SBS-6000
Battery Analyzer
User’s Manual
V2.0
Storage Battery Systems, Inc.
Exception Clause
This information and all other documents in printed or
electronic form are only provided for reference. Although
efforts have already been made to confirm the integrality and
accuracy of this information, the Storage Battery Systems, Inc.
Just offers this information and all other documents “ As Is
(the original) ” without any guarantee, and refuses to provide
any guarantees within the range permitted as wide as
possible, including but not limited to those guarantees
concerning the implicated marketability, non-infringement
and the suitability to specific applications In addition, the
Storage Battery Systems, Inc. Will not take the responsibility
for any damages due to the use of such information or other
documents (including but not limited to any direct, indirect,
inevitable or accidental ones). Though some contents may
supplement each other, no contents included in such
information or any other documents will make any
guarantees or statements of the Storage Battery Systems, Inc.
(or its suppliers or licensers), and any changes to those
clauses applicable to the license agreement of this software
as well.
Copyright
This product is under the protection of the copyright law.
Without the authorization in writing by the Storage Battery
Systems, Inc. In advance, no one is allowed to copy, print,
adapt, translate or abbreviate all or part of this product and
documents into any electronic or machine-readable forms,
unless otherwise expressly provided in this software license
agreement.
© All rights reserved 2005 – 2012. Storage Battery Systems,
Inc.
DADI Science & Technology District, Liuzhou
New & High-tech industrial Development Zone,
Liuzhou, Guangxi, China
All rights reserved. Printed in China.
Trademark
Dadi is the registered trademark of the Storage Battery
Systems, Inc. In China and other countries. Pentium and Intel
are the registered trademarks of the Intel Corporation in
U.S.A. and other countries. Windows 2000 is the trademark of
the Microsoft Corporation in U.S.A. or other countries. Logos
such as ActiveX, Microsoft, NetMeeting, PowerPoint,
Windows, Windows NT and Windows are the registered
trademarks of the Microsoft Corporation in U.S.A. or other
countries. The names of other products and companies
mentioned may be the trademarks or registered trademarks
of their owners.
Safety matters
In the whole test process, please comply with common. safety
prevent norms. If you use the tester without this user manual,
and the tester is damaged, DADI Telecom won’t undertake
any responsibility. Please be sure to obey the following safety
norms, lest cause bodily injury or tester damage.
Warning
Battery charging
Charging the battery must use the charger from the manufacturer. You
can’t use any unauthorized charger, lest cause tester damage or
accident.
Battery replacement
Please use the manufacturer configured Li batteries. You can’t operate
the tester in inflammable or explosive environment. Do not use the
tester in environment with inflammable or explosive liquid or steam. In
this environment, it will be dangerous with any electrical instruments.
Open rear cover
Unless you want to replace modules, please don’t open rear cover or
bottom cover. The replace must be operated by formal trained stuff.
There is high voltage in some areas inside the tester which will cause
dangerous if it is mishandled.
LCD
If the LCD is damaged and liquid outflows, please don’t inhaled it into
mouth or splash on skin. If the liquid is splashed into eye or mouth,
please immediately rinse with water and go to the hospital; if the liquid
is splashed on skin or clothes, please wipe with alcohol firstly, and then
wash with soap and water. In addition, take care, don’t be scratched by
glass fragments, don’t touch the border of glass fragments.
Catalogue
Chapter 1 General ................................................................................ 7
Chapter 2 Inspection ............................................................................ 7
2.1 Unpack the Instrument ........................................................... 7
2.2 Accessory and Option ............................................................. 8
2.3 Power Supply .......................................................................... 8
Chapter 3 General operation and use guide ........................................ 9
3.1 Operation standard ................................................................. 9
3.2 Use notes............................................................................... 10
Chapter 4 Menu ................................................................................. 11
4.1 instrument front view ........................................................... 11
4.2 Instrument’s Buttons ............................................................ 12
4.3 instrument upside and interface ........................................... 12
4.4 other parts ............................................................................ 13
Chapter 5 Operation Instructions ...................................................... 14
5.1 Power on/off ......................................................................... 14
5.2 Instruction of tester’s LCD display ......................................... 14
5.3 Test Setting ............................................................................ 15
5.3.1
String setting ............................................................... 16
5.3.2
Cell setting ................................................................... 19
Conn setting ................................................................ 22
5.3.3
5.3.4
Data storage setting .................................................... 24
5.3.5
Alarm Threshold Setting .............................................. 25
5.3.6
Test type setting .......................................................... 26
5.3.7
Battery Sampling ......................................................... 27
5.3.8
Impedance Zero Adjustment Function ........................ 30
5.4 Test Functions ....................................................................... 34
5.4.1
String Testing ............................................................... 38
5.4.2
Cell Testing .................................................................. 39
5.4.3
Conn Testing................................................................ 40
5.4.4
Compare Functions ..................................................... 42
5.4.5
Re-test Functions......................................................... 44
5.4.6
Gear Setup................................................................... 45
Data save function....................................................... 47
5.4.7
5.5 System setting ...................................................................... 48
5.5.1
Network setting ........................................................... 49
5.5.2
Time setting ................................................................. 50
5.5.3
Key voice setting ......................................................... 50
5.5.4
Regularly shutdown setting......................................... 51
5.5.5
Language setting ......................................................... 52
5.5.6
Restore default setting ................................................ 53
5.5.7
Back Light setting ........................................................ 54
5.5.8
Software Version ......................................................... 54
5.6 Data Browsing ....................................................................... 55
5.6.1
String Data Browsing ................................................... 56
5.6.2
Cell Data Browsing ...................................................... 60
5.6.3
Conn Data Browsing .................................................... 62
5.7 PC analysis software operation ............................................. 67
5.7.1
Profile .......................................................................... 67
5.7.2
Installation and uninstall ............................................. 67
5.7.3
Menus.......................................................................... 71
5.7.4
Functions of windows ................................................. 75
5.8 Instrument charging .............................................................. 82
5.9 Replace instrument battery .................................................. 82
Chapter 6 Summary Of Faults ............................................................ 83
Chapter 7 Technical Parameter .......................................................... 84
Service Information ................................................................................ 85
Chapter 1 General
SBS-6000 Storage Battery Impendence Analyzer is the most powerful
and well performed storage battery test equipment. It is a
multipurpose impendence instrument and micro ohm meter with the
most complete functions and supports the domestic and foreign
standards. The equipment can test all kinds of battery like 2V, 4V, 6V, 8V,
12V, 24V, 48V, it can also test resistance of conductor and metal
connector, the test precision reaches 1μΩ. The analyzer adapts the
VLSI and powerful microprocessor, and can operate the data exchange
with RS232, TCP/IP port, meanwhile it adapts the large colorful LCD
screen, and the analyzer could achieve the analysis, display and report
output of testing data by itself. It is a top grade meter which is suitable
for military, communications operators and power department etc.
Chapter 2 Inspection
It’s absolutely necessary for you to read inspections before unpack
package and check the instrument or test. In this chapter, we would
like to help you know the initial work status of the instrument.
2.1
Unpack the Instrument
Before unpacking, please check whether there is any damage in the
carton and the bag. If any, please sort all of the articles per the packing
list and perform self-check according to instructions of the Section 2.4
until the instrument can work normally.
In case that damaged bag or incomplete articles happen or the
instrument cannot achieve function tests, please contact us
immediately.
SBS-6000
7
2.2
Accessory and Option
Accessories to the SBS-6000, please refer to the packing list. If received
articles are not the same with what is specified in the packing list,
please inform us immediately so as not to make any influence on using.
2.3
Power Supply
The SBS-6000 supports two power supply modes, DC and battery, with
a built-in large capacity rechargeable lithium battery for 8-hour long
consecutive operation after being fully charged.
When using external power supply, the battery will charge
automatically with the battery capacity shown on the right top corner
of LCD of SBS-6000 at any moment.
When using AC power, please use the AC charger accompanied, or the
instrument will be damaged.
Precautions:
!Don’t dispose wasted battery in water or fire for fear of backfire or
pollution.
! Don’t make the two poles of the battery in short circuit for fear of
dangers.
! Don’t make battery close to fire source or use in high temperature for
fear of severe personal injury.
8
SBS-6000
Chapter 3 General operation and use guide
3.1
Operation standard
Test interface
Please connect the wire to test interface, and then connect the wire to
tested line. Please don’t touch the bare metal part of test clips, lest
there is high voltage on wire.
RS232 port
Don’t connect with RS232 port with electricity, also don’t short-circuit
the interface by metal, otherwise easily damage the internal circuit.
Display
The new tester has a protective mask on LCD, please rip it before use.
Cleaning
This tester shell is made of plastic, please use dry and soft cloth to wipe
and clean, please do not use a volatile chemical agents, otherwise easy
cause discoloring or deformation.
Protection of shell and operation panel
Please don't spray the volatile chemical reagent onto shell or panel, or
don’t make them touch with rubber or PVC for long time, which easy to
cause fault.
Move tester
When you want to move the tester, please check the power wire and
cable, to ensure them unconnected with tester, and then take tester by
both hands.
Longtime unused
If the tester is longtime unused, the battery characteristics will getting
worse, or the battery need charging. If the charging time is very short
and operation time is also short, the tester has to be replaced.
SBS-6000
9
Faults
If the internal emit strange voice, smell or smoke, please immediately
shut off the tester and power supply, and contact us.
3.2




10
Use notes
When you use the tester for the first time, please fully charge the
battery.
If there appear abnormal pages or crashed, please shutdown the
tester and then restart again.
Please don’t let the tester in direct sunlight or close to heat
place, which maybe cause adverse affect to inside circuit or shell.
If the tester is moved to the environment which has higher
temperature or temperature changing quickly, the tester will
generate condensing. So, the best way is to leave the tester in the
new environment one hour before operation.
SBS-6000
Chapter 4 Menu
4.1
instrument front view
Host appearance
Test cable
SBS-6000
11
4.2
Instrument’s Buttons
F1
F2
F3
F4
Function Key
Esc
Enter
Return Key
Reset Key
Confirm Key
Tab
1@
2 ABC
3 DEF

4 GHI
5 JKL
6 MNO
Help
7 PQRS
8TUV
9WXYZ
0
A
Direction Key
Power Key
Rst
Reset
0
Number Key
Rst
Pwr
Keyboard introduction
It includes power key, reset key, return key, function key, arrow key, OK
key and number key. The key functions are as follows:
Power key: power on/off. When the tester is on, press this key for a
while to close, when the tester appears anomaly and can not be closed
through closing icon or power key, press this key for a while (About 5
seconds) to shut off the tester.
Reset key: press this key to reset system.
Return key: press this key to return to last menu or cancel setting.
Function key: four keys F1, F2, F3 and F4, in different test and setting
interface, the function is different.
Direction key: up, down, left, right, move toward corresponding
direction by operating different cursor key.
Confirm key: press it for confirmation.
Number key: 0-9 ten numbers, press this key to input corresponding
number.
4.3
instrument upside and interface
Power Adaptor interface
Instrument power adaptor, input 50Hz AC 220V commercial power,
12
SBS-6000
allowed error range: ±10%, output 8.4V.
TEST CABLE test interface
TEST CABLE test interface is the special interface for battery resistance
test line.
Ethernet interface
This interface is standard RJ45 interface, use Ethernet crossed line.
RESERVE interface
Standby interface.
RS232 interface
Professional external RS232 parallel serial Line for the connection
between instruments & PC.
4.4
other parts
Test cable
Battery resistance test cable, connect with TEST CABLE interface at one
end, connect with tested battery at another end, red is positive, black is
negative.
Ethernet cable
The cable equipped with the instrument is crossed network cable for
connecting with PC. When Ethernet connection is normal, Ethernet
indicator on RJ45 interface is on.
RS232 Serial cable
Serial cable equipped with the instrument is RS232 Serial cable, it is
connected with PC for tester parameter setting and reading records.
SBS-6000
13
Chapter 5 Operation Instructions
5.1
Power on/off
Power on Instrument: Press the power on/off button, and it will display
LOGO icon and then enter into the below operation display:
2011-05-10 09:01:23
STRING TEST
测试设置
Power off instrument: A long press the power on/off button, about 5
seconds.
5.2
Instruction of tester’s LCD display
It will show the main display when power on the tester. It includes:
Battery indicator, Date and time, status bar and function icon.
14
SBS-6000
Function Name
Date And
Time
Capacity
Display
2011-05-10 09:01:23
STRING TEST
Function Ico
测试设置
It includes series function icon, and each icon indicates a function.
Please select the related icon and click the ENTER button into a
function.
5.3
Test Setting
Functions description
Please process the parameter setting before test. It include: String
setting, Cell setting, Conn setting, Data Storage, Alarm Threshold
setting, test type setting, Battery sampling and zero resistance setting.
How to use
Select the related setting items, click <Enter> icon enter into the right
display. When the display shows in gray color it means that the display
was under browse mode without any parameters setting. Detail as
follow:
SBS-6000
15
Navigation
Date \Time
And Power
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
Settings
functions
function
keys
5.3.1
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Input Comp:
7. Set Test Type:
8. Sample Test:
Esc
Station:01
String:01
V Type:2 V-0500AH
V Warning:02.00V
REF:
000.483mΩ
Settings
content
Enter
String setting
Functions description
Set the String setting parameters like: Station No., Group No., Battery
type, Low pressure alarm value and Group reference value. Battery
type includes battery voltage type and capacity. Low pressure alarm
value is the alarm threshold value of the measured battery, the
instruments will alarm when the measured voltage lower than the
threshold one.
It should process Alarm threshold and test type setting before String
setting. Details please check the chapter “Alarm Threshold Setting” and
“Test Type Setting”.
How to use
Select the “String Mode” on the main test setting display and click
<Enter> icon to process the String testing.
When you process the String Mode, the battery type, alarm threshold,
reference value and others all in gray color, it shows that the string is
already exist and you can not make change. Please amend Group No.
16
SBS-6000
and Station No. to build a new string and then set the related string
parameters. There have shortcut keys of some parameters, for the one
do not have shortcut keys, User’s can input NO.. Detail as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Station:01
String:01
V Type:2 V
V Warning:02.10V
REF:
000.483mΩ
Esc
Enter
Support voltage type: 2V, 4V, 6V, 8V, 12V, 24V. Click related shortcut
keys for setting, like below:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
2V
SBS-6000
4V
Station:01
String:01
V Type:2 V- 0500AH
V Warning:02.10V
REF:
000.483mΩ
6V
More
17
Comparison threshold value setting include: Manual Input directly or
Select threshold value. Select threshold means choose the Built-in set
value. The Build-in values can get directly from the sampling battery
testing or the configured download software. Details please take the
chapter “Sampling Battery” for reference. Display of Manual Input
value as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
Station:01
String:01
V Type:2 V- 0500AH
V Warning:02.10V
REF:
000.483mΩ
Srlect
Input
Enter
During Conductance testing mode, manual input threshold value
display as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
18
Station:01
String:01
V Type:2 V- 0500AH
V Warning:02.10V
REF:
2027S
Srlect
Input
Enter
SBS-6000
Select the saved threshold value, click function key <-1><+1> to change
the serial No. and choose value. It will show in Gray color if it can not
configure. The display of select threshold value as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
5.3.2
Station:01
String:01
V Type:2 V- 0500AH
V Warning:02.10V
REF: 001
2V:0500AH:0.483mΩ
Srlect
Input
Enter
Cell setting
Functions description
Set the Cell setting parameters like: Battery type, Low pressure alarm
value and reference value. Battery type includes battery voltage and
capacity. Low pressure alarm value is the alarm threshold value of the
measured battery, the instruments will alarm when the measured
voltage lower than the threshold one.
How to use
Comparison threshold value setting include: Manual Input directly or
Select threshold value. Select threshold means choose the Built-in set
value. The Build-in values can get directly from the sampling battery
testing or the configured download software. Details please take the
chapter “Sampling Battery” for reference. Display of Cell setting as
follow:
SBS-6000
19
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
2V
4V
V Type:2 V- 0500AH
V Warning:02.10V
REF:
000.483mΩ
6V
More
Support voltage type: 2V, 4V, 6V, 8V, 12V, 24V. Click related shortcut
keys for setting, like below:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
2V
4V
V Type:2 V- 0500AH
V Warning:02.10V
REF:
000.483mΩ
6V
More
Comparison threshold value setting include: Manual Input directly or
Select threshold value. Select threshold means choose the Built-in set
value. The Build-in values can get directly from the sampling battery
20
SBS-6000
testing or the configured download software. Details please take the
chapter “Sampling Battery” for reference. When the test type is
resistance, the display of manual input threshold value of Cell setting as
follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Srlect
Esc
V Type:2 V- 0500AH
V Warning:02.10V
REF:
000.483mΩ
Input
Enter
During Conductance testing type, manual input threshold value display
as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
-1
SBS-6000
Srlect
V Type:2 V- 0500AH
V Warning:02.10V
REF:
2027S
Input
+1
21
Select the saved threshold value, press function key <-1><+1> to
change the serial No. and choose value. It will show in Gray color if it
can not configure. The display of select threshold value as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
-1
5.3.3
Srlect
V Type:2 V- 0500AH
V Warning:02.10V
REF: 001
2V:0500AH:0.483mΩ
Input
+1
Conn setting
Functions description
Set the string setting parameters like: Station No., Group No., Group
reference value and Pole No.. Pole No. means the Pole No. of Cell
battery.
It should process Alarm threshold and test type setting before Conn.
Details please check the chapter “Alarm Threshold Setting” and “Test
Type Setting”.
How to use
When you process the Conn setting, the Pole No., reference value and
others all in gray color, it shows that the string already exists and you
can not make changes. Please amend Group No. or Station No. to build
a new string and then set the related string parameters.
It is Manual input type of Conn reference value setting. Pole No. means
22
SBS-6000
the Pole No. of each Cell battery, the serial No. of Connector is based
on the No. of Pole. During resistance testing, the display of Connector
setting as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
Station: 01
String:01
REF:000.050mΩ
Post Per JAR:2
Enter
During Conductance testing type, manual input threshold value display
as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
SBS-6000
Station: 01
String:01
REF:20000 S
Post Per JAR:2
Enter
23
5.3.4
Data storage setting
Functions description
Set the related parameters of String testing, Cell testing, Conn testing
and data storage saving. There are two saving types of data storage:
Manual & Auto.
When you set Manual saving, you should click the related saving keys
to store the data.
If you set Auto saving, the instruments will auto saving the date once
the testing results coming stable.
How to use
Select the data storage saving type and click OK key to enter into. The
display as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
Manual
Save Mode Of Data
String Mode: Manual
Cell Mode: Manual
Conn Mode: Manual
Auto
Enter
Click up & down key to select the items you want to setting, click
<Manual> <Auto> function key to choose the saving type.
24
SBS-6000
5.3.5
Alarm Threshold Setting
Functions description
Set the alarm & replacement value of the battery resistance. If test
battery’s resistance, the setting value should be the multiple of the
reference value. If test conductance, the setting value should be the
percentage of the reference value.
How to use
Select the alarm threshold setting and enter into the setting display, if
it is resistance testing, the display as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
+0.1
Warning:1.5 REF
Fail:2.0 REF
-0.1
Enter
Click up & down keys to select the items you want to set. Click
<+0.1><-0.1> function key to set the alarm and replacement threshold
and then save. The alarm & replacement value should be the multiple
of the reference resistance value. 1.5REF means the instrument will
warning and alarm when the testing results 1.5 times greater and 2
times less than the reference value. 2.0REF means the instrument will
process replacement alarm when the testing value 2 times greater than
the measured value.
SBS-6000
25
During Conductance testing type, manual input threshold value display
as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
+1%
Warning:65% REF
Fail:50% REF
-1%
Enter
Click up & down keys to select the items you want to set. Click
<+1%><-1%> function key to set the alarm and replacement threshold
and then save. The alarm & replacement value should be the
percentage of the reference conductance value. 65%REF is the alarm
threshold value, it will process warning and alarm when the test value
50% lower than the reference value. 50%REF is the replacement
threshold value, it will alarm when the test value lower than the
measured value 50%REF.
5.3.6
Test type setting
Functions description
Set the test type. There are two type for setting: Resistance and
Conductance.
Note: Change test type is only effective for Cell testing. For the String
and Conn testing, the test type can not changed, as the test type is
26
SBS-6000
already confirmed before you set up the testing string. If you want to
amend the test type of String & Conn testing, you should re-build
testing string.
How to use
Select the test type setting and enter into the display show as follow:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
R
Set Test Type:
Resistance
G
Enter
Click <R> <G> function key to set the testing type.
5.3.7
Battery Sampling
Functions description
Battery sampling used to setup a test reference value by this way. Thus
this value downloads to the unit by PC software configuring a reference
value. Totally, for reference values, storage capacity is over 300 items.
How to use
Select battery sampling and click the confirm key to enter into the
below interface:
SBS-6000
27
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
6. Set Test Type:
6. Set Test Type:
6. Set Test Type:
8. Zero Setting:
Esc
NO.
001
002
003
004
005
006
Set Comp
Sample Test:
REF
AH
V
6.500 mΩ
12V 45
2V 500 0.380 mΩ
2V 1000 0.200 mΩ
2V 100 1.000 mΩ
2V 2000 0.100 mΩ
2V 200 0.500 mΩ
Page Up
Next
Click <page Up><Next> to check the reference value, by up and down
key selecting the current reference number, click <Set Comp> key to
enter into battery sampling interface as below:
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Esc
Sample Test:
REF Number: 001
Sample:30
Capability:0500AH
V-Type:2V
Test Range:4 mΩ
Sampling
Click Up/down key to select setup options, and according to battery
actual parameter to setup the sample parameter. We suggest to use
28
SBS-6000
new battery for sampling while the sample number no less than 10
items is highly recommended . When setup finished, click <Sampling>
key enter into the sampling interface as below:
2011-05-10 09:01:23
Sample Test
Sample:30
REF Number:001
R
0 . 421 (mΩ)
Sample NO.1
Range:4 mΩ
Esc
Save
Save test results once data became stable until all samples are tested,
at this time, the test interface will display Min and Average value.
According to actual needs, click <Save Ave>or<Save Min> keys to setup
the average value or min value as reference value and complete the
battery sampling’s operation. As long as click <Esc> key you could drop
out battery sampling, of course, reference values are not be saved at
last.
SBS-6000
29
2011-05-10 09:01:23
Sample Test
Sample:30
REF Number:001
R
0 . 421 (mΩ)
Sample NO.30
Min:0.412(mΩ)
Average:0.432(mΩ)
Range:4 mΩ
Esc
5.3.8
Save Ave
Save Min
Impedance Zero Adjustment Function
Functions description
This impedance zero functions is used to calibrate the tester by
adjusting impedance 0 range value, in order to make the test results
are much more reliable. When difference of environment temperature
and normal temperature 25 ℃ is over 10 ℃ or above this value, we
would suggest to use zero adjustment function. Correct and properly
use zero adjustment function that can improve measurement accuracy.
Note: In below description that mentioned zero adjustment board is in
good conductive metal plate, when zero adjusting, you have to try two
test clip or probe as close as possible.
How to use
Check below clip testing cable and setting board connection diagram.
30
SBS-6000
When using probes testing cable for zero setting, four probes have to
insert to related four holes, below is probes and setting board
connection diagram.
Select and confirm impedance zero setting function key enter into
SBS-6000
31
below interface.
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Func On
Zero Adjust
Connect zero board
0.000(mΩ)
Range:4mΩ
Function OFF
Func Off
Range
Esc
When tester is in impedance zero setting interfaces, it will alert “Please
connect to zero setting board” you have to connect testing clip or
probes to setting board, tester will be in auto zero setting. At the same
time impedance zero setting interface alert “Zero Setting” about 6
seconds to complete current gear zero setting, you can press F4key to
switch gear for each gear zero setting as below interface.
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Func On
32
Zero Adjust
Adjusting Zero
0.007(mΩ)
Range:4mΩ
Function OFF
Func Off
Range
Esc
SBS-6000
When tester in zero setting it will auto shut off zero setting function,
when setting finished, tester will display “Complete” and automatic
power on zero setting function. You also can use <ON> functional keys
to power on or <OFF> functional keys to power off zero setting as
below interface.
2011-05-10 09:01:23
TEST SETTING
1. String Mode:
2. Cell Mode:
3. Conn Mode:
4. Save Mode:
5. Set Warning:
6. Set Test Type:
7. Sample Test:
8. Zero Setting:
Func On
Zero Adjust
Complete
0.007(mΩ)
Range:4mΩ
Function OFF
Func Off
Range
Esc
If zero setting is not correct or power on this function during the test, it
will cause test results are not accurate, meanwhile, it needs to zero
setting once more for incorrect gear.
SBS-6000
33
5.4
Test Functions
Functions description
Test functions contain three methods: string testing, Cell testing and
Conn testing. Each function adapts to different type of testing. String
testing is used to the whole battery testing, and that can manage the
series number of battery test results, and analysis the data, find out the
inequality Cell battery in fast way. View data and check out battery
Chart so that search invalid battery rapidly. Cell test is used to test
every kinds of Cell battery, that can test and setup different types of
test parameter. Conn testing inspects each of battery Conn and
generate graphic when data viewing, that can quickly find the failure
connector.
Impedance gear has 6 types(4mΩ, 40mΩ, 400mΩ, 4Ω, 40Ω, 400
Ω), when gear setup auto switch, it would auto switch measure range
according to different impedance value. During the range switch,
impedance value becomes unstable, only when value range is stable
and impedance measurement value to stabilized, in this case you can
complete the impedance results compare and save. Temperature
measurement must equip with a temperature probe or clip to test and
display temperature value. Prior to compare functions, they need to set
the reference value (input or test battery sample to obtain the
reference value). This tester support 300 items compare data. The set
of reference value can be done by PC software or by tester. In order to
learn details please refer to “Battery sampling” Chapter.
How to use
Connect the top of unit “TEST CABLE” interface by a test cable and fix it.
The other end clip the battery positive/negative, red clip connect
positive, while black clip connect the negative as below:
34
SBS-6000
“Test clip” connect to battery terminal sketch
When test type is resistance test, the interface is as below:
Function
tip
Test
function
Station\
String\NO.
Test
Content
Range
function
keys
SBS-6000
STRING TEST Adjust
Station:01
V
State
tip
Date \Time
And Power
2011-05-10 09:01:23
Testing
Auto
String:01
Test mode
instructs
Cell No.002
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
Test results
indicate
T
25.0 (℃)
Reference
and
Comparison
results
Range:4 mΩ
Esc
REF : <0.483mΩ>
Cancel
Range
1.11 REF
Save
35
Test type is conductivity test interface as below:
Function
tip
Test
function
Station\
String\NO.
Test
Content
STRING TEST Adjust
Station:01
V
State
tip
2011-05-10 09:01:23
Testing
Auto
String:01
Test mode
instructs
Cell No.002
G
2 . 1 1 2 (V)
1862 ( S )
Test results
indicate
T
25.0 (℃)
Reference
and
Comparison
results
REF : <2070S>
function
keys
Date \Time
And Power
Esc
Cancel
Range
89% REF
Save
Test function
Three types: String testing, Cell testing and Conn
testing.
Function
Prompt
Prompt when zero adjustment is on, but not
prompt when zero adjustment is off.
Status Prompt
Auto test: When test clip or probe is connected to
battery, it will display “Testing”, and also display
“Saved” if the data already saved.
Manual test: When save data it will display “Saved”
and disappear after 1 second.
Battery Time
Indication
Display current time and battery left capacity.
Test method
indication
Test method includes two types: Manual test and
auto test, manual test must need press keys by
hand that can save test data, auto test that tester
36
SBS-6000
auto test and save data automatically.
Group, Station,
Battery
number
Display current group, station, battery number
three types of test status and display them in
different ways.
Test display
Display test results, string testing and Cell testing
display: voltage, impedance and temperature, Conn
display impedance and temperature.
Range
Display impedance test use the current gear, if the
test type is conductivity that would not display gear.
Functional
keys
Four functions correspondence to F1-F4 keys, in
difference functions has different interfaces.
Reference
value and
results
compare
“REF: 0.483 mΩ” stands for reference value, 0.483
mΩ, ”1.11REF” stands for tested impedance value
is 1.11 times of reference value. When impedance
(Test types is
resistance)
and voltage test value marked as
means
test values does not exceed the alarmed threshold.
Otherwise, tested value marked as
that
means tested battery voltage is exceed alarms.
Tested impedance marked as
means test
results are exceeded replaced value of configured
threshold. When impedance marked as
that means compare result is greater than warning
value of setup alarm threshold.
SBS-6000
37
Reference
value and
compare
results
(Test type is
conductivity)
“REF: 2070S” stands for 2070S, “89%REF” stands for
test conductivity reference value is 89%. When
impedance and voltage value marked as
means test value exceed alarm threshold,
battery status is normal, but if test voltage marked
as
that means battery voltage is lower than
alarms, impedance marked as
means
compare results lower than replaced value of setup
alarm threshold. As tested impedance marked as
and then the compare results are lower
than warning value of alarm threshold as well as
higher than replaced value.
Note:
· Test cable and battery must have good connection otherwise it will
affect test results.
· When test value display “Over” that means the impedance exceed
test range.
· When test value display “------“, that means test cable open or test
cable is cut off. When test cable connected improperly or tested item
value is over exceed the test range it will display “------“.
5.4.1
String Testing
Functions description
When perform the string testing, can test battery voltage, impedance,
and temperature at the same time.
38
SBS-6000
How to use
Click String testing
icon that may enter into the string testing
interface as below:
2011-05-10 09:01:23
Manual
STRING TEST
Station:01
V
String:01
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ
Esc
REF : <0.483mΩ>
Cancel
Range
Cell No.002
1.11 REF
Save
Connection method can refer to “Test Functions” Chapter
Before string testing you have to setup parameter of test strings,
detailed operation please go for the “String Testing Setup” Chapter.
When complete the setup if alarm threshold need changed again or
test type is invalid to current test strings. Each string can save 430 items
battery, in the condition of manual test, save data has to wait until test
data to be stabilized.
5.4.2
Cell Testing
Functions description
When tester performs Cell testing, that can test battery voltage,
SBS-6000
39
impedance and temperature at the same time.
How to use
Click Cell testing
icon that can enter into Cell test interface
such as follows:
2011-05-10 09:01:23
Saved
Manual
CELL TEST
Cell No.002
V
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ
Esc
REF : <0.483mΩ>
Cancel
Range
1.11 REF
Save
Connect method please refer to the “Test Functions” Chapter.
Before Cell testing please setup Cell parameter, detailed operation
method refer to “Cell Testing Setup” Chapter. Each alarm threshold
changing and test type of current Cell are valid. Cell testing can save at
least 800 items test results. In the condition of manual testing, save
data have to wait until results data to be stabilized.
5.4.3
Conn Testing
Functions description
When tester perform Conn testing, it can test impedance and
40
SBS-6000
temperature of connector.
How to use
Click connector
icon, and then enter into the Conn test
interface as follows:
2011-05-10 09:01:23
Saved
Manual
CONN TEST
Station:01
String:01
R
0 . 5 37 (mΩ)
T
25.0 (℃)
Joint:002-1
Range:4 mΩ REF : <0.483mΩ>
1.11 REF
Range
Save
Esc
Cancel
Connection method please refer to Chapter “Test Functions”
Before Conn testing please setup the parameter of connector first,
detailed operation method please refer to “Conn Test Setup” Chapter.
When this setup completes, alarm threshold changing and testing type
of current test strings are all invalid. Data save method can be changed
during string testing. Each string can save at least 480 items data.
Under the circumstances of manual testing, manual save data have to
wait for data is stable.
SBS-6000
41
5.4.4
Compare Functions
Functions description
Compare function that means compare current test result and setup
reference value, thereby in this way to judge tested battery health
status.
Before compare functions, you need to setup comparator (input or test
battery sample to obtain reference value), this tester support 300 items
data compare. Comparator setup can be down by PC software or also
by tester. Please go for detailed operation method by chapter “Battery
Sampling”
How to use
At the test interface click <Comp> key on or <Cancel> off this function,
when compare function is on it will display compare results (as follows)
When test type is impedance: “REF:0.483 mΩ”stands for reference
value is 0.483 mΩ,
“1.11REF” stands for tested impedance value is
1.11 times of reference value. Impedance and voltage value marked as
that means test result is under alarm threshold value, battery
status is normal, but if test voltage marked as
that means
tested voltage is too low and alarming, test impedance marked as
the result of comparison is larger than replaced value of alarm
threshold settings, the measured battery is in failure in need of
compare results is
replacement. Once impedance marked as
larger than warning value of alarm threshold but lower than replaced
value of alarm threshold, that indicates battery needs more
maintenance, as follows:
42
SBS-6000
2011-05-10 09:01:23
Saved
Manual
STRING TEST
Station:01
V
String:01
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ
Esc
REF : <0.483mΩ>
Cancel
Range
Cell No.002
1.11 REF
Save
When test type is in the mode of Conductivity, “REF:2070S”that
means reference value is 2070S ,“ 89%REF ” that means tested
conductivity reference value is 89%. When impedance and voltage test
value checked by
means test results didn’t exceed alarm
threshold, and also battery status in normal. If voltage checked by
icon that means measured battery voltage is too low and
alarming, while impedance checked by
means compare results
is lower than changed valued of alarm threshold setting and it in need
of replacement. If conductivity is checked by
icon means
compare results lower than warning value of alarm threshold but
higher than replaced value, in this case battery need more
maintenance, as follows:
SBS-6000
43
2011-05-10 09:01:23
Saved
Manual
STRING TEST
String:01
Station:01
V
G
2 . 1 1 2 (V)
1862 ( S )
T
25.0 (℃)
REF : <2070 S>
Esc
5.4.5
Cancel
Cell No.002
89% REF
Save
Re-test Functions
Functions description
In the circumstances of auto save, three test modes are all have Re-test
functions, when test clip still connect with tested battery, you need to
re-test the battery again, the new test data can overlay last auto save
test data.
How to use
In the circumstances of auto test, if last test data is not correct, you can
test battery again by clicking re-test key when test clip is connected
with battery, this function can be use repeatedly as follows:
44
SBS-6000
2011-05-10 09:01:23
Saved
Auto
STRING TEST
Station:01
V
String:01
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ
Esc
REF : <0.483mΩ>
Cancel
Range
Cell No.002
1.11 REF
Retest
Note: when using re-test functions battery number or connector
number would not able to add automatically, but it would overlay last
test data, and if test clip or probe disconnected with battery, tester
would regard that last test is over and jump to next test automatically,
so it is not correct to click re-test key when test cable and battery
already disconnected.
5.4.6
Gear Setup
Functions description
In order to save time of gear auto switch plus that impedance of
multi-battery is in the same test range, you can setup correspondence
“Gear” to test
How to use
In the test interface click <Range> functional keys to setup gears. After
click gear key the functional keys would change to gear setup keys, as
follows:
SBS-6000
45
2011-05-10 09:01:23
Manual
CELL TEST
Cell No.001
V
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ
4 mΩ
REF : <0.483mΩ>
40 mΩ
400 mΩ
1.11 REF
More
Confirm selection by clicking related gear, click <More> functional keys
would display other gears setup, as follows:
2011-05-10 09:01:23
Manual
CELL TEST
Cell No.001
V
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ REF : <0.483mΩ>
4 Ω
40 Ω
400 Ω
1.11 REF
More
Confirm selection by clicking related gear, click <More> functional keys
would display other gears setup, as follows:
46
SBS-6000
CELL TEST
2011-05-10 09:01:23
Manual
Cell No.001
V
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ REF : <0.483mΩ>
1.11 REF
Auto
More
Esc
Click <More> functional keys would display first page gear setup; click
<Esc> functional keys would drop out gears switch functions and get
back functional keys of test interface, click <Auto> gear functional keys
would select a proper gear to test.
5.4.7
Data save function
Functions description
By manual save, the three test methods all have data save function.
Data save function will put the test data in inventory.
How to use
By manual save, press the <Save> function key, the test data will be
saved, and the test Numbers will add 1 automatically, as following:
SBS-6000
47
2011-05-10 09:01:23
Saved
Manual
CELL TEST
Cell No.002
V
R
2 . 1 1 2 (V)
0 . 5 37 (mΩ)
T
25.0 (℃)
Range:4 mΩ
Esc
5.5
REF : <0.483mΩ>
Cancel
Range
1.11 REF
Save
System setting
Functions description
It is for system time setting, network parameter setting, key voice
setting, timing shutdown setting, language setting, restore default
setting, Back Light setting, and software version No. view.
How to use
Click system setting
icon, you will enter into system setting
choose window. The setting content in gray says that it is in browsing
mode, and doesn’t set specific parameters, as following:
48
SBS-6000
Navigation
Date \Time
And Power
2011-05-10 09:01:23
SYSTEM
Settings
functions
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
function
keys
Esc
IP :010. 001. 092. 141
MASK:255. 255. 255. 000
PORT : 06800
Settings
content
Enter
After choose the setting item, press<Enter>, you will enter into the
related setting window.
5.5.1
Network setting
Functions description
It is used for configuring network interface parameters, including IP
address, the network mask and port No..
How to use
After selecting the network setting item, press<Enter>, you will enter
into the network configuration window. As following:
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory:
7. Backlight:
8. Version:
Esc
SBS-6000
IP :010. 001. 092. 141
MASK:255. 255. 255. 000
PORT : 06800
Enter
49
Move to the number which you want to modify by direction key, press
number key to input numbers, press<Enter> to save, press<Esc>to quit
the network configuration, and won’t save it.
5.5.2
Time setting
Functions description
It is used to set time and date.
How to use
After choose the time setting item, press<Enter>, you will enter into
the time setting window. As following:
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
2000 - 02 - 02
14 : 12 : 24
Esc
Enter
Move to the number which you want to modify by direction key, press
number key to input numbers, press<Enter> to save, press<Esc>to quit
the time setting, and won’t save it.
5.5.3
Key voice setting
Functions description
It is used to set the switch of key voice.
50
SBS-6000
How to use
After choose the key voice setting item, press<Enter>, you will enter
into the key voice setting window. As following:
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
Esc
Sound Set:ON
ON
OFF
Enter
Press<ON>or<OFF>to set key voice, press<Enter> to save, press<Esc>to
quit the key voice setting, and won’t save it.
5.5.4
Regularly shutdown setting
Functions description
It is used to set the time of timing shutdown.
How to use
After choose the timing shutdown setting item, press<Enter>, you will
enter into the Regularly shutdown setting window. As following:
SBS-6000
51
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
10 Min
20 Min
Self-off:10 Min
30 Min
60 Min
Press<10 Min>,<20 Min >,<30 Min>or<60 Min>to set the shutdown
time<10 Min>,<20 Min >,<30 Min>or<60 Min>, press<Enter> to save,
press<Esc>to quit the key voice setting, and won’t save it.
5.5.5
Language setting
Functions description
Setting the tester using language, now the SBS-6000 supports Chinese
and English.
How to use
After choose the language setting item, press<Enter>, you will enter
into the language setting window. As following:
Press<English>or<简体中文>to set language, press<Enter> to save,
press<Esc>to quit the key voice setting, and won’t save it.
52
SBS-6000
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
Esc
5.5.6
Language: English
简体中文
English
Enter
Restore default setting
Functions description
It is used to restore the system setting parameters to be the default
parameters.
How to use
After choose the restore default setting item, press<Enter>, you will
enter into the restore default setting window. As following:
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
Esc
SBS-6000
Restore factory
settings
Determined to restore
the factory settings?
Cancel
Enter
53
press<Enter> to restore the default parameters and save, press<Esc>to
quit the setting, and won’t save it.
5.5.7
Back Light setting
Functions description
It is used to set the LCD display Back Light.
How to use
After choose the Back Light setting item, press<Enter>, you will enter
into the Back Light setting window. As following:
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
Esc
Backlight:11
+1
-1
Enter
Press<+1>or<-1>to set Back Light, press<Enter> to save, press<Esc>to
quit the Back Light setting, and won’t save it.
5.5.8
Software Version
Functions description
It is for the review of the software version.
How to use
Review the software version by selecting the “Version”.
54
SBS-6000
2011-05-10 09:01:23
SYSTEM
1. Net Set:
2. Time Set:
3. Sound Set:
4. Self-off:
5. Language:
6. Factory Set:
7. Backlight:
8. Version:
VERSION:V2.0
Esc
5.6
Data Browsing
Functions description
It is used to browse the testing record of string, cell and connector. The
string data has the functions of data analysis, Chart for resistance and
voltage. The max value, min value and average value can be got by
string data analysis. There is no data analysis for cell which can just
review the testing data.
How to use
Select
the icon of data browsing and click <Enter> to the
interface. There are three kinds of testing records, string data, cell data
connector in this interface.
SBS-6000
55
2011-05-10 09:01:23
DATA BROWSE -> STRING BROWSE
Select the target icon and press <Enter>.
5.6.1
String Data Browsing
Functions description
It ‘s for the browsing of string data which display the base station
number, string number, batteries in the string and saving time of the
last battery. The string tests the deletion of a string and strings. Browse
the testing data of each string, testing data analysis, voltage Chart and
resistance Chart.
How to use
Select the icon
56
of string data and press <Enter>.
SBS-6000
2011-05-11 09:01:23
DATA BROWSE -> STRING BROWSE
R Data
Station String
01
01
01
02
01
03
01
04
01
05
01
06
01
07
01
08
Page Up
Total
005
020
030
046
050
043
052
033
Next
Test Time
2011-05-10 09:03:23
2011-05-10 11:10:20
2011-05-10 13:20:32
2011-05-10 14:50:29
2011-05-10 15:10:53
2011-05-10 16:01:13
2011-05-10 16:35:50
2011-05-10 17:03:25
DEL One
Clear
Select the target string by arrow keys and press <Enter>. Previous page
and next page keys are used for shift pages. String data supports string
deletion. Press <DEL One> can delete the selected data. Press <Clear>
can delete all data. Shift strings by arrow keys and the follow is a
sample for a string data records.
STRING BROWSE
NO.
V (V)
R (mΩ)
T (℃)
n*REF
Result
TimeH/M
DateM/D
Page Up
SBS-6000
2011-05-11 09:01:23
Station:01 String:01
003
001
002
2.112 2.112 2.112
0.568 0.566 0.568
25.0
25.0
25.0
1.17
1.17
1.17
PASS PASS PASS
09:02 09:02 09:02
06/02 06/02 06/02
REF : <0.483mΩ>
004
2.112
0.568
25.0
1.17
PASS
09:03
06/02
Analyse
005
2.112
0.570
25.0
1.18
PASS
09:03
06/02
Next
57
Press <Analyse> in the string data and data analysis is preceded. Max
value, min value and average value can be generated by data analysis.
STRING BROWSE
NO.
V (V)
R (mΩ)
T (℃)
Result
State
H/M/S
Y/M/D
Switch
Max
005
2.112
0.570
25.0
1.17
PASS
09:15:21
11/06/02
2011-05-11 09:01:23
Resistance
Min
002
2.112
0.566
25.0
1.17
PASS
09:03:29
11/06/02
REF : <0.483mΩ>
Average
2.112
0.568
25.0
Chart
There are two ways for data analysis: resistance analysis and voltage
analysis. The users can press the corresponding keys to get through.
Applied mode will be showed in the navigation bar. Press <Chart>, a
Chart will be showed under the current analysis mode.
The max value, min value and average value will be showed in the
voltage Chart. There are 32 batteries in each page and shift page by
pressing previous page and next page.
58
SBS-6000
2011-05-10 09:01:23
Valtage
Chart
(V)
Max:2.113
Average:2.112
Min:2.111
2.000
1
Esc
5
Page Up
Next
There are max value, min value, average value, reference line and
alarm line in resistance Chart. It shows 32 batteries in each page and
the user can shift pages by the corresponding keys.
2011-05-10 09:01:23
Resistance
Chart
(mΩ)
Max:0.570
Average:0.568 Min:0.566
Warn
0.483
1
Esc
5
Page Up
Next
If conductance is tested in the string, a conductance Chart will be
generated. And the max value, min value and average vale will be
found in it. t shows 32 batteries in each page and the user can shift
pages by the corresponding keys.
SBS-6000
59
2011-05-10 09:01:23
Conductance
Chart
(S)
Max:1766 Average:1750
Min:1754
2070
Warn
1754
1-1
退出
Page Up
Next
If there is no string data or the data has been deleted, it will show the
following interface.
2011-05-10 09:01:23
DATA BROWSE -> STRING BROWSE
NO TEST DATA OF STRING
Esc
5.6.2
Cell Data Browsing
Functions description
It is used for the review of cell test data. The use can view all the data
by shifting pages. All cells test data deletion.
60
SBS-6000
How to use
Select cell browsing icon
, and press <Enter>.
2011-05-10 09:01:23
DATA BROWSE -> CELL BROWSE
Cell NO.
001
002
003
004
005
006
007
008
Page Up
Test Time
2011-05-10 09:01:23
2011-05-10 11:10:20
2011-05-10 13:20:32
2011-05-10 14:50:29
2011-05-10 15:10:53
2011-05-10 16:01:13
2011-05-10 16:35:50
2011-05-10 17:03:25
Next
Clear
Select the target testing serial by arrow keys and press <Enter>. The
user can shift pages for more records. All cell testing data can be
deleted by <Clear>. The user can press arrow keys to select the target
records.
SBS-6000
61
2011-05-10 09:01:23
DATA BROWSE -> CELL BROWSE
NO.
V (V)
R (mΩ)
T (℃)
Result
State
Time H/M/S
Date Y/M/D
Esc
001
2.112
0.568
25.0
1.17
PASS
09:01:23
11-5-10
REF : <0.483mΩ>
Up
Down
If there is no cell data or the data has been deleted, it shows the
following interface.
2011-05-10 09:01:23
DATA BROWSE -> CELL BROWSE
NO TEST DATA OF CELL
Esc
5.6.3
Conn Data Browsing
Functions description
To review all the records in connector, it will show the base station
62
SBS-6000
number, group number, batteries in the string and saving time of the
last battery. The Conn tests string deletion and dele all records in
connector. Browse the testing data of each Connector, data analysis
and Chart.
How to use
and press <Enter>.
Select the icon of Connector browsing
2011-05-10 09:01:23
DATA BROWSE -> CONN BROWSE
R Data
Station String
01
01
01
02
01
03
01
04
01
05
01
06
01
07
01
08
Page Up
Total
005
020
030
046
050
043
052
033
Next
Test Time
2011-05-10 09:01:23
2011-05-10 11:10:20
2011-05-10 13:20:32
2011-05-10 14:50:29
2011-05-10 15:10:53
2011-05-10 16:01:13
2011-05-10 16:35:50
2011-05-10 17:03:25
Clear
DEL One
Press arrow keys to select the target data and press <Enter>. The user
can shift pages for more records. String data supports cell deletion. The
selected data can be deleted by <DEL One> and all data can be deleted
by <Clear>. The user can press arrow keys to select the target records.
SBS-6000
63
JOINT BROWSE
NO.
R (mΩ)
T (℃)
Result
State
TimeH/M
DateM/D
2011-05-10 09:01:23
Station:01 String:01
001-1 002-1 003-1 004-1
0.568 0.566 0.568 0.568
25.0
25.0
25.0
25.0
1.17
1.17
1.17
1.17
PASS PASS PASS
PASS
09:02 09:02 09:03 09:04
06/02 06/02 06/02 06/02
005-1
0.570
25.0
1.18
PASS
09:05
06/02
REF : <0.483mΩ>
Page Up
Analyse
Next
There is data analysis function in the testing data of Connector. Press
<Analyse> and it will analyzer the current data. Please refer to the
following graph.
2011-05-10 09:01:23
Analyse
NO.
R (mΩ)
T (℃)
Result
State
H/M/S
Y/M/D
Esc
Max
Min
005-1
002-1
0.566
0.570
25.0
25.0
1.17
1.18
PASS
PASS
09:05:10
09:02:30
10/06/02
10/06/02
REF : <0.483mΩ>
Average
0.568
25.0
Chart
A Chart can be displayed in the interface of data analysis. Press <Chart>
will generate the Chart of current data.
64
SBS-6000
It will show max value, min value, average value, reference line and
alarm line in the resistance Chart. Each page will display 32 batteries
and the user can shift pages for more records.
2011-05-10 09:01:23
Resistance
Chart
(mΩ)
Max:0.570
Average:0.568 Min:0.566
Warn
0.483
1
Esc
5
Page Up
Next
If test type of Connector is conductance, it will show the conductance
Chart with max value, min value, average value, reference line and
alarm line. Each page will display 32 batteries and the user can shift
pages for more records.
SBS-6000
65
Chart
(S)
2011-05-10 09:01:23
Conductance
Max:1766 Average:1750
Min:1754
2070
Warn
1754
1-1
退出
Page Up
Next
If there is no data of Connector or all data has been deleted, it shows
the following:
2011-05-10 09:01:23
DATA BROWSE -> CONN BROWSE
NO TEST DATA OF CONNECTOR
Esc
66
SBS-6000
5.7
PC analysis software operation
5.7.1
Profile
BatteryManage is a PC management software developed by SBS for
SBS-6000. It can communicate with SBS-6000 by RS-232 serial interface
or TCP/IP network interface.
Main functions:
(1) Read the testing records and save them in the computer.
(2) Print the records in computer.
(3) Delete the records.
(4) Delete the records saved in computer.
(5) Synchronous clock.
(6) Read or allocate the parameters of the equipment.
(7) Read or allocate the comparison reference data.
(8) Analyzer the testing data and generate the Chart for resistance,
conductance or voltage.
5.7.2
Installation and uninstall
Installation
Step 1. Double click “BatteryTM_Setup.exe” and begin the installation
of BatteryManage.
SBS-6000
67
Step 2. Select the target language and click “Next”.
Step 3. Pop up the box of “Installation - Battery Test Manage” and click
“Next”.
68
SBS-6000
Step 4. Click “browse” to locate the software and click “Next”. If
locate as default, click “Next”.
Step 5. Shortcut for the location of program, recommend to use
default setting and click “Next”.
Step 6. The options for adding shortcuts, recommend to use default
setting and click “Next”.
SBS-6000
69
Step 7.
Installation preview. Click “Installation”.
Step 8. Click “Finish” to retreat the program and complete the
installation.
70
SBS-6000
Uninstall
Step 1. Double click “unins000.exe” to uninstall the software.
Step 2. Click “Yes” in the popping up dialogue box of Battery Test
Manage.
Step 3.
Click “OK” to retreat the program and complete the uninstall.
5.7.3
Menus
There are 4 menus in this software and refer to the following table for
SBS-6000
71
details:
Items
Drop-down
menu
Functions
Historical data
Open the window of “Historical
data”
Log out
Deactivate the software
Device
parameter
Open the window of “Parameter”
File
Parameter
Communication
parameter
Testing
data
Help
72
Open the window of “Local
communication parameter”
Read Cell data
Open “Cell data” window to read
testing data in current
communication mode.
Read string data
Open “string data” window to read
testing data in current
communication mode.
Read Conn data
Open “Conn data” window to read
testing data in current
communication mode.
About
Display the version number and
copyright.
SBS-6000
There are 4 operation windows in the software and to get more in the
following table:
Items
Historic Data
Functions
Display entire testing data saved in computer and
print.
Read equipment parameter
Set equipment parameter
Device
Parameter
Synchronous equipment clock
Set comparison reference data of equipment and
save it in computer.
Set comparison parameter (write the comparison
reference data in equipment.)
Read string testing data (to display and read string
testing data saved in equipment.)
Delete string data (delete string testing data saved in
equipment.)
String Data
Save string data (Save the string testing data read
from the equipment to computer and display them in
historic data window.)
Resistance analysis(display the selected resistance
Chart and analyzer the max value, min value and
average value.
SBS-6000
73
Voltage analysis(display the selected voltage Chart
and analyzer the max value, min value and average
value.)
Read cell testing data(display and read the cell testing
data saved in equipment.)
Cell Data
Delete cell data (delete cell testing data saved in
equipment.)
Save cell data (Save the cell testing data read from
the equipment to computer and display them in
historic data window.)
Read Connector testing data (to display and read
Connector testing data saved in equipment.)
Delete Connector data (delete Connector data saved
in equipment.)
Conn Data
Save Connector data (Save the Connector testing data
read from the equipment to computer and display
them in historic data window.)
Resistance analysis(display the selected resistance
Chart and analyzer the max value, min value and
average value.
Set serial interface communication parameters
Communication
Parameter
74
(Set serial interface ID, Serial interface
communication baud rate)
SBS-6000
Set network communication parameters (set IP
address and interfaces of the equipment)
5.7.4
Functions of windows
1. Local communication configuration
Please configure the communication parameter before other
operations to make sure the proper use of software and equipment.
The following is the local communication configuration:
The serial communication parameters are used to set up a computer
system communicating with the equipment's serial number.
Communication speed (serial communication baud rate) 115200.
SBS-6000 doesn't support the other baud rate.
The network communication parameter should confirm with
communication parameter of the equipment which means the IP
SBS-6000
75
address, interface serial should be confirm with the equipment’s.
2. Equipment Parameters
The user can read equipment parameter, equipment parameter setting,
synchronous equipment clock and comparison parameter setting in this
window.
Please refer to the following:
Reading device parameter function is to read the already set IP address,
subnet mask, port number, voltage type, battery type, the reference
standard and battery capacity information of the equipment and
display them in the window of device parameter setting.
The function of device parameter setting is to write IP address, subnet
mask, port number, voltage type, battery type, the reference standard
and battery capacity information of equipment parameter window in
the equipment.
76
SBS-6000
The function of synchronous equipment clock is to write the clock
information of the computer in the equipment.
The function of ADD is save the information like serials, resistance, unit,
voltage type of the equipment parameter window in to the computer
as new comparison reference data.
The function of DELETE is deleting the comparison reference data from
the computer.
The function of comparison reference data setting is write all
comparison reference records in the equipment.
3. Conn Data
The window of Connector is for reading, deleting, saving the testing
data of Connector and resistance analysis.
Please refer to the following picture:
The function of Connector test data reading is to read all the Connector
SBS-6000
77
testing data saved in the equipment and display them in the device
data control window according to the current communication setting.
The function of Connector testing data delete is to delete all the
Connector testing data in the equipment.
The function of testing data saving is to save the testing data displayed
in the equipment data control window in the computer and show them
in the historic data window. The user needs to fill the notes when save
the files. If the testing time is wrong (e.g. 2011-13-01 00:26:39 ) , this
record is discarded.
Resistance analysis is to analyzer the selected testing data of Connector
and analyzes the max value, min value and average value.
4. Cell data
The cell data window provides the reading, deleting and saving cell
testing data.
Please refer to the following picture:
78
SBS-6000
The function of cell testing data read is to read the entire cell testing
data saved in the equipment and display them in the device data
control window according to the current communication setting.
The function of cell bar testing data delete is to delete all the cell
testing data in the equipment.
The function of cell testing data saving is to save the testing data
displayed in the equipment data control window in the computer and
show them in the historic data window. The user needs to fill the notes
when save the files. If the testing time is wrong (e.g. 2011-13-01
00:26:39 ) , this record is discarded.
5. String Data
String data window has the function of reading, deleting and saving
string testing data, resistance analysis and voltage analysis.
Please refer to the following picture:
SBS-6000
79
The function of string testing data read is to read the entire string
testing data saved in the equipment and display them in the device
data control window according to the current communication setting.
The function of string testing data delete is to delete all the string
testing data in the equipment.
The function of string testing data saving is to save the testing data
displayed in the equipment data control window in the computer and
show them in the historic data window. The user needs to fill the notes
when save the files. If the testing time is wrong (e.g. 2011-13-01
00:26:39 ) , this record is discarded.
Resistance analysis is to analyzer the selected string testing data and
displays the max value, min value, average value and resistance Chart.
Voltage analysis is to analyzer the selected string testing data and
displays the max value, min value, average value and resistance Chart.
6. Historic Data
Historic data window has the function of reading, deleting and printing
the testing data saved in the computer.
Please refer to the following picture:
80
SBS-6000
The entire testing data of the records table is displayed in data
displaying area.
The function of DELETE is to delete the entire testing data in the
selected records table.
The function of PRINT is to print the entire testing data in the selected
records table.
Resistance analysis is to analyzer the resistance results of selected
strings and displays the max value, min value, average value and
resistance Chart(Only string data and Connector data have this
function).
Voltage analysis is to analyzer the voltage results of selected strings and
displays the max value, min value, average value and resistance Chart.
SBS-6000
81
5.8
Instrument charging
There is built-in 7.4V 4400mAh Li battery in this instrument. When
battery sign is empty, the instrument will prompt no battery and shut
down 1 minute later automatically. In order to not affect your usage,
please charge it immediately.
Li battery can be charged anytime because it has no memory effect. We
advise you to charge the battery immediately when it has one grid so
as to affect normal use.
How to charge: firstly, shut down the instrument and connect AC 220V
input plug with AC 220V socket, then put the output plug of charger
into the charge port of the instrument. When the instrument is closed,
the charge time should be less than 12 hours, or else it would damage
the instrument.
5.9
Replace instrument battery
Because the battery is specially designed for the instrument by the
factory, you cannot buy it in the market, please contact SBS when you
need to change it.
How to replace: place the instrument face down, turn the central fixed
screw which under the battery box with the screwdriver, open the
battery cover, pull the battery out of the socket. Replace the original
battery with a new one of SBS, and tighten the screw.
Don't dispose the battery, put it into battery recycle box or give it to
professional department.
82
SBS-6000
Chapter 6 Summary Of Faults
Faults
Fail to power on
Cause
Battery electricity
exhausted.
Display abnormal
measurement
value
Test cable connection
is good or not.
Abnormal
comparison result
Set comparison
threshold correctly or
not.
Set comparison threshold
value correctly.
PC management
software can not
get data from
tester
1. Ethernet cable or
RS232 serial cable
connects or not.
1.Connect Data Line.
2. Set parameter
correctly or not.
3. Whether the
internal have data
already.
SBS-6000
Methods
Connect the external
power to charge the
battery for several
minutes prior to startup.
Ensure the test cable
connection is correct.
2.set PC software and
battery tester according
to user manual .
3.Save the test data on
the instrument.
83
Chapter 7 Technical Parameter
Dimension(L × W × H)
190mm×108mm×50mm
Weight
1kg
Display
3.5 inches LCD, 320*240
Range: 1µΩ ~ 400Ω
Precision:
Test resistance
The Gear of 4mΩ:±1.0%rdg ±8dgt
Other Gears: ±0.8%rdg ±6dgt
Range: DC 0 ~ 80V
Test voltage
Precision: ±0.1%rdg ±6dgt
Range: -30℃ ~ +100℃
Test temperature
Precision: ±1℃
Stored Records
About 220 thousands records
Operation
keyboard
Communication
Interface
RJ45 Ethernet Interface
RS232 Serial Interface
Operating
Temperature Range
-10℃ ~ +50℃
Storage Temperature
Range
-20℃ ~ +70℃
84
SBS-6000
External Power: Power Adapter
Battery: Rechargeable Lithium
Battery(8.4V/4400mAh)
Power
Battery Operation Time: About 8 hours
Battery Charging Time: About 6 hours for full
discharge
Service Information
Web Site:
www.sbsbattery.com
Business Telephone: (262) 703-5800
Technical Support Telephone: (800) 554-2243
techsupport@sbsbattery.com
SBS-6000
85