Best Welds
Vendor Code: BWS
Hypertherm® Torches
Hypertherm®
MAX40CS®, MAX42®, MAX43®
Plasma and Accessories
MAX20®
MAX40®
1
1
1
2
2
5
3
2
3
4
5
6
7
3
4
4
8
9
5
7
6
10
8
Item
1
2
3
4
Part No.
020239
020382
020381
020218
Description
Swirl ring
Electrode, extended
Nozzle, extended
Retaining cap
Item
1
2
3
4
5
6
7
8
9
10
Part No.
T-4452*
T-4451*
T-4450*
020546
120023
020395
020350
020542
020539
020930
Description
Swirl ring
Electrode, extended
Electrode
Nozzle, extended 40A
Nozzle, extended pipe
Nozzle, unshielded 50A
Nozzle, unshielded 40A
Nozzle, pipe 40A
Nozzle, gouging
Retaining cap
Item
1
2
3
4
5
6
7
8
Part No.
020122
020114
020103
020101
020115
020131
020102
020104
057112
Description
Hand torch w/handle
Machine torch
Electrode
Swirl ring
Nozzle, hand
Nozzle, pipe
Nozzle, machine
Retaining cap
Torch package 25 ft.
*A unique design which enhances performance and differs from OEM designs.
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269
Best Welds
Vendor Code: BWS
Hypertherm® Torches
Plasma and Accessories
Hypertherm®
POWERMAX600®
POWERMAX800®
1
1
1
3
2
5
POWERMAX900®
2
2
3
3
6
5
4
4
7
5
6
9
10
4
7
8
5
9
10
11
8
6
11
12
Item
1
2
3
4
Part No.
T-4453*
T-4451*
T-4450*
120606
5
6
120600
120303
Description
Swirl ring
Electrode, extended
Electrode
Nozzle, extended
pipe 35A
Retaining cap
Deflector ring
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
T-4452*
T-4451*
T-4450*
120304
120305
120282
120281
120600
120303
T-9824
120608
T-9825
Description
Swirl ring
Electrode, extended
Electrode
Nozzle, extended 50A
Nozzle, extended pipe 50A
Nozzle, shielded 50A
Nozzle, gouging 50A
Retaining cap
Deflector ring
Shield, hand
Shield, gouging
Shield, machine
*A unique design which enhances performance and differs from OEM designs.
270
www.middlesexgases.com
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
T-4453*
T-4451*
T-4450*
120606
120578
120577
120607
120600
120303
T-9824
120608
T-9825
Description
Swirl ring
Electrode, extended
Electrode
Nozzle, extended pipe 35A
Nozzle, extended pipe 55A
Nozzle, shielded 55A
Nozzle, gouging 55A
Retaining cap
Deflector ring
Shield, hand
Shield, gouging
Shield, machine
Best Welds
Vendor Code: BWS
Hypertherm® Torches
Hypertherm®
MAX200®
POWERMAX1000®
1
1
Plasma and Accessories
MAX100®
5
2
2
3
4
1
3
5
4
5
6
2
7
6
3
4
8
Item
1
2
3
4
5
6
7
8
Part No.
020189
020201
020191
020193
020194
020203
020345
020195
020337
020336
020333
059076
Description
Hand torch w/handle
Machine torch
Electrode, air
Electrode, nitrogen
Swirl ring
Nozzle, 40A
Nozzle, 80A
Nozzle, 100A
Nozzle, shielded 100A
Retaining cap
Deflector
Torch package 25 ft.
Item
1
2
3
4
Part No.
020470
020414
020616
020611
020608
020605
Description
Machine torch
Electrode, air/oxygen
Nozzle, 100A oxygen
Nozzle, 100A air
Nozzle, 100A air, N2, ArH2
Nozzle, 100A oxygen
Item
1
2
3
4
5
6
Part No.
T-4456*
T-4454*
220006
220007
120928
120979
Description
Swirl ring
Electrode
Nozzle, extended 40A
Nozzle, extended 60A
Retaining cap
Deflector ring
*A unique design which enhances performance and differs from OEM designs.
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271
Best Welds
Vendor Code: BWS
Hypertherm® Torches
Plasma and Accessories
Hypertherm®
POWERMAX1100®
1
POWERMAX1250®
POWERMAX1650®
1
1
2
5
2
2
3
4
3
5
6
4
3
4
5
5
7
6
6
8
Item
1
2
3
4
5
6
7
8
Part No.
120517
120473
120474
T-2531*
T-2530*
T-2532*
T-2527*
120519
Description
Electrode, extended
Electrode
Swirl ring
Nozzle, 80A
Nozzle, 40A
Nozzle, extended
Tip spring
Deflector
Item
1
2
3
4
5
6
Part No.
T-4456*
T-4454*
120980
220007
220006
120928
120979
*A unique design which enhances performance and differs from OEM designs.
272
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Description
Swirl ring
Electrode
Nozzle, extended 80A
Nozzle, extended 60A
Nozzle, extended 40A
Retaining cap
Deflector ring
Item
1
2
3
4
5
6
Part No.
T-4456*
T-4454*
120980
220007
220006
220048
120979
Description
Swirl ring
Electrode
Nozzle, extended 80A
Nozzle, extended 60A
Nozzle, extended 40A
Retaining cap
Deflector ring
Best Welds
Vendor Code: BWS
Thermal Dynamics® Torches
Thermal Dynamics®
PCH/M-51
Plasma and Accessories
PCH/M-35
PCH/M-52
1
5
2
3
1
2
1
5
4
6
7
8
2
3
3
9
4
4
10
5
Part No.
9-5807
9-6506
9-6006
9-6507
9-6007
9-6501
9-6500
9-6001
9-6000
9-6003
9-6503
2-6053
Description
Hand torch, Dura 70°
Electrode, long life
Electrode
Gas distributor, long life
Gas distributor
Tip, drag long life
Tip, stand off long life
Tip, drag
Tip
Shield cup
Shield cup, long life
Torch package 25 ft.
Item
1
2
3
4
5
6
7
Part No.
9-5635
9-5634
9-5633
9-5631
9-5630
8-5526
8-2152
2-2860
2-2985
Description
Hand torch
Machine torch
Electrode
Tip
Shield cup
Shield cup, crown
Shield cup, shock resistant
Torch package 25 ft. (Button)
Torch package 25 ft. (Trigger)
6
7
7
11
Item
1
2
3
4
5
6
7
8
9
10
11
5
6
Item
1
2
3
4
5
6
7
Part No.
9-5642
9-5643
9-5619
9-5711
9-5618
9-5707
9-5708
9-5617
9-5694
9-5781
2-2936
Description
Hand torch
Hand torch, machine
Electrode, air
Electrode, nitrogen
Tip, 45A
Tip, 70A
Tip, 100A
Shield cup
Shield cup, crown
Shield cup, phenolic
Torch package 25 ft.
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273
Best Welds
Vendor Code: BWS
Thermal Dynamics® Torches
Plasma and Accessories
Thermal Dynamics®
PCH/M-6B
PCH/M-75
PCH/M-150
1
1
5
1
2
3
2
2
3
3
4
4
5
4
5
5
6
6
7
8
Item
1
2
3
4
5
6
7
8
274
Part No.
8-6615
8-6569
8-6571
8-6578
8-6572
8-6582
8-6575
8-6581
8-6514
8-6515
Description
Electrode holder
Gas distributor
Liner w/O-ring
Electrode
Tip, 400A
Tip, 300A
Tip, 200A
Outer insulator
End piece
End cap
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Item
1
2
3
4
5
6
Part No.
8-7510
8-7502
8-7501
8-7503
8-7505
8-7504
8-7500
8-7507
2-7501
Description
Hand torch, 70°
Electrode
Gas distributor
Tip, drag 35A
Tip, 70A
Tip, 55A
Shield cup
Shield cup, crown
Torch package 25 ft.
Item
1
2
3
4
5
Part No.
9-5749
9-5754
9-5760
9-5746
9-5747
9-5767
9-5751
9-5750
9-5790
Description
Electrode, air
Electrode, nitrogen
Electrode, oxygen
Tip, air 150A
Tip, air 100A
Tip, nitrogen 150A
Tip, oxygen 1500A
Shield cup
Shield cup, metal
Best Welds
Vendor Code: BWS
ESAB® / L-TEC® Torches
ESAB® / L-TEC®
PT-20AM
PT-23
1
Plasma and Accessories
PT-17A
1
5
1
2
2
3
3
2
4
4
3
5
5
4
6
8
6
7
Item
1
2
3
4
5
6
7
8
Part No.
20008
20053
19114
19918
20056
19917
19916
19915
19124
19502
19498
19999
Description
Hand torch
Electrode adapter
Baffle tube
Electrode
Tip, 100A
Tip, 80A
Tip, 70A
Tip, 50A
Heat shield
Shroud
Shroud cap
Torch package 25 ft.
5
Item
1
2
3
4
5
Part No.
21359
21332
21150
21328
21329
21330
21326
Description
Machine torch
Electrode adapter assembly
Electrode
Nozzle, 100A
Nozzle, 70A
Nozzle, 50A
Heat shield
Item
1
2
3
4
5
6
Part No.
21421
33366
33367
33418
33369
33368
33371
33419
Description
Hand torch
Electrode
Swirl baffle
Nozzle, 80A
Nozzle, 50A
Nozzle, 30A
Retaining nut
Shield cap
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275
Best Welds
Vendor Code: BWS
ESAB® / L-TEC® Torches
Plasma and Accessories
ESAB® / L-TEC®
PT-25
5
PT-27
PT-31
1
1
1
2
2
2
6
3
3
3
4
4
7
4
5
5
6
5
Item
1
2
3
4
5
Part No.
21625
21657
21595
21599
21598
21597
21596
21654
Description
Hand torch
Electrode holder
Electrode, air/N2
Nozzle, gouging
Nozzle, 150A
Nozzle, 100A
Nozzle, 50A
Heat shield
Item
1
2
3
4
5
6
Part No.
21610
21619
33366
33367
33418
33369
33368
21616
21620
21661
Description
Hand torch
Valve pin (OEM torch only)
Electrode
Swirl baffle
Nozzle, 80A
Nozzle, 50A
Nozzle, 30A
Heat shield
Torch package 25 ft. (plug)
Torch package 25 ft. (lug)
Item
1
2
3
4
5
6
7
8
276
8
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Part No.
20072
18205
19683
18785
20463
18866
18204
20862
20861
21008
20860
20282
20080
Description
Hand torch
Electrode, standard
Electrode, XL
Swirl baffle, standard
Swirl baffle, XL, XT
Tip, standard, 30A
Shield cup, standard
Electrode, XT
Tip, XT, 50A
Tip, XT, 40A
Tip, XT, 30A
Shield cup, standard, XL, XT
Torch package 25 ft.
Best Welds
Vendor Code: BWS
Miller® Torches
Miller®
ICE 25C
ICE 40C / 55C / 55CM
1
1
1
Plasma and Accessories
APT 5000
5
2
2
3
2
3
3
4
5
4
6
Item
1
2
4
Part No.
123899
134338
123898
123897
Description
Electrode
Tip “H”
Tip “S”
Shield cup
Item
1
2
3
4
Part No.
176657
176655
176656
176658
Description
Swirl ring, 25A
Electrode, 25A
Tip, 25 AMP
Shield cup, 25A
Item
1
2
3
4
5
6
Part No.
T-4453*
T-4451*
T-4450*
192052
192056
204325
177888
Description
Swirl ring
Electrode, extended
Electrode
Tip, extended 35A
Tip, extended 55A
Tip, 40 AMP (ICE-40C)
Deflector
*A unique design which enhances performance and differs from OEM designs.
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277
Best Welds
Vendor Code: BWS
Miller® Torches
Plasma and Accessories
Miller®
ICE 50C
ICE 70C
ICE 80T / TM / CX
1
1
1
5
2
3
2
3
2
4
5
4
5
6
Item
1
2
3
4
5
6
Part No.
T-4452*
T-4460*
T-4449*
177876
177890
177888
Description
Swirl ring
Electrode, extended
Electrode, standard
Tip, extended
Tip, standard
Deflector
Item
1
2
3
4
5
7
8
Part No.
171257
173816
169217
169222
173815
173814
169220
169227
169219
169226
169225
*A unique design which enhances performance and differs from OEM designs.
www.middlesexgases.com
7
3
8
6
278
6
Description
Hand torch, w/handle
Electrode, extended
Electrode, standard
Swirl ring
Tip, extended, .050
Tip, extended, .059
Tip, non-shielded, 80A
Tip, non-shielded, 100A
Tip, shielded, 80A
Tip, shielded, 100A
Deflector
Item
1
2
3
Part No.
T-4456*
T-4461*
212729
Description
Swirl ring, 10-80A
Electrode, 40-80A
Tip, 40A
PlazCraft
Vendor Code: PLZ
Torch Packages
PlazCraft® Torches
Choose a Torch Package.
Choose a Hookup Kit for your power supply.
Choose the appropriate Accessory Kit for your cutting application.
Note: Replacement parts are available when the time comes to maintain your torch in the field.
Modular design means that PlazCraft® truly is “the last plasma torch you’ll ever buy.”
1.
2.
3.
1
Torch Packages
• Each torch package includes an assembled torch head, installed shield cup, cutting tip, electrode and cable.
• Requires a hookup kit which is sold separately.
• Optional accessory kits sold separately.
• Machine torches include an RC-2 Remote Pendant Control plus 24 and 32 Pitch Racks.
• All PlazCraft® torches require pilot arc start.
• Maximum torch power rating for all torches is 12kw.
Caution! Do not use with DC current when welding.
Part No.
Description
Part No.
Description
PC2-30-25
60 AMP Hand Torch with 75° head and
25' cable
PC2-40-25
100 AMP Hand Torch with 90° head
and 25' cable
PC2-40-50
100 AMP Hand Torch with 90° head
and 50' cable
.055 cutting tip standard.
Plasma and Accessories
How To Order
5
.075 cutting tip standard.
Description
Part No.
Description
PC2-35-25
100 AMP Hand Torch with 75° head
and 25' cable
PC2-30M-25
100 AMP Machine Torch and 25' cable
PC2-30M-50
100 AMP Machine Torch and 50' cable
PC2-35-50
100 AMP Hand Torch with 75° head
and 50' cable
Part No.
.075 cutting tip standard.
.075 cutting tip standard.
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279
PlazCraft
Vendor Code: PLZ
Plasma and Accessories
Torch Packages
5
2
Hookup Kits
Each hookup kit includes connection fittings for the selected power supply.
Power Supply
Daiden®
Part No.
SC-60P
ESAB®
PHK-CAE
PCS-90
PHK-GAI
Sidewinder 55, 105
PHK-AAA
PCM-750i, 875i, 1000i
Harris
PHK-EBI
System 50, 65, 100, 150
Hobart®
PHK-AAG
Fab Shop
PHK-CBN
Smoothcut 30
PHK-EXI
Smoothcut 50 single gas
PHK-GAI
Smoothcut 50 dual gas
PHK-GEM
Smoothcut ll 35A, 60A, 100A
Hypertherm®
PHK-ACD
Max 40 (H/F start)
PHK-BDH
Max 80, Max 100
Lincoln®
PHK-BDH
Procut 60
L-Tec®
PHK-ACK
PCM-31, 32i, VPi, 54i
PHK-EXI
PCS-80i
PHK-EXI
PCS-40
PHK-BDH
PCM-50
PHK-GEM
PCM-50A, 70, 80, 82i, 84i
PHK-GAI
PCS-80
PHK-GAI
PCM-101
PHK-AFI
PCM-100 Single Gas
PHK-GAI
PCM100 Dual Gas
PHK-GEM
PCM-750i, 1000i
Miller®
PHK-EII
Plazcut 60/Zipcut
PHK-CAE
Spectrum 250, 500, 750
PHK-ACC
Spectrum 700, 1000, 1250,
PLUS
Multiquip MQ®
PHK-BDH
PCX-50SS
Nu-Tecsys®
PHK-ACJ
PCA-30/60, 65
OTC®
PHK-FCG
D-5000, D-7000
P-Tron®
PHK-ACJ
P-Tron 75,100
PHK-ACJ
Notes
Photo of a typical hookup kit.
Each comes with complete, easy-to-follow
installation instructions.
PlazCraft torch package connects
directly to the Harris Uniplug.
L-TEC PCM-82i only:
PHK-GAI will work with single
connector plug; will not work
with dual connector plug.
Miller PlazCut machines with
serial numbers beginning with
JG, JF and JE will not work with
PlazCraft torches.
Power Supply
Pow-Con®
Part No.
Starcut
Smith®
PHK-BDH
SPC-30, 20-50, 40-80
Thermal Dynamics®
PHK-FGL
PAK-3XR, PAK-5XR, 625XR
750XR, 1000XR, 1250XR
PAK-5XT, PAK-6XR, 7XR, 8XR,
10XR, PAKMASTER 50
(internal connection), 50XL,
75XL, 100, 100XL
PHK-AAA
PAK-4XI, PAK-6Xi, 2XT-220,
DYNOPAC 110
PHK-KAG
PAK-10,
PAKMASTER 50 (w/smart torch)
PHK-AFI
STAK-PAK® 35
(two modules) 70A
(three modules) 105A
PHK-SPK
3
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PlazCraft torch body replaces
the PCH-51 and the RTH-40S
torches directly. The original
cable assembly may be used.
PlazCraft torch packages
connect directly to Thermal
Dynamics Smart Plug®.
Adjust Point Procedure
(where applicable). Set air
pressure to 60-70 psi. Adjust
points gap closed until
unable to establish pilot arc
when trigger is actuated.
Using very small increments,
adjust points gap until
pilot arc is just able to be
established when trigger is
actuated. Points are now
adjusted properly.
Accessory Kits
Each kit is designed for a specific application. Additional models
available, call customer service for more information.
Part No.
Contents
Accessory Kit for Applications to 100 AMPS
AK2-H
1 ea.
10 ea.
5 ea.
5 ea.
5 ea.
2 ea.
1 ea.
30-7
PC2-3
PC2-067
PC2-071
PC2-075
1640002
1640003
Electrode Wrench
Electrodes
.067" Cutting Tips, 80 AMP
.071" Cutting Tips, 90 AMP
.075" Cutting Tips, 100 AMP
Fiberglass Shield Cups
1/8" Metal Standoff
1 ea.
5 ea.
3 ea.
5 ea.
5 ea.
2 ea.
1 ea.
30-7
PC2-3
PC2-048
PC2-055
PC2-060
1640002
1640003
Electrode Wrench
Electrodes
.048" Cutting Tips, 40 AMP
.055" Cutting Tips, 50 AMP
.060" Cutting Tips, 60 AMP
Fiberglass Shield Cups
1/8" Metal Standoff
Accessory Kit
AK2-M
280
Notes
Thermal Dynamics
Vendor Code: TDC
1Torch™
The First Universal Plasma Torch!
One Year Torch & Leads Warranty
Ergonomic Torch Handle
With a new, innovative, easy-to-use torch trigger release, encapsulated
protected torch head and precisely engineered grip, the 1Torch™ RPT torch is
both easy and comfortable to use.
Extended or Protected Consumable Parts
We designed our consumable parts to adapt to your cutting style. By simply
changing the shield cup, you can either have:
• An extended tip for greater visibility and control and precision drag cutting
at low power.
• A protected tip for on-the-plate drag cutting at high power up to 100 amps.
Precision Engineered Torch Consumable Parts
The 1Torch™ RPT torch introduces a completely new tip technology. Plasma gas
management is an integral part of the tip design. Each tip is uniquely tuned to
optimize cut performance at its rated cutting current. The result is precision gas
management, longer consumable parts life and better cut performance across
the entire range of 1Torch™ tips.
Plasma and Accessories
The 1Torch™ RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting
power supplies. The 1Torch™ works with high frequency start systems, CD start systems, touch start
systems and moving parts (blow back) start systems. Install the 1Torch™ on your current plasma power
supply and you immediately benefit from the latest in high performance torch technology available.
Lower Consumable Parts Inventories and Costs
The less than 20 consumable parts used with the 1Torch RPT torch can replace
over 575 different consumable parts used over a broad range of plasma
systems.
Improved Leads
1Torch™ Leads are lightweight, extremely flexible and tough – the ideal
combination of durability and ease of use.
Selecting the Right Torch Package for Your Needs . . .It’s as easy as 1, 2, 3!
1. Torch and Leads Selection
The torch and leads selection chart gives you
all the information you’ll need to select the right
torch. Torches are grouped into two sections –
SL60™ and SL100™ hand torches. Find the
appropriate section, decide whether the standard
RPT connection or the ATC™ torch connection
is right for you, then select the torch with the
desired amperage range and leads length.
2. Adapter Kit Selection
Select the appropriate adapter kit from the
adapter kit selection chart. If you selected a torch
with the ATC connection, you will also need an
ATC receptacle adapter (see torch and leads
selection chart).
3. Spare Parts Selection
From the spare parts selection chart, select an
RPT spare parts kit or specific consumable parts
that best suit your cutting requirements.
Torch Connection Options
The diagram below shows the differences between the Standard RPT and the ATC Torch connections.
ATC™ (Advanced Torch Connector) Quick Disconnect Option
Our quick disconnect design brings extra flexibility to any plasma system.
Imagine being able to change out a damaged plasma cutting torch, easily
convert from a hand to a machine torch operation, or simply put on a different
size torch all in the matter of a few seconds and not have to use any tools to
complete the task!
ATC™ Lead Extensions for Improved Versatility
You can add substantial flexibility and versatility to your cutting operations with
the use of lead extensions. Quick disconnect lead extensions, in 15 ft., 25 ft. and
50 ft. lengths, make it easy and efficient to add or subtract lead length according
to the job requirements.
Standard RPT Connection
A
Power
Supply
RPT (O2B)
Torch Adapter Kit
ATC Torch Connection
B
Power
Supply
ATC
ATC Adapter Kit
Torch Adapter Kit
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281
5
Thermal Dynamics
Vendor Code: TDC
1Torch™
Plasma and Accessories
Torch and Lead Selection
Listed below are the torch and lead selection charts for the SL60™ and SL100™ Hand 1Torch™ RPT torches.
Ordering Information
Hand Torches
SL60™
Light/Medium Duty Torch 20-60 Amps
A
5
B
Standard RPT (O2B) Torch Connection
Torch and Leads
SL60 Hand Torch (20-60 Amps)
SL100™
Medium/Heavy Duty Torch 30-100 Amps
Standard RPT (O2B) Torch Connection
Torch and Leads
SL100 Hand Torch (30-100 Amps)
Part No.
Description
Part No.
Description
7-5200
SL60, 75°, 20' (6.1m) Torch/Leads
7-5202
SL100, 75°, 20' (6.1m) Torch/Leads
7-5201
SL60, 75°, 50' (15.2m) Torch/Leads
7-5203
SL100, 75°, 50' (15.2m) Torch/Leads
ATC™ Torch Connection
ATC™ Torch Connection
Torch and Leads
Torch and Leads
SL60 Hand Torch w/ ATC™ (20-60 Amps)
SL100 Hand Torch w/ ATC (30-100 Amps)
Part No.
Description
Part No.
Description
7-5204
*SL60, 75°, 20' (6.1m) Torch/Leads
7-5206
*SL100, 75°, 20' (6.1m) Torch/Leads
7-5205
*SL60, 75°, 50' (15.2m) Torch/Leads
7-5208
*SL100, 75°, 50' (15.2m) Torch/Leads
ATC™ Adapter Kit
ATC™ Adapter Kit
ATC Receptacle Adapter
ATC™ Receptacle Adapter
Part No.
Description
Part No.
Description
7-5207
ATC™ Receptacle Connector
7-5207
ATC™ Receptacle Connector
ATC™ Lead Extensions
ATC™ Lead Extensions
Lead Extensions -Standard
Lead Extensions -Standard
Part No.
Description
Part No.
Description
7-7544
15' (4.5m) Lead Extension
7-7544
15' (4.5m) Lead Extension
7-7545
25' (7.6m) Lead Extension
7-7545
25' (7.6m) Lead Extension
7-7552
50' (15.2m) Lead Extension
7-7552
50' (15.2m) Lead Extension
NOTE: Total lead length including torch and extension(s), should not exceed the maximum length specified by the power supply manufacturer.
* This receptacle adapter is required for each power supply using an ATC™ torch connection. This is connected to the torch adapter kit specific to each power supply.
282
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Thermal Dynamics
Vendor Code: TDC
1Torch™ Adapter Kits
Adapter Kit Selection for Hand 1 Torch™ RPT Torch
Manufacturer Power Supply Model
Airco®/Boc®
PCS-43
PCS-53, PCS-80, PCS-90
Cebora®
Pocket 25
Century®
50
82100
82020*, 82050*, M2050*
Daihen®
SC-60P
MRAT-70
Dayton®
3W722A*, 5Z031B*
ESAB® (yellow)
PCM-SMi, 500i, 625i, PCS-43
PCS-53, 80, 90
ESP-100i
PCM-750i, 875, 1000i, 1125
Sidewinder 30, 55, 105
Powercut® 1250, 1500
Powercut® 8751125
Harris®
System 50, 65, 100
Hobart®
Smoothcut 30, 625
Smoothcut 50 (single gas), 100
Smoothcut 50 (dual gas)
Smoothcut II 35A, 60A, 100A
Fab Shop
Cybercut 2050*
Hypertherm®
Max® 40, HT® 40 (H/F Start)
Max® 70, Max® 80, Max® 100 w/ & w/o Q.D.
Max® 42*, 43*, 40cs*
powermax® 600*, 800*, 900* w/ Q.D.
powermax® 1100*
powermax® 1000*, 1250*
Max® 40cs* (w/o Q.D.)
powermax® 380*
powermax® 600* w/o Q.D.
powermax® 800*, 900* w/o Q.D.
powermax® 1650
powermax® 350
powermax® 190C
Innerlogic®
SR-45i
L-TEC® (green)
PCM-31, SMi, 32i/34i, VPi
PCM-500i, 625i, PCS-80i
PCM-50A, 70, 80, 52i/54i, 82i/84i
ESP-100i, PCM-50, PCM-100 (Single Gas)
PCM-50, PCM-100 (Dual Gas)
PCS-40
PCM-750i, 1000i
PCM-101
Part No.
7-3425
7-3435
7-3476
7-3438
7-3430
7-3476
7-3432
7-3437
7-3476
7-3425
7-3435
7-3426
7-3429
7-3434
7-3462
7-3465
7-3439
7-3425
7-3426
7-3428
7-3427
7-3440
7-3457
7-3430
7-3430
7-3454
7-3454
7-3455
7-3461
7-3476
7-3477
7-3480
7-3481
7-3483
7-3484
7-3485
7-3451
7-3425
7-3425
7-3426
7-3430
7-3435
7-3436
Manufacturer Power Supply Model
Part No.
Lincoln®
Pro-Cut 40
7-3486
Pro-Cut 60
7-3431
Marquette®
12/150, 12/200
7-3476
Matco®
2020*, 2050*
7-3476
Miller®
Plazcut 60†/Zipcut
7-3432
Spectrum® 250D, 500, 750
7-3433
Spectrum® 700, 1000, 1250, PLUS
7-3430
Spectrum® 3080*
7-3456
Spectrum® 650*, 701*, 2050*
7-3457
Spectrum® 300*
7-3476
Spectrum® 375*
7-3477
Spectrum® 625*
7-3478
*The Miller Spectrum 1000 with serial numbers beginning LF are not
compatible with 1Torch RPT Torches.
Multiquip MQ®
PCX50SS
7-3437
Nu-Tecsys®
Omnicut 375
7-3438
PCA-30/60, 65
7-3441
OTC
Panasonic D-5000, D-7000
7-3437
P-Tron®
P-Tron 75, 100
7-3437
PowCon®
Starcut
7-3430
Smith®
SPC-30, 20-50, 40-80
7-3442
PowerPro 55, 75
7-3487
Snap-on®
YA-3440
7-3430
YA-2230*, YA-5550*, YA-5550A*
7-3476
Solar®
SOL 2105
7-3430
SOL 2106
7-3430
SOL 2020* (118-009, 118-010),
7-3476
SOL 2050* (118-015,118-016)
Thermal Dynamics®
PAK® 3XR, 5XT, 5XR, 6XR, 7XR, 625XR, 750XR
7-3446
PAK® 8XR, 10XR, 1000XR, 1250XR,
7-3434
PakMaster® 75, 100
7-3434
PakMaster® 50XL/XLP, 75XL/XLP, 100XL/XLP
7-3447
CUTMASTER™ 50, 75, 80XL, 100
7-3447
PakMaster® 25, 38XL, EconoPAK® 25
7-3443
Drag-Gun® 38, PAK® 4Xi, 6Xi
PAK® 2XT, Dynapak® 110
PakMaster® 50 w/ Smart Torch (Q.D.)
7-3445
EconoPAK® 50
7-3449
EconoPAK® 100
7-3450
PAK® 5
7-3444
PAK® 10
7-3436
Plasma and Accessories
Torch Adapter Kits-The model of the plasma cutting system must be known to determine the adapter kit required.
5
*Non-HF Systems. †The Miller PlazCut machines with Serial Numbers beginning JE are not compatible with 1Torch™ RPT Torches.
NOTES:Each Adapter Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply. CEBORA is a registered trademark of Cebora S.p.A.; DAIHEN is a registered
trademark of Daihen Inc.; ESAB and L-TEC are registered trademarks of ESAB AB; HARRIS and LINCOLN are registered trademarks of Lincoln Electric Co.; HOBART is a registered trademark of Hobart Brothers Co.;
HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; MILLER and Spectrum are registered trademarks of Miller Electric Mfg. Co.; MULTIQUIP is a registered trademark of Multiquip, Inc.;
NU-TECSYS is a registered trademark of Nu-Tecsys, Inc.; P-TRON is a registered trademark of P-Tron Plasma/Tech Systems; SMITH is a registered trademark of Smith Equipment Co.; INNERLOGIC is a trademark of
Innerlogic; Thermal DyNAmics, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp.
www.middlesexgases.com
283
Thermal Dynamics
Vendor Code: TDC
Plasma and Accessories
1Torch™ Spare Parts List
SL60™ / SL100™
1Torch™ Parts
1Torch™ Consumables / Parts
5
Description
Part No.
Spare Parts Kit, 30 Amp
5-2550
Spare Parts Kit, 40 Amp
5-2551
Spare Parts Kit, 50/55 Amp
5-2552
Spare Parts Kit, 60 Amp
5-2553
Spare Parts Kit, 70 Amp
5-2554
Spare Parts Kit, 80 Amp
5-2555
Spare Parts Kit, 90/100 Amp
5-2556
Note: All Spare Parts Kits include ten (10) Tips, five (5) Electrodes and one (1) Start Cartridge
Standard on SL100 RPT Torches, SL60 RPT Torches, and for all RPT Torches
Accessories
Cutting Guide Kits
Single Stage Air Filter
Circle Guild Kit
Part No. 7-7507
Part No. 7-3291
Remote Pendant
• Control, 20 ft. (6.1m)
• For use with Machine Torch
Part No. 7-3460
Roller/Radius Kit
Part No. 7-7501
Leather Leads Cover
Part Nos:
9-1260 - 20 ft. (6.1m)
9-1270 - 25 ft. (7.6m)
9-1280 - 50 ft. (15.2m)
Straight Line Cutting Guide
Part No. 7-8911
284
www.middlesexgases.com
Deluxe Kit
Part No. 7-8910
Description
O-Ring
O-Ring
Electrode, MaximumLife®
Start Cartridge
Tip, 20A, Drag
Tip, 30A, Drag
Tip, 40A, Drag
Tip, 40A, Cutting
Tip, 50/55A, Cutting
Tip, 60A, Cutting
Tip, 70A, Cutting
Tip, 80A, Cutting
Tip, 90/100A, Cutting
Tip, A, Gouging
Tip, B, Gouging
Tip, C, Gouging
Tip, D, Gouging
Shield Cup
Shield Cup Body, MaximumLife®
Shield Cap, Drag, 40A
Shield Cap, Drag, 50-60A
Shield Cap, Drag, 70-100A
Shield Cap, Mach, 40A
Shield Cap, Mach, 50-60A
Shield Cap, Mach, 70-100A
Shield Cap, Deflector
Shield Cap, Gouging
Part No.
8-3487
8-3486
9-8215
9-8213
9-8205
9-8206
9-8207
9-8208
9-8209
9-8210
9-8231
9-8211
9-8212
9-8225
9-8226
9-8227
9-8228
9-8218
9-8237
9-8244
9-8235
9-8236
9-8245
9-8238
9-8239
9-8243
9-8241
Thermal Dynamics
Vendor Code: TDC
Replacement Consumables
KEY - 1
PCH 20
PCH 25
PCH/M 35
*Long life parts
cannot be used
mixed with
standard parts.
PCH/M 70
N/S= Not Shown
Key - 1
Item
Part No.
Torch
Key - 2
Item
Part No.
A
Tip-20 Amp Air
8-3218
A
Tip-35 Amp Air/N2
9-6025
B
Shield Cup
8-3214
A
Tip-70 Amp Air/N2
9-6026
C
Electrode-Air
9-6006
A
Tip-105 Amp Air/N2
9-6027
D
Gas Distributor
8-3233
A
Tip-140 Amp Air/N2
9-6028
A
Tip-20 Amp Air
9-4476
A
Tip-Gouging (1 Ring) (.110)
9-6037
B
Shield Cup
9-6003
A
Tip-Gouging (2 Ring) (.125)
9-6038
C
Electrode-Air
9-6006
A
Tip-Gouging (3 Ring) (.156)
9-6039
D
Gas Distributor
9-6007
A
Tip-Gouging (4 Ring) (.171)
9-6040
A
Tip-35 Amp Air
9-6000
B
Shield Cup
9-6045
A
Tip-Drag Cut Air
9-6001
B
Shield Cup-Crown
9-6046
A
Tip-Heavy Duty
9-6120
B
Shield Cup-Gouging
9-6047
A
Tip-Gouging-Groove Air
9-6002
B
Shield Cup-Long Air/N2
9-6054
A*
Tip-Stand Off (long life)
9-6500
C
Electrode-Air/N2
9-6048
A*
Tip-Drag (long life)
9-6501
C
Electrode-Gouging Air/N2
9-6110
B
Shield Cup
9-6003
D
Gas Distributor
9-6051
B*
Shield Cup (long life)
9-6503
D
Gas Distributor-Gouging
9-6112
C
Electrode Air
9-6006
N/S
Cooling Tube
9-6052
C*
Electrode (long life)
9-6506
N/S
Cooling Tip-Gouging
9-6113
D
Gas Distributor
9-6007
D*
Gas Distributor (long life)
9-6507
E
Shield Cup-Crown
9-6004
A
Tip-35 Amp Air/O2/N2
9-6008
A
Tip-70 Amp Air/O2/N2
9-6009
A
Tip-70 Amp ArH2
9-6013
A
Tip-Gouging (.089)
9-6014
A
Tip-Gouging (.110)
9-6015
A
Tip-Gouging (.125)
9-6019
Key - 3
Item
Part No.
B
Shield Cup (Tip Exposed)
9-6016
A
Tip-150 Amp Air
9-5746
A
Tip-100 Amp Air
9-5747
PCH/M 140
Plasma and Accessories
Torch
KEY - 2
5
KEY - 3
Torch
B
Shield Cup-Crown
9-6017
B
Shield Cup-Gouging
9-6018
A
Tip-50 Amp Air
9-5748
B
Shield Cup-Long
9-6024
A
Tip-150 Amp Oxygen
9-5751
C
Electrode-Air/O2/N2
9-6019
A
Tip-100 Amp Oxygen
9-5752
C
Electrode-ArH2
9-6021
A
Tip-50 Amp Oxygen
9-5753
C
Electrode-Gouging Air/N2
9-6107
A
Tip-150 Amp N2
9-5767
C
Electrode-Gouging Ar/H2
9-6108
A
Tip-100 Amp N2
9-5766
D
Gas Distributor
9-6022
A
Tip-50 Amp N2
9-5765
N/S
Tip-Wrench
8-4053
A
Tip-150 Amp ArH2
9-5775
N/S
Electrode-Wrench
9-5620
A
Tip-Gouging (.120)
9-5755
A
Tip-Gouging (.078)
9-5756
B
Electrode-Air
9-5749
B
Electrode-Oxygen
9-5760
B
Electrode-N2 or ArH2
9-5754
C
Cup-Std. Ceramic front
9-5750
PCH/M 150
C
Cup-Tip Exp. Ceramic
9-5758
C
Cup-Standard Copper
9-5790
C
Cup-Tip Exp. Copper
9-5801
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285
Thermal Dynamics
Vendor Code: TDC
Replacement Consumables
Plasma and Accessories
KEY - 4
5
Torch
PCH/M 51
*
** Requires part in
parentheses for use
Recommended for
gouging
PCH/M 52
KEY - 6
Key - 4
A
A
A
A
B
B
C**
C*
C**
C
C**
D*
D
A
A
A
A
A
A
B
B
B
C
C
C
C
C
D*
D*
Item
Tip-10-40 Amp Air
Tip-10-60 Amp Air
Tip-65 Amp Air
Tip-Gouging
Electrode-Air (Knurl)
Electrode-Air
Cup-Ceramic
Std-metal (8-2159)
Cup-Hi Strength
Cup-Hi Strength long
Cup-Black phenolic
Crown-Metal (8-2159)
Cup-Ceramic crown
Tip-35 Amp Air
Tip-45-55 Amp Air
Tip-60-70 Amp Air
Tip-80 Amp Air
Tip-105 Amp Air
Tip Gouging
Electrode-Air (plated)
Electrode-Air (unplated)
Electrode (Multi-Gas)
Cup-Ceramic
Cup-Ceramic Crown
Cup-Phenolic Std.
Cup-Ceramic Gouge
Cup-Hi Strength short
Crown-Metal (9-5781)
Standard-Metal (9-5781)
Part No.
9-5718
9-5631
8-3321
9-5724
9-5720
9-5633
9-5630
9-5800
8-2152
8-2151
8-2159
9-5779
8-5526
9-5702
9-5618
9-5707
9-5782
9-5708
8-5129
9-5619
8-3331
9-5711
9-5617
9-5694
9-5781
8-5128
9-5712
9-5780
9-5799
KEY - 5
Torch
PCH/M-6B
*All tips include
items 10 & 7
Shield Cup
PCH 100
286
Item
Shield Cup (hand torch)
Crown Shield Cup
Tip-105 Amp
Tip-70 Amp
Tip-35 Amp
Electrode
Liner
O-Ring (included with Item 4)
O-Ring (included with Item 7)
Gas Distributor
O-Ring (included with Item 9)
Electrode Holder
O-Ring (included with Item 9)
O-Ring (on shield cup)
www.middlesexgases.com
Part No.
8-1100
8-1113
9-4341
9-4342
9-4343
9-4340
8-1106
8-1135
8-1134
9-4339
8-1133
8-1108
8-1152
8-0556
Part No.
8-0531
8-2960
8-0527
8-6615
8-6569
9-2956
8-6571
9
9
10
11*
11*
11*
11*
12
13
14
15
N/S
N/S
N/S
Electrode (General purpose)
Electrode (Low amp)
O-Ring
Tip-100 Amp
Tip-200 Amp
Tip-300 Amp
Tip-400 Amp
Gasket
Outer Insulator
End Piece
End Cap
Electrode Holder Wrench
Electrode Wrench
Liner/Tip Wrench
8-6578
8-6586
9-2863
8-6580
8-6575
8-6582
8-6572
8-6512
8-6581
8-6514
8-6515
8-6574
8-6573
8-6517
KEY - 7
Torch
Key - 5
1
1a
2
2
2
3
4
5
6
7
8
9
10
11
Item
O-Ring
O-Ring
O-Ring
Electrode holder (includes items 3 & 4)
Gas Distributor
O-Ring
Liner (includes 2 & 7)
N/S = Not Shown
11
Torch
Key - 6
2
3
4
5
6
7
8
PCH/M-4B, 4BT
Key - 7
Item
Part No.
1
Shield Cup (hand torch)
8-4088
2
Tip-100 Amp
8-4153
3
Gas Distributor
9-2421
4
Liner
8-4154
5
O-Ring (included with Item 4)
9-2960
6
Sleeve
8-4182
7
Electrode
8-4073
8
O-Ring (included with Item 1)
8-0554
9
Gasket
8-4069
11
O-Ring for PCH 4B
8-0530
11
O-Ring for PCM 4B
8-0532
12
Collet (w/ 8-0525) -4B only
8-4156
12a
Collet (w/ 8-0525) -4BT only
8-4197
13
Spring
8-4050
14
Back Cap: PCH-4B
8-4158
15
Back Cap: PCM-4B
8-4159