Delta Electronics DT4848 User manual

http://www.delta.com.tw/industrialautomation/
DELTA Temperature Controller
DTA Series
User Manual
Http://www.delta.com.tw/industrialautomation
A Series Temperature Controller
User Manual
Thank you very much for purchasing DELTA A Series. Please read this instruction sheet before using your A series to
ensure proper operation and please keep this instruction sheet handy for quick reference.
Precaution
DANGER! Caution! Electric Shock!
1. Do not touch the AC terminals while the power is supplied to the controller to prevent an electric shock.
2. Make sure power is disconnected while checking the unit inside.
3. The symbol
indicates that this Delta A Series Temperature Controller is protected throughout by DOUBLE INSULATION or
REINFORCED INSULATION (equivalent to Class II of IEC 536).
WARNING!
This controller is an open-type temperature controller. Make sure to evaluate any dangerous application in which a serious human
injury or serious property damage may occur.
1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, width is 7.0mm, hole diameter 3.2mm).
Screw size: M3 x 6.5 (With 6.8 x 6.8 square washer).
Recommended tightening torque: 0.4 N.m (4kgf.cm).
2
Applicable wire: Solid/twisted wire of 2 mm , 12AWG to 24AWG.
Please be sure to tighten them properly.
2. Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning.
3. Never modify or disassemble the controller.
4. Do not connect anything to the “No used” terminals.
5. Make sure all wires are connected to the correct polarity of terminals.
6. Do not install and/or use the controller in places subject to:
•
Dust or corrosive gases and liquid.
•
High humidity.
•
High radiation.
•
Vibration and shock.
•
High voltage and high frequency
7. Must turn power off when wiring and changing a temperature sensor.
8. Be sure to use compensating wires that match the thermocouple types when extending or connecting the thermocouple wires.
9. Please use wires with resistance when extending or connecting a platinum resistance thermometer (RTD).
10. Please keep the wire as short as possible when wiring a platinum resistance thermometer (RTD) to the controller and please route power
wires as far as possible from load wires to prevent interference and induced noise.
11. This controller is an open-type unit and must be placed in an enclosure away from high temperature, humidity, dripping water, corrosive
materials, airborne dust and electric shock or vibration.
12. Please make sure power cables and signals from instruments are all installed properly before energizing the controller, otherwise serious
damage may occur.
13. Please do not touch the terminals in the controller or try to repair the controller when power is applied to prevent an electric shock.
14. Wait at least one minute after power is disconnected to allow capacitors to discharge, and please do not touch any internal circuit within this
period.
15. Do not use acid or alkaline liquids for cleaning. Please use a soft, dry cloth to clean the controller.
16. This instrument is not furnished with a power switch or fuse. Therefore, if a fuse or power supply switch is required, install the protection close
to the instrument.
Recommended fuse rating: Rated voltage 250 V, Rated current 1 A.
Fuse type: Time-lag fuse
Note: This controller does not provide overcurrent protection. Use of this product requires that suitable overcurrent protection device(s) must
be added to ensure compliance with all relevant electrical standards and codes. (Rated 250 V, 15 Amps max). A suitable disconnecting
device should be provided near the controller in the end-use installation.
1
Display, LED and Pushbuttons
•
•
•
•
PV Display : to display the process value or parameter type.
SV Display : to display set point, parameter operation read value, manipulated variable or set value of the parameter.
AT : flashes when the Auto-tuning operation is ON.
OUT : lights when the output is ON.
•
•
: Function key. 1. Press this key to select the desired function mode.
2. Press this key to confirm a setting value.
o
o
: Mode key. Press this key to set parameters within each function mode.
o
o
• C, F : Temperature unit LEDs. C LED lights when this parameter is configured for Celsius and F LED lights if configured for Fahrenheit.
• ALM1 / ALM2 : Alarm output LED. The ALM1 / ALM2 LED lights when Alarm 1 or Alarm 2 output is ON.
•
: Up key. Press this key to increase values displayed on the SV display. Hold down this key to speed up the incremental action.
•
: Down key. Press this key to decrease values displayed on the SV display. Hold down this key to speed up the decrements.
Specifications
Input Voltage
Operation Voltage Range
Power Consumption
Display Method
Sensor Type
Control Mode
100 to 240VAC
50/60Hz
85% to 110% of rated voltage
5VA max.
7-segment digit LED Display
Process value (PV): Red color, Set point (SV): Green color
Thermocouple: K, J, T, E, N, R, S, B, U, L, Txk
3-wire Platinum RTD: Pt100, JPt100
PID, ON/OFF control or Manual tuning
Relay output:(resistive load): SPDT (SPST: 1/16 DIN size), 250VAC, 5A
Control Output
Display Accuracy
Sampling Rate
Vibration Resistance
Shock Resistance
Ambient Temperature
Storage Temperature
Relative Humidity
Altitude
Installation Environment
Voltage Pulse output: DC 14V, Max. load current 40mA
Current output: 4 to 20mADC (Load resistance: Max. 600Ω)
0.1% of measuring range
500 msec/per scan
10 to 55Hz, 10m/s2 for 10min, each in X, Y and Z directions
Max. 300m/ s2, 3 times in each 3 axes, 6 directions
o
o
0 C to +50 C
o
o
-20 C to +65 C
35% to 80% (non-condensing)
2000m or less
Installation Category 33, Pollution Degree 2. Conforming to EN61010-1
Parameters List
1. Operation Mode: Perform per the settings of related control parameters
LED Display
Explanation
RUN/STOP: Control setting begins. Run (
) or Stop (
) mode on the SV display.
Default
RUN
o
ALARM1 HIGH: Upper-limit alarm 1
4.0 C
ALARM1 LOW: Lower-limit alarm 1
4.0 C
ALARM2 HIGH: Upper-limit alarm 2
4.0 C
ALARM2 LOW: Lower-limit alarm 2
4.0 C
Setting lock: Lock 1 (
), Lock 2 (
o
o
o
) or OFF (
) on the SV display. Lock 1 mode can lock all settings and Lock 2 mode
OFF
and
key
only can lock others than SV value. When OFF mode is selected, the Lock function will be OFF. If you press
simultaneously, the “Lock” status can be released and the controller will be back to the previous display.
OUT: Output value display and output value adjustment in manual tuning control (This function is not available in ON/OFF control or Auto0
tuning setting)
CT: In case of using an external current transformer (CT), the controller displays the current value being measured by CT, if the control
Read only
output is ON
2
2. Regulation Mode: Set the control parameters
LED Display
Explanation
AT: Auto-tuning setting. When AT key is set to ON (
(PID control)
Default
), the execution of the PID auto-tuning function is automatically started.
OFF
P: Proportional Band (PID control)
47.6
I: Integral Time (PID control)
260
D: Derivative Time (PID control)
41
PdoF: Offset output when P or PD control function is ON. (PID control and Ki=0)
0
ioF: Default value of integral volume when PID control function is ON and integral time constant is not equal to 0(zero). AT can
automatically set this parameter. (PID control and Ki≠0)
0
HTS: Set Heating hysteresis when ON/OFF control function is ON.
0
CTS: Set Cooling hysteresis when ON/OFF control function is ON.
0
Output Selection:
V: 4 sec.
R: 20 sec.
HTPD: PID heating control cycle setting (PID control)
CLPD: PID cooling control cycle setting (PID control)
TPOF: Regulate temperature deviation value
0
CRHI: Regulate 20mA output deviation value
0
CRLO: Regulate 4mA output deviation value
0
3. Initial Setting Mode: Initial settings of the controller and communication parameters
LED Display
Explanation
INPUT: Select input temperature sensor type (Please refer to the contents of the “Temperature Sensor Type and Temperature
Range” for detail)
o
UNIT: Temperature display unit, C (
o
) and F (
Default
PT2
o
C
)
T-HIGH: Upper limit for temperature range
500.0
T-LOW: Lower limit for temperature range
-20.0
CONTROL: Control method setting on the SV display: PID (
SWITCH: Select Heating (
) or Cooling (
), ON/OFF control (
), or manual tuning (
PID
)
HEAT
) action
AL1 SET: Alarm 1 setting
0
AL2 SET: Alarm 2 setting
0
C WE: Write-in function disable/enable (Displayed when using serial communication)
OFF
C NO: Address setting (Displayed when using serial communication)
1
BPS: Baud rate setting (Displayed when using serial communication)
9600
LENGTH: Data length setting (Displayed when using serial communication)
7
PARITY: Parity bit setting (Displayed when using serial communication)
E
STOP BIT: Stop bit setting (Displayed when using serial communication)
1
Note: Alarm values should be set in the initial setting mode so AL1H, AL1L, AL2H and AL2L would display in operation mode.
Heating and Cooling Control
Temperature control is achieved either by heating or by cooling. The heating function starts when the process temperature (PV) is going down, and the cooling
function when the temperature is getting high. It is impossible to operate both functions simultaneously in this controller.
Temperature Sensor Type and Temperature Range
Input Temperature Sensor Type
Register Value
LED Display
Temperature Range
o
Platinum resistance (Pt100) type3
15
0.0 to 100.0 C
Platinum resistance (Pt100) type2
14
-20.0 to 500.0 C
Platinum resistance (Pt100) type1
13
-200 to 600 C
Platinum resistance (JPt100) type2
12
0.0 to 100.0 C
Platinum resistance (JPt100) type1
11
-20.0 to 400.0 C
Thermocouple (TC) B type
10
100 to 1800 C
o
o
o
o
o
3
o
Thermocouple (TC) S type
9
0 to 1700 C
Thermocouple (TC) R type
8
0 to 1700 C
Thermocouple (TC) N type
7
-200 to 1300 C
Thermocouple (TC) E type
6
0 to 600 C
Thermocouple (TC) T type2
5
-20.0 to 400.0 C
o
o
o
o
o
Thermocouple (TC) T type1
4
-200 to 400 C
Thermocouple (TC) J type2
3
-20.0 to 400.0 C
o
o
Thermocouple (TC) J type1
2
-100 to 850 C
Thermocouple (TC) K type2
1
-20.0 to 500.0 C
Thermocouple (TC) K type1
0
-200 to 1300 C
Thermocouple (TC) L type
16
-200 to 850 C
Thermocouple (TC) U type
17
-200 to 500 C
Thermocouple (TC) Txk type
18
-200 to 800 C
o
o
o
o
o
Input Error Indication
Setting value
Temperature sensor is not connected
Measured temperature value exceeds the temperature range
Unknown input
PV
SV
Operation
There are three modes of operation: operation, regulation and initial setting. When power is applied, controller gets into the operation mode. Press the
switch to regulation mode. If the
key is pressed for more than 3 seconds, controller will switch to the initial setting mode. Pressing the
regulation mode or initial setting mode, forces the controller to return to the operation mode.
PV/SV: Sets the temperature set point and displays the temperature process value. Use the
and
key to select the desired function and use the
Setting method: While in any function mode, press the
save the changes.
The next flow chart shows how to switch for settings and internal functions:
Press
key less than 3 sec
Press
Press
keys to set the temperature set point.
and
key more than 3 sec
Operation
Mode
Regulation
Mode
Initial Setting
Mode
key
Press
4
key
key to
key while in the
keys to change settings. Press
key to
Regulation Mode
Auto-tuning
(In PID control and RUN mode)
Press
Operation Mode
Use
Initial Setting Mode
to
set temperature of target
Set input type
Press
Press
Set temperature unit
Set PID PB
(In PID control)
Press
Control setting
RUN or STOP
Press
Press
Set upper-limit of
temperature range
Set PID Ti
(In PID control)
Press
Upper-limit alarm 1
(This parameter is available only
when ALA1 function enables)
Press
Press
Set lower-limit of
temperature range
Press
Set PID Td
(In PID control)
Press
Lower-limit alarm 1
(This parameter is available only
when ALA1 function enables)
Press
or
P/PD control Offset setting
(When PID control is ON and Ki=0,
set the value of PdoF; If Ki≠0, AT
will automatically set the value of
ioF
Press
Upper-limit alarm 2
(This parameter is available only
when ALA2 function enables)
Press
Select control method
Press
Select heating/cooling
functions
Press
Alarm 1 setting
Press
or
Heating/Cooling hysteresis
(In ON/OFF control)
Press
or
Set Heating/Cooling
control cycle (In PID control)
Lower-limit alarm 2
(This parameter is available only
when ALA2 function enables)
Press
Setting lock mode
Alarm 2 setting
Press
Write-in function
disable/enable
(Displayed when using serial
communication)
Press
Press
Press
Address setting
Regulate temperature
deviation value
Output value display
and adjust
(Displayed when using serial
communication)
Press
Press
Press
Baud rate setting
Regulate 20mA output
deviation value
(Display when current output)
Press
CT function is selected
In case of using an external CT,
the controller displays the current
value being measured by CT, if
the control output is ON.
(Displayed when using serial
communication)
Press
Data length setting
Press
(Displayed when using serial
communication)
Regulate 4mA output
deviation value
(Display when current output)
Return to temperature display
Press
Press
Parity bit setting
(Displayed when using serial
communication)
Return to auto-tuning setting
Press
Stop bit setting
(Displayed when using serial
communication)
Press
Return to input type setting
5
Ordering Information
DTA
Series
DTA : Delta A Series Temperature Controller
Panel Size (W × H)
Output Selection
4848 : 1/16 DIN W48 × H48mm; 9648: 1/8 DIN W96 x H48; 4896 : 1/8 DIN W48 × H96mm;
7272 : W72 × H72mm; 9696 : 1/4 DIN W96 × H96mm
R : Relay output, SPDT (SPST: 1/16 DIN size), 250VAC, 5A
V : Voltage Pulse output, 14V+10% ~ -20%(Max. 40mA)
C : Current output, 4~20mA
0 : No interface
1 : RS-485
Communication
(Optional)
Current Transformer
None : No CT function (Current transformer is not provided)
(CT) Function
T : Current transformer is provided (only DTA7272 series support this function)
(Optional)
Current Transformer (CT) Function
The Current Transformer (CT) function is used with the alarm output. When using a current transformer (CT) with the controller, change the corresponding alarm
output mode to mode 13 (alarm output set value is 13), then turn to operation mode and set the current lower-limit and current upper-limit. You can set current
alarm range between 0.5A ~ 30A, display resolution is 0.1A and measure accuracy is +/- 0.5A.
Communication Parameters List
Controller offers a RS-485 port for serial communication.
• Supporting transmission speed: 2400, 4800, 9600, 19200, 38400bps
• Communication protocol: Modbus (ASCII)
• Non-supported formats: 7, N, 1 or 8, O, 2 or 8, E, 2
• Available communication address: 1 to 255, 0 is broadcast address
• Function code: 03H to read the contents of register (Max. 3 words). 06H to write 1 (one) word into register.
Content
4700H (R)
4701H
4702H
4703H
4704H
4705H
4706H
4707H
4708H
4709H
470AH
470BH
470CH~ 470FH
4710H
Process value (PV)
Set point (SV)
Upper-limit alarm 1
Lower-limit alarm 1
Upper-limit alarm 2
Lower-limit alarm 2
Upper-limit of temperature range
Lower-limit of temperature range
PB Proportional band
Ti Integral time
Td Derivative time
Heating/Cooling hysteresis
4711H
Control method
4712H
4713H
4714H
4715H
4716H
4717H
4718H
4719H
471AH
471BH
4729H
Heating/Cooling control cycle
Proportional control offset error value
Temperature regulation value
Alarm 1 type
Alarm 2 type
Temperature unit display selection
Heating/Cooling control Selection
Control Run/Stop setting
Communication write-in selection
Software version
AT Setting
Code 0
Code 1
Code 2
Code 3
Code 4
Code 5
Code 6
Code 7
CT monitor value
472BH (R)
4733H
Input temperature sensor type
Explanation
Measuring unit is 0.1, updated one time in 0.5 second
o
o
Unit is 0.1, C or F
The data content should not be higher than the temperature range
The data content should not be lower than the temperature range
0.1 to 999.9, unit is 0.1
0 to 9999
0 to 9999
0 to 9999
Reserved
Please refer to the contents of the “Temperature Sensor Type and Temperature Range” for detail
0: PID (default), 1: ON/OFF,
2: manual tuning
1 to 99 second
0% to 100%
-999~999, unit: 0.1
Please refer to the contents of the “Alarm Outputs” for detail
Please refer to the contents of the “Alarm Outputs” for detail
o
o
C : 1 (default), F : 0
Heating: 0 (default), Cooling: 1
Run: 1 (default), Stop:0
Communication write in disabled: 0 (default), Communication write in enabled: 1
V1.00 indicates 0 x 100
OFF: 0 (default), ON:1
Normal operation (No error)
Initial process
Initial status (Temperature is not stable)
Temperature sensor is not connected
Temperature sensor input error
Measured temperature value exceeds the temperature range
No Int. error
EEPROM Error
Unit is 0.1A
Note: R means “read only” value
6
Alarm Outputs
There are up to two groups of alarm outputs and each group allows ten alarm types in the initial setting mode. The alarm output is activated whenever the process
temperature value (PV) is getting higher or lower than the set point of alarm limit.
Set
Value
0
Alarm function disabled
Alarm Type
Alarm Output Operation
Output OFF
ON
1
Deviation upper- and lower-limit:
This alarm output operates when PV value is higher than the setting value SV+(AL-H) or lower than the setting value SV-(AL-L).
OFF
2
Deviation upper-limit:
This alarm output operates when PV value is higher than the setting value SV+(AL-H).
OFF
3
Deviation lower-limit:
This alarm output operates when PV value is lower than the setting value SV-(AL-L).
OFF
4
Reverse deviation upper- and lower-limit:
This alarm output operates when PV value is in the range of the setting value SV+(AL-H) and SV-(AL-L).
OFF
5
Absolute value upper- and lower-limit:
This alarm output operates when PV value is higher than the setting value AL-H or lower than setting value AL-L.
ON
OFF
6
Absolute value upper-limit:
This alarm output operates when PV value is higher than the setting value AL-H.
ON
OFF
7
Absolute value lower-limit:
This alarm output operates when PV value is lower than the setting value AL-L.
ON
OFF
8
Deviation upper- and lower-limit with standby sequence:
This alarm output operates when PV value reaches set value (SV value) and the value is higher than the setting value SV+(AL- OFF
SV-(AL-L)
H) or lower than the setting value SV-(AL-L).
9
Deviation upper-limit with standby sequence:
OFF
This alarm output operates when PV value reaches set value (SV value) and the reached value is higher than the setting value
SV+(AL-H).
10
Deviation lower-limit with standby sequence:
OFF
This alarm output operates when PV value reaches the set value (SV value) and the reached value is lower than the setting
SV-(AL-L)
value SV-(AL-L).
SV-(AL-L)
SV
SV+(AL-H
SV
SV+(AL-H
ON
ON
SV-(AL-L)
SV
ON
SV-(AL-L)
SV
SV+(AL-H
AL-H
AL-L
AL-H
AL-L
ON
SV
SV+(AL
SV
SV+(AL
ON
ON
11
Hysteresis upper limit alarm output: this alarm output operates if PV value is higher than the setting value SV+(AL-H). This alarm
output is OFF when PV value is lower than the setting value SV+(AL-L).
SV
ON
OFF
SV
AL-L AL-H
ON
OFF
12
Hysteresis lower limit alarm output: this alarm output operates if PV value is lower than the setting value SV-(AL-H). This alarm
output is OFF when PV value is higher than the setting value SV-(AL-L).
AL-H AL-L SV
ON
CT alarm output:
This alarm operates when the current measured by transformer (CT) is lower than AL-L or higher than AL-H (This alarm output is OFF
AL-L SV
AL-H
available only for the controller with current transformer).
Note: AL-H and AL-L include AL1H, AL2H and AL1L, AL2L.
With standby sequence: It means that the alarm output would be temporarily disabled until the PV value reaches the set value. Then, the alarm output will operate.
13
Communication Protocol
Command code to read N words: 03H. The maximum value of N is 3. For example, in order to read two words from controller 01 (address 01H) at starting data address 4700H,
the command in ASCII mode is:
ASCII mode:
STX
ADR1
ADR0
CMD1
CMD0
Starting data address
Number of data (count by word)
‘:’
‘0’
‘1’
‘0’
‘3’
‘4’
‘7’
‘0’
‘0’
‘0’
‘0’
‘0’
‘2’
Response message:
STX
ADR1
ADR0
CMD1
CMD0
Number of data
(count by byte)
Content of start address 4700H
Content of start address 4701H
7
‘:’
‘0’
‘1’
‘3’
‘0’
‘4’
‘1’
‘9’
‘0’
‘0’
‘0’
‘0’
LRC CHK 1
LRC CHK 0
END 1
END 0
‘B’
‘3’
CR
LF
LRC CHK 1
LRC CHK 0
END 1
END 0
‘0’
‘0’
‘6’
‘7’
CR
LF
LRC check:
LRC check is the added sum from “Address” to “Data content”. For example, 01H + 03H + 47H + 00H + 00H + 02H = 4DH, then take
the complementary of 2, B3H.
Command code to write 1 word: 06H
For example, in order to write 1000 (03E8H) in controller 01 (comm. address 01H) at the starting data address 4701H, the command in
ASCII mode is:
ASCII mode:
STX
ADR1
ADR0
CMD1
CMD0
Starting data address
Data content
LRC CHK 1
LRC CHK 0
END 1
END 0
‘:’
‘0’
‘1’
‘0’
‘6’
‘4’
‘7’
‘0’
‘1’
‘0’
‘3’
‘E’
‘8’
‘C’
‘6’
CR
LF
Response message:
STX
ADR1
ADR0
CMD1
CMD0
Starting data address
Data content
LRC CHK 1
LRC CHK 0
END 1
END 0
‘:’
‘0’
‘1’
‘0’
‘6’
‘4’
‘7’
‘0’
‘1’
‘0’
‘3’
‘E’
‘8’
‘C’
‘6’
CR
LF
Panel Cutout & External Dimensions
1. Panel wall thickness should range from 1mm to 8mm
2. Provide at least 90 mm clearance around the controller for proper ventilation.
(Dimensions are in millimeter and (inch))
DTA 4848
DTA 4896
DTA9648
DTA7272
8
DTA9696
Terminals Identification
DTA4848
5A 250Vac
-
14Vdc DC 4~20mA
+
RTD
+
Tc
or
-
1
6
2
7
3
8
4
9
5 10
L
11
AC 100~240V
50~60Hz /5VA
12 N
ALM2
13
DATARS-485
DATA+
14
ALM1
15
3A 250Vac
COM
DTA4896/DTA9648/DTA9696
DATA+
RS-485
DATA-
1 11
2 12
L
AC 100~240V
50~60Hz /5VA
N
3 13
4 14
COM
5 15 ALM2
6 16 COM
7 17
RTD
+
Tc
or
-
8 18
3A 250Vac
3A 250Vac
ALM1
NC
NO
9 19
5A 250Vac
-
DC 4~20mA 14Vdc
10 20 COM
+
DTA7272
DATA+
RS-485
DATA-
1
9
2 10
3 11
CT
RTD
+
Tc
-
or
L
N
AC 100~240V
50~60Hz /5VA
COM
4 12 ALM2 3A 250Vac
5 13
ALM1
6 14 NC
OUTPUT
7 15 NO
5A 250Vac
8 16
9
COM
Mounting
Step-1. Insert the controller through the panel cutout.
Step-2. Insert the mounting bracket into the mounting groove at the top and bottom of the controller and push the
mounting bracket forward until the bracket stops at panel wall.
Step-3. Insert and tighten screws on bracket to secure the controller in place.
(The screw torque should be 0.8kgf-cm to 1.5kgf-cm)
3
2
1
Mounting Bracket Installation
1.
2.
CT Wiring Method (if CT function is selected)
06
.8
m
m
M
ax
.
Contact Information:
ASIA
DELTA ELECTRONICS, INC.
TAOYUAN Plant/
31-1, SHIEN PAN ROAD,
KUEI SAN INDUSTRIAL ZONE
TAOYUAN 333, TAIWAN
TEL: 886-3-362-6301
FAX: 886-3-362-7267
NORTH/SOUTH AMERICA
DELTA PRODUCTS CORPORATION
Sales Office/
P.O. BOX 12173
5101 DAVIS DRIVE
RTP, NC 27709 U. S. A.
TEL: 1-919-767-3813
FAX: 1-919-767-3969
10
EUROPE
DELTRONICS (Netherlands) B.V.
Sales Office/
DE WITBOGT 15
NL-5652 AG EINDHOVEN
The NETHERLANDS
TEL: 31-40-259-2850
FAX: 31-40-259-2851