Makita 6300D Instruction manual

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Equipped with Electric Brake
13 mm (1/2")
13 mm (1/2")
MODEL 6300D
MODEL 6300DW
With Fast Charger
INSTRUCTION MANUAL
No load speed IRPM)
Capacities
Steel
Wood
Wood s c r e w
13"
1112")
2 1 mm
113116"l
(15164" x 2 - 1 5 / 1 6 " )
-
Charging time
I
Voltage
10.8
v
High
58mmx75mm
I
1 Hr.
l"oo
~
450
Net
Dimensions
(LxWxH1
weight
2 2 5 mm x 58 mm x 2 7 2 mm
18.718'' x 2 - 5 / 1 6 ' ' x 1 0 - 1 1 / 1 6 " )
( 5 . 7 Ibs)
LOW
I
Input
A C only 5 0 Hz
~
60 Hr
2.6 k g
output
D.C. 1 0 . 8 V
IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools t o rain.
Don't use tool in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4.STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
or locked-up place - out of reach of children.
5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment t o do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
7. DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering t o contain long hair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9.DON'T ABUSE CORD. Never carry tool by cord or yank it t o disconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK.
Use clamps or a vise t o hold work. It's safer than using
your hand and it frees both hands t o operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
2
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking t o
see that keys and adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool w i t h finger
on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and so marked.
17. STAY ALERT. Watch what you are doing, use common sense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked t o determine that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction
manual. Have defective switches replaced by authorized service center. Don't
use tool if switch does not turn it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact w i t h grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool t o a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source w i t h voltage greater than that specified
for the tool can result in SERIOUS INJURY t o the user - as well as damage t o
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source w i t h
voltage less than the nameplate rating is harmful t o the motor.
3
IMPORTANT SAFETY INSTRUCTI0NS
1.
SAVE THESE INSTRUCTIONS
- This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
on (11 battery charger, (2)battery, and (3)product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 7000.
Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger t o rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of fire, electric shock, or injury t o persons.
6.To reduce risk of damage t o electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected t o damage or stress.
8.A n extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and shape
as those of plug on charger;
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is at least as large as the one specified in the table below.
TABLE 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
Length of Cord (Feet)
AWG Size of Cord
4
25
18
50
18
100
18
150
16
ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF).
2. Do not attempt t o use a step-up transformer, an engine generator or DC power
receptacle.
3. Do not allow anything t o cover or clog the charger vents.
4. Do not short the battery cartridge:
(11 Do n o t touch the terminals w i t h any conductive material.
(2)Avoid storing battery cartridge in a container with other metal objects such
as nails, coins, etc.
(3)Do not expose battery cartridge t o water or rain.
A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.
5. Do not store the tool and Battery Cartridge in locations where the temperature may reach or exceed 5OoC (122OF).
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode in a fire.
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
not have t o be plugged into an electrical outlet.
2. Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the tool only by the insulated grasping surfaces t o prevent electric shock
if you drill into a "live" wire.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation: they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5
Charging
Use the Fast Charger DC1000 to charge the
Battery Cartridge 1000.
To remove the battery cartridge, push up
the slide plate and grasp the cartridge carefully while withdrawing it from the tool.
Plug the fast charger into your power
source. Insert the battery cartridge so
that the plus and minus terminals on the
battery cartridge are on the same sides
as their respective markings on the fast
charger. Insert the cartridge fully into the
port so that it rests on the charger port
floor. Check to see that the charging light
comes on. When it goes out, you may remove the fully charged battery cartridge.
After charging, unplug the charger from
the power source.
To insert the battery cartridge, slide i t all the way inside the tool. Then pull down the
slide plate to secure the battery cartridge.
CAUTION :
Your new battery cartridge is not charged. You will need to charge i t before use.
0
0
If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs, let the cartridge cool off for a while. Then re-insert i t
and try to charge it once more.
When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period, it may not accept a full charge. This i s a normal condition and does
not indicate a problem. You can recharge the battery cartridge fully after discharging it
almost completely a couple of times.
0
6
If you wish to charge two battery cartridges, allow 15 minutes between chargings on the
fast charger.
Selecting bit
*Phillips bit
Use the chart to determine the best size
driver bit for the size of screw that you
wish to use.
Nominal diameter of wood screw
B i t No.
2.1
-
2.7 (3/32"
No. 2
3.1
-
4.8 (118"- 3/16")
No. 3
5.1 - 5.8 (13164''
-
1/8")
-
15/64")
Slotted bit
Use a slotted bit that properly fits the screw slot. Use of a bit that is too small will
damage the screw and/or bit.
Installing or removing drill bit or driver bit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge i s removed before
installing or removing the bit.
To install the bit, place it in the chuck as
far as it will go. Tighten the chuck by hand.
Place the chuck key in each of the three
holes and tighten clockwise. Be sure to
tighten all three chuck holes evenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
Chuck key
/
Chuck key
7
CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuates properly and returns to the "OFF" position when released.
Reversing switch action
This tool has a reversing switch to change
the direction of rotation. Slide the reversing switch t o the right for clockwise rotation or to the left for counterclockwise.
CAUTION :
Always check the direction of rotation before operation.
0
*Use the reversing switch only when the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may ruin the tool.
Speed change
To change the speed, turn the speed change
knob 180" while the tool is running. Be
sure that the speed change knob is turned
to the correct speed setting before you
begin operation. See arrow indication. Use
the right speed for the job.
8
k
Speed
change knob
'q
'-I
450 R/min.
1,200 R/min.
1
-/
Overload protector
The overload protector automatically cuts
out to break the circuit and the button
pops out, whenever heavy work is prolonged. When this occurs, release the trigger
switch and withdraw the tool from the
workpiece. Wait 20 - 30 seconds before
pressing the restart button to resume
operation.
CAUTION :
Your finger should not be on the trigger when you press the restart button.
Screwdriving operation
Place the point of the driver bit in the
screw head and apply pressure to the tool.
Start the tool slowly and then increase the
speed gradually. Release the trigger just as
the screw bottoms out. The electric brake
will then stop the tool immediately, preventing the screw and/or bit from being
damaged.
NOTE :
*Make sure that the driver bit is inserted straight in the screw head, or the screw and/or
bit may be damaged.
When driving wood screws, predrill Pilot
holes to make driving easier and to prevent splitting of the workpiece. See the
chart.
3.1 (1/8")
3.5 (9/64")
(3/32"- 3/32")
4.5(11/64")
(7/64"- 1/8")
3.1 - 3.4
(1/8"- 9/64")
4.8(3/16")
5.5(7/32")
5.8 (I-'"'''
9
Drilling operation
Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with a guide
screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
0
0
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a centerpunch and hammer a t the point to be drilled. Place the point of the bit in the indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
CAUTION:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is a tremendous force exerted on the tool/bit a t the time of hole breakthrough.
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you do not hold it firmly.
0 Always secure small workpieces in a vise or similar hold-down device.
10
MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance.
To maintain product SAFETY and RELlABl LITY, reparis, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
11
ACC ESSOR IES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons,
The accessories or attachments should be used only in the proper and intended manner,
0
Bits
0
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Phillips
I
Size
#2
I
1
Part No.
784214-0A
Fast charger
Model D C l O O O
Square drill bit
0
0
Battery 1000
Part No. 632034-1
Rubber pad assembly
Part No. 123001-2
0
Wax buffer
Part No. 743023-2
0 Wool
Steel carrying case
Part No. 182263-1
12
Chuck key S10
Part No. 763415-9
bonnet 100
Part No. 743401-6
Mar.-12-'90
EN
13 mm (1/2")
CORDLESS DRIVER DRILL
Model 63000
~
Note: The switch and other part configurations
may differ from country to country.
13
Mar
MODEL 630OD
L' LM $&,
MACHINE
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AtD
DESCRIPTION
MACHINE
Flat Head Screw M6x22
Drill Chuck S13
Spindle
Ball Bearing 6000LLB
Slop Ring E-9
Compression Spring 10
Thin Washer 10
Spur Gear 78
Spring Terminal
Slide Plate
Plate
Guide Plate
Name Plats
Pan Head Screw M4x22 IWiIh Washer1
Housing Set IWiIh Item 271
DC Motor 10 8 V
Plane Bearing 5
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- -
Note: The switch and ofher part specifications may differ from country IO country
14
DESCRIPTION
F l a t Washer 5
Compresslo" Spring 10
Thin Washer 10
Spur Gear 93
Ring 16
Pan 3
Shifter
Leaf Spring
Holder 6
Housing Sel iWith Item 151
Plane Bearing 4
Gear Complete 28-12-89
Plane Bearing 4
Switch
over CUrrenl Relay
Switch
Label
-12-'90 EN
MAKITA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
0 repairs have been made or attempted by others:
0 repairs are required because of normal wear and tear
0 The tool has been abused, misused or improperly maintained;
0 alterations have been made t o the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIFD
WARRANTIFS O F "MERCHANTABILITY" AND "FITNESS FOR A SPFCIFIC PURPOSF."
AFTER T H t ON€.-YEAR TtRM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damage., so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Flrrtkir-,Ltd.
11-8,3-chome, Sumiyoshi-cho, Anjo, Aichi 446, Japan
883730 - 068
PRINTED I N JAPAN
1990 - 10 - N