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Instruction Manual
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ZODIAC BETTER LIFE
Zodiac lives in the backyards of Australian families, at home in
the pool. Not just supplying swimming pool products, but
ensuring the pool is everything it should be. Zodiac began and
continues with a dedication to innovation and new product
development, focused on ensuring a better way of life.
From Chemicals that are easy to understand, to automatic
chlorinators and filters, cleaners, controllers and valves that
do the hard work for you; even pumps and heaters to make
sure it’s always time for a swim. Zodiac delivers solutions to
take the hassle out of owning a pool. So all that’s left is to
enjoy it, to enjoy a better life, because that’s what we sell.
The life every Australian wants.
Welcome to Zodiac. A better life.
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Dear Customer
8
1
7
3
i
5 6
2 3 4
1 0
4
4 3 2
2
9
6 5
THE CONTENTS OF YOUR ZODIAC G2™
BOX ARE AS FOLLOWS:
Part
No. QTY
1
1
Zodiac G2TM machine head, complete with
finned disc, blue outer extension pipe with wheel adaptor
& compression ring
2
1
Hose protector mesh
3
12 Genuine Zodiac Long Life hose lengths
4
1
Blue hose weight
5
1
Blue Wheel Deflector
6
1
AD Flow Valve
7
1
Pink Leader hose adaptor
8
1
Universal Weir Cuff
5
9
1
Pool Pulse
6
1
Instruction manual (not shown)
O 1
Thank you for buying a Zodiac G2 Automtaic Pool Cleaner™. It is thanks to you that
we have achieved our position as market leader.
The Zodiac G2™ has been designed and manufactured to be easily installed and to
provide years of low maintenance operation.
• Your Zodiac G2™ has no nuts, bolts, screws, gears or wheels to corrode
• Its innovative cassette diaphragm system sucks up dirt, debris, bugs, leaves and even
small pebbles
• Your Zodiac G2™ will quickly and quietly clean an average pool wall-to-wall, top-to
bottom (excluding steps and swimouts)
• In the event it may require repairs, please take your Zodiac G2™ to your closest
pool shop
• REMEMBER TO REGISTER YOUR WARRANTY WITHIN FOURTEEN (14) DAYS
FROM DATE OF PURCHASE
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INDEX
Page
SECTION 1 – INSTALLATION.................................................................2
SECTION 2 – ZODIAC ACCESSORIES ...................................................7
SECTION 3 – CARE AND MAINTENANCE ..........................................8
SECTION 4 – DIAPHRAGM REMOVAL .................................................9
SECTION 5 – DIAPHRAGM ASSEMBLY ..............................................10
SECTION 6 – POOL PULSE® .................................................................11
SECTION 7 – TROUBLESHOOTING GUIDE ......................................12
WARRANTY INFORMATION ...............................................................14
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SECTION 1 – INSTALLATION
It is much easier to assemble your new Zodiac G2TM automatic pool cleaner beside
the skimmer box of your pool.
PREPARE POOL AND FILTRATION SYSTEM
Step 1: Where the main drain is connected to your skimmer box, block off the
access to the main drain.
Step 2: Manually vacuum your pool.
Step 3: Clean the filter and empty the skimmer basket(s) and the pump strainer
basket according to the manufacturer’s instructions.
Note:
The circulation system must be operating at its maximum water flow when
you install the Zodiac G2™ otherwise re-adjustment will be necessary
when you clean the filter and baskets.
Step 4: Adjust the water flow from all return inlets (a) downward and toward each
other (or b. downward and toward the centre of the pool).
(A)
(B)
GENERAL POOL
SCHEMATIC
All diagrams are provided for reference
and for terminology used throughout this
manual. Your pool may vary.
Note: If no return inlet directional fittings exist, or directionals cannot be directed far enough
down to prevent water flow from affecting the natural movement of the Zodiac hose, you
must install Zodiac return line diverters.They are available through your Zodiac dealer.
FOR POOLS WITH RETURN INLET EYEBALLS, TURN EYEBALL DOWN
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SECTION 1 – INSTALLATION
ZODIAC G2™ INSTALLATION
1) Firmly push the wheel deflector (part # 5) onto the outer extension pipe
(connected to cleaner head) until it clicks into place just above the yellow hand
nut, on the machine head.
2) Firmly push the pink leader hose adaptor (part # 7) onto the end of the outer
extension pipe. Submerge cleaner head to remove all air.
3) Select a hose length and clip the hose weight (part # 4) onto the end that does
not have the Baracuda stamp. This will be your first hose length.
4) Attach the end of the first hose length with the Baracuda stamp, to the pink leader
hose adaptor, on the end of the outer extension pipe.
5) Continue attaching hose lengths until you reach the required length for your pool,
submerging each length as you go.
Figure 2
Figure 3
Figure 1
Hose weight
Use enough hose sections to reach the farthest point in the pool, plus two (2) sections.
Figure 4
Skimmer
Box
Figure 5
6) Fit hose protector mesh (part # 2) to the end of the last length of hose, which will
be the section coming out of the skimmer box.
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SECTION 1 – INSTALLATION
Wheel Adaptor
Deflector Wheel
on hose
7)
Before connecting hose to the fittings in the skimmer box it is essential
that all air is removed from the cleaner head and hose.
7a) For pools with more than one skimmer box; close off all suction points
except for the one the cleaner will be operating from. This provides the
cleaner with maximum suction.
The hose is now ready to be attached to the fittings in the skimmer box.
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SECTION 1 – INSTALLATION
AD FLOW VALVE
The use of the Zodiac AD Flow Valve is recommended on pools with only one
skimmer box/suction point, or when the filtration system needs to be used but the
pool cleaner does not, such as when people are swimming in the pool. It regulates
the flow of water to the pump through the pool cleaner. As the filter collects
debris, the valve automatically maintains the correct flow to the cleaner. For
installation of the AD Flow Valve see below:
AD Flow Valve
1.
2.
3.
AD Flow Valve
Connector
DESCRIPTION
1. AD Flow Valve
2. Universal Weir Cuff
3. Hose Protector Mesh
STEP 1:
Screw the AD Flow Valve
Connector into the Vacuum
Plate or use Weir Cuff.
STEP 2:
Insert the AD Flow Valve
into the AD Flow Valve
Connector.
Connect the AD Flow Valve
into the hose.
STEP 3:
For connection of the AD Flow Connector into a non standard skimmer plate see below:
Waterco Skimmer Box = Screw in the AD Flow Valve connector from the top of the skimmer plate.
Poolrite Skimmer Box = Screw in the AD Flow Valve connector from the bottom of the skimmer plate.
Pool Rite Skimmer Plate
Waterco Skimmer Plate
If you do not have a Waterco or Poolrite Skimmer Plate then insert the AD Flow Valve into the Weir Cuff.
The AD Flow Valve comes preset at a factory setting of 2 to obtain maximum pool
cleaning efficiency. If your water flow requires a higher or lower setting, you can
adjust the valve to one of three settings: High (Setting 3), Medium (Setting 2) or
Low (Setting 1).
You will only need to adjust the AD Flow Valve when the following occurs:
PROBLEM
SOLUTION
The Zodiac Pool Cleaner is performing too fast
and/or climbing above the level of the water.
Reduce AD Flow Valve to Setting 1
The Zodiac Pool Cleaner is performing slowly
and/or is not climbing the pool walls.
Increase AD Flow Valve to Setting 3
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SECTION 1 – INSTALLATION
ADJUSTMENT SUGGESTIONS
CORRECT BALANCING
Diagram 1: Positioning of the hose weight
Proper balancing must be accomplished in the DEEPEST area of the pool. The buoyancy
of the hose tends to LIFT the Zodiac G2™ especially in deeper water. The hose weight
is provided to help neutralise the buoyant effect of the hose.
POOL COVERAGE
Normally it is undesirable for the return line water flow to affect the natural
movement of your ZODIAC hose. However, the return line pressure can
be used to balance cleaning coverage or to guide the cleaner away from steps
and corners.
A return line located anywhere along the shaded area can be utilised to gently push the
hose, allowing your Zodiac G2™ to free itself from in-pool obstacles (Diagram 2).
Diagram 2
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SECTION 2 – ZODIAC ACCESSORIES
ZODIAC ACCESSORIES:
PART ILLUSTRATION
PART NO
DESCRIPTION
1. W22800
Return Line
Diverter
Use when no other
return inlet directional
fittings exist
2. W70116
The Leaf Eater
Use when heavy debris
or leaf situations exist
1
2
Zodiac recommends the following water chemistry readings for optimal performance of any
pool equipment
Free Chlorine
pH
Total Alkalinity
(ppm)
Calcium Hardness
(ppm)
Cyanuric Acid
(ppm)
Australian
Standard
1 – 3 ppm
7.2 – 7.8
80 – 300
90 – 300
30 – 50
Ideal
reading/range
1 – 3 ppm
7.5
80 – 140
150 – 175
50
Add chlorine or
increase output
of equipment
Add buffer or
soda ash
(sodium carbonate)
Add sodium
bicarbonate
Add sodium
calcium chloride
Add
cyanuric acid
Add muriatic
acid
Add muriatic
acid or dry acid
Partially drain
& refill pool
Partially drain
& refill pool
To increase*
To decrease*
* When using chemicals, always follow manufacturers directions and follow the advice of
your pool professional. Always use protective clothing, gloves & glasses. Store & use
chemicals out of the reach of children.
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SECTION 3 – CARE AND MAINTENANCE
CARE & MAINTENANCE
Hose:
Sunlight (ultraviolet rays), water and pool chemicals create a harsh environment.
To increase the lifespan of the Zodiac G2™ and hose, you should:
1. Remove the Zodiac G2™ from the pool before
Super Chlorinating and reinstall it a minimum of
four hours later.
2. Always disconnect the hose from the skimmer
or vacuum line before backwashing your filter.
3. Always store the hose straight. Never coil the
hose (coiled hose can be straightened with hot
water or by laying it straight in the sun for
several hours).
correct
X
incorrect
Quick Access Control System:
Unlike other competitive automatic pool cleaners, the Zodiac G2™ has the Quick
Release Access Cassette System. This unique feature allows almost instantaneous
access to the one moving part – the diaphragm.
Large foreign objects, such as children’s toys, tree branches and rocks, should be
removed manually from your pool prior to operating an automatic pool cleaner. In
the event a foreign object does not get manually removed and a blockage occurs, the
Quick Access Cassette System allows you the opportunity to remove the blockage
or check the diaphragm for damage in minutes at poolside.
(Before beginning, be sure to remove the wheel deflector from the
cleaner head).
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SECTION 4 – DIAPHRAGM REMOVAL
Diaphragm Removal
Step 1: Holding the frame assembly in
one hand, unscrew the yellow
hand nut (approximately three
turns anti-clockwise).
Step 2: Pull the cassette inner body out
of the cleaner head body.
Step 3: Grasp the cassette in one hand
and unscrew the blue outer
extension pipe (approximately
three turns anti-clockwise), then
remove the outer extension
pipe from the cassette.
Step 4: Grasp the lip of the diaphragm
(yellow end) and pull the
diaphragm out.The inner pipe
will be attached and will make a
grating noise.
Step 5: Pull the diaphragm off the end
of the inner extension pipe.
Leave the retaining ring on the
diaphragm and inspect for
blockage or cuts.
Remove blockage and rinse. Do not use sharp objects as damage to
diaphragm may occur.
If replacement parts are needed, contact your nearest authorised Zodiac pool care dealer.
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SECTION 5 – DIAPHRAGM ASSEMBLY
Diaphragm Assembly:
Prior to reinstalling the diaphragm, rinse the diaphragm and the inner extension
pipe thoroughly to remove any grit or algae. Make sure grey retaining ring is fitted
onto diaphragm. Make sure grey retaining ring is fitted onto diaphragm.
Step 1:Push the diaphragm onto the end of
the inner extension pipe until it sits
flush against the raised lip.
Step 2:Push the inner extension pipe through
the narrow end of the yellow cassette
chamber (this will make a grating noise)
Step 3:Fit the inner extension pipe back into
the blue outer extension pipe body and
twist until secure
Step 4:Hold the machine head and slide the
yellow cassette chamber back into the
head of the machine.Turn in a
clockwise direction until firm
(approximately three turns).
Do not over tighten.
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SECTION 6 – POOL PULSE
POOL PULSE®:
5 6
6 5
2 3 4
4 3 2
O 1
The Pool Pulse® is a flow meter that measures the volume of water flowing through
your Zodiac cleaner. It must be used to properly set the flow and can be used as a
diagnostic tool when the cleaner isn’t running properly.
1 0
IDEAL
Showing Setting 2
TOO HIGH
Showing Setting 3
TOO LOW
Showing Setting 1
HOW TO USE POOL PULSE®:
Pool Pulse can only be used if the filtration system is on.
1) Attach the Pool Pulse® to the first hose length at the cleaner end (ie: the one
attached to the pink adaptor) and keep it under water as shown
2) Ensure the Pool Pulse® is in the ideal range when viewed from the side
3) Keeping the hose under water, remove the Pool Pulse®
4) Submerge the cleaner head, and when the bubbles stop coming from the
extension pipe, attach the hose.
If the flow is in the low range, review the installation procedures. A dirty pool
filter or clogged basket is usually the main cause of low flow. Other types of hydraulic
problems may require a pool professional. If your pool has multiple skimmers and flow
is in the low range, close the skimmer the cleaner is not attached to.
If the flow is in the high range, review the installation procedures. Lower AD
Flow Valve setting to #1.
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SECTION 7 – TROUBLESHOOTING GUIDE
Note: If the automatic pool cleaner is climbing the walls excessively, that is an indication
that the flow is too high. Review the installation procedures and ensure the AD Flow Valve
is set at setting #1.
For additional assistance contact our customer service department on 1800 688 552.
PROBLEM
SOLUTION
Cleaner stops & starts
Check diaphragm for blockage or damage.
Use Pool Pulse® to determine proper flow.
Check hoses for leaks.
Cleaner is patterning
Add return diverters or divert return inlets downward.
Lay hose in a straight line in the sun to relax memory.
Confirm proper hose length – add 1 or 2 extra hose sections.
Cleaner isn’t covering
opposite end of pool
Add return diverters or divert return inlets downward.
Use flow to move cleaner to opposite end.
Check if sufficient hose and add if necessary.
Cleaner flips over
Use Pool Pulse® to ensure proper flow.
Check swivel on cleaner is not jammed with grit or sand.
Cleaner climbs walls
excessively
Use Pool Pulse® to ensure proper flow.
Ensure AD Flow Valve is on setting #1.
Reduce flow to cleaner head.
Cleaner won’t climb
walls
Cleaner may not climb walls of some vinyl lined pools.
Use Pool Pulse® and raise flow to high setting # 3.
Confirm proper hose length.
Adjust hose weight, so it is further away from the cleaner head.
Cleaner won’t leave
edge or rim of pool
Use Pool Pulse® and lower flow to low setting #1.
Utilise return flow to move cleaner.
Adjust hose weight.
Note: In cold water of 12 degrees or less, water flow through the cleaner
must be increased to compensate for the reduced flexibility of the hose and
diaphragm.
IF ASSISTANCE IS REQUIRED, PLEASE CALL OUR CUSTOMER
SERVICE DEPARTMENT ON 1800 688 552
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Pure, Clear, Natural.
• Advanced Water Sanitising
and Purification System
• Advanced Electrode Technology for
Maximum Sanitation
• Incorporates Clearwater
& Nature2 Technology
• Reduces the Time Spent on
Maintenance and Manual Cleaning
• Self Cleaning Electrode
• Easy ‘Set and Forget’ Operation
www.zodiac.com.au
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EXPRESS WARRANTY AND GUARANTEES
Express Warranty
Zodiac Group Australia Pty Ltd (Zodiac Australia) warrants that the Zodiac G2™ Pool Cleaner will be free from
defects in materials and workmanship for the period of two (2) years from date of purchase.The Zodiac G2™ hose
is warranted for two (2) years against manufacturing defects and ultraviolet breakdown.
Conditions
1
This express warranty only applies if the Product has been purchased from a dealer authorised by Zodiac
Australia to supply it (Authorised Dealer).
Purchase from an Authorised Dealer ensures that the product is a genuine Zodiac product, that it is the version
designed for Asia Pacific conditions, and that the Purchaser has access to appropriate technical knowledge and
advice.
2
Zodiac Australia’s liability under this express warranty is limited, at its option, to the repair or replacement of
the Product or the payment of the cost of having the Product repaired or replaced.
3
This express warranty does not apply in the following circumstances:
(a) if the Product has not been installed in accordance with Zodiac’s installation instructions;
(b) if the Product has been modified other than as authorised by Zodiac Australia or if a component part has
been replaced by a part that is not a genuine Zodiac product;
(c) if a defect results from use of the Product outside recommended operating conditions; or
(d) if a defect results from damage (including damage to any internal electronics) caused by a power surge or
lightning strike.
Zodiac chlorinators are designed and tested in accordance with International Standard EN 61000-6-1 immunity
measurements. They are designed to tolerate minor fluctuations (2000 volts) in power supply that can be
reasonably expected to occur in the energy grid. They will not tolerate power surges outside these limits nor
will they withstand lightning strikes.
4
Without limiting 3 above, products sold by Zodiac Australia are designed for use with swimming pool water
balanced in accordance with Australian Standard AS3633-1989 with a pH range of 7.0 - 7.8. Maximum chlorine
readings should not exceed 4ppm. Where pool water is not maintained within these parameters, Zodiac
Australia will not be responsible under this express warranty for any resulting damage, including damage caused
by corrosion, scaling or stress loading.
5
Replacement parts supplied under this express warranty are warranted to be free from defects in materials
and workmanship for the remainder of the warranty period or for 12 months from the supply of the
replacement, whichever is longer.
6
Warranty claims relating to replacement of the electrodes for LM series, C series, Duo Clear and D series
chlorinators are subject to the following pro-rata pricing procedure. The Purchaser must pay for the
replacement electrode a proportion of the cost equal to that proportion of the warranty period during which
the original electrode functioned effectively. The warranty period for the replacement electrode is the
remainder of the warranty period for the original electrode or 12 months from the supply of the replacement,
whichever is longer. The Purchaser must pay full cost for any replacement electrodes after the first
replacement.
Product warranty registration
7
Purchasers should register their Products as soon as conveniently possible after purchase by completing a
Product Warranty Registration Form and posting it to Zodiac Australia at the address shown on the Form or
by registering online at www.zodiac.com.au.
8
Product registration must occur, and proof of purchase must be received by Zodiac Australia, prior to any
warranty work being approved. Where applicable, a serial number, installation date and name of installer is
required as part of the registration process.
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EXPRESS WARRANTY AND GUARANTEES
How to make a warranty claim
9
The Purchaser must telephone or email Zodiac Australia Customer Service and obtain a warranty ID number
for the warranty claim.
Contact details are:
Zodiac Group Australia Pty Ltd
219 Woodpark Road
Smithfield NSW 2164
Customer Service
Telephone: 1800 688 552
Email address: apac.aftersales@zmp.zodiac.com
10 Zodiac Australia reserves the right to determine, in relation to each warranty claim, whether the Product
should be returned to the Authorised Dealer at the address where the Purchaser purchased the Product or
whether warranty service will be provided in the field, repaired at a Zodiac workshop or at the premises of
an authorized Zodiac warranty agent.
11 If it is necessary for the Purchaser to incur freight charges in making a valid claim under this warranty, Zodiac
Australia will reimburse the Purchaser for charges reasonably incurred upon proof of the charges.
Additional guarantees, rights and remedies
Australian Purchasers - Guarantees under the Australian Consumer Law
12 The benefits of this express warranty are in addition to other guarantees, rights and remedies Australian
consumers have under the Australian Consumer Law.
13 Zodiac Australia products come with guarantees that cannot be excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage.You are also entitled to have the goods repaired or replaced if the goods fail to be
of acceptable quality and the failure does not amount to a major failure.
Purchasers in other Countries
14 The laws and regulations of other countries may confer on Purchasers in those countries additional rights and
remedies. To the extent that they cannot be excluded or modified, Purchasers have the benefits of those rights
and remedies in addition to the benefits of this express warranty. To the full extent that it is permissible to
do so, those additional rights and remedies are excluded or modified so as to be consistent with Zodiac
Australia’s express warranty.
INCONSISTENCY WITH WARRANTY STATEMENTS IN PRODUCT MANUALS OR OTHER
DOCUMENTS ACCOMPANYING PRODUCTS
If any warranty statements in a Zodiac Australia product manual or other document are inconsistent with the above
Express Warranty and Guarantees, the above overrides and replaces the inconsistent statements.
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Zodiac is a registered trademark of Zodiac Group Australia Pty Ltd
ABN 87 002 641 965
Zodiac Customer Service Centre
Zodiac Group Australia:
219 Woodpark Rd, Smithfield, NSW 2164 Australia
Tel: 1800 688 552
Fax: 1300 781 688
Email: apac.aftersales@zmp-zodiac.com
www.zodiac.com.au
Due to constant developments and improvements,
specifications may change without notice.
Improper use could affect performance and void warranty.
W90067
© Copyright Zodiac Australia Ltd 2011