MULTIQUIP MVH-304GHB Specifications

PARTS AND OPERATION MANUAL
© COPYRIGHT 2002, MULTIQUIP INC.
Reversible Plate
Compactor
Model MVH-304GHB
Revision #0 (11/25/02)
MULTIQUIP INC..
PARTS DEPARTMENT:
18910 WILMINGTON AVE.
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
310-537-3700
800-421-1244
800-478-1244
FAX: 310-537-3927
FAX: 310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PAGE 2 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 3
TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
MIKASA MVH-304GHB PLATE
COMPACTOR
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ....................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
Dimensions ............................................................. 12
Features .................................................................. 13
Plate Compactor Components ................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Operation ........................................................... 17-20
Maintenance ...................................................... 21-24
Troubleshooting ................................................. 25-26
HONDA GX340KSMX2 ENGINE
Air Cleaner Assembly......................................... 48-49
Camshaft Assembly ........................................... 50-51
Piston Assembly ................................................. 52-53
Crankcase Cover Assembly ............................... 54-55
Crankshaft Assembly ......................................... 56-57
Cylinder Barrel Assembly ................................... 58-59
Cylinder Head Assembly .................................... 60-61
Fan Cover Assembly .......................................... 62-63
Flywheel Assembly ............................................ 64-65
Fuel Tank Assembly ........................................... 66-67
Ignition Coil Assembly ........................................ 68-69
Carburetor Assembly ......................................... 70-71
Muffler Assembly ............................................... 72-73
Recoil Starter Assembly..................................... 74-75
Control Assembly ............................................... 76-77
Labels Assembly ................................................ 78-79
Terms and Conditions of Sale ................................. 80
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column .............. 28
Suggested Spare Parts ........................................... 29
Decal Placement ................................................ 30-31
Vibrating Plate Assembly ................................... 32-33
Base and Engine Assembly ............................... 34-37
Vibrator Assembly .............................................. 38-41
Hydraulic System Assembly ............................... 42-43
Control Handle Assembly .................................. 44-47
NOTE
Specification and
part number are
subject to change
without notice.
PAGE 4 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
PARTS ORDERING PROCEDURES
■
■
■
■
■
■
■
Dealer account number
Dealer name and address
Shipping address (if different than billing address)
Return fax number
Applicable model number
Quantity, part number and description of each part
Specify preferred method of shipment:
•
•
•
•
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
•
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
1-9 items
Additional Discount
3%
10+ items**
5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
■ UPS Ground Service at no charge for freight
■ PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
*DISCOUNTS ARE SUBJECT TO CHANGE*
ount
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Fax
Extra
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for Do
Only
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UPS l
Specia
only
orders
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For
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 5
MVH-304GHB — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
NOTE
This Owner's Manual has been developed to provide
complete instructions for the safe and efficient operation
of the Multiquip Model MVH-304GHB Reversible Plate
Compactor. Refer to the engine manufacturer’s
instructions for data relative to its safe operation.
Before using this reversible plate compactor, ensure
that the operating individual has read and
understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER:
You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
HAZARD SYMBOLS
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
Rotating Parts
CAUTION:
You CAN be injured if you
do not follow directions.
Potential hazards associated with this reversible plate
compactor operation will be referenced with Hazard Symbols
which appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
PAGE 6 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position, when the reversible plate
compactor is not in use.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Other important messages are provided throughout this manual
to help prevent damage to your reversible plate compactor,
other property, or the surrounding environment.
NOTE
This
reversible
plate
compactor, other property, or
the surrounding environment
could be damaged if you do
not follow instructions.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 7
MVH-304GHB — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the MIKASA MVH-304GHB Reversible Plate
Compactor:
GENERAL SAFETY
■ DO NOT operate or service this equipment before
reading this entire manual.
■ This equipment should not be operated by
persons under 18 years of age.
■ NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steeltoed boots and other protective devices required
by the job. ALWAYS wear slip resistant safety
shoes or boots.
■ NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■ NEVER operate this equipment under the
influence or drugs or alcohol.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■ Manufacturer does not assume responsibility for any accident
due to equipment modifications.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■ ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the reversible plate
compactor.
■ NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or
reversible plate compactor.
■ High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
■ The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is restricted
it will cause serious damage to the
reversible plate compactor or
engine and may cause injury to
people and property. Remember
the vibration roller's engine gives
off DEADLY gases.
■ ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■ ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or
explosion could result from fuel vapors, or if fuel is spilled on
a hot engine.
■ NEVER operate the reversible plate compactor in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■ Topping-off to filler port is dangerous, as
it tends to spill fuel.
■ ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■ NEVER run engine without air cleaner. Severe engine
damage may occur.
■ NEVER leave the reversible plate compactor unattended,
turn off engine.
■ CAUTION must always be observed while servicing this
reversible plate compactor. Rotating parts can cause injury if
contacted.
■ DO NOT leave reversible plate compactor with engine
running. Use chock blocks if parking reversible plate
compactor on a grade.
PAGE 8 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — RULES FOR SAFE OPERATION
■ NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Loading and Unloading (Crane)
■ Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■ Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
■ NEVER lift the machine while the engine is running.
■ Use adequate lifting cable (wire or rope) of sufficient strength.
■ ALWAYS know the location of the nearest first aid kit.
■ In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
■ Use one point suspension hook and lift straight upwards.
■ NEVER allow any person or animal to stand underneath the
machine while lifting.
■ Try not to lift machine to unnecessary heights.
Transporting
■ ALWAYS shutdown engine before transporting.
■ Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■ Drain fuel when transporting compactor over long distances
or bad roads.
■ ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
Emergencies
■ ALWAYS know the location of the nearest fire extinguisher.
Maintenance Safety
■ NEVER lubricate components or attempt service on a
running machine.
■ ALWAYS allow the machine a proper amount of time to
cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always replace
broken parts.
■ Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■ DO NOT use food or plastic containers to dispose of
hazardous waste.
■ DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 9
MVH-304GHB — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
PAGE 10 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB —SPECIFICATIONS
Table 1. MVH-304DSB REVERSIBLE PLATE COMPACTOR SPECIFICATIONS
Centrifugal Force
39.2 kN (4000 kg)
Vibration Frequency
4200 vpm (70 Hz)
Traveling Speed
0 to 65.6 ft/min (0 to 20 m/min)
Plate Size (L x W)
34 x 24 in (61 x 86 cm)
Overall Length
63.8 in (1620 mm)
Overall Width
17.5 in (445 mm )
Overall Height
38.2 in (970 mm )
Operating Weight
748 lbs. (340 kg)
Lubricating Oil in Vibration Case
50.7 fl oz (1500 cc)
Table 2. ENGINE SPECIFICATIONS
Engine
Model
HONDA GX340K1SMX2
Type
Air-cooled 4 stroke, Single Cylinder, OHV,
Horizontal Shaft Gasoline Engine
Bore X Stroke
2.90 in. X 2.30 in.
(73 mm x 58 mm.)
Displacement
23.70 cu-in (389 cm3)
Max Output
11.0 H.P./3600 R.P.M.
Fuel Tank Capacity
1.72 gallons (6.5 liters)
Fuel
Lube Oil Capacity
1.16 quarts (1.1 liters)
Oil Alert System
Yes
Speed Control Method
Starting Method
Dimension
(L x W x H)
Dry Net Weight
Unleaded Automobile Gasoline
Centrifugal Fly-weight Type
Recoil Start
15.0 x 17.7 X 17.4 in.
(380 X 450 X 443 mm.)
68.4 lbs (31 Kg.)
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 11
MVH-304GHB — DIMENSIONS
Figure 2. MVH-304GHB Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REF.
DIMENSIONS
A
53 in. (134.6 cm.)
B
24 in. (61 cm.)
C
34 in. (86 cm.)
D
63.8 in. (162 cm.)
E
38.2 in. (97 cm.)
PAGE 12 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB— FEATURES
Plate Compactor
Frequency/Speed
The Mikasa MVH-304GHB is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.
The compactor's vibrating plate maximum frequency is 4200
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 66 ft./minute (20 meters/
minute).
Vibratory Plates
The vibratory plates of the MVH-304GHB produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.
Reversible Vibratory Plates
Engine
The Mikasa MVH-340GHB Plate Compactor is equipped with
an air-cooled, 4-stroke, single-cylinder HONDA GX340K1SMX2
gasoline engine. The HONDA GX340K1SMX2 has a built-in oil
alarm engine shut-down feature. In the event of low oil or no oil,
the engine will automatically shut down.
Controls
Before starting the MVH-340GHB Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 13
MVH-304GHB— PLATE COMPACTOR COMPONENTS
Figure 3. MVH-304GHB Reversible Plate Compactor Components
Figure 3 illustrates the location of the major components
for the MVH-304GHB Reversible Plate Compactor. The
function of each component is described below:
1.
Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
2.
Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
3.
Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is
to be stored, move the handle bar to the upright position.
4.
Guard Hook - Used to lift the machine with crane or other
lifting device.
5.
Stopper - Locks the handle in place in the upward position
for stowing.
6.
Engine – This plate compactor uses a HONDA
GX340K1SMX2 engine. Refer to the owner’s manual for
engine information and related topics.
7.
Belt Cover – Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt cover.
If the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
8.
Base Plate – Designed to compact sand, clay, and asphalt.
9.
Oil Tank – Fill with proper grade of engine oil.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Hydraulic Cylinder – Activated by moving the travel lever.
The cylinder controls the direction of movement by the plate
compactor.
12. Shock Absorber – Protects plate compactor from damage
by absorbing vibration during operation.
13. Throttle Lever – Controls the speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full trottle and fully clockwise to stop plate compactor.
PAGE 14 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB— ENGINE COMPONENTS
Figure 4. Engine Controls and Components
INITIAL SERVICING
6.
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions & details of operation and servicing. The
engine shown above is a HONDA engine, operation for other
types of engines may vary somewhat.
Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
7.
Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
1.
Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
NOTE
DANGER
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry.
8.
Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
2.
Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
9.
Muffler – Used to reduce noise and emissions.
3.
Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4.
Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
WARNING
10. Fuel Tank – Holds unleaded gasoline. For additional
Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
information refer to engine owner's manual.
the flow of fuel.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 15
5.
MVH-304GHB — PRE-INSPECTION
CAUTION
Table 4. Oil Type
NEVER operate the
compactor in a confined
area or enclosed area
structure that does not
provide ample free flow of
air.
Season
Temperature
Oil Type
Summer
25°C or Higher
SAE 10W-30
Spring/Fall
25°C~10°C
SAE 10W-30/20
Winter
0°C or Lower
SAE 10W-10
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1.
Read safety instructions at the beginning
of manual.
2.
Familiarize yourself with the operating
and control elements of the machine and
the working environment. This includes
obstacles in the working area, bearing
capacity of the ground and the necessary safety provisions.
3.
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4.
Check carburetor for external dirt and dust. Clean with dry
compressed air.
5.
Check fastening nuts and bolts for tightness.
6.
Understand the geographical features and regulations ofthe
job site.
7.
Clean the compactor, removing dirt and dust. Particularly,
the bottom of the plate, engine cooling air inlet.
Figure 6. Engine Oil Dipstick (Oil Level)
Explosive Fuel
DANGER
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke while
refueling. DO NOT attempt to refuel the compactor
if the engine is hot! or running.
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded gasoline (Figure 7).
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
Engine Oil Check
1.
2.
To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean
DANGER
Figure 5. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is 1.16 quarts (1.1 liters).
Figure 7. Refueling
Fuel spillage on a hot engine can cause a
fire or explosion. If fuel spillage occurs,
wipe up the spilled fuel completely to
prevent fire hazards. NEVER! smoke
around or near the compactor.
PAGE 16 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB— OPERATION
CAUTION :
DO NOT attempt to operate thecompactor until the Safety,
General Information and Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
Figure 10. Throttle Lever (Start Position)
3. Place the choke lever (Figure 11) in the "OPEN " position
if starting a cold engine.
Refer to Figures 3 and 4 for the location of controls and
components.
Adjusting Handle Height
The heigh of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 8).
2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterfly screw.
Figure 11. Engine Choke Lever (Open)
4. Place the choke lever (Figure 12) in the "CLOSED " position
if starting a warm engine or the temperature is warm.
Figure 8. Handle Height Adjustment
Starting the Engine (HONDA engine)
1. Place the engine fuel valve lever (Figure 9) to the "ON"
position.
Figure 12. Engine Choke Lever (Closed)
Figure 9. Engine Fuel Valve Lever (ON Position)
2.
Move the throttle lever to the STARTposition by opening it
to about 20 degrees (Figure 10).
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 17
MVH-304GHB — OPERATION
5. Place the engine ON/OFF switch (Figure 13) in the "ON "
position.
TRAVELING
CAUTION :
Make sure to follow all safety rules referenced in
the safety section of this manual before operating
compactor. Keep work area clear of debris and
other objects that could cause damage to the
compactor or bodily injury.
1. Grasp the compactor's hand grip (Figure 16), and move the
throttle lever (Figure 16) quickly to the fast position.
Figure 13. Engine ON/OFF Switch (ON Position)
2. With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the centrifugal clutch
6. Grasp the starter grip (Figure 14) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Figure 16. Throttle Lever ((Fast)
Figure 14. Starter Grip
7. If the engine has started, slowly return the choke lever
(Figure 15 ) to the CLOSED position. If the engine has not
started repeat steps 1 through 6.
NOTE
ALWAYS move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.
3. To make the compactor move in the forward direction push
the travel lever ( Figure 17) forward
Figure 15. Choke Lever (Closed)
8. Before the compactor is placed into operation, run the engine
for several minutes. Check for fuel leaks, and noises that
would be associated with a loose component.
Figure 17. Travel Lever
PAGE 18 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB—OPERATION
4. To make the compactor move in the reverse direction pull the
travel lever ( Figure 17) backwards.
4. Place the fuel shut-off lever (Figure 20) in the OFF
position.
5. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the direction lever
has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will
vibrate in place.
Figure 20. Fuel Valve Lever (OFF)
8. To move the compactor laterally, hold the hand grip firmly and
swing compactor. Do not swing compactor while gripping the
travel lever.
STOPPING
Emergency Shutdown
1. Move the throttle lever quickly to the STOP position, and
place the engine ON/OFF switch in the OFF position.
1.
Return the throttle lever to the START position. Allow
the machine to cool down for 2 to 3 minutes.
2.
Turn the throttle lever to the STOP position (Figure 18) to
stop the engine.
STOWING THE HANDLE
1.
Push up the handle (Figure 21).
2.
Pull the stopper grip upward into the hole of the guard
frame to lock the handle.
Figure 18. Throttle Lever (Stop)
3. Turn the engine ON/OFF switch to the “OFF” position (Figure 19).
Figure
Figure 19. Engine ON/OFF Switch (OFF)
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 19
MVH-304GHB — OPERATION
LIFTING
1.
Use a crane or lift to load and unload the machine. A
skilled crane operator is required to perform the job.
2.
When lifting the machine, check for any damaged or
loose bolts, lifting hooks, and shock mounts.
3.
Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4.
Make sure that the machine is shut off before machine is
lifted.
5.
Use reliable cable for lifting.
6.
Always lift the machine vertically and keep the
machine away from workers and animals.
7.
Do not lift the machine higher than the required
height.
TRANSPORTING
1.
Always make sure that the machine is shut off while
being transported.
2.
Check that the fuel cap is properly closed and
tightened.
3.
When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
4.
Tie down the machine securely on the
transportation so that it will not move or topple over.
PAGE 20 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — MAINTENANCE
CAUTION:
TABLE 6. MVH-304GHB ENGINE CHECK
Inspection and other services should always be
carried out on hard and level ground with the
engine shutdown.
ITEM
HOURS OF OPERATION
Spark Plug Check
Every 40 hours (every week)
Inspection and Maintenance Service Tables.
Oil or Fuel Leak
Every 8 hours (every day)
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 through 7.
Tightness of Fastening
Threads
Every 8 hours (every day)
Engine Oil Check and
Replenishment
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Replacement
After first 25 hours then every 50 to
100 hours
Air Filter Cleaning
Every 100 hours
TABLE 5. MVH-304GHB MACHINE INSPECTION
ITEM
HOURS OF
OPERATION
Loose or Missing
Screws
Every 8 hours
(every day)
See separate engine manual for details on engine check.
Damaged Par ts
Every 8 hours
(every day)
Daily Service
REMARKS
z Check for leakage of fuel or oil.
z Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Function of Controlling Every 8 hours
System Par t
(every day)
Hydraulic System Leak Every 100 hours
Vibrator Oil Check
Every 100 hours
See page 23
Vibrator Oil
Replacement
Every 300 hours
See page 23
Hydraulic Oil Check
Every 100 hours
Hydraulic Oil
Replacement
First after 200
hours, then every See page 24
1,000 hours
V-belt (clutch) Check
Every 200 hours
CAUTION:
See page 23
See page 23
TABLE 7. TIGHTENING TORQUE
(in. kg/cm) Diameter
Material 6mm 8mm 10mm 12mm 14mm
16mm
18mm
20mm
4T
70
150
300
500
750
1,100
1,400
2,000
6-8T
100
250
500
800
1,300
2,000
2,700
3,800
11T
150
400
800
1,200
2,000
2,900
4,200
5,600
*
100
300~ 650 ~
350 700
* (In case counter-par t is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
z Remove soil and clean the bottom of compaction plate.
These inspection intervals are for operation under z Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
normal conditions. Adjust your inspection intervals
hydraulic hose connections with wrench applied for
based on the number hours plate compactor is
tightness.
in use, and particular working conditions. Fuel
piping and connections should be replaced every z Check engine oil.
2 years.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 21
MVH-304GHB — MAINTENANCE
Spark Plug
Air Filter
1. Remove and clean the spark plug (Figure 22).
1. Remove the air cleaner cover and foam filter element as
shown in Figure 24.
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.
2. Tap the paper filter element (Figure 24) several times on a
hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter
element from the air cleaner case side. NEVER brush off dirt.
Brushing will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.
Figure 22. Spark Plug Gap
Engine Oil Replacement
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is warm as shown in
Figure 23.
3. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed
in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
Figure 24. Engine Air Filter
CAUTION:
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand
gets caught between the V-belt and the clutch
(Figure 25). Always use safety gloves.
CLUTCH
PULLEY
Figure 23. Engine Oil (Draining)
VIBRATOR
PULLEY
Figure 25. V-Belt Hazard
PAGE 22 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB—MAINTENANCE
Checking and Replacing the V-Belt and Clutch
Vibrator Oil Level Check
1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 26). Tension is proper if the belt
bends about 10 mm when depressed strongly with finger
between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
CAUTION:
Always clean the area around the vibrator oil level
check hole before removing oil check plug. This
will prevent dirt and debris from entering the
system.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug (Figure 27)
off vibrator (19 mm wrench) and see if oil is up to filler port.
Be sure to clean area around check hole to prevent dirt and
dust from entering.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
Figure 26. V-Belt Check
* Use engine oil 10W-30 for this lubrication.
z Replacing the V-belt
Remove the belt cover. Engage an offset wrench (19 mm) or the
like to vibrator pulley (lower) fastening bolt. Engage waste cloth
or the like at midway of V-belt on the left side and while pulling it
back strongly, rotate the offset wrench clockwise so that the Vbelt will come off.
z Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left
side of upper clutch and, in the same manner as in removal,
rotate offset wrench clockwise so that the V-belt goes back on.
z Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"
groove as necessary. Wear of lining or shoe should be checked
with running check. If the shoe is worn, power transmission
becomes deficient and slipping will result.
z Replacing Clutch
Figure 27 . Vibrator Oil Maintenance
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
bleeder plug (Figure 28) off the top of hydraulic pump and
check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
Remove V-belt. Remove bolt at engine power output by giving a
shock to an engaged wrench (tapping with hammer or the like)
and rotating bolt counterclockwise. Remove clutch with a pulley
extractor. To reinstall, reverse the procedure.
CAUTION:
Whenever the compactor's vibration becomes
weak or lost during normal operation regardless
of operation hours, check the V-belt and clutch
immediately.
Figure 28. Bleeder Plug
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 23
MVH-304GHB—MAINTENANCE
CAUTION:
Make sure hydraulic oil i is at a normal safe
operating level. DO NOT over fill. Over filling
(excessive oil) will cause excess oil to blow out
of breather plug.
CAUTION :
Wear safety glasses or face mask,
protective clothes, and rubber gloves when
working with battery.
Replacing Hydraulic Oil
1. Remove the drain plug (Figure 29) at the bottom of the oil
tank with a 6 mm hex wrench and drain the hydraulic oil.
2. Clean the filter with light oil.
3. Reinstall the drain plug to the oil tank. Apply seal tape or
Roctite #575 to thread portion.
Troubleshooting
4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use
Shell Tellus Oil #46 or equivalent.
See Tables 8 (engine) and 9 (plate compactor) on proceeding
pages for engine and plate compactor troubleshooting guide.
5. After filling tank, temporarily install cover. Loosen bleeder
plug located at the top of the cylinders on side of vibrator
(Figure 28). Air remaining in the circuit will be forced out of
the bleeder plug.
6.
Tighten the breather plug. Check oil level in the tank again.
7. Install the cover of oil tank. Coat packing with liquid packing
such as Threebond #1215. Use loctite #242 for mounting
screw.
Figure 29. Hydraulic Oil Maintenance
PAGE 24 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB—TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting (Table 8)
handling and maintenance inspections, but in the event of a information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
breakdown, please take a remedial action following the
is and consult our company's business office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
Difficult to star t, "fuel is available, but no
SPARK at spark plug".
POSSIBLE CAUSE
Spark plug bridging?
Check gap, insulation or
replace spark plug.
Carbon deposit on spark plug?
Clean or replace spark plug.
Shor t circuit due to deficient spark plug
insulation?
Check spark plug insulation,
replace if worn.
Improper spark plug gap?
Set to proper gap.
ON/OFF switch is shor ted?
Check switch wiring, replace
switch.
Ignition coil defective?
Replace ignition coil.
Difficult to star t, "fuel is available, and Improper spark gap, points dir try?
SPARK is present at the spark plug".
Difficult to star t, "fuel is available, spark
is present and compression is normal"
Difficult to star t, "fuel is available, spark
is present and compression is low"
No fuel present at carburetor.
SOLUTION
Set correct spark gap and
clean points.
Condenser insulation worn or shor t
circuiting?
Replace condenser.
Spark plug wire broken or shor t circuiting?
R e p l a c e d e fe c t i ve s p a r k p l u g
wiring.
Wrong fuel type?
Flush fuel system, and replace
with correct type of fuel.
Water or dust in fuel system?
Flush fuel system.
Air cleaner dir ty?
Clean or replace air cleaner.
Suction/exhaust valve stuck or protruded?
Re-seat valves.
Piston ring and/or cylinder worn?
Replace piston rings and or
piston.
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and
spark plug.
Head gasket and/or spark plug gasket
damaged?
Replace head and spar k plug
gaskets.
Fuel not available in fuel tank?
Fill with correct type of fuel.
Fuel cock does not open properly?
Apply lubr icant to loosen fuel
cock lever, replace if necessary.
Fuel filter clogged?
Replace fuel filter.
Fuel tank cap breather hole clogged?
Clean or replace fuel tank cap.
Air in fuel line?
Bleed fuel line.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 25
MVH-304GHB—TROUBLESHOOTING (ENGINE)
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
"Weak in power" compression is
proper and does not misfire.
POSSIBLE CAUSE
SOLUTION
Air cleaner not clean?
Clean or replace air cleaner
Improper level in carburetor?
Check float adjustment, re-build
carbureator.
Defective Spark plug?
Clean or replace spark plug.
Defective Spark plug?
"Weak in power" compression is
proper but misfires.
Engine overheats.
Rotational speed fluctuates.
Recoil star ter malfunction.
Water in fuel system?
Flush fuel system, and replace
with correct type of fuel.
Dir ty spark plug?
Clean or replace spark plug.
Ignition coil defective?
Replace ignition coil.
Spark plug heat value improper?
Replace with correct type of
spark plug.
Correct type of fuel?
Replace with correct type of fuel
Cooling fins dir ty?
Clean cooling fins.
Governor adjusted correctly?
Adjust governor.
Governor spring defective?
Replace governor spring.
Fuel flow restricted?
C h e c k e n t i r e f u e l s y s t e m fo r
leaks or clogs.
Recoil mechanism clogged with dust and
dir t?
Clean recoil assembly with soap
and water.
Sprial spring loose?
Replace sprial spring.
PAGE 26 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB—TROUBLESHOOTING (PLATE COMPACTOR)
Practically all breakdowns can be prevented by proper diagnosis based on the Compactor Troubleshooting (Table 9)
handling and maintenance inspections, but in the event of a information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
breakdown, please take a remedial action following the
is and consult our company's business office or service plant.
TABLE 9. TROUBLESHOOTING COMPACTOR
SYMPTOM
Travel speed low and vibration weak.
POSSIBLE CAUSE
Clutch slips?
Adjust or replace clutch.
V-belt slips?
Adjust or replace V-belt.
Excessive Oil in vibrator?
Fill to correct level..
Trouble in vibrator internals?
Check vibrator assembly for any worn or
defective par ts, replace any defective
par ts.
Aeration in hydraulic oil for for travel
reversing syste.?
Purge air in hydraulic oil. (Bleed plug)
Engine speed incorrect?
Set engine speed to correct RPM.
Travel reversing system inoperative.?
Check entire travel system.
Reversing lever installation correct?
Clean installation of reversing lever.
Broken or defective oil hose?
Replace oil hose.
Travels forward or backward but unable Aeration in hydraulic oil for for travel
reversing syste.?
to switch direction.
Does not travel in forward or reverse.
Reversing lever operating resistance
great.
SOLUTION
Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system?
Fill to correct level..
Selector valve clogged with trash?
Clean selector valve.
Cylinder piston bearing failure?
Check piston bearing in cylinder for
leakage at USH packing.
V-belt dis-engaged or slips?
Engage V-belt, adjust or replace.
Clutch slips?
Adjust clutch, replace if necessary.
Pump input shat key or adapter key-way
damaged?
Replace input shatkey or adapter key-way
Cylinder piston bearing failure?
Check piston bearing in cylinder for
leakage at USH packing.
Excessive hydraulic oil?
Fill to correct level.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 27
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
MAll parts with the same symbol in the number column,
*,#,+,%, or , belong to the same assembly or kit
NOTE
If more than one of the same
reference number is listed,
the last one listed indicates
newest (or latest) part
available.
NOTE
The contents of this
catalog are subject
to change without
notice.
PAGE 28 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
SUGGESTED SPARE PARTS
MVH-304GHB1 TO 5 UNITS WITH HONDA
GX340K1SMX2 ENGINE
Qty.
P/N
Description
5 ............ 17210ZE3505 ....... ELEMENT AIR CLEANER
5 ............ 17218ZE3505 ....... FILTER OUTER
5 ............ 9807956846 .......... SPARK PLUG (HONDA)
1 ............ 17620ZH7023 ....... CAP, FUEL TANK (HONDA)
2 ............ 17672ZE2W01 ...... FUEL, FILTER
1 ............ 070200353 ............ V-BELT
1 ............ 456449280 ............ FILTER, OIL TANK
1 ............ 956100030 ............ THROTTLE WIRE
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 29
MVH-304GHB — DECAL PLACEMENT
DECAL PLACEMENT
PAGE 30 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — DECAL PLACEMENT
DECAL PLACEMENT
NO.
1
2
3
4
5
6
PART NO.
TBD
NPA455
NPA222
TBD
NPA638
NPA748
PART NAME
IGNITION SYSTEM DECAL
FULL THROTTLE DECAL
FORWARD/REVERSE DECAL
MULTIQUIP LOGO DECAL
OPERATIONAL CAUTION DECAL
SHELL OIL #46DECAL
QTY.
1
1
1
1
1
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 31
MVH-304GHB — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
PAGE 32 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
PART NO.
456113260
953405840
953402930
953405270
953405260
939010070
020316130
030216400
001221645
001201830
030218460
030216400
456336550
456210690
001221850
PART NAME
QTY.
REMARKS
VIBRATING PLATE 445B
1
DRAIN PLUG M18 (H)
1
COPPER PACKING 19X30X1
1
PLUG 1/4X14 13L
1
PACKING 1/4 (CU)
1
SHOCK ABSORBER 100
4
NUT M16
4
WASHER16
4
BOLT 16X45 T
4
BOLT 18X30
8
WASHER M18
8
WASHER M16
4
COVER GUARD
1
EXTENSION PLATE .................................. 2......... OPTION
BOLT 18X50 T ............................................ 8......... OPTION
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 33
MVH-304GHB — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
PAGE 34 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
NO.
1
2
3
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
PART NO.
456115320
912234002
456450200
456113830
001220825
030208200
031108160
456445120
456445721
456335600
951400110
455444350
030208200
001220825
070200353
456113790
001221052
030210250
031110160
456114850
001221230
030212300
456335520
456437920
001221235
PART NAME
BASE (GX340 /390)
ENGINE AY GX340
ENGINE BASE (GX340) E2474BELT COVER (IN) GX340
BOLT 8X25 T
WASHER M8
WASHER M8
COVER SEAL 125D
SPACER 25-32-21
CLUTCH AY W/FAN
KEY 7X7X35
WASHER, CLUTCH
WASHER M8
BOLT 8X25 T
V-BELT B-35 GREEN
BELT COVER (OUT)
BOLT 10X60 T
WASHER M10
WASHER M10
GUARD FRAME
BOLT 12X30 T
WASHER M12
PULLEY B1-105 W/FAN /MVH
WASHER, PULLEY
BOLT 12X35 T
QTY.
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
4
4
4
1
4
4
1
1
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 35
MVH-304GHB — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
PAGE 36 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
NO.
30
31
32
33
34
41
42
43
45
46
47
48
49
55
56
57
58
59
60
61
62
63
64
PART NO.
030212300
301010950
456334920
001221015
030210250
031110160
456334630
001520816
456334860
001221020
030210250
001221030
020310080
030210250
031110160
001221045
456450820
456450800
001220825
031108160
022710809
954405510
031105080
PART NAME
WASHER M12
RETURN SPRING
COVER, OIL TANK
BOLT 10X15 T
WASHER M10
WASHER M10
PUMP COVER
SOCKET HEAD BOLT 8X16 T
GUARD PIPE
BOLT 10X20 T
WASHER M10
BOLT 10X30 T
NUT M10
WASHER M10
WASHER M10
BOLT 10X45 T
RUBBER COVER, GX
PLATE, COVER
BOLT 8X25 T
WASHER M8
NYLON NUT M8
CLAMP CLA-3200 (9D)
WASHER M5
QTY.
1
1
1
2
2
1
1
2
1
1
2
1
1
4
4
4
1
1
2
2
2
1
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 37
MVH-304GHB — VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 38 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
PART NO.
456110250
001221470
001221450
030214350
047920060
457212410
457445830
951405370
456327150
080200550
060105030
951404970
456327170
009120301
456337670
009120302
456337380
456010010
456327120
040306911
455435020
456451280
080100300
042506000
PART NAME
VIBRATING CASE
BOLT 14X150 T
BOLT 14X50 T
WASHER M14
ROLLER BEARING NJ310MC4
ROTARY SHAFT, DRIVE
ADAPTER, PUMP
KEY 15X10X39 RR
GEAR, DRIVE
STOP RING S-55
OIL SEAL SB-50729
KEY 12X8X30 R
ECCENTRIC ROTOR
SOCKET HEAD BOLT 16X40T
ROTARY, SHAFT DRIVEN
SOCKET HEAD BOLT 16X30T
PISTON ROD
KNOCK PIN 10X70
GEAR, DRIVEN
BEARING 6911C3
COLLAR 17X30X3
SPRING 3.2-26.3-102L /304B
STOP RING R-30
BEARING 6000ZZSG
QTY.
1
6
4
10
4
1
1
1
1
2
1
1
4
2
1
2
1
1
1
2
2
1
1
2
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 39
MVH-304GHB — VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 40 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — VIBRATOR ASSY. (CONTINUED)
VIBRATOR ASSY.
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41-1
42
43
44
45
46
47
48
49
PART NO.
080200100
455435051
455010070
080100260
455327130
456210646
954405550
050101050
001221025
030210250
001220812
953404600
455010020
031110160
457332430
457010010
457010090
457445840
952405470
001221035
001221030
952405540
030210250
954010140
954001780
PART NAME
QTY.
STOP RING S-10
1
PISTON, 22.4D
1
PACKING USH-22.4X30X5
1
STOP RING R-26
1
BEARING COVER
1
CYLINDER (R)
1
CLAMP 15R
1
O-RING G-105
3
BOLT 10X25 T
9
WASHER M10
12
BOLT 8X12 T
1
COPPER PACKING 8X16X2
1
ELBOW 45 15-0404
1
WASHER M10
10
FLANGE, PUMP
1
PUMP FBL
1
CRESCENT KEY 2.5X10 GEAR PUMP
1
BRACKET, CLAMP
1
SHIM 90X110X0.5
2
BOLT 10X35 T
2
BOLT 10X30 T
3
WASHER 10.5-22-3
2
WASHER M10
2
ELBOW 90 UES90G02G02
1
ELBOW 45 PF3/8-PF1/4
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 41
MVH-304GHB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
PAGE 42 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
51
PART NO.
001220820
030208200
031108160
456451310
456451340
456451320
456451330
955404271
954403060
954403070
001220612
030206150
506010070
954001160
456114080
456335830
001220620
030206150
031106100
954001280
001221230
030212300
031112230
505015380
456337460
457445870
001200820
030208200
031108160
456449280
456447490
954001720
506010060
953402781
457448680
953400020
457448380
456337780
PART NAME
BOLT 8X20 T
WASHER M8
WASHER M8
OIL HOSE 1300L
OIL HOSE 1100L
OIL HOSE 730L
OIL HOSE 1050L
SPIRAL TUBE, SR15-850L
CLAMP HC-40
CLAMP SPACER HC-40
BOLT 6X12 T
WASHER M6
CLAMP TC-150
ELBOW 90 PT1/4-PF1/4
OIL TANK
COVER (SLIDE), OIL TANK
BOLT 6X20 T
WASHER M6
WASHER M6
ELBOW 45 PT1/4XPF3/8
BOLT 12X30 T
WASHER M12
WASHER M12
PLUG PT1/4
UPPER COVER, OIL TANK
PACKING, OIL TANK
BOLT 8X20
WASHER M8
WASHER M8
FILTER, OIL TANK
JOINT PIPE
ELBOW PT1/4
CLAMP TC-350
DRAIN PLUG M18
BREATHER PLUG 1
PACKING 19302
BREATHER CAP
SELECTOR VALVE
QTY.
4
4
4
1
1
1
1
3
1
1
2
2
1
4
1
1
6
6
6
1
4
4
4
1
1
1
2
2
2
1
1
1
2
1
REMARKS
2
1
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 43
MVH-304GHB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 44 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO.
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
PART NO.
456336410
456336420
001221235
030212300
031112230
456336400
456449940
456449930
001221681
032124400
025406016
031116260
020316130
020416100
001220640
020306050
455434950
455010030
939010060
020410060
020412070
022411635
954404230
001220620
030206150
031106100
020306050
001220825
030208200
031108160
953401580
501402870
501402880
959403460
020410060
456449980
954305260
031110160
456450760
456214360
PART NAME
HANDLE BRACKET (L)
HANDLE BRACKET (R)
BOLT 12X35 T
WASHER M12
WASHER M12
RUBBER COUPLING
SHOCK ABSORBER
RUBBER PLATE
BOLT 16X250 T
CONICAL SPRING WASHER M24
SPRING PIN 6X16
WASHER M16
NUT M16
NUT M16, H=10
BOLT 6X40 T
NUT M6
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
WASHER M6
WASHER M6
NUT M6
BOLT 8X25 T
WASHER M8
WASHER M8
PLUG
HANDLE STOPPER
SPRING/HANDLE (1.4X18X44)
BALL GRIP 32D-M10
NUT M10, H=6
RUBBER PACKING 9D-200-5T
PACKING 1/4 (CU)
WASHER M10
JOINT
LEVER BRACKET
QTY.
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
1
1
1
1
1
1
1
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 45
MVH-304GHB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 46 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
MVH-304GHB — CONTROL HANDLE ASSY. (CONTINUED)
CONTROL HANDLE ASSY.
NO.
43
44
45
46
47
48
49
50
51
52
53
54
55
61
62
62
63
64
65
66
67
68
69
71
72
73
73
74
75
76
77
78
79
80
81
82
83
PART NO.
456214720
001220820
030208200
031108160
001220815
033910020
457445910
001220850
020308060
031108160
001220630
020306050
031106100
456114840
456214220
456214222
456214210
032112220
456451400
456337400
608010090
457332480
020412070
959403840
456337690
456451290
456452070
951401431
031112230
020412070
032112220
953402930
509010130
959021624
956100030
001820830
020308060
PART NAME
QTY.
REMARKS
LEVER BRACKET
1
BOLT 8X20 T
1
WASHER M8
3
PWASHERM8
3
BOLT 8X15 T
2
THRUST WASHER 20-36-1.5T
2
CLEVIS
1
BOLT 8X50 T
1
NUT M8
2
WASHER M8
2
BOLT 6X30 T
1
NUT M6
2
WASHER M6
2
HANDLE (FOR JPN)
1
HANDLE GRIP
1
HANDLE GRIP
1
VALVE BRACKET
1
CONICAL SPRING WASHER M12
2
WASHER 12.2-27- 0.6T
2
TRAVEL LEVER
1
BUSHING MB2015DU
2
GRIP, TRAVEL LEVER
1
NUT M12, H=7
3
BAR GRIP I.D. 12MM
1
THROTTLE LEVER
1
WIRE GUIDE .............................................. 1........ UP TO S/N 3897
WIRE GUIDE .............................................. 1........ S/N G3898 AND ABOVE
KEY 5X5X8
1
WASHER M12
2
NUT M12, H=7
2
CONICAL SPRING WASHER M12
2
COPPER PACKING 19X30X1
2
BUSHING MB1825DU
1
TUBE 8-13-150L
1
THROTTLE WIRE 1860-2080 ..................... 1......... FOR GX390
BOLT 8X30 T WHOLE THREAD ................. 1......... S/N G3898 AND ABOVE
NUT M8 ...................................................... 1......... S/N G3898 AND ABOVE
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 47
HONDA GX340K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 48 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
2
3
4
5
6
7
*
8
*
9
11
12
13
14
PART NO.
16271ZE2000
17210ZE3505
17218ZE3505
17231ZE3W00
17232891000
17235ZH9N00
17238ZE2310
17239ZE1000
17410ZH9N00
90203ZA0800
90325044000
934040602008
9405006000
PART NAME
QTY.
REMARKS
GASKET, ELBOW
1
ELEMENT, AIR CLEANER
1
FILTER, OUTER
1
COVER, AIR CLEANER
1
GROMMET, AIR CLEANER
1
NOSE, MUFFLER
1
COLLAR, AIR CLEANER
2
COLLAR B, AIR CLEANER
1
ELBOW, AIR CLEANER ............................... 1 ........... INCLUDES ITEMS W/
*
WINGNUT, 6MM
1
WINGNUT, TOOL BOX SETTING
1
BOLT- WASHER, 6X20
1
NUT, FLANGE (6MM)
2
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 49
HONDA GX340K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 50 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
2
3
4
5
6
*
7
8
9
10
11
12
13
14
15
16
17
PART NO.
14100ZE3305
14410ZE3013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
12209ZE8003
PART NAME
QTY.
REMARKS
CAMSHAFT ASSEMBLY ...................... 1 ........... INCLUDES ITEMS W/
*
ROD, PUSH
2
ARM, VALVE ROCKER
2
LIFTER, VALVE
2
PIVOT, ROCKER ARM
2
SPRING, WEIGHT RETURN
1
VALVE, IN.
1
VALVE, EX.
1
SPRING, VALVE
2
RETAINER, IN. VALVE SPRING
1
RETAINER, EX. VALVE SPRING
1
SEAT, VALVE SPRING
1
ROTATOR, VALVE
1
PLATE, PUSH ROD GUIDE
1
BOLT, PIVOT (8MM)
2
NUT, PIVOT ADJ.
2
SEAL, VALVE STEM ............................. 1 ........... USE FROM ENGINE S/N 3334264
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 51
HONDA GX340K1SMX2 — PISTON ASSY.
PISTON ASSY.
PAGE 52 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — PISTON ASSY.
PISTON ASSY.
NO.
1
1
1
1
2
2
2
2
3
4
4
5
*
6
PART NO.
13010ZE3003
13011ZE3003
13012ZE3003
13013ZE3003
13101ZE3W00
13102ZE3W00
13103ZE3W00
13104ZE3W00
13111ZF6000
13200ZE3010
13200ZE3315
90001ZE8000
90601ZE3000
PART NAME
QTY. REMARKS
RING SET, PISTON- STANDARD
1
RING SET, PISTON- OS 0.25
1
RING SET, PISTON- OS 0.50
1
RING SET, PPISTON- 0.75
1
PISTON- STANDARD
1
PISTON- OS 0.25
1
PISTON- OS 0.50
1
PISTON- 0.75
1
PIN, PISTON
1
ROD ASSEMBLY, CONNECTING (STD.) ..................... 1 ....... INCLUDES ITEMS W/
*
ROD ASSEMBLY, CONNECTING- US 0.25 ................. 1 ....... INCLUDES ITEMS W/
*
BOLT, CONNECTING ROD
2
CLIP, PISTON PIN 20MM
2
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 53
HONDA GX340K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 54 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
1+
2
3
4
5
7$
8■
9+
10 +%
*
11 +%
*
12 +%
*
13 +
*
15 +
*
16
17+
18 +
*
19
20+
21+
PART NO.
06165ZE3000
11300ZE3602
11381ZE3801
15600ZG4003
15600735003
15625ZE1003
15625ZE1003
16510ZE3000
16511ZE8000
16512ZE3000
16513ZE2000
16531ZE2000
90602ZE1000
90701HC4000
91201ZE3004
9410106800
957010804000
961006202000
961006207000
PART NAME
QTY.
REMARKS
GOVERNOR KIT, ............................................... 1 ........... INCLUDES ITEMS W/
*
COVER ASSEMBLY, CRANKCASE Q- TYPE ... 1 ........... INCLUDES ITEMS W/+
GASKET, CASE COVER
1
CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/$
CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/■
GASKET, OIL FILLER CAP
1
GASKET, OIL FILLER CAP
1
GOVERNOR ASSEMBLY .................................. 1 ........... INCLUDES ITEMS W/%
WEIGHT, GOVERNOR
3
HOLDER, GOVERNOR WEIGHT
1
PIN, GOVERNOR WEIGHT
3
SLIDER, GOVERNOR
1
CLIP, GOVERNOR HOLDER
1
PIN, DOWEL 8X12
2
OIL SEAL 35X52X8
1
WASHER, PLAIN 6MM
1
BOLT, FLANGE 8X40
7
BEARING, RADIAL BALL 6202
1
BEARING, RADIAL BALL 6207
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 55
HONDA GX340K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 56 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
1
5
6
7
PART NO.
13310ZE3601
13351ZE3010
90756ZE2600
961006207000
PART NAME
QTY.
REMARKS
CRANKSHAFT Q- TYPE ............................. 1 .....................INCLUDES ITEMS W/
*
WEIGHT, BALANCER
1
KEY 6.3X6.3X43
1
BEARING, RADIAL BALL 6207
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 57
HONDA GX340K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 58 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
PART NO.
12000ZE3816
15510ZE2043
3
4
5
6
7
9
*
10
*
11
12
13
14
15
16
*
17
18
16541ZE3010
32197ZE2003
90013883000
90131896650
90446KE1000
91201ZE3004
91201ZE9003
91353671003
9405010000
9410912000
9425110000
957010601200
961006202000
90013883000
34150ZH7003
PART NAME
QTY.
REMARKS
CYLINDER ASSEMBLY ............................... 1 ........... INCLUDES ITEMS W/
*
SWITCH ASSEMBLY, OIL LEVEL ............... 1 ........... USE FROM ENGINE
SN 2639738 TO 2786139
SHAFT, GOVERNOR ARM
1
SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 2639737
BOLT,FLANGE 6X12 (CT200) ....................... 1 ........... USE UP TO ENGINE SN 2639737
BOLT, DRAIN PLUG
2
WASHER 8.2X17X0.8
1
OIL SEAL 35X52X8
1
OIL SEAL 8X14X5
1
O- RING 13.5X1.5
1
NUT, FLANGE 10MM
1
WASHER, DRAIN PLUG 12MM
2
PIN, LOCK 10MM
1
BOLT, FLANGE 6X12
2
BEARING, RADIAL BALL 6202
1
BOLT, FLANGE 6X12 (CT200)
1
ALERT UNIT, OIL
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 59
HONDA GX340K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 60 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
2
*
3
*
4
*
5
6
7
8
10
11
12
12
13
14
15
16
PART NO.
12200ZF6W01
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE3W00
12310ZE3791
12315ZE3840
12391ZE2020
90014ZE2000
90042ZE8000
90047ZE2000
92900080320E
90441ZE2010
9430112200
957011008000
9807956846
PART NAME
QTY.
REMARKS
CYLINDER HEAD ......................................... 1 ........... INCLUDES ITEMS W/
*
GUIDE, EX. VALVE OS (OPTIONAL)
1
GUIDE, EX. VALVE OS (OPTIONAL)
1
CLIP, VALVE GUIDE
1
GASKET, CYLINDER HEAD
1
COVER, HEAD
1
TUBE, BREATHER
1
GASKET, CYLINDER HEAD COVER
1
BOLT, HEAD COVER
1
BOLT, STUD 8X131.5
2
BOLT, STUD 8X47 ........................................ 2 ........... USE UP TO ENGINE SN 3033461
BOLT 2, STUD 8X32 .................................... 2 ........... USE FROM ENGINE SN 3033462
WASHER, HEAD COVER
1
PIN A, DOWEL 12X20
2
BOLT, FLANGE 10X80
4
SPARK PLUG, BPR6ES (NGK)
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 61
HONDA GX340K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 62 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
3
4
5
5
7
8
PART NO.
16731ZE2003
19610ZE3010ZA
19631ZE3W00
32197ZH8003
36100ZE1015
36100ZH7003
90013883000
90684ZA0601
PART NAME
QTY.
REMARKS
CLIP, TUBE
1
COVER, FAN *R8* (BRIGHT RED)
1
SHROUD
1
SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 2639737
SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE UP TO ENGINE SN 2639737
SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE FROM ENGINE SN 2639738
BOLT, FLANGE 6X12 (CT200)
6
CLIP, WIRE HARNESS
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 63
HONDA GX340K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 64 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
2
4
6
6
7
PART NO.
19511ZE3000
28450ZE3W11
31100ZE3701
90201ZE3V00
90201ZE3790
90741ZE2000
PART NAME
QTY.
REMARKS
FAN, COOLING
1
PULLEY, STARTER (SCREEN GRID)
1
FLYWHEEL
1
NUT, SPECIAL 16MM (1) ............................. 1 ........... USE FROM ENGINE SN 2536523
NUT, SPECIAL 16MM .................................. 1 ........... USE UP TO ENGINE SN 2536522
KEY, SPECIAL WOODRUFF 25X18
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 65
HONDA GX340K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
PAGE 66 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO.
1
2
3
3
5
6
*
7
10
11
12
13
14
PART NO.
16854ZH8000
16955ZE1000
17510ZE3010ZA
17510ZE3010ZD
17620ZH7023
17631ZH7003
17672ZE2W01
91353671003
9405008000
950014500360M
9500202080
957010802500
PART NAME
QTY.
REMARKS
RUBBER, SUPPORTER 107MM
1
JOINT, FUEL TANK
1
TANK, FUEL *NH31* (MCKINLEY WHITE)
1
TANK FUEL *T34* (SIMPSON BLUE)
1
CAP, FUEL FILLER ............................................1 ............INCLUDES ITEMS W/
*
GASKET, FUEL FILLER CAP
1
FILTER, FUEL
1
O- RING 13.5X1.5 (ARA)
1
NUT, FLANGE 8MM
2
BULK HOSE, FUEL (4.5X3000) (4.5X235)
1
CLIP, TUBE B8
2
BOLT, FLANGE 8X25
2
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 67
HONDA GX340K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 68 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
4
7
10
PART NO.
30500ZE2023
30700ZE1013
31512ZE2000
36101ZE2701
90015883000
PART NAME
COIL ASSEMBLY, IGNITION
CAP ASSEMBLY, NOISE SUPPRESSOR
GROMMET, WIRE
WIRE, STOP SWITCH 430MM
BOLT, FLANGE 6X28
QTY.
1
1
1
1
2
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 69
HONDA GX340K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 70 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
1 %
*
2
*
3
*
4
*
4
*
5
*
6 %
*
7
*
8
*
9
9
9
10
*
11
*
12
*
13
14
15
16
17
18
19
20
21
*
22
*
23
*
24
*
25+
26
26
26
27
PART NO.
16010ZE2812
16011ZA0931
16013ZA0931
16015ZE2005
16015ZE8005
16016ZH7W01
16024ZE1811
16028ZE0005
16044ZE3811
16100ZE3V00
16100ZE3V01
16100ZE3V01
16124ZE0005
16166ZE3W50
16172ZE3W10
16173001004
16211ZE3000
16220ZA0702
16221ZE3800
16223ZE3800
16610ZE1000
16953ZE1812
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
9430520122
99101ZH80880
99101ZH80900
99101ZH80920
99204ZE00350
PART NAME
QTY.
REMARKS
GASKET SET
1
VALVE SET, FLOAT
1
FLOAT SET
1
CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/%
.................................................................................... USE UP TO ENGINE SN BE80B A
CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/%
.................................................................................... USE FROM ENGINE SN BE80B B
SCREW SET
1
SCREW SET, DRAIN
1
SCREW SET B
1
CHOKE SET
1
CARBURETOR ASSEMBLY, BE85B A ........ 1 ........... INCLUDES ITEMS W/
*
.................................................................................... USE UP TO ENGINE SN 2519695
CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USEFROM ENGINE SN 2519696
CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USE UP TO ENGINE SN 2519695
SCREW, THROTTLE STOP
1
NOZZLE, MAIN
1
COLLAR, SET
1
GASKET, FUEL STRAINER CUP
1
INSULATOR, CARBURETOR
1
SPACER, CARBURETOR
1
GASKET, CARBURETOR
1
GASKET, INSULATOR
1
LEVER, CHOKE (STANDARD)
1
INCLUDES ITEMS W/+
LEVER, VALVE ............................................ 1 ........... USE FROM ENGINE SN BE80B B
PLATE, LEVER SETTING ............................ 1 ........... USE FROM ENGINE SN BE80B B
SPRING, VALVE LEVER
1
GASKET, VALVE
1
CUP, FUEL STRAINER
1
SCREW, PAN (3X6) ...................................... 2 ............ USE FROM ENGINE SN BE80B B
PIN, SPRING (2X12)
1
JET, MAIN #88 (OPTIONAL)
1
JET, MAIN #90 (OPTIONAL)
1
JET, MAIN #92 (OPTIONAL)
1
JET SET, PILOT #35
1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 71
HONDA GX340K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 72 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
6
8
9
11
12
13
14
15
PART NO.
18310ZE3W00
18320ZE3W01
18323ZE3W40
18330ZE2W00
18331ZE3810
18333ZF6W01
18333ZK6Y00
18355ZE3010
18381ZE2W10
90013883000
90050ZE1000
90055ZE1000
93500060060B
9405008000
PART NAME
MUFFLER
PROTECTOR, MUFFLER
PROTECTOR, EX. PIPE
PIPE, EX.
CAP, MUFFLER
GASKET, EX. PIPE
GASKET, EX. PIPE (WACKER)
ARRESTER, SPARK
GASKET, MUFFLER (ARRESTER)
BOLT, FLANGE 6X12 (CT200)
SCREW, TAPPING 5X8
SCREW, TAPPING 4X6
SCREW, PAN 6X6
NUT, FLANGE 8MM
QTY.
1
1
1
1
1
1
1
1
1
1
6
3
1
5
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 73
HONDA GX340K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 74 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
28400ZEW01ZA
28410ZE3W01ZA
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W02
28462ZE3W01
28469ZE2W01
90004ZE2W01
957010600800
PART NAME
QTY. REMARKS
STARTER ASSY., RECOIL *R8* BGHT RED ........... 1 ...... INCLUDES ITEMS W/
*
CASE, RECOIL STARTER *R8* BGHT RED
1
PULLEY, RECOIL STARTER
1
RATCHET, STARTER
2
SPRING, FRICTION
1
SPRING, STARTER RETURN
1
SPRING, RATCHET
2
RETAINER, SPRING
1
HOLDER, SPRING
1
GRIP, STARTER
1
ROPE, RECOIL STARTER
1
GRIP, REINFORCEMENT ........................................ 1 ...... USE UP TO ENG. SN 2935312
SCREW, CENTER
1
BOLT, FLANGE 6X8
3
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 75
HONDA GX340K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NOTE
No drawing available from
Engine Manufacturer.
PAGE 76 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NO.
2
3
4
5
7
8
9
10
11
12
14
15
17
18
19
22
23
24
PART NO.
16551ZE3000
16555ZE3000
16561ZE3000
16562ZE3000
16570ZE3W20
16571ZE3W00
16574ZE1000
16575ZE2W00
16576891000
16589ZE1000
16584883300
16592883310
90013883000
90015ZE5010
90114SA0000
93500050320A
93500050160A
9405006000
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING, THROTTLE RETURN
CONTROL ASSEMBLY, REMOTE
LEVER, CONTROL
SPRING, LEVER
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
SPRING, CONTROL ADJUSTING
SPRING, CABLE RETURN
BOLT, FLANGE 6X12 (CT200)
BOLT, GOVERNOR ARM
NUT, SELF- LOCK 6MM
SCREW, PAN 5X32
SCREW, PAN 5X16
NUT, FLANGE 6MM
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 77
HONDA GX340K1SMX2 — LABELS ASSY.
LABELS ASSY.
PAGE 78 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
HONDA GX340K1SMX2 — LABELS ASSY.
LABELS ASSY.
NO.
1
3
4
6
9
PART NO.
87521ZE3W01
87522ZH9000
87528ZE2810
87532ZH8810
89218ZE1000
PART NAME
EMBLEM
LABEL, CAUTION
MARK, CHOKE (EXTERNAL)
MARK, OIL ALERT (E)
WRENCH, SPARK PLUG
QTY.
1
1
1
1
1
REMARKS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 79
TERMS AND CONDITIONS OF SALE — PARTS
Effective: October 1, 2002
PAYMENT TERMS
5.
Parts must be in new and resalable
condition, in the original Multiquip package (if any), and with Multiquip part
numbers clearly marked.
6.
The following items are not returnable:
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
1.
2.
A Returned Material Authorization must
be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3.
A copy of the Return Material Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
c. Any line item with an extended dealer
net price of less than $5.00.
f. Paint, chemicals, and lubricants.
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
g. Decals and paper products.
LIMITATION OF WARRANTIES
h. Items purchased in kits.
No warranties, express or implied, are made in
connection with the sale of parts or trade accessories nor as to any engine not manufactured
by Multiquip. Such warranties made in connection with the sale of new, complete units are
made exclusively by a statement of warranty
packaged with such units, and Multiquip neither assumes not authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
d. Special order items.
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
e. Electrical components.
7.
The sender will be notified of any
material received that is not acceptable.
8.
Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
9.
Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
LIMITATIONS OF SELLER’S LIABILITY
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after
that date will be billed at the revised price.
PAGE 80 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
NOTE PAGE
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 81
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
WWW: multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan