UM10812 SSL5301DB1233 230 V 36 W fixtures, isolated

UM10812
SSL5301DB1233 230 V 36 W fixtures, isolated high PF mains
dimmable LED driver demo board
Rev. 1.1 — 15 October 2014
User manual
Document information
Info
Content
Keywords
SSL5301DB1233, SSL5301T, flyback converter, high Power Factor (PF),
high efficiency, low Total Harmonic Distortion (THD), 230 V mains, main
phase-cut dimmable
Abstract
This document describes the operation of the SSL5301DB1233 36 W LED
driver demo board featuring SSL5301T and using an isolated flyback
topology. The demo board is designed for mains phase-cut dimmable
applications used in Solid-State Lighting (SSL) applications.
UM10812
NXP Semiconductors
SSL5301DB1233 230 V 36 W LED driver demo board
Revision history
Rev
Date
Description
v.1.1
20141015
updated issue
v.1.0
20140820
first issue
Contact information
For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com
UM10812
User manual
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Rev. 1.1 — 15 October 2014
© NXP Semiconductors N.V. 2014. All rights reserved.
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
1. Introduction
WARNING
Lethal voltage and fire ignition hazard
The non-insulated high voltages that are present when operating this product, constitute a
risk of electric shock, personal injury, death and/or ignition of fire.
This product is intended for evaluation purposes only. It shall be operated in a designated test
area by personnel qualified according to local requirements and labor laws to work with
non-insulated mains voltages and high-voltage circuits. This product shall never be operated
unattended.
This user manual describes the operation of the SSL5301DB1233 36 W isolated flyback
converter driver demo board featuring the SSL5301T. The demo board is designed for
230 V mains phase-cut dimmable applications.
The SSL5301DB1233 demo board is designed for 48 V at a 700 mA LED string load.
The single layer PCB with dimensions 120 mm  50 mm  30 mm is intended for fixtures
used in SSL applications.
The SSL5301DB1233 demo board provides a simple and effective solution for a 230 V
mains application. It includes a high Power Factor (PF), high efficiency, and a low Total
Harmonic Distortion (THD).
The topology uses a single stage flyback converter without Power Factor Correction
(PFC) pre-stage.
1.1 Features
• SSL5301T LED driver
• Single stage flyback converter without PFC pre-stage
• 230 V mains phase-cut dimmable for Leading-Edge (LE), Trailing-Edge (TE) and
smart dimmers
•
•
•
•
•
•
•
•
•
Open LED string protection
Short circuit LED string protection
OverCurrent Protection (OCP)
OverTemperature Protection (OTP)
Power factor > 0.95
THD < 10 %
Efficiency > 90 %
Compliant with IEC61000-3-2 harmonics standard
Compliant with EN55015 EMI standard
Figure 2 shows the assembled top and bottom board views.
UM10812
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
2. Safety warning
The board must be connected to mains voltage. Avoid touching the demo board while it is
connected to the mains voltage. An isolated housing is obligatory when used in
uncontrolled, non-laboratory environments. Galvanic isolation of the mains phase using a
variable transformer is always recommended. Figure 1 shows the symbols that identify
the isolated and non-isolated devices.
019aab174
019aab173
a. Isolated
Fig 1.
b. Not isolated
Isolation symbols
3. Specifications
Table 1.
UM10812
User manual
SSL5301DB1233 demo board specifications
Symbol
Parameter
Value
Vmains
AC mains voltage supply
230 V (AC); 10 %
Pi
nominal input power
36 W
Po
nominal output power
32.5 W
VLED
output voltage (LED voltage)
48 V (range is 38 V to 52 V)
ILED
output current (LED current)
675 mA to 725 mA
(nominal 700 mA)
Iripple
output ripple current
±30 %
ILED/Vmains
line regulation
< 0.5 % for
Vmains = 230 V 10 %
ILED/VLED
load regulation
< 2.5 mA/V

efficiency
> 90 %
PF
power factor
> 0.96
THD
total harmonic distortion
< 10 %
fsw
switching frequency
60 kHz
PCB dimensions
LWH
120 mm  50 mm  30 mm
OVP[1]
OverVoltage Protection (OVP)
or open string protection
VLED > 55 V
OSP[2]
Output Short Protection (OSP)
VLED = 0 V
[1]
OVP is a latched protection. It is valid during start-up or during operation when no LEDs are connected.
[2]
OSP is valid if an output short event of the LEDs occurs during start-up or during operation.
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Rev. 1.1 — 15 October 2014
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UM10812
NXP Semiconductors
SSL5301DB1233 230 V 36 W LED driver demo board
4. Board photographs
a. Top view
b. Bottom view
Fig 2.
UM10812
User manual
SSL5301DB1233 36 W panel demo board
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
5. Board connections
The SSL5301DB1233 demo board is supplied using 230 V voltage. Figure 3 shows the
board connections.
Table 2.
Input and output connections
Figure 8 (top view) shows the connectors.
Connector
Function
Comment
X9
230 V mains input
live and neutral between pins 1
and 2 of X9
J1
LED load
pin 1 of J1 to + LED load
pin 2 of J1 to - LED load
S2
For measurement purposes
only (option 1)
during measurements on the
demo board using oscilloscope
probes, connect 10 V to pin 2 of
S2. Short pins 2 and 3 of S3
S3
For measurement purposes
only (option 2)
during measurements on the
demo board using oscilloscope
probes, short pins 1 and 2 of S3
Remarks:
• Make all connections with the input mains supply switched off.
• Use a protective shield over the application. Never touch the board when measuring
or testing.
Connections and testing:
• Connect a 16-LED string load to J1 of the SSL5301DB1233 demo board. Connect a
power meter at both the X9 input and the J1 output.
• Connect the 230 V mains to the input connection points of the flyback converter using
an isolating transformer (initially set to 0 V). Alternatively, use an AC power supply
with limited output current capability (for example, 500 mA).
• Set Vmains to the voltages as indicated in Table 3.
Fig 3.
UM10812
User manual
SSL5301DB1233 demo board connections with 16-string LED load
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SSL5301DB1233 230 V 36 W LED driver demo board
6. Functional description
6.1 Input filtering
Common-mode and differential mode filters are implemented to reduce common-mode or
differential mode noise (see Figure 7). This noise originates from the HF switching
currents/voltages in the primary side of the converter. Filters prevent that it returns to the
mains. The common-mode filter is L5 (or L2), C14 and C34. The differential mode filter is
L1 (including leakage of L5), C2, C3, C8, and C9. The noise is also kept to a minimum by:
• Small primary current loop from C2 to pin 1 of T1, pin 3 of T1 to the drain of external
MOSFET Q1. Ground return from sense resistors R1, R2 back to ground of C2.
• Snubber components D3, R6, R46 and C1 closely parallel to pins 1 and 3 of T1
• To reduce capacitance to surroundings, the track length from pin 3 of T1 to the drain
of the external MOSFET must be small.
• Small secondary current loop from pin 10 of T1 to D19 and C10 and returning to pin 9
of T1
For the 36 W application, the value of capacitor C2 must be high enough to act as a buffer
for the HF currents flowing in the primary side through Lp of T1. It must be low enough to
maintain a high PF. A value of 470 nF gives good results.
6.2 Rmains detection (RMAINS pin)
The SSL5301T uses a detection level of 20 A to detect mains zero crossing. The input
current from the mains is derived from the mains input voltage via resistors R13, R14,
R15, R44 and R45.
For 230 V mains detection at maximum input mains, the resistor values are:
• R13, R14, and R15: 330 k
• R44 and R45: 0 
The resulting mains zero crossing detection is:  330 k  330 k + 330 k   20 A .
To remove unwanted noise at low input voltage levels, extra external filtering on the
RMAINS pin is realized with C7 = 220 pF.
To prevent non-detection of the zero crossing, an additional circuit on the mains input is
included. However, this circuit is only required if measurements are carried out on the
demo board using oscilloscope probes. The circuit is comprised of diodes D7 and D8,
resistors R16, R17, R18 and R69, capacitor C6, and transistor Q2. It is operational if 5 V
to 10 V is supplied externally to header S2 (with pins 2 and 3 of S3 shorted). It is also
operational when pins 1 and 2 of S3 are shorted.
6.3 Supply voltage
The SSL5301T supply voltage (VCC) is generated using an auxiliary winding, diode D5,
resistor R7, a 24 V Zener diode (D27), and transistor Q6.
OverVoltage Protection (OVP) is a latched protection. It is reached at a minimum supply
voltage of 28 V at the VCC pin, which corresponds to a 52 V LED voltage.
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
UnderVoltage LockOut (UVLO) is reached when VCC < VCC(stop) (maximum 10 V).
6.4 Charge pump and filter damping
The charge pump capacitor C38 is connected to the drain of MOSFET Q1. When Q1
switches off, capacitor C37 is charged using D21. Capacitor C37 and resistor R56
determine the time constant. The values of R56 and C37 are selected, so a time constant
of 700 s is achieved. This time constant is required to latch a Leading-Edge (LE) triac
dimmer correctly. When Q1 switches on, the charge return through C38 is via D22.
The MOSFET Q4 conducts when the voltage on capacitor C37 exceeds the gate Q4
threshold voltage (10 V). The damping resistance is R55 = 4.7  in series with RDSon of
Q4 (0.5 ). This total resistance is small to maintain high efficiency.
When MOSFET Q4 is not conducting (e.g. during zero crossings of the mains or when an
LE triac dimmer switches on), resistors R53 and R54 determine the series damping
(totaling 150 ). This relatively high value of resistance is required to limit inrush current.
It is also required to dampen the ringing of the differential mode filter.
6.5 RC damper and bleeding circuit
To ensure that sufficient current is flowing through the LE triac dimmer when the dimmer
switches on, resistors R49 and R50 and capacitor C36 are required. After the LE triac
dimmer has latched and is conducting, the total of the bleeder current + the converter
current is sensed across resistors R66 and R68. R63 / (R63 + R64) attenuates the
voltage across R66 // R68 which is supplied to the BLS pin. This voltage is controlled to
the regulation voltage Vth(reg)BLS. In this way, the total of the bleeder current and the
converter current is kept constant. To ensure its conduction throughout the dimming
range, this current is set greater than the hold current of the triac dimmer. Capacitor C39
ensures that the regulation loop is fast, especially at low dimming levels.
To achieve a similar power distribution across R51 + R52 and MOSFET Q3, the bleeder
resistors R51 and R52 are 330 .
6.6 Output capacitor and filtering
A provision for RC snubber across the secondary diode has been made on Printed-Circuit
Board (PCB).
The RC snubber is not mounted on the SSL5301DB1233 demo board, because it is not
required for this board. If necessary, it can improve the high-frequency EMI performance.
However, depending on the values chosen for resistors R42 and R48 and capacitor C35,
the overall system efficiency decreases.
To get Iripple < 30 %, output capacitors C10 and C11 (470 F) are chosen. When
capacitors C10 and C11 are 2  1000 F, the ripple can be decreased to < 15 %.
When the demo board is not operational, resistor R41 discharges capacitors C10 and
C11.
Extra differential and common-mode filtering at the LED output is realized using inductor
L3 and capacitors C12 and C13.
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User manual
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
7. Performance
Table 3.
Parameters of SSL5301DB1233 demo board as a function of Vmains
Vmains (V)
Imains (mA)
Pi (W)
VLED (V)
ILED (mA)
PLED (W)
PF
THD (%)
 (%)
207
178
36
47
716
33
0.98
9
90
230
162
36
47
717
33
0.97
10
91
253
150
36
47
718
33
0.96
10
91
7.1 Power losses
DDD
3ORVV
:
șƒ
(1) Trailing-edge
(2) Leading-edge
Fig 4.
UM10812
User manual
Total power loss as a function of triac conduction angle
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
DDD
,/('
P$
șƒ
(1) Trailing-edge
(2) Leading-edge
Fig 5.
ILED as a function of triac conduction angle
7.2 ElectroMagnetic Interference (EMI)
Fig 6.
UM10812
User manual
EMI performance
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SSL5301DB1233 230 V 36 W LED driver demo board
7.3 Dimmer performance
Table 4.
SSL5301DB1233 dimmer performance
Dimmer type
ILED (minimum dim level) ILED (maximum dim level)
(mA)
(mA)
BE T10
3
674
BE T39.01
3.2
676
BE T46 (TE)
5.7
675
5
676
3.7
413
Berker 2830-10
Berker-2867 10 (TE)
Berker-2873
4.8
676
Berker-2874 (TE)
3.6
672
Busch-2000
6.5
675
Busch 2247 U
3.6
674
Busch-2250
3.8
677
Busch 2250 U
3.5
672
Busch-6513 (TE)
4.5
676
Busch 6519 (TE)
4
675
Busch-6591U (TE)
3.9
671
8
676
Clipsal 32E450LM
3.9
676
Clipsal 32E450UDM (TE)
5.2
676
Clipsal series 2000 (TE)
EverFlourish EFO700DA
5
675
3.8
675
Gira 1176 00 I03 (TE)
8
676
Gira-1184 00
4
674
Gira 1184 00 / I00
4
673
Jung-243 EX (TE)
3.8
674
Jung-225 TDE (TE)
3.7
674
L4407 Ticino living (smart dimmer)
4
385
Legrand 400 W V5
8
675
Legrand 400 W V7 67081 (TE)
4
676
Legrand-784 02 (TE)
4.6
675
Legrand 8051
7.4
675
Legrand cat 400L (smart dimmer)
3.7
535
4
672
Legrand-CXM02 (TE)
3.6
673
Legrand-CXM03
3.9
676
NIKO-09-017 (TE)
7.2
640
Opus 852390
3.6
671
Opus 852392
3.6
672
PEHA-433HAB (TE)
4.7
676
Gira-307 00 (TE)
Legrand cat 400T
UM10812
User manual
Schneider Electric V11534 (TE)
4
670
Visionator
6
676
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SSL5301DB1233 230 V 36 W LED driver demo board
The dimmer performance is smooth with the dimmers tested in Table 4.
The minimum dimming level is < 1.2 %.
Hysteresis is low. All dimmers tested start conduction at ILED > 10 mA (i.e. ILED > 1.5 %)
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NXP Semiconductors
UM10812
User manual
8. Schematic
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SSL5301DB1233 schematic diagram
DDD
UM10812
13 of 24
© NXP Semiconductors N.V. 2014. All rights reserved.
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SSL5301DB1233 230 V 36 W LED driver demo board
Rev. 1.1 — 15 October 2014
All information provided in this document is subject to legal disclaimers.
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UM10812
NXP Semiconductors
SSL5301DB1233 230 V 36 W LED driver demo board
9. Bill of Materials (BOM)
Table 5.
SSL5301DB1233 demo board bill of materials
Reference
Description and values
Part number
Manufacturer
BD1
bridge rectifier; 600 V; 800 mA
B6S-G
Comchip Tech
C1
capacitor; 22 nF; 5 %; 250 V; PET; THT
ECQE2223JF
Panasonic
C2
capacitor; 470 nF; 10 %; 630 V; PET;
THT
BFC246840474
Vishay
C3
capacitor; 47 nF; 5 %; 630 V; PET; THT
ECQE6473JF
Panasonic
C4; C6
capacitor; 100 nF; 10 %; 50 V; X7R;
0603
C0603C104K5RACTU
KEMET
C5
capacitor; 22 F; 20 %; 50 V; ALU; THT ECA1HAK220X
Panasonic
C7
capacitor; 220 pF; 10 %; 50 V; X7R;
0805
CC0805KRX7R9BB221
Yageo
C8; C9
capacitor; 10 nF; 20 %; 275 V (AC);
polypropylene; X2
BFC233620103
EPCOS
C10; C11
capacitor; 470 F; 20 %; 63 V; ALU;
lead spacing = 12.5 mm;
height = 20 mm
ECA1JAM471X
Panasonic
C12; C13
capacitor; 100 nF; 10 %; 100 V; X7R;
0603
GRM188R72A104KA35D
Murata
C14
capacitor; 2.2 nF; 20 %; 300 V; VY2;
THT
VY2222M35Y5US6TV7
Vishay
C34
capacitor; not mounted; 100 pF; 10 %;
300 V (AC); Y5S; THT
VY2101K29Y5SG63V7
Vishay
C35
capacitor; not mounted
-
-
C36
capacitor; 150 nF; 10 %; 400 V; PET;
THT
BFC246828154
Vishay
C37
capacitor; 22 nF; 10 %; 50 V; X7R; 0603 CC0603KRX7R9BB223
Yageo
C38
capacitor; 15 pF; 10 %; 630 V; C0G;
1206
GRM31A5C2J150JW01D
Murata
C39
capacitor; 150 nF; 10 %; 50 V; X7R;
0603
C0603C154K5RACTU
KEMET
D2
diode; 100 V; 250 mA; SOD-323
BAS316
NXP Semiconductors
D3
diode; 600 V; 1 A; DO-214AC
ES1J
Fairchild
D4
diode; TVS; unidirectional; 440 V;
600 mA; DO-214AC; SMA
SMAJ440A
Littelfuse
D5
diode; 300 V; 250 mA; SOD-323F
BAS21J
NXP Semiconductors
D6
diode; Zener; 13 V; 200 mA; SOD-323
BZX384-C13
NXP Semiconductors
D7; D8; D23;
D26
diode; 600 V; 1 A; SMF
S1JL
Taiwan Semiconductor
D19
diode; 200 V; 8 A; TO-220F
BYW29EX-200
NXP Semiconductors
D20
diode; Zener; 10 V; 200 mA
BZX384-C10
NXP Semiconductors
D21; D22
diode; 100 V; 250 mA
BAS316
NXP Semiconductors
D25
diode; Zener; 5.6 V; 200 mA
BZX384-C5V6
NXP Semiconductors
D27
diode; Zener; 24 V; 200 mA
BZX384-C24
NXP Semiconductors
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SSL5301DB1233 230 V 36 W LED driver demo board
Table 5.
SSL5301DB1233 demo board bill of materials
Reference
Description and values
Part number
Manufacturer
F1
fuse; 2 A; slow-blow
38312000000
Littelfuse
HS1
heat sink; 24 mm x 10 mm;
aluminum: 2.0 mm
-
-
HS1_insulator
thermal insulator between heat sink and 53-77-9ACG
MOSFET Q3
Aavid
J1
connector; terminal block; 5.08 mm
1508060000
Weidmüller
L1
inductor; differential mode; 696 H; 2 A
750312186
Würth Elektronik
L2
inductor; not mounted; common-mode;
47 mH; 450 mA
B82731T2451A020
EPCOS
L3
inductor; common-mode; 47 H; 2 A
744841247
Würth Elektronik
L5
inductor; common-mode; 47 mH;
700 mA
B82732F2701B001
EPCOS
MCL1
terminal block; BL 5.08/2
1716320000
Weidmüller
MCL2; MCL3
EMI suppression bead; 12  at 25 MHz
2673000501
Fair-Rite
MCL4
Heat sink clip
TRMC-1
Kang Yang
MCL11
not mounted
-
-
Q1
MOSFET-N; 710 V; 7 A; TO-220
STP8N65M5
ST Micro Electronics
Q2
transistor; NPN; 400 V; 500 mA; TO-126 KSC2752OSTU
Fairchild
Q3
MOSFET-N; 500 V; 3.1 A
IRFI830GPBF
Vishay
Q4
MOSFET-N; 600 V; 7 A
SIHU7N60E-GE3
Vishay
Q5
transistor; NPN; 30 V; 1 A
NSS30101LT1G
ON Semiconductor
Q6
transistor; NPN; 65 V; 100 mA
BC846
NXP Semiconductors
R1; R2
resistor; 0.91 ; 1 %; 250 mW; 1206
RCWE1206R910FKEA
Vishay
R3
resistor; 5.6 k; 1 %; 63 mW; 0603
ERJP03F5601V
Panasonic
R4
resistor; 39 ; 1 %; 63 mW; 0603
ERJ3GEYJ390V
Panasonic
R5
resistor; 15 k; 1 %; 100 mW; 0603
RC0603FR-0715KL
Yageo
R6
resistor; 180 k; 1 %; 500 mW; 1206
CRGH1206F180K
TE Connectivity
R7
resistor; 27 ; 1 %; 250 mW; 1206
ERJ8GEYJ270V
Panasonic
R11
varistor; 320 V; 170 pF
V320LA10P
Littelfuse
R13; R14; R15 resistor; 330 k; 5 %; 250 mW; 1206
RC1206FR-07330KL
Yageo
R16
resistor; 3.9 k; 1 %; 250 mW; 1206
RC1206JR-073K9L
Yageo
R17
resistor; 47 k; 1 %; 100 mW; 0603
RC0603FR-0747KL
Yageo
R18
Resistor; 390 k; 1 %; 100 mW; 0603
RC0603FR-07390KL
Yageo
R41
resistor; 120 k; 1 %; 250 mW; 1206
RC1206FR-07120KL
Yageo
R42
resistor; not mounted
-
-
R43
resistor; fusible; 4.7 ; 5 %; 2 W; MFP2
MFP2-4R7 JI
Welwyn Components
R44; R45; R47 resistor; 0 ; 1 %; 250 mW; 1206
RC1206FR-070RL
Yageo
R46
resistor; 180 k; 1 %; 500 mW; 1206
CRGH1206F180K
TE Connectivity
R48
resistor; not mounted
-
-
R49; R50
resistor; 270 ; 5 %; 3 W; ROX; THT
ROX3SJ270R
TE Connectivity
R51; R52
resistor; 330 ; 5 %; 2 W; ROX; THT
ROX2SJ330R
TE Connectivity
R53; R54
resistor; 75 ; 1 %; 2 W; 2512
352175RFT
TE Connectivity
UM10812
User manual
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UM10812
NXP Semiconductors
SSL5301DB1233 230 V 36 W LED driver demo board
Table 5.
SSL5301DB1233 demo board bill of materials
Reference
Description and values
Part number
Manufacturer
R55
resistor; 4.7 ; 5 %; 2 W; 2512
RC2512JK-7W4R7L
Yageo
R56
resistor; 33 k; 1 %; 100 mW; 0603
RC0603FR-0733KL
Yageo
R57
resistor; 300 ; 1 %; 100 mW; 0603
CRCW0603300RFKEA
Vishay
R58
resistor; 470 ; 5 %; 100 mW; 0603
RC0603JR-07470RL
Yageo
R59
resistor; 18 ; 1 %; 500 mW; 1206
CRCW120618R0FKEAHP
Vishay
R61
resistor; 300 k; 5 %; 100 mW; 0603
ERJ3GEYJ304V
Panasonic
R62
resistor; 1.5 M; 5 %; 100 mW; 0603
ERJ3GEYJ155V
Panasonic
R63; R64
resistor; 820 ; 5 %; 100 mW; 0603
ERJ3GEYJ821V
Panasonic
R65
resistor; 0 ; 1 %; 250 mW; 1206
CRCW12060000Z0EAHP
Panasonic
R66; R68
resistor; 15 ; 1 %; 2 W; 2512
352115RFT
TE Connectivity
R67; R69
resistor; 47 k; 5 %; 100 mW; 0603
RC0603JR-0747KL
Yageo
S2
header; 2-way of 36-pin part;
pitch = 2.54 mm
SL11 124 36G
Fischer
S3
header; 3-way of 36-pin part;
pitch = 2.54 mm
SL11 124 36G
Fischer
T1
transformer; PQ2620
750314763
Würth Elektronik
U1
SSL5511T
SSL5511T
NXP Semiconductors
WB1
wire bridge; 0.8 mm; pitch = 10.16 mm
923345-04-C
3M
X9
connector; mains inlet
771W-BX2-01
Qualtek
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
10. PCB layout
10.1 Component assembly
($57+
(
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6 &
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DDD
a
a. Top view
a
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5
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5
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5 5
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DDD
b. Bottom view
Fig 8.
UM10812
User manual
PCB component assembly
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Rev. 1.1 — 15 October 2014
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
10.2 Signal layout
Fig 9.
PCB signal layout
11. Transformer specifications
11.1 Flyback transformer specification
A PQ2620 core/bobbin is used for the flyback converter.
$
GRWORFDWHVWHUP
PD[
PD[
PD[
WHUPQXPEHUVIRU
UHIHUHQFHRQO\
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UHFRPPHQGHG
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Fig 10. Flyback transformer specification
UM10812
User manual
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Rev. 1.1 — 15 October 2014
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UM10812
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SSL5301DB1233 230 V 36 W LED driver demo board
Table 6.
Electrical specifications
All values are specified at 25 C unless otherwise specified.
UM10812
User manual
Parameter
Value
DC resistance (3-1)
707 m; ±10 %
DC resistance (10-9)
135 m; ±10 %
DC resistance (6-4)
96 m; ±10 %
primary inductance (3-1)
680 H; ±10 %
100 mV; 10 kHz
leakage inductance (3-1)
2 H nominal; 5 H maximum
short 10-9 and 6-4;
100 mV; 100 kHz
primary saturation current
2.7 A
turns ratio 3-1: 10-9
2.8:1; ±1 %
turns ratio 3-1: 6-4
3.5:1; ±1 %
All information provided in this document is subject to legal disclaimers.
Rev. 1.1 — 15 October 2014
Conditions
© NXP Semiconductors N.V. 2014. All rights reserved.
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SSL5301DB1233 230 V 36 W LED driver demo board
12. Errata
12.1 Converter does not start when mains protective earth is connected
When the mains protective earth is connected, the converter does not start up. The
present SSL5301DB1233 demo board, the Protective Earth (PE) is not connected so no
start-up issues occur.
When PE is connected, connect the primary ground side of the Y-capacitor to the negative
node of the bridge rectifier (see Figure 11).
Fig 11. Alternative connection of Y-capacitor to bridge ground
12.2 EMI performance shows increased peaking at 20 MHz with PE
connected
When the mains Protective Earth (PE) is connected, the EMI performance decreases at
20 MHz. The performance decreasing is not an issue in the present SSL5301DB1233
demo board because PE is not connected.
UM10812
User manual
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SSL5301DB1233 230 V 36 W LED driver demo board
12.3 Start-up behavior of VCC
Fig 12. Behavior of VCC and ILED during start-up
12.4 Flyback transformer construction and wire diameter
Table 7.
Flyback transformer construction
Wire
Description
1st
21 turns of bifilar wire;  = 0.2 mm copper
primary
secondary
15 turns of TIW;  = 0.4 mm copper
2nd primary
21 turns of bifilar wire;  = 0.2 mm copper
auxiliary
12 turns;  = 0.4 mm copper
The secondary windings are sandwiched between the 1st and 2nd primary windings for low
primary leakage inductance.
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User manual
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SSL5301DB1233 230 V 36 W LED driver demo board
13. Abbreviations
Table 8.
Abbreviations
Acronym
Description
EMI
ElectroMagnetic Interference
HF
High-Frequency
LED
Light-Emitting Diode
OCP
OverCurrent Protection
OSP
Output Short Protection
OTP
OverTemperature Protection
PE
Protective Earth
PF
Power Factor
PCB
Printed-Circuit Board
PFC
Power Factor Correction
PWM
Pulse Width Modulation
SSL
Solid-State Lighting
THD
Total Harmonic Distortion
14. References
UM10812
User manual
[1]
SSL5301T data sheet — Mains dimmable controller for LED lighting
[2]
AN11533 application note — SSL5301 mains phase-cut dimmable LED driver
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SSL5301DB1233 230 V 36 W LED driver demo board
15. Legal information
15.1 Definitions
Draft — The document is a draft version only. The content is still under
internal review and subject to formal approval, which may result in
modifications or additions. NXP Semiconductors does not give any
representations or warranties as to the accuracy or completeness of
information included herein and shall have no liability for the consequences of
use of such information.
NXP Semiconductors does not accept any liability related to any default,
damage, costs or problem which is based on any weakness or default in the
customer’s applications or products, or the application or use by customer’s
third party customer(s). Customer is responsible for doing all necessary
testing for the customer’s applications and products using NXP
Semiconductors products in order to avoid a default of the applications and
the products or of the application or use by customer’s third party
customer(s). NXP does not accept any liability in this respect.
Export control — This document as well as the item(s) described herein
may be subject to export control regulations. Export might require a prior
authorization from competent authorities.
15.2 Disclaimers
Limited warranty and liability — Information in this document is believed to
be accurate and reliable. However, NXP Semiconductors does not give any
representations or warranties, expressed or implied, as to the accuracy or
completeness of such information and shall have no liability for the
consequences of use of such information. NXP Semiconductors takes no
responsibility for the content in this document if provided by an information
source outside of NXP Semiconductors.
In no event shall NXP Semiconductors be liable for any indirect, incidental,
punitive, special or consequential damages (including - without limitation - lost
profits, lost savings, business interruption, costs related to the removal or
replacement of any products or rework charges) whether or not such
damages are based on tort (including negligence), warranty, breach of
contract or any other legal theory.
Notwithstanding any damages that customer might incur for any reason
whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards
customer for the products described herein shall be limited in accordance
with the Terms and conditions of commercial sale of NXP Semiconductors.
Right to make changes — NXP Semiconductors reserves the right to make
changes to information published in this document, including without
limitation specifications and product descriptions, at any time and without
notice. This document supersedes and replaces all information supplied prior
to the publication hereof.
Suitability for use — NXP Semiconductors products are not designed,
authorized or warranted to be suitable for use in life support, life-critical or
safety-critical systems or equipment, nor in applications where failure or
malfunction of an NXP Semiconductors product can reasonably be expected
to result in personal injury, death or severe property or environmental
damage. NXP Semiconductors and its suppliers accept no liability for
inclusion and/or use of NXP Semiconductors products in such equipment or
applications and therefore such inclusion and/or use is at the customer’s own
risk.
Applications — Applications that are described herein for any of these
products are for illustrative purposes only. NXP Semiconductors makes no
representation or warranty that such applications will be suitable for the
specified use without further testing or modification.
Customers are responsible for the design and operation of their applications
and products using NXP Semiconductors products, and NXP Semiconductors
accepts no liability for any assistance with applications or customer product
design. It is customer’s sole responsibility to determine whether the NXP
Semiconductors product is suitable and fit for the customer’s applications and
products planned, as well as for the planned application and use of
customer’s third party customer(s). Customers should provide appropriate
design and operating safeguards to minimize the risks associated with their
applications and products.
Evaluation products — This product is provided on an “as is” and “with all
faults” basis for evaluation purposes only. NXP Semiconductors, its affiliates
and their suppliers expressly disclaim all warranties, whether express, implied
or statutory, including but not limited to the implied warranties of
non-infringement, merchantability and fitness for a particular purpose. The
entire risk as to the quality, or arising out of the use or performance, of this
product remains with customer.
In no event shall NXP Semiconductors, its affiliates or their suppliers be liable
to customer for any special, indirect, consequential, punitive or incidental
damages (including without limitation damages for loss of business, business
interruption, loss of use, loss of data or information, and the like) arising out
the use of or inability to use the product, whether or not based on tort
(including negligence), strict liability, breach of contract, breach of warranty or
any other theory, even if advised of the possibility of such damages.
Notwithstanding any damages that customer might incur for any reason
whatsoever (including without limitation, all damages referenced above and
all direct or general damages), the entire liability of NXP Semiconductors, its
affiliates and their suppliers and customer’s exclusive remedy for all of the
foregoing shall be limited to actual damages incurred by customer based on
reasonable reliance up to the greater of the amount actually paid by customer
for the product or five dollars (US$5.00). The foregoing limitations, exclusions
and disclaimers shall apply to the maximum extent permitted by applicable
law, even if any remedy fails of its essential purpose.
Safety of high-voltage evaluation products — The non-insulated high
voltages that are present when operating this product, constitute a risk of
electric shock, personal injury, death and/or ignition of fire. This product is
intended for evaluation purposes only. It shall be operated in a designated
test area by personnel that is qualified according to local requirements and
labor laws to work with non-insulated mains voltages and high-voltage
circuits.
The product does not comply with IEC 60950 based national or regional
safety standards. NXP Semiconductors does not accept any liability for
damages incurred due to inappropriate use of this product or related to
non-insulated high voltages. Any use of this product is at customer’s own risk
and liability. The customer shall fully indemnify and hold harmless NXP
Semiconductors from any liability, damages and claims resulting from the use
of the product.
Translations — A non-English (translated) version of a document is for
reference only. The English version shall prevail in case of any discrepancy
between the translated and English versions.
15.3 Trademarks
Notice: All referenced brands, product names, service names and trademarks
are the property of their respective owners.
GreenChip — is a trademark of NXP Semiconductors N.V.
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SSL5301DB1233 230 V 36 W LED driver demo board
16. Contents
1
1.1
2
3
4
5
6
6.1
6.2
6.3
6.4
6.5
6.6
7
7.1
7.2
7.3
8
9
10
10.1
10.2
11
11.1
12
12.1
12.2
12.3
12.4
13
14
15
15.1
15.2
15.3
16
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety warning . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Board photographs . . . . . . . . . . . . . . . . . . . . . . 5
Board connections . . . . . . . . . . . . . . . . . . . . . . 6
Functional description . . . . . . . . . . . . . . . . . . . 7
Input filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rmains detection (RMAINS pin) . . . . . . . . . . . . . 7
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . 7
Charge pump and filter damping . . . . . . . . . . . 8
RC damper and bleeding circuit . . . . . . . . . . . . 8
Output capacitor and filtering . . . . . . . . . . . . . . 8
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power losses . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ElectroMagnetic Interference (EMI) . . . . . . . . 10
Dimmer performance . . . . . . . . . . . . . . . . . . . 11
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Bill of Materials (BOM). . . . . . . . . . . . . . . . . . . 14
PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Component assembly . . . . . . . . . . . . . . . . . . . 17
Signal layout . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transformer specifications . . . . . . . . . . . . . . . 18
Flyback transformer specification . . . . . . . . . . 18
Errata. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Converter does not start when mains
protective earth is connected . . . . . . . . . . . . . 20
EMI performance shows increased
peaking at 20 MHz with PE connected . . . . . . 20
Start-up behavior of VCC . . . . . . . . . . . . . . . . . 21
Flyback transformer construction and
wire diameter . . . . . . . . . . . . . . . . . . . . . . . . . 21
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 22
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Legal information. . . . . . . . . . . . . . . . . . . . . . . 23
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Please be aware that important notices concerning this document and the product(s)
described herein, have been included in section ‘Legal information’.
© NXP Semiconductors N.V. 2014.
All rights reserved.
For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com
Date of release: 15 October 2014
Document identifier: UM10812