TM
MC
S480 Barbecue
Assembly Manual
85-3064-8 (G43257) Propane
85-3065-6 (G43258) Natural Gas
1 Year limited Warranty
Read and save manual for future reference.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
Manual Revision #: 07302014 AT
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
H E A V Y A RTICLE NEEDS 2 TO LIFT
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com
CAUTION
DANGER
Sharp edges. Wear gloves when assembling
your grill.
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
1. If you smell Gas:
a. Shut off gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
fire department
INSTALLER OR ASSEMBLER/CONSUMER
2. Requires two people to complete the
assembly process.
CAUTION
This manual should be kept with the BBQ at
all times.
3. Beware of sharp edges.
WARNING
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
1. Do not store or use gasoline or other
flammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
T H I S B A R B E C U E I S F O R O U T D O O R U S E O N LY
CONTAC T C ALL CE N T R E IF ANY PARTS AR E M IS S IN G
1-855-453-2150
HARDWARE PACK
TOOLS NEEDED FOR ASSEMBLY
Key # Description 1
1/4”-20UNC X13 Screw 2
NO.10-24UNC X13 Screw
3
ST4.2X8 Tapping Screw 4
Wheel Spacer
5
Hitch Pin
6
Washer (Wheel)
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Part number Quantity
20120-13013-036
20
20124-10013-036
4
24200-42008-136
6
G305-0024-9088
2
G306-0005-9088
1
40300-08000-036
1
For correct hardware assembly, always position
the lock washer between the screw and the flat
washer.
Screw
Lock Washer
Flat Washer
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
1
3
2
1/4”-20UNC X13 Screw
X 20
4
ST4.2X8 Tapping Screw
X6
NO.10-24UNC X13 Screw
X4
5
6
Wheel Spacer
X2
Hitch Pin
X1
Washer (Wheel)
X1
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.
1
Parts List (propane) for 85-3064-8 (G43257)
Key #
Quantity Description Part No.
AA
1
Top lid assembly
G432-9D00-01
AB
1
Thermometer and bezel
G312-B201-01
AC
2
Lid handle brackets
G352-0015-01
AD
1
Top lid handle
G312-B203-01
AE
2
Lid bumpers-back
G303-0038-01
AF
2
Lid bumpers-front
G430-00B8-01
AG
2
Screws for lid
G430-0024-02
BA
1
Burner box assembly
G432-9R00-01
BB
4
Burner G432-B600-01
BC
1
Electrode set, main burner
G439-0039-01
BD
3
Burner brace assembly
G432-0078-01
BE
4
Flame tamer
G430-0005-01
BF
3
Cooking grate
G432-1800-01
BG
1
Warming rack
G432-0001-01
CA
1
Control panel
G432-9Q00-01
CB
1
Manifold assembly
G432-9E00-01
CC1 Regulator
G511-0031-01
CD
4
Bezel, control knob
G430-0027-02
CE
4
Control knob
G312-B102-01
CF1
1
Electronic ignition assembly
G409-0021-A2
CF2
1
Electronic ignition button
G409-0030-01
CG
1
Grease cup hook
G305-0043-01
CH
1
Grease cup G430-0033-02
CI
1
Heat shield
G432-Q101-01
DA
1
Cart side panel, right
G451-0D00-01
DB
1
Cart side panel, left
G451-0C00-01
DC
2
Back Brace
G432-E300-01
DD
1
Front panel
G432-0033-01
DE
2
End caps
G430-0023-01
DF2 Wheel
G210-0018-02
DG
1
Wheel axle
G430-0007-02
DH
1
Match holder
G401-0079-01
DI
1
Tank exclusion
G432-5302-01
DJ
1
Gas Tank Support
G307-0016-01
EA
1
Side shelf table, right
G312-BL00-01
EB
1
Side shelf fascia, right
G432-9S01-01
EC
1
Side shelf table, left
G432-9U00-01
ED
1
Side shelf fascia, left
G432-9C01-01
F1
1
Hardware pack
G432-B057-01
F2
1
Assembly instructions
G432-M057-01
F3
1
Safe use and care manual
G432-M057-02
2
EXPLODED DIAGRAM (PROPANE) FOR 85-3064-8 (G43257)
AE
AB
BG
AA
AF
AG
BF
AC
AD
BE
CI
BA
BC
BD
EA
CF1
CF2
BB
EC
CA
ED
CB
EB
CD
CE
DC
CC
CG
CH
DI
DA
DF
DJ
DH
DE
DG
DD
DB
F1
Hardware
Pack
3
F2
F3
Assembly
Manual
SAFETY
AND CARE
Manual
Parts List (natural gas) FOR 85-3065-6 (G43258)
Key #
Quantity Description Part No.
AA
1
Top lid assembly
G432-9D00-01
AB
1
Thermometer and bezel
G312-B201-01
AC
2
Lid handle brackets
G352-0015-01
AD
1
Top lid handle
G312-B203-01
AE
2
Lid bumpers-back
G303-0038-01
AF
2
Lid bumpers-front
G430-00B8-01
AG
2
Screws for lid
G430-0024-02
BA
1
Burner box assembly
G432-9T00-01
BB
4
Burner G432-B600-01
BC
1
Electrode set, main burner
G439-0039-01
BD
3
Burner brace assembly
G432-0078-01
BE
4
Flame tamer
G430-0005-01
BF
3
Cooking grate
G432-1800-01
BG
1
Warming rack
G432-0001-01
CA
1
Control Panel
G432-9Q00-01
CB
1
Manifold assembly
G432-9G00-01
CC
1
Natural gas hose
G501-0099-01
CD
4
Bezel, control knob
G430-0027-02
CE
4
Control knob
G312-B102-01
CF1
1
Electronic ignition assembly
G409-0021-A2
CF2
1
Electronic ignition button
G409-0030-01
CG
1
Grease cup hook
G305-0043-01
CH
1
Grease cup G430-0033-02
CI
1
Heat shield
G432-Q101-01
DA
1
Cart side panel, right
G451-0D00-01
DB
1
Cart side panel, left
G451-0C00-01
DC
2
Back Brace
G432-E300-01
DD
1
Front panel
G432-0033-01
DE
2
End Caps
G430-0023-01
DF2 Wheel
G210-0018-02
DG
1
Wheel Axle
G430-0007-02
DH
1
Match holder
G401-0079-01
EA
1
Side shelf table, right
G312-BL00-01
EB
1
Side shelf fascia, right
G432-9S01-01
EC
1
Side shelf table, left
G432-9U00-01
ED
1
Side shelf fascia, left
G432-9C01-01
F1
1
Hardware pack
G432-B057-01
F2
1
Assembly instructions
G432-M057-01
F3
1
Safe use and care manual
G432-M057-02
4
EXPLODED DIAGRAM (natural gas) FOR 85-3065-6 (G43258)
AE
AB
BG
AA
AF
AG
BF
AC
AD
BE
CI
BA
BC
BD
EA
CF1
BB
CF2
EC
CC
EB
CD
CA
ED
CE
DC
CG
CB
CH
DF
DA
DH
DG
DE
DD
DB
F1
Hardware
Pack
5
F2
F3
Assembly
Manual
SAFETY
AND CARE
Manual
ASSEMBLY INSTRUCTIONS
1
PROPANE MODEL ONLY.
NATURAL GAS MODEL WILL NOT
HAVE TANK EXCLUSION (DI) AS
SHOWN.
DB
Note: You will need two people for this step.
DI
Assemble the tank exclusion (DI) to the left and
right cart side panels (DB, DA), as shown.
Note: The left cart side panel (DB) will have
large holes on the end of the legs for
assembling the wheel axle (DG).
DA
Note: the tank exclusion should sit in the
middle hole on the left and right side panel.
Front View
DA
DI
Close Up
2
a. Assemble the front panel (DD) to the left and
right cart side panels (DB and DA) as shown.
DB
DI
You will need:
3
X6
DA
DD
A
b. Ensure that the slots on the tank exclusion (DI)
align with the slots on the front panel.
B
Close Up
6
ASSEMBLY INSTRUCTIONS
3
Assemble two back braces (DC) to the left and
right cart side panels (DB and DA) as shown.
DD
DC
You will need:
1
X8
DC
Back View
DC
Close Up
4
Note: Turn Cart assembly upside down.
DE
DB
a. Place wheel (DF) and wheel spacer (#4) onto
the wheel axle (DG). “Cone” side of wheel
should be against cart side panel, figure B.
6
4
4
5
DF
DG
DF
DD
b. Insert wheel axle assembly (DG) through wheel
axle hole in the front and rear of the left cart
side panel (DB), as shown.
c. To complete wheel assembly position the
wheel spacer (#4), wheel (DF), wheel washer
(#6) and hitch pin (#5), onto wheel axle (DG)
as shown.
A
d. Insert end caps (DE) into right cart side panel
(DA).
5
4
You will need:
6
B
Close up
C
64
76
X2
X1
8
5
Close up
7
X1
ASSEMBLY INSTRUCTIONS
5
PROPANE MODEL ONLY.
DB
Assemble the gas tank support (DJ) to left cart
side panel (DB).
DJ
Back View
DB
DJ
Close up
6
+
A
Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CC) (Propane
models only) is hanging outside of cart.
B
Position the lid and burner box assembly (A&B),
onto the cart assembly (C), and assemble.
C
A
You will need:
BA
1
CC
DB
B
8
X4
ASSEMBLY INSTRUCTIONS
7
Assemble the control knobs (CE) onto the valve
stems of the manifold assembly (CB) located on
the control panel (CA).
CA
CB
CE
8
RIGHT SIDE SHELF ASSEMBLY
a. Assemble the hardware to the burner box
assembly (BA) and control panel (CA).
Do not tighten.
BA
A1
You will need:
CA
A
A1
B2
1
2
X1
X1
B2
Right side view
TIP: Only assemble to brass nut.
A1
Close Up
9
ASSEMBLY INSTRUCTIONS
8
b. Position the right side shelf assembly (EA and
EB) onto the hardware half-tightened in Step
8A, as shown in figure B and C.
BA
EA
CA
EB
B
Right side view
EA
BA
C
Back view, under right side shelf
c. Tighten screws.
EA
BA
D
Back view, under right side shelf
EB
A1
EA
d. Assemble the right side shelf assembly (EA and
EB) to the control panel (CA) and the burner box
assembly (BA), as shown in figure E.
A1
You will need:
A1
B2
E
BA
CA
View, under right side shelf
A1
B2
1
2
X3
X1
TIP: Only assemble to brass nut.
10
ASSEMBLY INSTRUCTIONS
9
ELECTRONIC IGNITION ASSEMBLY
EA
EB
a. Remove the ignition battery cover (CF2) and
the plastic nut from the electronic ignition box
(CF1).
Battery
CF2
-
+
b. Position the electronic ignition box (CF1)
through the opening in the right side shelf
fascia (EB) and secure using the plastic nut.
CF1
Plastic Nut
c. Insert one “AA“ battery into the battery
compartment (CF1) with the positive end
facing outward, as shown. Securing using the
ignition battery cover (CF2).
View under right side shelf
* Battery not included.
d. Insert the main burner electrode (BC) and
the ground wire into the Electronic Ignition
Assembly (CF1).
EB
CF1
Note: the ground wire and main burner
electrode wire connection points are the same.
Ground Wire
CA
Ensure that the wire is pushed in firmly.
BC
View under right side shelf
10
LEFT SIDE SHELF ASSEMBLY
a. Assemble the hardware to the burner
box assembly (BA) and control panel (CA).
Do not tighten.
A1
BA
You will need:
B2
CA
A1
B2
1
2
X1
X1
A
Left side view
TIP: Only assemble to brass nut.
A1
Close Up
11
ASSEMBLY INSTRUCTIONS
10
b. Position the left side shelf (EC and ED) onto
the hardware half-tightened in Step 10A, as
shown in figure B and C.
BA
EC
CA
ED
B
Left side view
EC
BA
C
Back view, under left side shelf
c. Tighten screws.
EC
BA
D
Back view, under left side shelf
d. Assemble the left side shelf assembly (EC and
ED) to the control panel (CA) and the burner
box assembly (BA), as shown in figure E.
EC
A1
A1
A1
ED
B2
You will need:
A1
B2
1
2
X3
X1
BA
E
CA
View, under left side shelf
TIP: Only assemble to brass nut.
12
ASSEMBLY INSTRUCTIONS
11
Place the flame tamers (BE) into the burner box
assembly (BA).
BE
BA
A
BE
B
Close up, front view
BE
C
Close up, back view
12
Place the cooking grates (BF) into the burner box
assembly (BA).
BA
BF
13
ASSEMBLY INSTRUCTIONS
13
Stationary Wire
To assemble the warming rack (BG), insert the
stationary wire into the holes on the sides of
the lid. Insert warming rack pivot legs into the
holes on the inside of the burner box assembly
(BA), as shown.
Pivot Legs
BG
BA
BG
Close up
14
Hang the grease cup hook (CG) from the bottom
of the burner box (BA), and place grease cup (CH)
into position.
PROPANE model shown
BA
CAUTION
CG
Failure to assemble grease cup hook and grease
cup will cause hot grease to drip from the
bottom of the BBQ burner box, with the risk of
fire, property damage, or personal injury.
CH
A
View from underneath burner box
CI
CG
CH
B
Close up
14
ASSEMBLY INSTRUCTIONS
15
PROPANE model shown
FOR NATURAL GAS MODEL,
FOLLOW STEP 16.
Position the 20lb propane tank into the notches
located on the bottom of the left cart side panel
(DB). Position the gas tank support (DJ) onto the
tank collar. Attach the regulator coupling nut
(CC) to the propane tank valve.
DJ
CC
ATTENTION
LP Cylinder is sold separately.
Use only LP tanks that are equipped with an
OPD (Overfill protection device). Fill and leak
check before attaching to the BBQ hose and
regulator. See Safe Use and Care Manual, leak
test procedure for more information
WARNING
When assembling regulator onto LP cylinder,
ensure that the regulator is assembled below
the support bar, as shown.
CAUTION
Cylinder valve must face to the front of cart
once the tank is attached.
Failure to install cylinder correctly may allow
gas hose to be damaged in operation, resulting
in fire.
WARNING
Always keep LP cylinder in upright position
during use, transport and storage.
16
NATURAL GAS MODELS ONLY
Attach the natural gas hose (CC) to the
manifold (CB), as shown.
CB
ATTENTION
CC
In order to complete installation of your natural
gas BBQ a 1/2” or 3/8” adapter may be required
to connect your BBQ’s natural gas hose to your
home gas supply. Contact your natural gas
supplier to purchase the necessary part.
View, under left side shelf
15
TM
MC
Visit www.masterchefbbqs.com
to complete product registration
Master Chef® Customer Service
1-855-453-2150
Trileaf Distributions Trifeuil
Toronto, Ontario M4S 2B8