lssued April 2008
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$uttin0 and Gouginu
fifllBil 0ullul
0ul[ng Eapalillty
Heavy Fabrication
100% Duty Cycle (see page 2)
Manufacturing
(Three-phase input onhr)
Rated: 1-114 in {31.B mm)
Sever: l-3/4 in (44"5 mm)
Prmesscs
100Aat160VDC.
B0% Duty Cycle (380-575 V)
WsiUhl
fiequlrnd lnpul
Pnnssune/flow
9.2 SCFM (260 Umin) al
90 PSf MIN {621 kPa)
1:0 PSI MAX (828 kPa)
With torch: 97 lb (44 kg)
50% Duty Cycle {230 V).
40% Duty Cycle (208 V)
and Gouging
Index No. PC/l 1.0
Ain Plasma
lmu$$ialf;Rpllcatlonr
Air Plasma Cutting
.
Spechum Plasma Culters ofler
reliability and perlormance thal
others Gan't match! $ee more al
MillenWelds.com/reliable
Auto-Line" automaticallV c0nnects unit t0
any primary input voltage f rom 208 to 575
volts three-phase, 50 or 60 Hz.
Comes Complete With:
with 25 ft
(7.6 m) or 50 ft (15.2 m1 cable. or
ICE-100TM machine-held torch with
25 ft (7.6 m1 ar 50 tl (15.2 m) cable.
m ICE-100T hand-held torch
LVC'"line voltage compensalion provides
peak pefformance power under variable
input voltage conditions (176-630 V) for
steady cuts and cleaner ending cuts.
Extra consumables supplied
w Heavy-dug wnrk clamp with 25
Auto-Belire'" lechnology provides
ft
(7.6 m) or 50 ft (15.2 m) cable
ultimate convenience by automatically
controlling the pilot arc when cutting
expanded metal 0r multiple pieces of
metal. The pilot arc will switch in and
out as fast as needed when cLtting
expanded metal and provides maximurn
power for cutting thicker metal-all
automaticallyl No need for manual
re-triggering. reducing user hand fatigue.
rc 10
ft (3 m) power cord
m CN0/robotic r€mole cable ktt
(included Wmachine-held torch pkg)
Portable and powerlul
cuts up to 1 -314 in
(44 mm) yet weighs only 97 lb (44 kg).
-
Starts without high-lrequency so it will not
interfere with or damage controls or ccmputers
Consumables st0rage c0mparlment --'provides convenient access t0 consumables
and pafts.
Palenled Ultra-0uick
Connect'" torch offers
the fastest plasma torch
connection and removal in
the industry.
Wind Tunnel Technology" prevents dust
and particles from damaging internal
c0mp0nents. Also, the Fan-0n-Demand''
Miller's rugged ICE-100T torch provides a
rated cut of 1-114 in (32 mm), longer
consumable life, and a torch cable that is
cooling system only operates when
needed, reducing the amount of airborne
dusVdirl pulled through the unit.
,;
Superior gouging capabilily provides an
extremely long gouging arc for those
hard-to-reach, heavy applications. Plasma
arc gouging produces less dust, smoke
and other harmful environmental hazards
compared to carbon arc gouging.
ICE-l 00T torch includes a drag shield that
attaches t0 the cup and holds the tip off the
workpiece. This permits the operator to drag
the torch on the workpiece while cutting,
which increases operator comfort and makes
template cutting easier.
more resistant to burns and cuts.
CNClrobotic machine interlace is standard
on all units, allowing automated control and
rapid changeover to mechanized operation.
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Postllow cooling circuit cools the torch and
consumables with postflow air after you
release the trigger, extending the lile of torch
and consumabies.
Power source is warranled for 3 years. parts and labor
ICE torch is warranted for 1 year, pads and labor"
Millen
MADE IN T I.Gf,
applsp6-['\fo]v-ii-fi iIffi
Miller Electric Mfq. Co.
lnternalional Headquarlers WebSite
An lllinois Tool Works Company
Phone: 920-735-4505
USA FAX: 920-735-41 34
Canadian FAX: 920-735-41 69
I nternational FAX: 920-735-41 25
1635 West Spencer Street
Appleton, Wl 54914 USA
www.MillerWelds.com
99ffi
lnput
Power
3-phase
Rated
Duty Gycle
0ulput
at lnput Voltage
100Aat
B0%
1
60 VDC
Amps lnput at Rated 0utput, 50/60 Hz
208
400
460 V 575 V KVA KW
230
V
(380-575 V)
55
V
V
,a
49
24
19
19.1
18.1
Plasma
Gas
Arr or
Net Weighl
0imensions
with Torch
H: 17 in (432 mm)
12-12 in (31B mm)
Net: 97 lb
509/" (230 V)
Nitrogen
w
40% (208 V)
only
D. 20-112 in (521 mm)
Ih ickness
Approximate Travel Speed$.
1/4 in (6.4 mm)
138 IPM (3505 mm/min)
3/B in (9.5 mm)
B0 IPM (2032 mm/min)
112 in (12.7
112 in (12.7 mm) al 60 IPM
(44 kg)
mn)
60 PM 1524 rnm/rnin)
5/B in (15.9 mm)
37 IPM 939 mm/min)
3/4 in (19.0 mm)
LO PM 71 1
1 in (25.4 mm)
17 IPM 431 mm/min)
1-1/4 in (31 .B mm)
lO IPM 254 mm/min)
mm/nrin)
- Travel
speetls are approximately Ba% of naximurn
Nlte: Reclmmended maximum piercing capacity for hand-held applications is 5/B in (16 mm).
Maximum Sever cut of 1-3/4 in (44.5 rnrn) at 3 lPM.
For aluminun and lther ffietals with high thermal conductivity, cutting capabilities will be derated as much
as 30%.
Hated cul capacily is based 0n lravelinq approximalely 10 inches per minute lo achieve a sleady, precise cut.
This is the key rating lhat shoilld meel or exceed your lypical culling thickness requirements.
.V
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0utput lor 100% Duty Cycle at 40'C (104" F)
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Or
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PBESSURE€
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"r' t ol 1
TO CONNECTTOBCH
TO DISCONNECT TOBCH
1- ALIGN & PUSH TO ENGAGE 1- UNLOCK KEY
2- TURN KEY TCOCK
2. PUSH COLLAF TO AELEASE
1. Power Switch
2.
3.
4.
5.
Gas/Air Pressure Gauge
GasiAir Pressure Ccntrol
Cut/Gouge Switch
0utput Control
0. Power Light
7. Trouble Lights
T4tnitt*'
-,
lnpul
0utput
208 V, 3-Phase
604
230 V, 3-Phase
i0A
400*575 V, 3-Phase
90A
Hand-llelfl $ultin$
Machine-lleld Tonch Gultinu
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ICE-l 00T Hand-Held Torch
#225782 25 ft (7.6 m)
#225704 50 ft (15.2 m)
ICE-1
ilfl
Standard Culling - 100 Amp
Drag
Shield
#219
685
00TM Machine-Held Torch
#225706 25lt (7.6 m)
#225788 50 ft (15.2 m)
{S
Machine Culting - 100 Amp
Cup
Tip
Retaining
#219 684 #219 679
Machine Shield Retaining
f
$
mi )
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Electrode Swirl Ring
#219 683
#219678 #219677
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#212736 #219684
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Shield Retaining Cup Tip
#212731 #219 684 #219 681
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Shield
Retaining
Cup
#212734 #212733
#212732
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#219683
(I)
Cup
Tip
#212733 #212726
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0-Ring
#212735
r',
Exlended Cutting - 80 Amp
Deflector Relaining Cup lip
Tip
#212726
,s) (1)
)"
vj
A/fi
Electrode Swirl
Machine Gutling - 80 Amp
Machine Shield Retaining
Standard Cutting - 80 Amp
Drag
t)) ),
Extended Culling - 100 Amp
Deflector Retaining Cup Tip
Gouging - 100 Amp
/,J,
Tip
#219678 #219677
Extended Cutting - 100 Amp
Deflector Retaining Cup Tip
#212736 #219684
Cup
#219687 #219684 #219679
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#212736
#212
r-33
#212728
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Extended Cutting - 80 Amp
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Machine Cutling - 60 Amp
Machine Shield Retaining
@
#212732
,.
Extended Cutting - 60 Amp
Deflector Retaining Cup Tip
-n\
#212736 #212733
Cup
#212730 #212733
#219 682
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Standard Gulting - 60 Amp
Draq Shield Retaining
Tip
Tip
#219 676
Machine Cutting - 40 Amp
Machine Shield Retaining
#212732
Extended Cutting - 60 Amp
Deflector R€taining Cup Tip
#212736 #212733
#212724 #212734
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Gouging - 60 Amp
#212736 #2127s3
l
Standard Culling - 40 Amp
Drag
Shieid
Retaining
Cup
#212730 #212733
Tip
#212725
aJ w) )')
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\
--.
Extended Cutling - 40 Amp
Defleclor Retaining Cup Tip
#212736 #212733
Tip
{li-
Extended Cutting - 40 Amp
Deflector Retaining Cup Tip
Shield Retaining Cup Tip
#212731 #212733 #219 680
@l .,.ul
Cup
#212733 #212725
Electrode Swirl Ring
#219682
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d:;r
i'
Electrode
#212729
74
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Mallet
#212729
Swirl Ring
#212724 #212 /34
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Gouging - 80 Amp
Shield Retaining Cup Tip
#212731 #212733 #212727
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Cup
#212733 #219676
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$$$ms- Mwwwwwwe*$ww
No. 30A Economy Carl
w/Gord Wrap #195 093
This economical running
gear provides mobility
with an angle for easy
front panel access and
RTI Replacement Filler Element
Replacement filter for #1gb 425.
reffi
ffi
No.50HD
Cart
#300 026
This heavy-duty cart
accommodates the
zbso.toooandl25l
Prolective Cover #195424
Water-resistant, odor-free
cover protects your
machine's finish.
tEil RTI Filter and Bracket
,-ffi #19s 42s
ry il$ Dryer will remove water. dirt
f
Molor Guard Heplacement Filter Element
Carton of tour filters for use with motor
guard air filter #042 306.
Pivot Base #195 979
Add this to your cutting guide for convenient
attachment to all flat sudaces. The extended
arm accommodates holes up to 30 diameter.
Torch Cable Covers
#231 867 25 ft (7.6 m)
#231 868 50 ft (15.2 m)
Spectrum 125C,375,625,
*"fi'
t33%
$
'kdW
&
{ -' to 12 in diameter with ease.up
ffi.tf* W Suction/Magnetic
#2,2771
#042312
CNG/Hobotic Hemote Cable Kit
#226 057 with 25 ft (7.6 m) torch
#226 058 with 50 ft (15.2 m) torch
Consists of an ICE-100TM mechanized
torch and cable assemblies for CNC/Robotic
interface for remote start and okayto-move
functions as well as voltage-sensing. Also
includes remote pendant control with cable^
Remole Pendant Conlrol #195 513
Provides remote start and stop of the arc
for the ICE-]00TM machine-held torch.
lcE-1007
Consumable Kit
#227 037
Consumable kit
includes 6 electrodes
(100 A), 3 tips (100 A),
with 99.9% efficiency. Can be
mounted on plasma cutter or on
wall. lnstall as close as possible
to point of air consumption.
Molor Guard Air
Filter
#042 306
The filter is equipped with a 1/4 inch NPT port
to match the fittings on most plasma systems;
it has a rated airflow of over 45 SCFM.
re
2 ext tips (100 A), 1 gouge tip, 1 gouge
shield, 1 retaining cup, 1 drag shield and
3 o-rings.
Plasma Circle-Cutting
#195 981
'o, "o%e Guide
Cut straight lines or circles
The fallowing accessories must be
ordered lrom Miller Service Parts.
extra storage space.
=,
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*MM
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Millen $enuim Part$ ficcessonie$
MIG Gloues
#227 821 Small
#227 822 Medium
#227 823 Large
#227 824 X-Large
For medium-duU MIG welding and metalwarking fasks" Combination of durable top
grain cowhide palm and abrasion-resistant
pig split back sewn with Kevlar'.r thread.
Metalworker Gloves
#227 817 Small
#227 818 Medium
#227 B'19 Large
#227 829 X-Large
Designed for the daily demands of the
metalworker and material handler. Padded,
goatskin palm with textured G-Grip" patch
for excellent grip. Neoprene wrist with
Velcro. closure for improved fit. NOT
intended for use while welding.
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11-.
Speclrum@) 1251
Three-phase, 208-575 VAC, 50/60 Hz, Auto-Ljne'"
Note: Each Spectrum unit includes extra c}nsunables
(2 standard electrodes, 1 standard tip, 1 gluge tip,
1 gouge shield. 1 ertended tip, and 1 deflector).
#907
#907
#907
#s07
[1n
ffi*s*ripii*n
305-01 -1
.
305-01-2"
305-01-3305-01
-4-
.....-..1:y.
With 25 ft (7.6 m) ICE-100T hand-held torch
With 50 ft (15.2 m) ICE-I00T hand-held torch
With 25 ft (7.6 m) ICF-l00TM machine-held torch
With 50 {t (15.2 m) ICE-]00TM machine-held torch
(Machine tarch package includes CNC/Robotic renlte cable
kit and refftote pendant)
ftepe?ae*mem{ T*rches
ICE-1
00T Hand-Held Torch
#225 702
#225 704
25 fI 17.6 m7. )rder fron Miller Service Parts
50 ft (15 2 n) }rder f rom Miller Service Parts
ICE-1
00TM Machine-Held Torch
#225 706
#225 708
25
50
Consumables
ie,gise
3
(7.6 mJ. }rder from Miller Service Parts
ft (15.2 m1. Arder from Miller Service Parts
r
il |
?:!.:: i:.1: Y ! : .s:,,:, I |!
11
l:
See above
Y
-@i"Certified
to
both the Canadian
and tl.S. Skndards for
Miller.
Litho in USA
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