Bacharach Combustion
Analyzers
July 2005
RSP-PRC034-EN
© 2005 American Standard All rights reserved
RSP-PRC034-EN
Contents
RSP-PRC034-EN
PCA® Portable Combustion Analyzer
4
Fyrite® Pro Residential Combustion Analyzers
6
Fyrite® Tech Combustion Analyzers
8
Oil Burner Combustion Testing Kits
10
True Spot® Smoke Test Kit
11
3
PCA®
Portable Combustion Analyzer
2 Year Warranty
The PCA is the perfect tool for service
technicians and boiler contractors who
need to determine carbon monoxide
(CO) safety, combustion efficiency and
emission testing in combustion
applications. The PCA directly measures
and displays flue gas O2, temperatures,
draft, differential pressure, NO(X) and CO.
Simultaneously, the instrument
calculates and displays combustion
efficiency, excess air, CO2, NO(X)-Ref. O2
and CO air free. The large display shows
eight different values simultaneously
with backlight. The PCA provides seven
(7) fuels: natural gas, oil 2, oil 4, oil 6,
kerosene, liquid propane and coal, for
calculating combustion values.
The PCA offers communication features
to track and analyze combustion safety
tests, efficiency calculations and
environmental analysis for residential
and commercial applications.
Instrument comes complete with:
Carrying case, probe and hose assembly,
factory calibrated and installed sensor(s),
instruction manual, user guide, batteries
(packaged separately) and a two-year
warranty. All instruments can be
upgraded to include CO, Draft, NO(X) and
other option combinations are available
on request.
Each PCA that is equipped with Draft /
Differential Pressure includes gas
pressure test tubing with fittings for ease
of appliance line and manifold gas
pressure measurement.
The advanced communication features
of the PCA 65 allow the user to store up
to 100 tests, customize each combustion
test with customer information, generate
a personalized printout, and download
all of this information to a personal
computer for record keeping and trend
analysis.
Ordering Information
ServiceFirst
Item #
Mfg. #
KIT12368 Model PCA 25
w/printer
P/N 24-8243
KIT12369
Model PCA 65
w/printer
P/N 24-8245
Measurements
Oxygen
Air Temp.
Stack Temp.
Carbon Monoxide
Draft/Differential Pressure
Oxygen
Air Temp.
Stack Temp.
Carbon Monoxide
Draft/Differential Pressure
NO(X)
Calculations
Combustion Eff.
Excess Air
Carbon Dioxide
CO (air free)
Features
Printer Interface
Memory Storage-10
Combustion Eff.
Excess Air
Carbon Dioxide
CO (air free)
NO(X) Ref 02
Printer Interface
Memory Storage-100
Customized Printout
Customer ID
Computer Interface
Spare Parts and Accessories
ServiceFirst
Item #
SEN01325
SEN01326
SEN01327
PWR00129
FLR06385
PAP00004
PAP00005
4
Mfg. #
24-0788
24-0789
24-0881
24-0885
07-1644
06-8733
24-1310
Description
Replacement Oxygen sensor
Replacement CO sensor
Replacement NO(X) sensor
External power supply 120V
Filters for water trap/filter assembly (3 per package)
Printer Paper (one roll per package)
Printer Paper (5 rolls per package)
RSP-PRC034-EN
PCA®
Portable Combustion Analyzer
Specifications
Measurement Ranges
Oxygen
Primary/Ambient Air Temperature
Stack Temperature
Carbon Monoxide (optional)
Draft (optional)
NO(X) (optional)
Calculated Ranges
Combustion Efficiency
Excess Air
Carbon Dioxide
Carbon Monoxide (air free)
NO(X) (Ref. 0 to 15% O2)
Accuracy
Oxygen
RSP-PRC034-EN
0.1 to 20.9%
0°F to 999°F (-18°C to 999°C)
0°F to 2,192°F (-18°C to 1,200°C)
0 to 4,000 ppm (hydrogen compensated)
-28.0 to + 28.0 in. WC
(or user selectable in Pascal or Milibar)
0 to 1,000 ppm
0.1 to 99.9% (0.1% resolution)
1 to 250%
0.1 to a fuel dependent max. value in percent
0 to 9,999 ppm
(on analyzers equipped with CO sensors)
0 to 9,999 ppm
(on analyzers equipped with NO sensors)
±0.3% Oxygen (on flue gas)
Carbon Monoxide
±5% of reading or ±10 ppm, whichever is greater
between 0 to 2,000 ppm; and ±10% of reading
between 2001-4000 ppm
NO(X)
Draft/Differential Pressure
±5% of reading or ±5 ppm, whichever is greater
±2% of reading or ±0.02 inches of H2O,
whichever is greater
Stack Temperature
±4°F between 32 to 255°F
(±2°F between 0 to 124°C)
±6°F between 256 to 480°F
(±3°C between 125 to 249°C)
±8°F between 481° to 752°F
(±4°C between 250 to 400°C)
Primary/Ambient Temperature
±2°F between 32 to 212°
(±1°C between 0 to 100°C)
Size
8.5”H x 3.8”W (at display) x 2”D
(21.5 cm x 9.7 cm x 5.1 cm)
Weight
Approximately 1.5 lbs. (0.68Kg) with batteries
Power Source
Four disposable AA size alkaline batteries;
minimum of 8 hours of continuous operation.
Optional 120VAC or 240VAC power supply is
available for line operation
Display
A 20 character by 4 line alpha numeric display
with backlight
Warm Up Time
A 60 second total warm up time (Sensors are
checked and autozeroed during warm up)
5
Fyrite® Pro
Residential Combustion Analyzers
Our popular Fyrite® Pro Residential
Combustion Analyzer just got better.
Service technicians have always been
able to rely on the Fyrite® Pro to verify
the performance and adjust residential
furnaces and appliances quickly and
easily. Now packed with new features
such as memory and sensor strength,
the Fyrite® Pro offers technicians the best
features in measurement precision at an
affordable price.
All combustion models are now
supplied with a protective rubber boot
with magnet. The Fyrite Pro Model 125 is
now supplied with a probe stop.
Low Maintenance Operation
Stronger pump and improved water trap
design allows for easy particle filter
replacement.
Memory Capability
Store up to 10 complete test records that
can be recalled to the display and
printed.
New Accessories
A new AC adapter (P/N 24-1254)
provides you with an alternative power
source and an easy way to economize
on battery replacement.
Low Maintenance Operation
Stronger pump and improved water trap
design allows for easy particle filter
replacement.
New Sensor Features
Displays O2 sensor strength to indicate
when the sensor needs to be replaced.
Automatic purge cycle will protect your
CO sensor in the event of high CO
readings during shut-off.
Ordering Information
ServiceFirst
Item #
Mfg. #
KIT12370 Model 125 Kit
P/N 24-8205
Measurements
Oxygen
Flue Gas Temperature
Carbon Monoxide
Calculations
Combustion Efficiency
Excess Air
Carbon Dioxide
**Draft
CO (air free)
**Differential Pressure
* Delta Temperature
Combustion Air/Ambient Temp.
Accessories
Probe/Hose Assembly
Hard Carrying Case
Protective Rubber
Boot
IrDA Printer
Probe Stop
Spare Parts and Accessories
ServiceFirst
Item #
SEN01324
SEN01323
FLR06385
ADP01128
PAP00004
PAP00005
Mfg. #
24-7265
24-8106
07-1644
24-1254
06-8733
24-1310
Description
Replacement CO sensor
Replacement O2 sensor
Filters for water trap / filter assembly (3 per package)
Battery Eliminator
Printer Paper (one roll per package)
Printer Paper for IrDA printer (5 rolls per package)
** Each Fyrite Pro that is equipped with Draft / Differential Pressure includes gas pressure test tubing with barbed fitting
for ease of appliance line and manifold gas pressure measurement.
* Requires optional thermocouple P/N 104-1798 or 104-1797
6
RSP-PRC034-EN
Fyrite® Pro
Residential Combustion Analyzers
Specifications
RSP-PRC034-EN
Measurement Ranges
Combustion Air/
Ambient Air Temperature
Flue Gas Temperature
Oxygen
Carbon Monoxide
Draft/Differential Pressure
32 - 213°F (0-100°C)
0 - 999°F (-18 to 537°C)
0.0 to 20.9% 02
0 to 2,000 ppm CO
-10.0 to + 27.0 in. WC
Calculated Ranges
Combustion Efficiency
Carbon Dioxide
Carbon Monoxide (air free)
Excess Air
0.1 to 99.9%
0.1 to a fuel dependent max. value in percent
0 to 9,999 ppm
0 to 400%
Selectable Fuels
Natural Gas (F1)
Oil #2 (F2)
Propane (F3)
Kerosene (F4)
Power
Four disposable AA alkaline batteries (included)
Battery Life
Up to 18 hours of continuous operation
Size
7.5”H x 4.1”W x 2.1”D
(19.0 cm x 7.9 cm x 5.3 cm)
Weight
16 oz. with batteries
Warranty
2 years, including sensors
7
Fyrite® Tech
Combustion Analyzers
The Fyrite® Tech combustion analyzers
by Bacharach offer service technicians
the easiest and most affordable way to
venture into electronic-combustion
testing.
Affordable
Some service technicians may shy away
from electronic combustion analyzers
due to cost. The Fyrite® Tech was not
only designed to provide ”The
Measurable Difference,” it was priced to
be the most affordable electronic
analyzer currently on the market.
Built to Last
Based on the winning technology of the
Fyrite® Pro, the Fyrite® Tech analyzers are
built to handle natural gas, oil, propane
and kerosene. Four alkaline batteries
typically offer up to 18 hours of
continuous operation with an automatic
”power off” feature that saves energy.
User-friendly filter replacements also
make maintenance a breeze.
Easy to Use
With the Fyrite® Tech you are up and
ready to test in 3 easy steps:
1. Turn the unit on
2. Select the fuel
3. Insert the probe
Features & Benefits
• Affordable
The most affordable combustion
analyzer currently on the market.
• Simple to use
Turn the unit on, select the fuel, and
insert the probe. It’s that easy.
• Quick payback
The Fyrite Tech reduces service call
time by providing accurate, electronic
test results instantly.
• Accurate operation
Tactile feedback from the instrument’s
keypad assures that the appropriate key
has been pressed.
• Purchase protection
Our two-year warranty on each
analyzer and its sensors ensures worryfree operation.
• Ergonomically designed
The instrument is lightweight and fits in
the palm of your hand, making it easy
to handle. Comes with soft carrying
pouch for ease of transport instrument
protection.
• Long battery life
Four alkaline batteries typically offer up
to 18 hours of continuous operation
with an automatic “power off” feature
that saves energy.
• High quality
Based on the same technology as the
Fyrite Pro Combustion Analyzers.
Ordering Information
ServiceFirst
Item #
KIT12371
Mfg. #
24-8217
Description
Fyrite Tech 60, Soft Pouch, Probe and 4 AA Batteries
Spare Parts and Accessories
SEN01323
SEN01324
FLR06385
8
24-8106
24-7265
07-1644
Oxygen Sensor, O2
Carbon Monoxide Sensor, CO
Replacement filter for water trap
RSP-PRC034-EN
Fyrite® Tech
Combustion Analyzers
Specifications
RSP-PRC034-EN
Measurement Ranges
Flue Gas Temperature
Ambient Temperature
Oxygen
Carbon Monoxide
0 to 999°F (-18 to 537°C)
32 to 212°F (0 to 100°C)
0.0 to 20.9% O2
0 to 2,000 ppm CO
Calculated Ranges
Combustion Efficiency
Carbon Dioxide
CO Air Free
Excess Air
0.1 to 99.9%
0.0 to a fuel dependent maximum (in %)
0 to 9,999 ppm
0 to 400%
Selectable Fuels
Natural Gas (F1)
Oil #2 (F2)
Propane (F3)
Kerosene (F4)
Power
Four disposable AA alkaline
Battery Life
Up to 18 hours of continuous operation
Size
7.5”H x 3.1”W x 2.1”D
Weight
16 oz. with batteries
Warranty
2 years, including sensors
9
Oil Burner Combustion
Testing Kits
Bacharach Combustion Testing Kits
continue to offer you the most
economical means of testing for oil
burner efficiency during installation or
servicing. Each kit is designed with the
service technician in mind .
Components (Standard Kit 10-5022)
• Fyrite® CO2 Indicator – The Fyrite
Carbon Dioxide Indicator measures the
percent CO2 in a flue gas sample.
• True Spot® Smoke Tester and Oil
Burner Smoke Scale – With the True
Spot Smoke Tester and Smoke Scale,
you can get an accurate indication of
smoke content in flue gas.
• Fire Efficiency Finder/Stack Loss Slide
Rule – The Fire Efficiency Slide Rule is a
quick and easy way of determining
combustion efficiency and stack loss
from the results of the CO2 and stack
temperature tests.
• Tempoint® Dial Thermometer – High
stack temperatures are cause for
special concern and may indicate a
serious condition.
• Model MZF Draft Gauge – The intensity
of draft determines the rate at which
combustion gases pass through the
boiler or furnace. With the MZF Draft
Gauge, you can determine if draft is
excessive or insufficient.
• Carrying Case (large) – Instruments for
Bacharach Oil Burner combustion
Testing Kits come in a rugged, plastic
carrying case.
• Moisture Absorb. Material
• Sampling Hose Assembly
Ordering Information
ServiceFirst
Item #
KIT12372
Mfg. #
10-5022
Description
Standard Kit
Spare Parts and Accessories
KIT12374
KIT12375
KIT12376
KIT12377
HSE01510
10
10-5057
11-7052
11-7047
11-0121
11-7029
CO2 fluid (3 per package)
CO2 Repair Kit
CO2 Refill Kit
Moisture Absorb. Material
Sampling Hose Assembly
RSP-PRC034-EN
True Spot® Smoke Test Kit
The Bacharach True Spot Smoke Test Kit
determines efficient combustion and is
internationally recognized as the
standard method for evaluating smoke
density in the flue gases from distillate
fuels. Too much smoke is one of the
most common causes of excessive fuel
usage and expensive service
requirements. That is precisely why the
smoke test is an indispensable part of
any oil burner service job; and with the
True Spot, an accurate smoke reading
takes less than a minute.
The True Spot smoke test method has
long been recognized as the accepted
standard for oil burner smoke tests. It is
used by Underwriters’ Laboratories in
approval testing of oil burners; and it is
the test method specified in the
Installation Standards of the National Oil
Fuel Institute by U.S. Department of
Commerce, Testing materials (D2156-65),
and German Standard DIN 51-402.
Ordering Information
ServiceFirst
Item #
KIT12373
Mfg. #
21-7006
Description
True Spot Smoke Test Kit
Spare Parts and Accessories
LUB00066
PAP00006
RSP-PRC034-EN
21-0040
21-0019
Lubricant
Filter Paper Sheets (40 per pack)
11
Literature Order Number
RSP-PRC034-EN
Filing Hierarchy
Service Products/Tools and Test Equipment/Test Instruments
Date
July 2005
Supersedes
New
Stocking Location
La Crosse
Trane has a policy of continuous product and product data improvement and reserves the right to change
design and specifications without notice.