Monessen Hearth GCUF Series Operating instructions

UNVENTED GAS LOG
HEATER or
VENTED DECORATIVE
APPLIANCE
INSTALLATION AND OPERATING
INSTRUCTIONS
MODELS: TPB18, TPB24 and TPB30
Natural Gas or Propane/LPG
Control Type: Milli-Volt
WARNINGS
This appliance may be installed
in an aftermarket, permanently
located, manufactured (mobile)
home, where not prohibited by
local codes.
If the information in this manual is not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
–
This appliance is only for use
with the type of gas indicated on
the rating plate. This appliance is
not convertible for use with other
gases.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
–
WHAT TO DO IF YOU SMELL GAS
This is an unvented gas-fired
heater. It uses air (oxygen)
from the room in which it is
installed. Provisions for adequate
combustion and ventilation air
must be provided.
Refer to page 7.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
–
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
READ AND SAVE THESE INSTRUCTIONS
CONTENTS
Important Safety Information .................................. 3
Getting Started.......................................................... 5
Product Features and Specifications .................... 6
Natural Gas ......................................................... 6
Propane/LPG ....................................................... 6
Ignition Controls ................................................... 6
Pilot/ODS ............................................................. 6
Thermal Generator .............................................. 6
General Installation Information ............................ 7
Codes .................................................................. 7
Adequate Combustion and Ventilation Air ........... 7
Fireplace and Hearth Dimensions .......................... 9
Checking Gas Pressure ........................................ 20
Milli-Volt ............................................................. 20
Electrical Wiring (Milli-volt) ................................... 21
Connecting Remote Receiver ............................ 22
Checking System Operation .............................. 22
Charred Timber Log Placement ........................... 23
Riser and Steel Bar Installation............................. 27
Optional Cast Iron Grate
and Andirons Installation................................ 28
Flame Appearance .................................................. 29
Checking Burner Flames ...................................... 30
Clearances and Height Requirements ................. 11
Operating Instructions ........................................... 31
For Your Safety Read Before Lighting ............... 31
Milli-Volt Control Lighting Instructions ................ 32
Match Lighting Instructions ................................ 33
Floor Clearance ..................................................... 16
Cleaning Instructions ............................................. 33
Fireplace Preparation ............................................ 17
Troubleshooting ..................................................... 34
Installing Vented Applications ............................. 18
Replacement Parts ................................................. 36
Connecting the Gas ............................................... 19
Burner Assembly ...................................................... 36
Logs ................................................................... 38
Placement in a Fireplace
with a Restrictive Barrier ....................................... 10
Warranty .................................................... Back page
2
70D0004
IMPORTANT SAFETY INFORMATION
INSTALLER
Please leave these instructions with the appliance.
OWNER
Please retain these instructions for future reference.
WARNING
IMPORTANT
Read these instructions carefully before installing or trying to operate this vent-free gas heater.
• Any change to this heater or its controls can be dangerous.
• Improper installation or use of the heater can cause serious injury or death from fire,
burns, explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner
flame patterns.
• Do not use a blower insert, heat exchanger insert or other accessory, not approved
for use with this heater where applicable.
1. Due to high temperatures, the appliance should be
located out of traffic and away from furniture and
draperies.
2. Children and adults should be alerted to the hazard
of high surface temperature and should stay away to
avoid burns or clothing ignition.
3. Young children should be carefully supervised when
they are in the same room with the appliance.
4. Do not place clothing or other flammable material on
or near the appliance.
5. Any safety screen or guard removed for servicing an
appliance, must be replaced prior to operating the
heater.
6. Installation and repair should be done by a qualified
service person.
7. To prevent malfunction and/or sooting, an unvented
gas heater should be cleaned before use and at least
annually by a professional service person. More frequent cleaning may be required due to excessive lint
from carpeting, bedding material, etc. It is imperative
that control compartments, burners and circulating
air passageways be kept clean.
8.
9.
CARBON MONOXIDE POISONING: Early signs of
carbon monoxide poisoning are similar to the flu with
headaches, dizziness and/or nausea. If you have these
signs, obtain fresh air immediately. Have the heater
serviced as it may not be operating properly.
The installation must conform with local codes or, in
the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.l/NFPA54.
70D0004
10. This unit complies with the latest revision of ANSI
Z21.11.2 Unvented Heaters and also complies with ANSI
Z21.60 Decorative Vented Appliances for Solid Fuel
Burning Fireplaces. State and local codes may only allow
operation of this appliance in a vented configuration.
Check your state or local codes. For vented operation,
see “Vented Instructions” in this manual.
11. Do not install the heaters in a bathroom or bedroom.
12. Correct installation of the ceramic fiber logs, proper
location of the heater, and annual cleaning are necessary to avoid potential problems with sooting. Sooting,
resulting from improper installation or operation, can
settle on surfaces outside the fireplace. See log placement
instructions for proper installation.
13. Avoid any drafts that alter burner flame patterns. Do not
allow fans to blow directly into fireplace. Do not place
a blower inside burn area of firebox. Ceiling fans may
create drafts that alter burner flame patterns. Sooting and
improper burning will occur.
14. Caution: Candles, incense, oil lamps, etc. produce
combustion byproducts including soot. Vent-free appliances will not filter or clean soot produced by these types
of products. In addition, the smoke and/or aromatics
(scents) may be reburnt in the vent-free appliance which
can produce odors. It is recommended to minimize the
use of candles, incense, etc. while the vent-free appliance
is in operation.
15. This is an unvented gas-fired heater. It uses air (oxygen)
from the room in which it is installed. Provisions for
adequate combustion and ventilation air must be provided. See page 8.
Continued on page 4
3
IMPORTANT SAFETY INFORMATION
Continued from page 3
25. Never burn solid fuels in a fireplace where a unvented
room heater is installed.
17. Unvented gas heaters are a supplemental zone heater.
They are not intended to be the primary heating appliance.
26. Always have a fireplace screen in place when the appliance is in operation and, unless other provisions for
combustion air are provided, the screen must have an
opening(s) for induction of combustion air.
18. Unvented gas heaters emit moisture into the living area.
In most homes of average construction, this does not pose
a problem. In houses of extremely tight construction,
additional mechanical ventilation is recommended.
19. During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain
oils, films or bonding agents. These chemicals are not
harmful but may produce annoying smoke and smells
as they are burned off during the initial operation of the
appliance; possibly causing headaches or eye or lung
irritation. This is a normal and temporary occurrence.
WARNING
16. Keep room area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Never connect unit to private (nonutility) gas wells. This gas is commonly
known as wellhead gas.
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide
maximum ventilation by opening windows or doors to
allow odors to dissipate. Any odors remaining after this
initial break-in period will be slight and will disappear
with continued use.
20. Input ratings are shown in BTU per hour and are for
elevations up to 2,000 feet. For elevations above 2,000
feet, input ratings should be reduced 4 percent for each
1,000 feet above sea level. Refer to the National Fuel
Gas Code.
We suggest that our gas hearth
products be installed and
serviced by professionals who
are certified in the U.S. by the
National Fireplace Institute®
(NFI) as Gas Specialists.
www.nficertified.org
21. The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa).
22. The appliance must be isolated from the gas supply
piping system by closing its equipment shutoff valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psig
(3.5 kPa).
23. Do not use this room heater if any part has been under
water. Immediately call a qualified service technician
to inspect the room heater and to replace any part of the
control system and any gas control which has been under
water.
24. This appliance must not be used with glass doors in the
closed position. This can lead to pilot outages and severe
sooting outside the fireplace.
4
70D0004
GETTING STARTED
MAKE SURE YOU HAVE RECEIVED ALL PARTS:
Check your packing list to verify that all listed parts have been received. You should have the following:
• Unvented Gas Log Burner Assembly
• Two (2) Plastic Bags Containing Crushed Volcanic Rock
• Installation/Operating Instructions
• Two (2) Anchoring Screws
• Ceramic Fiber Logs / Refractory Logs
• Rock wool
• Grate Assembly
• On/Off Log Switch Assembly
CAUTION
The following options may be used with the milli-volt controlled heater. These options are not packaged with the log set.
• Hand Held Remote with Receiver
• Wall Thermostat with 15' Wire
• Wall Switch with 15' Wire
• Hand held Thermostat Remote with Receiver
• Cast Iron Grate and Andirons
• Riser Kit
Gloves are recommended when
handling ceramic fiber logs to prevent
skin irritation from loose fibers. Logs
are fragile — handle with care.
Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the dealer
from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you have all parts
in good condition.
WHAT YOU WILL NEED FOR INSTALLATION:
You should have the following items available before proceeding with installation:
• External regulator (for propane/LPG and 1/2 lb. natural gas systems only)
• Piping which complies with local codes
• Sediment trap (recommended)
• Screwdriver
• Tee joint.
• Pipe sealant approved for use with propane/LPG (Resistant to sulfur compounds)
• Drill with 5/32 masonry bit
• Pipe wrench or appropriate size crescent wrench set
• Manual shutoff valve
70D0004
5
PRODUCT FEATURES AND SPECIFICATIONS
NATURAL GAS
NOTE: An external regulator is required to reduce supply pressure to a maximum of 10 1/2" W.C. on
natural gas systems operating at higher pressure.
Gas Rate
MILLI-VOLT
Regulator Pressure Setting: 3.5" w.c.
Pilot Regulator:
3.5" w.c.
Gas Inlet Pressure:
Max 101/2" w.c.
Model Number
Control
Max BTU/Hr
Min BTU/Hr
TPB18NV
Milli-Volt
28,000
19,000
TPB24NV
Milli-Volt
38,000
26,000
TPB30NV
Milli-Volt
38,000
26,000
Min. 5" w.c.
PROPANE/LPG
Note: An external regulator is required to reduce supply pressure to a maximum of 13" w.c.
MILLI-VOLT
Gas Rate
Regulator Pressure Setting: 10" w.c
Gas Inlet Pressure:
Max. 13" w.c.
Min. 11" w.c.
Model Number
Control
Max BTU/Hr
Min BTU/Hr
TPB18PV
Milli-Volt
28,000
23,000
TPB24PV
Milli-Volt
34,000
26,000
TPB30PV
Milli-Volt
34,000
26,000
IGNITION CONTROLS
Piezo ignitor allows ignition of the pilot without the use of matches or batteries.
Milli-Volt control has four (4) positions:
OFF
- All gas to the gas logs is shut off at the valve.
IGN
- Valve position to light/maintain a standing pilot.
ON
- Valve position to turn ON/OFF log set with remote switch/thermostat.
LOW/HI - Variable position to control flame height (heat output).
PILOT/ODS
The gas log heater is fitted with a specially designed safety pilot (ODS assembly) which senses the amount of oxygen available in the room and shuts the gas log heater off if the oxygen level begins to drop below a satisfactory level. The pilot can
only be relit when adequate fresh air is available.
THERMAL GENERATOR
The millivolt gas log pilot is fitted with a milli-volt (thermopile) generator to provide power for remote activation.
6
70D0004
GENERAL INSTALLATION INFORMATION
CODES
Adhere to all local codes or, in their absence, the latest edition of THE NATIONAL FUEL GAS CODE ANSI Z223.1 or
NFPA54 which can be obtained from…
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
ADEQUATE COMBUSTION AND VENTILATION AIR
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for
adequate combustion and ventilation air.
The National Fuel Gas Code, (ANSI Z223.1/NFPA 54), defines a confined space as a space whose volume is less than 50
cubic feet per 1,000 BTU per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. An
unconfined space is defined as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kw)
of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which
the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
UNUSUALLY TIGHT CONSTRUCTION IS DEFINED AS CONSTRUCTION WHERE…
a)
walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm
(6 x 1011 kg per pa-sec-m2) or less with openings gasketed or sealed;
b)
weather striping has been added on openable windows and doors, and
c)
caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors,
between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other
openings.
70D0004
7
GENERAL INSTALLATION INFORMATION
Counter
Fireplace
H
W
Figure 1 - Example of a Large Room with 1/2 Wall Divider
The following formula can be used to determine the maximum heater rating per the definition of unconfined space:
/
BTU Hr =
(L1 + L2) Ft x (W) Ft x (H) Ft.
BTU Hr
x 1000
50
/
Consider two connecting rooms with an open area between, with the following dimensions:
L1 = 151/2 Ft., L2 = 12 Ft., W = 12 Ft., H = 8 Ft.
/
BTU Hr =
(151/2 + 12) x (12) x (8)
50
x 1000 = 52800
/
BTU Hr
If there were a door between the two rooms the calculation would be based only on the room with the heater.
/
WARNING
BTU Hr =
8
(151/2) x (12) x (8)
50
x 1000 = 29760
/
BTU Hr
If the area in which the heater may be operated is smaller than that defined as an
unconfined space or if the building is of unusually tight construction, provide adequate
combustion and ventilation air by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Section 5.3 or applicable local codes.
70D0004
WARNING
FIREPLACE AND HEARTH DIMENSIONS
This appliance is for installation only in a solid-fuel burning masonry or UL127 factorybuilt fireplace, vent free appliance, or in listed ventless firebox enclosure. It has been
design certified for these installations.
Exception: DO NOT install this appliance in a factory-built fireplace that includes
instructions stating it has not been tested or should not be used with unvented gas
logs.
Use manufacturer's installation and clearance requirements as defined in their manual.
The TPB Series unvented room heater is approved for installation into the following unvented fireplaces:
GCUF Series Fireboxes Magnum36/42, Lo-Rider36 or BUF
The TPB Series unvented room heater may also be installed into a Ventless Firebox Enclosure for Gas Fired Decorative
Type Unvented Room Heaters per IAS Requirement No. 2-97 ANSI Z21.91-2001 (typically referred to as a "Universal
Firebox"), as long as firebox hearth dimensions meet the minimum hearth dimensions shown below.
Model
A
B*
C
D
TPB18
26"
13"
18"
17"
13"
221/4"
17"
13"
251/4"
17"
TPB24
29"
TPB30
33"
* Without front grate installed "B" will be 12 ½.
C
D
A
B
Figure 2 - Hearth Minimum Dimension
70D0004
9
PLACEMENT IN A FIREPLACE WITH A RESTRICTIVE BARRIER
IMPORTANT INFORMATION FOR THE INSTALLATION OF THIS GAS LOG SET
The following are guidelines for placing a gas log set in a fireplace that has a restrictive barrier along the bottom front opening of the fireplace. Some examples of barriers are glass/screen door frames and sunken/recessed fireplaces.
Height of Restriction (X)
Minimum Depth of Fireplace/Firebox
131/4"
No restriction
0 to 11/2"
From 11/2" to 3"
Greater than 3"
16"
16"
ANY BARRIER GREATER THAN THREE INCHES (3") PLACED IN FRONT OF
THE GAS LOG SET IS NOT RECOMMENDED BY THE MANUFACTURER.
Glass door frames
with adjustable
louvers should have
the louvers fully
open while the unit is
in operation.
The log set should be
placed against or as near
as possible to the rear wall
of the fireplace/firebox.
Height of restrictive barrier X
caused by glass door frames,
recessed fireplaces, etc. from
the base or bottom surface of the
unit. (See Table).
Depth of fireplace/firebox.
(See Table).
WARNING
Figure 3 - Reference Drawing of a Natural Flame Log Set in an Enclosure
Barriers such as the bottom of a glass door frame placed in front of a gas log set can
change the air flow characteristics of the fireplace which in turn can cause the unit to
overheat and malfunction.
NOTE: Non combustible material such as refractory brick may be used to line the floor of the fireplace
in order to raise the height of the gas log set in relation to a restrictive barrier. If the unit is raised, the
minimum height dimension listed in the homeowner’s manual must not be exceeded.
NOTE: If the log set is equipped with a remote receiver, a restrictive barrier may reduce the battery life by
increasing the ambient temperature inside the fireplace. Placement of the receiver outside of the fireplace
will extend the battery life.
10
70D0004
WARNING
CLEARANCES AND HEIGHT REQUIREMENTS
The dimensions shown in Figures 4 through 12 and defined in the fireplace manufacturer's
instructions are minimum clearances to maintain when installing this heater. Left and
right clearances are determined when facing the front of the heater.
When heater is installed into a ventless firebox, minimum clearances, as specified by
the ventless firebox manufacturer, must be met.
Follow these instructions carefully to ensure safe installation. Failure to follow
instructions exactly can create a fire hazard.
Sidewall and ceiling clearances: The sides of the fireplace opening must be at least 16" from any combustible wall.
The ceiling must be at least 42" from the top of the fireplace opening.
42"
16"
Figure 4 - Sidewall and Ceiling Clearances
70D0004
11
CLEARANCES and HEIGHT REQUIREMENTS
Heat resistant material (minimum requirements) with no wooden mantel or other combustible projection:
To install the gas logs into a fireplace with no wooden mantel, shelf or other combustible projection above the fireplace
opening, measure the heat resistant material height, per Figure 5, then see TABLE A.
Heat resistant materials such as slate and marble must be at least 1/2” thick. Sheet metal should not be installed onto
combustible material.
IMPORTANT: If you cannot meet these minimum clearances you must operate the heater with chimney flue damper open.
Refer to “Installing Vented Applications” found on page 18.
Heat
Resistant
Material
Measure
this
distance
Heater in
Fireplace or
Firebox
Figure 5 - Measuring Heat Resistant Material
HEAT RESISTANT
MATERIAL
MEASUREMENT
REQUIREMENTS FOR SAFE INSTALLATION
TBP18
TBP24
TBP30
12" or more
Hood not required.
Hood not required.
Hood not required.
8" to less than 12"
Hood not required.
Extend heat resistant material
to 12" OR install hood. See
Figure 5.
Extend heat resistant material
to 12" OR install hood. See
Figure 5.
Less than 8"
Extend heat resistant material
to 8" AND install hood. See
Figure 5.
Extend heat resistant material
to 8" AND install hood. See
Figure 5. OR, extend heat
resistant material to a height of
at least 12".
Extend heat resistant material
to 8" AND install hood. See
Figure 5. OR, extend heat
resistant material to a height
of at least 12".
TABLE A - Heat Resistant Material Requirements with no Mantel or Combustible Projection
12
70D0004
CLEARANCES and HEIGHT REQUIREMENTS
Heat resistant material (minimum requirements) with wooden mantel or other combustible projection:
To install the heater with a wooden mantel, shelf or other combustible projection above, first measure the heat resistant material shown in Figure 6, then refer to Table B.
Hood
8" or More of
Heat Resistan
Material
Heater in
Fireplace or
Firebox
Figure 6 - Measuring Heat Resistant Material for Mantel
HEAT RESISTANT
MATERIAL
MEASUREMENT
REQUIREMENTS FOR SAFE INSTALLATION WITH WOODEN MANTEL, SHELF
OR OTHER COMBUSTIBLE PROJECTIO
TBP18
TBP24
TBP30
12" or more
Hood not required. Observe
profiles (side elevations)
shown in Figure 7, page 14.
Hood not required. Observe
profile (side elevations) shown
in Figure 9, page 15
Hood not required. Observe
profile (side elevations) shown
in Figure 9, page 15
8" to less than 12"
Install hood and observe profiles shown in Figure 8, page
15; OR extend heat resistant
material to at least 12" and
observe profiles shown in
Figure 7, page 14.
Install hood and observe profiles shown in Figure 7, page
15; OR extend heat resistant
material to at least 12" and
observe profiles shown in
Figure 9, page 15.
Install hood and observe profiles shown in Figure 7, page
15; OR extend heat resistant
material to at least 12" and
observe profiles shown in
Figure 9, page 15.
Less than 8"
Extend heat resistant material to at least 8", install hood
and observe profiles shown in
Figure 8, page 15; OR extend
heat resistant material to at
least 12" and observe profiles
shown in Figure 8, page 14
Extend heat resistant material to at least 8", install hood
and observe profiles shown in
Figure 7, page 15; OR extend
heat resistant material to at
least 12" and observe profiles
shown in Figure 9, page 15.
Extend heat resistant material to at least 8", install hood
and observe profiles shown in
Figure 7, page 15; OR extend
heat resistant material to at
least 12" and observe profiles
shown in Figure 9, page 15.
TABLE B - Heat Resistant Material Heights and Mantel Location
70D0004
13
CLEARANCES AND HEIGHT REQUIREMENTS
10"
8"
6"
21/2"
Heat
Resistant
Material
8"
14"
201/2" 245/8" 28"
Example: A mantel may project from the wall a maximum of 21/2" at a minimum of 14" above the opening, and a maximum of 6" at a minimum
Heater in
of 201/2" above the opening.
Fireplace or
Firebox
Figure 7 - Minimum Mantel Clearance with No Hood -TPB18
12"
10"
8"
6"
Heat
Resistant
Material
21/2"
8"
Hood
Heater in
Fireplace or
Firebox
141/2" 185/8" 221/2" 26"
Example:
A mantel may project from the wall a maximum of 21/2" at a
minimum of 8" above the opening, and a maximum of 6" at a minimum of 141/2" above the opening.
Figure 8 - Minimum Mantel Clearance with Hood - All Models
14
70D0004
CLEARANCES AND HEIGHT REQUIREMENTS
10" or less
Heat
Resistant
Material
12" min. 28"
Heater in
Fireplace or
Firebox
Example: The bottom of the mantel may project from the wall a maximum of 10" at a minimum of 28" above the opening.
Figure 9 - Minimum Mantel Clearance with No Hood — TPB24/30
7"
6"
Figure 10 is an example of an unsafe mantel installation.
This mantel projects 4" at 8" above the opening, exceeding the
maximum acceptable distance of 21/2" The mantel also projects 7" at 141/2" above the opening, exceeding the maximum
acceptable distance of 6".
141/2"
21/2"
4"
8"
If your mantel profile is unsafe, you may either:
• Raise the mantel to an acceptable height
OR
• Remove the mantel
Figure 10 - Minimum Mantel Clearance with Hood - TPB24/30
(Example of Unsafe Installation)
70D0004
15
FLOOR CLEARANCE
The gas log heater must be installed at least 13/8" above any combustible flooring material, such as carpeting or tile, which
is closer than 14" to the base of the fireplace. The minimum distance must be maintained from the top surface of carpeting,
tile, etc. See Figure 11.
OR
The gas log heater may be installed nearer to the floor if a minimum of 14" of noncombustible material such as slate or marble
is installed between the base of the fireplace and the combustible flooring. See Figure 12.
Heater in
Fireplace or
Firebox
Combustible
Material
13/8" Minimum
Figure 11 - Minimum Clearance above Combustible Flooring
Heater in
Fireplace or
Firebox
This Distance
May Now Be
Less than 13/8"
Combustible
Material
14" Minimum
Figure 12 - Minimum Clearance above Combustible Flooring with
Noncombustible Material Installed at Base of Fireplace
16
70D0004
FIREPLACE PREPARATION
BEFORE FULLY INSTALLING THE UNIT:
• Turn OFF the gas supply to the fireplace or firebox.
WARNING
• Seal any fresh air vents and/or ash clean-out doors located on the floor or wall of the fireplace. If left unsealed, drafting
may cause pilot outage or sooting. Use a heat resistant sealant. Do not seal the chimney flue damper.
Before installing in a solid fuel burning
fireplace, The chimney flue and firebox must
be cleaned of soot, creosote, ashes and loose
paint by a qualified chimney cleaner.
INSTALLING VENTED APPLICATIONS
Manual and milli-volt controlled gas logs may be installed as a vented decorative log set in compliance with ANSI Z21.60
and National Fuel Gas Code, Section 6.6. Since, the gas logs are operated with the damper open, non-combustible material and minimum mantel requirements do not apply.
WARNING
This appliance is for installation only in a solid fuel burning fireplace (masonry fireplace
or manufactured fireplace) with a working flue and constructed of noncombustible
material.
Exception: DO NOT install this appliance in a factory-built fireplace that includes
instructions stating that it has not been tested or should not be used with unvented
gas logs. This log set may be installed as a vented log set.
BEFORE INSTALLING THE APPLIANCE:
• Turn off gas supply to fireplace or firebox.
• Have the fireplace floor and chimney professionally cleaned to remove ashes, soot, creosote or other obstructions. Have
this cleaning performed annually after installation.
• Seal any fresh air vents or ash clean-out doors located on floor or wall of fireplace. If not, drafting may cause pilot
outage or sooting. Use a heat-resistant sealant.
Install and operate the appliance as directed in this
manual.
Damper Stop
DAMPER STOP INSTALLATION:
WARNING
A damper stop must be provided with the unit. Contact
your dealer to obtain one. The damper stop must be
installed as shown in Figure 13 to prevent full closure
of the fireplace damper blade and provide a minimum
29 square inch flue opening.
Damper
Figure 13 - Damper Stop Installation.
The fireplace and gas logs function as a system. If the fireplace is spilling into the room
(check with a match or a smoke stick), reposition the damper clamp until a positive
draft is obtained by opening the damper. If negative pressure in home prevents having
a positive draft, contact your dealer for assistance.
70D0004
17
INSTALLING VENTED APPLICATIONS
WARNING
PLACING AND SECURING APPLIANCE
You must secure the gas log heater to the fireplace floor. If not, the entire unit may move
when you adjust the controls. Movement of unit may cause shifting of the gas logs which
leads to sooting and improper burning. Grate movement could cause a gas leak.
Special care is required if you are installing the unit into a sunken fireplace. You must raise
the fireplace floor to allow access to gas log controls. This will insure adequate air flow
and guard against sooting. Raise the fireplace floor using noncombustible materials, as
described in Placement in a Fireplace with Restrictive Barrier on page 10.
ASSEMBLY PROCEDURE:
1. Center the gas log unit on the fireplace or firebox. Make certain the front of the burner sits inside the front edge of the
fireplace or firebox.
2. Anchor holes are located on the right and left sides of the unit. After centering the burner correctly, mark the hole positions on the fireplace/firebox floor. Drill two (2) 5/32" diameter holes approximately 11/2" deep.
3. Anchor the burner to the fireplace/firebox floor using the screws provided. See Figure 14.
Proper installation of the grate is essential to prevent any movement of the gas logs and controls during operation.
Screw
Screw
Anchor Hole
Figure 14 - Securing Heater to Floor of Fireplace/Firebox
18
70D0004
CONNECTING THE GAS
CAUTION
NOTICE: A qualified gas appliance installer must connect the heater to the gas supply. Consult all local
codes.
Use new black iron or steel pipe. Internally tinned copper or copper tubing can be used
per National Fuel Code, section 2.6.3, providing gas meets hydrogen sulfide limits, and
where permitted by local codes. Gas piping system must be sized to provide minimum
inlet pressure (Listed on Data Plate) at the maximum flow rate (BTU/Hr). Undue pressure
loss will occur if the pipe is too small.
A manual shutoff valve must be installed upstream of the appliance. Union tee and
plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance.
See Figure 15
Pipe Coupling
To Heater
Valve
Pipe
Locations that the Pressure
Tapping Point May Be Installed
Stainless
Flexible Tube
Manual Shutoff
Valve
Gas Supply
Inlet
Figure 15 - Gas Connection
CAUTION
IMPORTANT: Hold heater valve firmly with a wrench to prevent movement when connecting to inlet pipe.
CHECK GAS TYPE: The gas supply must be the same as stated on the heater’s rating plate.
If the gas supply is different, DO NOT INSTALL THE HEATER. Contact your dealer for the
correct model.
Always use an external regulator for all propane/LPG heaters and high pressure one to two-pound systems only, to
reduce the supply tank pressure to a maximum of 13" w.c. This is in addition to the internal regulator in the heater valve.
70D0004
19
WARNING
CHECKING GAS PRESSURE
Connecting directly to an
unregulated propane/LPG tank
can cause an explosion.
The heater gas inlet connection is a 3/8" NPT at the valve. On all
control type units, the inlet connection is on the right side of unit.
To connect from the opposite side, route the pipe around the back
portion of the unit.
When tightening up the joint to the valve, hold the valve securely
to prevent movement.
Test all gas joints from the gas meter to the heater valve for leaks using a gas analyzer or soap and water solution after completing connection. DO NOT USE AN OPEN FLAME.
Check the gas pressure with the appliance burning and the control set to HIGH.
Test Port “OUT”
MILLI-VOLT VALVE CONTROL (Figure 16)
The valve regulator controls the burner pressure which
should be checked at the pressure test point.
Turn captured screw counter clockwise two or three
turns and then place tubing to pressure gauge over test
point (Use test point “OUT” closest to control knob).
After taking pressure reading, be sure and turn captured
screw clockwise firmly to re-seal. Do not over torque.
Check for gas leaks.
Figure 16 - Pressure Test Point Location
Milli-Volt Control
20
70D0004
ELECTRICAL WIRING (MILLI-VOLT)
CAUTION
The milli-volt valve is a self-powered combination gas control THAT DOES NOT REQUIRE 110 VAC TO OPERATE.
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
ODS
Pilot
On/Off
Switch or
Optional
Wall
Switch,
Remote or
T-Stat
ODS
Pilot
Milli-volt
Valve
TH = 3
TP = 1
TP/TH = 2
Log Switch
Figure 17 - Wiring Diagram
Note: Log switch wires are not factory connected.
Connect log switch wires to the TH/TP and TH valve terminals as shown.
CONNECTING OPTIONAL WALL SWITCH OR THERMOSTAT
1. Use 18 awg, two-wire cable, 15 feet maximum length.
2. At one end of the cable, connect both wires to the wall switch or thermostat. At the other end, connect one wire to
TP/TH and one wire to TH, or connect the wall switch/thermostat to the two male (0.25") terminals on the left side of
the unit. The color of the wires does not matter.
70D0004
21
ELECTRICAL WIRING (MILLI-VOLT)
CONNECTING REMOTE RECEIVER
1. Set remote receiver. See instructions included in receiver kit.
2. Connect the two (2) 1/4" female connectors to the TP/TH and TH terminals on the control valve.
NOTICE
Remote
Wire
Connectors
Do not let wires
touch grate or
burner.
Remote
Receiver
Remote
Wire
Connectors
Valve
Figure 18 - Installing Remote Receiver
Note: Heat reduces battery life. You can protect the receiver and extend battery life by mounting receiver
in wall or other location outside the fireplace.
CHECKING SYSTEM OPERATION
The milli-volt system and individual components may be checked with a milli-volt
meter having a 0-1000 mV range. Conduct
each check shown in chart below by connection meter test leads to terminals as
indicated.
A.
CHECK
TEST
TO TEST
CONNECT
METER LEADS
TO TERMINALS
SWITCH OR
THERMOSTAT
CONTACTS
METER
READING
SHOULD BE
A
COMPLETE
SYSTEM
2&3
CLOSED
MINIMUM 175
B
THERMOPILE
OUTPUT
1&2
OPEN
MINIMUM 500
COMPLETE MILLI-VOLT SYSTEM CHECK
(“A” Reading - Thermostat contacts CLOSED - Control Knob “ON” - Main burner should turn ON)
a. If the reading is more than 175 milli-volts and the automatic valve still does not come on, replace the control.
b. If the closed circuit reading (“A” reading) is less than 175 milli-volts, determine cause for low reading, proceed to
Section B below.
B.
Thermopile Output Reading Check
(“B” Reading - Thermostat contacts OPEN - Main burner OFF)
1. Check gas pressure to the unit. If gas pressure is within minimum and maximum on data plate, then check pilot
voltage, 500 milli-volts minimum. If the minimum milli-volt reading is not obtainable, replace pilot.
22
70D0004
LOG PLACEMENT
WARNING
Before you begin — This unit is supplied with seven (7) ceramic fiber logs. Do not handle these logs with your bare hands.
Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with
soap and water to remove any traces of fibers.
The positioning of the logs is critical to the safe and clean operation of this heater. Sooting and
other problems may result if the logs are not properly and firmly positioned in the appliance.
Never add additional logs or embellishments such as pine cones, vermiculite or rock wool to
the heater. Only use the logs and TPB-RW (rock wool) supplied with the unit.
Failure to position the parts in accordance with diagrams below or to use only parts specifically
approved for this heater may result in property damage or personal injury.
INSTALLING CHARRED TIMBER LOGS ON
BURNER
Rear Log (#1)
1. Place rear log (#1) on two
pins located on the back of
the grate. See Figure 19.
Figure 19 - Installing Rear Log (#1)
Pins
Right Base Log (#2)
2. Place right base log (#2) on two
pins on right side of grate.
See Figure 20.
Figure 20 - Installing Right Base
Log (#2)
Pins
70D0004
23
LOG PLACEMENT
3. Place left base log (#3) on two pins on left side of grate.
See Figure 21.
Left Base Log
(#3)
Pins
Figure 21 - Installing Left Base Log (#3)
Right Front Log (#4)
4. Place right front log (#4) on two pins on bottom right side of grate.
See Figure 22.
Pins
Right Front Log (#4)
Figure 22 - Installing Right Front Log (#4)
24
70D0004
LOG PLACEMENT
5. Place right end of left top log (#5) on bottom center grate pin. Place left end of left top log (#5) on top of the left base
log. See Figure 23.
Left Top Log
(#5)
Pin
Bottom Center Pin
Figure 23 - Installing Left Top Log (#5)
70D0004
25
LOG PLACEMENT
6. Place right top log (#6) on two pins to the left of right base log. See Figure 25.
Right Top Log (#6)
Pins
Right Base
Log
Figure 25 - Installing Right Top Log (#6)
PLACING ROCK WOOL
After installing logs, place TPB-RW (Rock
Wool) in dime-size pieces evenly across the
burner surface in between the logs. Do not add
additional rock wool. See Figure 26 for the approximate area to place rock wool.
WARNING
Wash hands after placing rock wool. Itching
may occur.
• Use only TPB-RW
provided with log set.
• Do not add additional
rock wool.
Dime-Size
Rock Wool
Figure 26 - Placing Rock Wool
26
70D0004
RISER AND STEEL BAR GRATE INSTALLATION
OPTIONAL RISER INSTALLATION
An optional riser is available. Place the riser in your firebox or fireplace in the desired location. Place burner on riser. Attach
burner to riser with two screws provided. See Figures 27 and 28.
Screws
Riser
Screw Holes
Figure 28 - Burner Installed on Riser
Figure 27 - Placing Burner on Riser
IMPORTANT! When installing riser kit, the minimum recommended height for the firebox opening
will be increased by 2" (the riser height).
STEEL BAR GRATE INSTALLATION
Steel Bar
Grate
Figure 29 - Installing Steel Bar Grate
70D0004
Figure 30 - Steel Bar Grate Installed Under Burner
27
OPTIONAL CAST IRON GRATE AND ANDIRON INSTALLATION
CAST IRON GRATE INSTALLATION
An optional cast iron grate is available. The grate will set in front of the riser on the fireplace floor. The grate may be used
with or without the riser. See Figure 31.
A.
B.
Legs
Cast Iron
Grate
Cast Iron Grate
Figure 31 (a&b) - Installing Cast Iron Grate
ANDIRON INSTALLATION
Optional andirons are available. Slide the two tabs in back of each andiron under the cast iron grate. The andirons may be
used with or without the riser kit or cast iron grate. See Figure 32.
A.
B.
Andirons
Andirons
Figure 32 (a&b) - Installing Andirons
28
70D0004
FLAME APPEARANCE
CAUTION
PLACING THE DECORATIVE ROCK
DO NOT sprinkle volcanic rock on the logs, around the pilot, or on or near burners. This
may cause sooting. Place volcanic rock only on the floor of the fireplace.
During initial operation of the new heater, burning logs will give off a paper burning smell
and orange flames will be present. Simply open the windows for a few hours to vent the
odor.
Flames from the pilot and burner should be visually checked as soon as the heater is installed. In addition,
periodically check the flames visually during operation.
CHECKING THE PILOT FLAME
The pilot flame must always be present when the heater is in operation. It should just touch the top of the thermocouple tip for natural. See Figure 33 for correct pilot flame.
If the pilot flame does not touch the thermocouple, then the main burner cannot function reliably. See Figure 34 for incorrect shape of pilot flame.
MILLI-VOLT CONTROL AND THERMOSTAT CONTROL
Thermocouple
for Natural
Thermocouple
for LP
Figure 33 - Correct Appearance of Pilot Flame
70D0004
Thermocouple
for Natural
Thermocouple
for LP
Figure 34 - Incorrect Appearance of Pilot Flame
29
CHECKING THE BURNER FLAME
In normal operation at full rate after 15 minutes, the following flame appearances should be observed:
Figure 35 - Correct Appearance of Rear Flames of Charred Timber
Burner will have a random pattern of yellow flames as shown in Figure 35. There should be glowing embers on the front
burner. Note: The front flames and embers will be an opaque orange color during the burn off time.
OPERATING INSTRUCTIONS
Avoid any drafts that alter burner flame patterns. Do not allow fans to blow directly into the fireplace. Do not place
a blower inside the burn area of the firebox. Ceiling fans may create drafts that alter flame patterns. Sooting and improper
burning will result.
During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or
bonding agents. These chemicals are not harmful, but may produce annoying smoke and smells as they are burned off during
the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This is a normal and temporary
occurrence.
The initial break-in operation should last six hours with the burner at the highest setting. Provide maximum ventilation by
opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in will be slight and will
disappear with continued use.
This appliance must not be used with glass doors in the closed position. This can lead to pilot outages and severe sooting
outside the fireplace. See Figure 3, page 10.
30
70D0004
OPERATING INSTRUCTIONS
WARNING
FOR YOUR SAFETY READ BEFORE LIGHTING
If you do not follow these instruction
exactly, a fire or explosion may result
causing property damage, personal
injury or loss of life.
A. This appliance is equipped with a piezo ignition device which lights the pilot. If piezo is not working properly
see Match Lighting Instructions, page 33.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not attempt to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in, or turn the gas control knob. Never use tools. If the knob will not push in or
turn by hand, don't try to repair it. Call a qualified service technician. Force or attempted repair may result in
a fire or explosion.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the control system and any gas control that has been under
water.
Piezo
Ignitor
Pilot
Hi/Lo Knob
On/Off/Pilot
Knob
Switch
Figure 36 - Location of Piezo Ignitor, Control Knobs and Switch
70D0004
31
OPERATING INSTRUCTIONS
MILLI-VOLT CONTROL LIGHTING INSTRUCTIONS
1. STOP! Read the safety information label.
2. Make sure the manual shutoff valve is fully open.
3. This gas log set is equipped with an ignition device (piezo) which automatically lights the pilot. If piezo
ignitor does not light the pilot, refer to instructions for Match Lighting Instructions, page 33.
4. Turn gas control knob clockwise
to the OFF position and turn ON/OFF switch to OFF position.
5. Wait (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP!
Follow the instructions under What To Do If You Smell Gas, page 31.
to IGN position. Push in
6. From OFF position, turn the gas control knob counterclockwise
control knob for 5 seconds. NOTE: If you are running the heater for the first time, it may be
necessary to press in the control knob for 30 seconds or longer to allow air to bleed out
of the gas piping.
7. With the control knob pushed in, push in and release the piezo ignitor button to light the pilot.
8. Continue pushing the control knob in for a further 60 seconds to prevent the flame detector from shutting
off the gas while the probe is warming up. Release the control knob.
to the ON position.
9. Turn gas control knob counterclockwise
10. After the pilot has been lit for one minute, the burners can be turned on. Turn the ON/OFF switch to ON
position.
11. If the gas logs will not operate, follow the instructions To Turn Off Gas To Heater below and call your
service technician or gas supplier.
Piezo
Ignitor
Pilot
Hi/Lo Knob
On/Off/Pilot
Knob
Figure 37 - Pilot
Figure 38 - Controls
Switch
TO TURN OFF GAS TO HEATER
1. Turn control knob clockwise
to OFF position to completely shut off the heater.
2. If applicable: Turn ON/OFF switch to OFF position and/or set thermostat (if present) to lowest setting.
3. If applicable: Turn off all electric power to the heater.
32
70D0004
OPERATING INSTRUCTIONS AND CLEANING AND SERVICING
MATCH LIGHTING INSTRUCTIONS
1. Remove any items necessary for easy access to the pilot (for example: logs, screens, etc.).
2. Follow appropriate lighting instructions found previously. Instead of pushing and releasing the piezo
button, light a match and hold the flame to the end of the pilot and ignite the pilot.
3. After control knob has been released and pilot stays lit, reinstall any items that were removed for pilot
access.
4. Call a qualified service technician for repair or replacement of the piezo ignitor.
CLEANING AND SERVICING
WARNING
Annual inspection and cleaning by your dealer or qualified service technician is recommended to prevent
malfunction and/or sooting.
Turn off heater and allow to cool before
cleaning. Disconnect electrical power
before cleaning or servicing.
Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from
ceramic fibers. If skin becomes irritated, wash gently with soap and water. Refer to manual for correct log placement.
PERIODIC CLEANING - Refer to parts diagram for location of items discussed below.
• Do not use cleaning fluid to clean logs or any part of heater.
• Brush logs with soft bristle brush or vacuum with brush attachment.
• Vacuum loose particles and dust from the front and rear burner, control and piezo covers and grate weldment.
• Inspect and clean burner air intake holes. Remove lint or particles with vacuum, brush, or pipe cleaners.
Failure to keep air intake holes clean will result in sooting and poor combustion.
• External case should be dusted and wiped with a wet soapy cloth.
ANNUAL CLEANING/INSPECTION - Refer to parts diagram for location of items discussed below.
• Inspect and clean burner air intake holes. Remove lint or particles with vacuum, brush or pipe cleaners.
Failure to keep air intake holes clean will result in sooting and poor combustion.
• Inspect and clean all burner ports.
• Inspect ODS pilot for operation and accumulation of lint at air intake holes.
• Verify flame pattern and log placement for proper operation.
• Verify smooth and responsive ignition of main burner and rear burner.
• Replace battery in remote control device.
70D0004
33
WARNING
WARNING
TROUBLESHOOTING
Turn appliance OFF and allow to cool before
servicing. Only a qualified service person
should service and repair the heater.
Note: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM POSSIBLE CAUSE
REMEDY
When ignitor button is
pressed, there is no spark at
ODS/pilot.
1. Ignitor electrode positioned wrong.
1 Replace ignitor.
2. Ignitor electrode is broken.
2. Replace ignitor.
3. Ignitor electrode not connected to ignitor
cable.
3. Reconnect ignitor cable.
4. Ignitor cable pinched or wet. Keep ignitor
cable dry.
4. Free ignitor cable if pinched by any metal or
tubing.
5. Broken ignitor cable.
5. Replace ignitor cable.
6. Bad piezo ignitor.
6. Replace piezo ignitor.
1. Appliance burning vapors from paint, hair
spray, glues, etc.
1. Ventilate room. Stop using odor causing
products while heater is running.
2. Gas leak.
2. Locate and correct all leaks.
3. Ventilate room and turn unit on high until odor
is gone. Odor should be gone after 6 hours of
continuous use.
Appliance produces
unwanted odors.
3. Initial burn off
Appliance shuts off during
use.
1. Not enough fresh air is available for ODS/
pilot to operate.
1. Open window and/or door for ventilation.
2. Low line pressure.
2. Contact local gas company.
3. ODS/pilot is partially clogged.
3. Clean ODS/pilot.
4. Defective Thermopile.
4. Check wire connections. Check output should
be 500 milli-volts across TH/TP and TP
Terminals with ON/OFF switches off.
5. Restrictions in incoming air flow.
5. Check for bottom riser on glass door, sunken
fireplace, excessive lava rock/cinders densely
packed against grate.
Gas odor even when control
knob is in OFF position.
1. Gas leak.
1. Locate and correct all leaks.
2. Control valve defective.
2. Replace control valve.
When ignitor button is
pressed, there is spark at
ODS pilot, but no ignition.
1. Gas supply turned off or manual shutoff
valve closed.
1. Turn on gas supply or open manual shutoff
valve.
2. Control knob not in PILOT position.
2. Turn control knob to PILOT position.
3. Control knob not pressed in while in PILOT
position.
3. Press in control knob while in PILOT position.
4. Air in gas lines when installed.
4. Continue holding down control knob. Repeat
igniting operation until air is removed.
5. ODS/pilot is clogged.
5. Replace ODS/pilot assembly or get it serviced.
6. Gas regulator setting is not correct.
6. Check incoming pressure. Replace gas
regulator.
34
70D0004
WARNING
TROUBLESHOOTING
If the gas quality is bad, your pilot may not stay lit, the burners may produce soot and
the heater may backfire when lit. If the gas quality or pressure is low, contact your local
gas supplier immediately.
OBSERVED PROBLEM POSSIBLE CAUSE
REMEDY
ODS/pilot lights, but flame 1. Control knob not fully pressed in.
goes out when control knob 2. Control knob not pressed in long enough.
is released.
1. Press in control knob fully.
2. After ODS/pilot lights, keep control knob
pressed in for 30 seconds.
3. Manual shutoff valve not fully open.
3. Fully open manual shutoff valve.
4. Thermocouple connection loose at control
valve.
4. Hand tighten thermocouple connection until
snug, then tighten 1/4 turn more.
5. Pilot flame not touching thermocouple,
which allows thermocouple to cool, causing
pilot flame to go out. This problem could be
caused by either low gas pressure, or a dirty
or partially clogged ODS/pilot.
5. Contact local gas company.
6. Thermocouple damaged.
6. Replace thermocouple.
7. Control valve damaged.
7. Replace control valve.
Burner does not light after 1. Burner orifice is clogged.
ODS/pilot is lit.
2. Burner orifice diameter is too small.
3. Inlet gas pressure is too low.
1. Burner orifice is clogged.
2. Burner orifice diameter is too small.
3. Inlet gas pressure is too low.
Burner backfires during 1. Manifold pressure is too low.
combustion
2. Burner orifice is clogged.
1. Contact local gas company.
Slight smoke or odor during 1. Burner orifice is clogged or damaged.
initial operation.
2. Burner is damaged.
1. Clean burner or replace burner orifice.
3. Gas regulator defective.
2. Clean burner or replace burner orifice.
2. Replace burner.
3. Replace gas regulator.
Logs appear to smoke after 1. Vapors from paint or curing process of logs.
initial operation.
1. Problem will stop after a few hours of
operation. Run the heater with the damper
open if you have one, or open a window for
the first few hours.
2. Log heater is intended to be smokeless. Turn
OFF heater and call qualified service person.
Heater produces a whistling 1. Turning control knob to HIGH position
noise when burner is lit.
when burner is cold.
1. Turn control knob to LOW position and let
warm up for a minute.
No gas to pilot.
70D0004
2. Air in gas line.
2. Operate burner until air is removed from line.
Have gas line checked by local gas company.
3. Dirty or partially clogged burner orifices.
3. Clean burner or replace burner orifice.
1. LP-regulator shut down due to inlet pressure
too high.
1. Verify LP tank regulator is installed and set at
11" to 13" w.c.
2. Replace regulator on heater.
35
REPLACEMENT PARTS
WARNING
BURNER ASSEMBLY
Failure to position the parts in
accordance with these diagrams or
failure to use only parts specifically
approved with this appliance may
result in property damage or personal
injury.
6
3
1
2
4
7
8
5
36
70D0004
REPLACEMENT PARTS LIST
REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER.
BURNER ASSEMBLY
TPB18
Item
TPB24
Qty
Natural
Propane
Natural
Propane
1
14D0503
14D0503
14D0503
14D0503
TPB30
Propane
Natural
1
Piezo Ignitor
14D0503
14D0503
2
Piezo Wire
1
00K0632
00K0632
00K0632
00K0632
00K0632
00K0632
3
Burner
1
70D0104
70D0104
70D0010
70D0010
70D0010
70D0010
4
Control Valve
1
14D0467
14D0468
14D0467
14D0468
14D0467
14D0468
5
Injector
1
58D0051
58D0052
70D0064
57D0680
70D0064
57D0680
6
ODS Pilot Assembly
1
14D0473
14D0477
14D0473
14D0477
14D0473
14D0477
7
On/Off Switch
1
32D0232
32D0232
32D0232
32D0232
32D0232
32D0232
8
Pilot Regulator
1
14D0469
—
14D0469
—
14D0469
—
ACCESSORIES SOLD SEPARATELY
Description
Flex Connector
Wall Switch and Wire
Wall Thermostat Kit
Part Number
Flexcon 30
MVWS
WT
On/Off Remote
RCB, RCM, WMTD
Thermostat Remote
RCST, RCT, WWTD
Remote Receiver Cover Ember
RRCE
Remote Receiver Cover Metal
RRCM
On/Off Touch Light Remote
TLM
Remote Touch Light T-stat
TLT
Cast Iron Gate and Andirons
Log Switch with Wires
Riser Kit
Rock Wool Bag
70D0004
CIGA
ELSK
TP24RK
TPB18-RW for 18" burner
TPB24-RW for 24" & 30" burner
37
REPLACEMENT PARTS LIST
REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER.
CHARRED TIMBER LOGS
Item
Description
Qty
CTCL18
CTCL24
CTCL30
1
Rear Log
1
70D0121
70D0031
70D0221
2
Right Base Log
1
70D0122
70D0032
70D0222
3
Left Front Base Log
1
70D0123
70D0033
70D0223
4
Right Front Log
1
70D0127
70D0037
70D0227
5
Left Top Log
1
70D0139
70D0065
70D0229
6
Right Top Log
1
70D0124
70D0034
70D0224
#4
#5
#6
#3
#2
WARNING
#1
38
Failure to position the parts in
accordance with these diagrams or
failure to use only parts specifically
approved with this appliance may
result in property damage or personal
injury.
70D0004
NOTES
70D0004
39
MONESSEN HEARTH SYSTEMS
LIMITED LIFETIME WARRANTY POLICY
LIFETIME WARRANTY
The following components are warranted for life to the original owner, subject of proof of purchase: Firebox,
Combustion Chamber, Heat Exchanger, Grate, and Stainless Steel Burners.
FIVE YEAR WARRANTY
The following components are warranted for 5 years to the original owner, subject of proof of purchase: Vent Free
Ceramic Fiber Logs and Aluminized Burners.
BASIC WARRANTY
Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from
manufacturing and material defects for a period of two years from date of installation. After installation, if any of
the components manufactured by MHS in the appliance are found to be defective in materials or workmanship,
MHS will, at its option, replace or repair the defective components at no charge to the original owner. MHS will
also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years
from the date of installation. Any products presented for warranty repair must be accompanied by a dated proof
of purchase.
This Limited Lifetime Warranty will be void if the appliance is not installed by a qualified installer in accordance
with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated
and maintained according to the operating instructions supplied with the appliance, and does not extend to (1)
firebox/burner assembly damage by accident, neglect, misuse, abuse, alteration, negligence of others, including
the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of
defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed
by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability
of fitness for purpose and of all other obligations or liabilities. Monessen Hearth Systems, Inc. does not
assume for it any other obligations or liability in connection with the sale or use of the appliance. In states
that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect
damage, those limitations of exclusions may not apply to you. You may also have additional rights not covered
in this Limited Lifetime Warranty.
MHS reserves the right to investigate any and all claims against the Limited Lifetime Warranty and decide
upon method of settlement.
For information about this warranty, contact:
Technical Services
Monessen Hearth Systems
149 Cleveland Drive
Paris, Kentucky 40361
April 2006
P/N 70D0004 • Rev. 4