Bacharach Combustion Analyzers July 2005 RSP-PRC034-EN © 2005 American Standard All rights reserved RSP-PRC034-EN Contents RSP-PRC034-EN PCA® Portable Combustion Analyzer 4 Fyrite® Pro Residential Combustion Analyzers 6 Fyrite® Tech Combustion Analyzers 8 Oil Burner Combustion Testing Kits 10 True Spot® Smoke Test Kit 11 3 PCA® Portable Combustion Analyzer 2 Year Warranty The PCA is the perfect tool for service technicians and boiler contractors who need to determine carbon monoxide (CO) safety, combustion efficiency and emission testing in combustion applications. The PCA directly measures and displays flue gas O2, temperatures, draft, differential pressure, NO(X) and CO. Simultaneously, the instrument calculates and displays combustion efficiency, excess air, CO2, NO(X)-Ref. O2 and CO air free. The large display shows eight different values simultaneously with backlight. The PCA provides seven (7) fuels: natural gas, oil 2, oil 4, oil 6, kerosene, liquid propane and coal, for calculating combustion values. The PCA offers communication features to track and analyze combustion safety tests, efficiency calculations and environmental analysis for residential and commercial applications. Instrument comes complete with: Carrying case, probe and hose assembly, factory calibrated and installed sensor(s), instruction manual, user guide, batteries (packaged separately) and a two-year warranty. All instruments can be upgraded to include CO, Draft, NO(X) and other option combinations are available on request. Each PCA that is equipped with Draft / Differential Pressure includes gas pressure test tubing with fittings for ease of appliance line and manifold gas pressure measurement. The advanced communication features of the PCA 65 allow the user to store up to 100 tests, customize each combustion test with customer information, generate a personalized printout, and download all of this information to a personal computer for record keeping and trend analysis. Ordering Information ServiceFirst Item # Mfg. # KIT12368 Model PCA 25 w/printer P/N 24-8243 KIT12369 Model PCA 65 w/printer P/N 24-8245 Measurements Oxygen Air Temp. Stack Temp. Carbon Monoxide Draft/Differential Pressure Oxygen Air Temp. Stack Temp. Carbon Monoxide Draft/Differential Pressure NO(X) Calculations Combustion Eff. Excess Air Carbon Dioxide CO (air free) Features Printer Interface Memory Storage-10 Combustion Eff. Excess Air Carbon Dioxide CO (air free) NO(X) Ref 02 Printer Interface Memory Storage-100 Customized Printout Customer ID Computer Interface Spare Parts and Accessories ServiceFirst Item # SEN01325 SEN01326 SEN01327 PWR00129 FLR06385 PAP00004 PAP00005 4 Mfg. # 24-0788 24-0789 24-0881 24-0885 07-1644 06-8733 24-1310 Description Replacement Oxygen sensor Replacement CO sensor Replacement NO(X) sensor External power supply 120V Filters for water trap/filter assembly (3 per package) Printer Paper (one roll per package) Printer Paper (5 rolls per package) RSP-PRC034-EN PCA® Portable Combustion Analyzer Specifications Measurement Ranges Oxygen Primary/Ambient Air Temperature Stack Temperature Carbon Monoxide (optional) Draft (optional) NO(X) (optional) Calculated Ranges Combustion Efficiency Excess Air Carbon Dioxide Carbon Monoxide (air free) NO(X) (Ref. 0 to 15% O2) Accuracy Oxygen RSP-PRC034-EN 0.1 to 20.9% 0°F to 999°F (-18°C to 999°C) 0°F to 2,192°F (-18°C to 1,200°C) 0 to 4,000 ppm (hydrogen compensated) -28.0 to + 28.0 in. WC (or user selectable in Pascal or Milibar) 0 to 1,000 ppm 0.1 to 99.9% (0.1% resolution) 1 to 250% 0.1 to a fuel dependent max. value in percent 0 to 9,999 ppm (on analyzers equipped with CO sensors) 0 to 9,999 ppm (on analyzers equipped with NO sensors) ±0.3% Oxygen (on flue gas) Carbon Monoxide ±5% of reading or ±10 ppm, whichever is greater between 0 to 2,000 ppm; and ±10% of reading between 2001-4000 ppm NO(X) Draft/Differential Pressure ±5% of reading or ±5 ppm, whichever is greater ±2% of reading or ±0.02 inches of H2O, whichever is greater Stack Temperature ±4°F between 32 to 255°F (±2°F between 0 to 124°C) ±6°F between 256 to 480°F (±3°C between 125 to 249°C) ±8°F between 481° to 752°F (±4°C between 250 to 400°C) Primary/Ambient Temperature ±2°F between 32 to 212° (±1°C between 0 to 100°C) Size 8.5”H x 3.8”W (at display) x 2”D (21.5 cm x 9.7 cm x 5.1 cm) Weight Approximately 1.5 lbs. (0.68Kg) with batteries Power Source Four disposable AA size alkaline batteries; minimum of 8 hours of continuous operation. Optional 120VAC or 240VAC power supply is available for line operation Display A 20 character by 4 line alpha numeric display with backlight Warm Up Time A 60 second total warm up time (Sensors are checked and autozeroed during warm up) 5 Fyrite® Pro Residential Combustion Analyzers Our popular Fyrite® Pro Residential Combustion Analyzer just got better. Service technicians have always been able to rely on the Fyrite® Pro to verify the performance and adjust residential furnaces and appliances quickly and easily. Now packed with new features such as memory and sensor strength, the Fyrite® Pro offers technicians the best features in measurement precision at an affordable price. All combustion models are now supplied with a protective rubber boot with magnet. The Fyrite Pro Model 125 is now supplied with a probe stop. Low Maintenance Operation Stronger pump and improved water trap design allows for easy particle filter replacement. Memory Capability Store up to 10 complete test records that can be recalled to the display and printed. New Accessories A new AC adapter (P/N 24-1254) provides you with an alternative power source and an easy way to economize on battery replacement. Low Maintenance Operation Stronger pump and improved water trap design allows for easy particle filter replacement. New Sensor Features Displays O2 sensor strength to indicate when the sensor needs to be replaced. Automatic purge cycle will protect your CO sensor in the event of high CO readings during shut-off. Ordering Information ServiceFirst Item # Mfg. # KIT12370 Model 125 Kit P/N 24-8205 Measurements Oxygen Flue Gas Temperature Carbon Monoxide Calculations Combustion Efficiency Excess Air Carbon Dioxide **Draft CO (air free) **Differential Pressure * Delta Temperature Combustion Air/Ambient Temp. Accessories Probe/Hose Assembly Hard Carrying Case Protective Rubber Boot IrDA Printer Probe Stop Spare Parts and Accessories ServiceFirst Item # SEN01324 SEN01323 FLR06385 ADP01128 PAP00004 PAP00005 Mfg. # 24-7265 24-8106 07-1644 24-1254 06-8733 24-1310 Description Replacement CO sensor Replacement O2 sensor Filters for water trap / filter assembly (3 per package) Battery Eliminator Printer Paper (one roll per package) Printer Paper for IrDA printer (5 rolls per package) ** Each Fyrite Pro that is equipped with Draft / Differential Pressure includes gas pressure test tubing with barbed fitting for ease of appliance line and manifold gas pressure measurement. * Requires optional thermocouple P/N 104-1798 or 104-1797 6 RSP-PRC034-EN Fyrite® Pro Residential Combustion Analyzers Specifications RSP-PRC034-EN Measurement Ranges Combustion Air/ Ambient Air Temperature Flue Gas Temperature Oxygen Carbon Monoxide Draft/Differential Pressure 32 - 213°F (0-100°C) 0 - 999°F (-18 to 537°C) 0.0 to 20.9% 02 0 to 2,000 ppm CO -10.0 to + 27.0 in. WC Calculated Ranges Combustion Efficiency Carbon Dioxide Carbon Monoxide (air free) Excess Air 0.1 to 99.9% 0.1 to a fuel dependent max. value in percent 0 to 9,999 ppm 0 to 400% Selectable Fuels Natural Gas (F1) Oil #2 (F2) Propane (F3) Kerosene (F4) Power Four disposable AA alkaline batteries (included) Battery Life Up to 18 hours of continuous operation Size 7.5”H x 4.1”W x 2.1”D (19.0 cm x 7.9 cm x 5.3 cm) Weight 16 oz. with batteries Warranty 2 years, including sensors 7 Fyrite® Tech Combustion Analyzers The Fyrite® Tech combustion analyzers by Bacharach offer service technicians the easiest and most affordable way to venture into electronic-combustion testing. Affordable Some service technicians may shy away from electronic combustion analyzers due to cost. The Fyrite® Tech was not only designed to provide ”The Measurable Difference,” it was priced to be the most affordable electronic analyzer currently on the market. Built to Last Based on the winning technology of the Fyrite® Pro, the Fyrite® Tech analyzers are built to handle natural gas, oil, propane and kerosene. Four alkaline batteries typically offer up to 18 hours of continuous operation with an automatic ”power off” feature that saves energy. User-friendly filter replacements also make maintenance a breeze. Easy to Use With the Fyrite® Tech you are up and ready to test in 3 easy steps: 1. Turn the unit on 2. Select the fuel 3. Insert the probe Features & Benefits • Affordable The most affordable combustion analyzer currently on the market. • Simple to use Turn the unit on, select the fuel, and insert the probe. It’s that easy. • Quick payback The Fyrite Tech reduces service call time by providing accurate, electronic test results instantly. • Accurate operation Tactile feedback from the instrument’s keypad assures that the appropriate key has been pressed. • Purchase protection Our two-year warranty on each analyzer and its sensors ensures worryfree operation. • Ergonomically designed The instrument is lightweight and fits in the palm of your hand, making it easy to handle. Comes with soft carrying pouch for ease of transport instrument protection. • Long battery life Four alkaline batteries typically offer up to 18 hours of continuous operation with an automatic “power off” feature that saves energy. • High quality Based on the same technology as the Fyrite Pro Combustion Analyzers. Ordering Information ServiceFirst Item # KIT12371 Mfg. # 24-8217 Description Fyrite Tech 60, Soft Pouch, Probe and 4 AA Batteries Spare Parts and Accessories SEN01323 SEN01324 FLR06385 8 24-8106 24-7265 07-1644 Oxygen Sensor, O2 Carbon Monoxide Sensor, CO Replacement filter for water trap RSP-PRC034-EN Fyrite® Tech Combustion Analyzers Specifications RSP-PRC034-EN Measurement Ranges Flue Gas Temperature Ambient Temperature Oxygen Carbon Monoxide 0 to 999°F (-18 to 537°C) 32 to 212°F (0 to 100°C) 0.0 to 20.9% O2 0 to 2,000 ppm CO Calculated Ranges Combustion Efficiency Carbon Dioxide CO Air Free Excess Air 0.1 to 99.9% 0.0 to a fuel dependent maximum (in %) 0 to 9,999 ppm 0 to 400% Selectable Fuels Natural Gas (F1) Oil #2 (F2) Propane (F3) Kerosene (F4) Power Four disposable AA alkaline Battery Life Up to 18 hours of continuous operation Size 7.5”H x 3.1”W x 2.1”D Weight 16 oz. with batteries Warranty 2 years, including sensors 9 Oil Burner Combustion Testing Kits Bacharach Combustion Testing Kits continue to offer you the most economical means of testing for oil burner efficiency during installation or servicing. Each kit is designed with the service technician in mind . Components (Standard Kit 10-5022) • Fyrite® CO2 Indicator – The Fyrite Carbon Dioxide Indicator measures the percent CO2 in a flue gas sample. • True Spot® Smoke Tester and Oil Burner Smoke Scale – With the True Spot Smoke Tester and Smoke Scale, you can get an accurate indication of smoke content in flue gas. • Fire Efficiency Finder/Stack Loss Slide Rule – The Fire Efficiency Slide Rule is a quick and easy way of determining combustion efficiency and stack loss from the results of the CO2 and stack temperature tests. • Tempoint® Dial Thermometer – High stack temperatures are cause for special concern and may indicate a serious condition. • Model MZF Draft Gauge – The intensity of draft determines the rate at which combustion gases pass through the boiler or furnace. With the MZF Draft Gauge, you can determine if draft is excessive or insufficient. • Carrying Case (large) – Instruments for Bacharach Oil Burner combustion Testing Kits come in a rugged, plastic carrying case. • Moisture Absorb. Material • Sampling Hose Assembly Ordering Information ServiceFirst Item # KIT12372 Mfg. # 10-5022 Description Standard Kit Spare Parts and Accessories KIT12374 KIT12375 KIT12376 KIT12377 HSE01510 10 10-5057 11-7052 11-7047 11-0121 11-7029 CO2 fluid (3 per package) CO2 Repair Kit CO2 Refill Kit Moisture Absorb. Material Sampling Hose Assembly RSP-PRC034-EN True Spot® Smoke Test Kit The Bacharach True Spot Smoke Test Kit determines efficient combustion and is internationally recognized as the standard method for evaluating smoke density in the flue gases from distillate fuels. Too much smoke is one of the most common causes of excessive fuel usage and expensive service requirements. That is precisely why the smoke test is an indispensable part of any oil burner service job; and with the True Spot, an accurate smoke reading takes less than a minute. The True Spot smoke test method has long been recognized as the accepted standard for oil burner smoke tests. It is used by Underwriters’ Laboratories in approval testing of oil burners; and it is the test method specified in the Installation Standards of the National Oil Fuel Institute by U.S. Department of Commerce, Testing materials (D2156-65), and German Standard DIN 51-402. Ordering Information ServiceFirst Item # KIT12373 Mfg. # 21-7006 Description True Spot Smoke Test Kit Spare Parts and Accessories LUB00066 PAP00006 RSP-PRC034-EN 21-0040 21-0019 Lubricant Filter Paper Sheets (40 per pack) 11 Literature Order Number RSP-PRC034-EN Filing Hierarchy Service Products/Tools and Test Equipment/Test Instruments Date July 2005 Supersedes New Stocking Location La Crosse Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.