Craftsman HIGH PRESSURE WASHER 580.76225 Operating instructions

Owner's
anual
CRAFTSMAN°
3.8 HORSEPOWER
1650 PS!
2 GPM
HIGH PRESSURE WASHER
Model No,
580.761652
CAUTION:
Before using this
product, read this manual and
follow all Safety Rules and
Operating Instructions.
HOURS:
SEARS,
ROEBUCK
Par_ No. B'_381 Draft I (4t23/97)
and
1-800-222-3136
Mon. - Frt, 8 a.m. to 5 p.m. (CST)
CO.,
Hoffman
Estates,
IL 60179
U.S.A.
SAFETY RULES ............................
3
ASSEMBLY ..............................
OPERATION
4-5
............................
MAINTENANCE
........................
SERVICE AND ADJUSTMENTS
LIMITED
6-t 0
ONE YEAR
10-12
...............
WARRANTY
For one year from the date of purchase, when
ed according to the instructions in the owner's
and workmanship.
If this washer is used for commercial purposes,
chase. If this high pressure washer is used for
date of purchase.
STO RAG E ...............................
14
TROUBLESHOOTING
.......................
15
REPLACEMENT PARTS ..................
16-23
HOW TO ORDER PARTS ............
BACK PAGE
13
ON CRAFTSMAN
HIGH PRESSURE
WASHER
this Craftsman High Pressure Washer is maintained and operatmanual, Sears will repair, free of charge, any defect in material
this warranty applies for only 90 days from the date of purrental purposes, this warranty applies for only 30 days after
This warranty does not cover:
• Expendable items such as spark plugs and air filters; which become worn during normal use.
•
Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's
manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE
NEAREST SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES.
This warranty gives you specific legal rights and you may als0 have other rights, which vary from state to
state.
SEARS,
ROEBUCK
AND CO., D/817 WA, Hoffman
Estates,
IL 60179
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN,_
NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,
TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER,
OPERATION:
read this manual and follow all Safety
CAUTION:
Before using
this product,
Rules
and Operating
Instructions,
I
•
Do not spray flammable
o
Never allow any part of the body to come in contact with
the fluid stream. DO NOT come in contact with a fluid
liquids.
stream created by a leak in the high pressure hose,
•
High pressure stream of fluid that this equipment can produce can pierce skin and its underlying tissues, leading to
serious injury and possible amputation.
.
Never aim the gun at people, animals or plants.
•
High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds.
•
Always wear eye protection when you use this equipment or
when you are in the vicinity where the equipment is in use.
•
Operate the pressure at no more than the PSi fluid pressure rated for your pressure washer.
•
Never move the machine by pulling on the high pressure
hose. Use the handle provided on the top of the unit.
•
Always be certain the spray gun, nozzles and accessories
are correctly attached,
o
Never use a spray gun which does not have a trigger lock
or trigger guard in place and in working order
•
spilling gasoline on a hot engine. Allow unit to cool for 2
Use a respirator or mask whenever there is a chance that
vapors may be inhaled. Read all instructions with the mask
minutes before refueling. Compty with nil laws regulating
storage and haedling of gasoiine,
so you are certain the mask will provide the necessary
protection against inhaiing harmfut vapors.
TRAINING:
•
Engine exhaust gases contain
DEADLY carbon monoxide
gas. This dangerous gas, if breathed
trations, can cause unconsciousness
Operate this equipment
quate ventifation
°
Gasoline
only in the open air where ade-
is available.
is highly FLAMMABLE
EXPLOSIVE.
in sufficient concenor even death.
and its vapors are
Do not permit smoking, open flames, sparks
or heat in the vicinity while handling gasoline. Avoid
=
Locate this pressure washer in areas away from combustible materials, combustible fumes or dust.
•
The high pressure equipment
•
High pressure spray may damage fragile items including
glass. Do not point spray gun at glass when in the jet
spray mode.
•
Keep the hose connected to machine or the spray gun
while the system is pressurized. Disconnecting the hose
whife the unit is pressurized is dangerous.
•
Hold the spray gun firmly in your hand before you start the
unit. Faitura to do so could result in an injury from a whip_
ping spray gun. Do not leave the spray gun unattended
whife the machine is running.
•
The cleaning area should have adequate slopes and
drainage to reduce the possibility of a fali due to slippery
surfaces.
.
Keep water spray away from electric wiring or fatat electric
shock may result.
•
Do not adjust unloader
machine rating.
•
Do not secure trigger gun in the pull-back (open) position.
•
Do not by-pass any safety device on this machine.
•
The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid con-
is designed to be used with
Sears authonzed parts onty. If you use this equipment with
parts that do not comply with minimum specifications, the
user assumes all risks and liabilities.
°
Some chemicals or detergents
or ingested,
causing severe nausea, fainting or poisoning.
The harmful efements
severe injury.
•
may be harmfut if inhaled
may cause property damage or
Do not allow CHILDREN
to operate
the Pressure Washer
at any time.
PREPARATION:
•
Operate engine only at governed speed. Running the
engine at excessive speeds increases the hazard of per*
sonat injury. Do not tamper with parts which may increase
or decrease the governed speed.
,'
Do not wear loose clothing, jewelry or anything
be caught in the starter or other rotating parts.
•
Before starting the Pressure Washer in cold weather,
check all parts of the equipment and be sure ice has not
formed there.
•
Units with broken or missing parts, or without protective
housing or covers shoutd NEVER be operated.
°
tact with a hot muffler or engine or you could be severely
burned.
MAINTENANCE AND STORAGE:
*
Operate and store this unit on a stable surface.
.
High pressure hose can develop leaks from wear, kinking,
abuse, etc. Water spraying from a leak is capable of injecting material into skin.Inspect hose each time before using
it. Check all hoses for cuts, ieaks, abrasions or bulging of
cover, or damage or movement of couplings. If any of
these conditions exist, replace hose immediately. Never
repair high pressure hose. Replace it with another hose
The muffler and air cleaner must be installed and in good
condition before operating the Pressure Washer. These
components
•
that may
act as spark arrestors
valve to a pressure in excess of
if the engine backfires.
Check the fuel system for leaks or signs of deterioration
such as chafed or spongy hose, loose or missing ctamps
or damaged tank or cap. Correct all defects before operating the Pressure Washer.
that meets minimum pressure
washer.
rating of your pressure
i A LOOK O PO'"TOOT,OPOOTA
T"'SS OBOLTO l
IT MEANS
"ATTENTION!!!
BECOME
ALERT!!!
3
YOUR SAFETY
IS INVOLVED."
CARTON
CONTENTS
HOW TO SET UP YOUR PRESSURE WASHER
The following parts are shipped loose with your pressure
washer:
•
Main Unit -- pressure washer with wheels, guide handle and turbo nozzle.
For the most part, your Craftsman High Pressure Washer
has been assembled at the factory. You must, however,
attach the wire form, assemble the spray gun, and attach
the high pressure hose to the pump and spray gun,
•
High Pressure Hose
•
•
•
Manual Bag (which includes the items listed below)
• Nozzle Cleaner Kit
• Accessories Adaptor
Insert the wire support with the longer arm positioned
on the left. From this view the hook should resemble a
_J_
Parts Box (which includes items listed below)
• Spray Gun
• Wand Extension
•
•
•
Hi/Lo Adjustable Nozzle.
Wire Form
Motor Oil
Become familiar with each piece before assembling the
pressure washer. Check all contents against the illustration on Page 6, If any parts are missing or damaged, call
the Pressure Washer Helptine at 1-800-222-3136.
TO REMOVE PRESSURE
CARTON
WASHER
FROM
•
Remove loose parts and parts box included with pressure washer. The high pressure hose is packed in the
bottom of the carton on the guide handle end.
Remove the hose.
•
Slice two corners at guide handle end of carton from
top to bottom so the panel can be folded down flat,
then remove all packing material.
•
Raise guide handle, secure in place and roll the pressure washer out the open end of the carton.
Loosen knobs
to raise handle
Tighten knobs
when handle is
straight,
°
Check carton for additional loose parts.
•
Cut Ue wrap on chemical injec_on tube. Remove chemical injection filter, thread chemical injection tube through
the wire form and reinsert filter into tube.
Cutthetiewrapsonthehighpressure
hoseand
connect
highpressure
hosetogun.Tightenby
hand.
- Removeplasticcapandconnecthighpressure
hosetopump.Tightenbyhand.
= Placeassembled
spraygunonholder.
CHECKLIST
Before you operate your new high pressure washer,
to be sure you receive the best performance and satisfaction from this quality product, please review the
following checklist:
•
Al! assembly instructions have been completed.
•
The high pressure hose connections to the spray
gun and to the pump are tight and secure.
While learning how to use your high pressure
washer, pay extra attention to the following important
items:
o
Engine oil is at proper levet
o
Be sure gas tank is filled properly with clean,
fresh, unleaded gasoline.
Become familiar with all controls - their location
and function. Operate those controls before starting the engine.
o
Screw nozzle to nozzle extension.
o
Connect nozzle extension to spray gun.
,ik
CAUTION: Any attempt to crank or
start the engine before it has been
properly serviced with the recommended oil may result in an engine failure.
See Page 8 for instructions on adding
oil and proper oil specifications,
KNOW YOUR HIGH PRESSURE
WASHER
Read this owner's manual and safety rules before operating your high pressure washer. Compare the iltustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Spray Gun Assembly
Guide Handle
Engine Throttle
Control Lever
High Pressure
Hose
Air Cleaner
Detergent
tubeand
Pick-Up
Filter
_
Oil Fill Cap
........
Primer Bulb
Muffler
Gas Cap
High Pressure
Outlet
Turbo Nozzle
Pump - Develops high water pressure.
Engine Throttle Control Lever - Sets engine in starting
mode for recoil starter; STOPS running engine.
Recoil Starter - Used for starting the engine manually.
Primer Bulb -- Supplies fuel to carburetor before starting a cold engine.
Air Cleaner - Dry type filter element limits the amount of
dirt and dust that gets in the engine.
Spray Gun Assembly - Controls the applicationof water
onto cleaning surface with trigger device, includes safety
latch.
Detergent Pick-up Tube and Filter - Mixes water and
detergent in outlet water flow.
High Pressure Outlet - Connection for high pressure
hose.
Water inlet - Connection for garden hose.
HOW TO USE YOUR PRESSURE
WASHER
IF YOU HAVE ANY PROBLEMS operating your pressure washer, please call the pressure washer helpline
at 1-800-222-3136.
A
WARNING NEVER adjust spray pattern
when spraying. NEVER put hands in front
of spray nozzle to adjust spray pattern.
You could be injured.
HOW TO USE THE ADJUSTABLE NO_LE
On the end of your spray gun is a nozzle that you
can slide forward and backward and that you can
also twist from side to side. With the adjustable nozzle you can adjust the spray pattern to be either high
pressure or low pressure. You can also adjust the
spray so it is concentrated in a stream pattern or
expanded into a fan pattern.
•
=
if you get spray nozzle too close, especially using
high pressure mode, you may damage the cleaning surface.
HOW TO USE THE TURBO NOZZLE
The rotating turbo nozzte increases the area of the
high pressure stream.
IMPORTANT:
nozzle.
You cannot apply detergent with this
To attach the turbo nozzle:
•
Remove the adjustable nozzle from the gun.
=
Attach the turbo nozzle.
Turbo Nozzle
3
Slide the nozzle forward when you wish to adjust
the spray to low pressure mode. Slide the nozzle
backward to achieve high pressure.
TIGHTEN
Adjustable
Nozzle
LOOSEN
APPLYING DETERGENT AND CLEANING WITH
ADJUSTABLE NOZZLE
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergents could damage the pump.
Nozzle _,nHigh
Pressure Mode
Slide Nozzle Forward
for low pressure
mode and detergent
application
Twisting the nozzte adjusts the spray pattern from
a narrow pattern to a fan pattern.
Twist nozzle counterclockwise for fan
spray pattern
IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the
hoses connected and without the water turned ON
will damage the pump.
To apply detergent follow these steps:
,
Prepare the detergent solution as required by the
job.
•
Hang the detergent solution on the "J" hook on
the wire form on the guide handle.
-
Place small filter on the clear, chemical injection
tube into the detergent container.
•
STidethe adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle in high pressure position.
Twist nozzle clockwise for narrow
spray pattern
For most effective cleaning, keep spray nozzle
b_tween 8 to 24 inches away from cleaning surface.
Note: Thefirststepinvolves applying an appropriate
detergent/solvent solution to penetrate and loosen grime.
The detergent is applied at low pressure to avoid splashing, overspraying and waste. Leave the solution on surface for 3 to 5 minutes to allow solution to work.
Stopping
the Pressure Washer
Note: The second step involves cleaning the surface ,]ou
have prepared with the pressure washer and then rinsing
it clean.
_¢
Review the use of the adjustable nozzle on Page 7.
*
Connect garden hose to water inlet (see "TO START
PRESSURE WASHER"), check that high pressure
hose is connected to spray gun and pump (see
ASSEMBLY), and start engine.
.
For cleaning, start at lower portion of area to be
washed and work upward, using long, even overlapping strokes.
•
Allow the detergent to soak in between 3-5 minutes
before washing and rinsing.
BEFORE STARTING THE PRESSURE WASHER
To operate the engine you willneed to do the following:
ENGINE OIL
RINSING WITH THE PRESSURE WASHER
Hook up the water supply and start your pressure
A 20 oz. bottle of SAE 30 weight oil is included in the
parts carton. Fil! engine crankcase with recommended
oil until oil level is at FULL point on dipstick. Do not
overfill above that mark. About 20 ounces is required.
POUR SLOWLY .....
WARNING Be extremely careful if you must
use the pressure washer from ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds in
the wand as you climb. When you press the
trigger, the recoil from the initial spray could
force you to fall, or if you are too close to the
cleaning surface, high pressure could force
you off a climbing apparatus.
Note: When adding oil to the engine crankcase in the
future, use only high quality detergent oil rated with API
service classification SF and SG rated SAE 30 weight.
Use no special additives.
washer (see TO START THE PRESSURE WASHER).
Select the oil's viscosity grade according to your expected operating temperature.
colder
Slide adjustable nozzle rearward to high pressure
position and wait for detergent to clear. Detergent will
not flow when in the high pressure mode.
°
When detergent has cleared you may want to expand
the spray pattern for a more gentle rinsing action.
Start at top of area to be rinsed, working down with
same action as for cleaning.
You can also stop detergent from flowing by simply
removing siphon from bottle,
HOW TO STOP YOUR PRESSURE
o
WASHER
First, move the engine Throttle Control Lever to STOP
position.
Simply shutting OFF the engine wilt not release pressure in the system. Squeeze trigger on the spray gun
to relieve pressure in the hose.
Note: A small amount of water will squirt out when you
release the pressure.
_
32°F
_
warmer
!
5W30
SAE 30
Although multi-viscosity oils (5W30, 10W30, etc.) improve
starting in cold weather, these multi-viscosity oils will
result in increased oil consumption when used above
32" F. Check your engine oil level more frequently to
avoid possible damage from running low on oil. Oil sump
capacity is 20 ounces.
•
Place pressure washer on a level surface
•
Clean area around oil fill and remove oil dipstick.
@
Wipe dipstick clean.
Place the pressure washer in an area close enough to
an outside water source that can flow at a rate of 3
gallons per minute. Connect a garden hose to the
water spout.
Pour oil from enclosed bottle into the oil fill opening
until oil reaches FULL mark on the dipstick. Stop and
check the oil level periodically. DO NOT OVERFILL.
Check that the high pressure hose is tightly connected
to the spray gun and to the pump. See ASSEMBLY
section for illustrations.
Install oil dipstick, hand tighten securely.
ADD GASOLINE
Remove the female quick-connect from pump. Check
inlet screen. If the screen is dirty, clean before
attaching to garden hose. If the screen is damaged,
Do not connect to the garden hose. Call the pres*
sure washer customer helpline to order a replacement.
WARNING
NEVER
fuelengine
tank indoors.
NEVER fill fuel
ta'nk fill
when
is running
or hot. DO NOT light a cigarette or smoke
when filling the fuel tank.
_1_
AUTION: Do not overfill the fuel tank.
Always leave room for expansion.
Attach the female quick-connect to garden hose and
then attach the garden hose to the water inlet. Push
until you hear the quick-connect "click,"
Use regular UNLEADED gasoline with the pressure
washer engine. Regular leaded gasoline may also be
used if UNLEADED is not availabte. Fuel tank capacity
is 1 U.S. quart.
MALE _.
IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as the
carburetor, fuel filter, fuel hose or tank during storage.
Also, experience indicates that alcohol-blended fuels
(called gasohot, ethanol or methanol) can attract moisture
which leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days
or longer. See "Storage" on page 14. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CONNECTOR
GARDEN
HOSE_
Turn on the water.
o
•
Clean area around fuel fill cap, remove cap.
•
Add "UNLEADED" regutar gasoline, slowly, to fuel
tank.
•
Install fuel cap and wipe up any spilled gasoline.
TO START YOUR PRESSURE
WASHER
You have assembled your high pressure washer and
have prepared the engine for starting, You are now ready
to clean your car, boat or the outside of a building or
whatever you plan to clean.
Set Throttle Control Lever to RUN position.
Remove the wand extension and squeeze the trigger
to purge pump system of air and impurities then
engage the safety latch on spray gun by pushing lever
upward toward the top of the handle. This disables the
trigger so you cannot inadvertently actuate a high
pressure spray,
z_
• Reconnect
thewand extension.
Note: After reconnecting the wand extension, you may
need squeeze trigger again on pressure washer wand to
relieve the air pressure caused by water inlet supply.
Water will spew out of the gun in a thin stream. This will
make it easier to pull start the engine.
Allow engine to run for two minutes before using.
°
Once engine has started, place Safety Latch in the
DOWN position.
To start engine after initial start,
•
To start engine for the first time,
•
•
Push primer bulb firmty 5 times. If engine fails to start
after 4 pulls push primer bulb 3 times. Press trigger
on gun to release pressure after each pull.
Press the primer bulb 3 times, For warm engine, do
not prime.
•
Press trigger to release water pressure.
°
Grasp recoil handle and pull.
,
If engine fails to start, repeat steps.
SIPHONING
We recommend that you DO NOT siphon your water supply. Connect only to household water supply.
TIPS
•
Never use the garden hose inlet to siphon detergent
or wax.
•
CUSTOMER
MAINTENANCE
tf you have the spray nozzle too far away, the cleaning will not be as effective.
RESPONSIBILITIES
SCHEDULE
HOURLY OPERATING INTERVAL
F1LL IN DATES AS YOU COMPLETE
REGULAR SERVICE
Beiore Each
MAINTENANCE TASK
Hours or
Every
Yearly25
Use
I
Every 50
Hours or
Yearly
I
Hours or
Every
t00
Yearly
SERVICE DATES
PRESSURE WASHER
Check'clean
water inlet screen
Check high pressure hose.
xf
x
Check detergent hose.
x
Check spray gun and assembly for ieaks,
X
on quick-connect.
.....
,,,
, ,
,, ,,,,,
,,_
..............
Purge pump of air and contam{nants,
X
...........
ENGINE
Check oil level
,,,,,,, ....
,,,,,,,
,,,,,,
X
""' '"="
..............
Change engine oil $
X"
,,,,
Service air cleaner.
,,,,
,
x
Clean/replace spark ptug.
Prepare for storage.
,,,
X**
Prepare unit for storage if it is to remain idle for longer
than 30 days.
1"Clean if c{ogged, Replace if perforated.
€ .Change oi! after first 8 hours of operation then after every 50 hours.
" Change sooner when operating under heavy load or high ambient temperature.
"" Clean more often under dirty or dusty conditions.
/0
,w,, ,, ,,
,
i
GENERAL
RECOMMENDATIONS
The warranty of the high pressure washer does not
cover items that have been subjected to operator
abuse or negligence. To receive full value from the
warranty, operator must maintain high pressure
washer as instructedin this manual.
Some adjustments will need to be made periodically
to properly maintain your high pressure washer.
All adjustments in the Service and Adjustments section of this manual should be made at least once
each season.
o
Once a year you should clean or replace the
spark plug and clean or replace the air filter and
check the gun and wand assembly for wear. A
new spark plug and clean air filter assure proper
fuel-air mixture and help your engine run better
and last longer.
PRODUCT
SPECIFICATIONS
Pressure Washer Specifications
PRESSURE
1650 psi
FLOW RATE
2 GPM
DETERGENTMIX
Use undiluted deterqent....
WATER SUPPLY
TEMPERATURE
Not to Exceed 140°F
Engine Specifications
ENGINE MODEL
,RATED HORSEPOWER
Briq,qs& Stratton
3.8
DISPLACEMENT
t58cc
SPARK PLUG: Type:
Champion RJ-BC
or equivalent
0,030 inch (0,76turn)
Set Gap to:
: GASOLINE CAPACITY
[ *"'"',
....
BEFORE
EACH USE
= Check water inlet screen for damage.
- Check high pressure hose for leaks.
• Check detergent inlet hose and filter for damage.
• Check gun and wand assembly for teaks.
• Purge pump of air and contaminants.
, Check engine oil level.
PRESSURE
WASHER
MAINTENANCE
Check and Clean Inlet Screen: Remove quick-con*
nect and examine inlet screen on the female connector. Clean if it is clogged or replace if it is torn.
Check High Pressure Hose: High pressure hose
can develop leaks from wear, kinking, abuse. Inspect
hose each time before using it. Check for cuts, leaks,
abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist,
replace hose immediately.
Check Detergent Hose: Examine the filter on the
detergent hose and clean if clogged. Hose should fit
tightly on barbed fitting. Examine hose for leaks or
tears. Replace the filter or hose if either is damaged.
A
DANGER: Water spraying from a leak is
capable of injecting material into skin.
NEVER repair high pressure hose.
Replace with hose that meets minimum
pressure rating of your pressure washer.
Check Gun and Wand: Examine hose connection to
gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when
you release it. Put safety latch in UP position and test
trigger. You should not be able to press trigger.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these steps:
=
Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.
SAE 30 weight
-
Remove the wand extension from the gun.
0.0125 inch
-
Pull the trigger on the gun and hold.
1 U.S. Quart
,
. Q!L (20 oz. capacity)
SOLID STATE IGNITION
AIR GAP
In the State of California a spark arrestor is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar
laws. Federal laws apply on federal lands.
To remove the contaminants from the pump, follow
these steps:
°
Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.
Note: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor
must be maintained in effective working order by the
owner/operator.
•
Remove the nozzle attachment from the gun.
°
Start the engine according to instructions in
OPERATION section.
You can order a spark arrestor through your Sears
Service Center.
°
•
Pull the trigger on the gun and hold.
When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
attachment.
11
ENGINE MAINTENANCE
CAUTION: Disconnect spark plug wire
from spark plug and keep wire away from
spark plug.
o
]
i
Remove air cleaner carefully to prevent debris from
falling into carburetor.
Take air cleaner apart and clean all parts and service
the foam element.
CHECKING OIL LEVEL
Oil level should be checked prior to each use or at least
every 5 hours of operation. Keep oil level maintained.
CHANGING ENGINE OIL
Change oil after first 8 hours of operation. Change oil
every 50 hours thereafter. If you are using your pressure
washer under extremely dirty or dusty conditions, or in
extremely hot weather, change oil more often.
°
Change oil while engine is still warm from running, as
follows:
°
Before you tip the pressure washer to drain oil, drain
fuel tank by running pressure washer until fuel tank is
empty.
*
Clean area around oil fill, remove oil fill cap/dipstick.
Wipe dipstick clean.
•
Tip your pressure washer as shown to drain oil completely into a suitable container. When crankcase is
empty, return the pressure washer to upright position.
_SCRE
_W
ASSEMBLE
ELEMENT
SO LIP EXTENDS
OVER EDGE OF
AIR CLEANER BODY
Ci
BODY
LIP WILL FORM
PROTECTIVE SEAL
WHEN COVER IS
ASSEMBLED
Wash foam element in liquid detergent and water. If
the element is damaged or very dirty, replace the element.
Q
Squeeze the element dry in a clean cloth,
Saturate the foam element in engine oil. Squeeze the
saturated element in a cJean cloth to remove excess
oil.
Reassemble atl parts and fasten securely to the car*
buretor with the screw.
CLEAN/REPLACE
Change the spark plug every 100 hours of operation or
once each year, whichever comes first. This will he_p
your engine to start easier and run better. Replace with
champion RJ-8C or equiva{ent type spark plug. Set the
spark plug gap to 0.030 inch (0.76mm).
Fill engine crankcase with recommended oil until oil
level is at FULL point on dipstick. Do not overfill
above that mark. About 20 ounces is required. POUR
SLOWLY.
•
When engine crankcase is filled to proper level,
install and tighten oil cap/dipstick.
SET PLUG GAP AT 0.030 inch
(0.76 mm)
SERVICE AIR CLEANER
Your engine will not run propedy and may be damaged if
you run it with a dirty air cleaner.
Clean or replace the air cleaner once every 25 hours of
operation or once each year, whichever comes first.
Clean or replace more often if operating under dirty or
dusty conditions. Replacements are available at your
local Sears Authorized Service Center.
To clean or replace the air cleaner, follow these steps:
•
SPARK PLUG
Remove screw on the air cleaner cover.
12
CARBURETOR
Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle
from low to high pressure while flushing.
If you think your carburetor needs adjusting, see your
nearest Sears Service dealer. Engine performance may
be affected above 4,000 feet in altitude. To improve
engine performance, see your nearest Sears Service
dealer.
NOZZLE
MAINTENANCE
If the nozzle becomes restricted or clogged with foreign
materials, such as dirt, excessive pump pressure may
develop. A partially clogged nozzle can cause a pulsing
sensation during use. This generally is not a pump relat*
ed problem, but rather a clogged or partially restricted
nozzle.
If the nozzle becomes clogged or partially restricted,
immediate{y clean the nozzle with the kit included with
your pressure washer by following these instructions:
•
Shut off the engine and turn off the water supply.
•
Separate the wand from the gun.
•
Rotate to stream setting.
o Remove nozzle from the end of the wand using a
2ram or 5/64 allen wrench 0ike the one included in the
kit).
•
Use the wire included in the kit or a small paper clip to
free the foreign materials clogging or restricting the
nozzle.
Insert wire into nozzle and turn back and forth to
clear obstruction.
]3
,
Reinstall nozzle into wand. DO NOT overtighten,
=
Reconnect wand extension to spray gun.
,
Reconnect the water supply, turn ON the water, and
start the engine.
•
Test the pressure washer by operating with nozzle in
the high and the low pressure positions.
AFTER EACH USE
]t is important to prevent gum deposits from forming in
essential fue! system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience
indicates that alcohol-blended fuels (called gasohot,
ethanol or methanol) can attract moisture which leads to
separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in
storage.
Water should not remain in _e unit for longperiods of time.
Sediments of minerafs can deposit on pump parts and
"freeze" pump action. Follow _ese procedures after every
use:
•
•
Flush detergent hose by placing the injectorfilter into
a pail of clear water while running Pressure Washer
with nozzle in low pressure mode. Flush until you can
see clear water running through the tube.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Follow these
instructions:
Shut off the engine and let it cool, then remove all
hoses.
A
PROTECT FUEL SYSTEM
CAUTION: Be sure throttle lever is in
"STOP" position before you continue. If
you start engine without the proper water
supply connected, you can damage the
pump.
•
a
Empty the pump of all pumped Iiquids by pulling recoil
handle about 6 times. This should remove most of the
liquid in the pump.
•
Coil the high pressure hose and inspect it for damage.
Cuts in the hose or fraying of it could result in leaks
and loss of pressure, Should any damage be found,
replace the hose. DO NOT attempt to repair a damaged hose. Replace the hose with the genuine
Craftsman part.
•
Run engine until engine stops from lack of fuel. Make
sure you have water supply to pump inlet connected
and turned ON.(See Changing Oil Level on Page 12.)
While engine is still warm, drain oil from crankcase. Refilt
with recommended grade.
Drain water from hose and properly hang it on the
wire support provided on the guide handle.
OIL CYLINDER BORE
•
Remove spark plug and pour about I/2 ounce (15ml)
of engine oil into the cylinder. Cover spark plug hole
with rag. Crank slowly to distribute oil.
a
Store in a clean, dry area.
•
WARNING:
NEVER store engine with fuel
in tank indoors or in enclosed, poorly ventilated areas where fumes may reach an
open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other
gas appliance.
WARNING:
Drain fuel into approved container outdoors, away from open flame. Be
sure engine is cool. Do not smoke.
CHANGE OIL
Note: To protect the unit from freezing temperatures, you
can draw windshield washer fluid into the pump by pouring the washer fluid into a 3-foot section of garden hose
connected to the inlet adaptor and pulling the recoil handle twice.
°
Remove all gasoline from the fuel tank to prevent gum
deposits from forming on these parts and causing pos=
sible malfunction of engine,
!
}
I
I
I
I
CAUTION! Avoid spray from spark plug
hole when cranking engine slowly.
|
J
Install spark plug. Do not connect spark plug wire,
OTHER
•
Do not store gasofine from one season to another.
•
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
°
LONG TERM STORAGE
If possible, store your unit indoors and cover it to give
protection from dust and dirt. BE SURE TO EMPTY
THE FUEL TANK.
If you do not plan to use the Pressure Washer for more than
30 days, you must prepare the engine for tong term storage.
Cover your unit with a suitable protective cover that
does not retain moisture.
Note: As always, prepare the pressure washer pump as
you would after each use_
IMPORTANT: NEVER cover your pressure washer while
engine and exhaust area are warm.
]#
PROBLEM
Pump has following problems:
CAUSE
CORRECTION
"k
Nozzle in low pressure mode,
t.
Putl nozzle backward for high
2.
Water inlet is blocked.
2.
pressure mode.
Clear inlet
3.
Inadequate water supply
3.
Provide adequate water flow_
4.
Inlet hose is kinked or leaking
5.
Clogged inlet hose strainer.
4.
5.
Straighten inlet hose, patch leak.
Check / clean inlet hose strainer.
6.
7.
Water supply is over 140'F.
Outlet hose is blocked.
6.
7.
Provide cooler water suppiy.
Clear blocks in outlet hose.
8.
Outlet hose leaks.
8.
Replace outlet hose if leaking.
9.
Gun leaks.
10. Nozzle is obstructed.
9. Replace gun.
10. Clear nozzle.
11. Pump is faulty.
11. Contact Sears Service Department.
1.
Detergent line is not submerged.
1.
Insert chemical tine into detergent.
2.
Chemical filter is clogged.
2.
Clean or replace filter/detergent
line.
3.
Nozzte is in high pressure mode.
3. Push nozzleforwardfor
failure to produce pressure, erratic
pressure, chattering, loss of
pressure, low water volume.
Detergent fails to mix with.
spray.
low pressure mode.
Engine runs good at no-foad
Engine speed _stoo slow.
Contact Sears Service Department.
t.
2.
but "bogs down" when toad is
added
Engine willnot start; or starts
and runs rough
1.
Dirty air cleaner
2.
Out of gasoline.
Clean or replace air cleaner.
FIll fuel tank.
3.
Stale gasoline.
3.
Drain gas tank; fil! with fresh fuel.
4.
Spark plug wire not connected
to spark ptug
4.
Connect wire to spark ptug.
5.
Bad spark plug.
5.
Replace spark plug.
6.
Water in gasoline.
6.
Drain gas tank; filf with fresh fuel.
7.
Overchoking.
7.
Set engine throttle control lever to
fast position.
Engine shuts down during
8.
Excessively rich fuet mixture.
8.
Contact Sears Service Department.
9.
Intake valve stuck open or closed.
9.
Contact Sears Service Department.
10. Engine has lost compression.
I0.
Contact Sears Service Department.
1.
1.
FIII fuel tank.
Out of gasoline.
operation
Engine lacks power.
Dirty air filter.
Replace air fitter.
15
CRAFTSMAN
1650 PSI HIGH PRESSURE
WASHER
580,761652
5
15
16
41
42
43
44
17
18
19
20
17
49
21
47
22
31
23
33
24
/d
CRAFTSMAN
iTEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2t
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Parts Not
Optional
1650 PS1 HIGH PRESSURE
PART NO.
21416
20089A
21207A
21449
97769
20441
A1405
81895
20042
30809
21450
97741
21206
75402
BI013
B1127
52858
A1408
21782
21781
87841
39414
96796
39288
A1040B
A1041
96307
98300
96137
20874
B1262
97100
21268
97178
99368
97082
97912
21337
97009
97810
97566
B1384F
21336
21702
B1298
96382
B1210
BI051
Illustrated
B1381
Accessories
71-75189
71-75199
7!-75t90
71-75100
71-75101
71-75102
7!-75103
71-75104
WASHER
580,761652
DESCRIPTION
VS PW LEG (2 REQ,)
STARTING INSTRUCTION DECAL (I REQ,)
SHEET METAL BASE VSPW (I REQ,)
DANGER!EXHAUST DECAL (I REQ.)
GUN CUP (I REQ.)
114"-14 SELF-DRILLING SCREW (14 REQ.)
LOGO DECAL 1650 (I REQ.)
314" SQ. TUBING CAP (4 REQ.)
IMPORTANT/CAUTION DECAL (REQ,)
CHEM, HOSE GROMMET (I REQ,)
DANGER DECAL {I REQ.)
AXLE ASSEMBLY (I REQ.)
2"x 8" BLACK MAC WHEEL (2 REQ.)
112" PUSHNUT (2 REQ,)
TURBO NOZZLE (I REQ.)
TURBO NOZZLE GROMMET (I Req,)
M8 LOCKING FLANGE NUT (5 REQ.)
QUICK DISCONNECT SHIPPING CAP (I REQ.)
QUICK DISCONNECT -- FEMALE (I REQ.)
QUICK DISCONNECT w MALE (I REQ.)
RUBBER MOUNT FOOT (2 REQ,)
M8 x 1.25 X 35ram LONG HHCS (2 REQ.)
GROMMET SUPPORT WASHER (3 REQ,)
M8 x 1.25 X 55mm LONG HHCS (3 REQ.)
CHEMICAL HOSE (I REQ,)
CHEMICAL HOSE FILTER (I REQ.)
B & S 3.8 HP ENGINE -- Model # IOA902-233-01
1-800 NUMBER DECAL (I REQ.)
ENGINE SEAL RING (I REQ,)
I/8" NPT PLUG WITH SEALANT (I REQ,)
ENGINE MOUNT SPACER (3 REQ,)
EG PUMP ASSEMBLY (I REQ,)
HIGH PRESSURESHIPPING CAP (I REQ.)
HANDLE VS PW (I REQ,)
PW HANDLE KNOB (2 REQ.)
S,S. WEAR PLATE (2 REQ.)
HANDLE HOLDING CLIP (2 REQ.)
I/4"-20 x2.25 CARRIAGE BOLT (2 REQ,)
LANCE EXTENSION ( I REQ.)
NOZZLE CLEANING KIT (I REQ,)
114" X 25' HIGH PRESSUREHOSE (I REQ,)
NOZZLE HANG TAG (I REQ.)
NOZZLE HEAD HI-LO (I REQ.)
HIGH PRESSUREGUN (1 REQ.)
O .203 BLACK VINYL CAP (2 REQ)
WtREFORM (1 REQ)
20 OZ. OIL BOTTLE (1 REQ.)
START INSTRUCT CARD (1 REQ)
BAYONET ADAPTOR (1 REQ)
OWNER'S MANUAL (! REQ)
UTILITY BRUSH SET
ROTATING BRUSH SET
BROOM BRUSH SET
MULTI PURPOSE CLEANER
DECK WASH
VEHICLE WASH
DEGREASER
WAX
/7
CRAFTSMAN
1650 PSI HIGH PRESSURE
BRIGGS & STRATTON
523
4-CYCLE
WASHER
580.761652
ENGINE 10A902-233-01
842
973
284_
25_
524
383
306
337
9
635
8
10
74
i,1019 LABEL
KITI
REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
! 1058 OWNER'S MANUAL 1
58
59
37
18
CRAFTSMAN
1650 PSI HIGH PRESSURE
BRIGGS & STRATTON
WASHER
580.761652
4=CYCLE ENGINE 10A902-233-01
3_334
45
23
363
o_
529
617
190
131
393
390
187
634
_305
J9
96
CRAFTSMAN
1650 PSi HIGH PRESSURE
BRIGGS & STRA_ON
4-CYCLE
WASHER
580.761652
ENGINE 10A902-233-01
46
•47
22
_r REQUIRES SPECIAL TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL.
12
_3
524
_s2_
o
842
9
20
|
3_S
L
20
_ASKE_
* SET
CRAFTSMAN
1650 PSI HiGH PRESSURE
BRIGGS & STRATTON
4-CYCLE ENGINE
Ref.
No.
1
2
3
4
5
7
8
9
9A
10
1t
12
13
15
16
19
20
22
23
24
25
26
27
28
29
32
33
34
35
37
4O
45
46
47
52
54
56
57
58
Part
No,
399164
293708
"299819
395384
214277
*_272694
298383
*_272602
"272481
94621
231774
*270833
93111
94720
496839
293709
"391483
94682
496278
222698
498668
498669
498669
498671
498672
498673
498674
498675
26026
298909
298908
496792
94699
296676
296677
260552
225013
93312
230173
493747
491688
*270345
93485
281336
490179
280406
Ler_)
59
6O
66
67
68
70
71
75
76
396892
393152
399671
394897
63770
298799
394506
223407
68238
WASHER 580.761652
10A902-233-01
Ref.
No.
Part Name
8I
96
125
t31
163
180
181
187
190
200
201
209
209A
284
300
306
333
334
335
337
346
356
363
383
390
393
394
523
524
525
529
534
535
536
608
6t3
617
620
621
625
634
635
543
670
741
832
842
847
851
869
870
871
Cylinder Assembly
Bushing
Oil Seal
Engine Sump
Cylinder Head
Cylinder Head Gasket
Breather Assembly
Breather Gasket
Breather Gasket
Hex Screw
Breather Tube
Crankcase Gasket
Hex Screw
Oil Drain Plug
Crankshaft
Bushing
Oil Seat
Hex Screw
Ftywheel
Flywheel Key
Piston Assembly
(Standard)
Piston Assembly
(.010" O.S)
Piston Assembly
(,020" O.S.)
Piston Assembly (.030" O,S.)
Ring Set (Standard)
Ring Set (.010" O. S.)
Ring Set (.020" O, S.)
Ring Set (.030" O.S.)
Piston Pin Lock
Piston Pin (Standard)
Piston Pin (,005" O, S.)
Connecting
Rod
Hex Screw
Exhaust Valve
Intake Valve
Valve Spdng
Ftywheet Guard
Valve Retainer
Valve Tappet
Cam Gear
Oil Slinger
Intake Gasket
Hex. Screw
Starter Pulley
Rewind Starter Spdng
Starter Rope (Cut to Required
Gdp Inser_
Starter Rope Grip
Starter C)utch
Clutch Housing
Clutch Ball
Clutch Ratchet
Retainer Washer
Washer
Seal
913
973
976
1019
t058
2]
Part
No.
223526
224412
498811
281437
t_27!139
4944O6
497929
496046
94712
281024
262753
263109
263113
94073
394644
221805
398593
94731
94732
802592
94602
398808
19069
89838
262764
262734
495770
497968
*271485
280504
67838
93865
272335
497628
497797
93935
t_270334
498206
396847
298775
280566
66538
280972
94047
261533
494896
"270920
497969
493880
211172
211291
231348
63709
494409
281661
494408
497624
273366
Part Name
Muffler Screw Lock
Throttle Shaft
Carburetor
Throttle Shaft
Air Cleaner Gasket
Fuel Tank
Fuel Tank Cap
Fuel Pipe
Torx _ Screw
Governor Blade
Link
Governor Spring
Governor Spring
Hex Screw
Exhaust Muffler
Cylinder Shield
Magneto Armature
Hex Screw
Hex Screw
Spark Plug
Hex Screw
Stop Wire
Flywheel Puller
Spark Plug Wrench
Diaphragm
Spring
Carburetor
Screen
Carburetor
Diaphragm
Oil Fill Cap
Fill Tube Seat
Oil Fill Tube
Grommet (Breather)
Slotted Screw
Air Filter
Air Cleaner
Rewind Starter (5 o'clock position)
Hex Screw
Intake Manifold Seal
Control Bracket
Stop Switch
Intake Manifo)d
Shaft Washer
Spark Plug Boot
Air Filter Retainer
Spacer
Timing Gear
Muffler Guard
Cap Seal
Oil Fill Tube
Cable Terminal
Intake Valve Seat'
Exhaust Valve Seat
Guide Bushing (Exhaust Valve)
Guide Bushing (Intake Valve)
Check Valve Seat
Trim Ring
Carburetor
Primer
Label Kit
Valve Overhaul Gasket Set
CRAFTSMAN
1650 PSI HIGH PRESSURE
WASHER
I
I
t6
22
580.761652
CRAFTSMAN
ITEM
I
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
42
43
44
45
1650 PSi HIGH PRESSURE
WASHER
580.761652
PART NO.
DESCRIPTION
96795
21640
21641
21642
93680
97828
93667
98304
98227
20t10V
97830
97831
97832
At111B
57018
21429
97835
97837
97838
97839
97840
21781
97841
97842
97843
B1253
97845
A2731
97847
A2730
21782
A1575
96137
95379
95380
20631
97934
93873
40946
97851
97962
50873
20876
81077
SLEEVE, RUBBER GROMMET SPACER (3 REQ.)
ASSY., CAGE NEEDLE BEARING 45 X 65 (1 REQ.)
WASHER, BRG. DIA. 45 x 65 x IT (1 REQ.)
WASHER, BRG. DIA. 36 x 65 x 6T [SPECIAL] (1 REQ,)
SEAL, OIL PISTON DIA. 15 (3 REQ.)
SPRING, PISTON RETURN - EG (3 REQ.)
SEAL, U-CLIP (3 REQ.)
CAM, AXIAL 5.6mm w/INSERT (1 REQ.)
ADAPTER, ENGINE (1 REQ.)
HOUSING, PISTON AND UNLOADER (1 REQ.)
RETAINER, PISTON SPRING (3 REQ.)
SPACER, PILOT (3 REQ.)
PISTON, DIA. 15-65 LONG (3 REQ.)
HEAD, PUMP (1 REQ.)
BEARING, BALL RADIAL (1 REQ.)
BUSHING, RUBBER (6 REQ.)
"O" RING, HOUSING SEAL (1 REQ.)
"O" RING, HI-PRESSURE TRANSFER (! REQ.)
ASS'Y, CHECK VALVE - INLET (3 REQ.)
ASS'Y, CHECK VALVE - OUTLET (3 REQ.)
"O" RING, INLET PORT CAP (3 REQ.)
QUICK CONNECT, BRASS, MALE, PUMP (1 REQ.)
CAP, INLET PORT (3 REQ.)
SEAT, UNLOADER (1 REQ.)
"O" RING, UNLOADER VENTURI (1 REQ.)
PISTON, UNLOADER (1 REQ.)
SEAL, UNLOADER "PARBACK" (2 REQ.)
SPRING, UNLOADER (1 REQ.)
"0" RING, UNLOADER CAP (1 REQ.)
CAP, UNLOADER (1 REQ.)
QUICK CONNECT, BRASS, FEMALE/HOSE (1 REQ.)
BARB, HOSE WITH NYLON iNSERT (1 REQ.)
PLUG, 1/8" NPT [WITH SEALANT] (2 REQ.}
BALL, DIA. 5.5 CHEMICAL INJECTOR (1 REQ.)
SPRING, CHEMICAL INJECTOR (1 REQ.)
VENTURI, CHEMICAL INJECTOR (1 REQ.)
"0" RING, CHECK VALVE - INLET (3 REQ.)
LOCK WASHER, M6 RIBBED (7 REQ.)
SOCKET HEAD CAPSCREW M6-1.0 x 35ram (4 REQ.)
"0" RING PISTON HOUSING (3 REQ.)
SOCKET HEAD CAPSCREW, M6-1.0 x 25mm (3 REQ.)
1/4" NPT PiPE PLUG (1 REQ.)
.5 OZ. SEALANT, THREAD LOCKT1TE 242 (O REQ.)
"0" RING VENTURI (1 REQ.)
23
For the repair or replacement parts you
need delivered directly to your home
Call7 a.m.- 7 p.m.,7 daysa week
1-800-366-PART
(1 =800-366-7278)
For in-home major brand repair service
Call 24 hours a day, 7 clays a week
1-800-4-REPAIR
(1-800-473-7247)
For the location
of a
Sears Parts and Repair Center
in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing agreement
Call 9 a.m.- 5 p.m., Monday-Saturday
1-800-827-6655
The model number of your product is on a
decal attached to the pressure washer.
The model number of the engine is located
on the blower housing of the engine.
When requesting service or ordering parts,
always provide the following information:
° Product Type
° Model Number
• Part Number
° Part Description
America's
Repair Specialists