JACKSON GRILLS INC. #106-2480 Mt. Lehman Rd. Abbotsford, BC V4X 2N3 TEL: 1(888) 287-3333 FAX: 1(877) 855-5373 SUPPORT: firstname.lastname@example.org WEB SITE: www.jacksongrills.com OWNER’S MANUAL: Model # JLS700BI Lux Built-in Gas Grill FOR OUTDOOR USE ONLY !WARNING! !WARNING! If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from appliance and immediately call your gas supplier & fire department. 1. Do not store or use gasoline or other flammable liquids in the vicinity of this appliance. 2. Do not store disconnected propane tanks in the vicinity of this appliance. Version: APR13 1 TABLE OF CONTENTS Table of Contents: 2 Safety Warnings: 3 Certification & Testing; 4 Unpacking Your Grill; Parts Checklist 4 Special Message to Owners: 5 Owner Registration: 5 Tools Required for Assembly: 6 Assembling & Preparing Your Grill: 6-7 Installing Your Built In Grill 8 Propane Gas Connection: 9-10 Natural Gas Connection: 10 Leak Testing: 11 Installer Final Checklist: 12 Gas Conversion Kits: 12 Lighting Instructions: 13 Grilling and Rotisserie Cooking 14-15 Cleaning & Maintenance: 16-18 Storing your Grill: 18 Trouble Shooting: 19 Exploded Parts View: 20 Parts List: 21 Warranty: 22 2 !SAFETY WARNINGS! SAFETY FIRST: Please read and understand all warnings and precautions prior to operating your gas grill. 1 This grill is for outside use only, and shall not be used in any building, garage, enclosed area or vehicle. 2 This grill is set up from the factory for use with Propane Gas (LP). (Propane Cylinder /Tank not included) 3 Do not use gasoline, alcohol or other volatiles for lighting! 4 The Propane (LP) gas supply cylinder must be constructed and marked in accordance with the specifications for propane gas cylinders of the US Department of transport (DOT) CFR 49 or the National Standards of Canada, CAN/CSA B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods. 5 Always open the grill lid slowly & carefully as heat and steam in the grill can cause severe burns. 6 Always place your grill on a hard level surface away from combustible materials 7 Do not attempt to move this grill while lit. 8 Do not leave a lit grill unattended. Keep children and pets away from this grill at all times. 9 Do not use this grill unless it is COMPLETELY assembled and all parts are securely installed. 10 To prevent liquid propane from entering the regulator valve and causing a possible hazard, please ensure that the propane cylinder is at a lower level than the regulator valve/regulator when in use. 11 Keep grill area clear and free from combustibles and gasoline or other flammable vapors and liquids. 12 Do not alter this grill in any manner. 13 Do not touch any metal surfaces on this grill until it has completely cooled to avoid burns, unless wearing protective gear. (Pot holders, gloves, BBQ mittens, etc.) 14 It is essential to keep the valve compartment, burners, and circulating air passages clean and free of obstructions and debris. Inspect the grill before each use. 15 Do not store any spare propane cylinders within 10 feet of this Portable Grill. 16 Please note that propane (LP) is explosive under pressure, heavier than air, and settles and pools in low areas, which can create an explosion hazard. 17 Contact with propane gas can cause freeze burns to your skin. 18 Dented and rusted propane cylinders may be hazardous and should be checked by a propane gas supplier, before use. 19 This grill is equipped with a three-prong (grounding) plug for your protection, and should be plugged into a grounded three-prong receptacle. Do not cut or remove the ground prong. 20 Keep electrical supply cords away from any heated surfaces. . !WARNING! Failure to follow all manufacturer’s instructions could result in serious bodily injury and/or property damage. 3 CERTIFICATION & TESTING This appliance has been tested by Labtest Certification (LC) and has been tested to ANSI Z21.58a-1198 & CGA 16a-M98, and Certified for Canada and the USA. NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, use the National Fuel and Gas Code, ANSI A223.1, Storage and Handling of Liquefied Petroleum Gasses, NFPA / ANSI 58. UNPACKAGING YOUR GRILL Please open your packaging carefully and set aside all loose components. Once unpacked, please match the parts to the list shown below. Check all components for possible damage before assembling your grill. Most of your portable grill has been factory assembled. However, there are still some items that must be unpacked and placed in the correct position, in your barbecue. For assembly instructions please refer to the next Section; Assembling & Preparing Your Grill !WARNING! Exercise caution when handling stainless steel; metal edges may be sharp and can cause injury. TECH-TIP Do not throw away packaging until you have confirmed that all parts are present. PARTS CHECKLIST: 1 x Main Firebox 1 x LED Flex Light 4 x AAA Batteries for Ignition & Light 4 x Flame Diffusers 4 x Burners 2 x Cook Grids 1 x Warming Rack 1 x Custom Cover 1 x Grease Cup 1 x Set Spare Rubber Lid Bumpers 1 x Complete Rotisserie Kit 1 x Owner’s Manual Propane Models: 1 x Propane (LP) Hose & Regulator Natural Gas Models: 1 x Natural Hose & Quick Release Shown: Rotisserie Kit components 4 Special Message for our Customers All of us at Jackson thank you, for choosing a Jackson grill! This appliance was designed, engineered, and built with quality components and we are confident that it will provide you with years of excellent operation. Please take the time to read the entire manual and familiarize yourself with all of the features of the Jackson Grill. This manual also contains important safety information and operation instructions. Please write your barbecue’s serial number in the space below, and ensure that this manual remains handy to the barbeque for quick reference. To obtain replacement parts for your Jackson Grill, contact your local dealer. If you have any questions please call us anytime at the number below: (Please have your model and serial number at hand) Grill Model: JLS700BI Built-In Model *Serial Number: ____________________ *write your serial number here for future reference. OWNER REGISTRATION: Please take the time to fill out and return a Warranty Registration Card. This can be done on-line at www.jacksongrills.com, or simply fill in the form below and mail or fax to: Jackson Grills Inc. Fax: #106-2480 Mt. Lehman Rd. Abbotsford, BC Canada, V4X 2N3 Customer Service: Please complete and return within 10 days. Title: Mr. Mrs. First Name: Ms. 1 (877) 855-5373 1 (888) 287-3333 Thank you. Miss (Circle One) Initial: Last Name: Street: Apt. #: City: State/Prov.: Phone: Email: Date Purchased: Dealer: Model: Serial #: Zip/Postal: Comments: Thank you for taking the time to fill out this Ownership and Registration Card 5 Dear Grill Owner; please keep this manual for future reference. Tools Required for Assembly: Please use the proper tools to simplify installation and prevent injury or damage to your grill. Installer Supplied Tools: 1 1 1 x x x Large Phillips Screwdriver Medium Phillips Screwdriver OPTIONAL: Socket wrench with 6mm Socket and extension Assembling & Preparing Your Grill: Flame Diffusers, Cooking Grids Installation: 1. Remove the flame diffusers from the packaging. Please ensure that all protective plastic has been removed. 2. Install the diffusers directly above each burners, by slotting them into the ledges, on the front and rear of the firebox. (Fig. 1) 3. Please ensure that the diffusers sit down correctly in the slots provided, to optimize diffuser option 4. Once the flame diffusers have been installed, the cooking grids can be installed in the grill. Place both cooking grids on the upper ledge of the firebox. Figure 1 5. Remove warming rack from packaging and install above cooking grids on the 2 brackets on the inner hood. Rear Burner Spark Igniter: 1. Unscrew the plastic/rubber cap from the rear burner ignition module, and insert the supplied AAA battery with the positive facing out end facing out. (Fig. 2) 2. Re-install cap. 6 Figure 2 Rotisserie Kit Installation: 1. Carefully remove the rotisserie kit parts from the packaging. 2. Install the motor mounting bracket supplied to the left hand side of the inner hood. (Fig. 3) 3. Install the motor on the motor bracket. 4. Place the forks and counter balance on the rotisserie rod in the desired location. 5. Place the rotisserie rod into the motor. Slide the rotisserie rod bushing over the opposite end of the rod and drop into the cut out provided in the inner hood side. Tighten the thumb-screw provided with the rotisserie rod bushing. (Fig. 4): . Figure 3 LED Light: 1. Open the folding access panel under the light pedestal and install 3 AAA batteries (supplied). 2. Place LED Flex Light on top of rotisserie motor (Fig. 5). Figure 5 Figure 4: Drop into slot. 7 Installation: A. Installing in an outdoor cabinet: This grill must be safely and correctly installed as a built in, before using. When installing in cabinetry that is built from combustible materials, a zero clearance mounting kit (part # ZCAN700; Figure 5) must be utilized. IMPORTANT: framing dimensions for combustible material requires a larger opening than in non-combustible cabinets. Please refer to the chart below, for correct installation dimensions. Framing must enclose the grill on the back and sides, but the bottom of the cut-out may be left open. The grill is supported by the three flanges (left, right and rear), so no support underneath is required. NOTE: please ensure that fuel line openings provide adequate space for the lines, CABINET FRAMING DIMENSIONS: Installation in COMBUSTIBLE Cabinets: (with ZCAN700) Installation in NON-COMBUSTIBLE Cabinets (Fig.6) A Width 32 ½” 82.7 cm A Width (Left to Right) 34 7/8”” 88.8 cm B Depth (Front to Rear) 18” 45.8 cm B Depth (Front to Rear) 19 ¾” 50.2 cm D Height (Top to Bottom) 10” 25.5 cm D Height (Top to Bottom) 10 3/8” 26.4 cm C Total Cabinet Depth 24” min 61 cm C Total Cabinet Depth 24” min 61 cm F Rear Clearance to Cabinet Vertical* Bottom Clearance to Accessory Doors Rear Clearance to Cabinet Vertical* Bottom Clearance to Accessory Doors 5 ½” 14 cm 3” 7.7 cm E 5 ½” 14 cm F 3” 7.7 cm E *NOTE; rear cabinet back splash (if applicable) must be non-combustible. **!WARNING! Please ensure that fuel lines are run between the Grease Pan and the ZCCAN, and NOT above the Grease Pan. Figure 7 Figure 6 Example of an Installation in Non-Combustible materials: cement board and metal studs. (Grill raised for illustration purposes). ZCAN700 before installation 8 Propane Gas Connection: Fuel Source: The following instructions are for a Propane Equipped grill ONLY. Hose & Regulator: Use only the propane hose and regulator supplied with your Propane grill. Installation Codes: The installation of this appliance must conform with local codes or, in the absence of local codes, to the National Fuel Gas Code, ANSI Z223. 1 or CAN/CGA-B149.2 Propane Installation Code. Propane Cylinder Requirements & Specifications: 1. Maximum Cylinder Size: 20 lbs. (9 Kg) 2. Measurement: (approximately) Diameter: 12’’(30.5cm) X Height: 18” (45.7cm): 3. USA: All LP cylinders used with this grill must be constructed and marked in accordance with the Specifications for LP (Propane) Gas Cylinders of the US Department of Transportation (D.O.T.). Refer to your propane cylinder collar for markings. 4. CANADA: All propane cylinders used with this grill must be constructed and marked in accordance with the National Standard of Canada, CAN/CSA-B339; Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods and Commission. Refer to your propane cylinder collar for markings. 5. Cylinder supply system must be arranged for vapor withdrawal. 6. Cylinder must be equipped with a collar to protect the outlet valve. 7. Cylinders must be rust and dent free: a dented or rusty propane cylinder may be hazardous, and must be professionally inspected before use. 8. Cylinders must be equipped with QCC Type 1 (Quick Closing Coupling) outlet, compatible with the regulator supplied. 9. Propane Cylinders must be equipped with a safety relief valve. 10. UL listed Overfill Protection Device (OPD); This OPD safety feature is identified by a unique triangular hand wheel. Only use cylinders equipped with this type of valve. (Fig. 8) Figure 8 Propane Cylinder Handling: 1. Government regulations prohibit shipping full Propane cylinders. You must take your new cylinder to a Propane filling station for filling. 2. A full cylinder is under high pressure; always handle with care, and transport secured and in an upright position. Protect the valve from accidental damage. 3. Do not tip the propane cylinder while connecting it to your grill’s regulator 4. If the cylinder is tipped over while connected to your grill, shut it off and disconnect it; then have it checked before use. Propane Cylinder Storage: 1. 2. 3. 4. 5. 6. Disconnected propane cylinders must have a dust cap installed for storage purposes. Store all propane cylinders outdoors in a well-ventilated area. Do not store cylinders in direct sunlight or near a source of heat or combustion. Propane cylinders must be REMOVED from your grill; when the grill is to be stored indoors. Keep all propane tanks out of reach of children. If your grill is stored outside, the propane tank may be left connected to the grill. Turn off propane tank valve when grill is not in use. 9 Connecting Your Grill to a Propane Cylinder: 1. 2. 3. 4. 5. Make sure tank valve is in its full off position (turn clockwise to stop). Check tank valve to ensure that is equipped with external (male) threads (i.e. QCC-1 type connecter). Make sure all burner knobs are in their off position. Remove the protective dust cap from the cylinder valve. Always reuse dust cap when storing a cylinder. Inspect valve connection port and regulator; look for any damage or debris. Inspect hose for damage. Never attempt to use damaged or plugged cylinders. Contact your local propane gas dealer for repair. 6. When connecting the regulator to the valve, hand-tighten the black plastic Quick Coupling Connecter (QCC) nut clockwise to a positive stop. Do not use a wrench to tighten as this may damage the nut and cause leaks. 7. Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for leaks before attempting to light grill. If a leak is found, turn tank valve off and do not use grill until a local L.P. gas dealer can make repairs. !WARNING! 1 Never insert any foreign objects in valve outlet, as this may cause leaks. 2 Do NOT connect this grill to unregulated Propane systems such as in a motor home or camper trailer. System pressure MUST be regulated before hook up. 3 Do NOT use this grill until leak tests have been completed. 4. If a gas leak is detected and cannot be stopped, call the fire department immediately. Disconnecting a Propane Cylinder 1. 2. 3. 4. Turn all the grill knobs to off. Turn the tank valve off fully (turn clockwise to stop). Detach the regulator from tank valve by turning the Quick Coupling Connecter (QCC) nut counterclockwise. Install the protective cap back onto the threads of the propane cylinder valve. Natural Gas Connection: Fuel Source: The following instructions are for a Natural Gas Equipped grill ONLY. NG Hose: Use only the natural gas hose supplied with your Propane grill. Install the Natural Gas Hose supplied, onto the nipple in at the RH wall of the grill cart. The nipple is located on the bottom of the fuel regulator, and it is a flare nut type connection; DO NOT USE SEALANT of any kind. Tighten using a ¾” open end wrench. Attach the supplied female quick release to the home owner’s new or existing Natural Gas Quick Release. This connection requires Gas Pipe Sealant, or Gas rated Teflon Tape. Next, double check to ensure that the source gas pressure is no more than 7” water column. !WARNING! 1 Never insert any foreign objects in the quick release or Natural Gas hose, as this may cause leaks. 2 Source pressure for Natural Gas MUST be confirmed at 7” Water Column or less; using a grill at higher pressures could result in property damage, and injury or death. 3 Do NOT use this grill until leak tests have been completed. 4. If a gas leak is detected and cannot be stopped, call the fire department immediately. 10 Leak Testing: 1. GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. 2. BEFORE TESTING: a) b) c) d) Make sure that all packing materials are removed from the grill and cart. Do not smoke while leak testing. Never leak test with an open flame. Make a soap solution with one part liquid detergent and one part water. Prepare a spray bottle, brush, or rag to apply the solution to the connections. For the initial leak test, make sure the propane cylinder is full. e) Grill must be leak tested outdoors in well-ventilated area, away from ignition sources such as gas fired or electrical appliances, and flammable materials. 3. TESTING PROCEDURES: a) Make sure all control knobs are in the “OFF” position. b) Make sure the regulator is connected to the propane cylinder tightly. c) Completely open propane cylinder valve by turning counter clockwise. If you hear a “POP” sound, turn gas off IMMEDIATELY, it indicates a heavy leak at the connection. Call your gas dealer or fire department. d) Check every connection from the propane cylinder or natural gas quick release, up to and including the connection to the manifold pipe assembly (the pipe that goes to the burner) by brushing or spraying the soapy solution on the connections. e) If soap bubbles appear, there is a leak. Turn off propane cylinder valve or natural gas quick release IMMEDIATELY and retighten connections, Open valve again, and recheck. f) Always close the propane cylinder valve after leak test by turning clockwise. g) Only those parts recommended by the manufacturer should be used on the grill. Substitution can void the warranty. Do not use the grill until all connections have been checked and do not leak. 4. LEAK TEST SAFETY TIPS: a) Always check for leaks after every propane cylinder change. b) Always check for leaks at every connection before use.(Including natural gas quick release hook up) c) If any grease or hot items fall on the valve, regulator, hose or any part that conveys gas, shut the gas off immediately, check the cause and rectify it. Then, perform a complete leak test before reusing the grill. Jackson Grills help line: 1-888-287-3333. 11 Installer Final Check List: At least 36” clearance maintained from combustible constructions to the sides and back of this grill. There is no unprotected combustible construction or materials above the grill. All internal packaging removed. When using Natural Gas; conversion kit must be installed. Burners are sitting properly on orifices. Knobs turn freely. For propane grills; the original equipment Jackson propane regulator and hose is used (pre-set for 11.0” water column). Grill connections & valves, plus fuel sources pressure and leak tested per instructions in this manual. Grill test fired, and all functions working and in good order. User informed of gas supply shut off valve location. Owner’s manual given to grill user. Optional JGSB Side Burner Fuel Conversion: This grill is convertible to Natural Gas or Propane as needed, with the installation of the appropriate Gas Conversion Kit. (See parts list, PP 20) The kit should be installed by a qualified gas fitter. Please contact your local dealer for information. Optional BIDOORS Single Door Optional DRAWER-3 drawer kit 12 Grill Lighting Instructions: 1. BEFORE LIGHTING: a) Always inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. Use only a manufacturer approved replacement hose. b) Check all gas connections for leaks before each use. Do not light grill if gas odor is present. 2. a) b) c) TO LIGHT MAIN BURNERS OF THE GRILL: Read instructions before lighting. Open lid prior to lighting your grill. Turn all knobs to “OFF” then open the propane cylinder valve or the natural gas valve on your gas hook up. Always keep your face and body averted when lighting. d) Push in and rotate each control knob counter clockwise slowly, to the “HI” position. (When rotating the knob, rotate for a two second count: do NOT turn the knob rapidly) The built-in igniter will click and spark, thus lighting the torch light pilot flame, then the main burner. If the burner does not light IMMEDIATELY turn the knob to off and wait 5 minutes for gas to dispel and repeat the lighting procedure. e) Follow match lighting instructions if burner can’t be lit after repeating 3-4 times. 3. TO LIGHT MAIN BURNERS with a MATCH or Barbecue Lighter: (Temporary Solution when Ignition is disabled) a) Read instructions before lighting. b) Open the lid during lighting. c) Turn all knobs to “OFF” then open the propane cylinder valve or the natural gas valve on your gas hook up. Always keep your face and body averted when lighting. d) A long stove match or BBQ lighter must be used to reach the burners. e) Do NOT drop a burning match into grill for lighting purposes. f) Push and turn the main burner knob to the “HI” position, then release. g) Light burner by match. Make sure the burner lights and stays lit. h) If necessary, call your dealer or the Jackson service line, for assistance with repairing your ignition system. 4. Flame Characteristics: a) Check for proper burner flame characteristics. Each burner is adjusted prior to shipment; however, variations in the local gas supply may take subtle necessary adjustments. b) Burner flames should be blue and stable. There should be no excessive noise, or flame lifting. If any of these conditions exist please call your Dealer. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air. c) NOTE: small yellow tips are okay. 5. Lighting the Rear Rotisserie (Infrared) Burner: TECH-TIP Remove Warming Rack before using your rotisserie burner; otherwise the rack may be damaged due to excessive heat. a) Read instructions before lighting. b) Turn all knobs to “OFF” then open the propane cylinder valve, Or the natural gas valve at the quick release. c) Always keep your face and body averted when lighting the grill. d) Open lid during lighting. e) Push and turn rear burner control knob to the “HIGH” position, then push and hold igniter button until burner lights. Up to 5 seconds is allowed for ignition. f) Follow match lighting instruction if burner can’t be lit after repeating above steps 3-4 times. 6. Lighting the Rear Rotisserie (Infrared) Burner by match: a) b) c) d) Read instructions before lighting. Open the lid during lighting. Push and turn the rear burner knobs slowly to “HI” position, then release. Light by match with left hand. Make sure the burner lights and stays lit. 13 Grilling and Rotisserie Cooking: Total Gas Consumption: Total gas consumption per hour, per burner: MODEL JLS700BI Built In Model: Main burners: 15,000 Btu/hr. Rear burner: 15,000 Btu/hr. Total Potential Consumption: X X 4 = 60,000 BTU/hr. 1 = 15,000 BTU/hr. = 75,000 BTU/hr. !WARNING! Clean your grill often, especially the grease pan and grease cup. Failure to do so may cause a grease fire, resulting in injury or property damage! 1. a) b) c) d) e) f) g) SAFETY REMINDERS: Always leak test your grill before use. NEVER let children operate the grill or play near the grill. This grill is for outdoor use ONLY. NEVER use in an enclosed area like a carport, porch, covered patio, garage, or under a surface that can catch fire. Do not block the ventilation holes in the four sides of the grill cart, it may affect the combustion performance of the burner due to insufficient air. Use your grill at least 36’’ away from any wall or surface &120’’ away from objects that may spark and ignite gas i.e. live electrical appliances, pilot lights of water heaters, etc. Do not use this grill on or under wood balconies. This grill is designed to use only propane (or natural gas if equipped with natural gas orifices). DO NOT use lava rock, briquettes, or charcoal with this grill. NEVER light the burner with lid closed. Non-ignited gas accumulated inside a closed grill may cause explosions. Check the burner flames periodically. Turn off the gas supply when the grill is not in use. Always turn off the propane cylinder completely and detach from the grill before moving. FOOD SAFETY: Always adhere to the following tips to enjoy a safe and healthy outdoor grilling. Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat. Always separate the raw meats from done foods to avoid cross contamination Always use clean utensils to handle the food. Always cook the meat thoroughly to kill germs. Use a thermometer to inspect the inner temp of the meat, if necessary. Place all foodstuffs promptly into refrigerator once the meal is over, to prevent spoiling. General: The thickness of the meat will affect the grilling time and results; whether rare, medium, or well done. The pre-heated temperature of the grill affects grilling time and results. Defrost meat in the refrigerator overnight. Do not use a microwave, as this dries out the meat. For best results, use a metal spatula or tongs or a fork to turn the meat (not a fork). To get the juiciest meats, use appropriate cooking times and temperatures. Cut off any excess fat from the meat before grilling, as this will prevent flame flare ups. The hot grids sear the food, caramelizing it for optimal flavor. The longer your grill is the preheated, the faster the meat will sear. 14 2. Using the Grilling Surface (Cook Grids): a) b) Grilling requires high heat for searing and proper browning. Do not leave grill unattended Most foods are cooked at the “HI” heat setting for the entire while cooking! Potential cooking duration. BURN and FIRE RISK! When grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting, after the initial searing. This allows the food to cook through without burning the outside. Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time. Turn the control knob(s) to “Hi” and preheat the grill for 8 minutes. (Time may vary based on climate) Note: Keep the grill closed during preheating. Place the food on the grill and cook to the desired doneness. Adjust heat setting, if necessary. The control knobs may be set to any position between “HI” and “LO”. c) d) e) 3. a) b) c) d) e) f) g) 4. !WARNING! Using the Rotisserie Kit: Take off the rotisserie kit (spit rod & forks assembly) from the grill. Loosen and slide the left fork off of the spit rod. Load the meat or poultry onto the spit rod; center the meat as much as possible. Re-install the left fork, then slide the two forks into the meat to secure. Center forks and meat on the spit rod, then tighten down the fork wing nuts If the meat has any loose portions, wrap the meat with butcher’s string (never use nylon or plastic ) Re-install the rotisserie kit into your grill, ensuring that the pointed end is fitted into the motor. Tips for ROTISSERIE cooking: a) When using the rotisserie, the meat should be centered on the spit rod, after which it must be balanced. To balance the meat, first rotate the cut so that heaviest side is facing downwards. Next, position the counter balance so that it faces upwards. Secure in place by tightening the counter balance wing nut. Check the rotisserie function to ensure that the spit is rotating freely. It may be necessary to adjust the counter balance weight in or out, to achieve a smooth rotation. b) Place a drip pan on top of the upper flavor shields and position the pan directly beneath the food on the spit rod. Depending on the flavor you desire, place liquid in the pan such as, water, juices or wine, chop up onions or add garlic, As the juices fall from the meat they will mix with the liquid and evaporate directly into the meat, this removes the need for manual basting as this is a self-basting system. c) Do not let the drip tray dry out. d) You are now ready to rotisserie cook! e) Season meat or poultry as desired, then light the rotisserie burner (refer to instructions in this manual). f) Always use a meat thermometer to determine how well the meat is cooked. Insert the thermometer into the center of the meat. Do not allow the thermometer to touch a bone as this will not give an accurate reading on the meat thermometer. When checking poultry, the best location to insert the thermometer is in the center of the thigh muscle, next to the body. g) Close lid while cooking. 15 Cleaning and Maintenance: CAUTION: Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids Ensure that the grill is completely cold before performing any cleaning and maintenance. Burning off deposits and soiling by turning the main burners on high for about 5 minutes after each use will keep excessive food residue from building up, but this DOES NOT replace proper cleaning and maintenance. 1. General Info: This grill is made of stainless steel. There are many different stainless steel cleaners available. Always use the mildest cleaning method first, scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless steel, sand very lightly with very fine emery cloth or 800 grit sandpaper, in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake onto the surface, giving the appearance of rust. Use a cleaning pad (such as ScotchBrite) along with a stainless steel cleaner to remove these stains. (Rub in the direction of the stainless grain.) Final finish with a stainless steel polish, using a soft, dry cloth. Optional HD Feron’s Stainless Cleaner 2. Grease Management System: Your grill is equipped with a small grease cup in the back of the unit. This cup should be emptied & cleaned thoroughly after each use and before the grill is transported. Your grill is designed to allow grease to flow along the bottom of the firebox, and collect in both the grease collecting pan and the small grease cup. (See photos below). 16 !WARNING! Clean your grease pan & grease cup regularly. Failure to do so may cause a grease fire, resulting in injury or property damage! Both the grease pan and the cup must be cleaned on a regular basis, for the system to work as designed, and prevent grease fires. A small amount of sand can be added to the grease pan and cup for absorbing accumulated grease. TECH-TIP 3. Cooking Grid Cleaning: Do NOT turn on the rotisserie burner when using main burners to clean your grill; Overheat damage to your barbecue may result. If the grids are heavily soiled, turn your main burners on high for 10 minutes to burn off excess deposits. (Do NOT run the rotisserie burner with the main burners). After each grilling session, clean the cooking grids with a stainless or brass wire barbecue brush. The best method is to clean immediately after cooking, while the grill is still hot. Wear a barbeque mitt to protect your hand from heat and steam. Dip your brush frequently in tap water and scrub the hot grill. Steam created by the hot grill assists the cleaning process by softening deposits. The food particles will fall off and be burn up later. Never immerse ANY hot parts in water. For final cleaning, the cooking surface can be washed with hot soapy water, utilizing a Scotch Brite scouring pad for stubborn deposits. 4. Exterior Surface Cleaning: Use mild dish soap and hot water to clean the outside of the grill. Do not use any abrasive cleaners, scouring pads, strong degreasers etc., on the exterior of this grill; this will scratch the stainless finish. If using the Jackson Stainless Steel Cleaner to remove any surface corrosion be sure to go with the grain of the finish in order to not make swirls in the stainless steel, this product is mildly abrasive and is should be applied with a soft cloth. TECH-TIP TECH-TIP Some cleaners may remove the silk screened labels on the console; use caution when cleaning the console. When cleaning heavy soiling, always polish or scrub in the direction of the stainless steel grain. 17 Specks of grease can adhere to the surfaces of the stainless steel and bake on; this will give the appearance of rust. Use an abrasive pad with stainless steel cleaner to remove. Sand heavy scratches lightly with 600 grit wet and dry sandpaper. Always rinse with clean hot water. Use a spray polish on stainless steel polish to add shine and help protect the exterior stainless steel from surface contaminants and any corrosion. 5. Interior Firebox Cleaning: Remove the cooking grid, flame diffuser and the burner from the grill. Remove excess residue using a brush, scraper and/or cleaning pad. Spray inside the firebox with oven degreaser and let stand for 5 minutes. TECH-TIP Use a toothbrush to loosen up grease and food residues. Many cleaners can be caustic, Wash with soapy water, and rinse with clean hot water. so for final cleaning use Wipe out firebox with a paper towel or rag. soapy hot water followed by a Leave lid open to allow the grill to air dry. rinse with clean hot water. 6. Main Burner cleaning & maintenance: Check to ensure that all gas knobs and valves are off. Remover burners and inspect inner and outer surfaces for contamination and debris. Clean the exterior burner surface with a stiff stainless steel grill brush. Make sure all of the burner port holes are free of obstruction by using a large paperclip to poke the holes out. This is extremely important to prolong the lifespan of the stainless steel burner. 7. Flame diffuser maintenance: Remove residue and larger pieces of food using a brush, scraper and or cleaning pad after each use. If desired, cleaners can be used for the final cleaning; then rinse with clean hot water. This will reduce flare ups and prevent premature break down. !WARNING! . When reinstalling the main burners after cleaning, the orifices of the valves MUST be located in the center of each burner. Failure to do so could cause flames to escape around the burner inlets, which may result in damage or injury. Grill Storage: Clean your grill thoroughly before storage as this will result in greater longevity. When propane cylinder is left connected, store the grill outdoors and out of reach of children. Store the grill in a dry indoor location ONLY after the propane cylinder is turned off and removed. All propane cylinder must be stored outdoors, out of the reach of children. NEVER store the cylinder in a building, garage or any other enclosed area. Always store your grill with supplied cover installed. 18 Trouble Shooting: A) SPIDER AND INSECT WARNING: Spiders and insects can nest in the burners during storage: these nests can cause fires inside burners or beneath the grill. This is potentially hazardous: ALWAYS remove and clean the burners immediately after bringing your grill out of storage, and regularly thereafter. B) When to Inspect Your Burners: Inspect the burners each time you use your grill, or immediately if any of the following conditions occur: 1. Yellow flames with burnt insect odor. 2. Temperature too low or heats unevenly 3. The burners make popping noises. PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with cooking residues Use clean swab and alcohol to clean. Electrode or wire damaged & no spark Replace gas valve assembly Electrode wire loose or fallen off Reconnect electrode wire at gas valve Plugged Torch Light orifice Unplug orifice Pilot outlet tube (flame tube) blocked Check & clean tube of insects, nests, & debris. Burner orifices plugged/caked with residue. Check and clean burners Valve not delivering fuel (no gas flow) Check that gas is turned on. If only one burner is affected, replace one burner valve Air Shutters set incorrectly Re-set burner air shutters per owner’s manual. Burner incorrectly installed and misaligned with valve orifice Re-install burner correctly so that the orifice is centered in the burner’s inlet. Gas flow is intermittent Clean/clear burners and main orifices No Spark at rear burner Dead battery in rear burner igniter switch Replace battery by unscrewing switch cap Inadequate Heat Incorrect burner orifice size Replace orifices and/or set shutter to match gas type. (LP or Nat Gas) No Spark at rear burner Air Shutters set incorrectly Re-set burner air shutters per owner’s manual. Gas valve hard to turn Yellow or orange flame with gas odor Low heat with knob in “HI” position. Yellow or orange flame with gas odor Corrosion at valve stem Remove knob and lube with penetrating oil Incomplete combustion Call your local dealer. Gas hose bent or kinked Smooth out the hose. Burner or orifice blocked. Clear blockage. Low gas pressure Call the gas dealer. (Check propane cylinder may be nearing empty. Grill not preheated Preheat the grill for 15 minutes. Excessive fat on meats Cut off fat before grilling. Temperature too high Adjust Excess Grease deposits Clean High winds Turn up flames; keep watch so it does not go out. Too high of a gas pressure Call the gas dealer. Air Shutters set incorrectly Re-set burner air shutters per owner’s manual. Burner inlet blocked with debris Remove burner and clean inlet Grease accumulated in grease tray & cup due to improper cleaning & maintenance. Regularly inspect and clean grease pan and cup to prevent grease accumulation. Torch Light pilot flame will not light Main Burner won’t light after torch light lights successfully. Low heat with knob in “HI” position. Flame Flare-ups Flame Flare-ups Flame out Flame lifting Flame out Flashback Grease fire 19 Exploded View: JLS700BI Built-In 20 Parts List: JLS700BI Built-In Loc. Part# (Qty.) DESCRIPTION Loc. DESCRIPTION Part# (Qty.) 01 Thermometer Bezel JT-11 23a Manifold Assembly (Propane) JF-53 02 Thermometer JT-10 23b Manifold Assembly (Natural Gas) Jf-77 03 Hood JH-09 24 Jackson Logo Badge JH-02 04 Hood Handle Insulator (Black) JH-95 (2) 25 Chrome Bezel for knobs JK-17 (5) 05 Hood Handle JH-67 26 Knob (New: Black & Chrome) JK-14 (5) 06 Hood Spacer & Washer JH-73 (2) 27 Control Panel Assy. (Console) JH-60 07 Inner Hood JH-76 28 Rotisserie Ignition Module JE-03 08 Rotisserie Burner Mount JH-16 29 Instruction Plate Holder Tray JH-97 09 Rotisserie Burner JB-15 30 Lighting Instruction Plate JH-98 10 Rotisserie Burner Electrode JE-19 47 Grease Pan w/Handle JH-47 11 Rotiss. Electrode Collector JH-26 48 Grease Pan Handle JC-60 12 Hood Spacer (see #6 above) n/a 54 Rotisserie Electrode Cover JH-69 13 Cooking Grid JG-15 (2) 55a Conversion Kit (Natural Gas) JF-110 14 Flame Diffusers JD-06 (4) 55b Conversion Kit (Propane) JF-113 15 Main Burners JB-00 (4) 56 Fuel Regulator; Natural Gas JF-99 16 Burner Cotter Pin JB-50 (4) n/a *Hood Rubber Bumpers JH-00 17 Firebox (Tub) JH-57 n/a *Rotisserie Balancer JR-34 18 Warming Rack JG-48 n/a *Rotisserie Spit Rod Handle JR-13 19 Rotisserie Motor Bracket JR-10 n/a *Jackson Cover for Built In JH-36 20 LED Light; Rotisserie JGLED n/a *Rotisserie Fork Kit JR-17 21 Rotisserie Motor JR-07 n/a *Built In Cover 22 Rotisserie Spit Rod JR-30 *NOT SHOWN Introducing the ISLAND GRILLSTONE™ Check out this fabulous new way to enhance your cooking! Quarried from natural volcanic rock and then cut into slabs, it is the ideal accessory for grilling veggies, seafood, or marinated meats. Drops right onto your grill! # GRILLSTONESQ (14” x 14”) The 21 ISLAND GRILLSTONE (Optional) Limited Lifetime Warranty: MODEL NO: JLS700Bi Built In Grill Jackson Grills Inc. warrants the following materials and workmanship to be free of defects for as long as you own the grill subject to the conditions below: Jackson Grills Inc. warrants the following materials and workmanship for 2 years: First 5 years: (from date of purchase); Jackson Grills will replace or repair (at our option), any defective part in the list below, at no charge 2 Year Warranty: (from date of purchase); Jackson Grills will replace or repair (at our option), any defective part from the list below, at no charge. 6 years to Lifetime: Jackson Grills will provide any defective part in the list below, at 50% of the current retail price. Stainless steel inner & outer hood Outer pedestal system Stainless steel handle Stainless steel burners, Firebox Flame diffusers Stainless steel cooking grids Warming shelf LP hose and regulator Thermometer Gas valves Knobs & fasteners Igniter and electrode Accessory parts (excluding covers) NOTE; Grill covers are NOT WARRANTEED Limited Warranty Subject to the following Conditions & Limitations: (NOTE: Shipping and Labor Charges are NOT covered) The bill of sale (proof of original ownership) and serial number will be required in order to claim warranty from your authorized dealer. The warranty registration card must be returned within 30 days to register your warranty. This factory warranty is non-transferable and may not be extended under any circumstances. Jackson Grills Inc. warrants its products to the original purchaser only (NO EXCEPTIONS) This Limited Warranty does not cover any damage caused by misuse, lack of maintenance, hostile environments, accident, alterations, abuse or neglect, including scratches, dents, corrosion, or discoloring by heat (all stainless steel will discolor),and abrasive or chemical damage resulting from use of harsh cleaners. Should deterioration occur to the point of non-performance within the duration of the warranted coverage, a replacement will be provided in the first year only. This warranty extends to the repair or replacement of warranted parts that are defective in materials or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the first year Jackson Grills Inc. reserves the right to fully disengage all obligations with respect to this Limited Warranty by refunding the original warranted purchaser the original wholesale price of the warranted parts. 22 A licensed, authorized, service technician or contractor must install the gas grill. Genuine Jackson parts must always be used; use of parts supplied by other manufacturers will nullify the warranty. The installation must be done in accordance with the installation procedures described in the included owner’s manual. Jackson Grills Inc. or its parties will not be responsible for the installation, labor or any other costs or expenses related to the refitting of the warranted part, and such expenses are not covered by this warranty. Notwithstanding any provision contained in this Limited Warranty, Jackson Grills Inc. responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential, or indirect damages. Jackson Grills Inc. neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. Jackson Grills Inc. reserves the right to inspect any parts prior to approving warranty claim. Jackson Grills or its representatives shall not be liable for ANY shipping charges, labor charges or duties.