CONTRACER CV-2100 Series - Mitutoyo America Corporation

Form Measurement
Contour Measuring System
CONTRACER CV-2100 Series
Bulletin No. 2135
Remarkable operability and functionality
revolutionize contour measuring systems and enable
measurement that is fast, accurate, and easy.
After a thorough analysis of all contour measurement operations,
key operating functions are redesigned to enable fast, accurate
and easy measurements.
2
3
Key operation buttons are now mounted onto the X-axis drive
unit to reduce set-up time and improve high-volume repetitive
measurement processess.
Easy operation with X-axis jog shuttle
Outside: Coarse feed
Inside: Fine feed
Speed range: 0.02 - 20mm/s
A jog shuttle covering a wide range of speed is a standard feature.
The drive unit can be moved easily to the measurement position by using
the jog shuttle.
Centralized front control panel
The operation flow is significantly shortened by arranging the switches for stylus position change,
measurement start/stop and return on the front of the drive unit. These operations are required
for every single measurement cycle. This centralized panel can therefore reduce the workload of
operators and improve measurement efficiency.
4
A quick-vertical-motion stand with remarkable operability
Handle
Fine-feed knob
Upside
Bottom
The newly designed stand allows operators to quickly and easily move the drive unit to and from
the measurement height without having to push or pull.
Moreover, this stand is equipped with a reference stop for quick repositioning to the measurement
height, which ensures an easy and highly efficient measurement flow.
Highly efficient measurement
By enabling faster X-axis movement and enhancing the stylus up/down functions, the drive unit
can return to the measurement start position after auto-displacement of the stylus. This is especially
useful when high volume repetitive measurements are being executed by a part program.
5
The combination of high accuracy and excellent operability allows
for increased support of a wide range of measurement needs.
"Pursuing high accuracy is our mission"
Introducing a new highly accurate digital scale
The detector unit (Z1 axis) is equipped with a highly accurate arc scale. This scale directly tracks the arc trajectory of the stylus tip so that the
most accurate compensation can be applied to the scale output, which leads to higher accuracy and resolution.
Measurement range of detector: 50mm
Accuracy: ±(2.5+|0.1H|) μm, where H is displacement
from mid-range position (mm)
Resolution: 0.1μm (over entire measurement range)
Easy setup for highly accurate and efficient measurement
The highly accurate digital arc scale not only improves measurement accuracy, but can also be set up easily.
Analog detector
Digital-scale detector
Light emitter
Circular scale
High
Resolution
Wide
Low
6
Measuring
range
High resolution
improves measuring
accuracy.
Narrow measurement
range and difficult
setup.
Narrow
The Circular Scale
Constant Resolution
Operators are free from bothersome
operations such as measurement
magnification switching and calibrating
each magnification as required for
analog instruments.
Entire measuring range
Light
receiver
Easy setup without
concern for the
measurement range
and magnification.
Even after setup,
the resolution is low.
X-axis inclination handle is a standard feature
The CV-2100 series* is equipped with a drive unit inclination mechanism that enables inclined-plane measurement without changing settings.
* For CV-2100N4, a manual column stand No.218-042 (refer to P13) is
required (optional accessory.)
Inclination angle (MAX): ±45°
(For CV-2100M4)
A range of options available according to the application
CV-2100N4
Desktop PC
CV-2100M4
*1
Manual column stand
for CV-2100N4*2
*1: If the CV-2100N4 is operated without the dedicated manual stand, the measuring range of the Z axis might be reduced,
depending on the installation conditions. If you are considering using the CV-2100N4 without the stand, contact your local
Mitutoyo sales office for advice.
*2: Optional accessory (refer to page 13).
7
Contour Analysis Software: FORMTRACEPAK
FORMTRACEPAK functions offer total support for measurement system control, surface
roughness analysis, contour analysis, contour tolerancing, and inspection report creation.
Measurement control
To make only a single measurement, you can create a part program
in the single mode. To measure multiple workpieces of an identical
shape, you can use the teaching mode.
Since you can embed the entire flow, from making measurement
to printing a report, into a part program, you can efficiently make
measurements, analyze data, and output a report. A function is
also provided that enables you to insert comments accompanied
with photographs at desired timings, enabling you to embed
the roles described in a measurement procedure document that
specifies important points such as work settings.
To make immediate measurements, you can use the pull-down
menu to easily select and call up the desired operating procedure.
Multiple language support (15 languages)
You can switch the language* to be used in the measurement,
analysis, and layout windows.
After measurements have been made, you can switch to another
language and create a report in that language. This function can
be used worldwide.
* Supported languages: Japanese, English, German, French, Italian,
Spanish, Polish, Hungarian, Swedish, Czech, Simplified Chinese,
Traditional Chinese, Korean, Turkish, Portuguese.
Button-editing function
Online help function*
You can hide buttons that are not used frequently. For example,
you can choose to display only those buttons that are used
frequently and increase the size of the displayed graphics window,
thereby customizing the window to suit your needs.
Online help that can be viewed any time is incorporated into the
software. In addition to index and keyword searches, a status
saving help button, which displays menus and Windows help with
a click of the mouse, is provided.
* Online help function supports only Japanese and English.
8
Contour Analysis
Contour analysis function
A wide variety of commands, which form the basic
elements for analysis, are provided, including those for
points (10 kinds), lines (6 kinds), and circles (6 kinds).
A rich set of commands that combine these elements
to calculate angles, pitches, and distances, a contour
tolerancing function, and a design value generation
function are also provided as standard features. These
functions, combined with the function that allows
you to customize the calculation command buttons by
hiding less frequently used commands, let you tailor
the window according to the user environment.
Circle and line automatic determination function
Using the circle/line auto-fitting command, you can automatically
calculate all circles and lines contained in the data without having
to click the command button each time.
Simple pitch calculation function
Removal of abnormal points function
You can efficiently analyze the pitch between identical shapes,
such as a screw pitch or the distance between circles (center-tocenter pitch), by
simply specifying the
desired range using
mouse operations.
Irregular defects in the data are filtered out from the calculation.
This function can effective when specifying the calculation range
for locations at which the boundary between circle and line is
difficult to determine.
Text output of the calculation result and graphics data
You can output the calculation result as text (in csv or txt format),
output graphics data obtained from measurements as point-string
data to a text file or CAD file (in the DXF or IGES format), or copy
the data to the clipboard. Combined with commercial document
or statistical processing software, this feature can be used to share
data with computers that do not have dedicated analysis software
installed or execute CAD-based reverse engineering.
Example of range specification for screw thread
pitch with rectangular tool.
Contour-tolerancing function as a standard feature
The best-fit processing function that moves the coordinate values of the design data and measurement data to the optimum positions is provided
as a standard feature. Measurement results can be displayed as graphics that show deviations of the measured contour from nominal with the
tolerance values expanded in each coordinate for easy comparison. Results can also be output as a text file, or utilized as feedback data for
machining systems.
Example of contour-tolerancing result in graphical form
9
Example of contour-tolerancing
results output as numeric values
Contour Analysis Software:
FORMTRACEPAK
Contour Analysis
Design value generation function
You can generate design data from CAD data (DXF or IGES file) or text data. Furthermore, since you can also convert
measurement data into design data, you can save parts data prior to use (testing) as design data and effectively utilize it
for checking the wear following use (testing).
Data combination function
Calculation command repetition setting
You can combine partial data collected separately from a workpiece (made necessary due to shape characteristics) into a single
graphic for convenient analysis.
When identical shapes have the same pitch, you can analyze all of
the shapes in a batch by specifying a single analysis location and
the pitch.
Data 1
Data 2
Data combine
Best-fit processing function for measurement
point strings
Data superimposition command
This function tries to fit the measurement points to the stored
reference data on the same coordinate system. It can eliminate the
effects of a shift that may occur when setting the workpiece during
automatic analysis.
10
You can superimpose two sets of data by detecting their characteristic points. Use the mouse to drag and move the measurement
point strings to the desired positions to be superimposed.
Integrated layout
You can use simple operations to lay out graphics obtained from measurements as well as measurement results for surface roughness, contour, and roundness on a single page.
Furthermore, since the program now allows you to specify a saved file and paste it, you can easily
paste results from multiple files.
Note: the optional ROUNDPAK roundness/cylindricity analysis program is required.
(Ver. 7 or higher)
Element information bar
This bar displays the attribute values of the pasted items, allowing you
to easily check the contents of the pasted measurement data files.
System layout printing
By simply selecting the items to be output, you can automatically lay
out the page to be printed.
Use this feature when you wish to simplify the printing task.
Element insertion bar
Using the mouse to drag and drop the analysis content displayed in
the element insertion bar, you can paste it into the layout. From the
contour analysis result, you can also select the analysis result for a
circle or line alone and paste it in position.
Saving the result as a web page
Report creation function
Since you can save the result in html or mhtml format, which can
be displayed using Internet Explorer or Microsoft Word, you can
check the result even on a PC on which no layout-editing program is
installed.
You can freely assemble measurement results/conditions/graphics as well as comments/circles/lines/arrows, and print them out in a measurement
result report. Furthermore, since you can paste bitmap files, you can also add a workpiece image or company logo to the layout.
You can also save the created layout and use it again later for similar measurements.
11
Optional Accessories
3-axis Adjustment Table: 178-047
This table helps make the adjustments required when measuring
cylindrical surfaces. The corrections for the pitch angle and the swivel
angle are determined from a preliminary measurement and the Digimatic
micrometers are adjusted accordingly. A flat-surfaced workpiece can also
be leveled with this table. By using Mitutoyo’s 3-axis adjustment table,
the workpiece can be aligned and leveled easily, simply by following the
FORMTRACEPAK guidance. No experience or special expertise is required.
Guidance display when using 3-axis adjustment table
Aligned
Not Aligned
End point
End point
Path traced by stylus
Path traced by stylus
Start point
Start point
Recorded
profiles
Table and fixture systems
Leveling table
178-043-1 (mm),
178-053-1 (inch)
Digital Leveling table
178-042-1 (mm),
178-052-1 (inch)
V-block
998291
Rotary vise
218-003
Leveling table
178-016
Leveling table (for D.A.T.)
178-016
Cross-travel table
218-001 (mm), 218-011 (inch)
Precision vise
178-019
Center support
172-142
Calibration stand*1
12AAG175
Center support riser
172-143
Swivel center
support
172-197
Holder with clamp
176-107
Cross-travel table
218-041 (mm), 218-051 (inch)
V-block with clamp
172-234, 172-378
*1 Required for calibrating in bulk by mounting straight arm/small-hole stylus arm without using cross-travel table and Y-axis table.
12
Optional Accessories
Manual column stand for CV-2100N4
218-042 *Except measuring unit (CV-2100N4)
Vertical adjustment range: 12.6"(320mm)
Inclination angle (MAX): ±45°
Dimensions (W×D×H) : 23.6"x17.7"x29.1"(600×450×740mm)
Mass: 242 lbs (110 kg)
Vibration isolators (Desktop types), floor stand and tables
178-023
Vibration isolator
Manually charged
pneumatic type
Unit: inch (mm)
178-025
Vibration isolator
Automatically charged pneumatic type
.47” 3.94”
(12) (100)
1.89”(48)
10.23”(260)
29.1”(740)
Desk
25 85
23.6”(600)
178-024
Stand for Desktop type
25.7”x18.5”x26.4”
(640×470×670mm)
* Quick-vertical-motion function is not available
175
450
166-215
47.2”x29.5”x26.4”
(1200×750×670mm)
218-007
39.4”x19.7”x26”
(1000×500×660mm)
Vibration isolators (Desk types)
740
Desk types
Monitor arm*1
12AAK120
260
100
48
600
Desk type
12AAK110
Side table*2
12AAL019
Example combination: with monitor arm but
no side table*2 (tester and PC not included)
Example combination: with a side table
(tester and PC not included)
*1 Used together with vibration isolator (12AAK110).
*2 User to provide a printer rack.
13
Arms and Stylus
Arms (option)
Type of arm
Straight arm
Eccentric arm
Arm No.
AB-51
AB-61
AB-71*
AB-81
AB-91
AB-52
AB-62
AB-72
AB-82
AB-92
For small hole
AB-11
Part No.
935111
935112
935113
935114
935115
935116
935117
935118
935119
935120
H: Inch (mm)
Adaptation stylus No.
.24"(6)
SPH-51,52,53,54,55,56,57
.48"(12)
SPH-61,62,63,64,65,66,67
SPH-71,72,73,74,75,76,77,79 .79"(20)
1.19"(30)
SPH-81,82,83,84,85,86,87
1.66"(42)
SPH-91,92,93,94,95,96,97
.24"(6)
SPH-51,52,53,54,55,56,57
.48"(12)
SPH-61,62,63,64,65,66,67
SPH-71,72,73,74,75,76,77,79 .79"(20)
1.19"(30)
SPH-81,82,83,84,85,86,87
1.66"(42)
SPH-91,92,93,94,95,96,97
.016"(0.4)
SP-11,31
.04"(1)
935110 SP-12,32
.1"(2.5)
SP-13,33
* Select an arm and stylus that match the type of measurement you require.
Straight arm
Eccentric arm
ø8
H
ø8
15
155
15
155
H
40
stylus
For small hole
ø8
H
95
145
*Standard accessory
25
Styli (option)
Type of stylus
One-sided cut stylus
Intersecting cut stylus
Cone stylus
Tip angle 20°
(Carbide)
Cone stylus
Tip angle 30°
(Sapphire)
Cone stylus
Tip angle 50°
(diamond)
Cone stylus
Tip angle 30°
(Carbide)
Knife-edge stylus
Ball stylus
For small-hole stylus
(One-sided cut)
For small-hole stylus
(Cone)
*Standard accessory
Stylus No.
SPH-51
SPH-61
SPH-71*
SPH-81
SPH-91
SPH-52
SPH-62
SPH-72
SPH-82
SPH-92
SPH-57
SPH-67
SPH-77
SPH-87
SPH-97
SPH-53
SPH-63
SPH-73
SPH-83
SPH-93
Part No. Adaptation arm No.
354882
AB-51·52
354883
AB-61·62
354884
AB-71·72
345885
AB-81·82
354886
AB-91·92
354887
AB-51·52
354888
AB-61·62
354889
AB-71·72
354890
AB-81·82
354891
AB-91·92
12AAE865
AB-51·52
12AAE866
AB-61·62
12AAE867
AB-71·72
12AAE868
AB-81·82
12AAE869
AB-91·92
354892
AB-51·52
354893
AB-61·62
354894
AB-71·72
354895
AB-81·82
354896
AB-91·92
H: Inch (mm)
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
SPH-79
355129
AB-71·72
1.10"(28)
SPH-56
SPH-66
SPH-76
SPH-86
SPH-96
SPH-54
SPH-64
SPH-74
SPH-84
SPH-94
SPH-55
SPH-65
SPH-75
SPH-85
SPH-95
SP-11
SP-12
SP-13
SP-31
SP-32
SP-33
12AAA566
12AAA567
12AAA568
12AAA569
12AAA570
354897
354898
354899
354900
354901
354902
354903
354904
354905
354906
932693
932694
932695
12AAE873
12AAE874
12AAE875
AB-51·52
AB-61·62
AB-71·72
AB-81·82
AB-91·92
AB-51·52
AB-61·62
AB-71·72
AB-81·82
AB-91·92
AB-51·52
AB-61·62
AB-71·72
AB-81·82
AB-91·92
AB-11
AB-11
AB-11
AB-11
AB-11
AB-11
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
.55"(14)
.79"(20)
1.10"(28)
1.5"(38)
1.97"(50)
.08"(2)
.16"(4)
.26"(6.5)
.08"(2)
.16"(4)
.26"(6.5)
14
One-sided cut stylus
Intersecting cut stylus
ø3
ø3
h
h
Tip Angle: 12°
Tip radius: 25µm
Tip Material: Carbide
Cone stylus
Tip Angle: 20°
Tip radius: 25µm
Tip Material: Carbide
Cone stylus
ø3
ø3
h
h Tip Angle: 30° (SPH-79 : 50°)
Tip radius: 25µm
Tip Material: Sapphire·Carbide
(SPH-79: Diamond)
Tip Angle: 20°
Tip radius: 25µm
Tip Material: Carbide
Knife-edge stylus
Ball stylus
ø3
ø3
h
h
Tip Angle: 20°
Tip radius: 25µm
Edge width: 3mm
Tip Material: Carbide
Tip radius: 1mm
Tip Material: Carbide
For small-hole stylus SP-11/31 For small-hole stylus SP-12/32
ø6
ø6
ø3
Tip shape: One-sided cut
1
(Tip Angle: 20°)
Tip shape: Cone
h
20
(Tip Angle: 30°)
Tip radius: 25µm
Tip Material: Carbide
ø1.6
0.4
h
50
12.5
For small-hole stylus SP-13/33
ø8
2.5
h
ø4
40
50
Tip shape: One-sided cut
(Tip Angle: 20°)
Tip shape: Cone
(Tip Angle: 30°)
Tip radius: 25µm
Tip Material: Carbide
50
Tip shape: One-sided cut
(Tip Angle: 20°)
Tip shape: Cone
(Tip Angle: 30°)
Tip radius: 25µm
Tip Material: Carbide
Specifications
Specifications
Model
Order No.
CV-2100M4
218-643A
X-axis
Z1-axis (detector unit)
Measurement range
4"(100mm)
2"(50mm)
Z2-axis (column) travel range
X-axis inclination angle
13.8"(350mm)
±45°
X-axis
Z1-axis
X-axis
Z2-axis (column)
Resolution
Drive method
CV-2100N4
218-623A
—
—
3.93µin (0.1μm)
3.93µin (0.1μm)
Motorized drive 0 - 0.79in/s (0 - 20mm/s)
Manual (quick-up-and-down motion, fine feed)
—
0.00078 - 0.2in/sec (0.02 - 5mm/s)
98.4µin/4in (2.5μm/100mm)
±(100+20L) µin [±(2.5+0.02L) μm)] L = Measurement Length (mm)
±(100+|100H|µin) [±(2.5+|0.1H|) μm] H = Measurementt height from horizontal position within 1"(±25mm)
Push and pull
Downward
(3gf) (30±10mN)
Ascent 77°, Descent 87° (Depends on the surface condition)
29.3"x17.7"x34.8" (745×450×885mm)
25.6"x5.63"x5.45" (651×143×138.5mm)
321.43 lbs (145.8 kg)
12.78 lbs (5.8 kg)
Measuring speed
Linearity accuracy (X-axis horizontal orientation)
X-axis
Accuracy
(20°C)
Z1-axis
Measurement direction
Measurement surface direction
Measuring force
Stylus traceable angle (Standard accessory stylus)
External dimensions (W×D×H)
Mass
Dimensions
5.45”
(138.5)
3.92”
(99.5)
3.27” 3.94”
(83) (100)
4.76”
(121)
10.1”(257)
13.7”(348.5)
9.8”(250)
(X=1.97”(50) Position)
65
3.35”
(85)
17.7”(450)
5.45”
(138.5)
6.89”(175)
23.6”(600)
5.7”(145)
.59”(15)
220
1.73”
(44)
5.65”
(143.5)
.3”(8)
.59”
(15)
Measuring area
15 15
.3”(8)
80
50
34.8”(885)
30.4”(773)
13.8”(350)
57
2.76”(70)
234
.47” 3.94”
(12) (100)
(44)
(34)
13.7”(348.5)
9.84”(250)
(X=1.97”(50) Position)
9
.47”
(ø12)
2.87”
(73)
Unit: inch(mm)
23.7”(601)
44 (79)
5.6”(143)
.78”(20) 1.73”
(44)
CV-2100M4
1.36”(34.5) (Z=0 Position)
CV-2100N4
T-groove dimensions (CV-2100M4)
One Number to Serve You Better
1-888-MITUTOYO (1-888-648-8869)
Aurora, Illinois
(Corporate Headquarters)
Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data
contained in this printed matter as well as other technical data are to be regarded as approximate average values. We therefore
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© 2014 Mitutoyo America Corporation, Aurora IL
2.5M – 1213-04 Printed in USA, March 2014
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