Craftsman 917.272751 Owner`s manual

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Craftsman 917.272751 Owner`s manual | Manualzz

Owner's Manual

LAWN TRACTOR

18.0 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.272751

IIL-_II

This product has a low emission engine which operates differently from previously budt engines.

Before you start the engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty .................................................

2

Safety Rules ...........................................

3

Product Specifications ............................

6

Assembly/P re-Operation ........................

8

Operation ..............................................

11

Maintenance Schedule .........................

17

Maintenance .........................................

17

Service and Adjustments ......................

21

Storage .................................................

27

Troubleshooting ....................................

28

Repair Parts ..........................................

32

Sears Service .........................

Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).

In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

_WARNING:

_,WARNING: tractor.

_WARNING:

_WARNING:

In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

Do not coast down a hill in neutral, you may lose control of the

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended.

Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.

These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine.

Allow machine to cool before storage.

3

II. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed.

Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot on the ground.

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity.

Neverassume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children.

They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.

Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

4

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Be not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline

Capacity and

Type:

Oil Type

API-SF-SJ):

1.25

Unleaded and

Regular

SAE 30 (above 32°F)

SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter 3.5 Pints

W/O Filter 3.0 Pints

Champion RC12YC p: .030")

Ground Speed (MPH):

Forward:

Reverse:

1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

1.5

Tire Pressure: Front:

Rear:

14 PSI

10 PSI

Charging

System:

Battery:

3 Amps Battery

5 Amps Headlights

Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Maintenance" and "Storage" sections of this

RNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator.

6

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation.

But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

Steering

Wheel Insert

F[__

I

I

(1) Hex Bolt 1/4-28 x 1-1/4

@

(1) Locknut 1/2-20

_St_eritg

(1) Large Flat Washer

@

(1) Locknut 1/4-28

Steering

Extension

Shaft

I

Steering Wheel

Adapter

I

Seat

Keys

(2) Keys

@

_(1)

(1)Washer

17/32 x 1-3/16 x 12 Gauge

Knob

For Future Use

Slope Sheet Video Cassette

7

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier.

Standard wrench sizes you need are listed below.

(1) 3/4"wrench (1) Pliers

(2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2.

Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

3.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft.

Align mounting holes in extension and lower shafts and install

1/4 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

8

_]

Steering _

Adapter_

1/4 kocknut _

Lower

Steeri_)..

Shaft

__

_

_

_-

Insert

1/2 Hex Nut

Large Flat

_Washer teering

Boot

Tabs a _ Extension

Shaft

.__

_'--_1/4

_. _,________....

, "- -. _

,..._.\...

_//

',

Hex Bolt

Tab

Slots

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6.

Lower seat into operating position and sit in seat.

7.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8.

Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat Pan

Flat Washer

Seat

Shoulder

Bolt

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Seat

Terminal

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2.

Release parking brake by depressing clutch/brake pedal.

3.

Place gearshift lever in neutral (N) position.

4.

Roll tractor forward off skid.

5.

Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and function of controls)

_WARNING: Before starting, read, understand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3.

Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4.

Place gear shift lever in neutral (N) position.

5.

Press lift lever plunger and raise attachment lift lever to its highest position.

6.

Start the engine. After engine has started, move throttle control to idle position.

7.

Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

8.

Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position.

2.

Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

3.

Hook front latch into hole on front of mower deck.

4.

Hook rear latch into hole on back of mower deck.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted.

See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

£t

LBLCAUTION: Do not remove deflector shield from mower.

TO CONVERTTO

DISCHARGING

BAGGING OR

Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled.

See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

10

,/CHECKL IS T

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and charged.

(Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tightened securely.

,/All tires are properly inflated.

(For shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/Become familiar with all controls - their location and function.

Operate them before you start the engine.

,/Be sure brake system is in safe operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R

REVERSE

N H L

NEUTRAL HIGH LOW

I',,,I

CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

OVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE FORWARD

MOWER HEIGHT MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

DANGER, KEEPHANDS

ANDFEETAWAY

FREE WHEEL

(Automatic Models only)

&

Failure to follow instructions could result in serious injury or death.

The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

&

&

&

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

_HOT SURFACES indicates a hazard which,

,,g_t,_, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

Ammeter

Attachment

Clutch Lever

Ignition Switch

I

Light Switch

Position

Throttle/Choke

Control

Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal o

Height

Adjustment

Lever

Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION -Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOU R TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch.

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2.

Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

Thr{

Choke ---..

Control

Clutch/

Brake

"Disengaged"

Position

STOPPING

Attachment Clutch Lever

Position

MOWER BLADES inition Key

,"Disengaged"

Position

Brake

"Engaged"

Position

"Brake"

Position

Gearshift

Lever

• To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

13

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice.

Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2.

With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

3.

Repeat for opposite side, installing gauge wheel in same adjustment hole.

Gauge Wheel

Mounting \__

Bracket

Locknut o___

,8-t0 o\\ _'_.

_,J/_'_

3/8 Washer __Bolt

Gauge Wheel

_/_f_ y "

"_/ Shoulder

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_I_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Clutch Lever

"Disengaged"

Position

,,,, igh

Lift

Position

Low

Position

Shield

0 OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

14

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2.

Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.

See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

15

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5.

Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

MOWING TIPS

• Mower should be properly leveled for best mowing performance.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

f

T

J

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps.

Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.

Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.

Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.

_MAX1/3

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.

When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

16

PILL

SEBVICE

T

R

Check Brake Operation

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

_ _#,

OATHS

_ I_s

T

R

Lubrication Chart

Sharpen/Replace Mower Blades

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

I_ i3

_1,2

,I

E

U

G

Change

Clean

Clean

Engine

Air Filter

Air Screen

Oil (without

N_ Inspect MuffledSpark Attester oil filter)

E Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter t = Change more often wben operating in high ambient temperatures.

2 - Service more often when operating under a heavy load or in dirty or dusty conditions.

_1,2

I_

_,.

_

_2

I[_

3 - Replace blades more often when mowing

4 - Not required if equipped with maintenance-free in sandy soil.

battery.

5 - Tighten front axle pivot bolt to 35 ft.dbs, maximum.

DO not overtigbten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2.

Check brake operation.

3.

Check tire pressure.

4.

Check operator presence and interlock systems for proper operation.

5.

Check for loose fasteners.

@ S

Zerk

LUBRICATION

I

@Front Wheel

Bearing

Zerk

CHART

@ Spindle

Zerk q @Front Wheel

Bearing Zerk

17

@En i I

I

I

I

_ --i /- J

_SAE 30 or 10w30 MOTOR OIL

@GENERAL PURPOSE GREASE

@REFER TO Maintenance "ENGINE"

SECTION shift

Pivots

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings.

If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly.

If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp.

Replace bent or damaged blades.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Mandrel Assembly

Trailing _ Blade _

Edge Up /_._"] _ Center_4/_'_

Ho,e

Flat Washer _-__

,oo.

Star

'_-Blade Bolt (Grade)* _

*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

5/8" Bolt

Pin

Blade

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2.

Remove blade bolt, lock washer and flat washer securing blade.

3.

Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

18

• Recharge at 6-10 amperes for 1 hour.

NOTE:The original equipmentbattery on your tractor is maintenancefree. Do not attemptto open or removecaps or covers.

Adding or checking levelof electrolyteis not necessary.

TO CLEAN BATTERYANDTERMINALS

Corrosionand dirt on the battery and terminals can causethe batteryto "leak" power.

1. DisconnectBLACKbattery cable first then RED battery cable and remove battery from tractor.

2. Rinse the battery with plain water and dry.

3. Cleanterminals and battery cable ends with wire brush until bright.

4. Coat terminalswith grease or petroleumjelly.

5. Reinstallbattery (See "REPLACING

BATTERY"in the SERVICEAND AD-

JUSTMENTSsectionof this manual).

TRANSAXLE COOLING

Keeptransaxlefree from build-up of dirt and chaff which can restrictcooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

T3_MpERATU RE RANG°EANT,C,PAT E D 8_FO RE N_XT OiL C_ANG£ 40

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change.

All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick.

Be careful not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

._

Closed and /J

Locked

ostoo

Yetlow _ jqjj

Drain

"_ Tube y

Cap _ _

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.

Keep oil at "FULl.:' line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation.

Tighten oil fill cap/ dipstick securely each time you check the oil level.

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season.

Service paper cartridge every

100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

19

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3. Carefullyremoveair filter cartridge and pre-cleanerfrom base.

4. Clean basecarefully to preventdebris from falling into carburetor.

NOTE:If very dirty or damaged,replace cartridge.

5. Place newpre-cleanerand cartridge firmly in base.

6. Align tabs on cover with slots in blower housingand replacecover.

7. Hookhandle on cover and push down on handleto close.

IMPORTANT: Petroleumsolvents,such as kerosene,are not to be usedto clean the cartridge. They may cause deteriorationof the cartridge. Do not oil cartridge. Do not use pressurizedair to clean cartridge.

Hex_.._

Bolts

Oil Fill ,

Blower Housing

-_-[ _--C_

_ .

Opening _

Engine Cooling

FinsJ

Hex Bolts p_;k

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER f Cover

Cartridge

• Tabs

_Slots

The fuel filter should be replaced once each season.

If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4.

Immediately wipe up any spilled gasoline.

Clamp CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

Clamp

CLEANING

Fuel Filter

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage from overheating.

1. Remove oil fill cap/dipstick.

2.

Remove hex bolts from blower housing

and lift housing off engine.

3.

Cover oil fill opening to prevent entry of dirt.

4.

Use compressed air or stiff bristle brush to thoroughly clean engine cool-

ing fins.

5.

Replace blower housing and oil fill cap/dipstick.

20

Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor.

Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2.

Place gearshift lever in neutral (N) position.

3.

Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5.

Make sure the blades and all moving parts have completely stopped.

6.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2.

Move attachment lift lever forward to lower mower to its lowest position.

3.

Roll belt off engine pulley.

4.

Remove small retainer spring, and remove clutch spring off pulley bolt.

5.

Remove large retainer spring, slide collar off and push housing guide out of bracket.

6.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

Small

Clutch

Small Retainer

Clutch

Engine

Pulley

Retainer

Spring

Anti-Sway

Ba prings

(Both Sides)

Deflector

Housing

Guide

Large Retainer

Spring

Bracket

21

4.

Connect front links to mower deck and secure with retainer springs.

5.

Connect suspension arms to rear deck brackets and secure with retainer springs.

6.

Connect anti-sway bar to chassis bracket and secure with retainer spring.

7.

Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

8.

Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway.

Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge of of mower to _ _ trooper to ground

0rooo0 //

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Arm mru

Lift Link

Adjustment

Nut_

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

22

The mower blade drive belt may be replaced without tools. Park the tractor on level surface.

Engage parking brake.

BELTREMOVAL-

1. Removemowerfrom tractor(See "TO

REMOVEMOWER"in this sectionof manual).

2. Workbelt off both mandrelpulleys and idler pulleys.

3. Pull belt awayfrom mower.

BELTINSTALLATION-

1. Workbelt around both mandrelpulleys and idler pulleys

2. Makesure belt is in all pulley grooves and inside all belt guides.

3. Install mower(See "ToInstall Mower"in this sectionof this manual).

Mandrel

4. Road test tractor for proper stopping distance as stated above.

Readjust if necessary.

If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a

Sears or other qualified service center.

With Parking Brake "Engaged"

"_ Nut "A"

Nut

\\ _"" AOperating

Mandrel

Pulley TO REPLACE MOTION DRIVE BELT

TO CHECK AND ADJUST BRAKE

Park the tractor on level surface.

Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2.

Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle pulley by deflecting belt keepers.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2.

Measure distance between brake operating arm and nut "A" on brake rod.

3.

If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".

1. Carefully work new belt down between transaxle belt keepers and onto the input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

23 around the top groove of engine pulley.

4.

Install belt through stationary idler and clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6.

Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine

Clutching

Stationary Idler

Transaxle

Center

Keeper

TRANSAXLE GEAR SHIFT LEVER NEU-

TRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.

2.

Loosen adjustment bolt in front of the right rear wheel.

3.

Position the gear shift lever in the neutral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

Gearshift Lever

Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Axle

Cover

Retaining

Rin

Washers

I

Square Key _

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame and smoking materials away from bat-

teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

24

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2.

Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3.

Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1.

BLACK cable first from chassis and then from the fully charged battery.

2.

RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

3.

Install new battery with terminals in same position as old battery.

4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Positive

(Red)

Cable

Terminal

Cover

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to reconnect the headlight wire connector.

\/

Hood

/ _

Keps

Hex

Bolt

Negative (Black)

Cable

Headlight Wire

_ _ Connector

25

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.

Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.

2. Be sure the throttle control cable is adjusted properly (see above).

TO ADJUST THROTTLE CONTROL

CABLE

FINAL SETTING -

The throttle control has been preset at the factory and adjustment should not be necessary.

Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

2.

Check that holes "A" in governor control lever and hole in governor plate line-up.

If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned.

Tighten clamp screw securely.

Governor Control Lever Governor

Plate

1. Start engine and allow to warm for five minutes.

Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough.

Turn valve to a point midway between those two positions.

Release throttle lever.

ACCELERATION TEST -

Hol

\\

\

Clamp

Screw

TO ADJUST CARBURETOR

Cable

NOTE: The carburetor on this engine is low emission.

It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.

The carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.

If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

26

4. Move throttle control lever from slow to fast position.

If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted.

Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.

Overspeeding the engine above the factory high speed setting can be dangerous.

If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Idle

Screw

Idle Mixture Valve -__

With Limiter

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

_WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).

2.

Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3.

Lubricate as shown in the Maintenance section of this manual.

4.

Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

27

which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

5.

.

6.

7

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

CORRECTION

4.

5.

6.

7.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service and Adjustments section.

10.Contact

a Sears or other qualified service center.

Hard tostart 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4.

5. Stale or dirty fuel.

7.

.

.

Dirty fuel filter.

Loose or damaged wiring.

Carburetor out of adjustment.

Engine valves out of adjustment.

2.

3.

.

5.

.

6.

7.

8.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in Service and Adjustments section.

Contact a Sears or other qualified service center.

Engine will not turn over

2.

3.

.

Clutch/brake pedal not depressed.

Attachment clutch is engaged.

Weak or dead battery.

4.

5.

6.

7.

Blown fuse.

Corroded battery terminals.

Loose or damaged wiring.

Faulty ignition switch.

8.

Faulty solenoid or starter.

9.

Faulty operator presence switch(es).

Engine clicks but will not start 2.

3.

4.

.

Weak or dead battery.

Corroded battery terminals.

Loose or damaged wiring.

Faulty solenoid or starter.

1.

2.

3.

4.

5.

6.

7.

8.

9.

Depress clutch/brake pedal.

Disengage attachment clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition switch.

Check/replace solenoid or starter.

Contact a Sears or other qualified service center.

1.

2.

3.

4.

Recharge or replace battery.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or starter.

28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power

2.

3.

4.

5.

6.

.

Cutting too much grass/too fast.

Throttle in "CHOKE" position.

Build-up of grass, leaves and trash under mower.

Dirty air filter.

Low oil level/dirty oil.

Faulty spark plug.

7.

Dirty fuel filter.

8. Stale or dirty fuel.

9.

Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Set in "Higher Cut" position/ reduce speed.

2. Adjust throttle control.

4.

5.

6.

3.

7.

8.

Clean underside of mower housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change spark plug.

Replace fuel filter.

Drain fuel tank and refill with

9.

fresh gasoline.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13.Check

all wiring.

14. See "To Adjust Carburetor" in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

1. Worn, bent or loose blade.

2.

Bent blade mandrel.

3.

Loose/damaged part(s).

1. Replace blade.

Tighten blade bolt.

2.

Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

.

Check wiring, switches and connections.

If not contact a Sears or other qualified service center.

Engine continues

to run when operator leaves seat with with attachment clutch engaged

Poor cut - uneven

1. Faulty operator-safety presence control system.

.

Worn, bent or loose blade.

2.

3.

4.

5.

Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2.

Level mower deck.

3. Clean underside of mower housing.

4.

Replace blade mandrel.

5. Clean around mandrels to open vent holes.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will not rotate

CAUSE

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4.

Frozen blade mandrel.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4.

Replace blade mandrel.

Poor grass discharge

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4.

Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4.

Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to open vent holes.

i Headlight(s) not iworking i(if so equipped) i Battery will not charge

Engine "backfires" iwhen turn ng

engine "OFF"

1.

2.

3.

4.

5.

Switch is "OFF".

Bulb(s) or lamp(s) burned OL

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4.

Check wiring and connections.

5. Replace fuse.

1.

2.

3.

4.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

1.

Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.

4.

Replace alternator.

.

Move throttle control to

"SLOW" position and allow to idle for 30 seconds before stopping engine.

30

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272751

REO & I I I _

BATTERY

_LAO_ r

RED

AMMETER

(OPTIONAL)

)G AI(

WP{_TE

RED

J

FUSE

I

I

'©:C_

L

CLUTCH

(PEDAL

/ BRAKE

UP)

J

I

SOLENOID

STARTER

BLACK •

WHITE

;/

IGNITION

SWITCH

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF

RUN/LIGHT

RUN

START

M+G+AI

B+A1

NONE

A2+L

B+A1 NONE

B + S + A1 NONE

_'_[SLUE I

I

BLACK

BLACK

(OPTIONAL)

FUELI

I

LINE i

BLACK i I i q i i i

(NOT OCCUPIED)

SEAT SWITCH

I

/

I BLACK

J H _ ] '

_

A

W SPARK

_@

I (2 PLUGS ON

TWIN CYLENGINES)

(IF SO EQUIPPED)

(}RANGE

3 AMP DC @ 3600 RPM

RE D

[

SYSTEM

B AMP AC @ 3600 RPM

DIODE

28VOLTS

(CHARGING

AC M_N @3600RPM

SYSTEM O_SCONNECTED)

I i i ALTERNAT R I

O

I

|

\ 14 VOLTS AC MIN @ 3600 RPM (UGHTS OFF)

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED.

AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

BROWN

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

31

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272751

22

26

33

I

/

/ i//

I

I

I

I

1

12

I

I i i i

27

I

28

29

90

[

I

\

I

I

I

I

I

I i

116

I

I

I

I

I

\

\

-.

\

\

\

\/

/

/

/

/

/

I

I

I

I

32

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272751

KEY PART

NO, NO, DESCRIPTION

1

2

24

25

26

27

28

8

16

21

22

29

30

33

40

41

42

43

45

52

90

163465

74760412

176689

176138

175688

4152J

4799J

146147

175158

73510400

4207J

121305X

175566

140403

179720

71110408

131563

178861

121433X

141940

180499

Battery

Bolt Hex Hd 1/4-20unc x 3/4

Box Battery Fender

Switch, Interlock

Harness Asm Light W/4152j

Bulb Light #1156

Cable Battery 6 Ga 11" red

Cable Battery 6 Ga w/16 wire red

Fuse 20 AMP

Nut, Keps Hex 1/4-20 UNC

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign

Key lgn Molded Craftsman

Harness lgn

Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

Cover Terminal Red

Solenoid

Ammeter Rectangular 6 Amp

Protection Wire Loop

Cover Battery Terminal

NOTE: All component dimensions give

1 inch = 25.4 mm in U.S. inches

33

TRACTOR - - MODEL NUMBER 917.272751

CHASSIS AND ENCLOSURES

2O8

@/5

208

28

39

166

2J

74

34

208 chassis-Laser -It.stlt 29

TRACTOR - - MODEL NUMBER 917.272751

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO, DESCRIPTION

26

28

29

9

10

11

13

14

17

18

1

2

3

5

174619

176554

17060612

155272

168337X013

STD533710

174996

172105X010

17490608

185682X558

184921

STD541437

175049

174332X599

30

31

37

38

39

60

64

74

174738X558

139976

17490508

175710

174714

72140606

154798

73680600

114 158112

115 17060620

142 175702

143 154966

144 175582

145 156524

166 171875

206 170165

207 17670508

208 17670608

209 17000612

211 145212

212 175143

-5479J

Chassis Stamping

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, L.H.

Panel, Dash, R.H.

Screw Thdrol 3/8-16 x 1/2

Hood Assembly Laser

Bumper Hood Large 1.75

Nut

Grille Lens Asm Laser

Lens, Laser

Fend/Ftrest Pnt STLT

Bracket, Fender Support

ScrewThdrol 5/16-18x 1/2 Tyt

Bracket Asm. Pivot Mower Rear

Bracket Pivot Laser

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 UNC

Keeper Belt Rear LH

Screw 3/8-16 x 1-1/4

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Jod Pivot Chassis/Hood

Screw 13-16 x 3/4

Bolt Shoulder 5/16 -18TT

ScrewThdrol 5/16-18x 1/2 TYTT

ScrewThdrol 3/8-16 x 1/2

Screw Hex Wsh Thdr 3/8-16 x 3/4

Nut Hexflange Lock

Insert Lens Reflective

Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272751

197

156

166

34

65

70

116

_202

150

26 27

3

36

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272751

25

26

27

28

29

30

32

34

14

16

18

19

21

22

24

8

10

11

13

2

3

4

5

6

35

36

37

38

39

41

47

48

49

50

51

52

53

55

56

57

59

61

62

63

KEY PART

NO.

NO.

1

DESCRIPTION

Transaxle (See Breakdown)

Peerless 206-545C

146682

123666X

12000028

121520X

17060512

Spring Brake Return

Pulley Transaxle

Ring Retainer

Strap Torque 30 Degrees

Screw 5/16-18 x 3/4

165866 Red Shift Fender Adjust

STD561210 Pin Cotter 1/8 x 1 CAD

105701X

74550412

Washer Plate Shift

Bolt1/4-28unfGr.

8W/Patch

10040400 Washer Lock Hvy Helical

STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc

74780616 Bolt Pin Hex 3/8-16 x 1 Gr. 5

STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc

106933X

130804

73350600

Knob

Rod, Brake

Nut, Hex Jam 3/8-16 Unc

106888X Spring, Brake Rod

STD551037 Washer 13/32 x 13/16 Ga.

STD561210 PinCotter 1/8 x 3/4 CAD.

175765

71673

169592

74760512

175578

Red, Parking Brake

Cap, Parking Brake

Bracket, Transaxle

Bolt Hex Hd 5/16-18 Unc x 3/4

Shaft, Foot Pedal

120183X

19211616

1572H

179114

74760648

Bearing, Nylon

Washer

Pin, Roll

Pulley, Composite, Flat

Bolt Pin Hex 3/8-16 x 2-3/4

175556

127783

Keeper, Belt Idler

Pulley, Idler, V-Groove

154407

123205X

Bellcrank, Clutch

Retainer, Belt

72110612 Bolt Hex Hd 3/8-16 x 1-1/2

STD541437 Nut Crownlock 3/8-16 UNC

STD541431 Nut, Crewnlock 5/16-18 Unc

105710X Link, Clutch

105709X

17060620

130801

Spring, Return, Clutch

Screw 3/8-16 x 1.04

V-Belt

169691

17120614

8883R

175410

Keeper, Center Span

Screw.

3/8-16 x .875

Cover, Pedal

Pulley, Engine

KEY

NO.

156

158

159

161

162

163

164

165

166

168

169

170

197

198

202

212

96

112

113

116

120

145

150

151

64

65

81

82

83

84

85

89

90

77

78

79

80

66

70

74

75

76

PART

NO.

DESCRIPTION

71170764 Bolt Hex 7/16-20 x 4 Gr. 5

STD551143 Washer

154778

134683

137057

Keeper Belt Engine Hydro

Keeper Belt Engine

Spacer

121749X Washer 25/32 x 1-1/4 x 16 Gauge

STD581075 E-Ring

123583X Key, Square

121748X

2228M

145090

165592

165711

19171216

166231

150360

Washer 25/32 x 1-5/8 x 16 Gauge

Key Woodruff

Arm Shift

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Nut Lock Center 1/4-20

158391X428 Console, Shift

124346X Nut Self-ThdWsh-hd 1/4Zinc

4497H

19091210

127285X

Retainer Spring 1" Zinc/Cad

Washer 9/32 x 3/4 x 10 Ga.

Strap Torque 90 Degrees

72140608

7390O600

Belt Rdhd Sqneck 3/8-16 x 1.25

Nut Lock Fig 3/8-16

74490540

175456

Belt Hex FLGHD 5/16-18 x Gr. 5

19133210

166002

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount 165589

183900

72140406

73680400

Hub Tapered Flange Shift Lt

Belt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

74780416

19091010

165623

166880

165492

165580

Belt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

178394

169613

169593

72110614

145212

Plate Fastening

Keeper Belt T/A

Nyliner Snap-In 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Belt Carr Sh 3/8-16 x 1-3/4Gr.5

Nut Hex Fig. Lock

NOTE: All component dimensions

inches 1 inch = 25.4 mm given in U.S.

37

TRACTOR - - MODEL NUMBER 917.272751

STEERING ASSEMBLY

'/

_39 n

_P'--'---- 42

36

88

29 i

65

13

68

67 67

15

29

4O

10

3O

38

TRACTOR - - MODEL NUMBER 917.272751

STEERING ASSEMBLY

KEY PART

NO.

NO.

38

39

40

41

42

43

44

46

51

54

65

67

68

71

82

87

88

91

3

4

5

6

8

1

2

10

11

12

26

28

29

30

13

15

17

32

36

37

DESCRIPTION

139768

184706

169840

169839

6266H

121748X

12000029

Steering Wheel

Axle Assembly

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer

Ring, Klip

25/32 x 1-5/8 x 16 Gauge

175121 Draglink

STD551137 Washer, Lock

73940800 Nut Hex Jam Toplock 1/2-20 UNF

136518

145212

180641

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steering

126847X

19131416

17060612

Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

STD561210 Pin

130465

155099

152927

Red, Tie

Bushing, Steering

Screw

139769

19183812

Insert, Steering Wheel

Washer 9/16 x 2-3/8

STD541537 Nut Lock Center 3/8-24 UNF

100711L Adaptor, Steering Wheel

145054x428 Boot, Steering Shaft

121749X Washer 25/32 x 1-1/4 x 16 Gauge

180640 Extension Shaft Steering

184946X505 Cap, Spindle Red

73540400 Nut Crownlock 1/4-28

71130420

160367

Bolt Hex 1/4-28 UNF x 1-1/4 Gr.8

Spacer Brace Axle

72140618

169827

175146

169835

173966

175118

175553

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm

Bracket Susp Chassis Front

Washer Flat .781 x 1-1/2 x .14

Bolt Shoulder 7/16-20

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

ENGINE

TRACTOR - - MODEL NUMBER 917.272751

72

81

13

78

I

33

31

40 s

29

J

OPTIONAL EQUIPMENT

Spark Arrester

I

KEY PART

NO, NO.

DESCRIPTION

14

16

23

29

31

32

33

1

2

3

4

13

37

38

40

44

45

46

72

78

81

170545

17720408

137352

165291

148456

STD551237

169837

137180

184900

140527

123487X

137040

181654

124028X

17670412

17000612

19091416

183906

17060620

73510400

Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x 1/2

Engine, (See Breakdown) Briggs Model No. 31H777-0202-E1

Muffler

Gasket

Tube Drain Oil Easy

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears, Vented

Clamp, Hose

Line, Fuel

Plug, Drain Oil Easy

Bushing Snap

Screw, Hex Washer Head, Thd., Roll 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Screw Socket Head 5/16-18 x 1

Screw 3/8-16 x 1-1/4

Nut Keps Hex 1/4-20Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm 40

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272751

\

\\\\

/-

/-

/-

_5

I

I

22

21 i

I ii

12

KEY PART

NO.

NO,

3

4

1

2

5

6

7

8

9

10

11

12

140122

140551

71110616

19131610

1450O6

STD541437

124181X

17000616

19131614

182493

166369

121246X

DESCRIPTION

Seat

Bracket, Pivot, Seat

Bolt

Washer 13/32 x 1 x 10 Gauge

Clip, Push-In Hinged

Nut

Spring, Seat

Screw 3/8-16 x 1-1/2

Washer 13/32 x 1 x 14 Gauge

Pan, Seat

Knob Seat

Bracket, Switch Mounting

13

14

15

16

17

21

22

24

25

KEY PART

NO.

NO.

DESCRIPTION

121248X

72050412

134300

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-1/2

Spacer, Split .28 x .88

121250X

123976X

Spring

Locknut, Flange 1/4 Grade 5

171852 Bolt, Shoulder 5/16-18 UNC

STD541431 Nut

19171912

127018X

Washer 17/32 x 1-3/16 x 12 G&

Bolt Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

41

DECALS

TRACTOR - - MODEL NUMBER 917.272751

13

10

16

11

KEY PART

NO.

NO.

1

2

3

4

5

6

7

8

9

10

11

156368

181882

184728

184729

184914

133644

184730

172331

184899

156439

179128

8

DESCRIPTION

Decal, Oper. Instr.

Decal, HP Engine

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal, Hood Replacement

Decal, Customer Maintenance

Decal, Hood Side

Decal, Deck

Decal, Fender, Craftsman

Decal, Fender Danger

Decal, Deck "B" 42"

KEY PART

NO.

NO.

12

13

14

16

20

- -

- -

- -

- -

- -

DESCRIPTION

146046

183827

160396

138047

149516

138311

165800X428

165799X428

184723

184724

Decal, V-Belt Drive Schematic

Decal, Lower Dash

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Battery Dngr/Psn Eng

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Owner's Manual, English

Owner's Manual, Spanish

WHEELS &TIRES

7

4,10

8

11 9

5

6

7

KEY PART

NO.

NO.

3

4

1

2

10

11

59192

65139

106222X

59904

DESCRIPTION

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

106732X624 Rim, Front

278H

9040H

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel

Only)

106108X624 Rim, Rear

122082X Tire, Rear

7152J Tube, Rear Tire

(Not Provided, Service Item Only)

104757X428 Cap, Axle

144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

42

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272751

7

13

4

6

6

5

13

13

19

20

19

32

KEY PART

NO.

NO.

DESCRIPTION

13

15

16

17

18

19

20

31

32

7

8

11

12

4

5

6

1

2

3

159460

159471

105767X

12000002

19211621

120183X

125631X

122365X

139865

139866

73350800

175689

73800800

139868

163552

169865

73540600

Lift Lever Inner Wire Assembly

Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32x 1 x21 Gauge

Bearing, Nylon

Grip, Handle, Fluted

Button, Plunger, Red

Link, Lift, L.H.

Link, Lift, R.H.

STD624008 Retainer Spring

173288 Link, Front

Nut, Hex, Jam 1/2-13 UNC

Trunnion

Lecknut, Hex, with Washer Insert 1/2-13 UNC

Arm, Suspension,

Retainer Spring

Bearing, Pvt, Lift

Rear

Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

20

MOWER DECK

TRACTOR - - MODEL NUMBER 917.272751

t0t

102 _ t03 t05

106

/ ii147 142

34

\

2

16

5

6

19 F

42 D man-t-path =stlt3.

21 10_

9---"

44

29

21

23

24

25

27

_112

117

_11E

MOWERDECK

TRACTOR - - MODEL NUMBER 917.272751

KEY PART

NO.

NO.

DESCRIPTION

20

21

23

14

15

16

18

19

24

25

26

27

28

29

30

36

37

40

44

45

46

48

52

31

32

33

34

53

54

55

1

2

3

4

5

6

8

9

10

165892 Mower Deck Assembly, 42"

STD533107 Bolt

138017

165460

Bracket Assembly, Sway Bar,

Front

Bracket Sway Bar 38/42" eck

STD624008

178024

850857

Retainer Spring

Bar Sway Deck

Bolt, Hex 3/8-24 x 1.25 Gr. 8

STD551137 Washer, Lock

140296 Washer, Hardened

(The following blades are available)

11 134149

--

- -

13

139775

138971

137645

Blade, Mulching (For mulching mowers only)

Blade, 42" Mulching Premium

(For better wear when mulching)

Blade, 42" Hi-Lift (For bagging or discharging)

Shaft Assembly, Mandrel,

Vented

128774

110485X

174493

72140505

132827

129963

153535

178342

133944

139888

184907

178515

155046

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Mower Deck

Bolt, Carriage 5/16-18x5/8

Bolt, Shoulder

159770 Baffle, Vortex

STD541431 Nut Crownlock 5/16-18 UNC

177563 Bracket, Deflector

105304X

123713X

110452X

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

130968X428 Shield, Deflector

19111016 Washer 11/32x5/8x16Ga.

131491

173984

Rod, Hinge

Screw Thdrol DOD PT Hex

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

STD533717 Bolt

131494 Pulley, Idler, Flat

STD551037 Washer 13/32 x 13/16 x 16 Ga

STD541437 Nut Crownlock 3/8-16 UNC

140088 Guard, Mandrel, LH.

STD624003 Retainer

137729 Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

KEY PART

NO.

NO.

56

59

67

68

92

165723

141043

149846

144959

73800600

101 136420

102 71081010

103 19061216

104 STD551110

105 160793

106 2029J

111 179292

112 179293

113 17060510

114 STD541431

116 4898H

117 165746

118 73930600

119 STD551037

129 19131312

130 STD523710

131 STD533710

142 165890

143 157109

144 158634

145 165888

146 171977

147 131335

148 169022

149 165898

150 19091216

151 169670

152 169676

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720408

159 72140614

183 19131410

- 130794

- 169583

DESCRIPTION

Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

V-Belt

Nut Lock Hex w/Ins. 3/8-16

Mulcher Cover

Screw Pan Hd Phillips 10-24 x 5/8

Washer #10

Washer, Lock #10

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 3/8-16 x .625

Nut, Hex, Keps 5/16-18 Unc

Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Washer 13/32 x 13/16 x12 Ga.

Bolt, Fin Hex 3/8-16 Unc xl Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNCx 1

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4

Washer 13/32 x 7/8 x 10 Ga.

Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included)

Replacement Mower, Complete

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

45

TRACTOR-MODEL NUMBER 917.272751

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

&SA

29B

I

46

TRACTOR-MODEL NUMBER 917.272751

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

KEY PART

NO.

NO.

1

2

3

4

5

6

6A

7

8

8A

9

10

11

12

13

14

15

17

18

20

21

778370

786188

786102

792077A

792078

22

25

792079

792073A

25A 792177

26

27

28

29

792125

792035

788040

780072

29A 780160

29B 780051

29C 780199

30 780108

31 780001

772147

780086A

770128

776395

776409

778364

778369

778330

792180

792047

784352

784378

778334

778309

778368

778368

31A 780195

32 788083

34 780194

35 780193

35A 780197

36 790075

37 790007

38

39

40

799021

786026

792076A

DESCRIPTION

Transaxle Cover

Needle Bearing 5/8"

Transaxle Case

Countershaft

Output Shaft

Spur Gear (38 teeth)

Spur Gear (15 teeth)

Spur Gear (11 teeth)

Shift Key

Woodruff Key #9

Shift Collar

Shift Rod & Fork

Bevel Gear (30 teeth)

Input Bevel Pinion (13 teeth)

Bevel Gear (13 teeth) (Include.14)

Bevel Pinion (13 teeth)

(Include. 13)

Ring Gear (43 teeth)

Drive Pin

Spacer 1.130 X .695

Ball 5/16" dia

Set Screw 3/8 - 16 x 3/8"

Spring .310 OD x .625 L

Screw 1/4 - 20 x 1-1/4"

Screw 1/4-20 x 1-3/8"

Retaining Ring (pkg of 2)

Retaining Ring

Retaining Ring

Thrust Washer .627 ID x .031W

Thrust Washer .762 ID x .031W

Thrust Washer .762 ID x .031W

Anti-Rotation Washer .632

Cup Washer 1.127 ID x .032W

Flat Washer .750 ID x .056W

(Use As Needed)

Flat Washer .750 ID x .062W

Oil Seal 5/8"

Bushing .563

Flanged Bushing 5 / 8" ID

Flanged Bushing.751

Brake Disk

Brake Pad Plate

Brake Pad (pkg of 2)

Dowel Pin

Flat Washer .312 ID x .059W

KEY PART

NO.

45

46

77

79

82

83

85

87

NO,

41A 790079

42 792073A

42A 792085A

43

44

792075

790025

786066

786086

53

54

56

57

47

48

49

50

51

52

58

59

60

61

65

66

67

69

776422

776396

792170

70

71

786187

788069

71B 788092

76 780090

774690

774691

778356

778338

778354

778352

778350

778346

778355

778337

778353

778351

778349

778345

780189

788078A

792144

778333

778338

792154

788089A

150 788093A

157 788088A

180 730229A

900 794712

DESCRIPTION

Brake Lever

Screw 1/4 - 20 x 1-1/4"

Screw 1/4 - 20 x 2 1/4"

Locknut 5 / 16 - 24

Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (11-15 / 16" Long)

Axle (16 - 1 / 2" long)

Spur Gear (29 teeth)

Spur Gear (27 teeth)

Spur Gear (23 teeth)

Spur Gear (19 teeth)

Spur Gear (16 teeth)

Spur Gear (15 teeth)

Spur Gear (11 teeth)

Spur Gear (13 teeth)

Spur Gear (17 teeth)

Spur Gear (21 teeth)

Spur Gear (24 teeth)

Spur Gear (25 teeth)

Flat Washer .563 ID x .062W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

"O" Ring

Flat Washer 1.128 ID x .058W

Inverted Retaining Ring

Spring .430 OD x .5000 L

Bevel & Spur Gear (30 & 13 teeth)

Spur Gear (27 teeth)

Oil Fill Plug

Oil Seal 9 / 16"

Liquid Gasket RTV Silicone

Oil Seal 3/4"

Gear Oil 80W90

Replacement MST - 206-545C

Transaxle

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.272751

BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1

2_ 27

358 ENGINE GASKET SET

12 868_

943 O

524

1019 LABEL KIT

1058 OWNER'S MANUAL

[ 1036 EMISSION LABEL I

842 O 1266

15e

4J

24_

741

1270_

584

1264_

750 & 24

20 O 89

48 31 H777-0202-E1

691

TRACTOR-MODEL NUMBER 917.272751

BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1

1095 VALVE GASKET SET

238

36

7_Q._

6170

868_

1022_

1022

617

524_

54_ 654_

1022

914

1023

OlO_.

404_14' _

216/20y 222_Pj_

1119

334'

31H777-0202-E1

49

TRACTOR-MODEL NUMBER 917.272751

BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1

108A_

634A._

93_ I

1266 0

1266AO o47

5%

121 CARBURETOR OVERHAUL KIT

987(_

10_:_ 127e

105_ 137 0 276@

1266 0

142_

1266A O

977 CARBURETOR GASKET SET

51_ 137 0 276@

31H777-0202-E1

50

TRACTOR - - MODEL NUMBER 917.272751

BRIGGS ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0202-E1

305A

1267 445

967

643

1265

1040

3o_

309] 801_

097

729

1279

803_ 310_

,_o,_ ,o_

802

_1 801A(_

544A

_13_J

803A

363_@0C2_/_

73__

75 @

1070_

105_

_IOTE: For Replacement

See Reference 309.

Starter Motor

31 H777-0202-E1

51

TRACTOR - - MODEL NUMBER 917.272751

BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1

KEY PART

NO.

NO.

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

32

33

34

35

36

37

40

43

45

46

48

12

13

15

16

20

7

9

10

11

22

23

24

25

1

2

3

4

5

26

27

28

29

50

74

75

78

89

93

94

51

53

54

73

95

98

691636

495800

104 690525

105 231855

106 690577

697174

399265

391086

697188

690188

692410

697109

697157

697113

697110

690360

690946

697127

690947

692125

693557

222698

697552

697555

697556

697557

697553

697558

697559

697560

697100

697099

697126

697263

692852

495856

495857

691279

691279

697108

691752

691968

690564

693450

Cylinder Assembly

Kit-Bushing/Seal (Magneto Side)

• Seal-Oil (Magneto Side)

Sump-Engine

Head-Cylinder o+ Gasket-Cylinder Head

• Gasket-Breather

Screw (Breather Assembly)

Tube-Breather

• Gasket-Crankcase

Screw (Cylinder Head)

Plug-Oil Drain

Crankshaft

• Seal-Oil (PTO Side)

Screw (Crankcase Cover/Sump)

Flywheel

Key-Flywheel

Piston Assembly (Standard)

Piston Assembly (.010" Oversize)

Piston Assembly (.020" Oversize)

Piston Assembly (.030' Oversize)

Ring Set (Standard)

Ring Set (.010" Oversize)

Ring Set (.020" Oversize)

Ring Set (.030" Oversize)

Lock-Piston Pin

Pin-Piston

Rod-Connecting (Standard)

Rod-Connecting (.020"Undersize)

Screw (Connecting Rod)

Valve-Exhaust

Valve-Intake

Spring-Valve (Intake)

Spring-Valve (Exhaust)

Guard-Flywheel

Retainer-Valve

Slinger-Governor/Oil

Tappet-Valve

Camshaft

Short Block (31H777-0202-E2 Replacement Engine-art and Short

Block not available at this time)

Manifold4ntake 690193

692137oO_:+ Gasket-Intake

690227 Stud (Carburetor)

691148

697133

Screw (Intake Manifold)

Screen-Rotating

94986

690582

691003

690283

690602

498030

Screw (Rotating Screen)

Washer (Flywheel)

Screw (Flywheel Guard)

Plug-Oil

O Bushing-Throttle Shaft

Kit-Idle Mixture

Screw (Throttle Valve)

Kit-Idle Speed

O Pin-Float Hinge

O Valve-Float Needle

O Seat-Inlet

$

+ o

O

108 690464

108A 692344

117 694352

118 692411

121 697241

Valve-Choke (Manual Choke)

Valve-Choke (Choke A Matic)

Q Jet-Main (Standard)

Jet-Main (High Altitude)

Kit-Carburetor Overhaul

125 697190

127 695005

130 691750

131 494379

Carburetor

Plug-Welch

Valve-Throttle

Kit-Throttle Shaft

133 494381 Float-Carburetor

137 281165 O$ Gaskef-FIoatBowl

141 495097

141A 495931

142 697140

Kit-Choke Shaft (Manual Choke)

Kit-Choke Shaft (Choke A Matic)

Q Nozzle-Carburetor

146 691639

186 692317

187 691050

Key-Timing

Connector-Hose

Line-Fuel (Cut to Required

188 691693

192 691986

202

209

216

691841

692208

691840

310

311

690323

497608

Length)

Screw (Control Bracket)

Adjuster-Rocker Arm

Link-Mechanical Governor

Spring-Governor

Link-Choke

222

227

231

232

238

240

265

267

276

304

305

694042

691374

691636

691842

691843

298090

Cap-Valve

Filter-Fuel

691024

695134

Clamp-Casing

Screw (Casing Clamp)

692255 O$ Washer-Sealing

697663

697102

305A 697103

306

307

309

697107

691003

693551

309A ........

Bracket-Control

Lever-Governor Control

Screw (Choke Valve)

Spring-Governor

Housing-Blower

Screw (Blower Housing)

Screw (Blower Housing)

Shield-Cylinder

Screw (Cylinder Shield)

Motor-Starter

Motor-Starter

(For Replacement Starter

Motor, See Reference 309)

Bolt (Starter Motor)

Brush Set

311A 395538

333 495859

334

337

691061

691043

358

363

697191

19203

Brush Set

Armature-Magneto

Screw (Magneto Armature)

Plug-Spark

Gasket Set-Engine

Flywheel Puller

RPM Settings: Low Speed: 1900-2100

High Speed: 3000-3200

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No. 977

Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

52

TRACTOR - - MODEL NUMBER 917.272751

BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1

KEY

NO.

634A

783

783A

789

797

801

801A

802

802A

803

635

643

654

691

697

718

729

741

750

757

758

759

803A

830

842

847

851

383

404

431

445

462

474

503

505

510

510A

513

523

524

525

544

544A

552

562

579

584

601

614

616

617

634

PART

NO.

DESCRIPTION

89838

691691

697122

697153

691261

696459

691532

691251

693699

497606

692024

697086

691032

697184

692034

390837

697144

691119

691029

697112

95162

691620

692012

Wrench-Spark

Strap-Starter

Nut (Governor Control Lever)

Drive-Starter

Drive-Starter

Clutch-Drive

Dipstick

* Seal-Dipstick Tube

Tube-Dipstick

Starter-Armature

Starter-Armature

Bushing-Governor Crank

Bolt (Governor Control Lever)

Nut (Starter Cable)

Cover-Breather Passage

Clamp-Hose

Pin-Cofter

Crank-Governor

Plug

Washer (Governor Crank)

Elbow-Intake

Filter-Air Cleaner Cartridge

Washer (Starter Cable)

Alternator

693713

693059

695050

693167

691283

394856

691286

395537

693757

398159

691095

691031

697611

692424

692138 °Q SeaI-O Ring (Intake Manifold)

690801 Q Spring/Seal Assembly (Manual

Choke)

690802 Q Spring/Seal Assembly (Choke A

691909

Matic)

Boot-Spark Plug

697155

690958

692407

690372

Retainer-Air Filter

Nut (Carburetor)

* Seal-Governor Shaft

Screw (Drive Cap)

690959

691224

697128

691033

697607

697134

697392

Pin-Locating

Clip-Wire

Gear-Timing

Screw (Oil Pump Cover)

Link-Counterweight

Counterweight

Pin-Counterweight

Gear-Pinion

Gear-Pinion

Harness-Wiring

Nut (Brush Retainer)

Cap-Drive

Cap-Drive

Cap-End

Cap-End

Housing-Starter

Housing-Starter

Stud (Rocker Arm)

* SeaI-O Ring (DipstickTube)

Dipstick/Tube Assembly

Terminal-Spark Plug

KEY

NO.

PART

NO.

DESCRIPTION

868

876

896

914

943

947

690968 *+ Seal-Valve

495877

691641

Kit-Pinion Spring

Pin-Drive Retainer

690960

690589

694393

Screw (Rocker Cover)

° SeaI-O Ring (Oil Pump Cover)

Solenoid-Fuel

965

967

968

975

977

499613

697015

697446

495933

690192

Cover-Oil Pump

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carburetor

987 691326 Q Seal-Throttle Shaft

1005 697111 Fan-Flywheel

1017 690770

1019 697143

Screen-Oil Pump

Kit-Label

1022 272475 *+ Gasket-Rocker Cover

1023 692492

1024 499054

Cover-Rocker

Pump-Oil

Arm

1026 692003

.....

692011

1027 697547

1029 691751

1034 690822

Red-Push (Intake)

Red-Push (Exhaust)

Filter-Oil

Arm-Rocker

Guide-Push Rod

1036 695700

1040 697142

1051 691265

1058 275038

1070 691058

1083 691626

1083A 690958

1090 691293

1091 691333

1095 690190

Label-Emission

Plate-Trim

Ring-Retaining

Owner's Manual

Screw (Flywheel Fan)

Nut (Starter Terminal)

Nut (StarterTerminal)

Retainer-Brush

Cap-Limiter

Gasket Set-Valve

1119 691183

1127 691657

1263 697124

1264 697104

Screw (Alternator)

Screw (Float Bowl)

Reed-Breather

Screw (Breather Reed)

1265 697125 Support-Blower Housing

1266 691917 *Q SeaI-O Ring (Intake Elbow)

1266A 697123 Q SeaI-O Ring (Intake Elbow)

1267 697662

1270 697156

1279 690960

Latch-Blower Housing

Plug-AVS Counterweight

Screw (Blower Housing Support)

RPM Settings: Low Speed: 1900-2100

High Speed: 3000-3200

:l:

+

*

O

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No.

977

Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

53

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

_k down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.

Make turns gradually to prevent tipping or loss of control.

Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Your Home

For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

1-800-4-MY-HOME ®

Anytime, day or night

(1-800-469-4663) www.sears.com

(U.S.A. and Canada) www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222

Anytime, day or night (U.S.A. only) www.sears.com

To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas:

1-888-SU-HOGAR sM

(1-888-_27)

Au Canada pour service en frangais:

1-800-LE-FOYER Mc

(1-800-_7) www.sears.ca

© Sears, Roebuckand Co.

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de FAbrica / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque depos_e de Sears, Roebuck and Co.

184723 Rev. 3 4.25.03

RH/MH Printed in U.S.A.

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