Siemens E-110 Operating instructions

Operating Instructions Edition 04/2005
sinamics
SINAMICS G110
SINAMICS G110 Documentation
Getting Started Guide
The Getting Started Guide is designed to give
the user quick access to all the basic
information required to install and set-up the
SINAMICS G110 for operation.
Operating Instructions
Gives information regarding the features of
SINAMICS G110 including Installation,
Commissioning, Control modes, System
Parameter structure, Troubleshooting,
Specifications and available options for the
inverter.
Parameter List
The Parameter List contains a detailed
description of all Parameters relating to the
SINAMICS G110 and is structured in
numerical order.
Catalogues
In the catalogue you will find all the necessary
information to select an appropriate inverter,
as well as the Basic Operator Panel and
Communication Options for the
SINAMICS G110 series.
SINAMICS G110
120 W - 3 kW
Operating Instructions
User Documentation
Inverter Type
SINAMICS G110
Firmware Version
1.0 &1.1
Overview
1
Installation
2
Commissioning
3
Using the
SINAMICS G110
4
System Parameters
5
Troubleshooting
6
Specifications
7
Options
8
Electro-Magnetic
Compatibility
9
Appendices
A
B
C
D
E
F
(See Page 4)
Index
Issue 04/2005
Summary of Amendments
Edition
Valid for
firmware
version
Status/Changes
04/2003
1.0
First issue
11/2004
1.0
1.1
04/2005
Order no of the inverter
6SL3211-0xxxx-xxxx
Last digit “0”
6SL3211-0xxxx-xxx0
Last digit “0”
6SL3211-0xxxx-xxx0
New features inserted:
Types of Control using the Terminals (2 wire/3 wire control)
4.3.4 Parameter P1234 in DC braking
4.3.5 Compound braking
Last digit “1”
6SL3211-0xxxx-xxx1
6.1 Troubleshooting with Standard Inverter LED - timings of
LED has been updated.
Approved Siemens Quality for Software and Training
is to DIN ISO 14001, Reg. No. 2160-01
The reproduction, transmission or use of this document, or
its contents is not permitted unless authorized in writing.
Offenders will be liable for damages. All rights including
rights created by patent grant or registration of a utility
model or design are reserved.
© Siemens AG 2005. All Rights Reserved.
SINAMICS® is a registered trademark of Siemens.
Order Number. 6SL3298-0AA11-0BP0
Printed on demand in Fürth, Germany
Other functions not described in this document may be
available. However, this fact shall not constitute an
obligation to supply such functions with a new control, or
when servicing.
We have checked that the contents of this document
correspond to the hardware and software described.
There may be discrepancies nevertheless, and no
guarantee can be given that they are completely
identical. The information contained in this document is
reviewed regularly and any necessary changes will be
included in the next edition. We welcome suggestions for
improvement.
Siemens handbooks are printed on chlorine-free paper
that has been produced from managed sustainable
forests. No solvents have been used in the printing or
binding process.
Document subject to change without prior notice.
Siemens-Aktiengesellschaft.
SINAMICS G110
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Operating Instructions
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Important Information
Important Information
WARNING
Before installing and commissioning the inverter, you must read all safety
instructions and warnings carefully including all the warning labels attached to the
equipment. Make sure that the warning labels are kept in a legible condition.
Use for intended purpose only
The equipment may be used only for the application stated in the manual and only
in conjunction with devices and components recommended and authorized by
Siemens.
Information is also available from:
Technical Support Nuremberg
Tel:
+49 (0) 180 5050 222
Fax:
+49 (0) 180 5050 223
Email: adsupport@siemens.com
Monday to Friday: 7:00 am to 5:00 pm (local time)
Internet Home Address
Customers can access technical and general information at:
http://www.siemens.de/sinamics-g110
Contact address
Should any questions or problems arise while reading this manual, please contact
the Siemens office concerned using the form provided at the back this manual.
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
5
Definitions
04/2005
Definitions
DANGER
For the purpose of this documentation and the product warning labels, “Danger”
indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
For the purpose of this documentation and the product warning labels, "Warning"
indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Used in conjunction with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
NOTICE
Indicates a potential situation which, if not avoided, may result in an undesirable
result or state.
NOTE
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation of
the equipment and the hazards involved.
He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
3. Trained in rendering first aid.
¾ PE – Protective Earth uses circuit protective conductors sized for short circuits
where the voltage will not rise in excess of 50 volts. This connection is normally
used to ground the inverter.
¾
- Is the ground connection where the reference voltage can be the same as
the Earth voltage. This connection is normally used to ground the motor.
SINAMICS G110
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Operating Instructions
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Safety Instructions
Safety Instructions
The following Warnings, Cautions and Notes are provided for your safety and as a
means of preventing damage to the product or components in the machines
connected. This section lists Warnings, Cautions and Notes, which apply generally
when handling SINAMICS G110 Inverters, classified as General, Transport &
Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Specific Warnings, Cautions and Notes that apply to particular activities are
listed at the beginning of the relevant chapters and are repeated or supplemented
at critical points throughout these sections.
Please read the information carefully, since it is provided for your personal
safety and will also help prolong the service life of your SINAMICS G110
Inverter and the equipment you connect to it.
General
WARNINGS
¾ This equipment contains dangerous voltages and controls potentially dangerous
rotating mechanical parts. Non-compliance with Warnings or failure to follow
the instructions contained in this manual can result in loss of life, severe
personal injury or serious damage to property.
¾ Only suitable qualified personnel should work on this equipment, and only after
becoming familiar with all safety notices, installation, operation and
maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling, installation,
operation and maintenance.
¾ Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. The equipment SHOULD NOT be opened
until 5 minutes after the power has been removed.
¾ The horsepower (hp) ratings used throughout this document are obtained by
comparison to the Siemens 1LA6 and 1LA7 motors and not NEMA/UL rated
motors.
CAUTION
¾ Children and the general public must be prevented from accessing or
approaching the equipment!
¾ This equipment may only be used for the purpose specified by the
manufacturer. Unauthorized modifications and the use of spare parts and
accessories that are not sold or recommended by the manufacturer of the
equipment can cause fires, electric shocks and injuries.
NOTES
¾ Keep these operating instructions within easy reach of the equipment and make
them available to all users
¾ Whenever measuring or testing has to be performed on live equipment, the
regulations of Safety Code VBG 4.0 must be observed, in particular §8
“Permissible Deviations when Working on Live Parts”. Suitable electronic tools
should be used.
¾ Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment. Make
sure that the warning labels on the inverter are kept in a legible condition.
SINAMICS G110 Operating Instructions
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Safety Instructions
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Transport & Storage
WARNING
Correct transport, storage, erection and mounting, as well as careful operation and
maintenance are essential for proper and safe operation of the equipment.
CAUTION
Protect the inverter against physical shocks and vibration during transport and
storage. Also be sure to protect it against water (rainfall) and excessive
temperatures (see Section 2.3 on page 18).
Commissioning
WARNINGS
¾ Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
¾ Only permanently-wired input power connections are allowed. This equipment
must be grounded (IEC 536 Class 1, NEC and other applicable standards).
¾ If a Residual Current-operated protective Device (RCD) is to be used, it must be
an RCD type B. However, if the SINAMICS G110 inverter is connected to a
single-phase grounded-neutral star mains network, an RCD of type A is
permissible.
¾ The following terminals can carry dangerous voltages even if the inverter is
inoperative:
♦ the power supply terminals L1 and L2/N.
♦ the motor terminals U, V, W and the terminals DC+ and DC-.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
CAUTION
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-8 on page 28, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.
SINAMICS G110
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Operating Instructions
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Safety Instructions
Operation
WARNINGS
¾ SINAMICS G110 inverters operate at high voltages.
¾ When operating electrical devices, it is impossible to avoid applying hazardous
voltages to certain parts of the equipment.
¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled or
undefined restart.
¾ Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
¾ Certain parameter settings may cause the inverter to restart automatically after
an input power failure.
¾ Motor parameters must be accurately configured for motor overload protection
to operate correctly above 5 Hz.
¾ This equipment is capable of providing internal motor overload protection in
accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default.
¾ This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V when
protected by an H or K type fuse, a circuit breaker or self-protected combination
motor controller.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
Repair
WARNINGS
¾ Repairs on equipment may only be carried out by Siemens Service, by repair
centers authorized by Siemens or by qualified personnel who are thoroughly
acquainted with all the warnings and operating procedures contained in this
manual.
¾ Any defective parts or components must be replaced using genuine Siemens
authorized parts.
¾ Risk of electric shock. Wait 5 minutes for the DC capacitors to discharge before
carrying out any installation work.
Dismantling & Disposal
NOTES
¾ The inverter’s packaging is re-usable. Retain the packaging for future use or
return it to the manufacturer.
¾ Easy-to-release screw and snap connectors allow you to break the unit down
into its component parts. You can then re-cycle these component parts, dispose
of them in accordance with local requirements or return them to the
manufacturer.
SINAMICS G110 Operating Instructions
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Safety Instructions
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SINAMICS G110
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Operating Instructions
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Overview
Table of Contents
1
Overview ................................................................................................................ 15
1.1
The SINAMICS G110 ............................................................................................. 15
1.2
Features.................................................................................................................. 15
2
Installation ............................................................................................................. 17
2.1
General ................................................................................................................... 17
2.2
Power Losses ......................................................................................................... 18
2.3
Ambient operating conditions ................................................................................. 18
2.4
Harmonic Currents.................................................................................................. 19
2.5
Derating with Pulse Frequencies ............................................................................ 19
2.6
Overvoltage and Trip Levels................................................................................... 19
2.7
Overcurrent Trip Levels .......................................................................................... 19
2.8
Mechanical Installation ........................................................................................... 20
2.9
Electrical Installation ............................................................................................... 23
2.10
SINAMICS G110 Flat Plate Variant ........................................................................ 29
3
Commissioning ..................................................................................................... 31
3.1
Block Diagram......................................................................................................... 32
3.2
Commission Modes ................................................................................................ 33
3.3
Basic Commissioning.............................................................................................. 34
3.4
Advanced Commissioning ...................................................................................... 40
4
Using the SINAMICS G110 ................................................................................... 53
4.1
Frequency Setpoint (P1000)................................................................................... 53
4.2
Command Sources (P0700) ................................................................................... 54
4.3
Types of Control using the Terminals ..................................................................... 55
4.4
OFF and Braking Functions.................................................................................... 61
4.5
Control Modes (P1300)........................................................................................... 62
4.6
Faults and Alarms ................................................................................................... 62
5
System Parameters .............................................................................................. 63
5.1
Introduction to SINAMICS G110 System Parameters ............................................ 63
5.2
Parameter Overview ............................................................................................... 64
6
Troubleshooting.................................................................................................... 65
6.1
Troubleshooting with the Standard Inverter LED.................................................... 65
6.2
Troubleshooting with the BOP ................................................................................ 65
7
SINAMICS G110 Specifications ........................................................................... 67
8
Options .................................................................................................................. 71
SINAMICS G110 Operating Instructions
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Overview
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9
Electro-Magnetic Compatibility (EMC)................................................................ 73
9.1
Electro-Magnetic Compatibility (EMC).................................................................... 73
A
Removal of ‘Y’ Capacitor Link ............................................................................. 79
B
DIN Rail Mounting Kit ........................................................................................... 80
C
Fitting the Basic Operator Panel ......................................................................... 82
D
Description of the BOP ........................................................................................ 83
E
Applicable Standards ........................................................................................... 84
F
List of Abbreviations ............................................................................................ 85
Index
................................................................................................................................ 87
SINAMICS G110
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Operating Instructions
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Overview
List of Illustrations
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
Figure 2-8
Figure 2-9
Figure 3-1
Figure 3-2
Figure 3-3
Figure 3-4
Figure 3-5
Figure 3-6
Figure 3-7
Figure 3-8
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 5-1
Reforming Capacitors After a Period of Storage .................................................................. 19
Derating for Altitude.............................................................................................................. 20
Dimensions of the SINAMICS G110..................................................................................... 23
Clearance distances for mounting the inverter ..................................................................... 24
SINAMICS G110 Connection Terminals............................................................................... 27
SINAMICS G110 DC Terminals Connections....................................................................... 27
Motor and Power Connections ............................................................................................. 29
Wiring Guidelines to Minimize the Effects of EMI ................................................................. 30
SINAMICS G110 Flat Plate Variant ...................................................................................... 31
Inverter block diagram .......................................................................................................... 34
Motor Base Frequency DIP Switch and Bus Termination..................................................... 36
Basic operation – Analog and USS Variants ........................................................................ 37
BOP...................................................................................................................................... 39
Changing parameters via the BOP....................................................................................... 40
Typical Motor Rating Plate Example .................................................................................... 48
Motor Overload PTC Connection ......................................................................................... 51
Typical Configurations of the Digital Output ......................................................................... 52
Siemens standard control using ON/OFF1 and REV ........................................................... 58
Siemens standard control using ON/OFF1 and ON_REV/OFF1 .......................................... 59
2-wire control using ON_FWD and ON_REV ....................................................................... 60
3-wire control using FWDP, REVP and STOP ..................................................................... 61
3-wire control using ON_PULSE, OFF1/HOLD and REV ..................................................... 62
Parameter Overview............................................................................................................. 66
List of Tables
Table 2-1
Table 2-2
Table 2-3
Table 3-1
Table 3-2
Table 3-3
Table 3-4
Table 4-1
Table 7-1
Table 7-2
Table 7-3
Table 7-4
Table 7-5
Table 7-6
Table 7-7
Table 7-8
Table 9-1
Table 9-2
Table 9-3
Table 9-4
Table 9-5
Dimensions of the SINAMICS G110 Inverter........................................................................ 20
Mounting Tightening Torques of SINAMICS G110............................................................... 22
Flat Plate Power Losses and Thermal Specifications* ......................................................... 30
Factory settings for operation using the standard inverter (Analog Variant) ......................... 35
Factory settings for operation using the standard inverter (USS Variant)............................. 36
Modes of Operation Overview .............................................................................................. 41
Commissioning Overview ..................................................................................................... 44
Redefined Digital Inputs ....................................................................................................... 55
SINAMICS G110 Performance Ratings................................................................................ 67
Control Terminals Screwless Type – Wire Sizes.................................................................. 68
Tightening Torques – Power Terminals................................................................................ 68
SINAMICS G110 Specifications, Frame Size A .................................................................. 68
Frame Sizes B and C ........................................................................................................... 69
Power losses SINAMICS G110 (230 V) inverters................................................................. 69
Harmonic currents Single Phase 230 V................................................................................ 70
Derating with Pulse Frequencies.......................................................................................... 70
Harmonic currents ................................................................................................................ 74
Case 1 - General Industrial................................................................................................... 75
Case 2 - Filtered Industrial ................................................................................................... 75
Case 3 - Filtered for Residential, Commercial and Light Industry......................................... 76
Compliance Table ................................................................................................................ 77
SINAMICS G110 Operating Instructions
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Overview
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SINAMICS G110
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Operating Instructions
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Overview
1 Overview
1.1 The SINAMICS G110
The SINAMICS G110s are a range of frequency inverters for controlling the speed
of three phase AC motors, incorporating the CPM 110 controlled power module.
The various models available range from 120 W to 3.0 kW single-phase input.
The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate
BipoIar Transistor (IGBT) technology. This makes them reliable and versatile. A
special pulse-width modulation method with selectable pulse frequency permits
quiet motor operation. Comprehensive protective functions provide excellent
inverter and motor protection.
The SINAMICS G110 CPM110 with its default factory settings is ideal for a large
range of simple V/f motor control applications. Using the comprehensive range of
programmable parameters provided with the inverter, the unit can be adapted for a
wide range of applications. Parameters can be changed using either USS
communications or the Basic Operator Panel (BOP).
The SINAMICS G110 is available in two variants; the Analog controlled variant and
the USS controlled variant utilizing RS485 protocol. They are available as filtered
and unfiltered inverters including a “Flat Plate” version which completes the range.
They can be used in both 'stand-alone' applications as well as being integrated into
'Automation Systems'.
1.2 Features
Main Characteristics
¾ Easy installation
¾ Easy commission
♦ Quick commissioning
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
♦ Reset function (allowing the reset of all values to the preset factory defaults)
Rugged EMC design
Can be operated on IT line supplies (unfiltered variants)
1 digital output – Isolated optocoupler
3 digital inputs (non-isolated)
1 Analog input, AIN: 0 – 10 V (Analog variant only). Can be used as 4th digital
input
High pulse frequencies for low-noise motor operation
Status information and alarm messages using the Basic Operator Panel
Optional Basic Operator Panel with the capability to clone parameter sets
USS communications interface (USS variant only)
PC to RS232 Connection Kit available
SINAMICS G110 Operating Instructions
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Overview
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Performance Characteristics
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
Fast repeatable response time to control signals
Fast Current Limitation (FCL) for trip-free operation
Built-in DC injection brake
Compound braking
Fixed Frequencies
Motor potentiometer function
Acceleration/deceleration times with programmable smoothing
Multi-point V/f characteristic
150% overload for 60 seconds
2-wire/3-wire control
Automatic restart after a mains failure
Flying start
Protection Characteristics
¾
¾
¾
¾
¾
¾
Overvoltage/undervoltage protection
Overtemperature protection for the inverter
Ground fault protection
Short-circuit protection
I2t thermal motor protection
Motor stall prevention
SINAMICS G110
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Installation
2 Installation
WARNINGS
¾ Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
¾ Only permanently-wired input power connections are allowed. This equipment
must be grounded (IEC 536 Class 1, NEC and other applicable standards).
¾ If a Residual Current-operated protective Device (RCD) is to be used, it must be
an RCD type B. However, if the SINAMICS G110 inverter is connected to a
single-phase grounded-neutral star mains network, an RCD of type A is
permissible.
¾ The mains input, DC and motor terminals, can carry dangerous voltages even if
the inverter is inoperative; wait 5 minutes to allow the unit to discharge after
switching off before carrying out any installation work.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
¾ The minimum size of the earth-bonding conductor must be equal to or greater
than the cross-section of the power supply cables.
¾ Safety regulations must not be compromised when installing inverters!
CAUTION
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-8 on page 28, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.
2.1 General
Installation after a Period of Storage
Following a prolonged period of storage, you must reform the capacitors in the
inverter. It is important that the time of storage is calculated from the time of
manufacture and not the time of delivery. The requirements are shown below.
Figure 2-1
Reforming Capacitors After a Period of Storage
SINAMICS G110 Operating Instructions
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Installation
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The serial numbers consist 13 characters and contains the date of manufacture,
e.g. XAP214-123456
XAP214-123456 Characters 1-2 are the site where the product is built
XAP214-123456 Character 3 denotes the year e.g. R = 2003
XAP214-123456 Character 4 is the month (1-9 =Jan-Sep, O =Oct, N =Nov, D =Dec)
XAP214-123456 Characters 5-6 are the day of the month
XAP214-123456 Character 7 is a separator
XAP214-123456 Characters 8-13 are the sequential serial number 1-999999
2.2 Power Losses
For information on the typical power losses for the SINAMICS G110 inverter,
please consult Table 7-6 on page 69.
2.3 Ambient operating conditions
Temperature
-10ºC to +50ºC (14ºF to 122ºF) see Table 7-8 on page 70 for derating information.
Humidity Range
≤ 95% Non-condensing
Altitude
If the inverter is to be installed at an altitude greater than 1000m, derating will be
required. Figure 2-2 below shows the permissible rated input voltages and output
current for inverter installations from 1000 m to 4000 m above sea level.
Figure 2-2
Derating for Altitude
Shock and Vibration
Do not drop the inverter or expose to sudden shock. Do not install the inverter in an
area where it is likely to be exposed to constant vibration.
Mechanical strength to EN 60721-3-3
¾ Deflection:
0.075 mm (10 … 58 Hz)
¾ Acceleration:
10 m/s2 (58 … 200 Hz)
Electromagnetic Radiation
Do not install the inverter near sources of electromagnetic radiation.
SINAMICS G110
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Operating Instructions
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Installation
Atmospheric Pollution
Do not install the inverter in an environment, which contains atmospheric pollutants
such as dust, corrosive gases, etc.
Water
Take care to site the inverter away from potential water hazards, e.g. do not install
the inverter beneath pipes that are subject to condensation. Do not install the
inverter where excessive humidity and condensation may occur.
Installation and overheating
WARNING
The inverter MUST be front mounted in a vertical position to ensure optimum
cooling.
Ensure that the inverter’s air vents are not obstructed. For the recommended
clearance distances see Figure 2-4 on page 22.
2.4 Harmonic Currents
For details of the harmonic currents with relation to the SINAMICS G110 inverter,
please see Table 9-1on page 74.
2.5 Derating with Pulse Frequencies
For details of derating with pulse frequencies with relation to the SINAMICS G110
inverter, please refer to Table 7-8 on page 70.
2.6 Overvoltage and Trip Levels
The inverter will protect itself from overvoltage and undervoltage. Internal
overvoltage can occur during braking where internal voltages are forced high by
energy from an external load.
WARNING
Although the inverter is designed to protect itself from overvoltage (if correctly
commissioned); connecting the inverter to a voltage supply that is excessively high
could result permanent damage to the inverter and seriously injure the user.
2.7 Overcurrent Trip Levels
The inverter will protect itself from short circuits between motor phases and from
the motor phases to earth. The inverter will also protect itself against motor
overload conditions which can produce excess currents.
SINAMICS G110 Operating Instructions
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Installation
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2.8 Mechanical Installation
WARNING
¾ To ensure the safe operation of the equipment, it must be installed and
commissioned by qualified personnel in full compliance with the warnings laid
down in these operating instructions.
¾ Take particular note of the general and regional installation and safety
regulations regarding work on dangerous voltage installations (e.g. EN 50178),
as well as the relevant regulations regarding the correct use of tools and
personal protective equipment (PPE).
¾ Never use high voltage insulation test equipment on cables connected to the
inverter.
¾ The mains input, DC and motor terminals, can carry dangerous voltages even if
the inverter is inoperative; wait 5 minutes to allow the unit to discharge after
switching off before carrying out any installation work.
CAUTION
The control, power supply and motor leads must be laid separately. Do not feed
them through the same cable conduit/trunking.
Table 2-1
Dimensions of the SINAMICS G110 Inverter
Overall Dimensions
Frame Size
Output
H
mm
(inches)
W
mm
(inches)
D
mm
(inches)
Depth with
BOP fitted
mm
(inches)
Drilling Dimensions
H1
mm
(inches)
W2
mm
(inches)
A
120 W
150
(5.91)
90
(3.54)
116
(4.57)
124
(4.88)
140
(5.51)
79
(3.11)
A
250 W
150
(5.91)
90
(3.54)
116
(4.57)
124
(4.88)
140
(5.51)
79
(3.11)
A
370 W
150
(5.91)
90
(3.54)
116
(4.57)
124
(4.88)
140
(5.51)
79
(3.11)
A
550 W
150
(5.91)
90
(3.54)
131
(5.16)
139
(5.47)
140
(5.51)
79
(3.11)
A
750 W
150
(5.91)
90
(3.54)
131
(5.16)
139
(5.47)
140
(5.51)
79
(3.11)
A
(Flat Plate)
120 W – 750 W
150
(5.91)
90
(3.54)
101
(4.01)
109
(4.29)
140
(5.51)
79
(3.11)
B
1.1 kW
160
(6.30)
140
(5.51)
142
(5.59)
150
(5.90)
135
(5.31)
127
(5.0)
B
1.5 kW
160
(6.30)
140
(5.51)
142
(5.59)
150
(5.90)
135
(5.31)
127
(5.0)
C
2.2 kW
181
(7.13)
184
(7.24)
152
(5.98)
160
(6.29)
140
(5.51)
170
(6.70)
C
3.0 kW
181
(7.13)
184
(7.24)
152
(5.98)
160
(6.29)
140
(5.51)
170
(6.70)
SINAMICS G110
20
Operating Instructions
6SL3298-0AA11-0BP0
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Figure 2-3
Installation
Dimensions of the SINAMICS G110
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
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Installation
Figure 2-4
Table 2-2
Frame Size
04/2005
Clearance distances for mounting the inverter
Mounting Tightening Torques of SINAMICS G110
Fixing Bolt
(not supplied)
Size
Qty
A
M4
2
B
M4
4
C
M5
4
Tightening Torque of fixings
2.5 Nm (22.12 lbf.in) with washers fitted
4.0 Nm (35.40 lbf.in) with washers fitted
SINAMICS G110
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Operating Instructions
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Installation
2.9 Electrical Installation
WARNING
¾ To ensure the safe operation of the equipment, it must be installed and
commissioned by qualified personnel in full compliance with the warnings laid
down in these operating instructions.
¾ Never use high voltage insulation test equipment on cables connected to the
inverter.
¾ Take particular note of the general and regional installation and safety
regulations regarding work on dangerous voltage installations (e.g. EN 50178),
as well as the relevant regulations regarding the correct use of tools and
personal protective gear.
¾ The mains input, DC and motor terminals, can carry dangerous voltages even if
the inverter is inoperative; wait 5 minutes to allow the unit to discharge after
switching off before carrying out any installation work.
¾ The inverters can be installed in a side-by-side configuration with a minimum
distance as shown in Figure 2-4 on page 22.
CAUTION
The control, power supply and motor leads must be laid separately. Do not feed
them through the same cable conduit/trunking.
2.9.1 General
WARNING
The inverter must always be grounded. If the inverter is not grounded correctly,
extremely dangerous conditions may arise within the inverter, which could prove
potentially fatal. This also applies to ungrounded IT supplies
Operation with ungrounded (IT) supplies
¾ Filtered inverters CANNOT be used on ungrounded supplies.
¾ FSA unfiltered inverter can be used on ungrounded supplies.
If an output phase is shorted to ground, the inverter may trip with F0001
(overcurrent).
¾ FSB and FSC can be used on ungrounded supplies, but it is necessary to cut
the ‘Y’ capacitor link as described in Removal of ‘Y’ Capacitor Link on page 79.
If an output phase is shorted to ground, the inverter may trip with F0001
(overcurrent).
SINAMICS G110 Operating Instructions
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Operation with Residual Current Device
If an RCD (also referred to as ELCB or RCCB) is fitted, the SINAMICS G110
inverters will operate without nuisance tripping, provided that:
¾ A type B RCD is used.
¾ If the SINAMICS G110 inverter is connected to a single-phase grounded-neutral
star mains network, an RCD of type A is permissible.
¾ The trip limit of the RCD is 30 mA.
¾ The neutral of the supply is grounded.
¾ Only one inverter is supplied from each RCD.
¾ The output cables are less than 25 m [82.02 ft](screened) or 50 m [164.04 ft]
(unscreened).
Operation with long cables
WARNING
Never use high voltage insulation test equipment on cables connected to the
inverter.
CAUTION
The control, power supply and motor leads must be laid separately. Do not feed
them through the same cable conduit/trunking.
All inverters will operate at full specification with the following cable lengths:
♦ 25 m (82.02 ft) [FSA filtered 10 m (32.81 ft)] screened cable
♦ 50 m (164.04 ft) unscreened cable
2.9.2 Power and motor connections
WARNING
¾ Isolate the mains electrical supply before making or changing connections to
the unit.
¾ Ensure that the inverter is connected to the correct supply voltage:
single-phase 230 V SINAMICS G110 inverters must not be connected to a
higher voltage supply.
NOTES
¾ Ensure that the appropriate circuit-breakers/fuses with the specified current
rating are connected between the power supply and inverter (see Technical
Specifications on page 67).
¾ Use Class 1 75oC copper wire with the cross-sections as specified in Table 7-4
and Table 7-5 on pages 68 and 69 respectively (16 AWG minimum for UL
compliance). For tightening torque see Table 7-2 on page 68.
¾ To tighten up the power terminal screws use a 4 - 5 mm cross-tip screwdriver.
¾ To conform to UL requirements the control terminals of the G110 inverter are
UL Recognized for use only with solid conductors.
¾ To conform to UL requirements a UL listed Crimp Ring Terminal should be used
on the following PE (ground) terminals of the G110 inverter: FSA – both input
and motor PE terminals. FSB and FSC – the input PE terminal only.
SINAMICS G110
24
Operating Instructions
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Installation
Access to the power and motor terminals
Figure 2-5 below show the layout of the SINAMICS G110 inverter’s control, power
and motor connection terminals.
Figure 2-5
SINAMICS G110 Connection Terminals
Figure 2-6
SINAMICS G110 DC Terminals Connections
SINAMICS G110 Operating Instructions
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Installation
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On FSA to access the DC+/DC- terminals the cutout cover must be removed using
a small pair of cutters, ensuring that no plastics from the cutout fall into the inverter
housing (see Figure 2-6 on page 25). The terminal connection consists of two
spades measuring 6.3 mm by 0.8 mm. With the cutout cover removed and no
connections fitted to the spades, the inverter has only IP00 protection.
On FSB and FSC the DC+/DC- terminals are located on the underside at the
bottom of the unit (see Figure 2-6 on page 25). To access the DC terminals the two
upper plastic protectors (rabbits-teeth) must be removed by cutting them with a
small pair of cutters, ensure that no plastics from the protectors fall into the inverter
housing.
Connection of the DC bus between inverters is only envisaged for very basic
applications. For example, a simple winder/unwinding machine where both
inverters are powered from the same power supply and the same phase.
Caution
1. The DC+ terminal must be connected to the DC+ terminal of the other inverter
and conversely the DC- terminal must be connected to the DC- terminal of the
other inverter. Failure to connect the terminals correctly can result in severe
damage to both inverters.
2. Both inverters must be powered from the same power supply and the same
phase.
3. In the case of a short circuit on one of the inverters both inverters may be
damaged.
4. The inverters should be mounted as close as possible to reduce the length of
the DC link cables.
The following guidelines will keep the conformity of the inverter to UL requirements.
If connections to the DC Link terminals are required, then the following (or
equivalent) terminal crimps are recommended for use:
♦ Frame Size A – Molex crimp 19003-0001, Molex hand tool 19285-0036
♦ Frame Size B – Molex crimp 19017-0037, Molex hand tool 19285-0037 or
64001-0200.
♦ Frame Size C – Molex crimp 19017-0037, Molex hand tool 19285-0020 or
64001-0200.
The correct crimping tool must be used to join the crimp to the cable to ensure a
correct and secure connection.
The specified crimps and tools are readily available from any large supplier of
electrical connections. These can also be sourced by searching the Internet using
the part number specified.
The following minimum cross-section for cables should be used when utilizing the
DC terminals:
♦ FSA – 0.5 mm2 (20 AWG)
♦ FSB – 1.5 mm2 (16 AWG)
♦ FSC – 2.5 mm2 (12 AWG)
SINAMICS G110
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Operating Instructions
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Installation
Figure 2-7
Motor and Power Connections
2.9.3 Avoiding Electro-Magnetic Interference (EMI)
The inverters are designed to operate in an industrial environment where a high
level of EMI can be expected. Usually, good installation practices will ensure safe
and trouble-free operation. If you encounter problems, follow the guidelines stated
below.
Action to Take
¾ Ensure that there is a good metal-to-metal connection between the inverter and
it’s (grounded) metal mounting surface.
¾ Ensure that all equipment in the cubicle is well grounded using short, thick
grounding cable connected to a common star point or busbar
¾ Make sure that any control equipment (such as a PLC) connected to the
inverter is connected to the same ground or star point as the inverter via a short
thick link.
¾ Connect the return ground from the motors controlled by the inverters directly to
the ground connection (PE) on the associated inverter
¾ Flat grounding conductors are preferred as they have lower impedance at
higher frequencies
¾ Terminate the ends of the cable neatly, ensuring that unscreened wires are as
short as possible
¾ Separate the control cables from the power cables as much as possible, using
separate trunking, cross them if necessary at 90º to each other.
¾ Whenever possible, use screened leads for the connections to the control
circuitry
¾ Ensure that the contactors in the cubicle are suppressed, either with R-C
suppressors for AC contactors or 'flywheel' diodes for DC contactors fitted to the
coils. Varistor suppressors are also effective.
¾ Use screened or armored cables for the motor connections and ground the
screen at both ends using the cable clamps
¾ For EMC compliant installation using the DIN Rail Mounting Kit, please refer to
Appendix B on page 80.
SINAMICS G110 Operating Instructions
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The inverter can be screened using the methodology shown in Figure 2-8 below.
Figure 2-8
Wiring Guidelines to Minimize the Effects of EMI
Legend
1
Motor cable
2
Use suitable clips to fix motor and control cable screens securely to metal back plate
3
Mains power cable
4
Retaining screw (inverter fixing bolts)
5
Line commutating Choke
6
Control cable
SINAMICS G110
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Operating Instructions
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Installation
2.10 SINAMICS G110 Flat Plate Variant
The SINAMICS G110 Flat Plate variant has
been designed to allow greater flexibility in
the installation of the inverter by an advanced
user as an individual unit or as part of an
automation system. Adequate measures
must be taken to ensure the correct heat
dissipation, which may require an additional
external heatsink outside the electrical
cabinet enclosure (see Table 2-3 on page
30).
The installation procedures, both mechanical
and electrical, starting on page 17 of these
Operating Instructions should be performed
unless otherwise stated below. Ensuring that
all warnings and cautions given throughout
the procedures are strictly observed.
Figure 2-9
SINAMICS G110 Flat
Plate Variant
WARNING
Operation with the input voltages less than 230 V and 50 Hz or with a pulse
frequency greater than 8 kHz will cause an additional heat load on the inverter.
These factors must be taken into account when designing the installation
conditions and must be verified by a practical load test.
Cooling Considerations
1. For the correct dimensioning of the panel, please consult the panel builder
and his technical documentation.
2. For the correct dimensioning of the external heatsink, please refer to the
technical data as shown in Table 2-1 on page 20.
3. The rear plate must be able to withstand at least 95ºC during fault free
operation and carry the heat load (steel or aluminium plate) under the full
load conditions and the maximum operating temperatures [-10ºC to +50ºC
(14ºF to 122 ºF)]. For further information see Table 2-3 on page 30.
4. The minimum clearance distances of 30 mm at both sides and 100 mm
vertical spacing at both sides must be observed.
5. It is recommended that the mounting area of the rear plate has to be, as a
minimum, at least the same area of the flat plate on the inverter.
6. Side by side or stacked mounting is not allowed for the SINAMICS G110
Flat Plate inverter.
Installation
1. Prepare the mounting surface for the inverter using the dimensions given
in Table 2-1 on page 20.
2. Ensure that any rough edges are removed from the drilled holes.
3. Ensure the inverter’s Flat Plate is clean and free from dust and grease.
4. The mounting surface for the Flat Plate and if applicable the external
heatsink must be:
♦ Clean and free from dust and grease.
♦ Smooth.
SINAMICS G110 Operating Instructions
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♦ Free from dents and holes.
♦ Made of metal (steel or aluminium).
♦ Must not be painted.
♦ Must be free from rust.
5. Apply coating of heatsink/thermal contact paste to the inverter’s flat plate.
6. Ensure that the contact paste is spread evenly over the rear surface of the
Flat Plate.
7. Mount the inverter using four M4 screws.
8. Ensure that the inverter is mounted securely and the M4 screws are
tightened to the correct torque of 2.5 Nm (22.12 lbf.in).
9. If required, connect the external heatsink on the other side of the rear
plate, ensuring an evenly spread thermal contact paste is apply.
10. When the installation is completed the effectiveness of the cooling should
be verified by a load test.
11. Check that there is no trip F0004.
Table 2-3
Flat Plate Power Losses and Thermal Specifications*
120 W
250 W
22
28
Operating temperature range (ºC)
Total losses (W)
Lineside and control losses (W)
370 W
550 W
-10 to +50
36
750 W
-10 to +40
43
54
9
10
12
13
15
Recommended thermal resistance
of heatsink (K/W)
3.0
2.2
1.6
1.2
1.2
Recommended output current (A)
0.9
1.7
2.3
3.2
3.9
*The losses given in Table 2-3 are applicable for units fitted with 25 m of screened cable
SINAMICS G110
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Operating Instructions
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Commissioning
3 Commissioning
This section describes the different methods of how to commission and run the
SINAMICS G110 inverter. A prerequisite is that the mechanical and electrical
installation has been completed as described in Section 2, starting on page 17 of
these Operating Instructions.
WARNING
¾ SINAMICS G110 inverters operate at high voltages.
¾ When operating electrical devices, it is impossible to avoid applying hazardous
voltages to certain parts of the equipment.
¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled or
undefined restart.
¾ Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
¾ Certain parameter settings may cause the inverter to restart automatically after
an input power failure.
¾ Motor parameters must be accurately configured for motor overload protection
to operate correctly above 5 Hz.
¾ This equipment is capable of providing internal motor overload protection in
accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default.
¾ This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V, when
protected by an H or K type fuse, a circuit breaker or self-protected combination
motor controller.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
CAUTION
Only qualified personnel may enter settings in the control panels. Particular
attention must be paid to safety precautions and warnings at all times.
NOTES
¾ The inverter does not have a main power switch and is live when the mains
supply is connected. It waits, with the output disabled, until the RUN button is
pressed or for the presence of a digital ON signal at terminal 3.
¾ The inverter is designed to use control input signals to start and stop the motor.
SINAMICS G110 Operating Instructions
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3.1 Block Diagram
Figure 3-1
Inverter block diagram
SINAMICS G110
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Operating Instructions
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Commissioning
3.2 Commission Modes
Basic commissioning of the SINAMICS G110 Inverter can be performed by using
one of the following methods which are suitable for a large range of applications:
¾ Using the inverter with its factory default settings by connecting analogue and
digital inputs or using the RS485 connections (see Section 3.3.1 on page 35).
¾ Using the optional Basic Operator Panel (BOP) (see Section 3.3.2. on page 37).
Advanced commissioning allows the user to suitably adapt the inverter to the
specific application. Section 3.4 contains information about:
¾ Using a PLC to communicate with the inverter via the USS protocol (see
Section 3.4.1 on page 42).
¾ Using the PC Tool “STARTER” which communicates with the inverter via USS
protocol (see Section 3.4.1 on page 43).
¾ Optimal configuration of the inverter by setting parameters using ‘Quick
Commissioning’ (see Section 3.4.4 on page 46).
¾ Resetting inverter parameters to factory default (see Section 3.4.5 on page
49).
¾ Connecting a PTC temperature sensor to the inverter (see Section 3.4.6 on
page 49).
¾ Parameter Cloning with the BOP (see Section 3.4.7 on page 49).
Notes
When utilizing USS communications, a common 0 V reference connection is
required between all devices on the USS bus. Terminal 10 on the control board can
be used for this purpose.
The SINAMICS G110 inverter is available as two variants:
1. Analog Variant
The analog variant is suited to stand-alone applications. This variant is
designed to be controlled using external switches and a potentiometer
utilizing the analog input and digital inputs. Switches and potentiometers
are not provided as standard with the inverter.
2. USS Variant
The USS variant is suited to inverter networks. This variant is designed to
be controlled utilizing the USS protocol via the RS485 communications
interface. A number of inverters can then be connected and controlled via
the same communications bus.
The variant can be identified by reading the MLFB from the rating label and
comparing it to the MLFBs listed in Table 7-4 and Table 7-5 on pages 68 and 69
respectively.
Since the SINAMICS G110 is available in two variants; different options for the
commissioning of the inverters are available to the user. These commissioning
options are described in the following sections covering the ‘Basic Commissioning’
and ‘Advanced Commissioning’.
SINAMICS G110 Operating Instructions
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Commissioning
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3.3 Basic Commissioning
The SINAMICS G110 is supplied with default parameter settings to cover the
following basic operation:
¾ The motor rating data; voltage, current and frequency data has already been
keyed into the inverter to ensure that the motor is compatible with the inverter.
(A Siemens standard motor is recommended).
¾ Linear V/f motor speed, controlled by an analogue potentiometer, or via the
RS485 connection using the USS variant.
¾ Maximum speed 3000 min-1 corresponding to a 2-pole motor with 50 Hz (3600
min-1 with 60 Hz); controllable using a potentiometer via the inverter’s analogue
input, or via the RS485 connection using the USS variant.
¾ Ramp-up time / Ramp-down time = 10 s.
Changing the motor base frequency
The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In
some parts of the world motors are designed for a base frequency of 60 Hz.
Changing the motor default base frequency is accomplished using the DIP switch
which is provided on the front of the inverter to select the required base frequency.
A small screwdriver will be required to change the position of the DIP switches.
DIP switch 1 is used to change the
motor base frequency of the inverter,
by default it is in the position ‘50 Hz’.
See Figure 3-2. In the default
position (50 Hz) the output power will
be displayed in kW (if a BOP is fitted
to the inverter). In addition, all motor
related parameters will be calculated
using the 50 Hz setting.
To change the motor base frequency
to 60 Hz, DIP switch 1 must be set to
the position ‘60 Hz’.
The DIP switch must be set to the
required frequency before power is
Figure 3-2
Motor Base Frequency DIP
applied to the inverter. On power up
Switch and Bus Termination
the inverter will read the DIP switch
setting and calculate the following
motor related parameters:
¾ Rated Motor Frequency (P0310)
¾ Maximum Motor Frequency (P1082)
¾ Reference Frequency (P2000)
SINAMICS G110
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Commissioning
3.3.1 Factory Settings
The inverter has already been programmed at the factory for standard V/f
applications on a Siemens standard four-pole 3-phase induction motor, that has
the same power rating as the inverters.
Controlling the speed of the motor is accomplished by connecting the analog inputs
on the analog variant (switches and the potentiometer are not supplied with the
inverter) or via the RS485 connections on the USS variant as shown in Figure 3-3
below.
Figure 3-3
Basic operation – Analog and USS Variants
The inverter can be used with its default settings for a wide range of applications.
The default settings are shown in Table 3-1 (Analog variant) and Table 3-2 (USS
variant). The terminal layout is shown in Figure 3-3 above.
Note
The motor base frequency might have to be changed as described in the previous
section on page 34.
Table 3-1
Factory settings for operation using the standard inverter (Analog Variant)
Description
Terminals
Parameter Default
Default Operation
Frequency Setpoint Source
9
P1000 = 2
Analog Input
Command Source
3,4 & 5
P0700 = 2
(see below)
Digital Input 0
3
P0701 = 1
ON/OFF1
Digital Input 1
4
P0702 = 12
Reverse
Digital Input 2
5
P0703 = 9
Fault Acknowledge
Control Method
-
P0727=0
Siemens Standard Control
With the default settings of the inverter (Analog variant) the following is possible:
¾ Start and stopping the motor (DIN0 via external switch)
¾ Reversing the motor (DIN1 via external switch)
¾ Fault Acknowledgement (DIN2 via external switch).
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Controlling the speed of the motor is accomplished on the Analog variant by
connecting a potentiometer (≥ 4.7 kΩ) to the analog input (external switches and
potentiometers are not supplied with the inverter) or via the RS485 connections on
the USS variant as shown in the Figure 3-3 above.
Table 3-2
Factory settings for operation using the standard inverter (USS Variant)
Description
Terminals
Parameter Default
Default Operation
USS Address
8/9
P2011 = 0
USS Address
=0
USS Baud Rate
8/9
P2010 = 6
USS Baud Rate = 9600 bps
USS PZD Length
8/9
P2012 = 2
Two 16 bit words are in the
PZD part of the USS
telegram.
(PZD = process data)
Frequency Setpoint
8/9
P1000 = 5
Frequency demand via USS
protocol (HSW)
Command Source
8/9
P0700 = 5
Via USS protocol (STW)
Controlling the speed of the motor on the USS variant is accomplished by
connecting the RS485 connections as shown in Figure 3-3 on page 35.
(USS master or software tool are not supplied with the inverter).
When controlling a USS variant inverter the process data is continually exchanged
between the master and the slaves.
The PZD part of the USS telegram is used for the main setpoint and for controlling
the inverter.
Depending on the direction of communications (PZD from USS Interface or PZD to
USS Interface) PZD transmits either a control word (STW) and setpoint (HSW) or a
status word (ZSW) and an actual value (HIW).
P2012 = 2 as per defaults
PZD 1
PZD 2
STW (Control Word)
HSW (Main setpoint)
ZSW (Status Word)
HIW (Main actual value)
Warnings and faults states on the inverter
The LED indicates the operating status of the inverter. The LED also indicate
various warnings or fault states. In section 6.1 on page 65, the inverter states
indicated by the LED are explained.
SINAMICS G110
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Commissioning
Bus termination on USS variant
The USS variant of the SINAMICS G110 inverter uses RS485 protocols to
communicate with the controlling system and all other inverters connected to the
network.
It is necessary to terminate the last inverter on the network bus. This is achieved by
setting the Bus Termination DIP switches on the front of the inverter to the ‘Bus
Termination’ position (as shown in Figure 3-2 on page 34). It is important that both
DIP switches (2 and 3) are set to the ‘Bus Termination’ position (not in the OFF
position). A small screwdriver will be required to change the position of the DIP
switches.
3.3.2 Commissioning with the Optional Basic Operator Panel
If the optional ‘Basic Operator Panel’ (BOP) is available, the control signals and
speed reference can easily be set by pressing the relevant buttons. The BOP also
provides easy access to the inverter parameters. This section describes how to
commission and start the inverter with the minimum of effort, using the BOP.
For advanced use of the BOP to perform for example, the full inverter
commissioning see Section 3.4.1 on page 42 or refer to Section 3.4.7 on page 49
for information about parameter cloning using the BOP.
For instructions on how to fit the BOP to the inverter, please refer to Appendix C on
page 82 and for a description of the buttons see Appendix D on page 83.
¾ The BOP must be connected directly to the
inverter and not remotely connected via a
cable.
¾ The BOP can be fitted to and removed from
the inverter whilst power is applied.
¾ The inverter will automatically recognize that
the BOP has been fitted to the inverter and
give the user access to the parameters. To
run the inverter (start/stop, setpoint) using
the BOP, parameters P0700 (command
source, i.e. start/stop, reverse, jog) and
P1000 (frequency setpoint) have to be set to
Figure 3-4
BOP
1. Alternatively, P0719 can be set to 11
which is described below.
Note
The motor base frequency might have to be changed as described in the previous
section on page 34.
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Changing parameters with the Basic Operator Panel
The description below serves as an example that shows how to change any
parameters using the BOP. These examples can also be used as a guide to
configuring the inverter for running via the BOP (start/stop commands and the
frequency setpoint are input on the BOP).
Changing P0003 – parameter access level
Step
1 Press
to access parameters
2 Press
until P0003 is displayed
3 Press
to display the parameter value
4 Press
or
5 Press
to confirm and store the value
Result on display
to set the required value
(set to 3)
All level 1 to level 3 parameters are now
6 visible to the user.
Changing P0719 an indexed parameter – setting BOP control
Step
1 Press
to access parameters
2 Press
until P0719 is displayed
3 Press
to access the parameter value
4 Press
or
5 Press
to display actual set value
6 Press
or
7 Press
to confirm and store the value
8 Press
until r0000 is displayed
Press
Result on display
to select index 1
to the required value
to return the display to the
9 standard drive display (as defined by the
customer)
Figure 3-5
Changing parameters via the BOP
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NOTE
In some cases - when changing parameter values - the display on the BOP shows
. This means the inverter is busy with tasks of a higher priority.
Changing single digits in parameter values
For changing the parameter value rapidly, the single digits of the display can be
changed by performing the following actions:
1. Ensure you are in the parameter value changing level (see section
"Changing parameters with Basic Operator Panel" above).
(function button), which causes the right hand digit to blink.
2. Press
3. Change the value of this digit by pressing
or
.
(function button) again causes the next digit to blink.
4. Press
5. Perform steps 2 to 4 until the required value is displayed.
6. Press the
to leave the parameter value changing level.
NOTE
The function button
may also be used to acknowledge a fault condition.
Commissioning of motorpoti (MOP) function
Simple motor speed control can be achieved using the motorpoti (MOP) function of
the optional BOP (for using the MOP see also P1031 and P1040 in the Parameter
List).
The BOP motor control functions are disabled by default. To control the motor via
the BOP, the following settings must be completed (see also “Changing
parameters with the Basic Operator Panel“ above):
¾ P0719 = 11 (enables start/stop button on the BOP and enables the motor
potentiometer setpoint from the BOP).
Alternatively set:
♦
P0700 = 1 (enables the start/stop button on the BOP).
♦
P1000 = 1 (this enables the motor potentiometer setpoints).
1. Press the
button to start the motor.
2. Press the
50 Hz.
button while the motor is turning. Motor speed increases to
3. When the inverter reaches 50 Hz, press button
value are decreased.
4. Change the direction of rotation by pressing the
5. Stop the motor by pressing the
. Motor speed and displayed
button.
button.
If the BOP has been set as the command source (P0700 = 1 or P0719 = 10 - 15),
the inverter will stop if the BOP is removed.
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Note
The speed reading on the BOP is correct if a Siemens standard 4-pole 3-phase
induction motor is connected. Otherwise the motor rated speed has to be changed
(see Section 3.4.4 on page 46).
Warning and fault status
When the BOP is fitted, the fault number or warning number, which is in
parameters r0947 or r2110, will be displayed should a fault or warning condition
occur.
For further details, please refer to the Parameter List.
3.4 Advanced Commissioning
This section describes the advanced commissioning that allows the user to
optimally configure the inverter to their specific motor and application. It also
describes how to operate the SINAMICS G110 inverter in a specific mode.
The advanced commissioning requires the user to directly access the parameters
held within the inverter utilizing either a USS master (for example, a PLC), the
Basic Operator Panel (BOP), or the STARTER software as listed in Table 3-3 on
page 41.
Additional equipment may be required to operate the inverter in some modes. As a
consequence, several commissioning methods are offered to the user (see Table
3-4 on page 44).
3.4.1 Modes of Operation
The SINAMICS G110 inverter can be connected and operated in a variety of
modes. An overview is given in Table 3-3 on page 41. The modes are described in
detail in the following sections.
Note
The SINAMICS G110 inverter can be connected in more than one mode at any
time, for example, the BOP is attached, USS used and switches connected to
terminals.
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Table 3-3
Mode
Modes of Operation Overview
Analog variant
USS Variant
9
9
(Requires switches
and potentiometer)
(Analogue input not
supported, command
source can however be
via external switches)
TERMINAL
SERIAL
(USS-RS485)
Not supported
9
SERIAL
(USS-RS232)
9
9
o
o
(USS-RS232 and USSRS485 cannot be used
simultaneously)
BOP
9
9
STARTER
n
n
9
9
op
(p either with RS485
converter on terminals
x8/x9 or with o)
Legend
(Required Optional Equipment)
n = BOP
o = PC to Inverter Connection Kit
p = STARTER software
9 = supported
Examples for Table 3-3:
¾
¾
The Analog variant can be operated in TERMINAL mode. This has been
described earlier in Section 3.3.1. The USS variant can also be operated in
TERMINAL mode. However, since no analog input is available, the frequency
setpoint has to be provided from one of the other modes.
The USS variant can be directly controlled using the SERIAL (USS-RS485)
mode. This mode is not supported on the Analog variant.
Note
¾ Both variants will require o (PC to Inverter Connection Kit) if operated in mode
SERIAL (USS-RS232).
¾ The hardware setup for SERIAL (USS-RS232) mode can also be used for
STARTER mode which additionally requires p (STARTER software).
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The SINAMICS G110 inverters can be operated using the following modes:
Terminal
This mode provides a simple method of controlling the inverter using switches and
a potentiometer and is only available on the Analog variant. The commissioning for
this mode is described in Section 3.3.1 on page 35. No advanced commissioning is
possible!
Serial
The USS protocol can be used either via the RS232 or via the RS485 interface to
commission, parameterize and run the inverter. The USS-RS485 interface is only
available on the USS variant (see Section 3.3.1) and can be directly connected to
an inverter network or a USS master such as a PLC. The USS-RS232 interface
can be used with both variants but requires the optional ‘PC to Inverter Connection
Kit’.
The prerequisite for using the serial interfaces is that the baud rate and the bus
address of the inverter must be established prior to any parameterization or
commissioning.
For further details see the following parameters (details of the default settings given
in Section 3.3.1.):
¾ P2010 – Baud rate
¾ P2011 – Bus address
¾ P2012 – PZD Length
The parameters can be changed by using the optional BOP. A change via the USS
protocol is also possible, however, this requires the USS master to reconnect with
the new settings.
The Parameter List provides information about further parameters and settings for
the USS telegram.
The default values of P2010, P2011 and P2012 are shown in Table 3-2 on page
36.
Set P0719 = 55 or set the command source P0700 = 5 and the frequency setpoint
P1000 = 5 for complete inverter control when in SERIAL mode.
BOP
If the factory default settings of the inverter are not suitable for your application, the
inverter can be modified for the required application using the optional Basic
Operator Panel (BOP).
The BOP allows the user direct access to the parameters of the SINAMICS G110
inverter.
With the BOP attached to the inverter, the user can perform the following functions:
¾ Change parameter values
¾ Monitor specific parameters
¾ Clone parameters from one inverter to another inverter. This is of great value
when dealing with multiple inverters as in the case of the USS variants (see
Section 3.4.7 on page 49).
The BOP can be used to configure several SINAMICS G110 inverters. This is
accomplished by using the BOP to set the required parameters and once the
process is complete, then the BOP can be removed and used on another inverter.
The BOP contains a five-digit display that allows the user to read and change
parameter values.
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For a complete description of the buttons on the BOP and the procedure for
attaching the BOP to the inverter, see Appendices C and D starting on page 82.
For more information on using the BOP, please refer to Section 3.3.2 on page 37.
If a BOP is fitted and the output frequency is selected to be displayed (P0005 = 21)
the corresponding setpoint is displayed approximately every 1.0 seconds while the
inverter is stopped.
Set P0719 = 11 or set the command source P0700 = 1 and the frequency setpoint
P1000 = 1 for complete inverter control when in BOP mode (see also P1031 and
P1040).
STARTER Software
Warning
During the parameter download with the STARTER commissioning tool to the
inverter, the digital output may produce a spurious signal.
Prior to performing a download to the inverter appropriate counter-measures must
be taken to ensure that any suspended load is secured, for example, by the use of
external brakes or the load being lowered to ground level and secured.
To assist in the quick and efficient changing of parameters and commissioning, the
software tool STARTER can be used. This software is provided on the
Documentation and PC Tool CD-ROM (orderable as a separate item) or it can be
downloaded from the internet.
STARTER provides the user with a graphical interface that provides easy access to
the inverter’s parameters via a parameter database or a configuration wizard to
guide the user through the correct set-up and configuration procedures.
The STARTER software runs on the following operating systems:
¾ Windows NT
¾ Windows 2000
¾ Windows XP Professional
The STARTER software is self-explanatory and is supported by means of an
on-line help facility.
In order to use the STARTER software, the user will require the optional ‘PC to
Inverter Connection Kit’ for both variants.
In addition the USS variant can also be connected via terminals 8 and 9 to a PC
using any RS485/232 interface converter.
Set P0719 = 55 or set the command source P0700 = 5 and the frequency setpoint
P1000 = 5 for complete inverter control when in STARTER mode.
Note
When downloading parameter sets associated with different firmware releases
using the STARTER tool, it should be noted that for the new parameters, the
default value is entered.
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3.4.2 Commissioning Overview
Depending on the variant and desired mode (see Table 3-3 on page 41), different
possibilities are available for the advanced commissioning. Table 3-4 below gives
an overview on how to:
¾ Change the motor base frequency
¾ Configure the frequency setpoint and command source only
Table 3-4
Mode
Commissioning Overview
Changing Motor
Base Frequency
(Section 3.4.3)
TERMINAL
Via DIP Switch
only, see 3.3
SERIAL
a. DIP switch, or
b. P0100, or
c. Manually enter
data
BOP
a. DIP switch, or
b. P0100, or
c. Manually enter
data
Advanced
Commissioning
Basic Operation
(Sections 4.1 and 4.2)
a. Frequency setpoint :
potentiometer on terminal 9.
b. Command source:
switches on terminals 3 – 6.
a. Frequency setpoint:
connect USS to terminals 8 & 9.
b. Command source: connect
USS to terminals 8 & 9.
After reconfiguration,
terminals 3 – 6 can also be
used as command source.
Not applicable
a. Quick commissioning,
see Section 0
b. Factory default, see
Section 3.4.5
c. External motor thermal
overload protection, see
Section 3.4.6
Note: Ensure bus is terminated!
a. Frequency setpoint:
use arrow keys (MOP)
b. Command source:
use ON, OFF and REV keys.
Note: See 3.3.2 and 3.4.1 on page
42 for more information on
using the BOP.
STARTER
a. DIP switch, or
b. P0100, or
c. Manually enter
data
a. Frequency setpoint:
see STARTER on-line help.
b. Command source: see
STARTER on-line help.
After reconfiguration,
terminals 3 – 6 can also be
used as command source.
a. Quick commissioning,
see Section 0
b. Factory default, see
Section 3.4.5
c. External motor thermal
overload protection, see
Section 3.4.6
d. Parameter cloning, see
Section 3.4.7
a. Quick commissioning,
see Section 0
b. Factory default, see
Section 3.4.5
c. External motor thermal
overload protection, see
Section 3.4.6
d. Parameters can be
saved in file and can be
written to other
inverters. See
STARTER
documentation.
NOTES
¾ The frequency setpoint (P1000) and the command source (P0700) have both to
be set correctly to operate the SINAMICS G110 inverter. Alternatively, P0719
can be set to a specific frequency setpoint and command source.
¾ Frequency setpoint and command source can be derived from different modes
(e.g. the frequency setpoint is provided via the BOP with P1000 = 1 and the
command source is set by the terminals with P0700 = 2).
SINAMICS G110
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Commissioning
3.4.3 Changing the Motor Base Frequency
The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In
some parts of the world motors are designed for a base frequency of 60 Hz.
Changing the inverter motor base frequency is accomplished using three methods:
¾ A DIP switch is provided on the front of the inverter to select the required base
frequency (see Section 3.3 on page 34).
¾ Parameter P0100 can be modified as described below.
¾ Manually entering the motor data from the motor rating label.
WARNINGS
¾ After a power cycle the inverter will read the base frequency from the DIP
switch setting. This will overwrite the previous settings of P0100.
¾ If P0100 is set to 0 or 1 then the DIP switch setting will be read and take priority
over the software settings. However, if P0100 is set to 2, this value will take
priority over the DIP switch, which may lead to unstable operation of the inverter
should a 50 Hz frequency actually be required.
Changing the motor base frequency via DIP switch
Changing the motor default base frequency can be accomplished by using the DIP
switch which is provided on the front of the inverter as explained in Section 3.3 on
page 34.
Setting the motor base frequency parameter (P0100)
The motor base frequency can be set by setting parameter P0100 as follows:
¾ P0100 = 0 (kW, 50 Hz) default
¾ P0100 = 1 (hp, 60 Hz)
¾ P0100 = 2 (kW, 60 Hz)
To change P0100 using the software the following procedure should be performed:
1. Stop the inverter.
2. Change P0010 to 1 (Commissioning Mode).
3. Change P0100 to the required setting.
4. Change P3900 to 1.
Changing P0100 will reset all the rated motor parameters as well as other
parameters that depend upon the rated motor parameters as previously stated.
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3.4.4 Quick Commissioning (P0010=1)
Quick commissioning is an easy way to optimally configure the SINAMICS G110
inverter to a specific motor. The motor data, taken from the motor rating label, is
entered into the inverter and then the inverter calculates the dependent control and
protection parameters.
An alternative to quick commissioning is parameter cloning (see page 49) that can
be used if a large number of inverters are to be commissioned to the same specific
motor.
NOTE
It is only possible to change motor parameters when quick commissioning is
enabled (P0010=1).
It is important that parameter P0010 is used for commissioning and P0003 is used
to select the number of parameters to be accessed. The P0003 parameter allows a
group of parameters to be selected that will enable quick commissioning.
Parameters such as Motor settings and Ramp settings are included.
At the end of the quick commissioning sequence, P3900 should be selected,
which, when set to 1, will carry out the necessary motor calculations and clear all
other parameters (not included in P0010=1) to the default settings. This will only
happen in the Quick Commissioning mode.
Parameter P0010 is automatically reset to the value 0 when P3900 > 0. The
inverter can only be run if P0010 has been set back to 0.
NOTE
We recommend commissioning is performed according to this scheme.
Nevertheless an expert user is allowed to perform the commissioning with the filter
functions of P0004.
Motor data for parameterization
Figure 3-6 below indicates where to find the relevant motor data on the motor
rating plate. Figure 3-6 is for illustration purposes only and the values within this
figure should not be keyed into your inverter, rather the values from your own
motor’s rating plate should be keyed into the inverter.
Figure 3-6
Typical Motor Rating Plate Example
SINAMICS G110
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Commissioning
NOTES
¾ P0308 & P0309 are only visible if P0003 = 3. For detailed information, please
see the Parameter List.
¾ P0307 indicates kW or HP depending upon the setting of P0100. For detailed
information, please see the Parameter List.
¾ Changing motor parameters is not possible unless P0010=1.
¾ Ensure that the motor is configured correctly to the inverter, i.e. in the above
example delta terminal connection is for 230 V.
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Flow chart Quick Commissioning (Level 1 Only – P0003=1)
P0010
Start Quick Commissioning
0 = Ready to Run
1 = Quick Commissioning (Recommended)
30 = Factory Setting
Note
Quick Commissioning must be started with P0010=1
and must be finished with P3900≠0. This ensures that
after quick commissioning P0010 will be set back to 0,
which is essential for motor operation.
P0100
Operation for Europe/N. America
0 = Power in kW; f default 50 Hz
1 = Power in hp; f default 60 Hz
2 = Power in kW; f default 60 Hz
Note
The position of the DIP switch (50/60 Hz) must be in
line with the setting of P0100 (0 or 1)
P0304
Rated Motor Voltage1
Acceptable Range: 10 - 2000 V
Nominal motor voltage (V) from motor rating plate
P0305
Rated Motor Current1
Acceptable Range: 0 - 2 x inverter rated current (A)
Nominal motor current (A) from motor rating plate
P0307
Rated Motor Power1
P0700
Selection of Command Source2
(on / off / reverse)
1 = Basic Operator Panel (BOP)
2 = Terminal / Digital Inputs
5 = USS Interface (USS variant only)
P1000
1
2
3
5
=
=
=
=
Selection of Frequency Setpoint2
BOP frequency control
Analogue Setpoint (Analog variant only)
Fixed frequencies
USS Interface (USS variant only)
P1080
Min. Motor Frequency
Sets minimum motor frequency (0-650Hz) at which the
motor will run irrespective of the frequency setpoint. The
value set here is valid for both clockwise and anti-clockwise
rotation
P1082
Max. Motor Frequency
Sets maximum motor frequency (0-650Hz) at which the
motor will run at irrespective of the frequency setpoint. The
value set here is valid for both clockwise and anti-clockwise
rotation
P1120
Ramp-Up Time
Acceptable Range: 0.12 - 3.0 kW (0.16 - 4.02 hp)
Acceptable Range: 0 - 650 s
Nominal motor power (kW) from motor rating plate.
If P0100 = 1, values will be in hp
Time taken for the motor to accelerate from standstill up to
maximum motor frequency.
P0310
Rated Motor Frequency1
P1121
Ramp-Down Time
Acceptable Range: 12 - 650 Hz
Acceptable Range: 0 - 650 s
Nominal motor frequency (Hz) from motor rating plate
Time taken for motor to decelerate from maximum motor
frequency down to standstill
P0311
Rated Motor Speed1
Acceptable Range: 0 - 40000 min
P3900
-1
Nominal motor speed (rpm) from motor rating plate
End Quick Commissioning
0 = No Quick Commissioning (no motor calculation).
1 = End Quick Commissioning, with factory reset of all
other settings (Recommended)
2 = End Quick Commissioning, with factory reset of I/O
settings.
3 = End Quick Commissioning, without reset of all other
settings.
1. Motor related parameters - please refer to the motor rating plate.
2. Denotes parameters that contain more detailed lists of possible settings for use in specific applications. Please refer to the
Parameter List.
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3.4.5 Reset to Factory default
To reset all parameters to the factory default settings; the following parameters
should be set as follows:
1. Set P0010=30.
2. Set P0970=1.
NOTE
The reset process can take up to 3 minutes to complete.
3.4.6 External Motor Thermal Overload Protection
When operated below rated speed, the cooling
effect of fans fitted to the motor shaft is reduced.
Consequentially, most motors require de-rating
for continuous operation at low frequencies. To
ensure that the motors are protected against
overheating under these conditions, a PTC
temperature sensor must be fitted to the motor
and connected to the inverter control terminals
as shown in Figure 3-7.
To enable the trip function set up one of the
digital inputs using P0701 (DIN0) or P0702
(DIN1) or P0703 (DIN2) to a value of 29.
Figure 3-7
Motor Overload PTC
NOTE
Due to the electrical noise emitted by the PTC cables it is recommended that the
PTC cables are routed parallel to the motor cables and not the inverter control
cables.
3.4.7 Using the Digital Output
The digital output consists of an optically-isolated NPN transistor, with a rating of
24 V, 50 mA.
The optocoupler is normally used to indicate a fault, alarm or similar condition and
can be programmed for many different purposes using parameter P0731. For
details, please see the Parameter List.
The optocoupler is connected to the inverter terminal strip in the following way:
¾ Terminal No. 2 = Digital Output +
¾ Terminal No. 1 = Digital Output When the optocoupler is integrated into a control system, for example a PLC or a
relay control, the direction of current inside the optocoupler (from positive to
negative) must be observed.
It can therefore be connected to operate a warning light (LED) see Figure 3-8 (B)
on page 50 or an auxiliary relay, see Figure 3-8 (A), providing that those ratings are
not exceeded.
If the optocoupler is used to drive an auxiliary relay, make sure there is a
commutation diode or a similar device to absorb the inductive energy.
If the optocoupler is used to drive an LED, make sure that the current is limited by
means of a resistor.
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Since the digital input of a PLC has a high impedance, the digital output can also
be connected to the PLC using the internal power supply of the inverter using
terminal 6 of the inverter, see Figure 3-8 (D) below. An external 24 V power supply
is also permissible, see Figure 3-8 (C) below.
When the digital output is connected to a PLC with digital inputs having a high level
at 24 V, for example the Simatic PLC or the Logo! Microcontroller, the following
connection scheme is possible:
¾ Terminal 6 (Inverter's 24 V) is connected to Terminal 2 (Digital Output +)
¾ Terminal 1 (Digital Output -) is connected to the digital input terminal (e.g. I0.1)
on the PLC.
¾ Terminal 7 (Inverter's reference voltage 0 V) is connected to the electronic
ground of the PLC (e.g. 1M).
The sense of the optocoupler - "switch" (contacts open/contacts closed respectively high active and low active) depends on the signal selected by P0731.
For example, P0731=4 means drive running equals high active and is describe in
the Parameter List. The sense of the optocoupler may be inverter by using P0748.
Some typical configurations are shown in Figure 3-8 below.
+24V
+24V
Rs
Auxiliary Relay/
Optocoupler
G110
50 mA max.
2
G110
1
1
0V
0V
A
B
Relay Driver
LED Driver
G110
+24V
G110
50 mA max.
2
+24V
2
6
2
I0.0
1
1
I0.1
PLC
PLC
1M
0V
7
1M
0V
C
Figure 3-8
PLC Control
Using external 24V & 0V ref.
PLC Control
D
Using internal 24V & 0V ref.
Typical Configurations of the Digital Output
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3.4.8 Cloning Parameters with the BOP
Warning
During the download of parameters from the BOP to the inverter, the digital output
may produce a spurious signal. Prior to performing a download from the BOP to
the inverter appropriate counter-measures must be taken to ensure that any
suspended load is secured, for example, by the use of external brakes or the load
being lowered to ground level and secured.
A single parameter set can be uploaded from an inverter and then downloaded into
another inverter. To clone a parameter set from one inverter to another, the
following procedure should be performed:
1. Connect the Basic Operator Panel (BOP) to the inverter.
2. Ensure that it is safe to stop the inverter.
3. Stop the inverter.
4. Set parameter P0003 to 3.
5. Set parameter P0010 to 30 to enter Cloning Mode.
6. Set parameter P0802 to 1 to start the upload from the Inverter to the BOP.
7. During the upload “BUSY” will be displayed.
8. The BOP and the inverter will not react to any commands during upload.
9. If the upload has been completed successfully, the BOP display will return
to normal and the inverter will return to a ready state.
10. If the upload has failed:
a. Attempt another upload.
or
b. Perform a factory reset.
11. The BOP can now be removed from the inverter.
12. Connect the BOP to the new inverter.
13. Ensure power is applied to the inverter.
14. Set parameter P0003 to 3.
15. Set parameter P0010 to 30 to enter Cloning Mode.
16. Set parameter P0803 to 1 to start the download from the BOP to the
inverter.
17. During the download “BUSY” will be displayed.
18. During download the BOP and the inverter will not react to any commands
during download.
19. If the download has been completed successfully, the BOP display will
return to normal and the inverter will return to a ready state.
20. If the download has failed:
a. Attempt another download.
or
b. Perform a factory reset.
21. The BOP can now be removed from the inverter.
The following important restrictions should be considered when using the Cloning
procedure:
¾ Only the current dataset is uploaded to the BOP.
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¾ Once the cloning procedure has started, it cannot be interrupted.
¾ It is possible to copy data from inverters of different power and voltage ratings.
¾ During download, if the data is not compatible with the inverter, the default
values for the parameter will be written to the inverter.
¾ During the cloning process any data already held by the BOP is overwritten.
¾ If the download or upload of data fails, the inverter will not function correctly.
Note
1. After cloning parameters between differing variants of the SINAMICS G110
inverters (i.e. Analog to USS or USS to Analog) the following parameter must
be checked:
¾ P0719 – Selection of command and frequency setpoint
¾ P1000 – Selection of frequency setpoint.
2. When cloning parameter sets associated with different firmware releases using
the BOP, it should be noted that for new parameters, the default value is
entered.
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Using the SINAMICS G110
4 Using the SINAMICS G110
WARNINGS
¾ When operating electrical devices, it is impossible to avoid applying hazardous
voltages to certain parts of the equipment.
¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled or
undefined restart.
¾ Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
¾ SINAMICS G110 inverters operate at high voltages.
¾ Certain parameter settings may cause the inverter to restart automatically after
an input power failure.
¾ Motor parameters must be accurately configured for motor overload protection
to operate correctly above 5 Hz.
¾ This equipment is capable of providing internal motor overload protection in
accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default.
¾ This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of 230V, when
protected by an H or K type fuse, a circuit breaker or self-protected combination
motor controller.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
4.1 Frequency Setpoint (P1000)
This parameter determines where the control signal for the frequency setpoint is
obtained. The SINAMICS G110 has two default settings depending on the inverter
variant.
Analog Variant
¾ Default Value:
¾ Other settings:
2 – Terminal 9
(AIN, 0…10 V)
see P1000 in the Parameter List
USS Variant
¾ Default Value:
¾ Other settings:
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
5 – Terminals 8 and 9
(RS485, USS protocol)
see P1000 in the Parameter List
53
Using the SINAMICS G110
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4.2 Command Sources (P0700)
This parameter determines from which source the inverter receives the Start, Stop
and Reverse commands. The SINAMICS G110 has two default settings depending
on the inverter variant, see the Quick Commissioning Flowchart on page 48.
NOTES
The ramp times and ramp-smoothing functions also affect how the motor starts and
stops. For details of these functions, please refer to parameters P1120, P1121 and
P1130 in the Parameter List.
Starting the motor
Analog Variant
¾ Default value:
¾ Other settings:
2 – Terminal 3 (DIN 0, high)
see P0701 to P0704 in the Parameter List
USS Variant
¾ Default value:
¾ Other settings:
5 – Terminals 8 and 9 (RS485)
see P0701 to P0703 in the Parameter List
Stopping the motor
There are several ways to stop the motor (for OFF1 – OFF 3 see page 55):
NOTE
All OFF commands are active low.
Analog Variant
¾ Default value:
2 – Terminal 3 (DIN 0, low)
♦ OFF1
2 – Terminal 3 (DIN 0, low)
♦ OFF2
Off button on Basic Operator Panel, pressing the Off
button once long (two seconds) or twice
♦ OFF3
¾ Other settings:
no standard setting
see P0700 to P0704 in the Parameter List
USS Variant
¾ Default value:
5 – Terminals 8 and 9 (RS485)
♦ OFF1
Control word 1 (r0054), bit 00
♦ OFF2
Off button on Basic Operator Panel, pressing the Off
button once long (two seconds) or twice; control word 1
(r0054), bit 01
♦ OFF3
Control word 2 (r0054), bit 02
SINAMICS G110
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Operating Instructions
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Using the SINAMICS G110
Reversing the motor
Analog Variant
¾ Default value:
¾ Other settings:
2 – Terminal 4 (DIN 1, high)
see P0701 to P0704 in the Parameter List
USS Variant
¾ Default value:
5 – Terminals 8 & 9 (RS485); control word 1 (r0054), bit 11
4.3 Types of Control using the Terminals1
Note
The automatic restart function (P1210) is disabled in the factory default setting. If
the automatic restart function is required, the user must specifically enable this
function. For details, please see the Parameter List..
The different types of control are enabled using parameter P0727 and selecting
one of the following options:
Default value:
¾ P0727 = 0: Siemens standard control (ON/OFF1, REV)
Other settings:
¾ P0727 = 1: 2-wire control (ON_FWD, ON_REV)
¾ P0727 = 2: 3-wire control (FWDP, REVP, STOP)
¾ P0727 = 3: 3-wire control (ON_PULSE, REV, OFF1/HOLD)
When any of the control functions are selected using P0727, the settings for the
digital inputs (P0701 to P0704) are redefined as shown in Table 4-1 below.
Table 4-1
Redefined Digital Inputs
P0727=0
P0727=1
P0727=2
P0727=3
(Siemens Standard
Control)
(2-wire Control)
(3-wire Control)
(3-wire Control)
1
ON/OFF1
ON_FWD
STOP
ON_PULSE
2
ON_REV/OFF1
ON_REV
FWDP
OFF1/HOLD
12
REV
REV
REVP
REV
Settings
P0701 - P0704
"P" denotes "Pulse; "FWD" denotes "Forward"; "REV" denotes "Reverse"
Each of the control methods shown in Table 4-1 will be explained individually.
1
Valid for firmware 1.1
SINAMICS G110 Operating Instructions
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4.3.1 Siemens standard Control (P0727=0)
When P0727 = 0 there are two possibilities of control available using the following
signals
1. ON/OFF1 and REV.
2. ON/OFF1 and ON REV/OFF1.
4.3.1.1 ON/OFF1 and REV
Overview
This method allows the inverter to be started and stopped using the ON/OFF1
command and the direction of the inverter changed using the REV command.
These commands can be assigned to any of the digital inputs through parameters
P0701 to P0704.
The REV commands can be given at any time, independent of the frequency
output of the inverter.
Function
The following description refers to Figure 4-1.
On receiving an ON/OFF1 command the inverter will run the motor in a forward
direction and ramp-up the motor to the frequency setpoint.
When a REV command is issued, the inverter will ramp-down the frequency
through 0 Hz and run the motor in the reverse direction. When the REV command
is removed the inverter will ramp-up through 0 Hz and run in a forward direction
until the frequency setpoint is reach.
When the ON/OFF1 command is removed, the inverter will stop the motor by
performing an OFF1.
The REV command initiated by itself cannot start the motor.
ON/OFF1
ON/OFF1
REV
REV
Equivalent Control Inputs
ON/OFF1
Control
Commands
REV
Active
Active
Active
Inverter
Frequency
o
f out
Time
o = OFF1
Figure 4-1
Siemens standard control using ON/OFF1 and REV
SINAMICS G110
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4.3.1.2 ON/OFF1 and ON_REV/OFF1
Overview
This method allows the inverter to run the motor in a forward direction (run right)
using the ON/OFF1 command and in the opposite direction (run left) using the
ON_REV/OFF1.
However, for a direction reversal the drive will first have to decelerate with OFF1
and when reaching 0 Hz the reverse signal can be applied.
Function
The following description refers to Figure 4-2.
The ramp down phase can be interrupted by start command in the same direction:
if the drive was operating in forward and OFF1 was applied, an ON/OFF1 will work
correctly and accelerate again the drive up to the setpoint speed. The same is valid
for reverse and ON REV/OFF1
Giving a start command for the opposite direction of which the inverter frequency
output is ramping down, the drive ignores the new setting and the drive will ramp
down to 0 Hz and then remain at standstill.
Without any control signal enabled the drive will ramp down to a stop and remain at
standstill.
ON/OFF1
ON/OFF1
ON_REV/OFF1
ON_REV/OFF1
Equivalent Control Inputs
ON/OFF1 Act.
Control
Commands
Ignored
Active
Ignored
ON_REV/OFF1
Inverter
Frequency
o
Active
o
o
f out
Time
o = OFF1
Figure 4-2
Siemens standard control using ON/OFF1 and ON_REV/OFF1
SINAMICS G110 Operating Instructions
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4.3.2 2-wire Logic (P0727=1)
Overview
This method uses two maintained signals, ON_FWD and ON_REV which start/stop
the drive and determine the direction of the motor.
The advantage of this method of control is that ON_FWD and ON_REV can be
switched at any time, independently of the setpoint or frequency output or direction
of rotation, and there is no requirement of the motor to ramp-down to 0 Hz before
the command is performed.
Function
The following description refers to Figure 4-3.
With ON_FWD closed and maintained closed the drive is ON and runs in forward
direction.
Applying only ON_REV (and keeping the contact closed) the drive is ON and runs
in reverse direction.
If both signals are however enabled (contacts are closed) the drive will perform an
OFF1 and ramp down to a stop.
If both signals are disabled the drive is in OFF1 state.
K1
ON_FWD
ON_FWD
ON_FWD
ON_REV
ON_REV
K2
ON_REV
Equivalent Control Inputs
ON_FWD Act.
Control
Commands
Inverter
Frequency
Act.
Active
Act.
Active
ON_REV
o
Active
o
o
f out
o
o
Time
o = OFF1
Figure 4-3
2-wire control using ON_FWD and ON_REV
SINAMICS G110
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Operating Instructions
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Using the SINAMICS G110
4.3.3 3-wire Control (P0727=2)
Overview
This method uses three commands to control the operation of the motor:
1. STOP – Causes on OFF1 command to be performed by the inverter.
2. FWDP – Causes the motor to run in a forward direction (run right).
3. REVP – Causes the motor to run in the reverse direction (run left).
Function
The following description refers to Figure 4-4.
The STOP signal uses negative logic: Opening the contact or maintaining it open
causes an OFF1 condition and the drive stops. The STOP contact will need to be
maintained closed to start and run the drive.
Then a momentary closure (positive edge) of the FWDP or REVP contact latches
and starts the drive.
A momentary closure (positive edge) of the FWDP contact will set the forward
direction.
A momentary closure of the REVP contact will change to the reverse direction.
Closing FWDP and REVP will cause a Stop (OFF1).
The ramp down can be interrupted by a single new pulse FWDP or REVP.
A momentary closure of the FWDP or REVP contacts while the drive is operating in
the respective direction will not cause any change.
Only by opening the STOP contact the drive will switch off regularly, apart from the
special case that both signals FWDP and REVP are present.
STOP
STOP
FWDP
FWDP
REVP
REVP
Equivalent Control Inputs
Active
STOP
Active
Command
Ignored
Control
Commands
FWDP
Active
REVP
Inverter
Frequency
o
f out
o
Time
o = OFF1
Figure 4-4
3-wire control using FWDP, REVP and STOP
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4.3.4 3-wire Control (P0727=3)
Overview
There are three signals associated with this function:
1. OFF1/HOLD – Being maintained closed the opening of the contact will switch
the drive OFF and cause a ramp down to 0 Hz.
2. ON_PULSE – this will run the motor in a forward direction (run right).
3. REV – this will change the direction of the motor to reverse (run left).
Function
The following description refers to Figure 4-5.
The switch OFF1/HOLD uses negative logic: the contact will need to be maintained
closed in order to switch the drive ON or keep it running.
A momentary closure (positive edge) of the ON_PULSE switch latches and starts
the drive if it was OFF before.
The direction can be determined and changed any time using the REV signal.
Opening or closing the ON_PULSE switch while the drive runs has no effect.
Only enabling (i.e. Opening) OFF1/HOLD will unlatch the run-state and then stop
the drive.
ON_PULSE
ON_PULSE
OFF1/HOLD
OFF1/HOLD
REV
REV
Equivalent Control Inputs
Command
Ignored
Active
ON_PULSE
Control
Commands
OFF1/HOLD
REV
Active
Active
Active
Inverter
Frequency
Active
o
f out
o
Time
o = OFF1
Figure 4-5
3-wire control using ON_PULSE, OFF1/HOLD and REV
SINAMICS G110
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Using the SINAMICS G110
4.4 OFF and Braking Functions
4.4.1 OFF1
This command (produced by canceling the ON command) causes the inverter to
come to a standstill at the selected ramp-down rate.
Parameter to change ramp-down time see P1121
NOTES
¾ ON and the following OFF1 command must have the same source.
¾ If the ON/OFF1 command is set to more than one digital input, only the last set
digital input is valid.
¾ OFF1 can be combined with DC braking or Compound braking.
4.4.2 OFF2
This command causes the motor to coast to a standstill (pulses disabled).
NOTE
The OFF2 command can be actuated from any command source simultaneously.
4.4.3 OFF3
An OFF3 command causes the motor to decelerate rapidly.
¾ Ramp down time: see P1135
NOTE
OFF3 can be combined with DC braking or Compound braking.
4.4.4 DC braking2
Warning
During DC braking the components of the kinetic energy of the motor and the
driven load are converted into thermal energy in the motor. If this power loss is too
high or if the braking operation takes too long, then this can cause the motor to
overhead.
DC braking is possible together with OFF1 and OFF3. A DC current is applied to
stop the motor quickly and hold the shaft stationary until the end of the braking
period. The stator resistance value must be entered into P0350 for the DC braking
to work correctly.
¾ Enable DC braking:
see P0701 to P0704
¾ Set DC braking period:
see P1233
¾ Set DC braking current:
see P1232
¾ Set DC braking start frequency:
2
see P1234
P1234 valid for firmware 1.1
SINAMICS G110 Operating Instructions
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NOTE
If no digital input is set to DC braking and P1233 ≠ 0, DC braking will be active after
every OFF1/OFF3 command with the time set in P1233, when the inverter output
frequency (f out) has fallen below the DC braking start frequency set in P1234.
4.4.5 Compound braking3
Warning
For compound braking, DC braking is superimposed with regenerative braking.
This means that the components of the kinetic energy of the motor and driven load
are converted into thermal energy in the motor. If this power loss is too high or if
the braking operation takes too long, then this can cause the drive to overheat!
Compound braking is enabled using P1236. DC braking is superimposed with
regenerative braking, where the motor regenerates energy into the DC link as is
brakes along a ramp. If the DC link voltage exceeds the compound switch-in
threshold, then a DC current is impressed as a function of P1236.
Set the braking current:
see P1236.
Note
Compound braking is de-activated if:
♦ Flying restart is active
♦ DC braking is active.
4.5 Control Modes (P1300)
The various modes of operation of the SINAMICS G110 control the relationship
between the speed of the motor and the voltage supplied by the inverter. A
summary of the control modes available are listed below:
¾ Linear V/f control,
P1300 = 0
Can be used for variable and constant torque applications, such as conveyors
and positive displacement pumps.
¾ Parabolic V/f control
P1300 = 2
This mode can be used for variable torque loads, such as fans and pumps.
¾ Multi-point V/f control
P1300 = 3
This mode can be used to adapt the V/f control to special motor Torque-speed
characteristics, e.g. in the case of synchronous motors.
4.6 Faults and Alarms
Standard Inverter
The fault state and warnings are indicated by the LED on the panel, see section
6.1 on page 65 for further information.
Operator Panel Fitted
If a Basic Operator Panel is fitted, the fault number and warning number, which is
held in parameters r0947 or r2110 will be displayed should a fault or warning
condition occur. For further details, please refer to the Parameter List.
3
Valid for firmware 1.1
SINAMICS G110
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System Parameters
5 System Parameters
5.1 Introduction to SINAMICS G110 System
Parameters
The parameters can only be changed by using the optional Basic Operator Panel
(BOP) or the Serial Interface.
Parameters can be changed and set using the optional BOP to adjust the desired
properties of the inverter, such as ramp times, minimum and maximum frequencies
etc. The parameter numbers selected and the setting of the parameter values are
indicated on the five-digit LCD display.
¾ Read only parameters are indicated with r instead of P.
¾ P0010 initiates “quick commissioning”.
¾ The inverter will not run unless P0010 is set to 0 after it has been accessed.
This function is automatically performed if P3900 > 0.
¾ P0004 acts as a filter, allowing access to parameters according to their
functionality.
¾ If an attempt is made to change a parameter that cannot be changed in this
status, for example, cannot be changed whilst running or can only be changed
in quick commissioning, then
will be displayed.
¾ Busy Message
In some cases - when changing parameter values - the display on the BOP
shows
. This means the inverter is busy with tasks of higher priority.
5.1.1 Access Levels
There are three access levels available to the user; Standard, Extended and
Expert. The level of access is set by parameter P0003. For most applications, the
Standard and Extended levels are sufficient.
The number of parameters that appear within each functional group (selected by
P0004) depends on the access level set in parameter P0003. For further details
regarding parameters, see the Parameter List.
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
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System Parameters
04/2005
5.2 Parameter Overview
Figure 5-1
Parameter Overview
For a comprehensive description of all the parameters, please consult the
SINAMICS G110 Parameter List.
SINAMICS G110
64
Operating Instructions
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Troubleshooting
6 Troubleshooting
WARNINGS
¾ Repairs on equipment may only be carried out by Siemens Service, by repair
centers authorized by Siemens or by authorized personnel who are
thoroughly acquainted with all the warnings and operating procedures contained
in this manual.
¾ Any defective parts or components must be replaced using genuine Siemens
authorized parts.
¾ Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. It is not permissible to open the equipment
until 5 minutes after the power has been removed.
6.1 Troubleshooting with the Standard Inverter LED
The following is a description of the fault and warning indications given by the LED
on the Standard Inverter:
¾ Inverter Off/No supply:
No LED lit.
¾ Power On/Ready:
200 ms On/800 ms Off
¾ Inverter Running OK:
Steady LED
¾ General Warning:
800 ms On / 200 ms Off
¾ Fault Condition:
500 ms On / 500 ms Off
6.2 Troubleshooting with the BOP
If the display shows a fault or warning code, please consult the Faults and Warning
section of the SINAMICS G110 Parameter List.
If the motor fails to start when the ON command has been given:
¾ Check that P0010 = 0.
¾ Check that a valid ON signal is present (see example on page 66).
¾ Check that P0700 = 1 (for BOP control) or
P0700 = 2 (for digital input control) or
P0700 = 5 (for USS input control – USS variant only)
P0719 is set to the correct Command and Frequency Setpoint.
¾ Check that the setpoint is present (0 to 10V on Terminal 9) or the setpoint has
been entered into the correct parameter, depending upon the setpoint source
(P1000). See the Parameter List for further details.
If the motor fails to run after changing the parameters then:
1. Set P0010 = 30
2. Set P0970 = 1
3. Press
to reset the inverter to the factory default parameter values.
4. Use a switch between terminals 3 and 6 on the control board.
5. The inverter should now run to the setpoint defined by either the analogue
input or transmitted via the USS serial link communications.
NOTE
Motor data must relate to the inverter data power range and voltage.
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
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Troubleshooting
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Checking for an ON Command
If, for example, DIN0 on terminal 3 was set-up to give an ON command, the
following procedure would allow the user to check that an ON command is present:
1. Ensure the BOP is connected to the inverter.
2. Set P0003 = 3.
3. Select parameter r0722.
4. The Seven-segment display will indicate the active bits as follows:
5. The lower mark on the right-hand side of the display indicates that DIN0 is
active high, that is, an ON command is present.
If the active high bit is not present it indicates that a ON command in not present. In
such a case it is necessary to check the hardware configuration to ensure that
DIN0 was, in fact, set-up for the ON command.
In the case of ON/OFF control via the RS485 bus (USS protocol) the relevant bit
(bit 02) of status word 1 (r0052) can be found in the following position:
SINAMICS G110
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SINAMICS G110 Specifications
7 SINAMICS G110 Specifications
Table 7-1
SINAMICS G110 Performance Ratings
Feature
Specification
Mains operating voltage
and power ranges
200 V to 240 V (±10%) 1AC
Input frequency
47 to 63 Hz
Output frequency
0 Hz to 650 Hz
Cos ϕ
≥ 0.95
Inverter efficiency
Below 750 W = 90% to 94%. On 750W units and higher ≥ 95%
Overload capability
Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 60 s; then 0.85 x rated
output current for 240 s, cycle time 300 s
User Power Supplies
24 V on pins 6 and 7 (50 mA unregulated supply): 10 V on pins 8 and 10 (5 mA)
120 W to 3.0 kW
Inrush current
less than rated input current
Control method
linear V/f; quadratic V/f; multipoint characteristic (programmable V/f)
Pulse frequency
8 kHz (standard); 2 kHz to 16 kHz (in 2 kHz steps)
Fixed frequencies
3 programmable
Skip frequency
1 programmable
Setpoint resolution
0.01 Hz digital, 0.01 Hz serial, 10 bit analog (motor potentiometer 0.1 Hz)
Digital inputs
3 programmable digital inputs, non-isolated; PNP, SIMATIC-compatible, low < 5V: high > 10 V:
maximum input voltage 30 V.
Analog input (Analog
Variant)
1 for setpoint (0 V to 10 V, scaleable or for use as 4th digital input)
Digital output
1 isolated optocoupler output (24 Vdc, 50 mA resistive), NPN transistor type
Serial interface (USS
Variant)
RS-485, for operation with USS protocol
Motor cable length
max. 25 m (shielded)
Electromagnetic
compatibility
All units available with internal EMC filter for Category C2 (restricted availability) – PDS installations
(specifies limits equivalent to EN55011, Class A). In addition all units with integral filters for screened
motor cables up to 5 m will meet the limits to EN55011 Class B.
Braking
Compound Braking (firmware 1.1 only), DC Braking
Protection level
IP20
Temperature range
–10 °C to +40 °C (up to +50 °C with derating)
Storage temperature
–40 °C to +70 °C
Humidity
95 % (non-condensing)
Operational altitudes
Protection features for
max. 50 m (unshielded)
up to 1000 m above sea level without derating
• under-voltage
• short circuits
• over-voltage
• stall prevention
• I2t motor thermal protection
• Inverter overload
Conformity with
standards
UL, cUL, CE, c-tick
CE marking
Conformity with EC low voltage directive 73/23/EC
Dimensions and weights
(without options)
Frame size (FS)
A up to 370W
A 550 & 750W
A Flat Plate Version up to 370W
A Flat Plate Version 550 W & 750 W
B 1.1 kW & 1.5 kW
C 2.2 kW
C 3.0 kW
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
HxWxD
mm (Inches)
150 x 90 x 116 (5.9 x 3.5 x 4.6)
150 x 90 x 131 (5.9 x 3.5 x 5.2)
150 x 90 x 101 (5.9 x 3.5 x 3.9)
150 x 90 x 101 (5.9 x 3.5 x 3.9)
160 x 140 x 142 (6.3 x 5.5 x 5.6)
181 x 184 x 152 (7.1 x 7.2 x 6.0)
181 x 184 x 152 (7.1 x 7.2 x 6.0)
• earth faults
• motor overtemperature
Approx. Weight
kg (lbs)
Unfiltered
Filtered
0.7 (1.5)
0.8 (1.8)
0.6 (1.3)
0.7 (1.5)
1.4 (3.1)
1.9 (4.2)
2.0 (4.4)
0.8 (1.8)
0.9 (2.0)
0.7 (1.5)
0.8 (1.8)
1.5 (3.3)
2.1 (4.6)
2.2 (4.9)
67
SINAMICS G110 Specifications
Table 7-2
04/2005
Control Terminals Screwless
Type – Wire Sizes
2
Minimum Cable Cross Section
[mm ]
1
[AWG]
18
2
Maximum Cable Cross Section
Table 7-3
[mm ]
1.5
[AWG]
16
Tightening Torques – Power Terminals
Power & PE Terminals
Frame Size
Screw Type
Nm
FSA
M3.5
0.96
8.50
FSB
M4
1.50
13.30
FSC
M5
2.25
19.91
Table 7-4
lbf.in
SINAMICS G110 Specifications, Frame Size A;
input voltage 1 AC 200 V – 240 V, ± 10 %, power range 120 W - 750 W
Frame Size
[kW]
1
[hp]
Motor Output Rating
A
A
A
A
A
0.12
0.16
0.25
0.33
0.37
0.5
0.55
0.75
0.75
1.0
Order No.
6SL3211-
Unfiltered
Filtered
analog
0AB11-2UA0* 0AB12-5UA0* 0AB13-7UA0* 0AB15-5UA0* 0AB17-5UA0*
USS
0AB11-2UB0* 0AB12-5UB0* 0AB13-7UB0* 0AB15-5UB0* 0AB17-5UB0*
flat plate analog
0KB11-2UA0* 0KB12-5UA0* 0KB13-7UA0* 0KB15-5UA0* 0KB17-5UA0*
flat plate USS
0KB11-2UB0* 0KB12-5UB0* 0KB13-7UB0* 0KB15-5UB0* 0KB17-5UB0*
analog
0AB11-2BA0* 0AB12-5BA0* 0AB13-7BA0* 0AB15-5BA0* 0AB17-5BA0*
USS
0AB11-2BB0* 0AB12-5BB0* 0AB13-7BB0* 0AB15-5BB0* 0AB17-5BB0*
flat plate analog
0KB11-2BA0* 0KB12-5BA0* 0KB13-7BA0* 0KB15-5BA0* 0KB17-5BA0*
flat plate USS
0KB11-2BB0* 0KB12-5BB0* 0KB13-7BB0* 0KB15-5BB0* 0KB17-5BB0*
Output Current
2
[A]
0.9
1.7
2.3
3.2
[A]
2.3
4.5
6.2
7.7
[A]
10.0
3NA3803
10.0
3NA3803
10.0
3NA3803
10.0
3NA3803
16.0
3NA3805
Input Cable
[mm2]
[AWG]
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
1.5 – 2.5
14 – 12
Output Cable
[mm2]
[AWG]
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
1.0 – 2.5
16 – 12
Input Current
3
Recommended Fuse
3.9 (40ºC)
10.0
1
The horsepower (hp) ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and
not NEMA/UL rated motors.
2
Current data applies for an ambient temperature of 50ºC unless otherwise specified
3
The value applies to the rated mains voltage of 230 V
* Indicates the last digit of the Order No. may change due to modifications of hardware or software in
the product.
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SINAMICS G110 Specifications
Table 7-5
Frame Sizes B and C;
input voltage 1 AC 200 V – 240 V, ± 10 %, power range 1.1 kW - 3.0 kW
Frame Size
[kW]
1
[hp]
Motor Output Rating
B
B
C
C
1.1
1.5
1.5
2.0
2.2
3.0
3.0
4.0
Order No.
6SL3211-
Unfiltered
Filtered
analog
0AB21-1UA0*
0AB21-5UA0*
0AB22-2UA0*
0AB23-0UA0*
USS
0AB21-1UB0*
0AB21-5UB0*
0AB22-2UB0*
0AB23-0UB0*
analog
0AB21-1AA0*
0AB21-5AA0*
0AB22-2AA0*
0AB23-0AA0*
0AB21-1AB0*
0AB21-5AB0*
0AB22-2AB0*
0AB23-0AB0*
USS
Output Current
2
[A]
6.0
[A]
14.7
[A]
20.0
3NA3807
Input Cable
[mm2]
[AWG]
Output Cable
[mm2]
[AWG]
Input Current
3
Recommended Fuse
7.8 (40ºC)
11.0
13.6 (40ºC)
19.7
27.2
32.0
25.0
3NA3810
35.0
3NA3814
50.0
3NA3820
2.5 – 6.0
12 – 10
2.5 – 6.0
12 – 10
4.0 – 10
11 – 8
6.0 – 10
10 – 8
1.5 – 6.0
14 – 10
1.5 – 6.0
14 – 10
2.5 – 10
12 – 8
2.5 – 10
12 – 8
1
The horsepower (hp) ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and
not NEMA/UL rated motors.
2
Current data applies for an ambient temperature of 50ºC unless otherwise specified
3
The value applies to the rated mains voltage of 230 V
* Indicates the last digit of the Order No. may change due to modifications of hardware or software in
the product.
Table 7-6
Power losses SINAMICS G110
(230 V) inverters
Frame size
Output Power
(kW)
Losses (W)
A
0.12
22
A
0.25
28
A
0.37
36
A
0.55
43
A
0.75
54
B
1.1
86
B
1.5
118
C
2.2
174
3
210
C
*The losses given in Table 7-6 are applicable for units fitted with 25 m of screened cable
SINAMICS G110 Operating Instructions
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SINAMICS G110 Specifications
Table 7-7
04/2005
Harmonic currents Single Phase 230 V
rd
th
th
11
Amps
th
13
Amps
0.58
0.568
0.508
1.32
1.20
1.02
1.83
1.56
1.22
1.82
1.42
1.12
2.98
2.42
1.90
1.44
4.12
2.96
2.20
1.52
6.40
4.08
2.92
2.16
1.48
8.56
4.56
3.00
2.44
1.28
7.8
3.6
3.28
2.36
0.88
Rated Output
(kW)
Fundamental
Amps
3
Amps
5
Amps
0.12
1.18
1.05
0.9
0.76
0.25
2.26
2.06
1.77
1.50
0.37
3.19
2.26
2.26
2.12
0.55
4.28
3.86
3.18
2.44
0.75
4.52
4.51
3.98
1.1
8.12
7.80
5.92
1.5
11.0
9.04
2.2
15.7
12.6
3.0
19.1
14.4
Table 7-8
7
Amps
th
9
Amps
th
Derating with Pulse Frequencies
Rated output current in A*
Rated output
(kW)
For a pulse frequency of
2kHz
4kHz
6kHz
8kHz
10kHz
12kHz
14kHz
16kHz
0.12
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.25
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
0.37
2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.3
0.55
3.2
3.2
3.2
3.2
3.0
2.7
2.5
2.2
0.75 (40ºC)
3.9
3.9
3.9
3.9
3.6
3.3
3.0
2.7
0.75
3.2
3.2
3.2
3.2
3.0
2.7
2.5
2.2
1.1
6.0
6.0
6.0
6.0
5.9
5.7
5.6
5.4
1.5 (40ºC)
7.8
7.8
7.8
7.8
7.6
7.4
7.2
7.0
1.5
6.0
6.0
6.0
6.0
5.9
5.7
5.6
5.4
2.2
11.0
11.0
11.0
11.0
10.8
10.5
10.2
9.9
3.0 (40ºC)
13.6
13.6
13.6
13.6
13.3
12.9
12.6
12.3
11.0
11.0
11.0
11.0
10.8
10.5
The derating for these units are at 50ºC unless otherwise stated.
10.2
9.9
3.0
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Options
8 Options
The following accessories are available as options for your SINAMICS G110
Inverter. For more details please refer to the catalogue or contact your local
Siemens sales office if you require assistance.
Variant Dependent Options
¾ Supplementary filter for Class B operation
¾ Low leakage Class B filter
¾ Line commutating choke
Variant Independent Options
¾
¾
¾
¾
Basic Operator Panel (BOP)
DIN Rail Mounting Kit
PC to inverter connection kit
STARTER software commissioning tool.
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Options
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SINAMICS G110
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Electro-Magnetic Compatibility (EMC)
9 Electro-Magnetic Compatibility (EMC)
9.1 Electro-Magnetic Compatibility (EMC)
All manufacturers / assemblers of electrical apparatus which “performs a complete
intrinsic function and is placed on the market as a single unit intended for the end
user” must comply with the EMC directive EC/89/336.
There are two routes for the manufacturer/assembler to demonstrate compliance:
9.1.1 Self-Certification
This is a manufacturer's declaration that the European standards applicable to the
electrical environment for which the apparatus is intended have been met. Only
standards that have been officially published in the Official Journal of the European
Community can be cited in the manufacturer's declaration.
9.1.2 Technical Construction File
A technical construction file can be prepared for the apparatus describing its EMC
characteristics. This file must be approved by a ‘Competent Body’ appointed by the
appropriate European government organization. This approach allows the use of
standards that are still in preparation.
Note
The SINAMICS G110 inverter is designed to be used only by professional end
users with EMC knowledge. It is not designed for users that do not have EMC
knowledge.
These operating instructions give sufficient information which enables the
professional end user to implement all the necessary measures to ensure
electromagnetic compatibility.
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9.1.3 EMC Directive Compliance with Harmonics Regulations
From 1st January 2001 all electrical apparatus covered by the EMC Directive will
have to comply with EN 61000-3-2 "Limits for harmonic current emissions
(equipment input <= 16A per phase)".
All Siemens variable speed drives of the SINAMICS G110 range, which are
classified as "Professional Equipment" within the terms of the standard, fulfill the
requirements of the standard.
Special considerations for 120W to 550W drives with 230V 1ac mains supplies
when used in non-industrial applications
For units in this voltage and power range the following warning applies:
”This equipment requires supply authority acceptance for connection to the public
supply network”. Please refer to EN 61000-3-12 sections 5.3 and 6.4 for further
information. Units connected to Industrial Networks4 do not require connection
approval (see EN 61800-3, section 6.1.2.2).
The harmonic current emissions from these products are described in the table
below:
Table 9-1
Harmonic currents
Rating
Typical Harmonic Current (A)
Typical Harmonic Current (%)
Typical Voltage
Distortion
Distribution Transformer
Rating
3
rd
5
th
7
th
9
th
11
th
3
rd
5
th
7
th
9
th
11
th
10kVA
100kVA 1MVA
THD
(%)
THD
(%)
THD
(%)
0.0063
120W 230V 1AC
1.05
0.9
0.76
0.58
0.57
89
76
64
49
48
0.631
0.063
250W 230V 1AC
2.06
1.77
1.50
1.32
1.20
91
78
66
58
53
1.297
0.13
0.013
370W 230V 1AC
2.26
2.26
2.12
1.83
1.56
71
71
66
57
49
1.673
0.167
0.0167
550W 230V 1AC
3.86
3.18
2.44
1.82
1.42
90
74
57
43
33
1.85
0.185
0.0185
The allowed harmonic currents for “professional equipment” with an input power
>1kW are not yet defined. Therefore, any electrical apparatus containing the
above drives which has an input power >1kW will not require connection approval.
Alternatively, the necessity to apply for connection approval can be avoided by
fitting the input chokes recommended in the technical catalogues (except 550W
230V 1ac units).
4
Industrial Networks are defined as those which do not supply buildings used for domestic purposes.
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Electro-Magnetic Compatibility (EMC)
9.1.4 Three general cases of EMC performance are applicable
as detailed below
Case 1: General Industrial
Compliance with the EMC Product Standard for Power Drive Systems EN 61800-3
for use in Second Environment (Industrial) and Restricted Distribution.
Table 9-2
Case 1 - General Industrial
EMC Phenomenon
Emissions
Immunity:
Standard
Level
Radiated Emissions
EN 55011
Level Group 1, Class A
Conducted Emissions
EN 61800-3
Limits are equivalent to EN55011, Class A,
group 2
Electrostatic Discharge
EN 61000-4-2
8 kV air discharge
EN 61000-4-4
2 kV power cables (Level 3), 1 kV control
(Level 3)
EN 61000-4-3
26-1000 MHz, 10 V/m
Burst Interference
Radio Frequency
Electromagnetic Field
Case 2: Filtered Industrial
This level of performance will allow the manufacturer/assembler to self-certify their
apparatus for compliance with the EMC directive for the industrial environment as
regards the EMC performance characteristics of the power drive system.
Performance limits are as specified in the Generic Industrial Emissions and
Immunity standards EN 50081-2 and EN 61000-6-2.
Table 9-3
Case 2 - Filtered Industrial
EMC Phenomenon
Emissions:
Immunity:
Standard
Level
Radiated Emissions
EN 55011
Level Group 1, Class A
Conducted Emissions
EN 61800-3
Limits are equivalent to EN55011, Class A,
group 2
Supply Voltage Distortion
EN 61000-2-4
Voltage Fluctuations, Dips,
Unbalance, Frequency
Variations
EN 61000-2-1
Electrostatic Discharge
EN 61000-4-2
8 kV air discharge
Burst Interference
EN 61000-4-4
2 kV power cables (Level 3), 2 kV control
(Level 4)
Radio Frequency
Electromagnetic Field,
amplitude modulated
EN 61000-4-3
80-1000 MHz, 10 V/m, 80% AM, power and
signal lines
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Electro-Magnetic Compatibility (EMC)
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Case 3: Filtered - for residential, commercial and light industry
This level of performance will allow the manufacturer / assembler to self-certify
compliance of their apparatus with the EMC directive for the residential,
commercial and light industrial environment as regards the EMC performance
characteristics of the power drive system. Performance limits are as specified in
the generic emission and immunity standards EN 50081-1 and EN 50082-1.
Table 9-4
Case 3 - Filtered for Residential, Commercial and Light Industry
EMC Phenomenon
Emissions
Immunity:
Standard
Level
Radiated Emissions *
EN 55011
Level for equipment Class B
Conducted Emissions
EN 61800-3
Category C1: level equivalent to EN55011,
Class B
Category C2: level equivalent to EN55011,
Class A
Supply Voltage Distortion
EN 61000-2-4
Voltage Fluctuations, Dips,
Unbalance, Frequency
Variations
EN 61000-2-1
Electrostatic Discharge
EN 61000-4-2
8 kV air discharge
EN 61000-4-4
2 kV power cables (Level 3), 2 kV control
(Level 4)
Burst Interference
* These limits are dependent on the inverter being correctly installed inside a
metallic switchgear enclosure. The limits will not be met if the inverter is not
enclosed.
NOTE
To achieve these performance levels, you must not exceed the default Pulse
frequency.
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Electro-Magnetic Compatibility (EMC)
Table 9-5
Compliance Table
Model
Remarks
Case 1 – General Industrial
6SL3211-0****-*U*0
Unfiltered units, all voltages and powers. The product standard EN 61800-3
+ A11 for “Adjustable speed electrical power drive systems – Part3: EMC
product standard including specific test methods” specifies limits for
conducted emissions, which cannot be matched from unfiltered inverters in
nd
the 2 environment.
5
For Category C3 PDS installations, filtered inverters (as described under
case 2) have to be installed.
The use of unfiltered inverters in an industrial installation is only possible if it
forms part of a system which includes power-line filtering at the “system
level”
Case 2 – Filtered Industrial
6SL3211-0****-*A*0
6SL3211-0****-*B*0
All units with integral filters for screened motor cables up to:
Class A – FSA – 10 m (32.80 ft)
Class A – FSB and FSC – 25 m (82.02 ft)
Case 3 – Filtered for residential, commercial and light industry
6SL3211-0****-*A*0
6SL3211-0****-*B*0
6
Category C2 : All units with integral filters for screened motor cables upto
10 m (32.80 ft) Class A, FSA and upto 25 m (82.02 ft) (Class A, FSB and
FSC).
For PDS installations in Category C2 (restricted availability) the following
warning label is required:
“This is a product of Category C2 according to IEC 61800-3. In a domestic
environment this product may cause radio interference in which case
mitigation measure may be required”
In addition all units with integral filters for screened motor cables upto 5 m
(16.40 ft) will meet the limits to EN55011 Class B.
* denotes any value is allowed.
NOTE
It is possible to use unfiltered inverters in a Category C17 PDS installation (general
availability) when combined with a low leakage filter and a secondary metallic
enclosure. In addition the “16 kHz pulse frequency” and ‘Y’ – capacitor link not to
be removed must be observed for frame sizes B and C only.
5
Category C3: Power Drive System (PDS) of rated voltage less than 1000V,
intended for use in the second environment.
3
Category C2: Power Drive System (PDS) of rated voltage less than 1000V, which
when used in the first environment is intended to be installed and commissioned
only by a professional.
7
Category C1: Power Drive System (PDS) of rated voltage less than 1000V,
intended for use in the first environment.
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Operating Instructions
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Removal of ‘Y’ Capacitor Link
A
Removal of ‘Y’ Capacitor Link
To use the SINAMICS G110 FSB and FSC on ungrounded supplies the ‘Y’
capacitor (cap) link must be removed as follows:
1. Ensure the inverter has been disconnected from all power supplies.
2. The unit should not be opened until 5 minutes after the power has been
removed.
3. Remove the EMC earth screw as shown
4. Lift the inverter cover as shown
.
.
Locate the ‘Y’ Capacitor Link as shown in .
Cut the ‘Y’ Cap link with an appropriate pair of wire-cutters.
Ensure that the cut ends of the link are separated by more than 2 mm.
Replace the unit cover, ensuring no cables have been trapped or
damaged.
9. Tighten the EMC earth screw (0.8 Nm/7.08 lbf.in).
5.
6.
7.
8.
SINAMICS G110 Operating Instructions
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DIN Rail Mounting Kit
B
04/2005
DIN Rail Mounting Kit
The DIN Rail Mounting Kit is an optional accessory for the SINAMICS G110
inverter. It must be ordered as a separate item using the following Order Numbers:
¾ For FSA:
6SL3261-1BA00-0AA0.
¾ For FSB:
6SL3261-1BB00-0AA0.
The kit consists of the following items:
¾ 1 x Metal base plate
¾ 6 - FSA, 8 - FSB x M4 screws (maximum torque 2.0 Nm [17.7 lbf.in])
¾ 2 x Saddle-clamps
¾ 1 - FSA, 2 - FSB x DIN Rail fixing bolt.
In order to fit the DIN Rail Kit to the inverter and mount the inverter onto a DIN rail,
the following procedure should be performed:
Note
¾ The DIN Rail Mounting Kit procedure outlined below refers to Figure B-1 on
page 81.
¾ The installation procedure outlined below is for guidance only. Full and detailed
installation instructions will be delivered with the actual DIN Rail Mounting Kit.
1. Fit the DIN Rail fixing bolt as shown in Step 1.
2. Ensure that the fixing bolt is seated correctly into the cutout guides as shown in
Step 2.
3. Using the 2 or 4 M4 screws, secure the inverter to the metal base place as
shown in Step 3.
4. Clip the top recess of the metal base plate onto the DIN rail as shown in Step 4
in the direction as indicated by the arrow labeled 1.
5. Push the front of the inverter to secure the inverter to the DIN rail as shown in
Step 4 in the direction as indicated by the arrow labeled 2.
6. Check to ensure that the inverter is secured correctly onto the DIN rail.
7. Prepare the cables and wiring for the inverter as shown in Step 5, ensuring that
the cable sheath has been removed to allow a good grounding when secured
by the saddle-clamps.
8. Using four M4 screws, secure the cables to the metal base plate as shown in
Step 5 utilizing the saddle-clamps.
Removal of Inverter from DIN Rail
The release mechanism for DIN Rail Mounting Kit is located near the bottom of the
metal base plate, just above the saddle-clamps (see Step 6 in Figure B-1).
To release the inverter from the DIN rail you will require one or two 6 mm (¼“) flatbladed screwdriver.
To release the inverter from the DIN rail the following procedure should be
performed:
1. Ensure the inverter is powered down.
2. Grasp the front of the inverter.
3. Insert the screwdriver in the release mechanism and push the release
mechanism in a downward direction.
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DIN Rail Mounting Kit
4. Holding the front of the inverter, pull the inverter forward and upwards to
release it from the DIN rail.
Figure B-1
Installing the DIN Rail Mounting Kit (FSA)
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Fitting the Basic Operator Panel
C
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Fitting the Basic Operator Panel
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Description of the BOP
D
Panel/Button
Description of the BOP
Function
Effects
Indicates
Status
The LCD displays the settings currently used by the converter.
Pressing the button starts the inverter. This button is disabled
by default. To enable this button set P0700 = 1.
OFF1 Pressing the button causes the inverter to come to a
standstill at the selected ramp down rate.
Stop motor OFF2 Pressing the button twice (or once long) causes the
motor to coast to a standstill.
This function is always enabled.
Press this button to change the direction of rotation of the
Change
motor. Reverse is indicated by a minus (-) sign or a flashing
direction
decimal point. Disabled by default, to enable set P0700 = 1.
Pressing this button while the inverter has no ON command
causes the motor to start and run at the preset jog frequency.
Jog motor
The inverter stops when the button is released. Pressing this
button when the inverter/motor is running has no effect.
This button can be used to view additional information.
Pressing and holding the button for 2 seconds from any
parameter during operation, shows the following:
1. DC link voltage (indicated by d – units V).
2. Output voltage (indicated by o – units V).
3. Output frequency (Hz).
4. The value selected in P0005.
Functions Additional presses will toggle around the above displays.
A short press of the button will acknowledge a fault condition.
Jump Function
From any parameter (rXXXX or PXXXX) a short press of the
Fn button will immediately jump to r0000, you can then
change another parameter, if required. Upon returning to
r0000, pressing the Fn button will return you to your starting
point.
Access
Pressing this button allows access to the parameters.
parameters
Increase
Pressing this button increases the displayed value.
value
Decrease
Pressing this button decreases the displayed value.
value
Start motor
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Applicable Standards
E
04/2005
Applicable Standards
European Low Voltage Directive
The SINAMICS G110 product range complies with the requirements of the Low
Voltage Directive 73/23/EC as amended by Directive 98/68/EC. The units are
certified for compliance with the following standards:
EN 50178
Electronic equipment for use in power installations
EN 60204-1
Safety of machinery - Electrical equipment of machines
European EMC Directive
When installed according to the recommendations described in this manual, the
SINAMICS G110 fulfils all requirements of the EMC Directive as defined by the
EMC Product Standard for Power Drive Systems EN61800-3.
Underwriters Laboratories
UL and CUL LISTED POWER CONVERSION EQUIPMENT for use in a pollution
degree 2 environment
ISO 9001
Siemens plc operates a quality management system, which complies with the
requirements of ISO 9001.
NOTICE:
Machinery Directive
The devices are suitable for installation in machines. According to the machinery
directive 89/392/EC the compliance requires a separate certificate of conformity.
This certificate must be issued by the firm which constructs the plant or puts the
machinery on the market.
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List of Abbreviations
F
AC
AD
ADC1
BOP
CP
CPM
CT
DC
DIN
DIP
DOUT
EC
ELCB
EMC
EMI
FAQ
FCL
FF
Fn
FS
GSG
I/O
IGBT
JOG
LCD
LED
MOP
NPN
OPI
PDS
PLC
PLI
PNP
PTC
QC
RCCB
RCD
RFG
RFI
RPM
USS
VT
List of Abbreviations
Alternating current
Analog digital converter
Analog input 1
Basic operator panel
Cold Plate Assembly
Controlled Power Module
Constant torque
Direct current
Digital input
Dual in-line package (switch)
Digital output
European Community
Earth leakage circuit breaker
Electro-magnetic compatibility
Electro-magnetic interference
Frequently asked questions
Fast current limit
Fixed frequency
Function button
Frame size
Getting started guide
Input and output
Insulated gate bipolar transistor
Jog button
Liquid crystal display
Light emitting diode
Motor potentiometer
Negative-Positive-Negative
Transistor Type
Operating instructions
Power drive system
Programmable logic controller
Parameter list
Positive-Negative-Positive
Transistor Type
Positive temperature coefficient
Quick commissioning
Residual current circuit breaker
Residual current device
Ramp function generator
Radio-frequency interference
Revolutions per minute
Universal serial interface
Variable torque
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List of Abbreviations
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Index
Index
2
2-wire control · 55
2-wire Logic · 58
3
3-wire control · 55
3-wire Control · 59, 60
A
Abbreviations · 85
Access Levels · 63
Advanced commissioning · 33
Advanced Commissioning · 40
Altitude · 18
Ambient operating conditions · 18
Analog Variant · 33
Applicable standards
European EMC Directive · 84
European Low Voltage Directive · 84
ISO 9001 · 84
Underwriters Laboratories · 84
Atmospheric pollution · 19
B
Basic commissioning · 33
Basic Commissioning · 34
Basic operation
external motor thermal overload
protection · 46
BOP · 42
Bus Termination · 36, 37
C
Changing parameters with the Basic
Operator Panel · 38
Changing single digits in parameter values ·
39
Changing the motor base frequency · 34
Changing the Motor Base Frequency · 45
Cloning Parameters · 51
Commissioning · 31, 39
Commissioning Overview · 44
Compound braking · 62
Contact address · 5
Control Modes · 62
D
DC braking · 61
Default settings · 35, 36
Derating · 19, 70
Digital Output · 49
Dimensions · 20
Dimensions and Torques · 22
DIN Rail Mounting Kit · 80
DIP switch · 45
SINAMICS G110 Operating Instructions
6SL3298-0AA11-0BP0
Drill pattern for SINAMICS G110 · 21
E
Electrical Installation · 23
Electro-Magnetic Compatibility
general · 73
self-certification · 73
technical construction file · 73
Electro-Magnetic Interference · 27
avoiding EMI · 27
Electromagnetic radiation · 18
EMC · 73
EMC Directive Compliance · 74
EMC performance
filtered for residential, commercial and
light industry · 76
filtered industrial class · 75
general industrial class · 75
EMI · 27
Error codes · 65
F
Fault codes
with the Basic Operator Panel fitted · 65
with the Standard Inverter LED · 65
Faults and warnings
BOP fitted · 62
Standard Inverter · 62
Features · 15
Fitting the Basic Operator Panel · 82
Foreword · 5
Frequency Setpoint · 53
H
Harmonic currents · 74
Humidity Range · 18
I
Installation
after a period of storage · 17
Internet Home Address · 5
Inverter block diagram · 32
L
Linear V/f control · 62
Long cables
operation with · 24
M
Main characteristics · 15
Mechanical Installation · 20
Modes of Operation Overview · 41
Motor connections · 24
Motor data · 46
Multi-point V/f control · 62
87
Index
O
Operation
starting and stopping the motor · 54, 61
Operation with
long cables · 24
Residual Current Device · 24
ungrounded IT supplies · 23
Operator Panel · 37, 42
warnings and faults states · 36
Operator panels
changing the Basic Operator Panel · 82
Overheating · 19
Overview · 15, 17
Overvoltage · 19
P
Parameter Overview · 64
Parameters
system parameters · 63
Performance characteristics · 16
Power and motor connections · 24
single phase · 27
Power connections · 24
Power Losses
output graphs · 18
Protection characteristics · 16
Pulse Frequencies · 70
Q
Quadratic V/f control · 62
Qualified personnel · 6
Quick commissioning · 46
R
Removal of ‘Y’ Capacitor Link · 79
Reset to Factory default · 40, 44, 49
Residual Current Device
operation with · 24
S
Safety instructions · 7
04/2005
Serial · 42
Shock · 18
Siemens standard Control · 56
SINAMICS G110
available options · 71
general · 15
main characteristics · 15
performance characteristics · 16
protection characteristics · 16
specifications · 67
Specifications · 68
T
Technical Support · 5
Temperature · 18
Terminal · 42
Trip Levels · 19
Troubleshooting · 65
Types of Control · 55
U
Using the Digital Output · 49
USS Variant · 33
V
Variant Dependent Options · 71
Variant Independent Options · 71
W
Warning and fault status · 40
Warnings, cautions & notes
commissioning · 8
definitions · 6
dismantling & disposal · 9
general · 7
operation · 9
repair · 9
transport & storage · 8
Water hazard · 19
Wire Sizes & Terminal Torques · 68
Wiring Guidelines EMI · 28
SINAMICS G110
88
Operating Instructions
6SL3298-0AA11-0BP0
Suggestions and/or Corrections
To:
Siemens AG
Automation & Drives Group
SD PM 4
P.O. Box 3269
D-91050 Erlangen
Federal Republic of Germany
Suggestions
Corrections
For Publication/Manual:
SINAMICS G110
Operating Instructions
Email: documentation.sd@siemens.com
User Documentation
From
Operating Instructions
Name:
Company/Service Department
Address:
Order Number:
6SL3298-0AA11-0BP0
Date of Issue: 04/2005
Telephone:
Telefax:
Should you come across any printing
errors when reading this publication,
please notify us on this sheet.
Suggestions for improvement are also
welcome.
Siemens AG
Automation & Drives
Standard Drives
Postfach 3269, D – 91050 Erlangen
Germany
www.siemens.com
© Siemens AG 2005
Subject to change without prior notice
6SL3298-0AA11-0BP0
Printed in Germany