Shark SSG-503537G Operator`s manual

SSG
OPERATOR’S MANUAL
■ SSG-503021E
■ SSG-503027E
■ SSG-503021E/G ■ SSG-503027E/G
■ SSG-503531E
■ SSG-503531E/G
■ SSG-503537E
■ SSG-503537E/G
■ SSG-603531E/G
■ SSG-603537E/G
SHARK PRESSURE WASHERS ■ 4275 N.W. Pacific Rim Blvd. ■ Camas, WA 98607 ■ USA
For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
1
CONTENTS
Introduction ................................................................................................................................... 2
Important Safety Information ..................................................................................................... 2, 5
Component Identification ............................................................................................................... 3
Operating Instructions ................................................................................................................... 5
General Washing Techniques ......................................................................................................... 5
Shut Down Procedures .................................................................................................................. 5
How To Use the Standard Detergent Injector .................................................................................. 6
Preventative Maintenance ............................................................................................................. 7
Maintenance and Service ........................................................................................................... 7-8
Exploded View, Left Side ............................................................................................................. 10
Exploded View, Right Side ........................................................................................................... 11
Exploded View, Parts List ....................................................................................................... 12-15
Steam Pump, Exploded View and Parts List ............................................................................... 16
Float Tank Assembly and Parts List........................................................................................17
Control Panel, Exploded View ...................................................................................................... 18
Control Panel, Exploded View Parts List ................................................................................. 19-20
Hose and Spray Gun Assembly and Parts List ............................................................................ 21
Pump Specifications .............................................................................................................. 22-23
Burner Specifications .................................................................................................................. 24
Troubleshooting ...................................................................................................................... 25-28
Maintenance Chart ...................................................................................................................... 29
Oil Change Record ...................................................................................................................... 29
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
Form #97-6134 /97-6142 • Revised 10/03
2
PRESSURE WASHER
OPERATOR’S MANUAL
INTRODUCTION
Thank you for purchasing our pressure washer.
This manual covers the operation and maintenance of the
503021E, 503021E/G, 503027E, 503027E/G, 503531E,
503531E/G, 503537E, 503537E/G, 603531E/G and
603537E/G washers. All information in this manual is based
on the latest product information available at
the time of printing.
We reserves the right to make changes at any time without incurring any obligation.
This series was designed for maximum use of
8 hours per day, 5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information
should be emphasized and understood. If the operator is
not fluent in English, the manufacturer’s instructions and
warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/
owner, making sure that the operator comprehends its
contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number.
IMPORTANT SAFETY
INFORMATION
WARNING: When using this product basic precautions should always be followed, including the
following:
CAUTION: To reduce the risk of in-
CAUTION jury, read operating instructions
WARNING
carefully before using.
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
1. Read the owner’s manual thoroughly. Failure to follow instructions could cause a malfunction
of the machine and result in
death, serious bodily injury and/
or property damage.
2. Know how to stop the machine and bleed pressures
quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
#97-6134 /97-6142 • Rev. 10/03
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the
selling distributor for specific details.
WARNING
WARNING: Risk of asphyxiation.
Use this product only in a well ventilated area.
5. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poisonRISK OF
ous carbon monoxide gas; exASPHYXIATION. USE
THIS PRODUCT ONLY
posure may cause loss of conIN A WELL
sciousness and may lead to
VENTILATED AREA.
death. It also contains chemicals known in certain quantities, to cause cancer,
birth defects, or other reproductive harm.
WARNING
RISK OF EXPLOSION:
DO NOT USE WITH
FLAMMABLE LIQUIDS.
WARNING: Flammable liquids can
create fumes which can ignite,
causing property damage or severe injury.
CAUTION: Risk of fire. Do not add
fuel when the product is operating.
6. Allow engine to cool for 2 minutes before refueling. If any fuel
is spilled, make sure the area
is dry before testing the spark plug or starting the
engine. (Fire and/or explosion may occur if this is
not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
(a) outdoors;
(b) with the engine on the equipment stopped;
(c ) with no source of ignition within 10 feet of the
dispensing point; and
(d ) with an allowance made for expansion of the fuel
should the equipment be exposed to a higher
ambient temperature.
In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner.
WARNING: Risk of explosion – do not spray flammable
liquids.
7. Do not place machine near flammable objects as the
engine is hot.
WARNING
HIGH PRESSURE
STREAM CAN PIERCE
SKIN AND TISSUES.
WARNING: Risk of injection or severe injury to persons - Keep clear
of nozzle - Do not touch or direct
discharge stream at persons. This
machine is to be used only by
trained operators.
CAUTION: Hot discharge fluid. Do
not touch or direct discharge
stream at persons.
PRESSURE WASHER
OPERATOR’S MANUAL
3
COMPONENT IDENTIFICATION
Flue Adapter
Optional 7-10049
Insulation Gasket
Optional 7-01471
Water
Supply Hose
(not included)
Pressure
Nozzles
Quick
Coupler
Adjustable
Thermostat
Burner
Switch
Discharge
Nipple
Hour Meter
Burner Fuel
Tank
Trigger
Spray Gun
High
Pressure
Hose
#97-6134 /97-6142 • Rev. 10/03
Variable
Pressure
Control Wand
Nozzle Quick
Coupler
4
PRESSURE WASHER
OPERATOR’S MANUAL
8. High pressure developed by these machines will
cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream
at people, or severe injury or death will result.
WARNING
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne and
fly at high speeds.
9. Eye safety devices, safety
clothing and foot protection
must be worn when using this
equipment.
10. Never make adjustments on
machine while it is in operation.
WARNING: Spray gun kicks back. Hold with both
hands.
11. Grip cleaning wand securely with both hands before
starting the cleaner. Failure to do this could result in
injury from a whipping wand.
12. Machines with spray gun should not be operated with
the spray gun in the off position for extensive periods of time as this may cause damage to the pump.
13. The best insurance against an accident is precaution and knowledge of the machine.
14. We will not be liable for any changes made to our
standard machines, or any components not purchased from us.
WARNING
WARNING: Keep wand, hose and
water spray away from electrical
wiring or fatal electric shock may
result.
15. Read engine safety instructions
provided.
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
16. Never run pump dry or leave
spray gun closed longer than
2 minutes.
17. Inlet water must be cold and clean fresh water.
18. Use No. 1 or No. 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your fuel oil tank. Gasoline
is more combustible than fuel oil and could result in
a serious explosion. NEVER use crankcase or waste
oil in your burner. Fuel unit malfunction could result
from contamination.
19. Do not confuse gasoline and fuel oil tanks. Keep
proper fuel in proper tank.
20. Protect machine from freezing.
21. Be certain all quick coupler fittings are secured before using pressure washer.
22. Do not allow acids, caustic, or abrasive fluids to pass
through the pump.
#97-6134 /97-6142 • Rev. 10/03
23. To reduce the risk of injury, close supervision is necessary when a product is used near children. Do not
allow children to operate the pressure washer. This
machine must be attended during operation.
24. Do not operate this product when fatigued or under
the influence of alcohol or drugs. Keep operating area
clear of all persons.
25. Protect discharge hose from vehicle traffic and sharp
objects. Inspect condition of high pressure hose before using or bodily injury may result.
26. Before disconnecting discharge hose from water outlet, turn burner off and open spray gun to allow water to cool below 100°F before stopping the machine.
Then open the spray gun to relieve pressure. Failure
to properly cool down or maintain the heating coil
may result in a steam explosion.
27. Do not overreach or stand on unstable support. Keep
good footing and balance at all times.
28. This machine must be attended during operation.
29. CAUTION: Risk of injury. Disconnect battery
ground terminal before servicing.
PRE-OPERATION CHECK
❑ Pump oil (SAE 30W non-detergent oil, General)
❑ Cold water supply (6 gpm • 5/8" • 3/4" preferred • 20 psi)
❑ Hose, wand, nozzle (nozzle size per serial plate)
❑ Water filter (intact, non restrictive)
❑ Engine fuel (unleaded 86 or higher octane)
❑ Engine oil (SAE 10W30)
❑ Burner fuel (No. 1 home heating fuel or diesel)
SET-UP PROCEDURES
This machine is intended for outdoor use only.
Machine must be stored indoors when not in use.
1. Attach a 5/8" water supply hose to inlet connector.
Minimum flow should be 6 or 10 gpm depending on
model of machine.
2. Attach high pressure hose to discharge nipple using
quick coupler. Lock coupler securely into place by
pulling back coupler collar and inserting it into discharge nipple, then pushing collar forward to lock in
place.
3. Attach variable pressure control wand to spray gun
using teflon tape on threads to prevent leakage.
4. Attach swivel connector on discharge hose to spray
gun using teflon tape on threads.
PRESSURE WASHER
5. Check engine and pump oil level by removing oil dipstick, making sure oil is on proper indicator marking.
Oil should be visible one half way up sight glass.
6. Fill 6 gallon gasoline tank.
7. Fill 9 gallon diesel fuel tank. Do not confuse gasoline and fuel oil (diesel) tanks. Keep proper fuel in
proper tank.
8. Install proper battery making sure that the red cable
is attached to the positive terminal. Use a 12V Group
24 battery.
OPERATING INSTRUCTIONS
1. Read engine warning and operating instructions.
2. Turn on water at faucet. Check for water leaks; tighten
as needed.
3. Pull wand coupler collar back and insert desired pressure nozzle into wand coupler then secure by pushing coupler collar forward.
NOTE: Variable pressure control wand handle must
be turned clockwise to enable water to flow out of
the high pressure nozzle.
4. Pull spray gun trigger to relieve pressure. Read engine manual provided and pull choke. Turn engine
switch to the START position and hold it there until
the engine starts. NOTE: Do not engage electric
starter for more than five (5) seconds at a time. If
engine fails to start, release the switch, pull spray
gun trigger to relieve pressure and wait ten seconds
before operating the start again. When the engine
starts, allow the engine switch to return to the ON
position. If the engine is to be started without the
battery, turn switch to start position and pull starter
grip to start. Turn off choke.
OPERATOR’S MANUAL
5
GENERAL WASHING
TECHNIQUES
1. Hold spray nozzle approximately one foot from the
surface being cleaned. Spray at an angle to get under the material and lift it off.
2. When detergent is required for cleaning, start washing from the bottom and work up. Better detergent
economy and faster results will be obtained by allowing the chemical to set 5-10 minutes. After washing, rinse from the top down.
3. Cleaning heavy dirt or material away with a hard
stream of clear water is recommended before using
a cleaning agent.
SHUT DOWN PROCEDURES
1. Rinse all detergent lines with clean water, to remove
any soap residue.
2. Turn burner switch off and continue spraying, allowing the water to cool to below 100°F.
3. Turn engine key switch off.
4. Turn off water supply.
5. Squeeze trigger on spray gun to relieve remaining
pressure.
6. Remove water supply hose.
7. In freezing conditions, disconnect water, drain float
tank and add a 50/50 mixture of anti-freeze. Start
the machine and squeeze trigger on spray gun to
allow the mixture to flow out of the wand. Now turn
off the engine. Disconnect all hoses to allow water
to drain. See winterizing procedure under Maintenance and Service.
CAUTION: Small engines may kick back. Do not hold
starter grip tightly in hand.
CAUTION: Do not allow pump to run longer than 2
minutes without water.
5. With the spray nozzle pointed away from you or anybody else, press the trigger on the spray gun to obtain pressurized cold water spray.
6. For hot water, turn the burner switch to ON when a
steady stream of water flows out of the spray gun.
Burner will now light automatically.
NOTE: Do not start machine with burner switch on.
7. To apply detergent, place detergent pick-up tube into
a container of detergent and turn handle on variable
pressure control wand.
With machine off, open spray gun to release pressure before removing discharge hose.
#97-6134 /97-6142 • Rev. 10/03
6
PRESSURE WASHER
OPERATOR’S MANUAL
HOW TO USE THE STANDARD
DETERGENT INJECTOR
WARNING
RISK OF
ASPHYXIATION.
USE THIS PRODUCT
ONLY IN A WELL
VENTILATED AREA.
WARNING: Some detergents may
be harmful if inhaled or ingested,
causing severe nausea, fainting or
poisoning. The harmful elements
may cause property damage or severe injury.
The machine can siphon and mix detergents with the use of our
detergent injector kit.
1. Start machine as outlined in Operating Instructions.
2. Place detergent pick-up tube into container of detergent.
3. Adjust the metering valve to desired detergent concentration.
4. When you finish washing, rinse by simply turning the
metering valve clockwise to increase pressure.
5. For clean up, place detergent pick-up tube into container of clear water and turn the metering valve counterclockwise. Pull the trigger on the spray gun for 2
minutes.
Detergent
Metering
Valve
Detergent
Pick-up
Tube
Detergent Bucket
(not included)
#97-6134 /97-6142 • Rev. 10/03
PRESSURE WASHER
PREVENTATIVE MAINTENANCE
1. Check to see that water pump is properly lubricated.
2. Follow winterizing instructions to prevent freeze damage to pump and coils.
3. Always neutralize and flush detergent from system
after use.
4. If water is known to have high mineral content, use a
water softener in your water system, or de-scale as
needed.
5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of time.
8. Use clean fuel: kerosene, No. 1 fuel oil, or diesel.
Clean or replace fuel filter every 100 hours of operation. Avoid water contaminated fuel as it will damage
the fuel pump.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, not letting water reach
maximum operating temperature.
10. Never allow water to be sprayed on or near the engine
or burner assembly or any electrical component.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated.
It is advisable, periodically, to visually inspect the burner.
Check air inlet to make sure it is not clogged or blocked.
Wipe off any oil spills and keep equipment clean and dry.
The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.
The area around the pressure washer should be kept clean
and free of combustible materials, gasoline and other
flammable vapors and liquids.
MAINTENANCE AND SERVICE
Unloader Valves:
Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may
be necessary to maintain correct pressure.
Winterizing Procedure:
Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever
the washer must be stored or operated outdoors under
freezing conditions.
During winter months, when temperatures drop below 32°F,
protecting your machine against freezing is necessary.
Store the machine in a heated room. If this is not pos#97-6134 /97-6142 • Rev. 10/03
OPERATOR’S MANUAL
7
sible then mix a 50/50 solution of anti-freeze and water in
the float tank. Turn the engine on to siphon the anti-freeze
mixture through the machine. If compressed air is available, an air fitting can be screwed into the float tank by
removing the float tank strainer and fitting. Then inject
the compressed air. Water will be blown out of the machine when the trigger on the spray gun is opened.
High Limit Hot Water Thermostat:
For safety, each machine is equipped with a temperature
sensitive high limit control switch. In the event that the
water should exceed its operating temperature, the high
limit control will turn the burner off until the water cools
then it will automatically reset itself. The thermostat sensor is located on the discharge side of the heating coil.
The thermostat control dial is located on the control panel.
Pumps:
Use only SAE 30 weight non-detergent oil. Change oil
after first 50 hours of use. Thereafter, change oil every
three months or at 500 hour intervals. Oil level should be
checked through use of dipstick found on top of pump,
or the red dot visible through the oil gauge window. Oil
should be maintained at that level.
Cleaning of Coils:
In alkaline water areas, lime deposits can accumulate
rapidly inside the heating coil. This growth is increased
by the extreme heat build up in the coil. The best preventative for liming conditions is to use high quality cleaning
detergents. In areas where alkaline water is an extreme
problem, periodic use of Deliming Powder will remove
lime and other deposits before coil becomes plugged.
(See Deliming instructions for use of Deliming Powder.)
Deliming Coils:
Periodic flushing of coils or optional float tank is recommended.
Step 1 Fill a container with 4 gallons of water, then add
1 lb. of deliming powder. Mix thoroughly. Pour
mixture into float tank.
Step 2 Remove wand assembly from spray gun and put
spray gun into float tank. Secure the trigger on
the spray gun into the open position.
Step 3 Turn engine on, allowing solution to be pumped
through coils back into the float tank. The solution should be allowed to circulate 2-4 hours or
until the color changes.
Step 4 After circulating solution, flush the entire system with fresh water. Clean out float tank and
then reinstall wand assembly to spray gun.
8
PRESSURE WASHER
OPERATOR’S MANUAL
Removal of Soot from Heating Coil:
Fuel Pressure Adjustment:
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe, and
block air flow which will affect burner combustion. When
soot has been detected on visual observation, the soot
on the coil must be washed off after following the coil
removal steps (See Coil Removal section).
To control water temperature, adjust fuel pressure by turning the regulating pressure adjusting screw clockwise to
increase, counterclockwise to decrease. Do not exceed
200 psi. NOTE: When changing fuel pump, a bypass
plug must be installed in return port or fuel pump will not
prime.
Rupture Disk:
Electrodes Setting: Wayne
If pressure from pump or thermal expansion should
exceed safe limits, the rupture disk will burst allowing
high pressure to be discharged through hose to ground.
When disk ruptures it will need to be replaced. Torque to
35 ft. pounds.
Gap
1/8"
3/8"
Fuel:
1/2"
Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and drain tank every 100
hours of operation.
Use No.1 or No 2 Heating Oil (ASTM D306) only. NEVER
use gasoline in your burner fuel tank. Gasoline is more
combustible than fuel oil and could result in a serious
explosion. NEVER use crankcase or waste oil in your
burner. Fuel unit malfunction could result from contamination.
3/16"
Electrodes Setting: Beckett
5/32" Gap
This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combustion chamber. The solenoid, which is normally closed, is
activated by a flow switch when water flows through it.
When the operator releases the trigger on the spray gun,
the flow of water through the flow switch stops, turning
off the electrical current to the fuel solenoid.
#97-6134 /97-6142 • Rev. 10/03
2-7/8"
Nozzle
Adapter
Top View
Side View
Periodically Check Wiring Connections. If Necessary
To Adjust Electrodes, Use Diagram.
Fuel Control System:
The solenoid then closes, shutting off the supply of fuel
to the combustion chamber. Controlling the flow of fuel in
this way gives an instantaneous burn-or-no-burn situation, thereby eliminating high and low water temperatures
and the combustion smoke normally associated with machines incorporating a spray gun. Periodic inspection, to
insure that the fuel solenoid valve functions properly, is
recommended. This can be done by operating the machine and checking to see that the burner is not firing
when the spray gun is in the OFF position.
Electrodes
1/8"
Electrode
5/16"
Nozzle
1/16"
Top View
Side View
Burner Nozzle:
Keep the tip free of surface deposits by wiping it with a
clean, solvent saturated cloth, being careful not to plug
or enlarge the nozzle. For maximum efficiency, replace
the nozzle each season.
PRESSURE WASHER
OPERATOR’S MANUAL
9
Air Adjustment:
Coil Removal:
Machines are preset and performance tested at the factory - elevation 100'. A one-time initial correction for your
location will pay off in economy, performance, and extended service life. If a smoky or eye-burning exhaust is
being emitted from the stack, two things should be
checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used. Next,
check the air adjustment on the burner.
Removal of coil because of freeze breakage, or to clean
soot from it can be done quickly and easily.
To adjust, start machine and turn burner ON. Loosen two
locking screws found in the air shutter openings (refer to
illustration) and close air shutter until black smoke appears from burner exhaust vent. Note air band position.
Next, slowly open the air shutter until white smoke just
starts to appear. Turn air shutter halfway back to the black
smoke position previously noted. Tighten locking screws.
Air Shutter
Locking Screw
Air Band
Air
Shutter
1. Disconnect hose from pump to inlet side of the coil.
2. Carefully disconnect the thermostat sensor making
sure you do not crimp the capillary tube.
3. Remove burner assembly from combustion chamber.
4. Remove the 3-3/8" bolts from each side of coil and
tank assembly (these bolts are used to fasten tank
to chassis).
5. Remove fittings connected to the 1/2" pipe nipples
from inlet and discharge sides of coil.
6. Remove top tank wrap, bend back insulation tabs
and fold back blanket.
7. Remove bolts that hold down coil to bottom wrap.
8. Remove coil.
9. Replace or repair any insulation found to be torn or
broken.
10. Remove insulation retainer plates.
Coil Reinstallation:
Reinstall new or cleaned coil by reversing Steps 9
through 1.
Air Shutter
Locking Screw
Air Band
Locking Screw
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on the
air band setting.
#97-6134 /97-6142 • Rev. 10/03
10
PRESSURE WASHER
OPERATOR’S MANUAL
EXPLODED VIEW
LEFT SIDE
25
50
25
112
104
82
66
82
50
11
14
114
73
75
72
64
67
62
71
63
63
22
25
74
65
77
114
14
78
76
56
113
70
105
61
27
68, 69
106
60
For
Detail See
Float Tank
Illus.
See
Control
Panel Illus.
For Detail
104
Line To
Pump
99
53
70
#97-6134 /97-6142 • Rev. 10/03
96
PRESSURE WASHER
11
OPERATOR’S MANUAL
EXPLODED VIEW
RIGHT SIDE
102
111
2
110
95
79
108
8
Oil Cooler Assy.
24HP Honda
23
107
3
101
25
1
4
95
26
25
88
88
7
98
5
48
47
97
6
9
87
18
94
93
84
48
10
49
19
24
12
92
91
32
33
13
17
89
81
115
86 90
46
91
31
15
52
55
16
54
29
41
20
58
36
56
55
35
43
96
99
55
44
21
30
83
45
42
39
34
116
51
85
35
100
To Float
Tank
52
54
114
37
103
28
38
57
59
40
To Detergent
Valve
For Detail See
Steam Option
25
80
#97-6134 /97-6142 • Rev. 10/03
40
12
PRESSURE WASHER
OPERATOR’S MANUAL
EXPLODED VIEW - PARTS LIST
12VDC Models: 503021E, 503027E, 503531E, 503537E
120VAC Models: 503021E/G, 503027E/G, 503531E/G, 503537E/G, 603531E/G, 603537E/G
ITEM
PART NO.
DESCRIPTION
ITEM
PART NO.
DESCRIPTION
1
95-07200055
Coil, Rodless
QTY
1
27
90-300210
Screw, #14 Tek, Black, Zinc
2
95-07200010
Top Wrap, SS
1
28
5-1661
2-01104
▲ Trim
3
7-01484
Insulation/Blanket,
Die Cut 28" x 24"
Pump, Legacy TT 3555 (503027E,
503027E/G, 503537E,503537E/G,
603537E, 603537E/G)
1
1
5-2307
Pump, General, TS2021
(503021E, 503021E/G, 503531E,
503531E/G, 605531E,
603531E/G)
1
2-23040
Pump, General, TS-1011
(353031E, 403031E)
1
Pump, Legacy TT 3540
(353037E, 403037E)
1
6 ft.
QTY
11
4
7-01430
Insulation/Blanket,
No Foil, 24" x 57"
1
5
7-0140
Insulation, Burner Head
No Hole
1
95-07200012
Weldment, Bottom Wrap, SS
1
90-1019
▲ Bolt, 3/8" - 16 x 1-3/4"
2
7-0141
Insulation, Burner Head,
w/Hole
29
5-3208
Unloader AL607
1
1
30
6-021720
Pressure Switch
1
Screw, 3/8" x 1" HX Wash Head,
Sheet Metal
8
31
2-300816
Pump Protector, 3/8" FNPT
1
32
4-02047716
Pressure Hose 3/8" x 16"
1
33
4-02110000
Hose 1/2" Push On
17 in.
34
4-02110000
Hose, 1/2" Push On
2 ft
35
2-1105
Push On JIC, 1/2"
36
95-071012150/B Block, Unloader, 1/2" x 1/2",
Brass
1
6
7
8
90-19959
9
7-0144
Gasket, Burner Plate
2
10
95-07121113
Insulation Retainer Plate
2
90-2990
▲ Screw, SS #10, HH Tek
8
11
2-010066
Elbow, Zinc
1
12
2-00101
Nipple, 1/2" x 4" Galv. Sch 80
1
13
4-02047748
Hose 3/8" x 48", 2 Wire
Pressure
1
14
2-010061
Bushing, Rubber (3530, 4030) 2
(5030, 5035, 6035)
3
15
2-0032
Elbow 1/2", Street
1
16
2-3408
Disk Rupture Assy, 8000 PSI
1
2-3480
17
95-07101226
Rupture Disk Replacement,
8000 PSI
5-1660
37
38
95-07200054
Rail, Pump
1
2-011981
▲ Washer, Snubbing
3
90-1016
▲ Bolt, 3/8 x 1" NC HH
3
90-4009
▲ Washer, 3/8" Lock Split Ring 3
2-10421
Tee, 1/2", w/1/8" Hole, Street
1
2-10422
Tee, 1/2", w/1/8" Hole, Street
(Steam Option)
1
Cap, Valve, General Pump,
W/ Steam Option
1
2
1
Block, Discharge, Brass, 1/2" x 1/2"1
39
2
4
1-190029
18
2-00681
Bushing, 1/2" x 3/8"
19
2-2007
Nipple, 3/8" x 3/8" NPT ST Male1
20
2-90041
Clamp, Screw, #16 Micro
21
4-02130050
Hose, 7/8" Push-On, Conduit 1 ft
41
22
2-010067
Diptube, Plastic, 9.125" Long
(5030, 5035, 6035)
1
42
1
43
2-0051
Nipple, 1/2" MJIC x 3/8" MNPT 1
44
2-0079
Swivel, 1/2" JIC Fem, 3/8" Mal 1
45
2-0052
Nipple, 1/2" JIC, 1/2" Pipe
1
46
2-1050
Plug, 1/2" Flare
(5030, 5035, 6035)
1
Plug, 1/4" MJIC (3530, 4030)
1
1
23
2-99050
Filter, Fuel Oil/H2O Separator
24
2-0054
Elbow, 1/2" MNPT x 1/2" MJIC,
Steel
1
25
2-9040
Clamp, Hose, UNI .46 - .54
(3530, 4030)
(5030, 5035, 6035)
4
6
Hose Barb, 1/4" Barb x
1/4" Pipe
1
26
2-1085
#97-6134 /97-6142 • Rev. 10/03
40
15-070042532 Cap, Valve, Legacy Pump,
W/ Steam Option
1
2
2-1062
Elbow, 1/2" JIC x 1/2", 90°
2
2-1060
Elbow, 1/2" x 3/8, 90°
1
2-0053
Elbow, 1/2" MJIC x 3/8" MNPT 1
2-10491
PRESSURE WASHER
OPERATOR’S MANUAL
13
EXPLODED VIEW - PARTS LIST (CONTINUED)
12VDC Models: 503021E, 503027E, 503531E, 503537E
120VAC Models: 503021E/G, 503027E/G, 503531E/G, 503537E/G, 603531E/G, 603537E/G
ITEM
47
48
PART NO.
DESCRIPTION
95-07200015
Heat Shield (Honda)
(5035, 6035)
PART NO.
DESCRIPTION
95-07200016
Bracket, Belt Tension
(w/Generator)
1
1
2
95-07200048
▲ Heat Shield (Vanguard)
1
90-2001
▲ Screw, M6 x 20mm, BH
(Honda) (5035, 6035)
▲ Nut, 5/16", ESNA, NC
(w/Generator)
2
4
90-19925
4
90-1007
77-VHRM4
Muffler (Honda) (5035, 6035)
1
▲ Bolt, 5/16", NC
(w/Generator)
2
4
79-11465813800
Exhaust Deflector (Honda)
(5035, 6035)
90-4001
1
Washer, 5/16", Flat
(w/Generator)
2
4
76-807965
▲ Muffler (Vanguard)
1
53
2-01016
Mount, Rubber
6
90-805849
▲ Screw, HH, 1/4" - 20 x 1/2"
(Vanguard)
54
90-10220
Bolt, 3/8" x 3-1/2" SAE
(w/Generator)
1
2
90-19711
▲ Screw, HH, WL, 1/4" - 20 x 1/2"
(Vanguard)
5
90-2007
▲ Nut, 3/8" Hex, NC
(w/Generator)
2
4
95 -07101149
▲ Muffler Guard (Vanguard)
90-4002
▲ Washer, 3/8", SAE, Flat
(w/Generator)
2
4
95-07102101
Tab, Belt Guard
(w/Generator)
3
4
90-19710
▲ Screw, HH, NC, 1/4" x 3/4"
(w/Generator)
6
7
90-20231
Cage, Nut, 1/4" x 12 GA
(w/Generator)
10
11
95-071011491 ▲ Brace (Vanguard)
4
1
2
▲ Shield, Heat (Vanguard)
1
90-200012
▲ Nut, 1/4 Flange, Zinc
(Vanguard)
3
▲ Nut, Cage, 1/4 x 12 Ga.
(Vanguard)
2
Honda, 11 HP Engine
(353031E, 353037E)
1
Honda, 13 HP Engine
(403031E, 403037E)
1
5-01072
5-010720
5-01093
Honda 20 HP Engine
(503531E, 503531E/G,
503537E, 503537E/G)
▲ Honda 24 HP Engine
(603531E, 603537E,
603531E/G, 603537E/G)
5-0309
▲ Vanguard, 16 HP
(503021E, 503021E/G,
503027E, 503027E/G)
1
76-91540
▲ Key, Shaft
1
50
10-02028
Label, Belt Guard (Long)
(Short)
2
1
51
95-07200009
Pump/Rail Generator
1
90-1016
▲ Bolt, 3/8" x 1", NC HH
(w/Generator)
7
▲ Washer, Snubbing
(w/Generator)
3
▲ Washer, 3/8", Lock
(w/Generator)
3
90-4009
#97-6134 /97-6142 • Rev. 10/03
55
56
57
1
5-01094
2-011981
ITEM
52
95-07200048
90-20231
49
QTY
90-1020
Bolt, 3/8" x 2" NC HH (Honda) 4
90-1011
Bolt, 5/16" x 2" NC, HH
(Vanguard)
4
90-4002
▲ Washer, 3/8" SAE, Flat
(Honda)
9
90-2002
▲ Nut, 3/8" ESNA, NC (Honda) 4
90-2001
▲ Nut, 5/16", ESNA, NC
(Vanguard)
4
▲ Washer, 5/16" Flat, SAE
(Vanguard)
9
90-4001
1
58
QTY
6-0601
Winco Generator (E/G models) 1
6-0107
▲ Cord, Molded (w/Generator) 1
59
95-07200003
Weldment, Sub-Frame
1
60
95-07200002
Weldment, Frame, Red
1
95-072000022 Weldment, Frame, w/Blk
1
61
2-0115090
Fuel Tank, 6 Ga. (Engine)
(5030, 5035, 6035)
1
62
2-01150800
Fuel Tank, 9 Ga. (Burner)
1
63
2-01167
Cap, Fuel, Plastic
2
64
10-020110
Label, Caution, Diesel
1
65
10-02011
Label, Caution, Unleaded
1
14
PRESSURE WASHER
OPERATOR’S MANUAL
EXPLODED VIEW - PARTS LIST (CONTINUED)
12VDC Models: 503021E, 503027E, 503531E, 503537E
120VAC Models: 503021E/G, 503027E/G, 503531E/G, 503537E/G, 603531E/G, 603537E/G
ITEM
66
PART NO.
DESCRIPTION
95-07200004
Weldment, Belt Guard, Long
(w/Generator)
95-07200006
67
QTY
PART NO.
DESCRIPTION
76
5-407034
Pulley, Engine, 3TB34
(503021E/G, 503531E/G,
503027E/G, 503537E/G)
5-40503401
Pulley, Engine, 2BK34H
(353031E. 353037E, 403031E,
403037E, 503021E, 503027E,
503531E, 503537E)
1
Pulley, Engine, 3TB36
(603531E/G, 603537E/G)
1
Pulley, Engine, 2 BK40H
(603531E, 603537E)
1
Belt, Gen/Eng, BX34
(603537E/G, 603531E/G)
1
Belt, BX32 (503031E/G,
503027E/G, 503531E/G,
503537E/G)
1
Pulley, Generator BK34H
(503021E/G, 503531E/G,
503027E/G, 503537E/G)
1
Pulley, Generator BK36H
(603531E/G, 603537E/G)
1
1
▲ Weldment, Belt Guard, Short
(5030, 5035, 6035)
1
95-07200057
Weldment, Belt Guard, Short
w/out Relief (3530, 4030)
1
95-07200005
Weldment, Face Plate, Long
Red (w/Generator)
1
5-407036
95-072000052 Weldment, Face Plate w/Blk,
Long
1
5-40504001
95-07200007
▲ Weldment, Face Plate, Short 1
68
2-0115001
Battery Box, Large
1
69
2-011500
Plate, Battery Box, Large
1
70
90-1996
Screw, 3/8" x 3/4" HH NC
Whiz Loc
4
90-20040
▲ Nut, 3/8", Flange Whiz Loc
4
71
5-511063
Bushing, H x 5/8" (Generator) 1
72
5-511100
Bushing, Engine, H x 1"
(3530E, 5030E, 5035E, 4030E)1
5-531112
Bushing, Engine, P2 x 1"
(5030E/G, 5035E/G)
5-531113
1
Bushing, Engine, P2 x 1-1/8"
(Honda 24 HP) (6035E/G)
1
5-511113
Bushing, H x 1-1/8" (6035E)
1
73
5-512024
Bushing, Pump, H x 24 mm
1
74
5-604044
Belt, BX44 (603537E, 503021E,
503021E/G, 603531E, 603531E/G
60351E/G, 603537E/G)
2
5-604042
75
ITEM
77
5-604034
5-604032
78
5-40403401
5-40403601
79
80
81
Belt, BX42 (353031E, 353037E,
403031E, 503027E, 503027E/G,
503537E, 503537E/G)
2
QTY
1
Burner Assembly, See Burner Spec's Page 21
6-01011
▲ Cord, SEO, 16/4 (w/Gen) 3.66 ft
6-0516
▲ Strain Relief, 1/2"
1
2-1088
Hose Barb, 1/4" x 1/8"
MNPT, 90°
1
2-1061
Elbow, 1/2" MJIC x 1/4" MNPT
(Honda) (5035, 6035)
1
2-0053
Elbow, 1/2" MJIC x 3/8" MNPT
(Vanguard) (5030)
1
2-11063
▲ Plug, Push-On, Oil Drain
(3530, 4030)
5-604040
Belt, BX40 (403037E)
2
82
10-02025A
5-604043
Belt, BX43 (503531E,
503531E/G)
Label, HOT, Long Belt Guard
Short Belt Guard
2
1
2
83
2-00602
Elbow, 1/2" FNPT x 1/2"
MJIC, 90°
1
5-40508001
Pulley, Pump, 2BK80H
(403031E, 403037E, )
5-40509001
Pulley, Pump, 2BK90H (503021E,
503027E, 503531E, 503537E,
503021E/G, 503027E/G,
353031E, 603531E, 603537E,
353037E, 503531E/G, 503537E/G,
603531E/G, 603537E/G, )
1
#97-6134 /97-6142 • Rev. 10/03
1
84
2-0036
Tee, 1/2" FNPT, Steel
1
85
2-9013
Clamp, 1/2" Ro-Clip
(5030, 5035, 6035)
1
4-02110000
Hose, 1/2" Push-on
(5030, 5035, 6035)
1 ft.
4-02100000
Hose, 1/4", Push-on
(3530, 4030)
6 in.
86
87
2-3245
Valve, Safety Relief, 4500 PSI 1
88
4-02100000
Hose, 1/4" Push-On
Fuel Line (60")
2
PRESSURE WASHER
OPERATOR’S MANUAL
EXPLODED VIEW - PARTS LIST (CONTINUED)
12VDC Models: 503021E, 503027E, 503531E, 503537E
120VAC Models: 503021E/G, 503027E/G, 503531E/G, 503537E/G, 603531E/G, 603537E/G
ITEM
89
90
PART NO.
DESCRIPTION
2-1105
Swivel, 1/2 JIC Fem
(5030, 5035, 6035)
1
Swivel, 1/4" JIC Fem
(3530, 4030)
1
2
2-11062
QTY
91
2-000891
Nipple, 1/2" x 2-1/2", Galv.
SCH 80 Pipe
92
2-00681
Bushing, 1/2" MNPT x 3/8" FNPT
Steel
1
93
2-0053
Elbow, 1/2 JIC x 3/8 Male Pipe
(Steam Option)
1
94
6-021730
Switch MV60 (Steam Option)
1
95
90-20040
Nut, Flange, Whiz Loc
3
96
90-2001
Nut, 5/16", ESNA, NC
12
97
2-00270
Elbow, 3/8 Male Pipe
(Steam Option)
1
Bushing, 1/2" x 3/8", Steel
(Steam Option)
1
98
2-00681
99
90-4001
Washer, 5/16", Flat, SAE
12
100
90-2002
Nut, 3/8" ESNA, NC
2
101
2-1089
Hose Barb, 1/4" x 1/4" Pipe, 90° 1
102
90-1034
Bolt, M6 x 1.0 12 x Metric 8.8
SOC, (6035E/G)
2
Bushing, 3/4" x 1/2" NPT
(Legacy Pump Models)
1
5
103
2-1081
104
6-05134
Cable, TY, 48"
105
7-0139
Insulation,
Fiber Sleeving, 1/2"
30 in
106
4-02100000
Fuel Line, 1/4" x60" (All Models
Except 11 & 13 HP Hondas)
1
107
2-1003
Nipple, 1/4" Hex
1
108
95-07200053
Bracket, Oil Cooler, 24 HP,
Honda, (6035E/G)
2
109
97-6134
▲ Manual
1
110
90-1002
Bolt, 1/4" x 1" Hex Head
(6035E/G)
2
111
90-200012
Nut, 1/4" Flange (6035E/G)
2
112
2-010069
Dip Tube, 10.75"
1
113
10-02029
Label, Danger, Cool Engine
1
114
90-1043
Thumb Screw, 1/4" x 20 x 1/2" 4
115
90-1021
Bolt, 3/8" x 2-1/2" Zinc
2
116
90-4002
Washer, 3/8", SAE, Flat
2
▲ Not Shown
#97-6134 /97-6142 • Rev. 10/03
15
16
PRESSURE WASHER
OPERATOR’S MANUAL
STEAM PUMP
EXPLODED VIEW AND PARTS LIST
2
1
3
4
9
11
5
6
7
11
7
To
Detergent
Valve
ITEM
1
PART NO.
DESCRIPTION
2-1081
Bushing, 3/4" x 1/2"
(Legacy Only)
8
9
10
QTY
1
ITEM
PART NO.
DESCRIPTION
7
2-1062
Elbow, 1/2 JIC x 1/2" MPT
8
2-10422
Tee, 1/2 Street w/Two 1/8" MPT
Holes
1
9
2-1088
Hose Barb, 90°,
1/4 x 1/8 NPT
2
2-0051
Nipple, 1/2 JIC x 3/8 MPT Steel 1
3
2-0045
Tee, 3/8 Street, Steel
1
4
2-0018
Nipple, 3/8 x 1/4, Hex, Steel
1
5
2-30151
Valve, Flow Control w/Metering 1
10
4-02100000
Hose, 1/4 Push-on
6
2-1089
Hose Barb, 90°,
1/4" Barb x 1/4" Pipe,
11
2-9040
Hose Clamp
#97-6134 /97-6142 • Rev. 10/03
1
QTY
2
2
8 in.
3
PRESSURE WASHER
OPERATOR’S MANUAL
17
FLOAT TANK ASSEMBLY
EXPLODED VIEW AND PARTS LIST
1
11
3
9
2
4
10
To Pump
6
5
7
8
ITEM
PART NO.
DESCRIPTION
QTY
1
2-01164100
Tank, Float, 2-1/2 Gal
2
2-30123
Valve, Float Assembly Seat,
Nylon
1
1
ITEM
PART NO.
DESCRIPTION
QTY
7
2-010049
Bulkhead, 1/2" PVC W/Gaskets 1
8
2-1062
Elbow, 1/2" JIC x 1/2", 90°
1
9
2-10943
Swivel, 1/2" MP x 3/4" GHF,
W/Strainer
1
3
2-301231
Connector, Anchor
1
4
2-301232
Nut, Brass
1
10
90-300210
Screw, #14, Tec, Black, Zinc
2
5
2-1006
Nipple, Brass, 1/2" Close
1
11
95-07200014
Support Plate, Float Tank
1
6
2-1906
Strainer, 1/2" Basket
1
#97-6134 /97-6142 • Rev. 10/03
18
PRESSURE WASHER
OPERATOR’S MANUAL
CONTROL PANEL
EXPLODED VIEW
18
(Reversed View of
Label)
19
27
10
20
21
4
1
Detergent
Valve
4
24
4
11
3
2
14 15
23
To
Pump
5
20
9
16
6
13
22
8
7
17
12
25
To Detergent
Valve
26
#97-6134 /97-6142 • Rev. 10/03
PRESSURE WASHER
OPERATOR’S MANUAL
19
CONTROL PANEL
EXPLODED VIEW PARTS LIST
ITEM
PART NO.
DESCRIPTION
1
6-03915
Box, Plastic, Back
2
6-0391601
Box, Plastic, Front, Fabricated 1
95-072000082 Weldment Control Panel, Black 1
3
4-05088
Thermostat, 302°F
90-1994
6-01270
▲ Conduit, Corrugated, 1/4" 3.3 ft
90-1001
Bolt, 1/4" x 3/4" HH NC
4
90-200012
Nut, 1/4" Flange Zn
4
13
1
14
4
5
6
7
QTY
1
11-1047
Decal, 12V Electrical Box
11-1045
Decal, 120V Electrical Box
(503021E/G, 503531E/G,
603531E/G, 503027E/G,
503537E/G, 603537E/G)
1
6-020590
12V Indicator Light, Green
1
6-020530
120V, Indicator Light, Green
(503021E/G, 503531E/G,
603531E/G, 503027E/G,
503537E/G, 603537E/G)
1
4-050823
Hour Meter, 12V, DC
1
4-050822
Hour Meter, 120V (503021E/G,
503537E/G, 603531E/G,
503027E/G, 503531E/G,
603537E/G)
1
Switch, Curvette
9
6-041250
Circuit Breaker, 25 Amp
(503021E, 503531E, 603531E,
503027E, 503537E, 603537E) 1
DESCRIPTION
95-07200008
Weldment, Control Panel, Red 1
▲ Screw, Ground Post
10/32" x 1-1/4"
1
▲ Bushing, 1" Snap
1
11-1044
Decal, Operating Instructions
1
2-0103
Grommet, Rubber, Nozzle
Holder
4
4-012804000
Nozzle, Red 0°
(353031E, 353037E)
1
4-012804015
Nozzle, Yellow 15°
(353031E, 353037E)
1
4-012804025
Nozzle, Green 25°
(353031E, 353037E)
1
4-012804040
Nozzle, White 40°
(353031E, 353037E)
1
4-12804500
Nozzle, Red 0°
(403031E, 403037E)
1
4-12804515
Nozzle, Yellow 15°
(403031E, 403037E)
1
4-12804525
Nozzle, Green 25°
(403031E, 403037E)
1
4-12804540
Nozzle, White 40°
(403031E, 403037E)
1
Nozzle, Red, 0°
(503531E, 503531E/G,
503537E, 503537E/G)
1
4-12805015
Nozzle, Yellow, 15°
(503531E, 503531E/G
503537E, 503537E/G)
1
1
Relay, 24VDC, 40 Amp
(503021E, 503531E, 603531E,
503027E, 503537E, 603537E) 1
QTY
4-12805000
2-90220
▲ Mounting Tape, Sq Backed 1
6-03671
Relay, 12 VDC, 40 Amp
(353031E, 353037E, 403031E,
403037E)
1
4-12805025
Screw, 10/32"x3/4" BH SOC CS
(353031E, 353037E, 403031E,
403037E)
1
Nozzle, Green, 25°
(503531E, 503531E/G
503537E, 503537E/G)
1
4-12805040
Nozzle, White, 40°
(503531E, 503531E/G
503537E, 503537E/G)
1
Nozzle, Red, 0° (503021E,
503027E, 503021E/G,
503027E/G)
1
Nozzle, Yellow, 15°
(503021E, 503027E,
503021E/G, 503027E/G)
1
4-12805525
Nozzle, Green, 25°
(503021E, 503027E,
503021E/G,503027E/G)
1
4-12805540
Nozzle, White, 40°
(503021E, 503027E,
503021E/G,503027E/G)
1
90-1999
11
PART NO.
2-01411
15
6-020251
6-036711
12
1
8
10
ITEM
90-017
▲ Nut 10/32 Keps
6-0611
Rectifier, Bridge
(3530E, 4030E, 503021E
503531E, 503027E,503537E,
603531E, 603537E)
1
90-1991
6-021595
1
Screw, 10/32" x 1/2" BH SOC
Black
1
Din Rail (12 VDC)
4"
#97-6134 /97-6142 • Rev. 10/03
4-12805500
4-12805515
20
PRESSURE WASHER
OPERATOR’S MANUAL
CONTROL PANEL
EXPLODED VIEW PARTS LIST CONT.
ITEM
PART NO.
DESCRIPTION
15
4-12806000
Nozzle, Red, 0°
(603531E, 603531E/G,
603537E, 603537E/G)
1
4-12806015
Nozzle, Yellow, 15°
(603531E, 603531E/G,
603537E, 603537E/G)
1
Nozzle, Green, 25°
(603531E, 603531E/G,
603537E, 603537E/G)
1
Nozzle, White, 40°
(603531E, 603531E/G,
603537E, 603537E/G)
1
11-0602
Decal, Stripe
1
11-0603
Decal, Stripe
1
4-12806025
4-12806040
16
QTY
17
11-1043
Label, Warning
1
18
10-9999
Lexan, Cover, Outdoor
1
19
10-08017
Label, Outdoor
1
20
6-039141
Channel, Plastic
2
21
2-30152
Valve, Metering
1
22
11-0711
Label, Metering Valve
1
23
4-02090000
Hose, Braided
24
2-9040
Clamp, Hose, UNI .46 - .54
25
4-02080000
Hose, Clear Vinyl
26
2-1905
Strainer, 1/4" Brass
1
27
90-017
▲ Nut 10/32"
6
28
11-1042
▲ Label, Ground
1
▲ Not Shown
#97-6134 /97-6142 • Rev. 10/03
2 ft.
3
6 ft.
PRESSURE WASHER
OPERATOR’S MANUAL
21
HOSE/SPRAY GUN ASSEMBLY
EXPLODED VIEW AND PARTS LIST
4
2
1
3
ITEM
PART NO.
DESCRIPTION
1
4-020750C
Hose 3/8" x 50', Black
2 Wire W/Coupler
1
4-02073450RC Hose, 3/8" x 50', Blue
2 Wire w/Coupler
1
2
4-01246
Spray Gun, Shut Off,
10 GPM @ 4000 PSI
#97-6134 /97-6142 • Rev. 10/03
QTY
ITEM
PART NO.
DESCRIPTION
3
4-0111021
Lance, Spray, Insulated,
35.5" SS
1
2-2001
Coupler, 1/4" Male, Brass
1
2-0132
▲ Seal, 1/4" Replacement Only1
2-0119
▲ O-Ring Replacement Only
4
1
▲ Not Shown
QTY
22
PRESSURE WASHER
OPERATOR’S MANUAL
PARTS SPECIFICATIONS: LEGACY PUMP
ENGINE
PUMP
Machine
Model
Pump
Model
Part
Number
Unloader
Pulley
Pulley
Part #
Bushing
Bushing
Part #
Engine
Size
Engine
Part #
Engine
Pulley
353037E
TT3540
5-1660
5-3208
2BK90H
5-40509001
24MM
5-512024
11HP
5-01072
2BK34H
403037E
TT3540
5-1660
5-3208
2BK80H
5-40508001
24MM
5-512024
13 HP
5-010720
2BK34H
503027E
TT3555
5-1661
5-3208
2BK90H
5-40509001
24MM
5-512024
16 HP
5-0309
2BK34H
503027E/G
TT3555
5-1661
5-3208
2BK90H
5-40509001
24MM
5-512024
16 HP
5-0309
3TB34
503537E
TT3555
5-1661
5-3208
2BK90H
5-40509001
24MM
5-512024
20 HP
5-01093
2BK34H
503537E/G
TT3555
5-1661
5-3208
2BK90H
5-40509001
24MM
5-512024
20 HP
5-01093
3TB34
603537E
TT3555
5-1661
5-3208
2BK90H
5-40509001
24MM
5-512024
24 HP
5-01094
2BK40H
603537E/G
TT3555
5-1661
5-3208
2BK90H
5-40509001
24MM
5-512024
24 HP
5-01094
3TB36
PARTS SPECIFICATIONS: GENERAL PUMP
ENGINE
PUMP
Machine
Model
Pump
Model
Part
Number
Unloader
Pulley
Pulley
Part #
Bushing
Bushing
Part #
Engine
Size
Engine
Part #
Engine
Pulley
353031E
TS-1011
5-23040
5-3208
2BK90H
5-40509001
24MM
5-512024
11HP
5-01072
2BK34H
403031E
TS-1011
5-23040
5-3208
2BK80H
5-40508001
24MM
5-512024
13 HP
5-010720
2BK34H
503021E
TS2021
5-2307
5-3208
2BK90H
5-40509001
24MM
5-512024
16 HP
5-0309
2BK34H
503021E/G
TS2021
5-2307
5-3208
2BK90H
5-40509001
24MM
5-512024
16 HP
5-0309
3TB34
503531E
TS2021
5-2307
5-3208
2BK90H
5-40509001
24MM
5-512024
20 HP
5-01093
2BK34H
503531E/G
TS2021
5-2307
5-3208
2BK90H
5-40509001
24MM
5-512024
20 HP
5-01093
3TB34
603531E
TS2021
5-2307
5-3208
2BK90H
5-40509001
24MM
5-512024
24 HP
5-01094
2BK40H
603531E/G
TS2021
5-2307
5-3208
2BK90H
5-40509001
24MM
5-512024
24 HP
5-01094
3TB36
#97-6134 /97-6142 • Rev. 10/03
PRESSURE WASHER
OPERATOR’S MANUAL
23
CONTROLS
ENGINE
Model
Pulley
Part #
Bushing
Bushing Part #
Belt
Size
Belt
Part #
Pulley
Part #
Belts
Belt
Part #
Bushing
353037E
5-40503401
Hx1
5-511100
BX 42
5-604042 NA
NA
NA
NA
NA
403037E
5-40503401
Hx1
5-511100
BX 40
5-604040 NA
NA
NA
NA
NA
503027E
5-40503401
Hx1
5-511100
BX 42
5-604042 NA
NA
NA
NA
NA
503027E/G
5-407034
P2 X 1
5-531112
BX 44
5-604044 BK34H
5-40403401
BX32
5-604032
5-511063
503537E
5-40503401
Hx1
5-511100
BX 42
5-604042 NA
NA
NA
NA
NA
503537E/G
5-407034
P2 X 1
5-531112
BX 42
5-604042 BK34H
5-40403401
BX32
5-604032
5-511063
603537E
5-40504001
H x 1 1/8 5-511113
BX 44
5-604044 NA
NA
NA
NA
NA
603537E/G
5-407036
P2 X 1-1/8 5-531113
BX 44
5-604044 BK36H
5-40403601
5-511061 5-511062
Pulley
5-511063
CONTROLS
ENGINE
Model
Pulley
Part #
Bushing
Bushing Part #
Belt
Size
Belt
Part #
Pulley
Part #
Belts
Belt
Part #
Bushing
353031E
5-40503401
Hx1
5-511100
BX 42
5-604042 NA
NA
NA
NA
NA
403031E
5-40503401
Hx1
5-511100
BX 42
5-604042 NA
NA
NA
NA
NA
503021E
5-40503401
Hx1
5-511100
BX 44
5-604044 NA
NA
NA
NA
NA
503021E/G
5-407034
P2 X 1
5-531112
BX 44
5-604044 BK34H
5-40403401
BX32
5-604032
5-511063
503531E
5-40503401
Hx1
5-511100
BX 43
5-604043 NA
NA
NA
NA
NA
503531E/G
5-407034
P2 X 1
5-531112
BX 43
5-604043 BK34H
5-40403401
BX32
5-604032
5-511063
603531E
5-40504001
H x 1 1/8 5-511113
BX 44
5-604044 NA
NA
NA
NA
NA
603531E/G
5-407036
P2 X 1-1/8 5-531113
BX 44
5-604044 BK36H
5-40403601
BX34
5-604034
5-511063
#97-6134 /97-6142 • Rev. 10/03
Pulley
24
PRESSURE WASHER
OPERATOR’S MANUAL
BECKETT BURNER SPECIFICATIONS
Burner
Assy No.
Fuel Nozzle
353031E
353037E
7-00030
7-00030
7-0102
7-0102
7-515242
7-515242
7-21699
7-21699
7-00098
7-00098
7-21754U
7-21754U
7-5780
7-5780
403031E
403037E
7-00030
7-00030
7-0102
7-0102
7-515242
7-515242
7-21699
7-21699
7-00098
7-00098
7-21754U
7-21754U
7-5780
7-5780
503021E
7-00030
7-0103
7-515242
7-21699
7-00098
7-21854U
7-5780
503027E
7-00030
7-0103
7-515242
7-21699
7-00098
7-21854U
7-5780
503021E/G
503027E/G
7-00011
7-00011
7-01284
7-01284
7-51824
7-51824
7-21344U
7-21344U
7-21844U
7-21844U
7-21755U
7-21755U
7-578703
7-578703
503531E
503537E
7-00030
7-00030
7-0103
7-0103
7-515242
7-515242
7-21699
7-21699
7-00098
7-00098
7-21854U
7-21854U
7-5780
7-5780
503531E/G
503537E/G
7-00011
7-00011
7-01284
7-01284
7-51824
7-51824
7-21344U
7-21344U
7-21844U
7-21844U
7-21755U
7-21755U
7-578703
7-578703
603531E
7-00030
7-0103
7-515242
7-21699
7-00098
7-21854U
7-5780
603537E
7-00030
7-0103
7-515242
7-21699
7-00098
7-21854U
7-5780
603531E/G
603537E/G
7-00011
7-00011
7-01284
7-01284
7-51824
7-51824
7-21344U
7-21344U
7-21844U
7-21844U
7-21755U
7-21755U
7-578703
7-578703
Fuel/Pump
Solenoid/Cord
Fuel
Solenoid Coil
Electrode
Model No.
Transformer
Burner
Motor
Fuel/Pump
Solenoid/Cord
Fuel
Solenoid Coil
Electrode
WAYNE BURNER SPECIFICATIONS
Burner
Assy No.
Fuel Nozzle
Transformer
Burner
Motor
503021E/G
503027E/G
7-00034
7-00034
7-0127
7-0127
7-20358
7-20358
7-0005
7-0005
7-0009
7-0009
7-0009611
7-0009611
7-13286
7-13286
503531E/G
503537E/G
7-00034
7-00034
7-0127
7-0127
7-20358
7-20358
7-0005
7-0005
7-0009
7-0009
7-0009611
7-0009611
7-13286
7-13286
603531E/G
7-00034
7-0127
7-20358
7-0005
7-0009
7-0009611
7-13286
03537E/G
7-00034
7-0127
7-20358
7-0005
7-0009
7-0009611
7-13286
Model No.
#97-6134 /97-6142 • Rev. 10/03
SERIES PRESSURE WASHER
OPERATOR’S MANUAL
25
TROUBLESHOOTING
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#97-6134 /97-6142 • Rev. 10/03
26
SERIES PRESSURE WASHER
OPERATOR’S MANUAL
TROUBLESHOOTING
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#97-6134 /97-6142 • Rev. 10/03
SERIES PRESSURE WASHER
OPERATOR’S MANUAL
TROUBLESHOOTING
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#97-6134 /97-6142 • Rev. 10/03
27
28
SERIES PRESSURE WASHER
OPERATOR’S MANUAL
TROUBLESHOOTING
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#97-6134 /97-6142 • Rev. 10/03
PRESSURE WASHER
OPERATOR’S MANUAL
29
OIL CHANGE RECORD
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.
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#97-6134 /97-6142 • Rev. 10/03
+
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SSG SERIES PRESSURE WASHER
WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and
workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below,
is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this
warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not
transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. Forged brass pump
manifold. All heating coils will have a three year warranty. Internal components on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must
notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the
defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components
warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’
local authorized service centers. If you are unable to resolve the warranty claim satisfactorily, write to SHARK at 4275 N.W.
Pacific Rim Blvd., Camas, WA 98607, ATTN: Warranty Dept., detailing the nature of the defect, the name of the Authorized
Dealer, and a copy of the purchase invoice.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or
promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure
that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products
meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • USA • 1-800-771-1881
Shark SSG • #97-6134 • Rev. 10/03
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881
Form #97-6134 • Revised 10/03 • Printed in U.S.A.