Volvo V90 - ACCESSORY PANEL Service manual

Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
XC90
© VolvoCar Corporation, 2007 Printed in Sweden
Section Group Weight(Kg/Pounds) Year
3
393 4/8.8
Month
2007 08
31260737
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Required tools
A0000162
IMG-239667
IMG-239664
IMG-239980
IMG-242205
R8802817
R3905015
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
R3903812
IMG-213320
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
INTRODUCTION
●
●
NOTE! Read through the entire text before carrying out
any work.
The front page gives the date of this edition and the edition it
replaces
Cars equipped with SRS/SIPS (Airbag)
Warning!
Extra care must be taken when working on cars equipped with SRS/SIPS
air bags. This is important to prevent:
1. Personal injury
The second page shows the tools needed for the installation and
the contents of the installation kit
2. Damage to or malfunction of the SRS/SIPS system.
●
The illustrations display the procedure in order of operation. The
order of operation is repeated in the text section
Work on the SRS/SIPS systems or related components must always be
carried out by an authorised Volvo workshop.
●
Cut out the text page in order to follow the illustrations and text at
the same time.
Is the car equipped with SRS (supplemental restraint system)?
●
Cars equipped with a driver's airbag have the letters "SRS" imprinted on
the centre panel of the steering wheel. Cars equipped with driver's and
passenger airbags are marked with "SRS" on both the steering wheel
centre panel and also on the dashboard close to the airbag.
If the car is equipped with SIPS (side impact protection system ) a "SIPS"
decal is marked on both the front seats.
Cars equipped with inflatable curtains have the marking "SRS" on one of
the panels along the posts on the inside of the car.
Cars equipped with SRS (supplemental restraint system) also have a
"SRS" decal on the front windscreen.
Do not damage the SRS wiring!
Do not trap, fray, pierce or damage the SRS wiring. SRS wiring has
orange casing and/or is plaited.
Steering and front suspension
The contact reel in the SRS system can easily be damaged when
working on the steering wheel, steering shaft or steering gear. Refer to
the SRS (supplemental restraint system) Service Manual or service
instructions in VIDA for information on carrying out such work. This is to
prevent damage.
SRS warning lamp
If the SRS warning lamp lights after repairs have been carried out, take
the car to an authorised Volvo workshop.
SRS collision sensor control module
S60 / V70 (00-) / S80 / XC90
The collision sensor control module is located on the transmission tunnel
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
in the centre console, in front of the parking brake.
WARNING!
The air bag inflation areas must not be obstructed. Never place
any objects, such as upholstery or accessories, within these
areas. The panels must be able to deploy in the correct manner
at the right time otherwise there is a risk of personal injury in
the event of a collision.
WARNING!
The ignition must be in position "0" and the key removed from
the ignition if any connector in the SRS system is to be
disassembled. Then wait at least one minute. Then disconnect
the battery negative lead before disassembling any of the
connectors. When work is completed the ignition key must be
turned to position "II" before reconnecting the battery negative
lead.
Navigation system, RTI
Note!
This accessory requires software unique to the car.
Note!
For European users, the TMC unit, part number 6849907, can be
purchased separately.
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Preparations
1
Download the software for the accessory's function following the service information
in VIDA.
●
Note!
The software must be loaded before installing the accessory.
IMG-242268
Preparations
2
●
Place the driver's seat in its rearmost position.
●
Turn the ignition switch to position 0.
●
Disconnect the battery negative lead
Note!
IMG-246024
Wait at least three minutes before unplugging the connectors or removing other
electrical equipment.
Preparations
3A
Illustration A
Remove the loudspeaker grille as follows:
●
Take a piece of welding rodØ 1.5 mm (1/16"). Bend it 90° at one end, L=5 mm
(13/64"). The other end is bent to create a handle.
●
First insert the bent end in the joint between the loudspeaker grille and the
dashboard approximately as illustrated, until it engages.
●
Turn the welding rod 90°so that the bent section catches the underneath of the
loudspeaker grille. The welding rod may need moving along the joint to be turned.
R8504166
3B
Illustration B
●
Pull upwards until the loudspeaker grille detaches, it is securely fastened by four
clips.
Note!
Do not damage the dashboard.
R8504167
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
●
3C
Place the loudspeaker grille to one side.
Illustration C
●
Applies to cars without centre loudspeakers
Remove the bracket for the loudspeaker grille by removing the five screws and
pulling the grille up from the dashboard.
Illustration D
R3904127
●
Applies to cars with a centrally mounted loudspeaker
Remove the five screws in the loudspeaker. Pull the loudspeaker up slightly from
the dashboard and disconnect the connector.
3D
R3904128
Preparations
4
●
Applies to cars with automatic gearbox
Turn the ignition key to position II.
●
Applies to all models
Move the gear selector lever to its rearmost position.
●
Carefully pry off the gear level panel at the rear edge using a weatherstrip tool.
Pull the panel backwards to access the screws for the climate control panel.
R8504113
Preparations
5
●
Remove the two screws holding the bracket to the climate control panel and the
control module.
●
Pull out the bracket at the lower edge and pull it downwards away from the top
edge.
●
Disconnect the connectors from the climate control panel, control module and CD
player and/or Minidisc player connectors, if applicable.
R8504051
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Preparations
6
●
Remove the center console's left-hand side panel by first pulling it away starting
at the front edge and then backwards until all the clips have released.
R8504165
Preparations
7A
●
Image A. Applies to cars with Volvo on call (VOC)
Remove the 4 VOC GPS tuner screws, the tuner will not be reused.
●
Image B. Applies to cars with Volvo on call (VOC)
Remove:
1- connection to the Global Positioning System (GPS) antenna.
2- connection to MOST.
IMG-250443
3- existing power supply to GPS tuner.
7B
Note!
Cable connection (3) will no longer be used, clamp the connector in a suitable
location.
IMG-250444
Preparations
Steps 7-19 do not apply to cars with Volvo On Call (VOC)
8
●
Bend up the four punched out carpet tabs under the left-hand front seat.
R8504212
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Preparations
9
●
Take the four rivet nuts from the kit and install them in the pre-punched holes
under the carpet tabs.
●
Take rivet tool P/N 9512782 and tighten the rivet nuts. If necessary: Remove the
mounting bracket for front-rear seat adjustment (applies to cars with manual
seats).
R3903844
Installing the antenna cable
10
●
Remove the sound barrier on the right-hand side by first removing the two
screws and then prizing it away at the top edge.
R8504419
Installing the antenna cable
11
●
Remove the panel on the right-hand end of the dashboard.
M8502816
Installing the antenna cable
12
●
Pry off the covers on the grab handle in the right-hand front door and remove the
screws under them.
R8504175
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing the antenna cable
13
●
Pull of the weatherstrip (1) for the door at the A-pillar.
●
Remove the right-hand A-post panel by carefully pulling it out by the upper edge
until the clips inside release. Pull it up from the mounting in the dashboard.
Note!
Do not damage the headlining.
R8504163
Installing the antenna cable
14
●
Fold down the cover (1) by carefully pulling the front edge of the cover down.
●
Press the catches (2) together. Pull the front edge of the panel down and then
pull off at the rear edge.
R3501441
Installing the antenna cable
15
●
Detach the rear-view mirror and front interior lighting (1) by first removing the
two screws (2) and then pressing in the eight catches (3) around the interior
lighting.
●
Carefully pull the components downwards and allow them to hang from their
cables. The interior lighting is secured in the roof by clips (4).
●
Remove the connector for the rain sensor (if applicable).
R3501449
Installing the antenna cable
16
●
NOTE! When installing the GPS antenna where there is already a GSM
antenna, move the GSM section to the GPS antenna supplied with the
kit. Make sure that the earth for the screen is correctly positioned
when installing.
IMG-250468
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing the antenna cable
17
D3902236
●
Wrap foam tape around the entire cable before installing.
●
Install the new antenna. Carefully bend the headlining downward and slide the
antenna backward and inwards. Align the antenna lugs (1) with the grooves in
the bracket (2)
●
Insert the cable on the top of the roof panel's front edge. Pull it further along, out
towards the right-hand A-post so that it is concealed at the top the headlining.
●
Reinstall the bracket with rear-view mirror. Tighten the screws to 10 Nm (7.5
lbf.ft.).
●
Reinstall the panel and lock using the cover.
●
If there is a rain sensor, route the cable so that it lies underneath the antenna.
Reinstall the connector.
Installing the antenna cable
18
●
Install the cover over the antenna.
For cars with a rain sensor, use the larger cover from the kit.
For cars without a rain sensor, use the smaller cover from the kit.
IMG-250467
Installing the antenna cable
19
●
Route the cable above the headlining, all the way to the A-post.
●
Route the cable down from the headlining and along the right-hand A-post
●
Tape the cable onto the existing cable harness at points (1).
Warning!
R8504164
© VolvoCar Corporation, 2007 Printed in Sweden
Do not route over the inflatable curtain as this may affect the function in the
event of a collision.
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing the antenna cable
20
IMG-250470
●
Wrap foam tape around the entire cable before installing
●
Take the extension cable from the kit. Insert it down between the A-post and the
right-hand side of the dashboard, continue along the right-hand end of the
dashboard and pull out at the front edge of the floor.
●
Pull the cable to the left, along the front edge of the floor and up to the inside of
the center console.
●
Connect both connectors (1) at the A-post to each other.
●
Wrap foam tape around the connectors to prevent rattling.
Installing cable harness and antenna cable
21
●
●
Applies to cars with Volvo on call (VOC)
Take the cable harness from the kit. The fiber optic cable connections on the
cable harness will not be used.
Wrap foam tape around the connectors for the fiber optic cables to prevent
rattling.
IMG-250471
Installing cable harness and antenna cable
22
●
Take the two cable harnesses, fiber optic cable harness (1) with the cable
harness for the power supply (2), and the cable harness for the display screen
(3), from the kit. Route them up along the air duct on the left-hand side of the
center console.
Note!
Do not damage the fiber optic cables. They must not be bent to a radius less than 30mm
(1 11/64") as they can damage and affect the function of the Multimedia Module (MMM).
IMG-251403
●
The fiber optic cable harness (1) with the cable harness for the power supply
(2), are placed inside the center console.
Note!
In cases where the TMC cable (Europe) requires to be routed in the same way
as cable harness (1). The double connection must be connected to IAM.
© VolvoCar Corporation, 2007 Printed in Sweden
●
The blue connector in cable harness (2) and cable harness (3) is routed up to
the outlet in the dashboard.
●
Pull the cable harnesses backwards, in front of the carpet on the center
console's left-hand side, under the left-hand seat's seat rail, and out through the
carpet join under the seat.
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Does not apply to cars with (VOC)
● Route the antenna cable (4) in the same direction as cable harness (1) to Multimedia
Module (MMM).
Installing cable harness and antenna cable
23
●
Reinstall the A post panel.
●
Tighten the grab handle to 10 Nm (7.5 lbf. ft.) and reinstall the covers.
●
Reinstall the rubber trim in the right-hand front door.
●
Reinstall the panel on the dashboard end face.
●
Reinstall the soundproofing panel on the right-hand side.
Installing and connecting the display screen.
24
●
Install the bracket for the display screen by moving the screen unit up in the
bracket from underneath.
●
Tighten the display screen unit by the bracket using screws from the kit.
IMG-250476
Installing and connecting the display screen.
25
●
Applies to cars without centre loudspeakers
Connect the cables from the Multimedia Module (MMM) (1) to the display screen
(2).
●
Install the display screen with the bracket in the dashboard. Use the existing
screws (3).
●
Take the new loudspeaker grille from the kit and press it into the dashboard.
R3903852
Installing and connecting the display screen.
26
●
Applies to cars with a centrally mounted loudspeaker
Connect the three cables (1) to the display screen and the centrally mounted
loudspeaker.
●
Press the display screen and bracket into the dashboard. Tighten using the five
existing screws (2).
●
Press the new loudspeaker grille, from the kit, into place on the dashboard.
R3903860
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing and connecting the display screen.
27
●
Applies to all models
Connect the gray connector from the power supply cable harness to the existing
connector.
●
Secure the excess gray connector.
IMG-241303
Installing and connecting the display screen.
28
●
Connect the TMC cable (Europe) as illustrated.
●
Connect the TMC wiring between IAM and the existing connector in the car's
cable harness.
IMG-250477
Installing and connecting the display screen.
Steps 28-30 do not apply to cars with Volvo On Call (VOC)
29
●
NOTE: It is important that the wiring is connected to the IAM and not the ICM. Do
not mix up the fiber optic connections in the existing cable network.
IMG-250478
Installing and connecting the display screen.
30
●
Take the MOST cable from the kit and connect it between IAM and existing MOST
cable.
IMG-250479
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing and connecting the display screen.
31
●
Take the bend protection from the kit and attach it with tape as illustrated. The
bend protection is to prevent the fiber optic cable from bending too much, being
damaged and risking malfunction of the accessory.
●
When reinstalling the center console, the fiber optic cable to MOST must be
positioned so that it does not get trapped when the center console is reinstalled.
IMG-250480
Connecting and installing the Multimedia Module (MMM)
32
●
Take the Multimedia Module (MMM) from the kit and remove the protective plug
from the connector to the fiber optic cable connection.
R3903835
Connecting and installing the Multimedia Module (MMM)
33
IMG-250481
●
Connect the pre-routed cables to the Multimedia Module (MMM)
the cable (1) for the display screen.
●
cable (2) to the car's fiber optic cable system.
●
cable (3) to the power supply.
●
cable (4) to the Global Positioning System (GPS) antenna.
●
cable (5) to TMC (Europe).
Applies to cars with Volvo On Call (VOC)
● Secure the cable excess for the GPS antenna in a suitable location.
●
© VolvoCar Corporation, 2007 Printed in Sweden
When connecting cable (2), existing cables must be used, not those supplied in the kit.
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Connecting and installing the Multimedia Module (MMM)
34
●
Take four screws from the kit, place the Multimedia Module (MMM) mounting
brackets above the rivet nuts and tighten the unit.
●
Conceal the cables under the carpet at the rear of the Multimedia Module (MMM).
●
Bend the carpet tabs back over the screws.
Note!
R3903837
Do not damage the fiber optic cables. They must not be bent to a radius less
than 30mm (1 11/64") as they may become damaged and affect the function of
the Multimedia Module (MMM).
Installing the keypad in the steering wheel
35
R3904969
●
Position the steering wheel in its lowest and rearmost position.
●
Remove the surround for the combined instrument panel and the upper steering
wheel cover by first removing the screws (1) and then pull the surround off
backwards, it is attached by two clips at the rear edge.
●
Then carefully pry off the upper steering wheel cover using a plastic
weatherstrip tool, it is secured by two clips on the inside of each long side.
●
Remove and place the modules to one side.
Installing the keypad in the steering wheel
36
●
Turn the steering wheel 90° to the position shown in the illustration and so that
the two holes on the back side are accessible.
R6400815
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing the keypad in the steering wheel
37
●
Insert a screwdriver in the hole along the rear edge of the steering wheel
perpendicular to the rear surface of the steering wheel.
●
Insert the screwdriver as far as possible to find the end of the locking spring (1).
●
Place the end of the screwdriver on the top of the locking spring.
●
Move the screwdriver upwards towards the upper edge of the hole (2) until the
spring releases and one side of the steering wheel module detaches from the
mounting.
●
Turn the steering wheel 180° and repeat the operation on the other side.
●
Turn the steering wheel to a neutral position.
M6400670
Installing the keypad in the steering wheel
38
●
Fold the steering wheel module out
●
Unplug the two connectors (1) to the airbag transmitter cables.
Note!
The connectors are tightly secured. However, tools must not be used when
removing.
R6400818
●
Place the steering wheel module to one side.
Installing the keypad in the steering wheel
39
●
Remove:
the screw (1) and detach the ground lead.
●
the horn connector (2) and keypads.
●
the three screws (3) and lift out the horn ring (4).
R6400819
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing the keypad in the steering wheel
40
●
Turn the steering wheel to the left so that the right-hand side of the steering
wheel points to the left.
●
Take the cutting template from the kit and secure it to the right-hand side of the
steering wheel as illustrated.
●
Attach the template using a tie strap.
R3904964
Installing the keypad in the steering wheel
41
●
Set the steering wheel in a suitable position and cut-out following the template.
Use a small knife.
Note!
When cutting, make sure to hold the knife so that the cuts are perpendicular to
the back side of the steering wheel. This will reduce the risk of cutting a hole
that is too large since the edge around the keypad is only a few millimetres
larger than the keypad itself.
R3904965
Installing the keypad in the steering wheel
42
●
Cut away some of the material on the back side of the steering wheel spoke.
●
Test and cut until the keypad fits properly.
R3904966
Installing the keypad in the steering wheel
43
●
Remove the keypad, two screws and clamp from the kit.
●
Ensure that the cable is underneath the steering wheel spoke (When the steering
wheel is straight).
●
Insert the keypad into the hole in the steering wheel with the text on the keypad
facing up. Press until it connects securely against the steering column cover.
R3904967
© VolvoCar Corporation, 2007 Printed in Sweden
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
Installing the keypad in the steering wheel
44
●
Install the screws and attach the keypad with the clamp around the steering
wheel spoke.
M3903757
Installing the keypad in the steering wheel
45
●
Position the horn ring and position it as illustrated.
●
Plug in the installed keypad connector to the terminal on the back side of the
keypad on the right-hand side of the horn ring. The cable from the installed
keypad is very short and it is not easy to plug into the connector.
M3903758
Installing the keypad in the steering wheel
46
●
Reinstall the horn. Ensure that the three springs are in place and check that the
ground lead is not trapped.
●
Tighten the screws alternately to 6.5 Nm (5 lbf.ft.).
●
Reinstall the ground lead. Tighten.
●
Plug in the horn connector and keypads.
●
Check the function of the horn ring by pressing around the entire edge.
Installing the keypad in the steering wheel
47
●
Check that the two springs (1) are in position
●
Position the steering wheel module and press the two airbag transmitter cable
connectors firmly in place.
Note!
The cables must be routed through the existing holder (2).
R6400820
© VolvoCar Corporation, 2007 Printed in Sweden
●
Insert the two lugs on the back side of the steering wheel module into the two
springs and make sure the transmitter cables are not obstructed.
●
Press the steering wheel module firmly into its mountings. Two clearly audible
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Installation instructions, accessories - Navigation system, RTI
Volvo Car Corporation Göteborg, Sweden
clicks should be heard.
●
Reinstall the surround for the combined instrument panel and the steering wheel
cover.
Installing the keypad in the steering wheel
48
●
Turn the ignition key to position II.
●
Connect the battery negative lead.
IMG-242267
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