PARTS AND OPERATION MANUAL
© COPYRIGHT 2001, MULTIQUIP INC.
MQ POWER
DCA-150SSJU
DCA-150SSJU2
TM
WHISPERWATT
GENERATOR
Parts List No. M3870300254
Revision #3 (09/07/01)
MULTIQUIP INC..
PARTS DEPARTMENT:
18910 WILMINGTON AVE.
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
SERVICE DEPARTMENT:
800-421-1244
800-835-2551
FAX: 310-537-3927
FAX: 310-638-8046
E-mail:mq@multiquip.com • www:multiquip.com
PAGE 2 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284
SERVICE DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
WARRANTY DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
MAIN
800/421-1244 or 310/537-3700
FAX: 310 - 537-3927
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................... 3
Table Of Contents ........................................................ 4
Parts Ordering Procedures .......................................... 5
Rules for Safe Operation .......................................... 6-9
Towing Rules for Safe Operation ............................... 10
Trailer Safety Guidelines ............................................ 11
Trailer Specifications ............................................ 12-13
Trailer Braking System ......................................... 14-15
Trailer Tires & Suspension .................................... 16-17
Trailer Wire Diagram ................................................... 18
Trailer Electric Brake Troubleshooting ........................ 19
Trailer Hydraulic Brake Troubleshooting ..................... 20
Operation and Safety Decals ................................ 21-22
DCA-150SSJU Specifications ................................... 23
Generator Assembly ............................................. 66-67
Control Box Assembly ........................................... 68-71
Engine & Radiator Assembly ................................. 72-77
Engine Operating Panel Assembly ........................ 78-81
Output Terminal Assembly ..................................... 82-83
Battery Assembly .................................................. 84-85
Muffler Assembly .................................................. 86-87
Fuel Tank Assembly .............................................. 88-89
Enclosure Assembly ............................................. 90-93
Rubber Seal Assembly .......................................... 94-95
Name Plate And Decals ........................................ 96-97
Terms and Condition of Sale — Parts ....................... 98
MQPower DCA-150SSJU
AC Generator
General Information ................................................... 24
Major Components .................................................... 26
Dimensions ................................................................ 27
Control Panel Descriptions ................................... 28-29
Engine Operating Panel DescriptionEngine Controller .................................................. 30-31
Engine Operating Panel Description-Ignition ......... 32-33
Output Terminal Panel Descriptions ...................... 34-41
Installation ............................................................ 42-43
Pre Setup ............................................................. 44-47
Load Application ........................................................ 48
Generator Start-Up W/Key .................................... 49-51
Start-Up-Engine Controller/Manual ....................... 52-53
Start-Up Engine Controller/Auto ................................ 54
Generator Shut-Down Procedure ............................... 55
Maintenance ......................................................... 56-57
Engine Troubleshooting ......................................... 58-59
Engine Controller Troubleshooting .............................. 60
Generator Wiring Diagram .......................................... 61
Engine Wiring Diagrams ....................................... 62-63
Explanation of Code in Remarks Column .................. 64
Suggested Spare Parts ............................................. 65
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
PARTS ORDERING PROCEDURES
■
■
■
■
■
■
■
Dealer account number
Dealer name and address
Shipping address (if different than billing address)
Return fax number
Applicable model number
Quantity, part number and description of each part
Specify preferred method of shipment:
•
•
•
•
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
•
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
1-9 items
Additional Discount
3%
10+ items**
5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
■ UPS Ground Service at no charge for freight
■ PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
*DISCOUNTS ARE SUBJECT TO CHANGE*
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Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 5
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by
trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the DCA-150SSJU portable generator:
GENERAL SAFETY
■ DO NOT operate or service this equipment before
reading this entire manual.
■ This equipment should not be operated by
persons under 18 years of age.
■ NEVER operate this equipment without proper
protective clothing, shatterproof glasses,
steel-toed boots and other protective devices
required by the job.
■ NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■ NEVER operate this equipment under the
influence or drugs or alcohol.
■ NEVER use accessories or attachments,
which are not recommended by MQ Power for this
equipment. Damage to the equipment and/or injury to user
may result.
■ NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generator.
■ High Temperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot components can cause serious
burns.
■ The engine of this generator requires an adequate free
flow of cooling air. Never operate the generator in any
enclosed or narrow area where free flow of the air is
restricted. If the air flow is restricted it will cause serious
damage to the generator or engine and may cause injury
to people. The generator engine gives off DEADLY carbon
monoxide gas.
CAUTION
CAUTION:
Always refuel in a well-ventilated area,
away from sparks and open flames.
■
Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
■ Manufacturer does not assume responsibility for any
accident due to equipment modifications.
■ NEVER operate the generator in an explosive atmosphere
or near combustible materials. An explosion or fire could
result causing severe bodily harm or even death.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■ Topping-off to filler port is dangerous, as it tends to spill
fuel.
■ Always check the machine for loosened threads or bolts
before starting.
PAGE 6 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
RULES FOR SAFE OPERATION
CAUTION
CAUTION:
CAUTION
CAUTION:
NEVER touch output terminals during
operation. This is extremely dangerous.
Always stop the machine when contact with
the output terminals.
CAUTION
CAUTION:
■ Backfeed to a utility system can cause electrocution
and.or property damage. Do not connect to any
building's electrical system except through an approved
device or after building main switch is opened.
DO NOT touch or open any of the below
mentioned components while the
generator is running. Always allow
sufficient time for the engine and generator
to cool before performing maintenance.
Radiator
1. Radiator Cap - Removing the radiator cap while the
engine is hot will result in high pressurized, boiling water
to gush out of the radiator, causing severe scalding to
any persons in the general area of the generator.
2. Coolant Drain Plug - Removing the coolant drain plug
while the engine is hot will result in hot coolant to gush
out of the coolant drain plug, therefore causing severe
scalding to any persons in the general area of the
generator.
3. Engine Oil Drain Plug - Removing the engine oil drain
plug while the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing severe
scalding to any persons in the general area of the
generator.
CAUTION
CAUTION:
Never use damaged or worn cables when
connecting power tools or equipment to the
generator. Make sure power connecting
cables are securely connected to the
generator’s output terminals, insufficient
tightening of the terminal connections may
cause damage to the generator and
electrical shock.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 7
RULES FOR SAFE OPERATION
Battery
CAUTION
CAUTION:
■ Never over fill the battery with water above
the upper limit.
The battery contains acids that can cause
injury to the eyes and skin. To avoid eye irritation, always
wear safety glasses. Use well insulated gloves when picking
up the battery. Use the following guidelines when handling
the battery:
■ NEVER Run engine without air filter. Severe engine
damage may occur.
■ Always service air cleaner frequently to prevent carburetor
malfunction.
■ Always disconnect the battery before performing service
on the generator.
■ Always be sure the operator is familiar with proper safety
precautions and operations techniques before using
generator.
■ Always store equipment properly when not in use.
Equipment should be stored in a clean, dry location out of
the reach of children.
■ DO NOT leave the generator running in the manual mode
unattended.
1. DO NOT drop the battery. There is the possibility of risk
that the battery may explode.
2. DO NOT expose the battery to open flames, sparks,
cigarettes etc. The battery contains combustible gases
and liquids. If these gases and liquids come in contact
with a flame or spark, an explosion could occur.
3. Always keep the battery charged. If the battery is not
charged a buildup of combustible gas will occur.
4. Always keep battery charging and booster cables in good
working condition. Repair or replace all worn cables.
5. Always recharge the battery in an open air environment,
to avoid risk of a dangerous concentration of combustible
gases.
6. In case the battery liquid (dilute sulfuric acid) comes in
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
7. In case the battery liquid (dilute sulfuric acid) comes in
contact with your eyes, rinse eyes immediately with
plenty of water, then contact the nearest doctor or hospital,
and seek medical attention.
■ DO NOT allow unauthorized people to operate this
equipment.
■ Always read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■ Refer to the John Deere Engine Owner's Manual for
engine technical questions or information.
Loading and Unloading (Crane)
■ Before lifting, make sure the generator's lifting hook is
secure and that there is no apparent damage to the
generator itself (loose screws, nuts and bolts). If any
part is loose or damaged, please take corrective action
before lifting.
■ Always drain fuel prior to lifting.
■ Always make sure crane or lifting device has been
properly secured to the hook of guard frame on generator.
■ NEVER lift the machine while the engine is running.
■ Use adequate lifting cable (wire or rope) of sufficient
strength.
■ When lifting the generator, always use the balanced
center-point suspension hook and lift straight upwards.
■ NEVER allow any person or animal to stand underneath
the machine while lifting.
■ When loading the generator on a truck, be sure to use
the front and back frame bars as a means to secure the
generator during transport.
PAGE 8 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
RULES FOR SAFE OPERATION
Transporting
■ Always shutdown engine before transporting.
■ Tighten fuel tank cap securely.
■ Drain fuel when transporting generator over long distances
or bad roads.
■ Always tie-down the generator during transportation by
securing the generator.
■ If generator is mounted on a trailer, make sure trailer
complies with all local and state safety transportation
laws. See page 10 for basic towing procedures.
Emergencies
■ Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department.
Maintenance Safety
■ NEVER lubricate components or attempt service on a
running machine.
■ Always allow the machine a proper amount of time to
cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always
replace broken parts.
■ Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, coolant,
fuel, and fuel filters.
■ DO NOT use plastic containers to dispose of hazardous
waste.
■ DO NOT pour waste, oil, coolant or fuel directly onto the
ground, down a drain or into any water source
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 9
DCA-150SSJU — TOWING RULES FOR SAFE OPERATION
Towing Safety Precautions
CAUTION :
Check with your county or state safety
towing regulations department before towing
your generator.
To reduce the possibility of an accident
while transporting the generator on public roads, always
make sure the trailer (Figure 1) that supports the generator
and the towing vehicle are in good operating condition and
both units are mechanically sound.
The following list of suggestions should be used when towing
your generator:
■ Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer "gross vehicle
weight rating" (GVWR).
■ ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains
etc.
■ Check the tire air pressure on both towing vehicle and
trailer. Also check the tire tread wear on both vehicles.
■ ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and
working properly.
■ The maximum speed for highway towing is 45 MPH
unless posted otherwise. Recommended off-road towing
is not to exceed 10 MPH or less depending on type of
terrain.
■ Place chocked blocks underneath wheel to prevent
rolling, while parked.
■ Place support blocks underneath the trailer’s bumper to
prevent tipping, while parked.
■ Use the trailer’s hand winch to adjust the height of the
trailer, then insert locking pin to lock wheel stand in place,
while parked.
■ Avoid sudden stops and starts. This can cause skidding,
or jackknifing. Smooth, gradual starts and stops will
improve gas milage.
■ Avoid sharp turns to prevent rolling.
■ Remove wheel stand when transporting.
■ DO NOT transport generator with fuel in tank.
■ ALWAYS make sure the trailer is equipped with a "Safety
Chain".
■ ALWAYS attach trailer’s safety chain to bumper of towing
vehicle.
Figure 1. Generator with Trailer
PAGE 10 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — TRAILER-SAFETY GUIDELINES
CAUTION:
ALWAYS make sure the trailer is in good
operating condition. Check the tires for
proper inflation and wear. Also check the
wheel lug nuts for proper tightness.
Explanation of Chart:
This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide
range of trailers. Remember periodic inspection of the trailer
will ensure safe towing of the equipment and will prevent
damage to the equipment and personal injury.
It is the purpose of this section to cover the major maintenance components of the trailer. The following trailer components will be discussed in this section:
„
„
„
„
„
„
Brakes
Tires
Lug Nut Torquing
Suspension
Electrical
Brake Troubleshooting Tables
Use the following definitions while reading Table 1.
1. Fuel Cell - Provides an adequate amount of fuel for
the equipment in use. Fuel cells must be empty when
transporting equipment.
2. Braking System - System employed in stopping the
trailer. Typical braking systems are electric, surge, hydraulic, hydraulic-surge and air.
3. GVWR- Gross Vehicle Weight Rating (GVWR), is the
maximum number of pounds the trailer can carry, including the fuel cell (empty).
4. Frame Length - This measurement is from the ball
hitch to the rear bumper (reflector).
5. Frame Width - This measurement is from fender to
fender.
6. Jack Stand - Trailer support device with maximum
pound requirement from the tongue of the trailer.
7. Coupler - Type of hitch used on the trailer for towing.
8. Tire Size - Indicates the diameter of the tire in inches
(10,12,14, etc.), and the width in millimeters
(175,185,205, etc.). The tire diameter must match the
diameter of the tire rim.
9. Tire Ply - The tire ply (layers) number is rated in letters;
2-ply,4-ply,6-ply, etc.
10. Wheel Hub - The wheel hub is connected to the trailer’s
axle.
11. Tire Rim - Tires are mounted on a tire rim. The tire rim
must match the size of the tire.
12. Lug Nuts - Used to secure the wheel to the wheel hub.
Always use a torque wrench to tighten down the lug
nuts. See Table 4 and Figure 5 for lug nut tightening and
sequence.
13. Axle - Indicates the maximum weight the axle can support in pounds, and the diameter of the axle expressed
in inches (see Table 3 on page 17). Please not that
some trailers have a double axle. This will be shown as
2-6000 lbs., meaning two axles with a total weight capacity of 6000 pounds.
14. Suspension - Protects the trailer chassis from shock
transmitted through the wheels. Types of suspension
used are leaf, Q-flex, and air ride.
15. Electrical - Electrical connectors (looms) are provided
with the trailer so the brake lights and turn signals can
be connected to the towing vehicle. See page 16 for
proper wiring connections.
16. Application - Indicates which units can be employed
on a particular trailer.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 11
DCA-150SSJU — TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
APPLICATION
FU E L
C E LL
BRAKE
SYSTEM
GVWR
FRAME
LENGTH
FRAME
WIDTH
JACK
STAND
TRLR-10W
SDW225,
SGW250,TLW300
NO
NO
1900LB S
96"
50"
800LB .
FULL TILT WHEEL
TRLR-10
DCA10, TLG12,
DCA-15
NO
NO
1900LB S
96"
50"
800LB .
FULL TILT WHEEL
TRLR-10XF
DCA10, TLG-12,
DCA15, TLW-300
52 GAL
NO
1900LB S
96"
50"
800LB .
FULL TILT WHEEL
TRLR-225W
WELDERS,
D A 7000S S
NO
NO
2200LB S
85"
42"
800LB .
FULL TILT WHEEL
TRLR-BLW400
BLW-400
NO
ELECTRIC
2700LB S
W/MAST 154"
W/O 124"
55"
(78" TALL)
800LB .
FULL TILT WHEEL
TRLR-50X
DCA-25
NO
NO
2700LB S
124"
55"
800LB .
FULL TILT WHEEL
TRLR-50XF
DCA-25
41 GAL
NO
2700LB S
124"
55"
800LB .
FULL TILT WHEEL
TRLR-70W
DCA-45, -60, 70
NO
SURGE
7000LB S
186"
77"
2000LB .
FLAT PAD
TRLR-70X
DCA-45, -60, 70
OPT
SURGE
7000LB S
138"
66"
2000LB .
FLAT PAD
TRLR-70XF
DCA-45, -60, 70
53 GAL
SURGE
7000LB S
138"
66"
2000LB .
FLAT PAD
TRLR-100XF
DCA-100, 125
150 GAL
HYDRAULIC SURGE
7000LB S
190"
76"
2000LB .
FLAT PAD
TRLR-85/125
DCA-85, 100,
125
145 GAL
HYDRAULIC
10000LB S
186"
77"
2000LB .
FLAT PAD
TRLR-150XF
DCA-150, 180
200 GAL
HYDRAULIC SURGE
11160LBS
204"
84"
5000 LB .
FLAT PAD
TRLR-220XF
DCA-220
250 GAL
HYDRAULIC SURGE
14000LB S
222"
83"
5000 LB .
FLAT PAD
TRLR-300XF
DCA-300
250 GAL
HYDRAULIC SURGE
18000LB S
238"
83"
5000 LB .
FLAT PAD
TRLR-400XF
DCA-400
350 GAL
ELECTRIC
18000LB S
238"
83"
5000 LB .
FLAT PAD
TRLR-600XF
DCA-600, 800
550 GAL
AIR
30000LB S
384"
96"
5000 LB .
FLAT PAD
TRLR-800SX
DCA-600, 800
550 GAL
AIR
30000LB S
384"
96"
5000 LB .
FLAT PAD
PAGE 12 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — TRAILER-SPECIFICATIONS
Table 1. Specifications (Con't)
MODEL
COUPLER
TIRES
WHEELS
AXLE
HUBS SUSPENSION
TRLR-10W
2" B A LL C LA S S
2 ADJUSTABLE
175-13C
13"X4.50"
2200# 2X 2
5 LUG
3 LE A F
4 WIRE LOOM W/
4 POLE FLAT
TRLR-10
2" B A LL C LA S S
2 ADJUSTABLE
175-13C
13"X4.5"
2200#2X 2
5 LUG
3 LE A F
4 POLE FLAT
TRLR-10XF
2" B A LL C LA S S
2 ADJUSTABLE
175-13C
13"X4.5"
2200#2X 2
5 LUG
3 LE A F
4 POLE FLAT
TRLR-225W
2" B A LL C LA S S
2 ADJUSTABLE
175-13B
13X4.5"
2200#2X 2
5 LUG
Q F LE X
4 POLE FLAT
TRLR-BLW
400
2" B A LL C LA S S
2 ADJUSTABLE
175-13C
13 X 4.5"
2200#2X 2
5 LUG
3 LE A F
4 POLE FLAT
TRLR-50X
2" B A LL C LA S S
B78-13LRC
13"X4.50"
3500lbs.
2-3/8"
5 LUG
4 LE A F
4 POLE RUBBER
FLAT
TRLR-50XF
2" B A LL C LA S S
B78-13LRC
13"X4.50"
3500lbs.
2-3/8"
5 LUG
4 LE A F
4 POLE RUBBER
FLAT
TRLR-70W
2" B A LL C LA S S
3" ADJUSTABLE
205-14C
BIAS (4)
14" X 5"
3500lbs.
3"
5 LUG
5 LE A F
4 POLE RUBBER
FLAT
TRLR-70X
2" B A LL C LA S S
3" ADJUSTABLE
205-14C
BIAS (4)
14" X 5"
3500lbs
3"
5 LUG
5 LE A F
4 POLE RUBBER
FLAT
TRLR-70XF
2" B A LL C LA S S
3" ADJUSTABLE
205-14C
BIAS (4)
14" X 5"
3500lbs.
3"
5 LUG
5 LE A F
4 POLE RUBBER
FLAT
TRLR-100XF
ADJUSTABLE 2-5/6
OPT 3" EYE
205-15C
BIAS (4)
14"X5.5"
3500lbs
3"
5 LUG
5 LE A F
4 WIRE LOOM
TRLR-85/125
ADJUSTABLE 2-5/6
OPT 3" EYE
ST225/75R15D
RADIAL (4)
14"x6"
(2)-6000lbs
6 LUG
7 LE A F
4 WIRE LOOM
TRLR-150XF
3" BALL EYE
750-16 E
BIAS (4)
16" X 7"
(2)-6000lbs
8 LUG
7 LE A F
4 WIRE LOOM
TRLR-220XF
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(4)
16" X 7"
(2)-7000lbs
8 LUG
Q F LE X
4 WIRE LOOM
TRLR-300XF
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(6)
16" X 7"
(2)-6000lbs
8 LUG
Q F LE X
4 WIRE LOOM
TRLR-400XF
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(6)
16" X 7"
(3)-7000lbs.
8 LUG
Q F LE X
4 WIRE LOOM
TRLR-600XF
5TH WHEEL
ST215/75R17.5H
RADIAL (8)
16" X 7"
(3)-10000lbs
8 LUG
7 LE A F
6 WIRE LOOM
TRLR-800AR
5TH WHEEL
ST215/75R17.5H
RADIAL (8)
16" X 7"
(3)-10000lbs
8 LUG
AIR-RIDE
6 WIRE LOOM
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 13
ELECTRICAL
DCA-150SSJU — TRAILER BRAKING SYSTEM
Brakes
If your trailer has a braking system, the brakes should be
inspected the first 200 miles of operation. This will allow
the brake shoes and drums to seat properly. After the first
200 mile interval, inspect the brakes every 3,000 miles. If
driving over rough terrain, inspect the brakes more
frequently.
Electric Brakes
Electrically actuated brakes (Figure 2) are similar to
hydraulic brakes. The basic difference is that hydraulic
brakes are actuated by an electromagnet.
Listed below are some of the advantages that electric
brakes have over hydraulic brakes:
„ An electric brake system can be manually adjusted to
provide the corrected braking capability for varying road
and load conditions.
„ An electric brake system can be modulated to provide
more or less braking force, thus easing the brake load
on the towing vehicle.
„ An electric brake system has very little lag time between
the time the vehicle’s brakes are actuated and the
trailer’s brakes are actuated.
„ An electric brake system can provide an independent
emergency brake system.
Road testing is necessary in order to properly synchronize
the towing vehicle’s braking to the trailer’s braking. Brake
lockup, grabbiness, or harshness is due to lack of
synchronization between the tow vehicle and the trailer
being towed or under-adjusted brakes.
Before any brake synchronizations adjustments can be
made, the trailer brakes should be burnished-in by applying
the brakes 20-30 times with approximately a 20 m.p.h.
decrease in speed, e.g. 40 m.p.h. to 20 m.p.h.. Allow ample
time for brakes to cool between application. This allows
the brake shoes to slightly be seated into the brake drum
surface.
Figure 2 displays the major electric brake components that
will require inspection and maintenance. Please inspect
these components as required. Refer to Table 5 for electric
brake troubleshooting guidelines.
Electric Brake Adjustment
1. Place the trailer on jack stands. Make sure the jack
stands are placed on secure level ground.
2. Check the wheel and drum for free rotation.
3. Remove the adjusting hole cover from the adjusting
slot at the bottom brake backing plate.
4. With a screwdriver or standard adjusting tool, rotate
the star wheel of the adjuster assembly to expand the
brake shoes.
5. Adjust the brake shoes outward until the pressure of
the lining against the wheel drum makes the wheel
difficult to turn.
6. Rotate the star wheel in the opposite direction until the
wheel rotates freely with slight lining drag.
7. Replace the adjusting hole cover and lower the trailer
to the ground.
8. Repeat steps 1 through 6 on the remaining brakes.
PAGE 14 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — TRAILER BRAKING SYSTEM
Figure 2. Electrical Brake Components
Hydraulic/Air/Surge Brakes
Hydraulic brakes (Figure 3) should not require any special
attention with the exception of routine maintenance such
as shoe and lining replacement. These brakes can be
adjusted in the same manner as electric brakes. Brake
lines should be periodically checked for cracks, kinks, or
blockage.
Figure 3 below displays the major hydraulic/air/surge brake
components that will require inspection and maintenance.
Inspect these components as required using steps 1
through 6 as referenced in the electric brake adjustments
section. Reference Table 6 for hydraulic brake
troubleshooting guidelines.
Figure 3. Hydraulic Brake Components
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 15
DCA-150SSJU — TRAILER TIRES & SUSPENSION
Tires/Wheels/Lug Nuts
Tires and wheels are a very important and critical
components of the trailer. When specifying or replacing
the trailer wheels it is important the wheels, tires, and axle
are properly matched.
CAUTION:
DO NOT attempt to repair or modify a
wheel. DO NOT install an inner tube to
correct a leak through the rim. If the
rim is cracked, the air pressure in the
inner tube may cause pieces of the rim
to explode (break off) with great force and cause serious
eye or bodily injury.
Tire Wear/Inflation
Tire inflation pressure is the most important factor in
preserving tire life. Pressure should be checked cold before
operation. DO NOT bleed air from tires when they are hot.
Check inflation pressure weekly to insure the maximum
tire life and to prevent premature tread wear.
Table 2 (Tire Wear Troubleshooting) will help pinpoint the
causes and solutions of tire wear problems.
Suspension
The leaf suspension springs and associated components
(Figure 4) should be visually inspected every 6,000 miles
for signs of excessive wear, elongation of bolt holes, and
loosening of fasteners. Replace all damaged parts
(suspension) immediately. Torqued suspension components
as detailed in Table 3.
CAUTION:
NOTE
ALWAYS wear safety glasses when removing
or installing force fitted parts. Failure to
comply may result in serious injury.
Figure 4. Suspension Components
PAGE 16 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — TRAILER TIRES & SUSPENSION
Table 3. Suspension Torque Requirements
Item
Torque (Ft.-Lbs.)
3/8" U-BOLT
MIN-30 MAX-35
7/16" U-BOLT
MIN-45 MAX-60
1/2" U-BOLT
MIN-45 MAX-60
SHACKLE BOLT
SPRING EYE BOLT
SNUG FIT ONLY. PARTS MUST ROTATE FREELY.
LOCKING NUTS OR COTTER PINS ARE PROVIDED TO
RETAIN NUT-BOLT ASSEMBLY.
MIN-30 MAX-50
SHOULDER TYPE
SHACKLE BOLT
Lug Nut Torque Requirements
It is extremely important to apply and maintain proper wheel
mounting torque on the trailer. Be sure to use only the
fasteners matched to the cone angle of the wheel. Proper
procedure for attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
2. Torque all lug nuts in sequence. See Figure 5. DO
NOT torque the wheel lug nuts all the way down. Tighten
each lug nut in 3 separate passes as defined by Table
4.
3. After first road use, retorque all lug nuts in sequence.
Check all wheel lug nuts periodically for continued safe
operation.
Table 4. Tire Torque Requirements
Wheel Size
First Pass
FT-LBS
Second Pass
FT-LBS
Third Pass
FT-LBS
12"
20-25
35-40
50-65
13"
20-25
35-40
50-65
14"
20-25
50-60
90-120
15"
20-25
50-60
90-120
16"
20-25
50-60
90-120
Figure 5. Lug Nut Tightening Sequence
NOTE
NEVER use an pneumatic air gun to
tighten wheel lug nuts.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 17
DCA-150SSJU — TRAILER WIRING DIAGRAM
NOTE:
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
PAGE 18 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — TRAILER-BRAKE TROUBLESHOOTING
Table 5. Electric Brake Troubleshooting
Symptom
Possible Cause
Solution
No Brakes or Intermittent
Brakes
Any open circuits or broken wires?
Find and correct.
Any short circuits?
Find and correct.
Faulty controller?
Test and correct.
Any loose connections?
Find and repair.
Ground wire secure?
Find and secure.
Grease or oil on magnets or linings?
Clean or replace.
Connections corroded?
Clean and correct
cause of corrosion.
Brake drums scored or grooved?
Machine or replace.
Brakes synchronized?
Correct.
Brake components loose, bent or
broken?
Replace components.
Brake drums out-of-round?
Replace.
System lubricated?
Lubricate.
Brake components correct?
Replace and correct.
Bearings of the wheel adjusted?
Adjust.
Weak Brakes or Brakes
Pull to One Side
Locking Brakes
Noisy Brakes
Dragging Brakes
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 19
DCA-150SSJU — TRAILER-BRAKE TROUBLESHOOTING
Table 6. Hydraulic Brake Troubleshooting
Symptom
Possible Cause
Solution
No Brakes
Brake line broken or kinked?
Repair or replace.
Weak Brakes or Brakes Pull to
One Side
Brake lining glazed?
Reburnish or replace.
Trailer overloaded?
Correct weight.
Brake drums scored or grooved?
Machine or replace.
Tire pressure correct?
Inflate all tires equally.
Tires unmatched on the same axle?
Match tires.
Brake components loose, bent or broken?
Replace components.
Brake drums out-of-round?
Replace.
System lubricated?
Lubricate.
Brake components correct?
Replace and correct.
Brake lining thickness correct or in right
wrong position?
Install new shoes and
linings.
Enough brake fluid or correct fluid?
Replace rubber parts
fill with dot4 fluid.
Locking Brakes
Noisy Brakes
Dragging Brakes
PAGE 20 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — GENERATOR DECALS
The DCA-150SSJU generator is equipped with a number of safety decals. These decals are provided for operator safety
and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the
machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 21
DCA-150SSJU — GENERATOR DECALS
PAGE 22 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — SPECIFICATIONS
Table 7. Specifications
Generator Specifications
Model
DCA-150SSJU
Type
Revolving field, self ventilated, open protected type
synchronous generator
Armature Connection
Star w ith Neutral
Zig Zag
Phase
3
Single
Standby Output
165 KVA (132 KW)
96K W
Prime Output
150 KVA (120 KW)
87K W
Voltage
240V or 480V
240/120V
Frequency
60 Hz
S peed
1800 rpm
Power Factor
0.8
1
Aux. AC Power
Single Phase, 60 Hz
Voltage
120 V
Output
4.8 KW (2.4 KW x 2)
Engine Specifications
Model
JOHN DEERE 6081 TF 001
Type
4-cycle, water-cooled, direct injection, turbo-charged
No. of Cylinders
6 cylinders
Bore x Stroke
4.57 in. x 5.08 in. (116 mm x 129 mm)
Rated Output
190HP/1800 rpm
Displacement
494 cu. in. (8100 cc)
Starting
Electric
Coolant Capacity
8.2 gal. (31 liters)
Lube Oil Capacity
8.5 gal. (32 liters)
9.7 gal. (36.7L)/hr at full
load
7.5 gal. (28.3L)/hr at 3/4 load
5.3 gal. (20L)/hr at 1/2
load
3.5 gal. (13.2L)/hr at 1/4 load
Fuel Consumption
Battery
12V- 225AHx1
Fuel
#2 Diesel Fuel
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 23
DCA-150SSJU — GENERAL INFORMATION
DCA-150SSJU FAMILIARIZATION
Open Delta Excitation System
Generator
The DCA-150SSJU generator is equipped with the state of
the art "Open-Delta" excitation system. The open delta
system consist of an electrically independent winding wound
among stationary windings of the AC output section.
The MQ Power Model DCA-150SSJU is a 120 kW generator
that is designed as a high quality portable (requires a trailer
for transport) power source for telecom sites, lighting
facilities, power tools, submersible pumps and other
industrial and construction machinery.
Engine Control Panel
The “Engine Control Panel” is provided with the following:
z Tachometer
z Water Temperature Gauge
z Oil Pressure Gauge
z Charging Ammeter Gauge
z Engine Speed Switch
z Auto/On/Off Engine Controller(if applicable)
z Pre-Heat Button
z Pre-Heat Lamp
z Key Ignition starter
z Fuel Gauge
z Panel Light
z Panel Light Switch
Generator Control Box
The “Generator Control Box” is provided with the following:
z Output Voltage Adjustment Knob
z Frequency Meter (Hz)
z AC Ammeter (Amps)
z AC Voltmeter (Volts)
z Ammeter Change-Over Switch
z Voltmeter Change-Over Switch
z Main Circuit Breaker 400 amps
z Over-Current Relay
z Voltage Selector Switch
Output Terminal Panel
The “Output Terminal Panel” is provided with the following:
z Three 240 output receptacles, 50 amp
z Two 120V output receptacles, 20 amp
z 3 Circuit Breakers 240V @50 amps
z 2 GFCI Circuit Breakers 120V@ 20amps
There are four leads: A, B, C and D. During light loads, the
power to the Automatic Voltage Regulator (AVR) is supplied
from the leads parallel connections of B&C. When loads
increase, the AVR switches and accepts power from leads
A&D. The output of leads A&D increase proportionally with
load. This of adding the voltages to each phase provides
better voltage response during heavy loads.
The connections of the AVR to the AC output windings are
for sensing only. No power is required from these windings.
The open-delta design provides virtually unlimited excitation
current, offering maximum motor starting capabilities. The
excitation does not have a "fixed ceiling" and responds
according the demands of the required load.
Engine
The DCA-150SSJU is powered by a 4 cycle, water cooled,
turbocharged John Deere 6081TF001 diesel engine. This
engine is designed to meet every performance requirement
for the generator. Reference Table 7, page 23 for engine
specifications.
In keeping with MQ Power's policy of constantly improving
its products, the specifications quoted herein are subject to
change without prior notice.
The basic controls and indicators for the DCA-150SSJU
generator are addressed on the following pages.
Electronic Governor System
The electronic governor system is made up of two parts, an
electronic controller that monitors frequency variation as the
load increases and decreases and an electronic actuator
that controls the engine throttle. The frequency is regulated
at ±0.25 to help protect sensitive equipment.Engine
PAGE 24 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
NOTE PAGE
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 25
DCA-150SSJU ___ MAJOR COMPONENTS
Figure 6. Major Components
PAGE 26 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — DIMENSIONS
Figure 7. Dimensions
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 27
DCA-150SSJU — CONTROL PANEL
Figure 8. Control Panel
PAGE 28 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — CONTROL PANEL
The definitions below describe the controls and functions of
the DCA-150SSJU " Control Panel " (Figure 8).
1.
Main Circuit Breaker – This three-pole, 400 amp main
breaker is provided to protect the UVW voltage output
terminals from overload.
2.
AC Ammeter – Indicates the amount of current the
load is drawing from the generator.
3.
Ammeter Change-Over Switch – This switch allows
the AC ammeter to indicate the current flowing to the
load connected to any phase of the output terminals, or
to be switched off.
4.
Voltmeter Change-Over Switch – This switch allows
the AC Voltmeter to indicate phase to phase voltage
between any two phases of the output terminals, or to
be switched off.
5.
Voltage Regulator Control – Allows adjustment of the
generator’s output voltage.
6.
Frequency Meter – Indicates the output frequency in
hertz (Hz). Normally 63Hz. with a calibration difference
of +0.5% with the mechanical governor or +0.25% with
the electronic governor.
7.
AC Voltmeter – Indicates the single phase output
voltage present at the UVW terminals.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 29
DCA-150SSJU — ENGINE OPERATING PANEL
S/N 7600091~
Figure 9. Engine Operating Panel
PAGE 30 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — ENGINE OPERATING PANEL (With Engine Controller)
The definitions below describe the controls and functions of
the DCA-150SSJU " Engine Operating Panel " with Serial
Number greater than7600090 (Figure 9).
C.
1. Panel light - Normally used in dark places or at night.
When activated, panel will luminate. When the generator
is not in use, turn the panel light switch to the ‘OFF’
position.
2.
3.
4.
5.
6.
7.
8.
using variable resistive values from the oil pressure
sending unit. This is considered a major fault.
High Coolant Temperature – Indicates the engine
temperature has exceeded 215°F. The engine
temperature is detected using variable resistive values
from the temperature sending unit. This is considered a
major fault.
Panel light switch- When activated, will turn on panel D. Overcrank Shutdown – Indicates the unit has
light.
attempted to be started a pre- programmed number of
times, and has failed to start. The number of cycles
Oil Pressure Gauge – During normal operation this
and duration are programmable. It is pre-set at 3 cycles
gauge be should read 42 to 71 psi. When starting the
with a 10 second duration. This is considered a major
generator the oil pressure may read slightly higher, but
fault.
after the engine warms up the oil pressure should return
within that range.
E. Overspeed Shutdown – Indicates that the engine is
running at an unsafe speed. This is considered a major
Water Temperature Gauge – During normal operation
o
o
fault.
this gauge be should read 165 -203 F.
Charging Ammeter Gauge – Indicates the current F. Engine Running – Indicates that engine is running
at a safe operating speed.
being supplied by the engine’s alternator which provides
current for generator’s control circuits and battery 9. Throttle Handle - This handle controls the speed of
charging system.
the engine (low or high).
Fuel Gauge - Indicates amount of diesel fuel available. 10. Pre-Heat Button – This is to pre-heat the engine under
extreme cold conditions.
Tachometer – Indicates engine speed in RPM’s for 60
Hz operation. This meter should indicate 1800 RPM’s
when the rated load is applied. In addition a built in hour
meter will record the number of operational hours that
the generator has been in use.
Auto Start Controller – This controller will indicated
with LEDs that an engine fault has been detected. When
a fault has been detected the controller will evaluate
the fault will shutdown the generator if it may be
damaging to the engine.
A. Off/Manual/Auto Switch – This switch controls the
running of the generator. If this switch is left in the "OFF"
position, the generator will not run. When this switch is
set to the manual position, the generator will start
immediately.
If the generator is to be connected to a building's AC
power source via a transfer switch (isolation), place the
switch in the auto position. In this position the generator
will monitor the AC line output from the building's power
source.
B. Low Oil Pressure – Indicates the engine pressure
has fallen below 15 psi. The oil pressure is detected
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 31
DCA-150SSJU — ENGINE OPERATING PANEL
UP TO S/N760090
Figure 10. Engine Operating Panel
PAGE 32 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — ENGINE OPERATING PANEL (With Key Switch)
The definitions below describe the controls and functions of
the DCA-150SSJU " Engine Operating Panel " (Figure
10).
1.
Panel light - Normally used in dark places or at night.
When activated, panel will luminate. When the generator
is not in use, turn the panel light switch to the ‘OFF’
position.
2.
Panel light switch- When activated, will turn on control
panel light.
3.
Oil Pressure Gauge – During normal operation this
gauge be should read between 42 to 71 psi. When
starting the generator the oil pressure may read slightly
higher, but after the engine warms up the oil pressure
should return within the normal range.
4.
Water Temperature Gauge – During normal operation
this gauge be should read between 165o to 203o F.
5.
Charging Ammeter Gauge – Indicates the current
being supplied by the engine’s alternator which provides
current for generator’s control circuits and battery
charging system.
6.
Fuel Gauge - Indicates amount of diesel fuel available.
7.
Tachometer – Indicates engine speed in RPM’s for 60
Hz operation. This meter should indicate 1800 RPM’s
when the rated load is applied. In addition a built in hour
meter will record the number of operational hours that
the generator has been in use.
8.
Ignition Switch - This switch is used to turn on or off
the engine with a key.
9.
Throttle Handle - This handle controls the speed of
the engine (low or high).
10. Pre-Heat Button – This is to pre-heat the engine under
extreme cold conditions.
11. Water Temperature Indicator - This light indicates the
water temperature is too high and will shut down the
engine.
12. Oil Pressure Indicator - This light indicates the oil
pressure is either too high or too low and will shut down
the engine.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 33
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Panel
The “Output Terminal Panel” is provided with the following:
z Three 240 output receptacles, 50 amp
z Two 120V output receptacles, 20 amp
z 3 Circuit Breakers 240V @50 amps
z 2 GFCI Circuit Breakers 120V@ 20amps
Connecting Load
Loads can be connected to the generator by the UVW Lugs or
the convenience receptacles. (See Figure 13). Make sure to
read the operation manual before attempting to connect a load
to the generator.
Output Terminal Panel
The Output Control Panel (See Figure 14) is located on the
right hand side (left from control panel) of the generator.
The UVW lugs are protected by a face plate cover that can
be secured in the close position by a pad lock. (See Figure
11).
FIGURE 13. Connecting Load
Circuit Breakers
FIGURE 11. Output Terminal Cover
120 Volt Receptacle
Two GFCI Duplex Nema 5-20R (120V, 20 Amp) receptacle
is provided on the output terminal. This receptacle can be
used anytime the generator is in operation. The receptacle
is controlled by the circuit breaker located on the control
panel.
Pressing the reset button resets the receptacle after being
tripped. Pressing the "Test Button" (See Figure 12) in the
center of this receptacle will check the GFCI function. The
receptacle should be tested at least once a month.
FIGURE 12. GFCI Test Button
To protect the generator from an overload, a 3-pole, 400 amp,
main circuit breaker is provided to protect the UVW output
terminals from overload. In addition two single-pole, 20 amp
GFCI circuit breakers are provided to protect the GFCI
receptacles from overload. Three 50 amp load circuit breakers
have also been provided to protect the load side of the
generator from overload. Make sure to switch ALL circuit
breakers to the "OFF" position prior to starting the engine.
Maximum Output
The entire load connected to the UVW Lugs, all four slots in the
duplex receptacles, and the must not exceed 132 kW in
standby or 120 kW in prime output.
Twist Lock Dual Voltage Receptacles - To use these
receptacles, place the voltage selector switch in the single
phase 240/120 voltage position and adjust the output
voltage to 240 volts with the voltage regulator on the
Control Panel. Place the voltmeter change-over switch to
the U-W position and the ammeter change-over switch to
the U or W to read the output.
PAGE 34 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
NOTE
Legs O and Ground are
considered Bonded Grounds.
FIGURE 14. Output Terminal Panel
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 35
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
Output Terminal Panel Available Voltages
A wide range of voltages are available to supply load to
many different applications. Voltages may be selected by
using the voltage selector switch and how you hookup
your hard wire connection to the generator. To obtain some
of the voltages listed, fine adjustment with the Voltage
Regulator on the control panel is necessary. See the table
below (Table 8) for a list of available voltages the generator
is able to supply.
TABLE 8. VOLTAGES AVAILABLE
3 PHASE VOLTAGE
208 VOLT
(SWITCHABLE)
SINGLE PHASE
(SWITCHABLE)
120 VOLT
220 VOLT
240 VOLT
416 VOLT
440 VOLT
480 VOLT
127 VOLT
139 VOLT
240 VOLT
254 VOLT
277 VOLT
Voltage Selector Switch
The voltage selector switch is located above the UVWO
Hard Wire Hookup Panel. It has been provided for ease of
voltage selection.
CAUTION :
NEVER switch Voltage Selector Switch
position while the engine is engaged.
Voltage Selector Switch Locking Button
The voltage selector switch has a locking button to protect
the generator and generator load from being switched while
the engine is running. To lock the Voltage Selector Switch,
press in the red button located on the Voltage Selector
Switch, and use a pad lock to hold it into this position.
Over Current Relay
An over current relay is connected to the circuit breaker.
In an over current situation, both the circuit breaker and
the over current relay may trip. If the circuit breaker can
not be reset, the reset button on the over current relay
must be pressed. The over current relay is located in the
control box.
Maximum Amps
The following table show the maximum amps the entire
generator can provide. Do not exceed the maximum amps
listed. (See Table 9)
Table 9. Maximum Amps
Model:
DCA150SSJU
Rated
Voltage
Maximum Amps
Single Phase
120 Volt
333.3 amps (4 wire)
Single Phase
240 Volt
166.7 amps (4 wire)
Three Phase
240 Volt
361 amps
Three Phase
480 Volt
180 amps
Receptacle Use
When the UVWO terminals are providing power, the
receptacle power available decrease. Do not exceed
receptacle power available listed on Table 10.
Table 10. R eceptacle U se
Pow er in U se
R eceptacle
P o w er
Available
240/480V
3-Phase
240/120V
Single Phase
or Tw ist
L o ck C S 6369
GFC I
D uplex
N EMA
5-20R 120V
K VA
KW
KW
150
87
0
146
85.8
1.2
142
84.6
2.4
138
83.4
3.6
133
82.2
4.8
PAGE 36 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
How to read the output terminal gauges.
The gauges and knobs on the control panel DO NOT effect
the generator output in any fashion. They are there to
simply help the operator observe how much power is being
supplied produced at the UVWO legs.
When the voltage selector switch is in the 240/120V
position (see Figure 15), place the AC Voltmeter Changeover switch to the W-U position and the AC ammeter
Change-over Switch to the U or W position to read the
output on the selected leg.
FIGURE 18. AC Ammeter
Change-over Switch
(Reading the U leg on the
output terminal panel)
FIGURE 19. AC Ammeter
(Amp reading on U lug)
NOTE
When using plural single phase
voltages, make sure to balance
the load on each of the single
phase legs.
FIGURE 15. Voltage Selector Switch 240/120V Single Phase
Position
FIGURE 16. AC Voltmeter
Change-over switch
(Reading the W-U leg on
the output terminal panel)
FIGURE 17. AC Voltmeter
Gauge
(Volt reading on W-U Lug)
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 37
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
240/120V Hard Wire Hookup
480/240V Hard Wire Hookup
The output terminal panel, when suppling single phase 120
volts, will provide three legs available with 333.3 amps each
on three different circuits. (See Figure 21 below.) The
voltage selector switch must be set at the single phase 240/
120V position. (See Figure 20 below.)
The output terminal panel, when suppling single phase 240
volts, will provide one leg only with 166.7 amps available.
(See Figure 21 below.) The voltage selector switch must be
set at the single phase 240/120V position. (See Figure 20
below.)
The output terminal panel, when suppling three phase 240
volts, will provide one circuit available at 361 amps with any
two wires plus the ground. (See Figure 23 below.) The voltage
selector switch must be set at the three phase 480/277V
position. (See Figure 22 below.)
The output terminal panel, when suppling 3 phase 480 volts,
will provide one circuit available at 180 amps available with
all three wires plus ground. (See Figure 23 below.) The
voltage selector switch must be set at the three phase 480/
277V position. (See Figure 22 below.)
FIGURE 20. Voltage Selector Switch 240/120V Single Phase
Position
FIGURE 22. Voltage Selector Switch 480/277V Three Phase
Position
FIGURE 21. Hard Wire Hookup at 240/120V Position
FIGURE 23. Hard Wire Hookup at 480/240V Position
PAGE 38 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
Voltage Selector Switch- 3 Phase 480/277V Position
The following are additional voltages available when the
voltage selector switch is in the 3 phase 480/277V
position. (See Figure 24 below.)
Single Phase: 480V, 440V, or 416 Volt
The following connection, with the voltage selector switch
locked into the 3 phase 480/277V position (See Figure 27),
can offer SINGLE PHASE power at 480V, 440V, or 416V.
After hooking up the hard wires to the lugs as shown in
Figure 27 below, 480V will be the voltage with the Voltage
Regulator Knob turned toward maximum. 440 volt will be
reached when the Voltage Regulator Knob is turned down,
and 416 volt when the Voltage Regulator Knob is toward
the lowest setting (See Figure 25).
FIGURE 25. Voltage
Regulator Knob
FIGURE 24. Voltage Selector Switch 480/277V Single Phase
Position
3 Phase, 480V, 440V, or 416 Volt
The following connection, with the voltage selector switch
locked into the 3 phase 480/277V position (See Figure 24),
can offer THREE PHASE power at 480V, 440V, or 416V.
After hooking up the hard wires to the lugs as shown in
Figure 26 below, 480V will be the voltage with the Voltage
Regulator Knob turned toward maximum. 440 volt will be
reached when the Voltage Regulator Knob is turned down,
and 416 volt when the Voltage Regulator Knob is toward
the lowest setting (See Figure 25).
FIGURE 26. Hard Wire Hookup for Three Phase 480V, 440V,
or 416V
FIGURE 27. Hard Wire Hookup for Single Phase 480V, 440V,
or 416V
Single Phase: 277V, 254V, or 240V
The following connection, with the voltage selector switch
locked into the 3 phase 480/277V position (See Figure 28),
can offer SINGLE PHASE power at 277V, 254V, or 240V.
After hooking up the hard wires to the lugs as shown in
Figure 28 below, 277V will be the voltage with the Voltage
Regulator Knob turned toward maximum. 254 volt will be
reached when the Voltage Regulator Knob is turned down,
and 240 volt when the Voltage Regulator Knob is toward
the lowest setting (See Figure 25).
FIGURE 28. Hard Wire Hookup for Single Phase 277V, 254V,
or 240V
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 39
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
Voltage Selector Switch- 3 Phase 240/139V Position
The following are additional voltages available when the
voltage selector switch is in the 3 phase 240/139V
position. (See Figure 29 below.)
Single Phase: 240V, 220V, or 208 Volt
The following connection, with the voltage selector switch
locked into the 3 phase 240/139V position (See Figure 32),
can offer SINGLE PHASE power at 240V, 220V, or 208V.
After hooking up the hard wires to the lugs as shown in
Figure 32 below, 240V will be the voltage with the Voltage
Regulator Knob turned toward maximum. 220 volt will be
reached when the Voltage Regulator Knob is turned down,
and 208 volt when the Voltage Regulator Knob is toward
the lowest setting (See Figure 30).
FIGURE 30. Voltage
Regulator Knob located
on the control panel
FIGURE 29. Voltage Selector Switch 240/139V Three Phase
Position
3 Phase, 240V, 220V, or 208 Volt
The following connection, with the voltage selector switch
locked into the 3 phase 240/139V position (See Figure 29),
can offer THREE PHASE power at 240V, 220V, or 208V.
After hooking up the hard wires to the lugs as shown in
Figure 31 below, 240V will be the voltage with the Voltage
Regulator Knob turned toward maximum. 220 volt will be
reached when the Voltage Regulator Knob is turned down,
and 208 volt when the Voltage Regulator Knob is toward
the lowest setting (See Figure 30).
FIGURE 31. Hard Wire Hookup for Three Phase 240V, 220V,
or 208V
FIGURE 32. Hard Wire Hookup for Single Phase 240V, 220V,
or 208V
Single Phase: 139V, 127V, or 120V
The following connection, with the voltage selector switch
locked into the 3 phase 240/139V position (See Figure 33),
can offer SINGLE PHASE power at 139V, 127V, or 120V.
After hooking up the hard wires to the lugs as shown in
Figure 33 below, 139V will be the voltage with the Voltage
Regulator Knob turned toward maximum. 127 volt will be
reached when the Voltage Regulator Knob is turned down,
and 120 volt when the Voltage Regulator Knob is toward
the lowest setting (See Figure 30).
FIGURE 33. Hard Wire Hookup for Single Phase 139V, 127V,
or 120V
PAGE 40 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — OUTPUT TERMINAL PANEL OVERVIEW
Voltage Selector Switch- Single Phase 240/120V
Position
The following are additional voltages available when the
voltage selector switch is in the single phase 240/120V
position. (See Figure 34 below.)
Single Phase: 120 Volt
The following connection, with the voltage selector switch
locked into the single phase 240/120V position (See
Figure 34), will offer SINGLE PHASE power at 120V. After
hooking up the hard wires to the lugs as shown in Figure
37 below, use the Voltage Regulator Knob to fine tune to
120V. (See Figure 35).
FIGURE 35. Voltage
Regulator Knob located
on the control panel
FIGURE 34. Voltage Selector Switch 240/120V Single Phase
Position
FIGURE 37. Hard Wire Hookup for Single Phase, 120 volt
Single Phase, 240 Volt
The following connection, with the voltage selector switch
locked into the single phase 240/120V position (See
Figure 34), will offer SINGLE PHASE power at 240V. After
hooking up the hard wires to the lugs as shown in Figure
36 below, use the Voltage Regulator Knob to fine tune to
240V. (See Figure 35).
FIGURE 36. Hard Wire Hookup for Single Phase 240 volt
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 41
DCA-150SSJU — INSTALLATION
Outdoor Installation
CAUTION :
Install the generator in a location where it will not be exposed
to rain or sunshine. Make sure the generator is on secure
level ground so that it cannot slide or shift around. Also
install the generator in a manner so that the exhaust will not
be discharged in the direction of nearby homes.
An electric shock may happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from electrical shock.
Generator Grounding
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
CAUTION :
Pay close attention to ventilation when
operating the generator inside tunnels and
caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area.
Indoor Installation
Exhaust gases from diesel engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust fumes
must be vented to the outside. The engine should be installed
at least two feet from any outside wall. Using an exhaust
pipe which is too long or too small can cause excessive
back pressure which will cause the engine to heat
excessively and possibly burn the valves.
Mounting
The generator must be mounted on a solid foundation (such
as concrete) and set firmly on the foundation to isolate
vibration of the generator when it is running. The generator
must set at least 6 inches above the floor or grade level (in
accordance to NFPA 110, Chapter 5-4.1). DO NOT remove
the metal skids on the bottom of the generator. They are to
resist damage to the bottom of the generator and to maintain
alignment.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building as close to the point of cable entry as
practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 38) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the other
end of the ground cable to earth ground.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
NOTE
When connecting the generator to any buildings
electrical system ALWAYS consult with a licensed
electrician.
PAGE 42 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — INSTALLATION
Figure 38.
Typical Generator Grounding Application
CAUTION :
Always check Local, State, and Federal
laws before grounding generator set.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 43
DCA-150SSJU — PRE-SETUP
General Inspection Prior to Operation
Circuit Breakers
The DCA-150SSJU generator has been thoroughly inspected
and accepted prior to shipment from the factory. However,
be sure to check for damaged parts or components, or loose
nuts and bolts, which could have occurred in transit.
To protect the generator from an overload, a 3-pole, 400 amp,
main circuit breaker is provided to protect the UVW output
terminals from overload. In addition two single-pole, 20 amp
GFCI circuit breakers are provided to protect the GFCI
receptacles from overload. Three 50 amp load circuit breakers
Extension Cable
have also been provided to protect the load side of the
When electric power is to be provided to various tools or
generator from overload. Make sure to switch ALL circuit
loads at some distance from the generator, extension
breakers to the "OFF" position prior to starting the engine.
cords are normally used. Cables should be sized to allow
for distance in length and amperage so that the voltage
drop between the generator and point of use (load) is held
to a minimum. Use the Cable Selection Guide (Table 11)
as a guide for selecting proper cable size.
NOTE
ALWAYS consult with a licensed
electrician for correct extension
cord wire size.
PAGE 44 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw
into the filler hole, verify that the oil level is maintained
between the two notches (Figure 39) on the dipstick. See
Table 12 for proper selection of engine oil.
Fuel
Fill the fuel tank with clean and fresh diesel fuel. DO NOT
fill the tank beyond capacity.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 23,
Specification Table 7.
The fuel tank cap must be closed tightly after filling. Handle
fuel in a safety container. If the container does not have a
spout, use a funnel. Wipe up any spilled fuel immediately.
CAUTION
CAUTION:
Never fill the fuel tank while the engine is
running or in the dark. Diesel spillage on a
hot engine can cause a fire or explosion.
If diesel spillage occurs, wipe up the spilled
diesel completely to prevent fire hazards.
Coolant
Use only drinkable tap water. If hard water or water with
many impurities is used, the inside of the engine and radiator
may become coated with deposits and cooling efficiency
will be reduced.
Figure 39. Engine Oil Dipstick
When checking the engine oil, be sure to check if the oil is
clean and viscous. If the oil is not clean, drain the oil by
removing the oil drain plug, and refill with the specified amount
of oil as outlined in the John Deere Engine Owner's
Manual.
An anticorrosion additive added to the water will help prevent
deposits and corrosion in the cooling system. See the engine
manual for further details.
Table 12. Recommended Motor Oil
Temperature
R an g e
Type Oil
22oF ~ -8oF
(50oC ~ -15oC)
SAE 15w-40
86oF ~ -22oF
(30oC ~ -30oC)
SAE 5W-30
Below -22oF
(-15oC)
SAE 0W-30
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 45
DCA-150SSJU — PRE-SETUP
CAUTION :
When adding coolant or antifreeze to the
radiator, do not remove the radiator cap
until the unit has completely cooled.
Day-to-day addition of coolant is done from the reserve tank.
When adding coolant to the radiator, DO NOT remove the
radiator cap until the unit has completely cooled. See Table
13 for engine, radiator, and reserve tank coolant capacities.
Make sure the coolant level in the reserve tank is always
between the "H" and the "L" markings.
Cleaning the Radiator
The engine may overheat if the radiator fins become
overloaded with dust or debris. Periodically clean the radiator
fins with compressed air. Cleaning inside the machine is
dangerous, so clean only with the engine turned off and the
battery disconnected.
Air Cleaner
Periodic cleaning/replacement is necessary. Inspect it in
accordance with the John Deere Engine Owner's Manual.
Fan Belt Tension
A slack fan belt may contribute to overheating, or to
insufficient charging of the battery. Inspect the fan belt for
damage and wear and adjust it in accordance with the John
Deere Engine Owner's Manual.
Table 13. Coolant Capacity
Engine and Radiator
10.9 Gal. (41 Liters)
Reserve Tank
2 Quarts (11.9 Liters)
The fan belt tension is proper if the fan belt bends 7 to 10
mm (Figure 40) when depressed with the thumb as shown
below.
Operation in Freezing Weather
When operating in freezing weather, be certain the proper
amount of antifreeze (Table 14) has been added.
Figure 40. Fan Belt Tension
CAUTION :
Table 14. Anti-Freeze Operating Temperatures
Freezing Point
Boiling Point
°C
°F
°C
°F
40
-24
-12
106
222
50
-37
-34
108
226
Never place hands near the belts or fan while
the generator set is running.
Vol %
Anti-Freeze
NOTE
When the antifreeze is mixed with
water, the antifreeze mixing ratio must
be less than 50%.
Battery
This unit is of negative ground DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level is not
properly maintained. Add only distilled water when
replenishment is necessary.
Check to see whether the battery cables are loose. Poor
contact may result in poor starting or malfunctions. Always
keep the terminals firmly tightened. Coating the terminals
with a thin film of grease will help inhibit corrosion.
PAGE 46 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — PRE-SETUP
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 41) are properly
connected to the battery terminals as shown below. The
RED cable is connected to the positive terminal of the battery,
and the BLACK cable is connected to the negative terminal
of the battery.
CAUTION :
Inadequate battery connections may cause
poor starting of the generator, and create
other malfunctions.
Wiring
Inspect the entire generator for bad or worn electrical wiring
or connections. If any wiring or connections are exposed
(insulation missing) replace wiring immediately.
Piping and Hose Connection
Inspect all piping, oil hose, and fuel hose connections for
wear and tightness. Tighten all hose clamps and check hoses
for leaks.
Figure 41. Battery Connections
CAUTION :
If the battery cable is connected
incorrectly, electrical damage to the
generator will occur. Pay close attention
to the polarity of the battery when
connecting the battery.
Before connecting battery do the following:
1a. DO NOT connect the battery cables to the battery
terminals when the Off/Manual/Auto switch is in either
the manual or auto position (ON) if the generator is
installed with a microprocessor engine controller.
ALWAYS make sure that the Off/Manual/Auto switch is
in the “OFF” position when connecting the battery.
1b. If the generator is equipped with an ignition switch, make
sure turned to the “OFF” position and the key is removed
from the switch.
2. Place a small amount of grease around both battery
terminals. This will ensure a good connection and will
help prevent corrosion around the battery terminals.
If any hose (fuel or oil) lines are defective replace them
immediately.
Ether Canister Operation (During Cold Conditions)
To bleed the ether, crank the engine for at least two
revolutions, then momentarily depress the starting aid button
while the engine is cranking. If the engine does not start,
repeat the cranking process using only short bursts of ether
only while the engine is cranking. Stop injecting the fluid
after then engine starts. If the engine begins to die during
the first few minutes of operation, inject another small shot
of ether.
CAUTION :
Use only ether starting fluid while the
engine is turning or damage may occur.
WARNING :
Ether is highly flammable. Do not use
near open fires, flames, or sparks.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 47
DCA-150SSJU — LOAD APPLICATION
Single Phase Load
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and frequency
requirements are satisfactorily supplied by the generator for
operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as the
wattage is influenced by the efficiency, power factor and
starting system of the equipment.
When the voltage selector switch is in single phase (240/
120V position), place the AC voltmeter change-over switch
to the U-V position and the AC Ammeter change-over switch
to If the generator is equipped with an ignition switch, make
sure turned to the “OFF” position and the key is removed
from the switch to the U or W position to read the output.
NOTE
If wattage is not given on the
equipment's name plate, approximate
wattage may be determined by
multiplying nameplate voltage by the
nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
The power factor of this generator is 0.8. See Table 15.
below when connecting loads.
Table 6. Pow er Factor By Load
Type Of Load
Single-phase induction
motors
Pow er Factor
CAUTION
CAUTION:
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
z When connecting a resistance load such as an
incandescent lamp or electric heater, a capacity of up
to the generating set’s rated output (kW) can be used.
z When connecting a fluorescent or mercury lamp, a
capacity of up to the generating set’s rated output (kW)
multiplied by 0.6 can be used.
z When connecting an electric drill or other power tools,
pay close attention to the required starting current
capacity.
When connecting ordinary power tools, a capacity of up to
the generating set’s rated output (kW) multiplied by 0.8 can
be used.
CAUTION:
Before connecting this generator to any
building’s electrical system, a licensed
electrician must install an isolation
(transfer) switch. Serious injury or death
may result without this transfer switch.
0.4 - 0.75
Electric heaters,
incandescent lamps
1.0
Fluorescent lamps,
mecury lamps
0.4 - 0.9
Electronic devices,
communication
equipment
1.0
Common power tools
0.8
NOTE
If output (kVA) is not given on the
equipment nameplate, approximate
output may be determined by
multiplying voltage by amperage by
.
Three Phase Load
When calculating the power requirements for 3-phase power
use the following equation:
PAGE 48 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — GENERATOR START-UP PROCEDURE
2. Connect the load to the UVW terminals as shown in
Figure 40. These terminals can be found on the output
The engine's exhaust contains harmful
terminal panel, (see page 35 Figure 14). To gain access
emissions. ALWAYS ventilate the
to the output terminals lift the UVW cover. Tighten
exhaust when operating inside tunnels,
terminal nuts securely to prevent load wires (Figure 43)
excavations or buildings. Direct exhaust
from slipping out.
away from nearby personnel.
WARNING:
Before Starting
Engine
1. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
2. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified CC or higher (See Table 12 on page 45).
3. Check the coolant level in the radiator and subtank.
Replenish with antifreeze as necessary. Always maintain
the coolant level between the FULL and LOW markings
on the coolant container. Be sure that the radiator cap is
fastened securely.
4. Check the fuel level on the fuel gauge. If fuel is low, fill
the fuel tank diesel fuel. If diesel spillage occurs,
completely wipe up the spilled fuel immediately.
Before Starting
Figure 43. UVW Terminal Lugs (Load)
3. Connect the negative battery cable (BLACK) to the
negative post on the battery (Figure 44).
Generator and Control Panel
CAUTION:
z NEVER start the engine with the
main, GFCI or load circuit breakers
in the ON position.
IVE
ST
PO
1. Be sure to disconnect the electrical load and switch the
main, load and G.F.C.I. circuit breakers (Figure 42) to
the “OFF” position prior to starting the engine.
E
TIV
GA
NE
Y
ER
TT
BA
Figure 44. Battery Connections
Figure 42. Main, GFCI and
Load Circuit Breakers
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 49
DCA-150SSJU — GENERATOR START-UP PROCEDURE (WITH KEY)
4. Close all engine enclosure doors (Figure 45).
Figure 50. Engine Throttle Lever (high)
10. The generator's frequency meter (Figure 51) displays
the 60 cycle output frequency in HERTZ.
Figure 45. Engine Enclosure Doors
5. When starting the generator in COLD weather conditions,
press and hold the engine preheat button (Figure 46).
Figure 51. Frequency Meter (Hz)
Figure 46. Engine Pre-Heat Button
6. Check the voltage selector switch to desired position.
(Figure 47)
11. The generator's voltage meter (Figure 52) displays the
120 VAC in VOLTS. If the voltage is not within the
specified frequency tolerance, use the voltage
adjustment control knob (Figure 53) to increase or
decrease the desired voltage.
Figure 47.Voltage Selector Switch
7. Check the engine throttle lever is in ‘low’ position
(Figure 48).
Figure 52. Voltage Meter (Volts)
Figure 48. Engine Throttle Lever (low)
8.
Turn the key to ‘Start’ until the engine starts (Figure
49). Then release the key to ‘Run’.
Figure 53. Voltage Adjust Control Knob
Figure 49. Ignition Switch (Start)
9.
Let the engine warm up for a few minutes. Then pull
and turn the throttle lever to the right to set the
engine speed to ‘high’ (Figure 50).
PAGE 50 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — GENERATOR START-UP PROCEDURE (WITH KEY)
12. The ammeter (Figure 54) will indicate zero amps with no 15. The tachometer (Figure 57) will indicate the speed of
load applied. When a load is applied, this meter will
the engine when the generator is operating. Under normal
indicate the amount of current that the load is drawing
operating conditions this speed is approximately 1800
from the generator’s alternator.
RPM’s.
20
40
0
60
75
A
Figure 54. Ammeter (No Load)
13. The engine oil pressure gauge (Figure 55) will indicate
the oil pressure of the engine. Under normal operating
conditions the oil pressure is approximately 41 to 71
psi.
Figure 57. Engine Tachometer
16. Turn the MAIN, GFCI and LOAD circuit breakers to
their ON position (Figure 58).
Figure 58. Main and GFCI Circuit Breakers
Figure 55. Oil Pressure Gauge
14. The coolant temperature gauge (Figure 56) will indicate
the coolant temperature. Under normal operating
conditions the coolant temperature is approximately
215oF.
17. Observe the generator's ammeter (Figure 59) and verify
it reads the anticipated amount of current with respect
to the load. The ammeter will only display a current
reading if the load is in use.
20
40
0
60
75
A
Figure 59. Ammeter (Load)
18. The generator will run until manually stopped or an
abnormal condition occurs.
Figure 56. Coolant Temperature Gauge
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 51
DCA-150SSJU — START-UP PROCEDURE (MANUAL-CONTROLLER)
Begin start-up procedure 1-3 on page 49.
4. Close all engine enclosure doors (Figure 60).
9. After engine starts, verify that the "Engine Running"
status LED (Figure 65) on the Engine Controller
display is "ON" (lit). If any faults light, the engine will
shut down. See troubleshooting tables for guidance.
Figure 60. Engine Enclosure Doors
5. When starting the generator in COLD weather conditions,
press and hold the engine preheat button (Figure 61).
Figure 65. Engine Controller Running Status
LED
10.
Figure 61. Engine Pre-Heat Button
Let the engine warm up for a few minutes. Change
the idle switch to “HIGH” (Figure 66).
6. Check the voltage selector switch to desired position.
(Figure 61).
Figure 62.Voltage Selector Switch
7. Check the engine throttle switch is in ‘low’ position
(Figure 63).
Figure 66. Engine Switch (HIGH)
11. The generator's frequency meter (Figure 67) displays
the 60 cycle output frequency in HERTZ.
Figure 63. Engine Switch (LOW)
8. Place the Off/Manual/Auto switch (Figure 64) in the
MANUAL position. The engine will start cranking.
Figure 67. Frequency Meter (Hz)
12. The generator's voltage meter (Figure 68) displays the
120 VAC in VOLTS. If the voltage is not within the
specified frequency tolerance, use the voltage
adjustment control knob (Figure 69) to increase or
decrease the desired voltage.
Figure 64. Off/Manual/Auto Switch (Manual)
PAGE 52 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — START-UP PROCEDURE (MANUAL-CONTROLLER)
Figure 72. Coolant Temperature Gauge
Figure 68. Voltage Meter (Volts)
16. The tachometer (Figure 73) will indicate the speed of
the engine when the generator is operating. Under normal
operating conditions this speed is approximately 1800
RPM’s.
Figure 69. Voltage Adjust Control Knob
13. The ammeter (Figure 70) will indicate zero amps with no
load applied. When a load is applied, this meter will
indicate the amount of current that the load is drawing
from the generator’s alternator.
20
40
0
Figure 73. Engine Tachometer
17. Turn the MAIN, GFCI and LOAD circuit breakers to
their ON position (Figure 74).
60
75
A
Figure 70. Ammeter (No Load)
Figure 74. Main and GFCI Circuit Breakers
14. The engine oil pressure gauge (Figure 71) will indicate
the oil pressure of the engine. Under normal operating
conditions the oil pressure is approximately 41 to 71
psi.
18. Observe the generator's ammeter (Figure 75) and verify
it reads the anticipated amount of current with respect
to the load. The ammeter will only display a current
reading if the load is in use.
20
40
0
60
75
A
Figure 71. Oil Pressure Gauge
15. The coolant temperature gauge (Figure 72) will indicate
the coolant temperature. Under normal operating
conditions the coolant temperature is approximately
215oF..
Figure 75. Ammeter (Load)
19. The generator will run until manually stopped or an
abnormal condition occurs.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 53
DCA-150SSJU — START UP PROCEDURE (AUTO)
With an Engine Controller, starting the generator in the
"AUTO" mode is similar to starting the generator in the
"MANUAL" mode, with a few exceptions.
CAUTION:
CAUTION:
If the generator is in auto mode, the engine
may crank and attempt to start without
warning. KEEP ALL UNAUTHORIZED
PERSONNEL AWAY.
When running the generator in the AUTO
mode, remember the generator can start
up at any time without warning. NEVER
attempt to perform any maintenance when
the generator is in the auto mode.
When starting generator in Auto mode use the "Manual Startup" procedure except where noted (see below).
1. Perform steps 1 through 7 (page 52) as outlined in the
manual starting procedure.
2. Place the Off/Manual/Auto switch (Figure 74) in the
AUTO position .
Figure 74. Off/Manual Auto Switch
(AUTO)
3. Continue to follow the steps outline in the manual startup procedure (start at step 11, page 32).
PAGE 54 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — SHUTDOWN PROCEDURE
ENGINE SHUTDOWN (Key)
To shutdown the generator, use the following procedure:
ENGINE SHUTDOWN (Engine Controller)
To shutdown the generator, use the following procedure:
1. Switch both the MAIN, GFCI and LOAD circuit breakers
(Figure 75) to the “OFF” position.
1. Switch both the MAIN, GFCI and LOAD circuit breakers
(Figure 77) to the “OFF” position.
Figure 75. Main, GFCI and Load
circuit breakers
Figure 77. Main, GFCI and Load
circuit breakers
2.
Set the engine throttle lever to the idle (low) position.
2.
Set the engine idle to (low) position.
3. Let the engine cool by running it for 3-5 minutes with no
load applied.
3. Let the engine cool by running it for 3-5 minutes with no
load applied.
4. Turn the starter switch to “STOP” position (Figure 76).
4. Place the Off/Manual/Auto Switch (Figure 78) in the "OFF/
RESET" position.
Figure 76. Starter Switch (Stop
Position)
5.
Remove the load from the UVW terminal strip.
Figure 78. Off/Manual Auto Switch (OFF)
5. Verify that the "Engine Running" status LED (Figure 79)
on the Auto/On/Offf Engine Controller display is "OFF"
(not lit).
Figure 79. Engine Controller
Status LED (OFF)
6.
Remove the load from the UVW terminal strip.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 55
DCA-150SSJU — MAINTENANCE
General Inspection
Cleaning the Fuel Strainer
Prior to each use, the generating set should be cleaned and
inspected for deficiencies. Check for loose, missing or
damaged nuts, bolts or other fasteners. Also check for fuel
or oil leaks.
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in diesel. Securely
fasten the fuel strainer cap so that fuel will not leak. Check
the fuel strainer every 200 hours of operation or once a month.
Engine Side, Fuel, Oil and Coolant (Refer to the Engine Check Oil Level/Change Oil
Instruction Manual)
Check the crankcase oil level prior to each use, or when the
Air Cleaner
fuel tank is filled. Insufficient oil may cause severe damage
Every 50 hours: Remove air cleaner element and clean heavy to the engine. Make sure the generator is level. The oil level
duty paper element with kerosene, or foam element with must be between the two notches on the dipstick as shown
liquid detergent and hot water. Wrap foam element in a cloth in page 27, Figure 9.
and squeeze dry. For heavy duty paper element, wipe To change the oil, remove oil plug located on the bottom of
excess kerosene with towel. Replace if any damage or unable the generator. Make sure the to use an oil recycle container
to clean.
to catch the oil. Replace oil plug. Remove the oil filter
located on the left side of the generator. Remove oil filter
Fuel Addition
gasket and clean filter mounting pad. Lubricate gasket with
Add diesel fuel (the grade may vary according to season small amount of oil and install new oil filter. Tighten filter
and locations). Always pour through the mesh filter.
with 1/4 turn after gasket contacts filter housing. DO NOT
overtighten.
Removing Water from the Tank
Fill with correct oil through oil filler located on the left side of
After prolonged use, water and other impurities accumulate the generator (see page Table for proper oil and specification
in the bottom of the tank. Occasionally remove the drain table for proper amount). Crank engine (without starting) for
cock and drain the contents. During cold weather, the greater 30 seconds to ensure proper lubrication. Start engine and
the empty volume inside the tank, the easier it is for water check for leaks. Stop engine and check oil level.
to condense. This can be reduced by always keeping the
Replacing Fuel Filter
tank as full as possible.
Close shut-off valve. Throroughly clean fuel filter assembly
and surrounding area. Loosen drain plug and drain fuel into
Air Removal
If air enters the fuel injection system of a diesel engine, a suitable container. Firmly grasp the retaining ring and rotate
starting becomes impossible. After running out of fuel, or it counterclockwise 1/4 turn. Remove ring with filter element.
after disassembling the fuel system, bleed the system Inspect filter mounting base for cleanliness. Install new filter
element onto mounting base. Be sure element is properly
according to the following procedure.
indexed and firmly seated on base. It may be necessary to
To restart after running out of fuel, turn the key switch to the rotate filter for correct alignment.
“START” position for 15-30 seconds. Try again, if needed.
This unit is equipped with an automatic air bleeding system. Cleaning and Installing Ether Canister
Remove safety cap from ether canister. Remove spray
nozzle from canister. Remove the old canister assembly
Service Daily
If engine is operating in very dusty and dry grass conditions, from the solenoid and properly dispose the old canister.
a clogged air cleaner will result in high fuel consumption, Install the new canister and canister assembly to the
loss of power and excessive carbon buildup in the solenoid.
combustion chamber.
CAUTION:
Ether is highly flammable. Do not use near
open fires, flames, or sparks. Do not leave
the canister assembly valve open.
PAGE 56 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — MAINTENANCE
TABLE 16.
INSPECTION / MAINTENANCE
10 Hrs
DAILY
Check Engine Fluid Levels
X
Check Air Cleaner
X
Check Battery Acid Level
X
Check Fan Belt Condition
X
Check for Leaks
X
Check for Loosening of Parts
GENERATOR
500 Hrs
1000 Hrs
X
1
ENGINE
250 Hrs
Replace Engine Oil and Filter *
X
Clean Air Filter
X
Drain Bottom of Fuel Tank
X
Clean Unit, Inside and Outside
X
Change Fuel Filter *2
X
Replace Ether Canister
X
Clean Radiator and Check Coolant
Protection Level
X
Replace Air Filter Element
X
Change Corrosion Resistor
X
Check all Hoses and Clamps
X
Clean Inside of Fuel Tank
X
Measure Insulation Resistance Over
3M ohms
X
*1 Replace engine oil anf filter at 100 hours, first time only.
*2 Replace fuel filter at 250 Hours, first time only.
Generator Storage
For storage of the generator for over 30 days, the following
is required:
z Drain the fuel tank completely.
z Completely drain the oil from the crankcase and refill
with fresh oil.
z Clean all external parts of the generator with a cloth.
z Cover the generating set and store in a clean, dry place.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 57
DCA-150SSJU — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, use the tables shown for
diagnosis based on the Engine Troubleshooting (Table 17). If
the problem cannot be remedied, consult our company's
business office or service plant.
TABLE 17. ENGINE TROUBLESHOOTING (part 1)
SYMPTOM
Engine does not start,
black or gray exhaust
gas, or deficient
engine output.
POSSIBLE PROBLEM
SOLUTION
Overloaded?
Lessen the load.
Air in the fuel system?
Bleed system.
Water in the fuel system?
Remove water from fuel tank.
Fuel pipe clogged?
Clean fuel pipe.
Uneven fuel injection?
Repair or replace the injection pump.
Excessively high viscosity
of fuel or engine oil at low
temperature?
Use the specified fuel or engine oil.
Fuel with low cetane
number?
Use the specified fuel.
Fuel leak due to loose
injection pipe retaining nut?
Tighten nut.
Incorrect injection timing?
Adjust.
Fuel cam shaft worn?
Replace.
Injection nozzle clogged?
Clean injection nozzle.
Injection pump
malfunctioning?
Repair or replace.
Seizure of crankshaft,
camshaft, piston, cylinder
liner or bearing?
Repair or replace.
Compression leak from
cylinder?
Replace head gasket, tighten cylinder head bolt, glow
plug and nozzle holder.
Improper valve timing?
Correct or replace timing gear.
Piston ring and liner worn?
Replace.
Excessive valve clearance?
Adjust.
Engine parts seizing?
Repair or replace.
Incorrect injection timing?
Adjust timing.
Deficient compression?
Adjust top clearance
Piston ring and liner worn
or stuck?
Replace.
PAGE 58 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — TROUBLESHOOTING (ENGINE)
TABLE 17. ENGINE TROUBLESHOOTING (part 2)
SYMPTOM
Engine revolution is not
smooth.
Engine speed rises and no
voltage is present in AC power
source.
Engine speed rises and AC
power voltage is too low or
cannot be used.
Engine speed rises and battery
discharges too soon.
Engine speed rises but
engine seems overloaded.
POSSIBLE PROBLEM
SOLUTION
Fuel leak due to loose
injection pipe retaining nut?
Tighten nut.
Injection pump
malfunctioning?
Repair or replace.
Incorrect nozzle opening
pressure?
Adjust.
Injection nozzle stuck or
clogged?
Repair or replace.
Fuel over flow pipe
clogged?
Clean.
Governor malfunctioning?
Repair or replace.
Compression leak?
Replace head gasket, tighten cylinder head bolt, glow
plug and nozzle holder.
Defective rotor?
Replace rotor.
No voltage present in AC
power source?
Replace rectifier (RE1).
Defective voltmeter?
Replace voltmeter.
Disconnected wiring?
Check and repair wiring.
Layer short-circuit in
armature winding?
Replace armature.
Defective circuit breaker?
Replace circuit breaker.
Defective engine regulator?
Replace regulator.
Defective wiring?
Repair wiring.
Defective alternator?
Repair or replace alternator.
Damage alternator
bearing?
Replace alternator bearings.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 59
DCA-150SSJU — TROUBLESHOOTING (ENGINE CONTROLLER)
Practically all breakdowns can be prevented by proper the Engine and Radiator Troubleshooting (Table 18) and Atuo/
handling and maintenance inspections, but in the event of a On/Off Engine Controller Trouble shooting (if applicable) (Table
breakdown, use the tables shown for diagnosis based on 19) . If the problem cannot be remedied, consult our
company's business office or service plant.
TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING
Sympton
Low oil pressure
light is on.
Low coolant level
light is on.
High coolant
temperture light is
on.
Overcrank light is
on.
Overspeed light is
on.
Loss of MPU
light(s) or on.
Possible Cause
Solution
Low oil level?
Fill oil level.
Oil pressure sending unit failure?
Replace oil pressure sending unit.
Time delay malfuntion in controller?
Refer to dealer.
Wire shorted?
Inspect/repair wire.
Low coolant level?
Fill coolant level.
Sending unit failure?
Replace sending unit.
Low battery voltage?
Replace/charge battery.
Fan belt tension incorrect?
Tighten/replace fan belt.
Air flow is not circulation through
radiator?
Clean/repair radiator grill.
Doors open?
Close doors.
Exhaust leaking?
Replace/repair gaskets or faulty part.
Generator being overloaded?
Check/reduce load.
Thermostat failure?
Replace thermostat.
Air intake blocked?
Clear all air intakes.
Temperature switch failure?
Replace temperature switch.
No or low Fuel?
Fill fuel level.
Controller needs to be calibrated?
Refer to dealer.
RPM engine speed too high?
Adjust RPM.
Governor actuator needs to be adjusted?
Adjust governor actuator.
Governor controller needs to be
adjusted?
Adjust governor controller.
Controller needs to be calibrated?
Refer to dealer.
Magnetic pick up out of adjustment?
Adjust magnetic pick up.
Magnetic pick up dirty?
Clean magnetic pick up.
PAGE 60 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — WIRING DIAGRAM (GENERATOR)
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 61
DCA-150SSJU — WIRING DIAGRAM (ENGINE W/ STARTER SWITCH)
PAGE 62 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — WIRING DIAGRAM (ENGINE WITH CONTROLLER)
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 63
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #,
*
+, %, or n, belong to the same assembly or kit.
Note: If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
PAGE 64 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — SUGGESTED SPARE PARTS
DCA-150SSJU W/JOHN DEERE 6081TF001 diesel ENGINE
1 to 5 Units
Qty.
P/N
Description
10 .............. 0602046379 .....................AIR FILTER
10 .............. 0602042591 .....................FUEL FILTER
10 .............. 0602041291 .....................OIL FILTER
1 ................ 0601808803 .....................CIRCUIT BREAKER
2 ................ 0602011492 .....................ENGINE FAN BELT
1 ................ 0602100056 .....................SWITCH, STARTER
5 ................ AR51481 ..........................KEY SET, STARTER SWITCH (2)
2 ................ 0602122281 .....................OIL SWITCH
1 ................ M3310500203 ..................RADIATOR HOSE (UPPER)
1 ................ M3310500303 ..................RADIATOR HOSE (LOWER)
1 ................ 0605505070 .....................FUEL CAP
1 ................ 0601820671 .....................AUTOMATIC VOLTAGE REGULATOR
1 ................ 0601808815 .....................MAIN CIRCUIT BREAKER
1 ................ 0601808804 .....................CIRCUIT BREAKER
1 ................ 0602103092 .....................PILOT LAMP
2 ................ 0601810245 .....................BULB, PILOT LAMP
1 ................ 0602011068 .....................CAP, RADIATOR
1 ................ 0602122271 .....................UNIT, OIL PRESSURE
1 ................ 0602123261 .....................UNIT, WATER TEMPERATURE
1 ................ 0602121080 .....................CHARGING AMMETER
NOTE
Part number on this Suggested Spare
Parts list may supercede/replace the
P/N shown in the text pages of this
book.
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 65
DCA-150SSJU — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 66 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — GENERATOR ASSY.
GENERATOR ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
C0110000102
ROTOR ASS’Y
1
FIELD ASS’Y
1
FAN
1
COUPLING DISK
8
BALANCING PLATE
1
HEX. HEAD BOLT
10
LOCK WASHER
10
SET PLATE RECTIFIER
1
RECTIFIER .........................................................2 ................ PT 3610
SERGE ABSORBER ..........................................1 ................ ERZ- M14JK621A
INSULATOR WASHER
1
INSULATOR WASHER
1
HEX. HEAD BOLT
4
LOCK WASHER
4
BALANCING WEIGHT KIT
1
CERAMIC BEARING ......................................... 1 ................ 6312 SN34 DDU C3
STATOR ASS’Y
1
GROMMET
2
END BRACKET
1
FIELD ASS’Y. EXCITER
1
HEX. HEAD BOLT
4
LOCK WASHER
4
PLAIN WASHER .................................................4 ................ REPLACES 0041210000
HEX. HEAD BOLT
6
LOCK WASHER
6
PLAIN WASHER .................................................6 ................ REPLACES 0041212000
COVER, BEARING
1
GASKET BEARING
1
COVER, END BRACKET
1
HEX. HEAD BOLT ............................................ 10 ................ REPLACES 0017106012
COVER, END BRACKET
1
HEX. HEAD BOLT
2
LOCK WASHER
2
PLAIN WASHER .................................................2 ................ REPLACES 0041206000
COUPLING RING
1
HEX. HEAD BOLT ...............................................8 ................ S/N 7600001 TO 7600036
HEX. HEAD BOLT ...............................................8 ................ S/N7600037~
LOCK WASHER ..................................................8 ................ REPLACES 0043604000
BEARING ............................................................1 ................ 6306ZZ
HEX. HEAD BOLT
12
HEX. HEAD BOLT ............................................ 12 ................ S/N7600001 TO 7600036
HEX. HEAD BOLT ............................................ 12 ................ S/N7600037~
LOCK WASHER ............................................... 12 ................ REPLACES 0043604000
COVER, FAN
1
RUBBER SUSPENSION
2
HEX. NUT
2
LOCK WASHER
2
NUT .....................................................................1 ................ REPLACES 0600815000
37
38
39
40
41
42
43
44
45
8131070013
8131611914
8131015003
0012112035
0042612000
8101026013
0601821349
0601822601
8001020004
8001020504
0010110020
0040010000
0601000209
0076506312
C0130000003
0845041804
8131315202
8101350013
0012110060
0042610000
031110160
0010112035
0040012000
031112230
8131310104
8131312204
8131331003
0105050616
8101333003
0010106030
0040006000
952404470
M3163400303
0013904064
0343204230
EM923344
0070506306
0012810030
0013904032
0343204120
EM923344
C0131300004
0605000013
0030016000
0040016000
020106050
QTY.
REMARKS
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 67
DCA-150SSJU —CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 68 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
PART NAME
M3246700814
M3213000302
M3213000312
M3213000322
0601808815
0021006080
0601823863
0021304015
0601820671
0027105010
0027105015
0601806127
011808015
0601820845
0601820846
M1260600004
0021304015
0207004000
0027104010
M3213500013
M3213500013
011106015
M3923100014
M3213600203
0330000370
0027104010
011106015
M3213600304
011106015
0016906015
0040506000
M3223000303
0601807630
0601808954
0601801040
0601806814
0601801041
0601840073
0601840121
M1223100004
0027105015
0027105010
0027105015
0027105010
WIRE HARNESS, GENERATOR
1
CONTROL BOX ............................................. 1 .........S/N7600001 TO 7600036
CONTROL BOX ............................................. 1 .........S/N7600037 TO 7600090
CONTROL BOX ............................................. 1 .........S/N7600091~
CIRCUIT BREAKER ....................................... 1 .........LAF364001021 3P 400A
MACHINE SCREW
4
RELAY UNIT ................................................... 2 .........MSA9013A
MACHINE SCREW ......................................... 4 .........REPLACES 0027104015
AUTOMATIC VOLTAGE REGULATOR ......... 1 .........NTA- 5A- 2DB
MACHINE SCREW ......................................... 4 .........S/N7600001 TO 7600036
MACHINE SCREW ......................................... 4 .........S/N7600037~
CURRENT TRANSFORMER ........................ 3 .........814- 943 300/5A
MACHINE SCREW ......................................... 6 .........REPLACES 0027106015
OVER CURRENT RELAY .............................. 1 .........LR2D1308
OVER CURRENT RELAY .............................. 1 .........LA7D1064
FITTING BRACKET ....................................... 1 .........S/N7600001 TO 7600036
MACHINE SCREW ......................................... 2 .........REPLACES 0027104015
HEX. NUT
2
MACHINE SCREW ......................................... 2 .........S/N7600001 TO 7600036
CONTROL BOX COVER ............................... 1 .........S/N7600001 TO 7600036
CONTROL BOX COVER .............................. 1 .........S/N7600014~
HEX. HEAD BOLT .......................................... 4 .........REPLACES 0016906015
SELECTOR SWITCH .................................... 1 .........VY- 200
SWITCH BRACKET
1
EDGES ........................................................... 2 .........REPLACES 0330000370
MACHINE SCREW
4
HEX. HEAD BOLT .......................................... 8 .........REPLACES 0016906015
SWITCH COVER
1
HEX. HEAD BOLT .......................................... 4 .........REPLACES 0016906015
HEX. HEAD BOLT
13
TOOTHED WASHER
1
CONTROL PANEL
1
FREQUENCY METER ................................... 1 .........264250DJDJ9
AC AMMETER ................................................ 1 .........260240LSLS1JBZ
CHANGE - OVER SWITCH, AMMETER ...... 1 .........SL - 2AS
AC VOLTMETER ............................................ 1 .........264230SJSJ9
CHANGE - OVER SWITCH, VOLTMETER .. 1 .........SL - 2VS
RHEOSTAT ( VOLTAGE REGULATOR) ....... 1 .........RA20A2SE102BJ
KNOB
1
STOPPER
1
MACHINE SCREW ......................................... 2 .........S/N7600001 TO 7600036
MACHINE SCREW ......................................... 2 .........S/N7600037~
MACHINE SCREW ......................................... 4 .........S/N7600001 TO 7600036
MACHINE SCREW ......................................... 4 .........S/N7600037~
QTY.
REMARKS
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 69
DCA-150SSJU —CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 70 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
PART NO.
36
37
38
M9220100004
0080200007
0601821370
39
40
41
42
43
44
45
46
47
48
49
0027104020
0602200478
0027105040
0602202592
011808015
0602202597
0027105015
0601823240
DYN110754000012
0027105015
LY2D12VD
0601823109
PYCA1
0027104020
0601840240
50
51
PART NAME
QTY.
REMARKS
SET SCREW
1
SNAP RING
1
RECTIFIER ..................................................... 1 .........REPLACES 0601823240;
DE 4503
MACHINE SCREW
1
EMERGENCY RELAY .................................... 1 .........S/N7600001 TO 7600090;1070160603
MACHINE SCREW ......................................... 2 .........S/N7600001 TO 7600090
STARTER RELAY .......................................... 1 .........AT141011
MACHINE SCREW ......................................... 2 .........REPLACES 0027106015
RELAY ............................................................ 1 .........AL81719
MACHINE SCREW
1
RECTIFER ..................................................... 1 .........S/N7600091~; DE4503
CONTROLLER .............................................. 1 .........S/N7600091~; REPLACES 0602202546
MACHINE SCREW ......................................... 1 .........S/N7600091~
RELAY ............................................................ 1 .........S/N7600091~; REPLACES 0601827656
BASE .............................................................. 1 .........S/N7600091~; PTF08AE
CLIP ................................................................ 2 .........S/N7600091~; REPLACES 0601824400
MACHINE SCREW ......................................... 2 .........S/N7600091~
POTENIOMETER .......................................... 1 .........S/N7600091~; 73JB5000 2W 5k
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 71
CONTROL BOX ASSY.
DCA-150SSJU —ENGINE AND RADIATOR ASSY.
ENGINE & RADIATOR ASSY.
S/N7600091~
PAGE 72 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENGINE AND RADIATOR ASSY.
ENGINE & RADIATOR ASSY.
NO.
1
PART NO.
M3923200024
2
3
4
M3925200024
0602011492
0602041291
0602042591
0602060012
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0602061001
0602061002
0013904178
0343304350
0043004000
M3303200003
0013907076
0043007000
0605000011
0030016000
0040016000
0602012720
0602012724
0602011068
0602011066
0602010691
0602010692
0602010795
0602010796
012210025
0343003070
0043003000
0043103000
M3310200604
M3310200504
0013003019
0043003000
0043103000
011008020
M3310500203
M3310500603
M3310500303
M3310500706
PART NAME
QTY.
REMARKS
ENGINE .................................. 1 ......... JOHN DEERE 6081TF;
S/N7600001 to 7600108
ENGINE .................................. 1 ......... JOHN DEERE 6081TF; S/N7600109~
FAN BELT ............................... 1 ......... 2402
ELEMENT, OIL FILTER .......... 1 ......... RE57394
ELEMENT, FUEL FILTER ....... 1 ......... AR86745
BLOWER FAN ........................ 1 ......... REPLACES 0602060002;
RE20967
FAN SPACER ......................... 1 ......... S/N7600001 TO 7600120;R128767
FAN SPACER ......................... 1 ......... S/N7600121~;R100676
HEX HEAD BOLT ................... 6 ......... S/N7600001 TO 7600120
HEX. HEAD BOLT .................. 6 ......... S/N7600121~
LOCK WASHER
6
ENGINE FOOT
2
HEX HEAD BOLT
8
LOCK WASHER
8
RUBBER SUSPENSION
2
HEX NUT
2
LOCK WASHER
2
RADIATOR .............................. 1 ......... S/N7600001 TO 7600120;RE65161
RADIATOR .............................. 1 ......... S/N7600121~; C2810060002
CAP ........................................ 1 ......... S/N7600001 TO 7600120
CAP ........................................ 1 ......... S/N7600121~; C89C0225010
SHROUD ................................ 1 ......... S/N7600001 TO 7600120;R132912
SHROUD ................................ 1 ......... S/N7600121~; C2810064100
FAN COVER ........................... 1 ......... S/N7600001 TO 7600120;C2810044210
FAN COVER ........................... 1 ......... S/N7600121~;C2810064200
HEX HEAD BOLT ................... 8 ......... REPLACES 0016910025;
S/N7600001 TO 7600120
HEX. HEAD BOLT .................. 5 ......... S/N7600121~
LOCK WASHER ...................... 5 ......... S/N7600121~
PLAIN WASHER ..................... 5 ......... S/N7600121~
RADIATOR BRACKET ............ 1 ......... S/N7600001 TO 7600120
RADIATOR BRACKET ............ 1 ......... S/N7600001 TO 7600120
HEX HEAD BOLT ................... 8 ......... S/N7600001 TO 7600120
LOCK WASHER ...................... 8 ......... S/N7600001 TO 7600120
PLAIN WASHER ..................... 8 ......... S/N7600001 TO 7600120
HEX HEAD BOLT ................... 8 ......... REPLACES 0016908020
RADIATOR HOSE ................... 1 ......... S/N7600001 TO 7600120
RADIATOR HOSE ................... 1 ......... S/N7600121~
RADIATOR HOSE ................... 1 ......... S/N7600001 TO 7600120
RADIATOR HOSE ................... 1 ......... S/N7600121~
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 73
DCA-150SSJU —ENGINE AND RADIATOR ASSY.
ENGINE & RADIATOR ASSY.
S/N7600091~
PAGE 74 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENGINE AND RADIATOR ASSY.
ENGINE & RADIATOR ASSY.
NO.
27
29
30
PART NO.
0605515148
0605515148
0605515147
0605515147
0605512194
7812014003B
31
32
33
M9200200004
0150000018
011206020
34
35
36
0191300730
0605515189
0602046255
0602046583
0602046379
0602046680
0602040650
0602040591
0602040555
011008020
020108060
M3373100103
M3373100113
0605515200
0605515200
0602022564
0602021165
0602022562
0602022792
0602021070
0602021572
0269200390
M9300000203
0802010900
M3316100104
011008020
0193601200
M3313100104
28
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
PART NAME
QTY.
REMARKS
HOSE BAND .......................... 3 ......... S/N7600001 TO 7600120
HOSE BAND .......................... 1 ......... S/N7600121~
HOSE BAND .......................... 1 ......... S/N7600001 TO 7600120
HOSE BAND .......................... 3 ......... S/N7600121~
HOSE JOINT .......................... 1 ......... S/N7600001 TO 7600120
DRAIN JOINT ......................... 1 ......... S/N7600001 TO 7600120;
REPLACES M2320300103
DRAIN BOLT .......................... 1 ......... S/N7600001 TO 7600120
O RING ................................... 1 ......... S/N7600001 TO 7600120
HEX HEAD BOLT ................... 2 ......... S/N7600001 TO 7600120;
REPLACES 0016906020
DRAIN HOSE ......................... 1 ......... S/N7600001 TO 7600120
HOSE BAND .......................... 2 ......... S/N7600001 TO 7600120
AIR CLEANER ........................ 1 ......... S/N7600001 TO 7600141;FWG120063
AIR CLEANER ........................ 1 ......... S/N7600142~; FRG110206
ELEMENT, AIR CLEANER ..... 1 ......... S/N7600001 TO 7600141; XLP18- 2035
ELEMENT, AIR CLEANER ..... 1 ......... S/N7600142~; P532966
INDICATOR, AIR CLEANER ... 1 ......... RBX002252
BAND, AIR CLEANER ............ 2 ......... S/N7600001 TO 7600141
BAND, AIR CLEANER ............ 2 ......... S/N7600142~; P004079
HEX HEAD BOLT ................... 4 ......... REPLACES 0016908020
HEX NUT ................................ 4 ......... REPLACES 0207008000
HOSE , AIR CLEANER .......... 1 ......... S/N7600001 TO 7600141
HOSE, AIR CLEANER ........... 1 ......... S/N7600142~
HOSE BAND .......................... 2 ......... S/N7600001 TO 7600141
HOSE BAND .......................... 1 ......... S/N7600142~
ADAPTER
1
O RING
1
UNION .................................... 1 ......... S/N7600001 TO 7600090
SWIVEL
1
CAP
1
DRAIN HOSE ......................... 1 ......... S/N7600001 TO 7600090
DRAIN HOSE ......................... 1 ......... S/N760091~; 83610 L=390
RESERVE TANK
1
CAP, RESERVE TANK ............ 1 ......... REPLACES 0602010900
BRACKET, RESERVE TANK 1
HEX HEAD BOLT ................... 2 ......... REPLACES 0016908020
HOSE
1
RADIATOR COVER ................. 1 ......... S/N7600001 TO 7600120
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 75
DCA-150SSJU —ENGINE AND RADIATOR ASSY.
ENGINE & RADIATOR ASSY.
S/N7600091~
PAGE 76 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENGINE AND RADIATOR ASSY.
ENGINE & RADIATOR ASSY.
NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
PART NO.
M3313100304
M3493600004
M3493600014
011008020
M3483400104
011008020
0602220911
011008020
0602122281
M9200100704
0602123282
M9200100404
0602014298
011106015
0041216000
M3326200004
0013003019
0043003000
0043103000
0605511395
DYNC10502000012
M3356200203
0016906020
M3356200103
0343502009
0036302000
0043002000
0343003008
0043003000
0602180090
0602180290
0343002010
0036302000
0043002000
M3356100004
0603306590
0603300285
0603306395
0036302000
M3356300004
0605515231
PART NAME
QTY.
REMARKS
RADIATOR COVER ................. 1 ......... S/N7600121~
ACOUSTIC SHEET ................ 1 ......... S/N7600001 TO 7600120
ACOUSTIC SHEET ................ 1 ......... S/N7600121~
HEX HEAD BOLT ................... 4 ......... REPLACES 0016908020
ALTERNATOR COVER
1
HEX HEAD BOLT
3 ......... REPLACES 0016908020
CLAMP
1
HEX HEAD BOLT ................... 1 ......... REPLACES 0016908020
OIL SWITCH ........................... 1 ......... 17189- 39011
ADAPTER
1
WATER SWITCH .................... 1 ......... 15181- 83041
ADAPTER
1
ETHER KIT ............................. 1 ......... AR68492
HEX HEAD BOLT ................... 2 ......... REPLACES 0016906015
PLAIN WASHER ..................... 8 ......... S/N7600001 TO 7600120
HOSE BRACKET ................... 1 ......... S/N7600001 TO 7600090
HEX HEAD BOLT ................... 1 ......... S/N7600001 TO 7600090
LOCK WASHER ...................... 1 ......... S/N7600001 TO 7600090
PLAIN WASHER ..................... 1 ......... S/N7600001 TO 7600090
VALVE .................................... 1 ......... S/N7600091~; XV500P8
ACTUATOR ............................. 1 ......... S/N7600091~; REPLACES 0602150095
STOPPER BRACKET ................ 1 ........... S/N7600091~
HEX. HEAD BOLT ...................... 2 ........... S/N7600091~
ACTUATOR BRACKET ............. 1 ........... S/N7600091~
CAP SCREW .............................. 4 ........... S/N7600091~
HEX. HEAD NUT ........................ 4 ........... S/N7600091~
LOCK WASHER ......................... 4 ........... S/N7600091~
HEX. HEAD BOLT ...................... 2 ........... S/N7600091~
LOCK WASHER ......................... 2 ........... S/N7600091~
CLEVIS ....................................... 1 ........... S/N7600091~
ROD END ................................... 2 ........... S/N7600091~
HEX. HEAD BOLT ...................... 2 ........... S/N7600091~
HEX. HEAD BOLT ...................... 2 ........... S/N7600091~
LOCK WASHER ......................... 2 ........... S/N7600091~
THROTTLE LEVER ................... 1 ........... S/N7600091~
CONNECTOR ............................ 1 ........... S/N7600091~;10WFTXS
ROCK NUT ................................ 1 ........... S/N7600091~; 10WLN
HOSE JOINT .............................. 1 ........... S/N7600091~; 30182810
HEX. HEAD NUT ........................ 2 ........... S/N7600091~
THROTTLE THREAD ................ 1 ........... S/N7600091~
HOSE BAND .............................. 1 ........... S/N7600142~; 5080
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 77
DCA-150SSJU —ENGINE OPERATING PANEL ASSY.
ENGINE OPERATING PANEL ASSY.
S/N 7600001 TO S/N7600090
S/N 7600091~
PAGE 78 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENGINE OPERATING PANEL ASSY.
ENGINE OPERATING PANEL ASSY.
NO.
1
2
PART NO.
M3357200112
M3357200122
M3357200132
M1354300304
0601840190
3
020108060
4
5
M1354200004
020108060
6
020108060
7
8
9
10
11
12
13
0605010550
M3354600004
M3354600104
0036203000
M3354300204
M3354300304
020108060
14
15
0602180106
020108060
16
17
0602180107
020108060
18
0207006000
952404470
19
0602100056
0602100028
0602100029
0601831594
0601831585
0601831584
0601831588
0602120096
20
21
PART NAME
QTY.
REMARKS
WIRE HARNESS, ENGINE ......................... 1 ............. S/N7600001 TO 7600090
WIRE HARNESS, ENGINE ......................... 1 ............. S/N7600091 TO 7660108
WIRE HARNESS, ENGINE ......................... 1 ............. S/N7600109~
SLIDE LEVER ............................................. 1 ............. S/N7600001 TO 7600090
KNOB .......................................................... 1 ............. S/N7600001 TO 7600090;
REPLACES M9320000004
HEX NUT ..................................................... 1 ............. S/N7600001 TO 7600090;
REPLACES 0036003000
BRACKET ................................................... 1 ............. S/N7600001 TO 7600090
HEX NUT ..................................................... 1 ............. S/N7600001 TO 7600090;
REPLACES 0207008000
HEX NUT ..................................................... 1 ............. S/N7600001 TO 7600090;
REPLACES 0030008000
SNAP PIN ................................................... 1 ............. S/N7600001 TO 7600090
GOVERNOR LEVER ................................... 1 ............. S/N7600001 TO 7600090
GOVERNOR BOLT ...................................... 1 ............. S/N7600001 TO 7600090
HEX NUT ..................................................... 1 ............. S/N7600001 TO 7600090
GOVERNOR ROD ....................................... 1 ............. S/N7600001 TO 7600090
GOVERNOR ROD ....................................... 1 ............. S/N7600001 TO 7600090
HEX NUT ..................................................... 2 ............. S/N7600001 TO 7600090;
REPLACES 0030008000
BALL JOINT ................................................ 2 ............. S/N7600001 TO 7600090
HEX NUT ..................................................... 2 ............. S/N7600001 TO 7600090;
REPLACES 0030008000
BALL JOINT ................................................ 2 ............. S/N7600001 TO 7600090
HEX NUT ..................................................... 2 ............. S/N7600001 TO 7600090;
REPLACES 0036508000
HEX NUT ..................................................... 4 ............. S/N7600001 TO 7600090
PLAIN WASHER .......................................... 4 ............. S/N7600001 TO 7600090;
REPLACES 0041206000
STARTER SWITCH ..................................... 1 ............. S/N7600001 TO 7600090; AR58126
SET NUT ..................................................... 1 ............. S/N7600001 TO 7600090; R44342
SET WASHER ............................................. 1 ............. S/N7600001 TO 7600090; A4827R
COLD STARTING BUTTON ......................... 1 ............. S/N7600001 TO 7600036; R39554
COLD STARTING BUTTON ......................... 1 ............. S/N7600037~; 44047
CAP ............................................................. 1 ............. T55585; S/N7600001 TO 7600036
CAP ............................................................. 1 ............. S/N7600037~; 44053
TACHOMETER ............................................ 1 ............. 103678
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 79
DCA-150SSJU —ENGINE OPERATING PANEL ASSY.
ENGINE OPERATING PANEL ASSY.
S/N 7600001 TO S/N7600090
S/N 7600091~
PAGE 80 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENGINE OPERATING PANEL ASSY.
ENGINE OPERATING PANEL ASSY.
NO.
22
23
PART NO.
0602122093
0602122272
24
25
26
27
28
0602122272
0602123092
0602123261
0602121080
0602125090
0602103092
0601810245
29
30
31
0601810141
0601831330
ECU9988N
32
33
34
0601831340
0601831395
0027104035
0207004000
PART NAME
QTY.
REMARKS
OIL PRESSURE GAUGE ............................ 1 ............. 100174
UNIT, OIL PRESSURE ................................ 1 ............. S/N7600001 TO 7600036;105965;
REPLACES 0602122271
UNIT, OIL PRESSURE; ............................... 1 ............. S/N7600037~;108497
WATER TEMPERATURE GAUGE ............... 1 ............. 100182
UNIT, WATER TEMPERATURE; ................... 1 ............. 0202500
CHARGING AMMETER .............................. 1 ............. 100158
FUEL GAUGE .............................................. 1 ............. 100176
ALARM LAMP ............................................. 2 ............. S/N7600001 TO 7600090; PL- 05
BULB ........................................................... 2 ............. S/N7600001 TO 7600090;
E- 10 T- 10 DC18V
PANEL LIGHT .............................................. 1 ............. 98268- 00370
SWITCH, PANEL LIGHT .............................. 1 ............. 90- 0001
ENGINE CONTROLLER .............................. 1 ............. S/N 7600091~
REPLACES 0602202546
SWITCH ...................................................... 1 ............. S/N760091~;7562K4
SWITCH ...................................................... 1 ............. S/N7600091~; 7602K36
MACHINE SCREW ...................................... 2 ............. S/N7600091~
HEX. NUT .................................................... 2 ............. S/N7600091~
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 81
DCA-150SSJU —OUTPUT TERMINAL ASSY.
OUTPUT TERMINAL ASSY.
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
6 -CATERPILLAR YELLOW
2-WHITE
3 -SPECTRUM GRAY 7 -CATO GOLD
4 -SUNBELT GREEN 8 -RED
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 82 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —OUTPUT TERMINAL ASSY.
OUTPUT TERMINAL ASSY.
NO.
1
2
3
4
5
6
7
8
13
14
15
16
17
18
19
20
21
22
23
PART NO.
M3230700003
M9220100304
0801830804
0039316000
0040016000
0041416000
0012108035
M3236100303
M3238100103
M3236100104
0605010040
0027103010
0207003000
58413
0027103010
0207003000
0112206020
011106015
M3236400004
M3236300004
011206020
0601808803
0601808804
M1260700304
0222100150
011206020
0601812597
24
0601811034
25
0021304015
0030004000
M3236100213
012212045
031112230
M9310200004
0030012000
0603306775
0027104015
0601815194
0027104015
9
10
11
12
26
27
28
29
30
31
32
33
34
PART NAME
QTY.
REMARKS
TERMINAL PANEL
1
OUTPUT TERMINAL BOLT
5
TIE BOLT ........................................................ 5 .......... REPLACES M9220100404
HEX NUT
10
LOCK WASHER
15
PLAIN WASHER
20
HEX HEAD BOLT ............................................ 5 .......... REPLACES 0016908035
TERMINAL COVER ......................................... 1 .......... S/N 7600001 TO 7600090
TERMINAL COVER ......................................... 1 .......... S/N7600091~
OUTPUT WINDOW
1
HINGE
2
MACHINE SCREW
4
HEX NUT ......................................................... 4 .......... REPLACES 0030003000
PLAIN WASHER .............................................. 4 .......... REPLACES 0041203000
MACHINE SCREW
4
HEX NUT ......................................................... 4 .......... REPLACES 0030003000
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0016906020
HEX HEAD BOLT ............................................ 4 .......... REPLACES 0016906015
CABLE OUTLET COVER
1
SUPPORTER, CABLE OUTLET COVER
1
HEX HEAD BOLT ............................................ 6 .......... REPLACES 0016906020
CIRCUIT BREAKER ........................................ 2 .......... QOU 120B 1P 20A
CIRCUIT BREAKER ........................................ 3 .......... QOU 250B 2P 50A
BREAKER FITTING COVER
1
CUSHION RUBBER
1
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0016906020
RECEPTACLE ................................................. 2 .......... REPLACES 0601812598;
GF530EM 125V 20A X 2
RECEPTACLE ................................................. 3 .......... REPLACES 0601812538;
CS6369 250V 50A
MACHINE SCREW ........................................ 10 .......... REPLACES 0027104015
HEX NUT ....................................................... 10 .......... REPLACES 0207004000
TERMINAL COVER
1
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0010112045
PLAIN WASHER .............................................. 2 .......... REPLACES 0041212000
2
STAY RUBBER
HEX NUT
2
PLUG ............................................................... 2 .......... S/N7600091~
MACHINE SCREW .......................................... 4 .......... S/N7600091~
TERMINAL ...................................................... 1 .......... S/N7600091~; 601GP02
MACHINE SCREW .......................................... 2 .......... S/N7600091~
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 83
DCA-150SSJU —BATTERY ASSY.
BATTERY ASSY.
PAGE 84 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —BATTERY ASSY.
BATTERY ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO.
0602220196
M9310500404
M9103000504
0602220921
0040006000
M3346900204
M3346900214
M3346900214
M3346900104
0013007025
0043007000
0043107000
0040516000
012210020
0040510000
PART NAME
QTY.
REMARKS
BATTERY ........................................................ 1 .......... 4D- 2
BATTERY SHEET
1
BATTERY BAND
1
BATTERY BOLT SET
2
LOCK WASHER
2
BATTERY CABLE ............................................ 1 .......... S/N7600001 TO 7600003
BATTERY CABLE ............................................ 1 .......... S/N7600004
BATTERY CABLE
1
BATTERY CABLE ............................................ 1 .......... REPLACES M3346900304
CABLE
1
HEX HEAD BOLT
1
LOCK WASHER
1
PLAIN WASHER
1
TOOTHED WASHER
1
HEX HEAD BOLT ............................................ 1 .......... REPLACES 0017110020
TOOTHED WASHER
1
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 85
DCA-150SSJU —MUFFLER ASSY.
MUFFLER ASSY.
PAGE 86 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO.
M3330100202
0602300168
012210025
M3333000503
0602325066
M3333200104
0017110050
M3330400804
M3330400903
011008020
0602326062
PART NAME
QTY.
REMARKS
MUFFLER ........................................................ 1 .......... S/N7600001 TO 7600030
MUFFLER ........................................................ 1 .......... S/N7600031~
HEX HEAD BOLT ............................................ 4 .......... REPLACES 0016910025
EXHAUST PIPE
1
CLAMP
1
GASKET
1
HEX HEAD BOLT
4
COVER
1
BRACKET
1
HEX HEAD BOLT ............................................ 4 .......... REPLACES 0016908020
U BOLT SET
1
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 87
DCA-150SSJU —FUEL TANK ASSY.
FUEL TANK ASSY.
PAGE 88 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —FUEL TANK ASSY.
FUEL TANK ASSY.
NO.
1
1-1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
PART NO.
M3363000402
0605505070
M3363200204
M9310500104
011008020
0207308000
0222100660
1502025103C
M9200200004
0150000018
011206020
M1363400104
0605515198
0602042420
0605512195
0602022793
0602042601
0191300100
0191300900
0191302400
0605515109
PART NAME
QTY.
REMARKS
FUEL TANK
1
CAP, FUEL TANK
1
TANK BAND
2
SUPPORTER SHEET
4
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0016908020
HEX NUT
2
RUBBER SHEET
2
DRAIN JOINT .................................................. 1 .......... REPLACES M9200000003
DRAIN BOLT
1
O RING
1
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0016906020
DRAIN HOSE
1
HOSE BAND
2
FUEL FILTER .................................................. 1 .......... PTG15P
HOSE JOINT ................................................... 1 .......... S/N760001 TO 7600036
HOSE JOINT ................................................... 1 .......... S/N7600037~
LEAK - OFF LINE ............................................ 1 .......... 67050
SUCTION HOSE
1
SUCTION HOSE
1
RETURN HOSE
1
HOSE BAND
6
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 89
DCA-150SSJU —ENCLOSURE ASSY.
ENCLOSURE ASSY.
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
6 -CATERPILLAR YELLOW
2-WHITE
3 -SPECTRUM GRAY 7 -CATO GOLD
4 -SUNBELT GREEN 8 -RED
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 90 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
M3413000402
M3413000412
M1413400004
011008020
M3423000502
M3423000512
M3493101703
012210025
M3423200304
M3493103104
011008020
M3433000312
M3493200304
0010114045
0010114040
020114110
030214350
031114260
M3443000402
M3443000412
M3493301504
012210025
M3443300603
M3493302204
M3443300503
M3493301804
0207006000
011008020
M3443200203
M3443200213
M3443600104
020106050
952404470
B9114000002
0021806015
020106050
M9110100204
M9116100004
011008020
0845031504
M3463100303
M3493501203
PART NAME
QTY.
REMARKS
BASE .............................................................. 1 .......... S/N7600001 TO 7600120
BASE .............................................................. 1 .......... S/N7600121~
UNDER COVER
1
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0016908020
FRONT FRAME ............................................... 1 .......... S/N7600001 TO 7600120
FRONT FRAME ............................................... 1 .......... S/N7600121~
ACOUSTIC SHEET
1
HEX HEAD BOLT ............................................ 6 .......... REPLACES 0016910025
COVER, FRONT FRAME
1
ACOUSTIC SHEET
1
HEX HEAD BOLT .......................................... 16 .......... REPLACES 0016908020
CENTER FRAME
1
ACOUSTIC SHEET
1
HEX HEAD BOLT .......................................... 12 .......... S/N7600001 TO 7600012
HEX HEAD BOLT .......................................... 12 .......... S/N7600013~
HEX NUT ....................................................... 12 .......... REPLACES 0030014000
LOCK WASHER ............................................. 24 .......... REPLACES 0040014000
PLAIN WASHER ............................................ 24 .......... REPLACES 0041214000
REAR FRAME ................................................. 1 .......... S/N7600001 TO 7600090
REAR FRAME ................................................. 1 .......... S/N7600091~
ACOUSTIC SHEET
1
HEX HEAD BOLT ............................................ 4 .......... REPLACES 0016910025
REAR COVER
1
ACOUSTIC SHEET
2
DUCT, REAR COVER
2
ACOUSTIC SHEET
1
HEX NUT
12
HEX HEAD BOLT .......................................... 12 .......... REPLACES 0016908020
REAR DOOR ................................................... 1 .......... S/N7600001 TO 7600036
REAR DOOR ................................................... 1 .......... S/N7600037~
WINDOW PLATE
1
HEX NUT ....................................................... 10 .......... REPLACES 0207306000
PLAIN WASHER ............................................ 10 .......... REPLACES 0041206000
DOOR HANDLE ASSY .................................... 1 .......... REPLACES M9113000002
MACHINE SCREW .......................................... 4 .......... REPLACES 0021806015
HEX NUT ......................................................... 4 .......... REPLACES 0030006000
HINGE
2
WASHER
2
HEX HEAD BOLT ............................................ 3 .......... REPLACES 0016908020
BLIND PLUG ................................................... 2 .......... REPLACES M9310000004
ROOF PANEL
1
ACOUSTIC SHEET
1
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 91
DCA-150SSJU —ENCLOSURE ASSY.
ENCLOSURE ASSY.
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
6 -CATERPILLAR YELLOW
2-WHITE
3 -SPECTRUM GRAY 7 -CATO GOLD
4 -SUNBELT GREEN 8 -RED
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 92 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
PART NO.
M3463200202
M3493501603
M3463200212
M3493501613
M3463500204
011008020
1625165103
1625165204
M3453200312
M3453200322
M3453200332
M3493405504
011208060
012210025
M3453001103
M3493403804
M3453001003
M3493404404
M3453000903
M3493405204
M3453000803
M3493405304
M3453000803
M3493406303
M3453300603
M3493404804
M3453300203
M3493407003
0207006000
B9114000002
0027106016
020106050
M9110100204
M9110100304
M9116100004
011008020
0601850097
0027208025
0845031504
M3453700004
011106015
011008020
0040508000
PART NAME
QTY.
REMARKS
ROOF PANEL .................................................. 1 .......... S/N7600001 TO 7600141
ACOUSTIC SHEET ......................................... 1 .......... S/N7600001 TO 7600141
ROOF PANEL .................................................. 1 .......... S/N7600142~
ACOUSTIC SHEET ......................................... 1 .......... S/N7600142~
OVER COVER, FRONT FRAME
1
HEX HEAD BOLT .......................................... 39 .......... REPLACES 0016908020
BONNET CAP ................................................. 1 .......... REPLACES M9310000103
CHAIN ASS’Y .................................................. 1 .......... REPLACES M1483600204
SPLASHER PANEL ......................................... 1 .......... S/N7600001 TO 7600036
SPLASHER PANEL ......................................... 1 .......... S/N7600037 TO 7600090
SPLASHER PANEL ......................................... 1 .......... S/N7600091~
ACOUSTIC SHEET ......................................... 1 .......... REPLACES M3493405514
HEX HEAD BOLT ............................................ 4 .......... REPLACES 0016908055
HEX HEAD BOLT ............................................ 2 .......... REPLACES 0016910025
SIDE DOOR
1
ACOUSTIC SHEET
1
SIDE DOOR
1
ACOUSTIC SHEET
1
SIDE DOOR
1
ACOUSTIC SHEET
1
SIDE DOOR
1
ACOUSTIC SHEET
1
DUCT
1
ACOUSTIC SHEET
1
DUCT
1
ACOUSTIC SHEET
1
DUCT
1
ACOUSTIC SHEET
1
HEX NUT
25
DOOR HANDLE ASSY .................................... 4 .......... REPLACES M9113000002
MACHINE SCREW ........................................ 16 .......... REPLACES 0021806015
HEX NUT ....................................................... 16 .......... REPLACES 0030006000
HINGE
4
HINGE
4
WASHER
8
HEX HEAD BOLT ............................................ 9 .......... REPLACES 0016908020
DOOR STOPPER
8
MACHINE SCREW
8
BLIND PLUG ................................................... 8 .......... REPLACES M9310000004
DOOR BRACKET
1
HEX HEAD BOLT ............................................ 4 .......... REPLACES 0016906015
HEX HEAD BOLT ............................................ 1 .......... REPLACES 0016908020
TOOTHED WASHER
1
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 93
DCA-150SSJU —RUBBER SEAL ASSY.
RUBBER SEALS ASSY.
PAGE 94 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —RUBBER SEAL ASSY.
RUBBER SEALS ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
0228900955
0229200810
0228901120
0228901090
0228900520
0229201200
0229201140
0228801070
0228800680
0228800640
0228100665
0228100370
0228100300
0228100365
0228100280
0228100070
PART NAME
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
QTY.
7
1
2
4
2
4
1
2
1
1
1
1
1
1
1
1
REMARKS
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 95
DCA-150SSJU —OPERATION AND SAFETY DECAL ASSY.
NAME PLATE ASSY.
PAGE 96 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
DCA-150SSJU —OPERATION AND SAFETY DECAL ASSY.
NAME PLATE ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
M1550000204
M1550000703
M3550000602
M3550000702
DECAL : NOTE ................................................................... 1 .............M15000020
DECAL : AUXILIARY OUTPUT ........................................... 1 .............M15000070
DECAL : GENERATOR CONTROL ................................... 1 .............M35000060
DECAL : ENGINE OPERATING ......................................... 1 .............M35000070;
S/N7600001 TO 7600090
DECAL; ENGINE OPERATING .......................................... 1 .............S/N3500071;
S/N7600091~
DECAL : NOTE ................................................................... 1 .............M35000080
DECAL : FOR COLD STARTING ....................................... 1 .............M35000090;
S/N7600001 TO 7600090
DECAL : OIL DRAIN PLUG ................................................ 1 .............M90000000
DECAL : WATER ................................................................. 1 .............M90010000
DECAL : WATER DRAIN PLUG ......................................... 1 .............M90010010;
S/N7600001 TO 7600120
DECAL : - ............................................................................ 1 .............M90030000
DECAL : + ............................................................................ 1 .............M90030010
DECAL : DIESEL FUEL ...................................................... 1 .............M90050000
DECAL : FUEL DRAIN PLUG ............................................. 1 .............M90050010
DECAL : CAUTION, MOVING PARTS ................................ 2 .............M90300000
DECAL : WATER - OIL CHECK ......................................... 1 .............M90300010
DECAL : WARNING, HOT COOLANT ............................... 1 .............M90310000
DECAL : WARNING, EXHAUST ......................................... 1 .............M90320000
DECAL : WARNING, HOT PARTS ..................................... 1 .............M91010000
DECAL : MQ ........................................................................ 1 .............M91020000
DECAL : GROUND ............................................................. 1 .............M92000000
DECAL : AMMETER CHANGE - OVER SWITCH .............. 1 .............M92000010
DECAL : VOLTMETER CHANGE - OVER SWITCH .......... 1 .............M92000020
DECAL : WARNING, ELECTRICAL SHOCK ..................... 2 .............M92010000
DECAL : CAUTION, STOP ENGINE .................................. 1 .............M92010020A
DECAL : SAFETY INSTRUCTIONS .................................. 1 .............M92010030
DECAL : DANGER .............................................................. 1 .............M92010040
DECAL : WARNING, ELECTRICAL SHOCK ..................... 1 .............M92010050
DECAL : CONNECTIONS OF OUTPUT CABLE .............. 1 .............M92020000
DECAL : OVER CURRENT RELAY .................................... 1 .............M92020010
STRIPE : WHISPERWATT
1
STRIPE : MQ POWER
2
STRIPE
2
STRIPE
2
STRIPE : 150
1
STRIPE : 150
1
STRIPE
2
EMBLEM
1
MACHINE SCREW
2
DECAL; OPERATING PROCEDURES
1
M35200040;
DECAL; CAUTION
2
B15200010
DECAL; CAUTION
1
C90530000
DECAL; START CONTACT
1
S4468
DECAL; HIGH IDLE SPEED ADUST
1
C90240000
DECAL; PROPOSITION 65 WARNING
1
M3550000712
5
6
M3550000804
M3550000904
7
8
9
M9500000004
M9500100004
M9500100104
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
M9500300004
M9500300104
M9500500004
M9500500104
M9503000004
M9503000103
M9503100004
M9503200004
M9510100004
M9510200002
M9520000004
M9520000104
M9520000204
M9520100004
M9520100204
M9520100304
M9520100404
M9520100503
M9520200003
M9520200104
M3560100903
M3560101003
M3560101103
M3560101304
M3560101203
M3560101403
M3560101504
0600500090
0021106015
M355200403
B1552000103
C9505300004
9039209064
C9502400004
DCL160
QTY.
REMARKS
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 97
TERMS AND CONDITIONS OF SALE — PARTS
Effective: July 1, 2000
PAYMENT TERMS
4.
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and the
carrier.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5.
Parts must be in new and resalable
condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers
clearly marked.
6.
The following items are not returnable:
a.
Obsolete parts. (If an item is listed
in the parts price book as being
replaced by another item, it is
obsolete.)
b.
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c.
Any line item with an extended dealer
net price of less than $5.00.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific
date and all orders received on or after that date
will be billed at the revised price. Rebates for
price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
d.
Special order items.
RETURNED GOODS POLICY
e.
Electrical components.
Return shipments will be accepted and credit
will be allowed, subject to the following
provisions:
f.
Paint, chemicals, and lubricants.
LIMITATIONS OF SELLER’S LIABILITY
g.
Decals and paper products.
1.
h.
Items purchased in kits.
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
2.
A Returned Material Authorization must
be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
a.
b.
The list must be typed or computer
generated.
c.
The list must state the reason(s) for
the return.
d.
The list must reference the sales
order(s) or invoice(s) under which
the items were originally purchased.
e.
3.
The parts numbers and descriptions
must match the current parts price
list.
The list must include the name and
phone number of the person
requesting the RMA.
A copy of the Return Material
Authorization must accompany the return
shipment.
7.
The sender will be notified of any material
received that is not acceptable.
8.
Such material will be held for 5 working
days from notification, pending
instructions. If a reply is not received
within 5 days, the material will be returned
to the sender at his expense.
9.
Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
11. Credit issued will be applied to future
purchases only.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connection with the sale of its products. A part
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.
PAGE 98 — DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01)
NOTE PAGE
DCA-150SSJU — PARTS AND OPERATION MANUAL — REV. #3 (09/07/01) — PAGE 99
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284
SERVICE DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
WARRANTY DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
MAIN
800/421-1244 or 310/537-3700
FAX: 310 - 537-3927
MULTIQUIP INC..
PARTS DEPARTMENT:
18910 WILMINGTON AVE.
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
SERVICE DEPARTMENT:
800-421-1244
800-835-2551
FAX: 310-537-3927
FAX: 310-638-8046
E-mail:mq@multiquip.com • www:multiquip.com