E226
8