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Owner's Manual
LAWN TRACTOR
18.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.272751
IIL-_II
This product has a low emission engine which operates differently from previously budt engines.
Before you start the engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before operating this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty .................................................
2
Safety Rules ...........................................
3
Product Specifications ............................
6
Assembly/P re-Operation ........................
8
Operation ..............................................
11
Maintenance Schedule .........................
17
Maintenance .........................................
17
Service and Adjustments ......................
21
Storage .................................................
27
Troubleshooting ....................................
28
Repair Parts ..........................................
32
Sears Service .........................
Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This warranty applies only while this product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).
In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
_WARNING:
_,WARNING: tractor.
_WARNING:
_WARNING:
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
Do not coast down a hill in neutral, you may lose control of the
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended.
Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine.
Allow machine to cool before storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed.
Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope.
If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause sliding.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity.
Neverassume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children.
They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.
Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15 ° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Be not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline
Capacity and
Type:
Oil Type
API-SF-SJ):
1.25
Unleaded and
Regular
SAE 30 (above 32°F)
SAE 5W-30
(below 32°F)
Oil Capacity: W/Filter 3.5 Pints
W/O Filter 3.0 Pints
Champion RC12YC p: .030")
Ground Speed (MPH):
Forward:
Reverse:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
1.5
Tire Pressure: Front:
Rear:
14 PSI
10 PSI
Charging
System:
Battery:
3 Amps Battery
5 Amps Headlights
Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this
RNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator.
6
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest
Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation.
But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profesional repair specialists.
• Unlimited service and no charge for parts and labor on all covered repairs.
• Product replacement if your covered product can't be fixed.
• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.
• Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
Steering Wheel
Steering
Wheel Insert
F[__
I
I
(1) Hex Bolt 1/4-28 x 1-1/4
@
(1) Locknut 1/2-20
_St_eritg
(1) Large Flat Washer
@
(1) Locknut 1/4-28
Steering
Extension
Shaft
I
Steering Wheel
Adapter
I
Seat
Keys
(2) Keys
@
_(1)
(1)Washer
17/32 x 1-3/16 x 12 Gauge
Knob
For Future Use
Slope Sheet Video Cassette
7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier.
Standard wrench sizes you need are listed below.
(1) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2.
Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.
3.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft.
Align mounting holes in extension and lower shafts and install
1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
8
_]
Steering _
Adapter_
1/4 kocknut _
Lower
Steeri_)..
Shaft
__
_
_
_-
Insert
1/2 Hex Nut
Large Flat
_Washer teering
Boot
Tabs a _ Extension
Shaft
.__
_'--_1/4
_. _,________....
, "- -. _
,..._.\...
_//
',
Hex Bolt
Tab
Slots
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5.
Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6.
Lower seat into operating position and sit in seat.
7.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8.
Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat Pan
Flat Washer
Seat
Shoulder
Bolt
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
Seat
Terminal
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2.
Release parking brake by depressing clutch/brake pedal.
3.
Place gearshift lever in neutral (N) position.
4.
Roll tractor forward off skid.
5.
Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and function of controls)
_WARNING: Before starting, read, understand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4.
Place gear shift lever in neutral (N) position.
5.
Press lift lever plunger and raise attachment lift lever to its highest position.
6.
Start the engine. After engine has started, move throttle control to idle position.
7.
Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in upright position.
2.
Place front of mulcher plate over front
of mower deck opening and slide into place, as shown.
3.
Hook front latch into hole on front of mower deck.
4.
Hook rear latch into hole on back of mower deck.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted.
See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
Deflector
Shield
Mulcher
Plate
Latch
Hooks
£t
LBLCAUTION: Do not remove deflector shield from mower.
TO CONVERTTO
DISCHARGING
BAGGING OR
Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled.
See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly.
10
,/CHECKL IS T
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and charged.
(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated.
(For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.
(Tires must be properly inflated for leveling).
,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/Become familiar with all controls - their location and function.
Operate them before you start the engine.
,/Be sure brake system is in safe operating condition.
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R
REVERSE
N H L
NEUTRAL HIGH LOW
I',,,I
CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE
LOCKED
PARKING BRAKE
UNLOCKED
OVER TEMP
LIGHT
FUEL OIL PRESSURE BATTERY REVERSE FORWARD
MOWER HEIGHT MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEPHANDS
ANDFEETAWAY
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or death.
The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
_HOT SURFACES indicates a hazard which,
,,g_t,_, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Ammeter
Attachment
Clutch Lever
Ignition Switch
I
Light Switch
Position
Throttle/Choke
Control
Lever
Plunger
Attachment
Lift Lever
Clutch/Brake
Pedal o
Height
Adjustment
Lever
Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
LIGHT SWITCH POSITION -Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOU R TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch.
When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2.
Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold tractor secure.
Thr{
Choke ---..
Control
Clutch/
Brake
"Disengaged"
Position
STOPPING
Attachment Clutch Lever
Position
MOWER BLADES inition Key
,"Disengaged"
Position
Brake
"Engaged"
Position
"Brake"
Position
Gearshift
Lever
• To stop mower blades, move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal all the way down.
• Move gearshift lever to neutral (N) position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
"backfire".
• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed twice.
Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2.
With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
3.
Repeat for opposite side, installing gauge wheel in same adjustment hole.
Gauge Wheel
Mounting \__
Bracket
Locknut o___
,8-t0 o\\ _'_.
_,J/_'_
3/8 Washer __Bolt
Gauge Wheel
_/_f_ y "
"_/ Shoulder
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch.
Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
_I_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Clutch Lever
"Disengaged"
Position
,,,, igh
Lift
Position
Low
Position
Shield
0 OPERATE ON HILLS
WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
14
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane.
(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
15
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
5.
Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.
Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).
• The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual).
MOWING TIPS
• Mower should be properly leveled for best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
f
T
J
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave undesirable clumps.
Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.
Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.
Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.
_MAX1/3
• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.
When doing a second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
16
PILL
SEBVICE
T
R
Check Brake Operation
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
_ _#,
OATHS
_ I_s
T
R
Lubrication Chart
Sharpen/Replace Mower Blades
Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
I_ i3
_1,2
,I
E
U
G
Change
Clean
Clean
Engine
Air Filter
Air Screen
Oil (without
N_ Inspect MuffledSpark Attester oil filter)
E Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter t = Change more often wben operating in high ambient temperatures.
2 - Service more often when operating under a heavy load or in dirty or dusty conditions.
_1,2
I_
_,.
_
_2
I[_
3 - Replace blades more often when mowing
4 - Not required if equipped with maintenance-free in sandy soil.
battery.
5 - Tighten front axle pivot bolt to 35 ft.dbs, maximum.
DO not overtigbten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2.
Check brake operation.
3.
Check tire pressure.
4.
Check operator presence and interlock systems for proper operation.
5.
Check for loose fasteners.
@ S
Zerk
LUBRICATION
I
@Front Wheel
Bearing
Zerk
CHART
@ Spindle
Zerk q @Front Wheel
Bearing Zerk
17
@En i I
I
I
I
_ --i /- J
_SAE 30 or 10w30 MOTOR OIL
@GENERAL PURPOSE GREASE
@REFER TO Maintenance "ENGINE"
SECTION shift
Pivots
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings.
If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly.
If your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
Mandrel Assembly
Trailing _ Blade _
Edge Up /_._"] _ Center_4/_'_
Ho,e
Flat Washer _-__
,oo.
Star
'_-Blade Bolt (Grade)* _
*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal position.
If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
5/8" Bolt
Pin
Blade
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2.
Remove blade bolt, lock washer and flat washer securing blade.
3.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
18
• Recharge at 6-10 amperes for 1 hour.
NOTE:The original equipmentbattery on your tractor is maintenancefree. Do not attemptto open or removecaps or covers.
Adding or checking levelof electrolyteis not necessary.
TO CLEAN BATTERYANDTERMINALS
Corrosionand dirt on the battery and terminals can causethe batteryto "leak" power.
1. DisconnectBLACKbattery cable first then RED battery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Cleanterminals and battery cable ends with wire brush until bright.
4. Coat terminalswith grease or petroleumjelly.
5. Reinstallbattery (See "REPLACING
BATTERY"in the SERVICEAND AD-
JUSTMENTSsectionof this manual).
TRANSAXLE COOLING
Keeptransaxlefree from build-up of dirt and chaff which can restrictcooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
T3_MpERATU RE RANG°EANT,C,PAT E D 8_FO RE N_XT OiL C_ANG£ 40
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick.
Be careful not to allow dirt to enter the engine when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
Oil Drain Valve
._
Closed and /J
Locked
ostoo
Yetlow _ jqjj
Drain
"_ Tube y
Cap _ _
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.
Keep oil at "FULl.:' line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation.
Tighten oil fill cap/ dipstick securely each time you check the oil level.
Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season.
Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
19
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefullyremoveair filter cartridge and pre-cleanerfrom base.
4. Clean basecarefully to preventdebris from falling into carburetor.
NOTE:If very dirty or damaged,replace cartridge.
5. Place newpre-cleanerand cartridge firmly in base.
6. Align tabs on cover with slots in blower housingand replacecover.
7. Hookhandle on cover and push down on handleto close.
IMPORTANT: Petroleumsolvents,such as kerosene,are not to be usedto clean the cartridge. They may cause deteriorationof the cartridge. Do not oil cartridge. Do not use pressurizedair to clean cartridge.
Hex_.._
Bolts
Oil Fill ,
Blower Housing
-_-[ _--C_
_ .
Opening _
Engine Cooling
FinsJ
Hex Bolts p_;k
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER f Cover
Cartridge
• Tabs
_Slots
The fuel filter should be replaced once each season.
If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4.
Immediately wipe up any spilled gasoline.
Clamp CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.
Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
Clamp
CLEANING
Fuel Filter
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage from overheating.
1. Remove oil fill cap/dipstick.
2.
Remove hex bolts from blower housing
and lift housing off engine.
3.
Cover oil fill opening to prevent entry of dirt.
4.
Use compressed air or stiff bristle brush to thoroughly clean engine cool-
ing fins.
5.
Replace blower housing and oil fill cap/dipstick.
20
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water
in engine or transmission will shorten the useful life of your tractor.
Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2.
Place gearshift lever in neutral (N) position.
3.
Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5.
Make sure the blades and all moving parts have completely stopped.
6.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2.
Move attachment lift lever forward to lower mower to its lowest position.
3.
Roll belt off engine pulley.
4.
Remove small retainer spring, and remove clutch spring off pulley bolt.
5.
Remove large retainer spring, slide collar off and push housing guide out of bracket.
6.
Disconnect anti-sway bar from chassis bracket by removing retainer spring.
7.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
Small
Clutch
Small Retainer
Clutch
Engine
Pulley
Retainer
Spring
Anti-Sway
Ba prings
(Both Sides)
Deflector
Housing
Guide
Large Retainer
Spring
Bracket
21
4.
Connect front links to mower deck and secure with retainer springs.
5.
Connect suspension arms to rear deck brackets and secure with retainer springs.
6.
Connect anti-sway bar to chassis bracket and secure with retainer spring.
7.
Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
8.
Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway.
Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual).
If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
Distance "A" on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge Bottom edge of of mower to _ _ trooper to ground
0rooo0 //
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary adjustments, check that both front links are equal in length.
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of mower loosen nut "E" on both front links an equal number of turns.
• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.
• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length.
• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.
• Recheck side-to-side adjustment.
Both Front Links Should be Equal in Length
Arm mru
Lift Link
Adjustment
Nut_
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
22
The mower blade drive belt may be replaced without tools. Park the tractor on level surface.
Engage parking brake.
BELTREMOVAL-
1. Removemowerfrom tractor(See "TO
REMOVEMOWER"in this sectionof manual).
2. Workbelt off both mandrelpulleys and idler pulleys.
3. Pull belt awayfrom mower.
BELTINSTALLATION-
1. Workbelt around both mandrelpulleys and idler pulleys
2. Makesure belt is in all pulley grooves and inside all belt guides.
3. Install mower(See "ToInstall Mower"in this sectionof this manual).
Mandrel
4. Road test tractor for proper stopping distance as stated above.
Readjust if necessary.
If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a
Sears or other qualified service center.
With Parking Brake "Engaged"
"_ Nut "A"
Nut
\\ _"" AOperating
Mandrel
Pulley TO REPLACE MOTION DRIVE BELT
TO CHECK AND ADJUST BRAKE
Park the tractor on level surface.
Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2.
Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle pulley by deflecting belt keepers.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2.
Measure distance between brake operating arm and nut "A" on brake rod.
3.
If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".
1. Carefully work new belt down between transaxle belt keepers and onto the input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
23 around the top groove of engine pulley.
4.
Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6.
Install mower (See "TO INSTALL
MOWER" in this section of manual).
Engine
Clutching
Stationary Idler
Transaxle
Center
Keeper
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.
2.
Loosen adjustment bolt in front of the right rear wheel.
3.
Position the gear shift lever in the neutral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
Gearshift Lever
Neutral Lock Gate
Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor.
If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Axle
Cover
Retaining
Rin
Washers
I
Square Key _
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT-
TERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame and smoking materials away from bat-
teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
24
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
3.
Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1.
BLACK cable first from chassis and then from the fully charged battery.
2.
RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
3.
Install new battery with terminals in same position as old battery.
4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
Positive
(Red)
Cable
Terminal
Cover
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to reconnect the headlight wire connector.
\/
Hood
/ _
Keps
Hex
Bolt
Negative (Black)
Cable
Headlight Wire
_ _ Connector
25
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.
Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
TO ADJUST THROTTLE CONTROL
CABLE
FINAL SETTING -
The throttle control has been preset at the factory and adjustment should not be necessary.
Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as follows:
1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.
2.
Check that holes "A" in governor control lever and hole in governor plate line-up.
If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned.
Tighten clamp screw securely.
Governor Control Lever Governor
Plate
1. Start engine and allow to warm for five minutes.
Make final adjustments with engine running and shift/motion control lever in neutral (N) position.
2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough.
Turn valve to a point midway between those two positions.
Release throttle lever.
ACCELERATION TEST -
Hol
\\
\
Clamp
Screw
TO ADJUST CARBURETOR
Cable
NOTE: The carburetor on this engine is low emission.
It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.
The carburetor has been preset at the factory and adjustment should not be necessary.
However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.
If the carburetor does need adjustment, proceed as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.
26
4. Move throttle control lever from slow to fast position.
If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted.
Do not adjust - damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.
Overspeeding the engine above the factory high speed setting can be dangerous.
If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Idle
Screw
Idle Mixture Valve -__
With Limiter
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage.
When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
2.
Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3.
Lubricate as shown in the Maintenance section of this manual.
4.
Be sure that all nuts, bolts and screws are securely fastened.
Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture
27
which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.
Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
5.
.
6.
7
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
CORRECTION
4.
5.
6.
7.
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments section.
10.Contact
a Sears or other qualified service center.
Hard tostart 1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4.
5. Stale or dirty fuel.
7.
.
.
Dirty fuel filter.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.
2.
3.
.
5.
.
6.
7.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service and Adjustments section.
Contact a Sears or other qualified service center.
Engine will not turn over
2.
3.
.
Clutch/brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
4.
5.
6.
7.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
8.
Faulty solenoid or starter.
9.
Faulty operator presence switch(es).
Engine clicks but will not start 2.
3.
4.
.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress clutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact a Sears or other qualified service center.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
2.
3.
4.
5.
6.
.
Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
7.
Dirty fuel filter.
8. Stale or dirty fuel.
9.
Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Set in "Higher Cut" position/ reduce speed.
2. Adjust throttle control.
4.
5.
6.
3.
7.
8.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with
9.
fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check
all wiring.
14. See "To Adjust Carburetor" in Service and Adjustments section.
15. Contact a Sears or other qualified service center.
Excessive vibration
1. Worn, bent or loose blade.
2.
Bent blade mandrel.
3.
Loose/damaged part(s).
1. Replace blade.
Tighten blade bolt.
2.
Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
.
Check wiring, switches and connections.
If not contact a Sears or other qualified service center.
Engine continues
to run when operator leaves seat with with attachment clutch engaged
Poor cut - uneven
1. Faulty operator-safety presence control system.
.
Worn, bent or loose blade.
2.
3.
4.
5.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. Replace blade. Tighten blade bolt.
2.
Level mower deck.
3. Clean underside of mower housing.
4.
Replace blade mandrel.
5. Clean around mandrels to open vent holes.
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will not rotate
CAUSE
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4.
Frozen blade mandrel.
CORRECTION
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4.
Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4.
Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4.
Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed
in this manual.
11. Clean around mandrels to open vent holes.
i Headlight(s) not iworking i(if so equipped) i Battery will not charge
Engine "backfires" iwhen turn ng
engine "OFF"
1.
2.
3.
4.
5.
Switch is "OFF".
Bulb(s) or lamp(s) burned OL
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4.
Check wiring and connections.
5. Replace fuse.
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
1.
Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.
4.
Replace alternator.
.
Move throttle control to
"SLOW" position and allow to idle for 30 seconds before stopping engine.
30
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.272751
REO & I I I _
BATTERY
_LAO_ r
RED
AMMETER
(OPTIONAL)
)G AI(
WP{_TE
RED
J
FUSE
I
I
'©:C_
L
CLUTCH
(PEDAL
/ BRAKE
UP)
J
I
SOLENOID
STARTER
BLACK •
WHITE
;/
IGNITION
SWITCH
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF
RUN/LIGHT
RUN
START
M+G+AI
B+A1
NONE
A2+L
B+A1 NONE
B + S + A1 NONE
_'_[SLUE I
I
•
BLACK
BLACK
(OPTIONAL)
FUELI
I
LINE i
BLACK i I i q i i i
(NOT OCCUPIED)
SEAT SWITCH
I
/
I BLACK
J H _ ] '
_
A
W SPARK
_@
I (2 PLUGS ON
TWIN CYLENGINES)
(IF SO EQUIPPED)
(}RANGE
3 AMP DC @ 3600 RPM
RE D
[
SYSTEM
B AMP AC @ 3600 RPM
DIODE
28VOLTS
(CHARGING
AC M_N @3600RPM
SYSTEM O_SCONNECTED)
I i i ALTERNAT R I
O
I
|
\ 14 VOLTS AC MIN @ 3600 RPM (UGHTS OFF)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED.
AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
BROWN
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272751
22
26
33
I
/
/ i//
I
I
I
I
1
12
I
I i i i
27
I
28
29
90
[
I
\
I
I
I
I
I
I i
116
I
I
I
I
I
\
\
-.
\
\
\
\/
/
/
/
/
/
I
I
I
I
32
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272751
KEY PART
NO, NO, DESCRIPTION
1
2
24
25
26
27
28
8
16
21
22
29
30
33
40
41
42
43
45
52
90
163465
74760412
176689
176138
175688
4152J
4799J
146147
175158
73510400
4207J
121305X
175566
140403
179720
71110408
131563
178861
121433X
141940
180499
Battery
Bolt Hex Hd 1/4-20unc x 3/4
Box Battery Fender
Switch, Interlock
Harness Asm Light W/4152j
Bulb Light #1156
Cable Battery 6 Ga 11" red
Cable Battery 6 Ga w/16 wire red
Fuse 20 AMP
Nut, Keps Hex 1/4-20 UNC
Cable Ground 6 Ga 12" black
Switch Plunger Nc Gray
Switch Ign
Key lgn Molded Craftsman
Harness lgn
Bolt BIk. Fin Hex 1/4-20 Unc x 1/2
Cover Terminal Red
Solenoid
Ammeter Rectangular 6 Amp
Protection Wire Loop
Cover Battery Terminal
NOTE: All component dimensions give
1 inch = 25.4 mm in U.S. inches
33
TRACTOR - - MODEL NUMBER 917.272751
CHASSIS AND ENCLOSURES
2O8
@/5
208
28
39
166
2J
74
34
208 chassis-Laser -It.stlt 29
TRACTOR - - MODEL NUMBER 917.272751
CHASSIS AND ENCLOSURES
KEY PART
NO.
NO, DESCRIPTION
26
28
29
9
10
11
13
14
17
18
1
2
3
5
174619
176554
17060612
155272
168337X013
STD533710
174996
172105X010
17490608
185682X558
184921
STD541437
175049
174332X599
30
31
37
38
39
60
64
74
174738X558
139976
17490508
175710
174714
72140606
154798
73680600
114 158112
115 17060620
142 175702
143 154966
144 175582
145 156524
166 171875
206 170165
207 17670508
208 17670608
209 17000612
211 145212
212 175143
-5479J
Chassis Stamping
Drawbar
Screw 3/8-16 x 3/4
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, L.H.
Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2
Hood Assembly Laser
Bumper Hood Large 1.75
Nut
Grille Lens Asm Laser
Lens, Laser
Fend/Ftrest Pnt STLT
Bracket, Fender Support
ScrewThdrol 5/16-18x 1/2 Tyt
Bracket Asm. Pivot Mower Rear
Bracket Pivot Laser
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 UNC
Keeper Belt Rear LH
Screw 3/8-16 x 1-1/4
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Jod Pivot Chassis/Hood
Screw 13-16 x 3/4
Bolt Shoulder 5/16 -18TT
ScrewThdrol 5/16-18x 1/2 TYTT
ScrewThdrol 3/8-16 x 1/2
Screw Hex Wsh Thdr 3/8-16 x 3/4
Nut Hexflange Lock
Insert Lens Reflective
Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.272751
197
156
166
34
65
70
116
_202
150
26 27
3
36
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.272751
25
26
27
28
29
30
32
34
14
16
18
19
21
22
24
8
10
11
13
2
3
4
5
6
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
KEY PART
NO.
NO.
1
DESCRIPTION
Transaxle (See Breakdown)
Peerless 206-545C
146682
123666X
12000028
121520X
17060512
Spring Brake Return
Pulley Transaxle
Ring Retainer
Strap Torque 30 Degrees
Screw 5/16-18 x 3/4
165866 Red Shift Fender Adjust
STD561210 Pin Cotter 1/8 x 1 CAD
105701X
74550412
Washer Plate Shift
Bolt1/4-28unfGr.
8W/Patch
10040400 Washer Lock Hvy Helical
STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc
74780616 Bolt Pin Hex 3/8-16 x 1 Gr. 5
STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc
106933X
130804
73350600
Knob
Rod, Brake
Nut, Hex Jam 3/8-16 Unc
106888X Spring, Brake Rod
STD551037 Washer 13/32 x 13/16 Ga.
STD561210 PinCotter 1/8 x 3/4 CAD.
175765
71673
169592
74760512
175578
Red, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
120183X
19211616
1572H
179114
74760648
Bearing, Nylon
Washer
Pin, Roll
Pulley, Composite, Flat
Bolt Pin Hex 3/8-16 x 2-3/4
175556
127783
Keeper, Belt Idler
Pulley, Idler, V-Groove
154407
123205X
Bellcrank, Clutch
Retainer, Belt
72110612 Bolt Hex Hd 3/8-16 x 1-1/2
STD541437 Nut Crownlock 3/8-16 UNC
STD541431 Nut, Crewnlock 5/16-18 Unc
105710X Link, Clutch
105709X
17060620
130801
Spring, Return, Clutch
Screw 3/8-16 x 1.04
V-Belt
169691
17120614
8883R
175410
Keeper, Center Span
Screw.
3/8-16 x .875
Cover, Pedal
Pulley, Engine
KEY
NO.
156
158
159
161
162
163
164
165
166
168
169
170
197
198
202
212
96
112
113
116
120
145
150
151
64
65
81
82
83
84
85
89
90
77
78
79
80
66
70
74
75
76
PART
NO.
DESCRIPTION
71170764 Bolt Hex 7/16-20 x 4 Gr. 5
STD551143 Washer
154778
134683
137057
Keeper Belt Engine Hydro
Keeper Belt Engine
Spacer
121749X Washer 25/32 x 1-1/4 x 16 Gauge
STD581075 E-Ring
123583X Key, Square
121748X
2228M
145090
165592
165711
19171216
166231
150360
Washer 25/32 x 1-5/8 x 16 Gauge
Key Woodruff
Arm Shift
Shaft Asm Cross Tapered
Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Nut Lock Center 1/4-20
158391X428 Console, Shift
124346X Nut Self-ThdWsh-hd 1/4Zinc
4497H
19091210
127285X
Retainer Spring 1" Zinc/Cad
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
72140608
7390O600
Belt Rdhd Sqneck 3/8-16 x 1.25
Nut Lock Fig 3/8-16
74490540
175456
Belt Hex FLGHD 5/16-18 x Gr. 5
19133210
166002
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount 165589
183900
72140406
73680400
Hub Tapered Flange Shift Lt
Belt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
74780416
19091010
165623
166880
165492
165580
Belt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
178394
169613
169593
72110614
145212
Plate Fastening
Keeper Belt T/A
Nyliner Snap-In 5/8"1D
Washer Nyl 7/8 ID x .105" Hyd
Belt Carr Sh 3/8-16 x 1-3/4Gr.5
Nut Hex Fig. Lock
NOTE: All component dimensions
inches 1 inch = 25.4 mm given in U.S.
37
TRACTOR - - MODEL NUMBER 917.272751
STEERING ASSEMBLY
'/
_39 n
_P'--'---- 42
36
88
29 i
65
13
68
67 67
15
29
4O
10
3O
38
TRACTOR - - MODEL NUMBER 917.272751
STEERING ASSEMBLY
KEY PART
NO.
NO.
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91
3
4
5
6
8
1
2
10
11
12
26
28
29
30
13
15
17
32
36
37
DESCRIPTION
139768
184706
169840
169839
6266H
121748X
12000029
Steering Wheel
Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer
Ring, Klip
25/32 x 1-5/8 x 16 Gauge
175121 Draglink
STD551137 Washer, Lock
73940800 Nut Hex Jam Toplock 1/2-20 UNF
136518
145212
180641
Spacer Brg Axle Front
Nut, Hexflange Lock
Shaft Assembly, Steering
126847X
19131416
17060612
Bushing, Link, Drag
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
STD561210 Pin
130465
155099
152927
Red, Tie
Bushing, Steering
Screw
139769
19183812
Insert, Steering Wheel
Washer 9/16 x 2-3/8
STD541537 Nut Lock Center 3/8-24 UNF
100711L Adaptor, Steering Wheel
145054x428 Boot, Steering Shaft
121749X Washer 25/32 x 1-1/4 x 16 Gauge
180640 Extension Shaft Steering
184946X505 Cap, Spindle Red
73540400 Nut Crownlock 1/4-28
71130420
160367
Bolt Hex 1/4-28 UNF x 1-1/4 Gr.8
Spacer Brace Axle
72140618
169827
175146
169835
173966
175118
175553
Bolt Rdhd Sqnk 3/8-16 x 2-1/4
Axle, Brace
Steering Asm
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
ENGINE
TRACTOR - - MODEL NUMBER 917.272751
72
81
13
78
I
33
31
40 s
29
J
OPTIONAL EQUIPMENT
Spark Arrester
I
KEY PART
NO, NO.
DESCRIPTION
14
16
23
29
31
32
33
1
2
3
4
13
37
38
40
44
45
46
72
78
81
170545
17720408
137352
165291
148456
STD551237
169837
137180
184900
140527
123487X
137040
181654
124028X
17670412
17000612
19091416
183906
17060620
73510400
Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 1/2
Engine, (See Breakdown) Briggs Model No. 31H777-0202-E1
Muffler
Gasket
Tube Drain Oil Easy
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears, Vented
Clamp, Hose
Line, Fuel
Plug, Drain Oil Easy
Bushing Snap
Screw, Hex Washer Head, Thd., Roll 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Screw Socket Head 5/16-18 x 1
Screw 3/8-16 x 1-1/4
Nut Keps Hex 1/4-20Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm 40
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.272751
\
\\\\
/-
/-
/-
_5
I
I
22
21 i
I ii
12
KEY PART
NO.
NO,
3
4
1
2
5
6
7
8
9
10
11
12
140122
140551
71110616
19131610
1450O6
STD541437
124181X
17000616
19131614
182493
166369
121246X
DESCRIPTION
Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat
Knob Seat
Bracket, Switch Mounting
13
14
15
16
17
21
22
24
25
KEY PART
NO.
NO.
DESCRIPTION
121248X
72050412
134300
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split .28 x .88
121250X
123976X
Spring
Locknut, Flange 1/4 Grade 5
171852 Bolt, Shoulder 5/16-18 UNC
STD541431 Nut
19171912
127018X
Washer 17/32 x 1-3/16 x 12 G&
Bolt Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
41
DECALS
TRACTOR - - MODEL NUMBER 917.272751
13
10
16
11
KEY PART
NO.
NO.
1
2
3
4
5
6
7
8
9
10
11
156368
181882
184728
184729
184914
133644
184730
172331
184899
156439
179128
8
DESCRIPTION
Decal, Oper. Instr.
Decal, HP Engine
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal, Hood Replacement
Decal, Customer Maintenance
Decal, Hood Side
Decal, Deck
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Deck "B" 42"
KEY PART
NO.
NO.
12
13
14
16
20
- -
- -
- -
- -
- -
DESCRIPTION
146046
183827
160396
138047
149516
138311
165800X428
165799X428
184723
184724
Decal, V-Belt Drive Schematic
Decal, Lower Dash
Decal, V-Belt Schematic
Decal, Battery Diehard
Decal, Battery Dngr/Psn Eng
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish
WHEELS &TIRES
7
4,10
8
11 9
5
6
7
KEY PART
NO.
NO.
3
4
1
2
10
11
59192
65139
106222X
59904
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
106732X624 Rim, Front
278H
9040H
Fitting, Grease (Front Wheel Only)
Bearing, Flange (Front Wheel
Only)
106108X624 Rim, Rear
122082X Tire, Rear
7152J Tube, Rear Tire
(Not Provided, Service Item Only)
104757X428 Cap, Axle
144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
42
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.272751
7
13
4
6
6
5
13
13
19
20
19
32
KEY PART
NO.
NO.
DESCRIPTION
13
15
16
17
18
19
20
31
32
7
8
11
12
4
5
6
1
2
3
159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
73350800
175689
73800800
139868
163552
169865
73540600
Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32x 1 x21 Gauge
Bearing, Nylon
Grip, Handle, Fluted
Button, Plunger, Red
Link, Lift, L.H.
Link, Lift, R.H.
STD624008 Retainer Spring
173288 Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Lecknut, Hex, with Washer Insert 1/2-13 UNC
Arm, Suspension,
Retainer Spring
Bearing, Pvt, Lift
Rear
Nut, Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
20
MOWER DECK
TRACTOR - - MODEL NUMBER 917.272751
t0t
102 _ t03 t05
106
/ ii147 142
34
\
2
16
5
6
19 F
42 D man-t-path =stlt3.
21 10_
9---"
44
29
21
23
24
25
27
_112
117
_11E
MOWERDECK
TRACTOR - - MODEL NUMBER 917.272751
KEY PART
NO.
NO.
DESCRIPTION
20
21
23
14
15
16
18
19
24
25
26
27
28
29
30
36
37
40
44
45
46
48
52
31
32
33
34
53
54
55
1
2
3
4
5
6
8
9
10
165892 Mower Deck Assembly, 42"
STD533107 Bolt
138017
165460
Bracket Assembly, Sway Bar,
Front
Bracket Sway Bar 38/42" eck
STD624008
178024
850857
Retainer Spring
Bar Sway Deck
Bolt, Hex 3/8-24 x 1.25 Gr. 8
STD551137 Washer, Lock
140296 Washer, Hardened
(The following blades are available)
11 134149
--
- -
13
139775
138971
137645
Blade, Mulching (For mulching mowers only)
Blade, 42" Mulching Premium
(For better wear when mulching)
Blade, 42" Hi-Lift (For bagging or discharging)
Shaft Assembly, Mandrel,
Vented
128774
110485X
174493
72140505
132827
129963
153535
178342
133944
139888
184907
178515
155046
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Mower Deck
Bolt, Carriage 5/16-18x5/8
Bolt, Shoulder
159770 Baffle, Vortex
STD541431 Nut Crownlock 5/16-18 UNC
177563 Bracket, Deflector
105304X
123713X
110452X
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
130968X428 Shield, Deflector
19111016 Washer 11/32x5/8x16Ga.
131491
173984
Rod, Hinge
Screw Thdrol DOD PT Hex
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
STD533717 Bolt
131494 Pulley, Idler, Flat
STD551037 Washer 13/32 x 13/16 x 16 Ga
STD541437 Nut Crownlock 3/8-16 UNC
140088 Guard, Mandrel, LH.
STD624003 Retainer
137729 Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
KEY PART
NO.
NO.
56
59
67
68
92
165723
141043
149846
144959
73800600
101 136420
102 71081010
103 19061216
104 STD551110
105 160793
106 2029J
111 179292
112 179293
113 17060510
114 STD541431
116 4898H
117 165746
118 73930600
119 STD551037
129 19131312
130 STD523710
131 STD533710
142 165890
143 157109
144 158634
145 165888
146 171977
147 131335
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720408
159 72140614
183 19131410
- 130794
- 169583
DESCRIPTION
Spacer, Retainer
Guard, TUV Idler
Knob Custom Oval
V-Belt
Nut Lock Hex w/Ins. 3/8-16
Mulcher Cover
Screw Pan Hd Phillips 10-24 x 5/8
Washer #10
Washer, Lock #10
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw 3/8-16 x .625
Nut, Hex, Keps 5/16-18 Unc
Bolt, Shoulder
Wheel, Gauge
Nut, Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Washer 13/32 x 13/16 x12 Ga.
Bolt, Fin Hex 3/8-16 Unc xl Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNCx 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42 In
Washer Flat 3/8" Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
Washer 13/32 x 7/8 x 10 Ga.
Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included)
Replacement Mower, Complete
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
45
TRACTOR-MODEL NUMBER 917.272751
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
&SA
29B
I
46
TRACTOR-MODEL NUMBER 917.272751
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
KEY PART
NO.
NO.
1
2
3
4
5
6
6A
7
8
8A
9
10
11
12
13
14
15
17
18
20
21
778370
786188
786102
792077A
792078
22
25
792079
792073A
25A 792177
26
27
28
29
792125
792035
788040
780072
29A 780160
29B 780051
29C 780199
30 780108
31 780001
772147
780086A
770128
776395
776409
778364
778369
778330
792180
792047
784352
784378
778334
778309
778368
778368
31A 780195
32 788083
34 780194
35 780193
35A 780197
36 790075
37 790007
38
39
40
799021
786026
792076A
DESCRIPTION
Transaxle Cover
Needle Bearing 5/8"
Transaxle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth)
Bevel Gear (13 teeth) (Include.14)
Bevel Pinion (13 teeth)
(Include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball 5/16" dia
Set Screw 3/8 - 16 x 3/8"
Spring .310 OD x .625 L
Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W
Thrust Washer .762 ID x .031W
Anti-Rotation Washer .632
Cup Washer 1.127 ID x .032W
Flat Washer .750 ID x .056W
(Use As Needed)
Flat Washer .750 ID x .062W
Oil Seal 5/8"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing.751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x .059W
KEY PART
NO.
45
46
77
79
82
83
85
87
NO,
41A 790079
42 792073A
42A 792085A
43
44
792075
790025
786066
786086
53
54
56
57
47
48
49
50
51
52
58
59
60
61
65
66
67
69
776422
776396
792170
70
71
786187
788069
71B 788092
76 780090
774690
774691
778356
778338
778354
778352
778350
778346
778355
778337
778353
778351
778349
778345
780189
788078A
792144
778333
778338
792154
788089A
150 788093A
157 788088A
180 730229A
900 794712
DESCRIPTION
Brake Lever
Screw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Flat Washer .563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring
Spring .430 OD x .5000 L
Bevel & Spur Gear (30 & 13 teeth)
Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST - 206-545C
Transaxle
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
TRACTOR - - MODEL NUMBER 917.272751
BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
2_ 27
358 ENGINE GASKET SET
12 868_
943 O
524
1019 LABEL KIT
1058 OWNER'S MANUAL
[ 1036 EMISSION LABEL I
842 O 1266
15e
4J
24_
741
1270_
584
1264_
750 & 24
20 O 89
48 31 H777-0202-E1
691
TRACTOR-MODEL NUMBER 917.272751
BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
1095 VALVE GASKET SET
238
36
7_Q._
6170
868_
1022_
1022
617
524_
54_ 654_
1022
914
1023
OlO_.
404_14' _
216/20y 222_Pj_
1119
334'
31H777-0202-E1
49
TRACTOR-MODEL NUMBER 917.272751
BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
108A_
634A._
93_ I
1266 0
1266AO o47
5%
121 CARBURETOR OVERHAUL KIT
987(_
10_:_ 127e
105_ 137 0 276@
1266 0
142_
1266A O
977 CARBURETOR GASKET SET
51_ 137 0 276@
31H777-0202-E1
50
TRACTOR - - MODEL NUMBER 917.272751
BRIGGS ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0202-E1
305A
1267 445
967
643
1265
1040
3o_
309] 801_
097
729
1279
803_ 310_
,_o,_ ,o_
802
_1 801A(_
544A
_13_J
803A
363_@0C2_/_
73__
75 @
1070_
105_
_IOTE: For Replacement
See Reference 309.
Starter Motor
31 H777-0202-E1
51
TRACTOR - - MODEL NUMBER 917.272751
BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
KEY PART
NO.
NO.
DESCRIPTION
KEY PART
NO.
NO.
DESCRIPTION
32
33
34
35
36
37
40
43
45
46
48
12
13
15
16
20
7
9
10
11
22
23
24
25
1
2
3
4
5
26
27
28
29
50
74
75
78
89
93
94
51
53
54
73
95
98
691636
495800
104 690525
105 231855
106 690577
697174
399265
391086
697188
690188
692410
697109
697157
697113
697110
690360
690946
697127
690947
692125
693557
222698
697552
697555
697556
697557
697553
697558
697559
697560
697100
697099
697126
697263
692852
495856
495857
691279
691279
697108
691752
691968
690564
693450
Cylinder Assembly
Kit-Bushing/Seal (Magneto Side)
• Seal-Oil (Magneto Side)
Sump-Engine
Head-Cylinder o+ Gasket-Cylinder Head
• Gasket-Breather
Screw (Breather Assembly)
Tube-Breather
• Gasket-Crankcase
Screw (Cylinder Head)
Plug-Oil Drain
Crankshaft
• Seal-Oil (PTO Side)
Screw (Crankcase Cover/Sump)
Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.010" Oversize)
Piston Assembly (.020" Oversize)
Piston Assembly (.030' Oversize)
Ring Set (Standard)
Ring Set (.010" Oversize)
Ring Set (.020" Oversize)
Ring Set (.030" Oversize)
Lock-Piston Pin
Pin-Piston
Rod-Connecting (Standard)
Rod-Connecting (.020"Undersize)
Screw (Connecting Rod)
Valve-Exhaust
Valve-Intake
Spring-Valve (Intake)
Spring-Valve (Exhaust)
Guard-Flywheel
Retainer-Valve
Slinger-Governor/Oil
Tappet-Valve
Camshaft
Short Block (31H777-0202-E2 Replacement Engine-art and Short
Block not available at this time)
Manifold4ntake 690193
692137oO_:+ Gasket-Intake
690227 Stud (Carburetor)
691148
697133
Screw (Intake Manifold)
Screen-Rotating
94986
690582
691003
690283
690602
498030
Screw (Rotating Screen)
Washer (Flywheel)
Screw (Flywheel Guard)
Plug-Oil
O Bushing-Throttle Shaft
Kit-Idle Mixture
Screw (Throttle Valve)
Kit-Idle Speed
O Pin-Float Hinge
O Valve-Float Needle
O Seat-Inlet
$
+ o
O
108 690464
108A 692344
117 694352
118 692411
121 697241
Valve-Choke (Manual Choke)
Valve-Choke (Choke A Matic)
Q Jet-Main (Standard)
Jet-Main (High Altitude)
Kit-Carburetor Overhaul
125 697190
127 695005
130 691750
131 494379
Carburetor
Plug-Welch
Valve-Throttle
Kit-Throttle Shaft
133 494381 Float-Carburetor
137 281165 O$ Gaskef-FIoatBowl
141 495097
141A 495931
142 697140
Kit-Choke Shaft (Manual Choke)
Kit-Choke Shaft (Choke A Matic)
Q Nozzle-Carburetor
146 691639
186 692317
187 691050
Key-Timing
Connector-Hose
Line-Fuel (Cut to Required
188 691693
192 691986
202
209
216
691841
692208
691840
310
311
690323
497608
Length)
Screw (Control Bracket)
Adjuster-Rocker Arm
Link-Mechanical Governor
Spring-Governor
Link-Choke
222
227
231
232
238
240
265
267
276
304
305
694042
691374
691636
691842
691843
298090
Cap-Valve
Filter-Fuel
691024
695134
Clamp-Casing
Screw (Casing Clamp)
692255 O$ Washer-Sealing
697663
697102
305A 697103
306
307
309
697107
691003
693551
309A ........
Bracket-Control
Lever-Governor Control
Screw (Choke Valve)
Spring-Governor
Housing-Blower
Screw (Blower Housing)
Screw (Blower Housing)
Shield-Cylinder
Screw (Cylinder Shield)
Motor-Starter
Motor-Starter
(For Replacement Starter
Motor, See Reference 309)
Bolt (Starter Motor)
Brush Set
311A 395538
333 495859
334
337
691061
691043
358
363
697191
19203
Brush Set
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Gasket Set-Engine
Flywheel Puller
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No. 977
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
TRACTOR - - MODEL NUMBER 917.272751
BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
KEY
NO.
634A
783
783A
789
797
801
801A
802
802A
803
635
643
654
691
697
718
729
741
750
757
758
759
803A
830
842
847
851
383
404
431
445
462
474
503
505
510
510A
513
523
524
525
544
544A
552
562
579
584
601
614
616
617
634
PART
NO.
DESCRIPTION
89838
691691
697122
697153
691261
696459
691532
691251
693699
497606
692024
697086
691032
697184
692034
390837
697144
691119
691029
697112
95162
691620
692012
Wrench-Spark
Strap-Starter
Nut (Governor Control Lever)
Drive-Starter
Drive-Starter
Clutch-Drive
Dipstick
* Seal-Dipstick Tube
Tube-Dipstick
Starter-Armature
Starter-Armature
Bushing-Governor Crank
Bolt (Governor Control Lever)
Nut (Starter Cable)
Cover-Breather Passage
Clamp-Hose
Pin-Cofter
Crank-Governor
Plug
Washer (Governor Crank)
Elbow-Intake
Filter-Air Cleaner Cartridge
Washer (Starter Cable)
Alternator
693713
693059
695050
693167
691283
394856
691286
395537
693757
398159
691095
691031
697611
692424
692138 °Q SeaI-O Ring (Intake Manifold)
690801 Q Spring/Seal Assembly (Manual
Choke)
690802 Q Spring/Seal Assembly (Choke A
691909
Matic)
Boot-Spark Plug
697155
690958
692407
690372
Retainer-Air Filter
Nut (Carburetor)
* Seal-Governor Shaft
Screw (Drive Cap)
690959
691224
697128
691033
697607
697134
697392
Pin-Locating
Clip-Wire
Gear-Timing
Screw (Oil Pump Cover)
Link-Counterweight
Counterweight
Pin-Counterweight
Gear-Pinion
Gear-Pinion
Harness-Wiring
Nut (Brush Retainer)
Cap-Drive
Cap-Drive
Cap-End
Cap-End
Housing-Starter
Housing-Starter
Stud (Rocker Arm)
* SeaI-O Ring (DipstickTube)
Dipstick/Tube Assembly
Terminal-Spark Plug
KEY
NO.
PART
NO.
DESCRIPTION
868
876
896
914
943
947
690968 *+ Seal-Valve
495877
691641
Kit-Pinion Spring
Pin-Drive Retainer
690960
690589
694393
Screw (Rocker Cover)
° SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel
965
967
968
975
977
499613
697015
697446
495933
690192
Cover-Oil Pump
Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
987 691326 Q Seal-Throttle Shaft
1005 697111 Fan-Flywheel
1017 690770
1019 697143
Screen-Oil Pump
Kit-Label
1022 272475 *+ Gasket-Rocker Cover
1023 692492
1024 499054
Cover-Rocker
Pump-Oil
Arm
1026 692003
.....
692011
1027 697547
1029 691751
1034 690822
Red-Push (Intake)
Red-Push (Exhaust)
Filter-Oil
Arm-Rocker
Guide-Push Rod
1036 695700
1040 697142
1051 691265
1058 275038
1070 691058
1083 691626
1083A 690958
1090 691293
1091 691333
1095 690190
Label-Emission
Plate-Trim
Ring-Retaining
Owner's Manual
Screw (Flywheel Fan)
Nut (Starter Terminal)
Nut (StarterTerminal)
Retainer-Brush
Cap-Limiter
Gasket Set-Valve
1119 691183
1127 691657
1263 697124
1264 697104
Screw (Alternator)
Screw (Float Bowl)
Reed-Breather
Screw (Breather Reed)
1265 697125 Support-Blower Housing
1266 691917 *Q SeaI-O Ring (Intake Elbow)
1266A 697123 Q SeaI-O Ring (Intake Elbow)
1267 697662
1270 697156
1279 690960
Latch-Blower Housing
Plug-AVS Counterweight
Screw (Blower Housing Support)
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
:l:
+
*
O
Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No.
977
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
_k down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
Make turns gradually to prevent tipping or loss of control.
Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Your Home
For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances and items like garage door openers and water heaters.
1-800-4-MY-HOME ®
Anytime, day or night
(1-800-469-4663) www.sears.com
(U.S.A. and Canada) www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222
Anytime, day or night (U.S.A. only) www.sears.com
To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888-_27)
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-_7) www.sears.ca
© Sears, Roebuckand Co.
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMarca de FAbrica / SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque depos_e de Sears, Roebuck and Co.
184723 Rev. 3 4.25.03
RH/MH Printed in U.S.A.
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