APW Wyott AT Express Operating instructions

R
INSTALLATION
AND
OPERATING
INSTRUCTIONS
AT EXPRESS
AT EXPRESSTM HORIZONTAL CONVEYOR TOASTER
Model:
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
TABLE OF CONTENTS
Safety Precautions
Important Safety Instructions
General Information
Installation Instructions
Specifications
Operation Instructions
Cleaning Instructions
Warranty Procedure
Troubleshooting
Replacement Parts List
Wiring Diagram
Warranty
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WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicing this equipment.
!
This equipment has been engineered to provide you with year-round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.
P/N 93300045 9/06
Phone:
Fax:
Toll Free:
Website:
E-mail:
+1 (214) 421-7366
+1 (214) 565-0976
+1 (800) 527-2100
www.apwwyott.com
info@apwwyott.com
APW WYOTT
729 Third Avenue
Dallas, TX 75226
1
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For
Warranty Service and/or Parts, this information is required.
Model Number
Serial Number
Date Purchased
Notes:
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained
and are aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules
and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service
personnel or the equipment. The words are defined as follows:
!
DANGER: This symbol warns of imminent hazard which will result in serious injury or death.
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WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in
serious injury or death.
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CAUTION: This symbol refers to a potential hazard or unsafe practice, which may result in minor or
moderate injury or product or property damage.
!
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NOTICE: This symbol refers to information that needs special attention or must be fully understood
even though not dangerous.
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APW Wyott takes pride in the design and quality of our products. When used as intended and with proper
care and maintenance, you will experience years of reliable operation from this equipment. To ensure best
results, it is important that you read and follow the instructions in this manual carefully.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and
follows these instruction.
If you have questions concerning the installation, operation, maintenance or service of this product, contact
APW Wyott Foodservice Equipment Company’s “ Technical Service Department”.
2
IMPORTANT SAFETY INSTRUCTIONS
!
IMPORTANT: Read the following important safety instructions to avoid personal injury or
death, and to avoid damage to the equipment or property.
!
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WARNING: Do not allow untrained personnel to operate the toaster.
!
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NOTICE: Do not use toppings (butter, etc.) on product as product is inverted during normal
operation.
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WARNING: To avoid any injury, turn the power switch off at the fuse disconnect switch/circuit
breaker or unplug the unit from the power source and allow to cool completely before performing
any maintenance or cleaning.
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WARNING: An earthing cable must connect the appliance to all other units in the complete
installation and from there to an independent earth connection.
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WARNING: Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been
submerged in water. Do not clean the unit with a water jet.
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WARNING: Operating toaster without legs invalidates any warranty claims.
WARNING: Operating the toaster without the Reflector Tray reduces the toasting capabilities.
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WARNING: Neglecting to keep fan opening clean could result in toaster failure.
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WARNING: APW Wyott toasters are designed, built, and sold for commercial use. If positioned
where the general public can usethem, make sure that all cautions, warnings, and operating
instructions are clearly posted near each unit to insureproper operation, reduce the chance of
personal injury and/or equipment damage.
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WARNING: Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug
configuration. If the plug and receptacle do not match, contact a qualified electrician to determine
the proper voltage and size and install the proper electrical outlet.
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WARNING: To avoid electrical shock, always unplug the unit before performing cleaning or
maintenance.
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WARNING: For safe and proper operation, the unit must be located a reasonable distance from
combustible walls and materials. If safe distances are not maintained, discoloration or combustion
could occur.
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WARNING: In Europe, appliance must be connected by an earthing cable to all other units
in the complete installation and thence to an independent earth connection in compliance
with EN 60335-1 and/or local codes
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WARNING: To avoid electrical shock or personal injury, do not steam clean or use excessive water
on the unit.
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WARNING: If service is required on this unit, contact your authorized APW Wyott Service Agent, or
contact the APW Wyott Service Department directly at (214) 421-7366 or (800) 527-2100; fax (214)
565-0976.
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WARNING: This product has no “user” serviceable parts. To avoid damage to the unit or injury to
personnel, use only Authorized APW Wyott Service Agents and genuine APW Wyott Parts when
service is required..
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CAUTION: Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit,
marring it’s appearance and making it susceptible to dirt accumulation.
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CAUTION: Some exterior surfaces on the unit will get hot. Use caution when touching these areas
to avoid injury.
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WARNING: Genuine APW Wyott Replacement Parts are specified to operate safely in the
environments in which they are used. Some aftermarket or generic replacement parts do not have
the characteristics that will allow them to operate safely in APW Wyott equipment. It is essential to
use APW Wyott Replacement Parts when repairing APW Wyott equipment. Failure to use APW
Wyott Replacement Parts may subject operators of the equipment to hazardous electrical voltage,
resulting in electrical shock or burn.
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CAUTION: Locate the unit at the proper counter height, in an area that is convenient for use. The
location should be level to prevent the unit or it’s contents from accidentally falling, and strong
enough to support the weight of the unit and food.
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WARNING: Failure to provide clearances will cause unit failure and invalidate warranty claims
(see installation instructions).
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GENERAL INFORMATION
I.
II.
III.
IV.
V.
Consult the rating label for model and serial number. Write this information below before
proceeding:
A. Model # __________________
B. Serial # __________________
Overall Dimensions w/Wire Feeder - 13.27" H (33.70cm) x 14.72" W (37.39 cm) x 17.99"D (45.69cm)
Product Opening - 1.5" H (3.8cm) x 10.50" W (26.7cm)
Productivity (per hour) - results will vary depending on line voltage and bread dryness.
Electrical Requirements
A. Single phase, 120 volts, 1800 watts, 15 amps.
B. Cordset configuration
1. Each toaster is equipped with a three-wire grounded cordset and standard three-prong
plug.
2. In the United States, a four foot cordset with NEMA 5-15P plug.
3. In Canada, a six foot cordset with NEMA 5-20P plug.
Net/Shipping Weight - 28Ib.(12.7kg) /33Ib.(14.97kg)
INSTALLATION INSTRUCTIONS
I.
Check Contents - refer to Figure 1, account for the following parts:
A.
Toast Drawer - shipped in place
B.
Reflector Tray - shipped in place
C.
Wire Feeder - inside Reflector Tray
D.
Instruction Manual - shipped loose
II.
Position Wire Feeder - refer to Figure 2
A.
B.
C.
D.
Pull out Reflector Tray
Rotate Wire Feeder
Slide Reflector Tray back
WARNING: Operating the toaster without the Reflector Tray reduces toasting capabilities.
figure 2
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III.
Toaster Placement
A.
Locate the toaster near a grounded receptacle of the proper configuration (see below). Plug
the cordset directly into receptacle (DO NOT USE AN EXTENSION CORD).
1. In the United States, NEMA 5-15R.
2. In Canada, NEMA 5-20R.
B.
Place the toaster on a flat surface providing the following minimum clearances:
1. Base = one inch (provided with legs installed).
2. Side and back walls = two inch
3. Overhead = Enough space to allow adequate heat displacement.
4. WARNING: Failure to provide these clearances will cause unit failure and invalidate
warranty claims.
C.
Position toaster where customers will not contact any surface labeled "CAUTION HOT".
NOTE: DO NOT OPERATE THE TOASTER WITH THE LEGS REMOVED.
SPECIFICATIONS
15.634
2.356
14.723
40°
13.271
1.000
OPERATION INSTRUCTIONS
I.
Preparation
A.
Clean toaster thoroughly before first use (See cleaning instructions).
B.
Controls Familiarity
1. Top Heat Switch: Operates top elements and conveyor.
2. Bottom Heat Switch: Operates bottom element and conveyor.
C. Warm-up time: Allow five (5) minutes.
II.
Normal Use
A.
Loading Product
1. Place product on Wire Feeder. The conveyor will automatically draw product through the
toaster at a speed determined by conveyor speed control.
B.
Toasting Darkness: determined by conveyor speed.
1. Darkest toasting - set conveyor speed control to one (1).
2. Lightest toasting - set conveyor speed control to ten (10).
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3. Other factors affecting toasting darkness.
a) Product moistness - moister product requires slower speeds
b) Sugar content in product - product with more sugar requires slower speeds
c) Product Temperature - cooler product requires slower speeds
4. For best results, use day old bread stored room temperature.
CLEANING INSTRUCTIONS
I.
Daily Cleaning
A. With toaster off and cool, turn toaster on and set conveyor speed to four.
B. Using a plastic abrasive pad, wipe the conveyor belt in a back and forth motion (side-to-side)
motion to remove baked-on product. Wipe the conveyor belt in the same manner with a hot,
damp cloth.
C. Turn off toaster.
D. Slide the reflector/crumb tray out of toaster by pulling forward. Dispose of crumbs and wash tray
in hot, soapy water. Dry tray and place back in toaster.
E. Remove toast drawer from toaster by sliding out and lifting up. Dispose of crumbs and wash
drawer in hot, soapy water. Wipe crumbs from inside the toaster with a hot, damp cloth. Dry
drawer and place back in toaster.
F. Wipe the exterior surfaces of the toaster with a hot, damp cloth.
II. Periodic Cleaning
A. Conveyor Belt
1. Remove conveyor belt from toaster.
2. Use pliers to bend a link to the inside until the hook clears the link above.
3. Repeat on other side.
4. Pull the loosened links together and slide through center of belt link.
5. Clean belt thoroughly (See item 2 under "daily cleaning").
6. Install conveyor belt by reversing order of steps noted above (See item 1).
B. Cooling Intake Fan
1. Unplug and lay toaster on side.
2. Brush dirt and debris from fan opening and guard.
3. WARNING: Neglecting to keep fan opening clean could result in toaster failure.
WARRANTY PROCEDURE
TM
If warranty service is needed on your AT EXPRESS , follow these steps:
I.
Identify the model and serial number from the rating label on your toaster.
II.
Consult the enclosed directory, find the service agency nearest you, call the number listed or the 24hour toll free service hot line, 1-800-733-2203. If there is not a service agency listed for your area,
the parts distributor will provide service for your toaster.
III.
To order parts consult the enclosed directory. The parts distributor is listed at the beginning of each
state listing. The parts distributors have a complete stock of parts for your toaster.
TROUBLESHOOTING
I.
II.
III.
Always ask and check the following:
A.
Is the unit connected to a live power source?
B.
Check the circuit breaker.
C.
Is power switch on?
D.
Is the unit operating on proper voltage? (see rating label)
If problems exist after checking the above, check the chart below.
If any service is needed (italicized items), call an APW Wyott authorized service agency. All service
should be performed by an APW Wyott authorized service agency.
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TROUBLESHOOTING CHART:
THE PROBLEM
THE CAUSE
THE SOLUTION
Won't toast...
a. Toaster cold.
a. Allow five (5) minutes for warm up.
b. Wrong power switch position.
b. Position power switch to full power.
c. Wrong conveyor speed setting.
c. Reduce conveyor speed.
Toasts unevenly... d. Only part of product surface is
d. Reduce conveyor speed.
Toasted.
e. Product located too far to side of
e. Place product on conveyor between
conveyor.
Product sticks to
conveyor or slide..
end links.
f. Butter or butter substitute used on
f.
product.
Discontinue use of butter or butter
substitute.
g. Conveyor surface has baked-on oil g. Follow daily cleaning methods to
residue.
remove & prevent residue.
h. Very moist or doughy product.
h. Use different source or day-old
product.
No power...
i. Product not defrosted or thawed.
i.
Defrost/thaw product.
j. No power to receptacle.
j.
Check circuit breaker.
k. Toaster unplugged.
k. Plug in toaster.
I. Loose connections.
I.
m. Power switch.
m. Check that switch is on &
Check connections.
operational.
Won't heat...
Lighter toast
n. Loose connections.
n. Check connections.
o. Faulty power switch.
o. Replace power switch.
p. Burnt out element.
p. Replace element.
q. Speed control setting.
q. Reduce speed control setting.
Under peak loads. r. Very moist product.
r.
Use different source or day old
product.
s. Product too cold.
s. Allow product to warm to room
temperature.
t. Toaster cavity temperature being
quenched.
t.
Add 1" or more spacing between
product.
Conveyor won't
u. No power.
u. Check circuit breaker.
move...
v. Conveyor links are binding.
v. Check conveyor for bent links.
w. Drive chain too loose or too
w. Adjust drive chain.
tight.
x. Loose or bad connection
x. Check for loose or bad
between speed control and
connection.
conveyor motor.
y. Conveyor motor burnt out.
y. Replace conveyor motor.
z. Speed control burnt out.
z. Replace speed control.
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TM
REPLACEMENT PARTS LIST - AT EXPRESS
ITEM
P/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
93300010
83956
83868
83248
83821
89061
38132
38125
38122
88954
82920
85286
88923
89063
85283
83267
89111
85638
88961
89184
93300029
85152
83260
83261
82903
89059
89006
93300013
38129
38136
89039
93300026
93300016
83221
75617
93300017
93300018
93100063
89491
38131
93300031
QTY
DESCRIPTION
W'ASSY, MAIN BODY
DRIVE SHAFT ASSY AT-10 SEGMENTED BELT
SPACER, CONVEYOR SHAFT
BEARING, SHAFT
BRACKET, BEARING
NUT, HEX 10-24
W'ASSY BEARING CLIP
BEARING FLANGED POLYMER
W'ASSY IDLER SHAFT
SCREW,8-32X3/16,PH,PH,SS
BELT, WIRE 27x.05 3 SEG.
FAN MOTOR COOLING 120V 4.5"
SCREW, 8-32x1-3/4 SLT PAN MS SS
NUT, HEX 8-32
CORD, FAN
LEG 1" PLASTIC W/CHROME
BUSHING, STRAIN RELIEF SR-7W-2
CORDSET 14/3 600V .440 DIA HSJO 5-20P
NUT, HEX 10-24, GREEN
BUSHING, .875 HEYCO 2126
LABEL CONTROL PANEL
MOTOR AT10 115V 60HZ 3RPM MK 5-3902
SPROCKET, 18 TOOTH 1/4 PITCH 5/16 BORE
SPROCKET, 12 TOOTH 1/4 PITCH 3/8 BORE
CHAIN, 1/4" DRIVE 65 PITCH
WASHER #10 EXTERNAL LOCK
SCREW, 10-24x5/8 PAN HD SLOT
TRAY REFLECTOR
DRAWER TOAST
COVER SIDE
SCREW, 8-32X5/16 PH PAN SS
COVER BACK
COVER, TOP
RHEOSTAT, MOTOR CONTROL 120V
KNOB W/NO'S. 0 TO 9
ELEMENT, 120V 832W
W/ASS'Y, ELEMENT RACK
XPRS-PLATE, CONTROL PANEL
SWITCH,ROCK,DPST,20A 250VAC,BLK (TEXT)
FEEDER, WIRE
BAFFLE, HEAT
8
1
1
2
2
2
10
2
2
1
2
1
1
4
4
1
4
1
1
1
1
1
1
1
1
1
4
4
1
1
2
8
1
1
1
1
2
2
1
2
1
1
EXPLODED VIEW - AT EXPRESSTM
13
12
32
14
19
33
6
22
30
15
5
26
9
27
10
37
41
36
21
24
40
23
28
29
25
35
39
38
31
4
3
2
7
8
9
11
20
18
17
34
16
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WIRING DIAGRAM - MODEL AT EXPRESSTM
IMPORTANT NOTICE: The information contained in this section of the manual is
intended for individuals possessing backgrounds of electrical and mechanical
experience, such as an authorized APW Wyott service technician. APW or the seller
cannot be responsible for the interpretation of this information, nor can it assume any
liability in connection with its use.
Green
Black
White
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G
L1 L2
Motor
Fan
Wire Nuts
4
5
Rheostat
1
Top Element
Blue
Black
Wire Nuts
11
7
9
10
Bottom Element
Switch
2
6
8
Existing Wire
Switch
3
10
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APW WYOTT EQUIPMENT LIMITED WARRANTY
APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the
following conditions:
This warranty applies to the original owner only and is not assignable.
Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of
APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be
responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott
Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated
with same. The closest APW Wyott Authorized Service Agent must be used.
This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas of Alaska and Canada. There
will be no labor coverage for equipment located on any island not connected by roadway to the mainland.
Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada
may vary. Contact the international APW Wyott distributor, dealer, or service agency for details.
Time Period
One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency
may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the
original product warranty only.
Exceptions
*Gas/Electric Cookline: Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all
component parts, except switches and thermostats. (2 additional years on parts only. No labor on second or third year.)
*Broiler Briquettes, Rock Grates, Cooking Grates, Burner Shields, Fireboxes: 90 Day Material Only. No Labor.
*Heat Strips: Models FD, FDL, FDD, FDDL. Two (2) Year Warranty on element only. No labor second year.
*Glass Windows, Doors, Seals, Rubber Seals, Light Bulbs: 90 Day Material Only. No Labor.
In all cases, parts covered by extended warranty will be shipped FOB the factory after the first year.
Portable Carry In Products
Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment
weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to
the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of
connection, or use, at APW Wyott's option or its Authorized Service Agency, it will be serviced on site or replaced.
From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott
Authorized Service Agency for in-warranty repairs. No mileage or travel charges are allowed on portable units after the first day of use.
If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1)
countertop warmers and cookers, which are covered under the Enhanced Warranty Program, and (2) toasters or rollergrills which have
in store service.
Exclusions
The following conditions are not covered by warranty:
*Equipment failure relating to improper installation, improper utility connection or supply and problems due to
ventilation.
*Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning
and water damage to controls.
*Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect,
abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riot or act of god.
*Equipment that has the model number or serial number removed or altered.
If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the
warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the
use of the equipment thereafter.
This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which
normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such
premium rates. APW Wyott does not assume any liability for extended delays in replacing or repairing any items beyond its control.
In all cases, the use of other than APW Wyott Authorized OEM Replacement Parts will void this warranty.
This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial application.
Water Quality Requirements
Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before
being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.
Note: Product failure caused by liming or sediment buildup is not covered under warranty.
“THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES
AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY
EXTEND BEYOND THE TERMS STATED HEREIN.”
9/05
11
R
Phone:
Fax:
Toll Free:
Website:
E-mail:
+1 (214) 421-7366
+1 (214) 565-0976
+1 (800) 527-2100
www.apwwyott.com
info@apwwyott.com
APW WYOTT
729 Third Avenue
Dallas, TX 75226
12