WangYe WY50QT-10 User`s manual

User’s manual :WY50QT-10
PREFACE
Thanks for your purchasing the motorcycle WY50QT-10, and
sincerely welcome you to be our motorcycle user. To enjoy a more safe
and pleasurable driving, at first please familiarity with the manual must
carry on before driving. Your personal safety depends not only the
vigilance and familiar operation skills, but also relates to whether you
are familiar with the mechanical performance. Before driving, check-up
and periodical maintenance are basic requirement. If maintenance and
repair needed, go to our service center for help. If you know the
mechanic knowledge and have the tools, the dealer can offer you help
with the maintenance and repair, like providing the parts catalogue and
the spare parts.
This manual explains in detail the correct operation and maintenance,
together with the expectation for your long-time use. Modifications in
specification could cause the discrepancy with some figures and content
in the manual, we feel sorry for that and hold the final right of
interpretation.
Have a good enjoyment and thanks again for your purchasing.
The important points to attention
Ÿ
The driver and passenger
This motorcycle was limited to one driver and one passenger (except children younger than 12 years old).
Never exceed the Max load capacity of motorcycle.
Ÿ For the safety, avoid driving the motorcycle in atrocious weather or cold weather (under -12℃).
Ÿ For the road condition
This kinds of motorcycle can only drive on the highroad.
The caution banners about the safety or environment protection stick to the sundries box cover, the rear
carrier, and fuel tank cap. (Being visible before or during driving)
• Please carefully read the user manual
You must attention to the warning sentence or paragraph.
WARNING:
Not following the operation instruction in this manual may cause great damage to you.
ATTENTION:
Not following the operation instruction in this manual may cause injury to both you and vehicle.
Regard this manual as a permanent parts, even when transfer the vehicle to a new owner, transfer the
manual at the same time.
LIST
Ⅰ. Motorcycle safe drive
Rules for safe drive……………………………1
Payload………………………………………2
II. The parts & subassemblies and use manual
Parts & subassemblies…………………………3
Meter and indicator light………………………5
Ignition switch………………………………5
The fuel meter…………………………………6
Head light switch……………………………6
Starting switch………………………………6
High-Low beam switch……………………7
Turning light switch…………………………7
Horn switch……………………………………7
Turning lock…………………………………7
Seat Lock……………………………………8
Luggage box………………………………8
III. The operation
Inspection before riding………………………9
Engine starting………………………………14
Drive the motorcycle…………………………15
Driving operation……………………………16
Braking operation…………………………16
Stopping engine……………………………17
Stopping motorcycle………………………17
Ⅳ. Maintenance and Service
The blank of seasonal service………………18
Obviate the simple trouble……………………21
Cleaning air filter……………………………23
Battery service………………………………23
Adjustable Idle speed………………………24
Changing Oil from Gear box……………25
Spark plug…………………………………28
Changing Fuse………………………………28
Ⅴ. Vehicle Stockpile………………………29
Ⅵ. Vehicle identification……………………30
Ⅶ. Tools……………………………………30
Ⅷ. Main technique Parameter……31
Ⅸ. Circuit diagram…………………………33
Ⅹ .Emission Control System Warranty
Statement …………………………………34
Ⅰ. Motorcycle safe drive
Rule for safe drive
Only the driver can be sure the motorcycle safety.
1、 The motorcycle happens many accidents; all reasons are that the car drivers didn’t look at the
motorcycle drivers. So the motorcycle drivers must:
※Wear the bright color clothes.
※Avoid driving at night. You must drive on guard and carefully to the strong light.
2、 Particular care should be exercised at the level crossing of roads, entrance and exit of parking lot
or on the automobile lane.
3、 Don’t speed, because the speeding usually happen an accident.
4、 You must get to the driving license and familiar with motorcycle. Never lend motorcycle to the
man without driving license or unfamiliar with motorcycle.
5、 Avoid to driving the road in accident, easily result in the operation without used or the parts was
broken
6、 You must check up the motorcycle before driving. (Look at Page 9)
7、 During driving, grasp the left hand bar by the left hand and the throttle twist grip by the right hand
with feet on the footrests.
8. Don’t be too close to other motor vehicles, non-compete Road grab the line, strictly abide by local
traffic laws。
-1-
Payload
※Warning:
The rear shelf or other deposited place can only meet the light goods.
The goods payload can’t heavier than blank 1:
Blank 1
Deposited
Weight
Rear shelf
5kg
※The motorcycle max payload is 75kg, including the weight with the driver, the passenger, the
goods.
※If the motorcycle is over loaded, it will affect the stability and operation of the motorcycle.
※The goods on the motorcycle, must tie it.
-2-
II. The parts & subassemblies and use manual
Parts & subassemblies(Fig1、Fig2)
Meter and light
Fr .Brake handle
luggage
battery
Production Label
Main stand
Fig 1
-3-
rr.brake handle
Oil box
Seat lock
Air cleaner
starter
Side stand
Fig2
The broken line(……)indicate the parts unseen in the picture。
-4-
2
Meter and indicator light(Fig3)
1
4
5
⑴ Odometer:Records vehicle mileage。
⑵Speedometer
:When the vehicle, the speed of the vehicle。
⑶Fuel Meter:Show gasoline stocks。
⑷ Right Turning indicate light:When turning lights when clicked, right button right turn indicator will
6
shine。
⑸Headlight indicate light:Variable light switch button in the “
”, high beam light will shine。
⑹Left Turning indicate light:When turning lights button when clicked, left turn indicator will to shine。 2
Ignition Switch(Fig4)
⑴On(
3
Fig3
1
)—when the switch turn to this position,
the engine starting and not take out the key.
⑵Off(
)—when the switch turn to this position,
the engine power off and take out the key.
⑶Lock(
)—when the switch turn to lock(
)Position,
Fig 4
take out the key. Then not turn the steering wheel and
all the lights are off.
-5-
The fuel meter(Fig5)
Fuel meter (5) indicate the fuel volume in the fuel tank. When the
needle points to (F), it indicates that the effective residue fuel is 3.5L
When the needle points at red section it indicates the remainder of fuel is 1.2L.
Head light switch 1(Fig6)
The head light switch with three position:“ ” 、“
”and“•”
:This position, the headlight and sidelights and tail light and meter light are all on.
:This position,sidelights、tail light and meter light are all on.
•: This position,headlight、tail light、sidelights and meter lights are off.
Starting switch 2(Fig6)
Press this button, the starting generator will start the engine.(See P14)
Fig5
-6-
Fig6
High-Low beam switch 1(Fig7)
Press “
” button,to get high beam;Press“
”button,to get low beam.
Turning light switch 2(Fig7)
When the switch is on“ ”, turn left; When the switch is on“ ”
button, turn right. Press it down the light turn off.
Horn switch 3(Fig7)
Fig 7
Press this button, the horn is sounding.
Turning lock(Fig8、Fig9)
Turn handle left to end, press down ignition key to ( ),the steering setting are locked. Doing the
above opposite, it is unlocked.
1
Fig 8
1
Fig 9
-7-
Seat Lock(Fig 10)
•
Take the key 1 to the seat locked 2, then turning the
key clockwise to unlock the seat.
•
Press down the seat to make it locked sound,then push the seat back
To confirm it has been locked and take out the key.
Fig11
Fig10
Luggage box(Fig11)
·Will the car keys insert cushions under the seat cushion,
then lock in a clockwise twist, open seat cushion to boot,
you can store items. But to remind you is not deposited
valuables fragile goods, because the car may damage your
vibration of the goods
-8-
III. The operation
·Inspection before riding
Make routine check-up before riding to insure the vehicle
perform well and safe driving.
Gasoline volume
Turn on the ignition switch and check the fuel meter,
replenish gasoline when the pointer is close to red section,
moreover, check the fuel tank and oil filter if leakage.
•
Gasoline tank container:5L
•
Counter-Clockwise to open the tank cover.(Fig12)
•
Proposal Using low lead content or gasoline, octane number is 90.
•
Do not replenish oil together with dust、water or other contamination into the tank.
Fig12
Warning:
Ÿ
Gasoline is incendive oil, even exploding. So first make sure the engine is off when
replenish. Meanwhile,forbid the beacon at the replenish and oil storage place.
Ÿ
Not too full when replenish (Not storage oil at the entrance piping),meanwhile make sure
the oil cover screw when replenish well.
Gasoline is virose,swoon if swallow some gasoline. Wherefore,not contacting the gasoline too
-9-
long. Absoluteness keep the children far the gasoline. Sure see the doctor when swallow.
Ÿ
Inspect the engine oil level
Inspect the engine oil level(Fig13、Fig14)
1.
Keep the motor steady in the ground screw up the oil dip rod
2.
If oil, oil on the floor near oil - 2 mark, should add oil,
and clean it, then reinsert and inspect oil.
estimating the standard does not exceed 3, fuel cap after
mark to insert, oil will be their ruler to tighten and check
Fig13
whether there is leaking phenomena.
We suggest you use oil etc
SAE-15W/40
3
2
Fig14
- 10 -
The free path of rear brake handle(Fig14、Fig16)
Measure the free path of rear brake handle before the detent function. The free path should be within
(10~20)mm from the end of brake handle to calculate.
•
Adjust nut:
(A)Increase the free path.
(B)Decrease the free path.
After adjust, the axle pin (2) should touch closely with nut (1) groove after adjust.
1
2
Fig14
Fig15
- 11 -
Abrasion mark of the brake(Fig16)
(1)
Reference marks
(2)
Indicate marks.
If totally brake. Change the brake block when reference marks and indicate marks must be situated a
straight line.
Noted:Once the brake needs to replace for a new one, please
go for the nearest maintenance service where there are technicians trained by formal training to
check. Spare parts of our company only can be used for replacement.
1
- 12 -
2
Fig16
Tyre
Check the tyre pressure periodically and adjust it if necessary.
•
Check the tire pressure only when it is cooled.
•
Check if there any metal trash or gravel in the groove of tyres,repair the tyre if leaking.
•
Check if any metal trash or gravel in the groove of tires. If any impair please show your
motorcycle to the maintain service to inspect.
•
Replace the tire when it wears to the abrasion mark.
Warning:
•
Ÿ
If the tyre pressure dose not accord with the standard, it will possibly the traffic accident.
It is dangerous to use the worn tire, it will effect to the friction between tyre and road. It
will possibly bring trouble or driving or even an accident.
- 13 -
Engine starting (Fig18)
•
Prepare to start:Take up the main stand,Put the key into
ignition switch and turn to “ ”.
•
Engine electric starting:press button 1to start engine, do
not use the starter more than 5seconds each time.
Fig18
Note:
•
Electric starting is only in the condition of grasping the brake handle.
•
If electric starting is not succeeding, before starting again
with it, we must stop for 30 seconds If still can’t start.
Please use kick-start level.
•
•
When cold start before driving please warm up engine for 3minutes.
In hot weather conditions for a long time, if the engine is running, the idle will have
overheating, should shut down engine.
- 14 -
Drive the motorcycle:
WARNING:
•
Wear the trousers to avoid touching with exhaust pipe and was burnt.
•
All the device must be installed according to requirement of the traffic rule.
•
Take the license to ride.
•
Each equipment of the motorcycle should accord with the traffic law of local
government。
Control the speed and payload during the first1000kmPayload among75kg is appropriate
(including driver) overtaking and overloading will shorten the life of engine.
Speed is according to table2:
Speedometer(km)
0~200
200~500
Speed (km/h)
≤20
≤30
Table2
500~1000
≤35
- 15 -
Driving operation
•
Put down main stand and sit on saddle then support on ground by left foot to make vehicle is
upright to ground.
•
Add gasoline slowly with throttle grip and then motorcycle will move forward smoothly. Take
back left foot to control throttle ensuring a suitable speed. Close the throttle slowly when
deceleration.
Warning:
•
Do not add much gasoline suddenly with throttle grip to prevent motorcycle rush out
unexpectedly.
•
Before drive, driver must take the stand.
Braking operation:
1. Control throttle grip
If drivers want to reduce speed, they must control the throttle and at that time use the two brakes
system, this point is very important.
NOTICE:If the drive will be done in such situation, for example: damp or loosely road,
raining. No matter brake, add speed or turn must take care.
2. Operate front and rear brake meanwhile.
Notice:Must totally close the flue when drive in a descent, and use two-brake system for reducing
speed. Don’t use brake continuously; otherwise it will reduce the effect of brake because of too hot.
Admonition: Don’t use front or rear brake separately when drive on slip road and turning in
middling or high speed. It is better that the front and rear brake should be used meanwhile to
avoid slipping, worse resulting in accident
- 16 -
Stopping engine(Fig 19、Fig 20)
• Close oil: revolve to the lowest place according to picture. (Loosen the throttle grip in normal
situation, and the engine is under idling speed mode)
• Turn the ignition switch to ( )
Fig18
fig19
Stop operation:
)position, put down stand and lock handle(refer to
When stop the motorcycle, put the key to(
page 7)
Admonition:Park the motor in a smooth and hardy ground, or it may fall down and cause
injuring.
Anti-stealing points:
•
Locking the handle and do not left key in the switch.
•
Put the motor into the garage.
- 17 -
Ⅳ Maintenance and service
The blank of seasonal service
The maintenance is important to motorcycle. If drive with high speed in bad situation for a long
time, must add the times of maintenance. If motorcycle have a big repaired or a accident,. Must
take it to check for mainly spare parts. For example: frame, indicator parts and so on. Repair or
change the worn parts and make sure safety.
Notice:Don’t refit motorcycle make sure its safety. Must use good quality spare parts if replace
spare parts. If use bad quality spare parts, it will influence the safety of motorcycle.
Warning: Must close engine when make maintenance. It makes sure the repairer’s safety, and
put down the stand on the smooth ground.
Notice: Must make a good maintenance if the motorcycle don’t use over a month, or don’t use
in all the winter, make fuel, tyre and battery avoiding corrode.
- 18 -
Maintenance periodic table(Table3)
Check before driving must be conducted while periodical maintenance (refer to page 9)
I: Check-up and adjustment if needed.
C:Clean
R:Change
table3
cycle
running in period
item
﹡
﹡
﹡
speedometer(×1000km)
4
8
12
1
Fuel pipe
I
I
I
I
Operation of the
I
I
I
I
Throttle
Core of the air
(Note1)
cleaner
﹡
﹡
Spark plug
The
carburetor
Ref
page
16
C/1000km, if need :R
23
C/2000km, if need: R
27
I
I
I
I
I
I
I
I
R
I
(every 3000km)R
I
I
I
25
idling speed
﹡
Valveclearance
﹡
﹡
Crankshaft
oil strainer
(600km)R
- 19 -
cycle
running in period
item
﹡
Rotate the belt
﹡
Gear box oil
﹡
﹡
﹡
**
**
Brakes system
Brake switch
Head light
Hanging
The nuts\bolts
Wheel tyre
Turning
1
speedometer(×1000km)
4
8
12
Ref
page
C/1000km, if need
(note3)
(300km)
I
(note2)
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
26
11
13
﹡If you have all of tools and maintenance document, you are a mechanic person, or else must let special person maintenance and
repair
﹡﹡For safety, we claim all of items have been done by mechanic person.
Note:1、If
this area is very damp or have a lot of dirty You had better make a short time for maintenance, when it takes more
oil quantity or mot strength, it must change.
2、If it was drive on abrupt road, must make maintenance usually for vehicle performance.
3、According to season to change in a cold area.
- 20 -
Obviate the simple trouble(Table4)
Trouble
Phenomenon
Trouble reason
Spark plug no spark
The spark is weak
Engine
Cant
start
Table4
No mixed air in
cylinder
The cylinder
compresses strength
low
Solution
Spark plug wear out
Ignition wire wear out
CDI wear out
Ignition switch wear out
Ignition come off or become flexible
Spark plug gap too small or big
Spark plug pole burn
The spark plug accumulates carbons
seriously
No spark to consult the spark plug
No fuel
Oil mouth stop up
Fuel tank pressed the switch to damage
The oil passage stops up
Air cleaner stop up
Change
Change
Change
Change
Connect well or firm
Adjust
Change
Take in system leak
Check and clear out
Spark plug seat leak
Cylinder cover leak
The piston-ring or the cylinder block
Screw up spark
Change spacer
Clear out
Replenish
Dredge
Change
Dredge
Clear
Change them
worn seriously
The piston-ring is broken or stored up
Change piston-ring or
the carbon to hinder very much
clear carbon
- 21 -
Continue table4
Trouble
Phenomenon
The vehicle
is unable to
accelerate
badly
electric
starter does
not work
Riding
unsteady
Trouble reason
Solution
The octane value of the fuel is too low
Oil path stop up
Ignition tie is too early or too late
Spark too weak or flameout
Mixed air too dense or race
Engine leak
Muffler stop up
Belt wear out
The automatic clutch roller wearing
Consult engine can not start
Change flue
Clean oil path
Check wire and change CDI
Check ignition and clear out
Clean adjust carburetor
Check and clear out
Dredge
Exceed clutch worn
Change
Starting relay wear
Change
Lack of electricity in battery
Charge
Turning axletree gap too wide
Lack of tyre pressure
Front and rear shaft flexible
Adjust
Pump
Screw up nut
- 22 -
Change
Change
Cleaning air filter(Fig 20)
•
Take out air cleaner cover
•
Screw up the blot.
•
Take apart the core from air cleaner box.
•
Compress air or use dry brush clean the filter element or
put a new filter in the air clean box.
•
Do the above opposite to reinstall the air filter.
NOTICE:
•
Fig 20
Do not use gasoline or low burning point solvent to clean。
Battery service(Fig 22)
It is adopted the airtight battery (don’t add water)
NOTICE:Never take apart upper cover of the electrolyte.
•
If the motorcycle don’t use for a long time. Must take off the
battery and put it into a place where it is a dry and air.
•
If the head of battery is corroded. Please take it off and clean.(use
boil water)
NOTICE: Turn off the ignition switch before taking apart the battery.
Taking negative terminal first and positive terminal next, when installing,
Fig 21
just opposite to above procedure
- 23 -
Adjustable Idle speed (Fig 23、Fig 24)
·The carburetor has adjusted to the best situation before selling out.
If it was not well adjusted, ask professional to adjust it
as the following。
•
Warm up several minutes after engine starts。
•
Screw the bolt 1 in slightly to increase the idle speed,
then screw in the mix ratio bole first and next out from
the idle speed adjustment screw to gain the minimum
图 22
torque.(If the idle speed reduced failed,please adjust the
free path of throttle handle)。
•
After adjusting the idle speed, adjust the throttle free
path to 2-4mm.。While adjusting free path, screw out the
locknut 3 and adjust it by regulator 4. Finally, screw
down locknut tightly.。
After well adjusted, the engine speed can transit
when
suddenly
apply
the
throttle
turning off
- 24 -
steadily
instead
of
oil replacement、Machine oil oil filler strainer's clean
Change the oil(fig25)
When replaces the machine oil, should when engine's temperature not yet cools, the automobile
body carries on by the jiffy stand support reliable condition, guaranteed that fast and complete puts
the machine oil clean 。
•
Machine oil oil filler strainer's clean
•
Preoccupies gets off an aircraft the oil dipstick and located at
the engine base oil filter cover 1, after taking down the oil filter
cover, then takes down the oil filter mesh 2 and spring 3 。
•
Washes with the resolver the mesh clean 。
•
Installs the mesh, the spring and oil filter cover 。
•
Pours into to the engine conforms to the specification machine
oil, the oil mass take the bayonet gage upper limit symbol as the
standard. When survey oil mass level, cannot turn on lathe into
the bayonet gage
•
Tighten the oil-foot。
•
Starting engine, lets the engine transport the rotation minute
first under the idling regime condition, then, then switches off
- 25 -
the engine。
•
The measuring engine oil mass, the oil mass level certainly
must again approach or achieve the upper limit symbol position,
simultaneously does not allow to have the oil leak
phenomenon。
- 26 -
Fig24
Changing Oil from Gear box(Fig25)
Proposal Oil Trademark
SAE
80W/90(Using prevent frostbite Oil in the Very cooled area)
Oil capacity
Resolving capacity:0.10L
Changing capacity:0.09L
Place the vehicle by the main stand.
•
Screw out the leaking bolt 1 and oil-drain bolt 2.
Warning : When leak, the engine need a certain
temperature, the motor use main stand. Make sure all of
2
the oil is leaked.
Fig25
•
Clean the drain bolt and then re-install it.
•
Inject the oil into hole of the leak bolt 1 till the oil spill.
•
Fix the leaking bolt 1 and screw it tight.
1
- 27 -
Spark plug(Fig 26)
Spark plug specification
Standard: C7HSA(NGK)or A7T、A7RT
•
•
•
•
Disconnect the joint of the spark plug cover and take
apart the spark plug with special tool.
Check if any accumulated carbon or dirt, clean them
in cleanser or brusher. Replace the spark plug if badly
corroded. Clean the carbon accumulates and dirt
1
2
thoroughly by spark plug cleanser or brush.
Normally the gap between side electrode (1) and
Center electrode (2) is 0.6-0.7 mm
Don’t use other spark plug without approval.
Fig26
Fuse replacement
The rated electric current of the fuse is 15 A. If the fuse often burns down, it
indicates the short circuit or overload in the electric system. Ask the serviceman
to repair it, and never use the brass wires to replace the fuse.
- 28 -
(0.6~0.7)mm
Ⅴ.Vehicle Storage
Stockpile
For the motorcycle not to be used for a long time, some steps should be taken to prevent
malfunction and damage to the parts. Besides, before the long-time storage, proper repairs
should also be done.
•
Change the engine oil.
Drain out the fuel in the fuel tank and carburetor.
Warning: Gasoline is inflammable and may cause fire and even explosion under certain
conditions. Therefore, do not smoke or make fire.
u Take apart the spark plug, inject about 15~20ml oil into the cylinder, step down the kick
pedal several times and then fix the spark back on.
u Take apart the battery and place it in a place without strong light or frozen ice, charge it
every month.
u Clean the vehicle and wipe it dry, coat the wax on the surface of the paint, and anti-rust oil
on other metal parts.
u Cover the vehicle and put it in a cool and dry place. Don’t store it in the place that
sunshine directly point-blank.
•
Use the vehicle after long-time storage
•
•
•
Take off the cover and clean the vehicle. You should change the oil after 4 months above
storage.
Charge the battery if necessary, and fix it on.
Check all the parts before driving. (refer to page9), ride motorcycle in a low speed in
non-busy area, make sure the safety.
- 29 -
Ⅵ.Vehicle identification.
Position of the model Number, factory Number and escutcheon.(FIG 28)
Provide the above frame and engine Number when register, get the license, yearly
inspection, and also enjoy the after-service clause.
The escutcheon is riveted on the fixing board of the right part of main stand(See
page 3)
Fig28
Ⅶ.Tool
Toolbox (FIG 29) is placed in the luggage box under the saddle,
and toolbox contains the following tools:
Wrench 8x10mm
Wrench 12x14mm
Screwdriver
Hexagonal wrench
Handle of screwdriver
Sleeve wrench 18.5x17
- 30 -
Fig29
Ⅷ. Main technique Parameter
Item
Blank5
Parameter
Item
L×W×H mm
Wheel Base mm
Parameter
1690×645×1055
1195
Ground Clearance mm
135
Dry Weight kg
85
Max Payload kg
75
kPa
Transmission
Turning Angle of Steering
Handle
º
≤48
Battery
12V 4Ah
Rear brake average reduction rate
m/s2
Initial speedV=40km/h
Front Tire
Rear Tire
3.00-10
3.00-10
Pressure Front Tire
kPa
Pressure
RearTire
180
200
Automatic CVT
Front
brake
space m
Front brake average
2
reduction rate m/s
Rear brake space
m
≤21.78
≥3.4
≤26.86
≥2.7
Economic
Oil
consumption L/100km
≤2.0
Engine Type
Climbing º
≥4.5
Bore x stroke mm
39.0×41.3
-1.3%
Displacement, ml
49.3
Electric/Kick
RQ93 above
Clutch type
Fuel capacity,
automatic centrifugal
5
The initial vertical beam
tilt
Start Model
Fuel
139QMB Single Cylinder、4stroke、
Air cooled
L
- 31 -
Blank 5
Item
Lubricating Way
Parameter
Item
Parameter
Rated Power kw/r/min
Press and splash
2.2/7500
Fuse
Headlamp
15 A
12V 35W/35W
Max torque N.m/r/min
3.0/7500
Taillight/stoplight
12V 5W/21W
Compression Ratio
Spark Plug
Spark Plug clearance
mm
Capacity of crankcase
oil, L
10.5:1
C7HSA(NGK)或 A7TC、
A7RTC
0.6~0.7
license plate light
Turning lights
Idling Speed r/min
r/min
Capacity of gearbox
Oil, L
12V 5W
12V 10W×4
(1500±150)
Crankcase oil
SF SAE 15W/40
Gearbox
SAE 80W/90
Ignition way
CDI Ignition
Valve clearance mm
0.8
- 32 -
oil
0.11
0.03~0.05(cold)
Ⅸ. Circuit diagram
- 33 -
X. Emission Control System Warranty Statement
Wangye USA Co., LLC is pleased to explain the emission control system warranty on
Highway Motorcycle. New Highway Motorcycle must be designed, built and equipped to
regulations and standards of the United States Environmental Protection Agency and the
California Air Resource Board and free from defects in material and workmanship that may
keep it from these requirements in the all applicable regulations.
Wangye USA Co., LLC must warrant the emission control system on the highway motorcycle
for 5 years or 6,000 km, whichever comes first, provided that there has been no abuse, neglect
or improper maintenance of highway motorcycle.
1. Period of Warranty
The period of warranty shall be one year on delivery, during this period of warranty:
(i). Any part defective by reason of the manufacturer’s faulty workmanship or material will be
replaced or repaired free of charge;
(ii). Any repairs or adjustments made necessary by reason of the manufacturer’s faulty
workmanship or material will be performed free of charge.
Emission control system may include parts such as the carburetor or fuel injection system, the
ignition system, catalytic converter and engine computer, if it is equipped. Also included may
be hoses, belts, connectors and other emission-related assemblies.
2. Responsibilities of Customer
To obtain repairs under warranty, the customer must:
(i).
Ensure that the motorcycle is properly operated, maintained and stored as specified in
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the Owner’s Manual;
Give notice to dealer approved by Wangye USA Co., LLC or other qualified service
facility of any and all apparent defects immediately upon discovery, and make the entire
motorcycle available at the time for inspection and repair at the dealer’s place of business;
(iii).
Provide proof of warranty coverage to dealer;
(iv).
Authorize the dealer to tear down the motorcycle for diagnostic evaluation should it
be required.
All warranty repairs must be done by the dealer and final approval of any repairs rests with
Wangye USA Co., LLC. All parts replaced become the property of Wangye USA Co., LLC.
(ii).
3. Exclusion
This warranty does not cover the repair or damage resulting from abuse or neglect of the
motorcycle. Examples of abuse and neglect include, but are not limited to:
(i). Racing and competition;
(ii). Use of lubricants, oils and fuel/oil mixture other than those recommender in the Owner’s
Manual, improperly installed accessories and use of parts or accessories that are not
equivalent in design and quality to genuine Wangye parts;
(iii). Damage as a result of accidents, collisions, contact with foreign materials, impact,
submersion or use of the motorcycle after discovery of a defect;
(iv). Appearance-related damages of body parts. Examples of such damages include but are not
limited to: scratches, dents, fading, flaking and peeling;
(v). Motorcycle which has been modified in any way from the standard specifications shown in
the Owner’s Manual, for example, the odometer has been altered;
(vi). Normal wear and tear, corrosion and routine maintenance, such as the recommended
service inspections;
(vii). Pre-delivery inspection and assembly;
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(viii). Damage from theft, fire, vandalism, explosion, water or acts of God.
4. Restriction
This warranty is in addition to, and not a modification of, any legal warranty required by the
laws of any state of US.
Subject to any applicable sales or consumer legislation, the above warranty is in lieu of any
warranty or representation, express or implied, including any warranty of performance,
merchantability or fitness for a particular purpose on the part of Wangye USA, and any other
obligation or liability on behalf of Wangye USA, and the above warranty constitutes your sole
remedy and the full liability of Wangye USA. In no event shall Wangye USA be liable for
special, incidental or consequential damages howsoever caused, whether by negligence or
otherwise resulting directly or indirectly from the use of the Motorcycle, or the Motorcycle’s
having replacement parts or the unavailability of replacement parts. Wangye USA does not
assume or authorize any person to create or assume for Wangye USA any obligation or liability
in connection with the Motorcycle or any part thereof distributed by Wwangye USA.
5. Contact
For any questions regarding emission control system warranty, please contact as following:
Company Name: Wangye USA Co., LLC
Address: 1170 Corporate Dr. West Ste. 204, Arlington, TX 76006
Tel: 817-640-1108 ext 219
Fax: 817-649-5006
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