Fume Extraction Systems
OK
O K
I N T E R N A T I O N A LT M
T o o l s
OK
International has been a leading manufacturer of tools for the electronics assembly work
bench for almost 60 years. And, under the Metcal and Impell brand names, OK International
has been an innovator in efficient, cost-effective systems to protect operators from hazardous fumes.
f o r
Now, all of our fume extraction products feature the OK International name. These are part of our family of
complementary products that also include soldering, rework and fluid dispensing systems.
T e c h n o l o g y
OK International's fume extraction line of products offers a range of products that include portable single
and dual user systems, tip extraction systems and under-bench multi-user systems. All systems provide the
power and choice of filters to do the job, yet they are flexible to fit into today's manufacturing environments.
Our systems are developed to incorporate innovative designs, professional performance and ease of use,
all within your budget.
Our systems are set apart by a well designed series of filters, including HEPA filters. These filters capture
the most harmful fumes, even those produced by new lead-free solders. In addition, we also have systems
with filters that efficiently remove gases and vapors from heavy duty bench-top applications.
Known. Trusted. Quality. That's OK International. With decades of experience we are committed more than
ever to provide customer driven solutions and the reliable products you demand.
C o n t e n t s
o f
BVX-100 Series Fume Extraction Systems . . . . . . . . . . . . . . . . . . . . 2
T a b l e
Page
BVX-200 Series Fume Extraction Systems . . . . . . . . . . . . . . . . . . . . 3
BVX 100 & 200 Series Technical Specifications . . . . . . . . . . . . . . . . 4
MFX-2200 Fume Extraction Systems . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
BTX-208 Tip Extraction System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connection Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1
BVX-100 Series Fume Extraction Systems
Powerful, Portable Fume Extraction
OK International's BVX-100 Series Fume Extraction Systems are powerful, but low noise units that need no external
ducting or compressor. Simply move these lightweight systems from station to station, plug them in and switch them
on for instant fume extraction. Just 279mm (11") tall, with a 305mm x 229mm (12" x 9") plenum chamber, the units
easily fit on any bench-top or, when space is at a premium, take advantage of the under-bench mounting bracket.
Rated at 85-Watts, the systems deliver high quality filtration without compromise. A powerful 85m3/hr-airflow rate
provides immediate extraction of fumes, particles and vapors from operator breathing areas. When a larger capture
range is needed, an innovative adaptor quickly transforms the plenum into an arm extraction system.
Two filtration configurations are available for heavy soldering and light dust applications, or light duty organic solvent
and adhesive applications. A bi-colored LED light indicates when the filters are blocked and require replacing.
2
BVX-200 Series Fume Extraction Systems
Two Station Design for Dynamic Fume Extraction
The BVX-200 Series Fume Extraction Systems are revolutionary two-arm units that combine powerful fan
performance with efficient filtration, quiet operation and complete portability. They can be placed under or next to
the bench-top and fitted with either two 50mm (2") diameter BVX arms or one 63mm (2.5") diameter Omniflex arm.
Using the proven fan motor of the BVX-100 Series Fume Extraction Systems, the BVX-200 Series
Fume Extractions Systems add a proprietary one-stage impeller design that doubles the total free-blowing airflow.
The result is a maximum free-blowing airflow of 250m3/h (150cfm), with a maximum suction force of 850 Pa
(3.5"WC). This suction force provides ample capability in reserve to handle any clogging that may occur during the
normal life of the filter. In fact, the suction rating for this unit is one of the best in its class offered for such compact
and portable systems.
The BVX-201 Fume Extraction System is designed mainly for solder fumes and incorporates both pre- and mainfilters which can be changed independently to maximize the working life of each filter and lower the total cost of
ownership. The main filter has a HEPA efficiency of 99.97% at 0.3 micron, plus an activated carbon filter to remove
additional gases. For applications that require a high capacity of gas filtration, such as cleaning with solvents or
conformal coatings, the BVX-203 Fume Extraction System features a deep-bed gas filter.
3
BVX-100/200 Series Fume Extraction Systems
BVX-100 Series
BVX-200 Series
BVX-101
Bench-Top, single user arm/plenum system,
Pre-HEPA-Gas, 100-240 VAC
BVX-201-KIT
Filter unit with 2 flexible arms, 1.2m long, Pre-HEPA-Gas
BVX-103
Bench-Top, single user arm/plenum system,
Pre-Gas, 100-240 VAC
BVX-101-S
Bench-Top, single user plenum system without arm,
Pre-HEPA-Gas, 100-240 VAC
BVX-103-S
Bench-Top, single user plenum system without arm,
Pre-Gas, 100-240 VAC
BVX-201
Filter unit for 2 stations, Pre-HEPA-Gas
BVX-203
Filter unit for 2 stations, Pre-Deep Bed Gas
FILTERS
FP-BVX200
Pre Filter (Pack of 5)
FM-BVX200
Main Filter HEPA Carbon
FG-BVX200
Deep Bed Gas Filter
FILTERS
FG-BVX
Deep Bed Gas Filter
ACCESSORIES
FM-BVX
Main Filter (Combined HEPA/Gas)
BVX-ARM-K1
1 BVX arm 710mm (28") long with 1.8m (6') long hose and
table bracket with C-clamps
FP-BVX
Pre-Filter (Pack of 5)
BVX-ARM
Arm flexible ESD safe, 710mm (28") long
ACCESSORIES
BVX-ARML
Arm flexible ESD safe, 1.2m (48") long
BVX-ADT
Replacement Arm-To-Plenum Adaptor
BVX-TB01
Table bracket with 2 C-clamps
BVX-IADT
Inverted Arm Adaptor, ESD Safe
BVX-CH01
Connection hose, 50mm (2") diameter, 1.8m (6') long
BVX-BCK
Under Bench Mounting Bracket
BVX-CH02
Connection hose, 50mm (2") diameter, 3.6m (12') long
Technical Specifications
4
BVX-100 Series
BVX-200 Series
Static Pressure (suction force)
1250 Pa (5"WC)
850 Pa (3.5"WC)
Fan Capacity
110m3/h (65 cfm)
250m3/h (150 cfm)
Flow Rate (with filter)
85m3/h (50 cfm)
2 x 75m3/h (45 cfm)
Air Inlets/Number of Stations
1
2
HEPA Efficiency
99.97% at 0.3 micron
99.97% at 0.3 micron
Noise Level
< 55 db A
< 55 db A
Dimensions
(W x D x H) 300mmx230mmx290mm (11.8" x 9.1" x 11.4")
508mmx 254mmx388mm (20" x 10" x 15.3")
Weight
9kg (20 lbs)
9kg (20 Ibs)
Voltage
100-240 VAC
100-240 VAC
Frequency
50-60 Hz
50-60 Hz
Power
85 watt
85 watt
Certification
UL, CSA, CE
UL, CSA, CE
MFX-2200 Series Fume Extraction Systems
Setting a New Benchmark In Performance
OK International's multi-user MFX-2200 Series Fume Extraction Systems set a new benchmark in performance,
delivering a maximum airflow of 900m3/h and a maximum suction force of 1,075 Pa.
Capable of providing filtration for up to eight manual assembly workstations, the MFX-2200 Series Fume Extraction
Systems' power can also be harnessed to remove particulates and gases from exhaust cabinets and even small
bench-top wave and reflow soldering ovens.
For general electronics assembly applications, a combined filtration model features pre, HEPA (99.97% efficient @
0.3µm) and gas filters. For more specific applications, such as removing solvent vapors from bonding and under-fill
operations, a gas filtration model is available featuring a pre-filter and 11kg high capacity activated carbon cartridge.
Measuring 450mm wide, by 525mm deep and 670mm tall, the unit can accept either a 457mm by 406mm by
120mm HEPA filter or the activated carbon filter. Due to the size of the filter, the MFX-2200 Series Fume Extraction
Systems can process more fumes for substantially longer periods before requiring a filter change, thereby reducing
maintenance costs and workplace disruption.
5
MFX-2200C Fume Extraction System
MFX-2200C Particle Fume Extraction System
OK International's new multi-user MFX-2200C Fume Extraction System provides the ultimate performance in a compact size
that easily fits under most workbenches. It is ideal for removing solder fumes and filtering laser fumes. The lid features 4 air
inlet ports for connection to Omniflex arms. By using a hose splitter in conjunction with BVX arms, the number of connected
arms can be doubled.
Features
• Excellent air flow performance
• Large, pleated pre-filter
Pleated Pre-Filter
• HEPA filter rating of 99.97% at 0.3 micron
• Casters as standard
• Dust filter seal keeps filter housing clean
HEPA Filter
• Minimum operating noise
• Compact size, unit fits under most workbenches
Gas Filter
• Connects up to 4 Omniflex arms with rectangular
nozzle (EA1122) or large hood (EA1126)
• Connects up to 8 BVX arms or 8 Omniflex arms with
tapered nozzle (EA1124)
Controls and Filter Monitor
• Unit On/Off Switch with power indicator light
• Thermal overload protection
• Analog models with filter status gauge
• Digital models with filter status indicator lights and
other control options
Options
AC2204
Replacement Filters
Top Cover with 2 Air Inlets Ø100mm (4")
and 2 Air Inlets Ø63mm (2.5")
FIL22P030
Prefilter Pleated 60% Efficiency (Pack of 2)
FIL22H070
Combination Filter HEPA/Carbon
Technical Specifications
6
MFX-2200C-A (Analog)
MFX-2200C-D (Digital)
MFX-2206C-A (Analog)
MFX-2206C-D (Digital)
110V
230V
Air Inlet Openings
4 x Ø2.5"
4 x Ø63mm
Fan Capacity
600 cfm
900m3/h
Flow Rate
400 cfm
600m3/h
HEPA Efficiency
99.97% at 0.3 micron
99.97% at 0.3 micron
Static Pressure
4.5" WC Maximum
1075 Pa
Power Supply
100-120VAC, 60Hz
220-240VAC, 50Hz
Power
400 Watt
400 Watt
Noise Level
58 dBA
58 dBA
Dimension (W x D x H)
17.7" x 20.75" x 26.4"
450 x 525 x 670mm
Weight
93 Ibs
43 kg
Certification
UL, CSA
CE
The new MFX-2200G Fume Extraction System has been specifically designed for the removal of gases and vapors from a
range of heavy duty bench-top applications, including solvent cleaning, gluing/bonding and conformal coatings. The unit's
high capacity gas filter cartridge ensures a long dwell-time of the gases inside the filter media, resulting in the most efficient
removal of gases. The unit's lid features 100mm (4”) and 63mm (2.5”) air inlet flanges, making it suitable for the connection of
exhaust arms or cabinets.
Features
•
Excellent filtration efficiency
•
Large, pleated pre-filter
•
Casters as standard
•
Minimum operating noise
•
Provides air flow for two exhaust cabinets
Pleated Pre-Filter
Gas Filter
11 kg (25 Ibs)
Activated Carbon
After-Filter
Controls and Filter Monitor
•
Unit On/Off Switch with power indicator light
•
Thermal overload protection
•
Analog models with filter status gauge
•
Digital models with filter status indicator lights and other
control options
Options
AC2202
Replacement Filters
Top Cover with 4 Air Inlets Ø63mm (2.5")
FIL22P040
Pre-Filter Pleated 85% Efficiency
FIL22G010
Gas Filter Cartridge 11kg (25Ibs)
FIL22G020
Carbon Refill Kit 11kg (25Ibs)
MFX-2200G Fume Extraction System
MFX-2200G Gas Fume Filtration System
Technical Specifications
MFX-2200G-A (Analog)
MFX-2200G-D (Digital)
MFX-2206G-A (Analog)
MFX-2206G-D (Digital)
110V
230V
Air Inlet Openings
2 x Ø4" and 2 x Ø2.5"
2 x Ø100mm and 2 x Ø63mm
Fan Capacity
600 cfm
900m3/h
Flow Rate
350 cfm
550m3/h
Static Pressure
4.5" WC Maximum
1075 Pa Maximum
Power Supply
100-120VAC, 60Hz
220-240VAC, 50Hz
Power
400 Watt
400 Watt
Noise Level
58 dBA
58 dBA
Dimension (W x D x H)
17.7" x 20.75" x 28"
450 x 525 x 710mm
Weight
115 Ibs
52 kg
Certification
UL, CSA
CE
7
Accessories MFX-2200 Series
Omniflex Arms
Omniflex Arms (Ø63mm) are designed for higher
airflow rates and effective fume capture from
greater distances. A unique ball/socket design
provides an unmatched flexibility in maneuvering
and positioning. The arms can be adjusted in
working length or radius, simply by adding or
removing Omniflex components. ESD
conformance is ensured through the use of fully
conductive material.
A
B
Features
C
D
Part Numbers
• 140m3/h (85cfm) air flow rating (varies with nozzle)
A EA1122
Omniflex Arm ESD with Rectangular Nozzle
• 63mm (2.5") diameter
B EA1124
Omniflex Arm ESD with Tapered Nozzle
• 0.6m (24") long with optional extensions of 300mm (12")
C EA1126
Omniflex Arm ESD with Large Hood
350 x 212mm (14" x 8.5")
D AC1101
Damper for Omniflex Arm
AC1102
Omniflex Arm Extension 300mm (12”) long
All Omniflex arms are supplied with mounting plates and C-clamps.
BVX Arms
BVX Arms (Ø50mm) are the most economic
solution while providing good airflow rates and
high flexibility. The spiral rolled duct can be
tightened in stiffness and can be positioned
precisely. The BVX Arm-K2 kit includes a mounting
plate and C-clamps for universal mounting. A
Y-connection piece is available to connect two
BVX Arms to one hose.
8
• 75m3/h (45cfm) air flow rating
Part Numbers for BVX Arms
BVX-ARM-K2
• 50mm (2") ducting with 40mm (1.75") nozzle
• 710mm (28") long
BVX Arm ESD with Nozzle, Mounting
Plate and C-Clamps
For Individual Components Refer To BVX Section
Connection Hoses for Omniflex and BVX Arms
A
A CH0251
Connection Hose 2.5m x Ø63mm (8' x 2.5") with clamps
A CH0252
Connection Hose 3.5m x Ø63mm (12' x 2.5") with clamps
A CH0253
Connection Hose 7.5m x Ø63mm (25' x 2.5") with clamps
B AC2025
Y-Piece for Ø63mm (2.5") hose with clamps
B
Accessories MFX-2200 Series
Features for BVX Arms
EC1500 Exhaust Cabinet
Volatile vapors and gases with high toxic levels
often require the use of exhaust cabinets to protect
the user.
The EC1500 is an ideal bench cabinet for such
applications. A hinged and clear viewing panel
maintains excellent visibility while at the same time
reducing the airflow demand on the cabinet.
Features
• Dimensions W x D x H
760 x 510 x 560mm (30" x 20" x 22")
• Connection Flange Ø100mm (4")
Part Numbers
EC1500 Exhaust Cabinet with Clear Viewing Panel
CH0047 Connection Hose 2.5m (8') Long Ø100mm
(4") with Clamps
9
BTX-200 Tip Extraction System
Precision and Power In Tip Extraction
Due to its powerful vacuum, OK International’s BTX-208 Fume Extraction System offers high performance
extraction of solder fumes directly from the tip of any hand soldering iron and can be easily configured to form an
extraction network for up to eight workstations.
The unit's pre-filter is followed by a main filter offering HEPA efficiency exceeding 99.97% and an activated
carbon filter to remove gases. Both pre- and main- filters can be changed independently to maximize the working
life of each filter and lower the total cost of ownership.
Measuring 508mm wide by 254mm deep by 388mm high and weighing just 9kg, the BTX-208 Fume Extraction
System has been designed specifically for under-bench installation. With a universal power supply that accepts
100 to 240V at 50 or 60Hz, and with UL, CSA and CE certifications, the unit can be used anywhere in the world.
To complement the BTX-208 Fume Extraction System, Metcal has developed a new plug-and-play ducting
system, which offers a simple, flexible, low cost solution for faster configuration of tip extraction installations.
10
BTX-200 Tip Extraction System
Portable for up to Eight Operators
The BTX-208 Fume Extraction System is a tip extraction unit with a high
vacuum blower motor and a capacity for up to eight workstations. The
unit's universal hose connection kit provides maximum flexibility and
eliminates the need for a traditional layout and design of tip extraction
ducting. The compact design and easy set-up make it truly portable.
BTX-208 Tip Extraction Duct Layout
BTX-CK2-25
2 Couplings/2.5m Hose
1
2
3
BTX-CK4-50
4 Couplings/5m Hose
or
BTX-CK4-75
4 Couplings/7.5m Hose
4
Individual Parts
Couplings with
2 Glands and
Pipe Clip
ITEM
PART No.
DESCRIPTION
1
CH0121
Flexible Hose Ø35mm x 2.5m (8') Long
1
CH0122
Flexible Hose Ø35mm x 5m (16') Long
1
CH0123
Flexible Hose Ø35mm x 7.5m (25') Long
2
AC-TX001-4
Couplings with 2 Glands 5.6mm (Pack of 4)
3
18566S-5
End Plug (Pack of 5)
4
AC-TX002-2
T-Piece Connector (Pack of 2)
-
19115S-10
Pipe Clip (Pack of 10)
Vacuum Tube
to Solder Iron
Connection Kits
Item
Description
BTX-CK2-25
BTX-CK4-50
BTX-CK4-75
4
Max number of stations
single-row bench
2
4
when using 5.6mm tubes
double-row bench
4
8
8
Qty
Qty
Qty
1
Flexible Hose Ø32mm (1.25”)
2.5m (8')
5.0m (16')
7.5m (25')
2
Coupling with 2 Glands 5.6mm
2
4
4
3
End Plug
1
2
2
4
T-piece Connector
0
1
1
-
Pipe Clip
2
5
5
-
Roll of Vinyl Tape
1
1
1
11
BTX-200 Fume Extraction System
Tip Extraction Iron Adapter Kit
Kit Part#
Description
DS03-902
Macro Adapter Kit for Weller / Pace IR-70 (stand not included)
DS03-902S
Weller Replacement Spring and Receptacle Only
DS03-951
Weller Micro Iron Adapter Kit EC-1302A
17235S-5
DS03-926
Hakko Micro Iron Adapter Kit (900S)
17235S-5
DS03-927
Hakko 5.6mm Macro Iron Adapter Kit (900M/900L)
17235S-5
B
DS03-929
Metcal STSS/MX/RM3E/ - Hakko 907/936/937 Adapter Kit - 5.6mm
20233S-5
B
DS03-930
Metcal SP-HC1 (SP200 Base) Iron Adapter Kit - 5.6mm
20233S-5
B
DS03-931
OK International* PS-800 Iron Adapter Kit 5.6mm
20233S-5
SP-Cradle
Replacement Metcal Stand Insert for DS03-930
DS03-955
Universal Iron Adapter Kit fits 6.4mm Heating Element w/5.6mm Tube
C
18863S-5
Plastic Clip for Metcal MX (5 per pack)
N/A
C
18864S-5
Plastic Clip for Metcal SP (5 per pack)
N/A
C
18865S-5
Plastic Clip for OK International* PS-800 (5 per pack)
N/A
DS03-910-5
Brush Brass for tip ext tube (5 per pack)
N/A
DSO3-965-10
Spring Strain Relief for 5.6mm (10 per pack)
N/A
A
Replacement Tubes (5) Part #
17235S-5
N/A
N/A
17235S-5
*Previously branded Metcal
A
B
Technical Specifications
BTX-208
C
System
BTX-208
Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas
Max. Number of Stations
8
Flow Rate per Station
>28 l/min
CONNECTION KITS
Noise Level
<55 dBA
BTX-CK2-25
Dimensions
WxDxH
508 x 254 x 388mm
(20" x 10" x 15.3")
Connection Kit for 2-4 Stations with
2.5m (8') Long Hose
BTX-CK4-50
Weight
9 kg (20 Ibs)
Connection Kit for 4-8 Stations with
5m (16') Long Hose
BTX-CK4-75
Voltage
100 - 240 VAC
Connection Kit for 4-8 Stations with
7.5m (25') Long Hose
Frequency
50 - 60 Hz
Power
85 Watt
Max Duct Run
30m (100 ft)
Certification
UL/CSA/CE
For other part numbers refer to layout details
REPLACEMENT FILTERS
12
FP-BVX200
Pre-Filter (Pack of 5)
FM-BVX200
Main Filter, HEPA 99.95%/Carbon
Through our sales, service and distribution centers located in North America, Europe and Asia we are able to provide
seamless, proactive expertise and support to our customers worldwide.
Wherever industrial manufacturing facilities are located, OK International's global network of expertly trained
distributors is there, to supply essential technical support and advanced process solutions.
NORTH AMERICA
OK International
12151 Monarch Street
Garden Grove,
California 92841
USA
Tel: +1-714-799-9910
Fax: +1-714-799-9533
UNITED KINGDOM
OK International Ltd.
Eagle Close, Chandlers Ford
Eastleigh, Hampshire SO53 4NF
United Kingdom
Tel: +44 (0) 2380 489100
Fax: +44 (0) 2380 489109
FRANCE
OK International SAS
Rue de la Saone
Zac de Folliouses-les Echets
01706 Miribel Cedex
France
Tel: +33 (0)4 72 26 20 30
Fax: +33 (0)4 72 26 20 35
JAPAN
OK International Japan Co.
5-3-1 Heiwajima, Ota-ku
Tokyo 143-0006
Japan
Tel: +81-3-5753-0085
Fax: +81-3-3765-8855
GERMANY
OK International GmbH
Frankfurter Straße 74
64521 Gross-Gerau
Germany
Tel: +49 (0) 61 52-71 12-0
Fax: +49 (0) 61 52-71 12-22
ITALY
OK International
Strada Statale 11 – No 28
20010 Vittuone, Milano
Italy
Tel: +39 02 902 5161
Fax: +39 02 901 11147
SINGAPORE
OK International
10 Ang Mo Kio St. 65
#05-13 Techpoint
Singapore 569059
Tel: +65-62810991
Fax: +65-62853473
CHINA
OK Electronics (Beijing) Co.,Ltd.
No. 1 Building,
A -10 Long Qing Street
Beijing Economic &
Technical Developing Zone
Beijing, 100176
The People's Republic of China
Tel: +86-10-67878490
Fax: +86-10-67878491
OK International
OK International provides solution based technologies to electronics manufacturing industries throughout the world.
OK
O K
I N T E R N A T I O N A LT M
North America
12151 Monarch Street • Garden Grove, California 92841 USA
Tel: +1-714-799-9910 • Fax: +1-714-799-9533
www.okinternational.com
BRO-FE-US-05
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DOVER and the Dover logo are registered trademarks of Delaware Formation, Inc. a wholly-owned subsidiary of Dover Corporation
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
OK International:
DS03-965-10 18865S-5 17235S-5 DS03-930 DS03-931 DS03-951 DS03-955 DS03-927 DS03-926 18863S-5
18864S-5 20233S-5 AC2202 AC2204 DS03-929 DS03-902 DS03-902S DS03-910-5 FM-BVX-SP1 FM-BVX200
FP-BVX200 BVX-ARM-K1 BVX-ARML BVX-BCK BVX-CH01 BVX-CH02 BVX-TB01 BVX-101 BVX-101-S BVX103 BVX-103-S BVX-201 BVX-201-KIT BVX-203 FG-BVX200 FP-BVX AC2025