Makita BTD063 Instruction manual

ENGLISH (Original instructions)
INSTRUCTION MANUAL
Cordless Impact Driver
BTD043
BTD063
BTD103
013578
IMPORTANT: Read Before Using.
1
ENGLISH (Original instructions)
SPECIFICATIONS
Model
BTD043
BTD063
BTD103
Machine screw
4 mm - 8 mm
4 mm - 8 mm
4 mm - 8 mm
Standard bolt
5 mm - 10 mm
5 mm - 12 mm
5 mm - 12 mm
High tensile bolt
5 mm - 6 mm
5 mm - 10 mm
5 mm - 10 mm
No load speed (min-1)
0 - 2,300
0 - 2,500
0 - 2,700
Impacts per minute
0 - 3,500
0 - 3,500
0 - 3,500
Capacities
Overall length
144 mm
144 mm
144 mm
BL1430A /
BL1415NA
BL1430A /
BL1415NA
BL1430A /
BL1415NA
Net weight
1.2 kg / 1.0 kg
1.2 kg / 1.0 kg
1.2 kg / 1.0 kg
Rated voltage
D.C. 14.4 V
D.C. 14.4 V
D.C. 14.4 V
Standard battery cartridges
Warning: Use only the battery cartridge(s) described.
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-5
GEA006-2
Symbols
General Power Tool Safety
Warnings
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Only for EU countries
Do not dispose of electric equipment or
battery pack together with household
waste material!
In observance of European Directive
2012/19/EU on waste electric and
electronic equipment, 2006/66/EC on
batteries and accumulators and waste
batteries and accumulators and their
implementation in accordance with
national laws, electric equipment and
battery pack that have reached the end
of their life must be collected separately
and returned to an environmentally
compatible recycling facility.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
ENE033-1
Intended use
The tool is intended for screw driving in wood, metal
and plastic.
2
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous
and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dustrelated hazards.
3
Service
28. Have your power tool serviced by a qualified
repair
person
using
only
identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
5.
GEB054-1
CORDLESS IMPACT DRIVER
SAFETY WARNINGS
1.
2.
3.
4.
6.
Hold power tool by insulated gripping
surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
Hold the tool firmly.
Wear ear protectors.
7.
8.
9.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1.
SAVE THESE INSTRUCTIONS.
2.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in
this instruction manual may cause serious personal
injury.
3.
4.
ENC007-7
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
2.
3.
4.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such
as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 ゚ C (122 ゚ F).
Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
Be careful not to drop or strike battery.
Do not use a damaged battery.
Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
Do not disassemble battery cartridge.
If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.
4
Charge
the
battery
cartridge
before
completely discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
Charge the battery cartridge with room
temperature at 10 ゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before
charging it.
Charge the battery cartridge once in every six
months if you do not use it for a long period
of time.
Checking the remaining battery capacity
FUNCTIONAL DESCRIPTION
•
BL1430A
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
1. Red indicator
2. Button
3. Battery
cartridge
1
2
BL1415NA
E
F 80%-100%
70%-100%
E
F
60%-80%
50%-70%
E
F
40%-60%
30%-50%
E
F
20%-40%
15%-30%
E
F
10%-20%
0%-15%
E
F
0%-10%
013539
When charging
When the charging begins, the first (far left) indicating
lamp begins to flicker. Then, as charging proceeds, the
other lamps light, one after the other, to indicate the
battery capacity.
When using
When the tool is switched on, the lamps will light to
indicate the remaining battery capacity. When the tool is
switched off, the light goes out after approx. 5 seconds.
When the orange lamp lights up (or flickers) on
BL1430A or flickers on BL1415NA, the tool stops
because of little remaining battery capacity (Auto-stop
mechanism). Charge the battery cartridge at this time or
use a charged battery cartridge at this time.
When the tool is used with the battery that has not been
used for a long time and is switched on, no lamps may
light up. The tool stops because of little remaining
battery capacity at this time. For BL1430A only, use
Makita refreshing adapter to refresh the battery.
3
013579
CAUTION:
Always switch off the tool before installing or
removing of the battery cartridge.
•
Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge
firmly may cause them to slip off your hands and
result in damage to the tool and battery cartridge
and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
•
•
•
Auto-stop mechanism
CAUTION:
Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may
accidentally fall out of the tool, causing injury to
you or someone around you.
Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.
BL1430A
E
BL1415NA
F
013540
The tool stops automatically after the battery capacity
reaches under 20% on BL1430A or 15% on BL1415NA
to prevent the lack of fastening torque. Charge the
battery or use a new fully charged one.
Battery protection system (BL1415NA)
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under the following
conditions:
5
Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
In this situation, release the switch trigger on
the tool and stop the application that caused
the tool to become overloaded. Then pull the
switch trigger again to restart.
If the tool does not start, the battery is
overheated. In this situation, let the battery
cool before pulling the switch trigger again.
•
This tool has a reversing switch to change the direction
of rotation. Depress the reversing switch lever from the
A side for clockwise rotation or from the B side for
counterclockwise rotation.
When the reversing switch lever is in the neutral
position, the switch trigger cannot be pulled.
Turning on the lamp
•
NOTE:
The overheat protection works only with BL1415NA.
CAUTION:
Do not look in the light or see the source of light
directly.
1. Lamp
Switch action
•
CAUTION:
Before inserting the battery cartridge into the tool,
always check to see that the switch trigger
actuates properly and returns to the "OFF"
position when released.
1
013583
Pull the switch trigger to light up the lamp. The lamp
keeps on lighting while the switch trigger is being pulled.
The light automatically goes out 10 - 15 seconds after
the switch trigger is released.
1. Switch trigger
NOTE:
•
Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it
may lower the illumination.
1
013582
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
ASSEMBLY
Reversing switch action
•
•
•
•
CAUTION:
Always check the direction of rotation before
operation.
Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
When not operating the tool, always set the
reversing switch lever to the neutral position.
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
Installing or removing driver bit or socket bit
1. Reversing
switch lever
004521
Use only the driver bit or socket bit shown in the figure.
Do not use any other driver bit or socket bit.
B
A
1
013584
6
For tool with shallow bit hole
A=12mm
B=9mm
case, try re-inserting the bit according to the
instructions above.
OPERATION
Use only these type of bit. Follow the
procedure (1).
(Note) Bit-piece is not necessary.
The proper fastening torque may differ depending upon
the kind or size of the screw/bolt, the material of the
workpiece to be fastened, etc. The relation between
fastening torque and fastening time is shown in the
figures.
Hold the tool firmly and place the point of the driver bit
in the screw head. Apply forward pressure to the tool to
the extent that the bit will not slip off the screw and turn
the tool on to start operation.
006348
For tool with deep bit hole
A=17mm
B=14mm
A=12mm
B=9mm
To install these types of bits, follow
the procedure (1).
To install these types of bits, follow
the procedure (2).
(Note) Bit-piece is necessary for
installing the bit.
N.m
25
M10
M10
20
011405
2
Fastening torque
1. Sleeve
2. Bit
1
15
M8
(M8)
10
M6
5
0
(M6)
0
013580
1.
Standard bolt BTD043
0.5
1
Fastening time
To install the bit, pull the sleeve in the direction of
the arrow and insert the bit into the sleeve as far
as it will go. Then release the sleeve to secure
the bit.
1.5
2
Seconds
013683
High tensile bolt BTD043
1. Sleeve
2. Bit-piece
3. Bit
Fastening torque
N.m
2
1
3
013581
2.
To install the bit, pull the sleeve in the direction of
the arrow and insert the bit-piece and bit into the
sleeve as far as it will go. The bit-piece should be
inserted into the sleeve with its pointed end facing
in. Then release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the
arrow and pull the bit out firmly.
20
18
16
14
12
10
8
6
4
2
0
M6
(M6)
0
1
Fastening time
013681
NOTE:
•
If the bit is not inserted deep enough into the
sleeve, the sleeve will not return to its original
position and the bit will not be secured. In this
7
2
Seconds
High tensile bolt BTD103
Standard bolt BTD063
N. m
60
N.m
120
M12
100
(M12)
M10
M8
Fastening torque
Fastening torque
40
(M10)
20
(M8)
M6
(M6)
0
0
Fastening time
(M10)
M8
40
(M8)
20
0
1
Fastening time
Seconds
013685
2
Seconds
013687
NOTE:
•
Use the proper bit for the head of the screw/bolt
that you wish to use.
•
Hold the tool pointed straight at the screw.
•
If you tighten the screw for a time longer than
shown in the figures, the screw or the point of the
driver bit may be overstressed, stripped, damaged,
etc. Before starting your job, always perform a test
operation to determine the proper fastening time
for your screw.
•
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1.
When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2.
Driver bit or socket bit
Failure to use the correct size driver bit or socket
bit will cause a reduction in the fastening torque.
3.
Bolt
•
Even though the torque coefficient and the
class of bolt are the same, the proper
fastening torque will differ according to the
diameter of bolt.
•
Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class
of bolt and the bolt length.
4.
The manner of holding the tool or the material of
driving position to be fastened will affect the
torque.
5.
Operating the tool at low speed will cause a
reduction in the fastening torque.
High tensile bolt BTD063
N.m
Fastening torque
70
M10
60
(M10)
50
M8
40
(M8)
30
20
M6
10
0
(M6)
2
1
0
3
Seconds
Fastening time
013684
Standard bolt BTD103
N.m
M12
60
M10
Fastening torque
M10
60
0
1.5
1
0.5
80
M12
40
M8
(M10)
20
M6
(M8)
(M6)
0
0
0.5
Fastening time
1
1.5
Seconds
013688
8
MAINTENANCE
•
•
1. Carbon brush
cap
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
1
013587
Use pliers to remove the carbon brush cap of the
carbon brushes. Take out the worn carbon brushes,
insert the new ones and replace the carbon brush cap in
reverse.
Replacing carbon brushes
1. Limit mark
1
006258
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
1
2
013588
Make sure to place the lead wire in opposite side of the
arm.
1. Rear cover
2. Screws
1
1. Lead wire
2. Spacer
2
013577
013585
Put the lead wires between the spacer and the side of
brush holder.
Use a screwdriver to remove two screws then remove
the rear cover.
2
1
1. Spring
2. Recessed part
3. Arm
1
3
1. Hole
2. Carbon brush
cap
2
013586
006304
Raise the arm part of the spring and then place it in the
recessed part of the housing with a slotted bit
screwdriver of slender shaft or the like.
Make sure that the carbon brush caps fit into the holes
in brush holders securely.
Reinstall the rear cover and tighten two screws securely.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.
9
OPTIONAL ACCESSORIES
CAUTION:
These
accessories
or
attachments
are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
Phillips bit
•
Socket bit
•
Protector (white, blue, red)
•
Battery Protector for BL1430A
•
Battery Protector for BL1415NA
•
Battery BL1430A
•
Battery BL1415NA
•
Makita genuine charger
•
Automatic refreshing adapter for BL1430A only
•
Bit piece
•
NOTE:
•
Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
10
11
Makita Corporation
885196-6
12
www.makita.com