Mitsubishi Electric FR-A7AY Instruction manual

INVERTER
Plug-in option
FR-A7AY
FR-A7AY E kit
INSTRUCTION MANUAL
Analog output function
Digital output function
PRE-OPERATION INSTRUCTIONS
INSTALLATION AND WIRING
(FR-A700/F700 SERIES)
INSTALLATION AND WIRING
(FR-E700 SERIES (E kit))
1
2
3
PARAMETER LIST
4
EXTENSION ANALOG OUTPUT
5
DIGITAL OUTPUT
6
Thank you for choosing this Mitsubishi Inverter plug-in option.
This instruction manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this instruction manual and
appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this instruction manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
WARNING
CAUTION
Assumes that incorrect handling may
cause hazardous conditions, resulting
in death or severe injury.
Assumes that incorrect handling may
cause hazardous conditions, resulting
in medium or slight injury, or may
cause physical damage only.
CAUTION level may lead to a serious
Note that even the
consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.
SAFETY INSTRUCTIONS
1. Electric Shock Prevention
WARNING
• While power is on or when the inverter is running, do not
open the front cover. You may get an electric shock.
• Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed highvoltage terminals and charging part and get an electric shock.
• If power is off, do not remove the front cover except for wiring
or periodic inspection. You may access the charged inverter
circuits and get an electric shock.
• Before starting wiring or inspection, check to make sure that
the indication of the inverter operation panel is off, wait for at
least 10 minutes after the power supply has been switched off,
and check that there are no residual voltage using a tester or
the like. The capacitor is charged with high voltage for some
time after power off and it is dangerous.
• Any person who is involved in the wiring or inspection of this
equipment should be fully competent to do the work.
• Always install the plug-in option before wiring. Otherwise,
you may get an electric shock or be injured.
• Do not touch the plug-in option with wet hands. Otherwise
you may get an electric shock.
• Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an electric
shock.
A-1
2. Injury Prevention
3) Usage
WARNING
CAUTION
• Apply only the voltage specified in the instruction manual to
each terminal. Otherwise, burst, damage, etc. may occur.
• Ensure that the cables are connected to the correct terminals.
Otherwise, burst, damage, etc. may occur.
• Always make sure that polarity is correct to prevent damage, etc.
Otherwise, burst, damage may occur.
• While power is on or for some time after power-off, do not touch
the inverter as it is hot and you may get burnt.
3. Additional Instructions
Also note the following points to prevent an accidental failure,
injury, electric shock, etc.
1) Transportation and mounting
CAUTION
• Do not install or operate the plug-in option if it is damaged or
has parts missing.
• Do not stand or rest heavy objects on the product.
• Check that the mounting orientation is correct.
• Prevent other conductive bodies such as screws and metal
fragments or other flammable substance such as oil from
entering the inverter.
2) Trial run
CAUTION
• When parameter clear or all parameter clear is performed,
reset the required parameters before starting operations.
Each parameter returns to the initial value.
• For prevention of damage due to static electricity, touch
nearby metal before touching this product to eliminate static
electricity from your body.
4) Maintenance, inspection and parts replacement
CAUTION
• Do not test the equipment with a megger (measure insulation
resistance).
5) Disposal
CAUTION
• Treat as industrial waste.
CAUTION
• Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
unexpected motions.
A-2
• Do not modify the equipment.
• Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
6) General instruction
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth
description. Before starting operation of the product, always
return the covers and guards into original positions as specified
and operate the equipment in accordance with the manual.
— CONTENTS —
1
PRE-OPERATION INSTRUCTIONS
1.1
1.2
Inverter Type ......................................................................................................................................1
Unpacking and Product Confirmation .............................................................................................2
1.2.1
1.2.2
1.3
1.4
2
2.1
2.2
2.3
3
3.1
3.2
3.3
1
Packing confirmation (FR-A700/F700 series)................................................................................................. 2
Packing confirmation (FR-E700 series (E kit)) ............................................................................................... 3
Parts ....................................................................................................................................................4
Specifications.....................................................................................................................................5
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
6
Pre-Installation Instructions .............................................................................................................6
Installation Procedure .......................................................................................................................7
Wiring..................................................................................................................................................9
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
13
Pre-Installation Instructions ...........................................................................................................13
Installation Procedure .....................................................................................................................13
Wiring................................................................................................................................................18
4
PARAMETER LIST
21
5
EXTENSION ANALOG OUTPUT
23
5.1
5.2
5.3
Wiring Example ................................................................................................................................23
Internal Block Diagram....................................................................................................................24
Terminals ..........................................................................................................................................25
I
5.4
5.5
Extension Analog Output Function Parameter List......................................................................26
Adjustment Procedure ....................................................................................................................27
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.6
6
6.1
6.2
6.3
6.4
6.5
II
Setting of analog output signal voltage/current switchover (Pr. 309) ........................................................... 27
Calibration of meter ...................................................................................................................................... 28
Output signal setting (FR-A700/F700 series) ............................................................................................... 30
Output signal setting (FR-E700 series) ........................................................................................................ 32
Analog signal adjustment [Pr. 307, Pr. 308, Pr. 311, Pr. 312] ...................................................................... 33
Instructions ......................................................................................................................................34
DIGITAL OUTPUT
35
Internal Block Diagram....................................................................................................................35
Terminals ..........................................................................................................................................36
Digital Output Function Parameter List .........................................................................................37
Output Signal List (FR-A700/F700 series) .....................................................................................38
Output Signal List (FR-E700 series)...............................................................................................40
1
PRE-OPERATION INSTRUCTIONS
1.1
Inverter Type
The inverter type, 55K and 75K stated in this Instruction Manual differs according to each -NA, -EC, -CH(T)
versions. Refer to the following correspondence table for each inverter type. (Refer to the instruction manual
of each inverter for the inverter type.)
For example, "for the 75K or more" indicates "for the FR-A740-01440-NA or more" in the case of FR-A740
of NA version.
NA
F700
A700
FR-F720-55K
FR-F720-75K
FR-F740-55K
FR-F740-75K
FR-A720-55K
FR-A720-75K
FR-A740-55K
FR-A740-75K
FR-F720-02330-NA
FR-F720-03160-NA
FR-F740-01160-NA
FR-F740-01800-NA
FR-A720-02150-NA
FR-A720-02880-NA
FR-A740-01100-NA
(FR-A760-00840-NA)
FR-A740-01440-NA
(FR-A760-01040-NA)
EC
CH
⎯
⎯
FR-F740-01160-EC
FR-F740-01800-EC
⎯
⎯
⎯
⎯
FR-F740-55K-CH(T)
FR-F740-S75K-CH(T)
⎯
⎯
FR-A740-01800-EC
FR-A740-55K-CHT
FR-A740-02160-EC
FR-A740-75K-CHT
1
1
PRE-OPERATION INSTRUCTIONS
1.2
Unpacking and Product Confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you
ordered and intact.
This product is a plug-in option dedicated for the FR-A700/F700/E700 series.
1.2.1
Packing confirmation (FR-A700/F700 series)
Check the enclosed items.
Plug-in option
Mounting screw (M3 × 6mm) Hex-head screw for option
......................................... 1 .............. 2 (Refer to page 7.) mounting (5.5mm)
............... 1 (Refer to page 7.)
5.5mm
2
PRE-OPERATION INSTRUCTIONS
1.2.2
Packing confirmation (FR-E700 series (E kit))
Check the enclosed items.
Plug-in option
Mounting screw (M3 × 6mm)
.............................................. 1 ............ 2 (Refer to page 15, 17)
Option small cover *2
Front cover for plug-in option Option protective cover *1
............. 1 (Refer to page 15, 17) .................. 1 (Refer to page 15) .................. 1 (Refer to page 17)
1
*1
*2
Used with the FR-E720-3.7K (FR-E720-175) or less and FR-E740-7.5K (FR-E740-170) or less.
Used with the FR-E720-5.5K (FR-E720-240) or more and FR-E740-11K (FR-E740-230) or more.
CAUTION
In place of the inverter front cover, install a provided front cover for plug-in option.
3
PRE-OPERATION INSTRUCTIONS
1.3
Parts
Terminal
block
Front view
Mounting
hole
4
Rear view
Connector
Connect to the inverter
option slot
(Refer to page 7, 15, 17.)
Terminal layout
AMC
NC
SE
Y3
Y4
Y5
Y6
Mounting
hole
AM0
AM1
NC
SE
Y0
Y1
Y2
Mounting hole
PRE-OPERATION INSTRUCTIONS
1.4 Specifications
(1) Output signals
Voltage output (across terminals AM0-AMC) 0 to 10VDCMAX
Current output (across terminals AM1-AMC) 0 to 20mADC
(2) Output resolution
Voltage output 3mV
Current output 10μA
(3) Output accuracy (reference value)
±10% of the full-scale output value
Depends on the output signal type.
1
(4) Meters used
• Voltmeter
DC voltmeter Full-scale 10V (internal impedance 10kΩ or more)
• Ammeter
DC ammeter Full-scale 20mA (internal impedance 300Ω or less)
• Wiring length
Maximum 10m
5
2
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
2.1
Pre-Installation Instructions
Make sure that the input power of the inverter is off.
CAUTION
With input power on, do not install or remove the plug-in option. Otherwise, the inverter and
plug-in option may be damaged.
For prevention of damage due to static electricity, touch nearby metal before touching this
product to eliminate static electricity from your body.
6
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
2.2
Installation Procedure
1)Remove the inverter front cover.
1)
2)Mount the hex-head screw for option
mounting into the inverter screw hole
(on earth plate). (size 5.5mm,
tightening torque 0.56N⋅m to 0.75N⋅m)
Screw hole for
option mounting
Inverter side
option
connector
Screw hole for
option mounting
(on earth plate)
Hex-head screw
for option mounting
2)
3)
4) Mounting
3)Securely fit the connector of the plug-in
option to the inverter connector along
the guides.
4)Securely fix the both right and left sides
of the plug-in option to the inverter with
the accessory mounting screws.
(Tightening torque 0.45N⋅m to
0.55N⋅m) If the screw holes do not lineup, the connector may not have been
plugged snugly. Check for loose
plugging.
screws
REMARKS
• Remove a plug-in option after removing two screws on both left and right sides.
(When the plug-in option is mounted in the connector 3 (connector 1 for the FR-F700 series), it is easier to remove
the plug-in option after removing a control circuit terminal block.)
7
2
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
CAUTION
•
•
Only one type of option per inverter may be used. When two or more options are mounted, priority is in
order of inverter option connectors 1, 2 and 3, the options having lower priority are inoperative.
When the inverter cannot recognize that the option is mounted due to improper
Mounting
Error
installation, etc., "
to
" (option alarm) are displayed for the FRPosition
Display
A700 series. The errors shown differ according to the mounting positions
Connector 1
(connectors 1, 2, 3).
Connector 2
Connector 3
•
•
•
8
The FR-F700 series has one connection connector for the plug-in option. When the inverter can not
recognize that the option unit is mounted due to improper installation, etc., "
" (option alarm) is
displayed.
Take care not to drop a hex-head screw for option mounting or mounting screw during mounting and removal.
Pull out the option straight to remove. Otherwise, the connector may be damaged.
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
2.3
Wiring
(1) Untwist the twisted pair shielded cables after stripping its sheath.
Also, perform protective treatment of the shield to ensure that it will not
make contact with the conductive area.
Shield
(perform protective treatment)
Sheath
Strip off the sheath about the size as in the right figure. If the length of the
sheath pealed is too long, a short circuit may occur among neighboring
wires. If the length is too short, wires might come off.
Wire the stripped cable after twisting it to prevent it from becoming loose.
(Do not solder it.)
Use a bar type terminal as required.
Twisted pair
shielded cable
Cable stripping size
5mm
REMARKS
• Information on bar terminals
Commercially available product examples (as of September, 2006)
Terminal
Screw Size
Wire Size
(mm2)
M2
0.3 to 0.5
Bar Terminal Model
With insulation sleeve Without insulation sleeve
Al 0,5-6WH
A 0,5-6
2
Maker
Phoenix Contact
Co.,Ltd.
Bar terminal crimping tool: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)
When using the bar terminal (without insulation sleeve),
use care so that the twisted wires do not come out.
9
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
(2) Loosen the terminal screw and insert the cable into the terminal.
Screw Size
M2
Tightening Torque
0.22N⋅m to 0.25N⋅m
Cable Size
Screwdriver
0.3mm2 to 0.75mm2
Small
flat-blade screwdriver
(Tip thickness: 0.4mm/tip width: 2.5mm )
CAUTION
• Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or
malfunction due to damage to the screw or unit.
10
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
(3) For wiring of the FR-A700 series 22K* or less and the FR-F700 series 30K* or less, route wires between
the control circuit terminal block and front cover. If cables can not be routed between the control circuit
terminal block and front cover due to the increased number of cables, remove a hook of the front cover
and use a space become available.
For wiring of the FR-A700 series 30K* or more and the FR-F700 series 37K* or more, use the space
on the left side of the control circuit terminal block.
Cut off
with a
nipper,
etc.
Cut off a hook on the inverter
front cover side surface.
(Cut off so that no portion is left.)
FR-A700 series 22K* or less
and FR-F700 series 30K* or less
Control circuit
terminal block
FR-A700 series 30K* or more
and FR-F700 series 37K* or more
*The inverter type of 22K and 30K of FR-A700 series, 30K and 37K of FR-F700 series in each -NA, -EC versions are as follows.
NA
A700
F700
FR-A720-22K
FR-A740-22K
FR-A720-30K
FR-A740-30K
FR-F720-30K
FR-F740-30K
FR-F720-37K
FR-F740-37K
FR-A720-00900-NA
FR-A740-00440-NA (FR-A760-00330-NA)
FR-A720-01150-NA
FR-A740-00570-NA (FR-A760-00550-NA)
FR-F720-01250-NA
FR-F740-00620-NA
FR-F720-01540-NA
FR-F740-00770-NA
EC
⎯
FR-A740-00620-EC
⎯
FR-A740-00770-EC
⎯
FR-F740-00620-EC
⎯
FR-F740-00770-EC
11
2
INSTALLATION AND WIRING (FR-A700/F700 SERIES)
REMARKS
• When the hook of the inverter front cover is cut off for wiring, the protective structure (JEM1030) changes to open
type (IP00).
CAUTION
Do not use empty terminals as junction terminals because they are used in the option unit. If
they are used as the junction terminals, the option unit may be damaged.
When performing wiring using the space between the inverter front cover and control circuit
terminal block, take care not to subject the cable to stress.
After wiring, wire offcuts must not be left in the inverter. They may cause a fault, failure or
malfunction.
12
3
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
3.1
Pre-Installation Instructions
Make sure that the input power of the inverter is off.
CAUTION
With input power on, do not install or remove the plug-in option. Otherwise, the inverter and
plug-in option may be damaged.
For prevention of damage due to static electricity, touch nearby metal before touching this
product to eliminate static electricity from your body.
3.2
Installation Procedure
The FR-E700 series has one connection connector for the plug-in option.
CAUTION
•
Always perform wiring to the main circuit terminals and control circuit terminals before installing the
option. Wiring cannot be performed after installing the option.
•
When the inverter cannot recognize that the option is mounted due to improper installation, etc., "
(option alarm) is displayed.
Take care not to drop a mounting screws during mounting and removal.
Pull out the option straight to remove. Otherwise, the connector may be damaged.
•
•
"
3
13
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
z For FR-E720-3.7K (FR-E720-175) or less, FR-E740-7.5K (FR-E740-170) or less
(1) Remove the front cover from the inverter. (For removing the front cover, refer to the FR-E700 series
instruction manual.)
(2) Remove the PU cover from the front cover. Open the PU cover with a driver, etc. and remove it in the
direction of arrow as shown below.
(1) Front cover
*
(2) PU cover
* Open the PU cover, then open it toward the arrow
direction to remove.
REMARKS
• Because the voltage class, model name and serial (only voltage class is labeled for the FR-E740-5.5K (FR-E740120) or more) are stated on the PU cover, replace a PU cover of a plug-in option front cover with the removed PU
cover from the inverter.
14
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
(3) Install the option protective cover.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws.(tightening torque 0.45N⋅m to 0.55N⋅m) If the screw holes do not line-up, the connector may not
have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) When wiring to the plug-in option is completed, install the front cover for plug-in option to the inverter.
Front cover
for plug-in option
plug-in option
(7)
(4)
Option connector
of inverter
(6) Replace
(3) Option protective cover
3
(5)
Mounting screws
15
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
z For FR-E720-5.5K (FR-E720-240) or more, FR-E740-11K (FR-E740-230) or more
(1) Remove the front cover 1 and 2 from the inverter. (For removing the front cover, refer to the FR-E700
series instruction manual.)
(2) Remove the PU cover from the front cover 2. For removing the PU cover, refer to page 14.
(3) Cut off the dummy cover of the front cover 1 with a nipper, etc. and make a space for installing the
option small cover.
Front cover 1
(1)
Front cover 2
(1)
(2)
(3)
PU cover
Dummy cover
Cut off the edges so that no burr is left.
REMARKS
• Because voltage is stated on the PU cover, replace a PU cover of a plug-in option front cover with the removed PU
cover from the inverter.
16
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N⋅m to 0.55N⋅m) If the screw holes do not line-up, the connector may
not have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) When wiring to the plug-in option is completed, install the front cover for plug-in option to the inverter.
(8) Install the option small cover to the front cover 1.
(9) Install the front cover 1 to the inverter.
(4) Option connector of inverter
Front cover for
plug-in option
(9) Front cover 1
(7)
(6) Replace
(8)
3
plug-in option
(5) Mounting screws
Option small cover
17
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
3.3 Wiring
(1) Untwist the twisted pair shielded cables after stripping its sheath.
Also, perform protective treatment of the shield to ensure that it will not
make contact with the conductive area.
Shield
(perform protective treatment)
Sheath
Strip off the sheath about the size as in the right figure. If the length of the
sheath pealed is too long, a short circuit may occur among neighboring
wires. If the length is too short, wires might come off.
Wire the stripped cable after twisting it to prevent it from becoming loose.
(Do not solder it.)
Use a bar type terminal as required.
Twisted pair
shielded cable
Cable stripping size
5mm
REMARKS
• Information on bar terminals
Commercially available product examples (as of September, 2006)
Terminal
Screw Size
Wire Size
(mm2)
M2
0.3 to 0.5
Bar Terminal Model
With insulation sleeve Without insulation sleeve
Al 0,5-6WH
A 0,5-6
Bar terminal crimping tool: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)
When using the bar terminal (without insulation sleeve),
use care so that the twisted wires do not come out.
18
Maker
Phoenix Contact
Co.,Ltd.
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
(2) Loosen the terminal screw and insert the cable into the terminal.
Screw Size
Tightening Torque
Cable Size
Screwdriver
M2
0.22N⋅m to 0.25N⋅m
0.3mm2 to 0.75mm2
Small
flat-blade screwdriver
(Tip thickness: 0.4mm/tip width: 2.5mm )
CAUTION
• Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or
malfunction due to damage to the screw or unit.
3
19
INSTALLATION AND WIRING (FR-E700 SERIES (E kit))
(3) When wiring the FR-E700 series, if a hook of the front cover for the plug-in option impedes wiring, cut
off the hook and perform wiring.
Cut off with a
nipper, etc.
Cut off a hook at the bottom
of the option cover.
(Cut off so that no portion is left.)
REMARKS
•
When the option protective cover or option small cover is not fitted or wire is not passed through even if
the hook of the front cover of the plug-in option has been cut off, the protective structure (JEM1030)
changes to open type (IP00).
CAUTION
Do not use empty terminals as junction terminals because they are used in the option unit. If
they are used as the junction terminals, the option unit may be damaged.
When wiring, take care not to subject the cable to stress.
After wiring, wire offcuts must not be left in the inverter. They may cause a fault, failure or
malfunction.
20
4
PARAMETER LIST
When the FR-A7AY is mounted on the inverter, the following parameters are extended.
EXTENSION ANALOG OUTPUT
Parameter
Number
Name
306
Analog output signal selection
307
308
Setting for zero analog output
Setting for maximum analog output
Analog output signal voltage/current
switchover
309
310
311
312
323
324
C0(900)
C1(901)
Analog meter voltage output
selection
Setting for zero analog meter
voltage output
Setting for maximum analog meter
voltage output
AM0 0V adjustment
AM1 0mA adjustment
FM(CA) terminal calibration
AM terminal calibration
Setting Range
Minimum
Initial
Setting
Value
Increments
1 to 3, 5 to 14, 17, 18, 21,
24, 32 to 34, 50, 52, 53,
61, 62, 70 *1
0 to100%
0 to100%
1
2
0.1
0.1
0%
100%
0, 1, 10, 11
1
0
1 to 3, 5 to 14, 17, 18, 21,
24, 32 to 34, 50, 52, 53,
61, 62, 70 *1
1
2
0 to100%
0.1
0%
0 to100%
0.1
100%
900 to1100%
900 to 1100%
⎯
⎯
1
1
⎯
⎯
1000%
1000%
⎯
⎯
Refer to
Page
23 and later
4
21
PARAMETER LIST
DIGITAL OUTPUT
Parameter
Number
*1
*2
22
313
314
315
316
317
318
319
Name
DO0
DO1
DO2
DO3
DO4
DO5
DO6
output selection
output selection
output selection
output selection
output selection
output selection
output selection
Setting Range
Minimum
Initial
Setting
Value
Increments
0 to 8, 10 to 20, 25 to 28,
30 to 36, 39, 41 to 47,
64, 70 to 78, 84 to 99,
100 to 108, 110 to 116,
120, 125 to 128,
130 to 136, 139,
141 to 147, 164, 170,
184 to 199, 9999 *2
The setting range differs according to the inverter. For details refer to page 30, 32.
The setting range differs according to the inverter. For details refer to page 38, 40.
1
9999
Refer to
Page
35 and later
5
EXTENSION ANALOG OUTPUT
5.1 Wiring Example
By setting the Pr. 306 to Pr. 312 values, analog signals such as the output frequency and output current can
be output from the voltage output terminal (AM0) and current output terminal (AM1).
Connect the voltmeter or ammeter as shown below:
MCCB
Power
supply
(Voltmeter)
Inverter
Motor
IM
+ 0 to 10VDC
FR-A7AY
-
(Ammeter)
AM0
AM1
AMC
+
0 to 20 mADC
-
CAUTION
• The wiring length between the FR-A7AY and the voltmeter/ammeter should be 10m maximum.
5
23
EXTENSION ANALOG OUTPUT
5.2 Internal Block Diagram
The following is the internal block diagram about the FR-A7AY analog output function.
AM0
Voltage amplifier
Connector
Controller
AM1
Current amplifier
Common to
AM0/AM1
24
AMC
EXTENSION ANALOG OUTPUT
5.3 Terminals
Terminal Symbol
AMC
NC
SE
Y3
Y4
Y5
Y6
AM0
AM1
NC
SE
Y0
Y1
Y2
AM0
AM1
AMC
Y0 to Y6
SE
NC (empty)
Terminal Name
Voltage output
terminal
Current output
terminal
Common
terminal
Description
Connect a DC voltmeter (10VDC).
Connect a DC ammeter (20mADC).
Common to AM0 and AM1
Used for digital output function. (Refer to page 35 )
Do not use.
5
25
EXTENSION ANALOG OUTPUT
5.4 Extension Analog Output Function Parameter List
Parameter
Number
306
307
308
309
310
311
312
323
324
C0(900)
C1(901)
Name
Setting Range
1 to 3, 5 to 14,
17, 18, 21, 24, 32
to 34, 50, 52, 53,
61, 62, 70 *
Setting for zero analog output
0 to 100%
Setting for maximum analog output
0 to 100%
Analog output signal voltage/current switchover
0, 1, 10, 11
1 to 3, 5 to 14,
17, 18, 21, 24, 32
Analog meter voltage output selection
to 34, 50, 52, 53,
61, 62, 70 *
Setting for zero analog meter voltage output
0 to 100%
Setting for maximum analog meter voltage output
0 to 100%
AM0 0V adjustment
900 to 1100%
AM1 0mA adjustment
900 to 1100%
FM terminal calibration
⎯
AM terminal calibration
⎯
Analog output signal selection
* The setting range differs according to the inverter. For details refer to page 30, 32.
REMARKS
• For Pr. 306 and Pr. 310, write is enabled even when the inverter is operating.
26
Minimum
Increments
Initial
Value
1
2
0.1
0.1
1
0%
100%
0
1
2
0.1
0.1
1
1
⎯
⎯
0%
100%
1000%
1000%
⎯
⎯
EXTENSION ANALOG OUTPUT
5.5 Adjustment Procedure
5.5.1
Setting of analog output signal voltage/current switchover (Pr. 309)
Use Pr. 309 Analog output signal voltage/current switchover to select whether to output the same signal or
different signals from terminal AM0 (voltage output) and terminal AM1(current output).
Pr. 309
Setting
0
(initial
value)
10
Description
Terminal
Parameters for Setting
Same select signals are output
from the voltage output terminal
(AM0) and current output
terminal (AM1). The signal set in
Pr. 306 Analog output signal
selection is made valid. (The
setting of Pr. 310 is made invalid.)
AM0
Pr. 306 : Select the output signal.
Pr. 307 : Output signal value for zero analog output
Pr. 308 : Output signal value for maximum analog output
AM1
AM0
AM1
AM0
1
Different select signals are
output from voltage output
terminal (AM0) and current
output terminal (AM1).
AM1
AM0
11
AM1
Pr. 306
Pr. 307
Pr. 308
Pr. 310
Pr. 311
Pr. 312
Pr. 306
Pr. 307
Pr. 308
Pr. 310
Pr. 311
Pr. 312
Pr. 306
Pr. 307
Pr. 308
: Select the output signal.
: Analog output value for zero output signal
: Analog output value for maximum output signal
: Select the output signal.
: Output signal value for zero analog output
: Output signal value for maximum analog output
: Select the output signal.
: Output signal value for zero analog output
: Output signal value for maximum analog output
: Select the output signal.
: Analog output value for zero output signal
: Analog output value for maximum output signal
: Select the output signal.
: Analog output value for zero output signal
: Analog output value for maximum output signal
Parameters
for
Adjustment
Pr. 323
Pr. 324
C1 (Pr. 901)
Pr. 323
C0 (Pr. 900)
Pr. 324
C1 (Pr. 901)
Pr. 323
C0 (Pr. 900)
Pr. 324
C1 (Pr. 901)
REMARKS
• Analog output means voltage (0 to 10 V) and current (0 to 20mA) output from terminal AM0 and AM1, and output
signal means the monitor signal (refer to page 30, 32) set in Pr. 306 and Pr. 310.
27
5
EXTENSION ANALOG OUTPUT
5.5.2
Calibration of meter
(1) Outputting the same select signals from terminals AM0 and AM1 (Pr. 309 = "0 or 10")
START
Connect a DC voltmeter (or DC ammeter) across
terminals AM0 (or terminal AM1) and AMC.
Use Pr. 323 (Pr. 324) to calibrate the meter
when the voltage (current) input is 0.
Set "21" (reference voltage output) in Pr. 306.
Run the inverter
At this time, check that the polarity is correct
If the meter needle does not point to 0 when voltage or current input is 0,
use Pr. 323 AM0 0V adjustment or Pr. 324 AM1 0mA adjustment to
calibrate the meter
At this time, the following analog signal is actually output and deflects the meter.
<across terminals AM0-AMC>
Maximum output voltage set previously (factory setting: 10VDC)
<across terminals AM1-AMC>
Maximum output current set previously (factory setting: 20mADC)
The inverter may be run in either the PU or external operation mode.
Use Pr. 901 to perform adjustment, then set.
press
to set.
END
In Pr. 306, set the types of the signals to be output. (Refer to page 30, 32.)
CAUTION
• If calibration is made without "21" (reference voltage output) set in Pr. 306, terminals FM/AM/CA* of the
inverter are calibrated. To calibrate the extension analog output, always set "21" in Pr. 306.
(* Terminals provided differ according to the inverter.)
• When the plug-in option used was remounted on other inverter, use Pr. 323 and Pr. 324 to calibrate again.
28
EXTENSION ANALOG OUTPUT
(2) Outputting different select signals from terminals AM0 and AM1 (Pr. 309 = "1 or 11")
START
Connect a DC voltmeter (or DC ammeter)
across terminals AM0 (or terminal AM1)
and AMC.
Use Pr. 323 (or Pr. 324) to calibrate the
meter when the voltage (current) input is 0.
Set "21" (reference voltage output) in Pr.
306 and Pr. 310.
Run the inverter
Terminal AM0
At this time, check that the polarity is correct
If the meter needle does not point to 0 when voltage or current input is 0,
use Pr. 323 AM0 0V adjustment or Pr. 324 AM1 0mA adjustment to
calibrate the meter
At this time, the following analog signal is actually output and deflects the meter.
<across terminals AM0-AMC>
Maximum output voltage set previously (factory setting: 10VDC)
<across terminals AM1-AMC>
Maximum output current set previously (factory setting: 20mADC)
The inverter may be run in either the PU or external operation mode.
Terminal AM1
Use Pr. 901 to set
Use Pr. 900 to set
press
to set.
END
In Pr. 306 and Pr. 310, set the types of the signals to be output. (Refer to page 30, 32.)
CAUTION
• If calibration is made without "21" (reference voltage output) set in Pr. 306 or Pr. 310, terminals FM/AM/CA*
of the inverter are calibrated. To calibrate the extension analog output, always set "21" in Pr. 306.
(* Terminals provided differ according to the inverter.)
• When the plug-in option used was remounted on other inverter, use Pr. 323 and Pr. 324 to calibrate again.
29
5
EXTENSION ANALOG OUTPUT
5.5.3
Output signal setting (FR-A700/F700 series)
Set the output signals to be monitored. Set Pr. 306 to output the same signal from terminals AM0 and AM1
and Pr. 306 and Pr. 310 to output different signals. For details of signal definitions, refer to Pr. 54 and Pr. 158
of the inverter (FR-A700/F700 series) manual.
Pr. 306/
Pr. 310
Setting
Types of
Monitor
1
Output
frequency
2
Output current
3
Output voltage
5
Frequency
setting
6
7 *3
Running speed
Motor torque
Increments
0.01Hz
Full-Scale Value
Pr. 55
Pr. 306/
Pr. 310
Setting
200V class : 400V
400V class : 800V
0.01Hz
Pr. 55
1(r/min)
The value converted
with the Pr. 37 value
from Pr. 55.
0.1%
Pr. 866
8
Converter
output voltage
0.1V
200V class : 400V
400V class : 800V
9 *1
Regenerative
brake duty
0.1%
Pr. 70
10
Electronic
thermal relay
function load
factor
0.1%
11
Output current
peak value
100%
0.01A/0.1A *2 Pr. 56
Full-Scale Value
0.1V
200V class : 400V
400V class : 800V
Converter
output voltage
peak value
13
Input power
inverter
0.01kW/0.1kW *2 Rated
power × 2
14
Output power
inverter
0.01kW/0.1kW *2 Rated
power × 2
17
Load meter
18 *3
Motor
excitation
current
21
Reference
voltage output
24
Motor load
factor
0.1%
Pr. 866/Pr. 56 *4
0.01A/0.1A *2 Pr. 56
⎯
⎯
0.1%
200%
32 *3 Torque
command
0.1%
Pr. 866
current
33 *3 Torque
command
0.1%
Pr. 866
34 *3 Motor output
50
30
Increments
12
0.01A/0.1A *2 Pr. 56
0.1V
Types of
Monitor
Power saving
effect
0.01kW/0.1kW *2 Rated motor capacity
Variable
according to
parameters
Inverter capacity
EXTENSION ANALOG OUTPUT
Pr. 306/
Pr. 310
Setting
Types of
Monitor
Increments
Full-Scale Value
52
PID set point
0.1%
100%
53
PID process
value
0.1%
100%
Programmable
controller
function output
(-NA, -EC
version only)
0.1%
100%
70 *3
*1 This parameter value is not available with the FR-F700 series 55K or less.
*2 The setting depends on capacities. (55K or less/75K or more.)
The inverter type, 55K and 75K differ according to -NA and -EC version. (Refer to page 1.)
*3 They can be set for the FR-A700 series only.
*4 Full-scale value differs according to the inverter. (FR-A700 series/FR-F700 series)
5
31
EXTENSION ANALOG OUTPUT
5.5.4
Output signal setting (FR-E700 series)
Set the output signals to be monitored. Set Pr. 306 to output the same signal from terminals AM0 and AM1
and Pr. 306 and Pr. 310 to output different signals. For details of signal definitions, refer to Pr. 54 and Pr. 158
of the inverter (FR-E700 series) manual.
Pr. 306/Pr. 310
Types of Monitor
Setting
1
Output frequency
2
Output current
32
Increments
Full-Scale Value
0.01Hz
0.01A
Pr. 55
Pr. 56
200V class : 400V
400V class : 800V
Pr. 55
Rated torque of the applied motor × 2
200V class : 400V
400V class : 800V
Pr. 70
100%
Pr. 56
200V class : 400V
400V class : 800V
Rated inverter power × 2
⎯
200%
100%
100%
Thermal relay operation level (100%)
Thermal relay operation level (100%)
3
Output voltage
0.1V
5
7
Frequency setting
Motor torque
8
Converter output voltage
0.1V
9
10
11
Regenerative brake duty
Electronic thermal relay function load factor
Output current peak value
0.1%
0.1%
0.01
12
Converter output voltage peak value
0.1V
14
21
24
52
53
61
62
Output power
Reference voltage output
Motor load factor
PID set point
PID process value
Motor thermal load factor
Inverter thermal load factor
0.01Hz
0.1%
0.01kW
⎯
0.1%
0.1%
0.1%
0.1%
0.1%
EXTENSION ANALOG OUTPUT
5.5.5
Analog signal adjustment [Pr. 307, Pr. 308, Pr. 311, Pr. 312]
Use Pr. 307 or Pr. 311 to set the value for zero analog output (meter points 0) and Pr. 308 or Pr. 312 for
maximum analog output (full scale).
When outputting the same signal from terminals AM0 and AM1, use Pr. 307 to set the value for zero analog
output and Pr. 308 for maximum analog output.
When outputting different signal from terminals AM0 and AM1, use Pr. 307 (for terminal AM1) and Pr. 311
(for terminal AM0) to set the value for zero analog output and Pr. 308 (for terminal AM1) and Pr. 312 (for
terminal AM0) for maximum analog output. (Refer to page 27.)
When Pr. 309 = 0, 1
Analog output
Current Voltage
(AM1) (AM0)
Output signal value
(Pr. 308 or Pr. 312) for maximum
analog output
20mA 10V
0
Output signal
value
Output signal value (Pr. 307 or
Pr. 311) for zero analog output
When Pr. 309 = 10, 11
Analog output
Current Voltage
(AM1) (AM0)
20mA 10V
0
Analog output value
(Pr. 308 or Pr. 312) for
maximum output signal
Output signal
value
Output signal value (Pr. 307 or
Pr. 311) for zero output signal
REMARKS
REMARKS
• When Pr. 307 ≥ Pr. 308, Pr. 311 ≥ Pr. 312, the output
values at terminals AM0 and AM1 are always zero.
• When Pr. 307 = Pr. 308, Pr. 311 = Pr. 312, the output
values at terminals AM0 and AM1 are values set in
parameters always.
5
33
EXTENSION ANALOG OUTPUT
5.6 Instructions
(1) A voltmeter having smaller internal impedance (or an ammeter having larger internal impedance) than
the value indicated in the Specifications (page 4) may not deflect to full-scale and may not be calibrated.
(2) When calibrating a meter with a small full-scale value, set output of terminal AM0 and AM1 to minimum,
then connect a meter.
CAUTION
This option unit is factory-set to provide the full-scale output of 10VDC and 20mADC. Hence, a
voltmeter (7VDC or less) or an ammeter (14mADC or less) with a small full-scale value may be
damaged accidentally during calibration. This should be fully noted.
(3) Set "0%" in Pr. 307 or Pr. 311 and "100%" in Pr. 308 or Pr. 312 to prevent calibration value deviation when
calibrating the meter using Pr. 323, Pr. 324, C0 (Pr. 900), or C1 (Pr. 901) when Pr. 309 = "10 or 11".
(4) When an option error (
34
to
) occurs, all outputs are off.
6
DIGITAL OUTPUT
6.1 Internal Block Diagram
The following is the internal block diagram about the FR-A7AY digital output function
Y0
Connector
Controller
Y6
Common to Y0-T6
SE
35
6
DIGITAL OUTPUT
6.2 Terminals
By setting the Pr. 313 to Pr. 319 values, output signals (RUN, SU etc.) available with an inverter as standard
can be output from the open collector terminals.
(1) Open collector output specifications: Permissible load 24V, 0.1ADC
(2) The circuit logic is the same as that of the inverter.
For details of changing the control logic, refer to the inverter manual (basic).
Terminal Symbol
AMC
NC
SE
Y3
Y4
Y5
Y6
AM0
AM1
NC
SE
Y0
Y1
Y2
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Digital output
terminals
SE
Common
terminal
AM0
AM1
AMC
NC (empty)
36
Terminal Name
Description
Use Pr. 313 to assign functions.
Use Pr. 314 to assign functions.
Use Pr. 315 to assign functions.
Use Pr. 316 to assign functions.
Use Pr. 317 to assign functions.
Use Pr. 318 to assign functions.
Use Pr. 319 to assign functions.
This is a common terminal (for sink and
source).
Used for analog output function. (Refer to page 23)
Do not use.
DIGITAL OUTPUT
6.3 Digital Output Function Parameter List
Parameter Number
Name
Initial Value
Setting Range
313
314
315
316
317
318
319
DO0 output selection
DO1 output selection
DO2 output selection
DO3 output selection
DO4 output selection
DO5 output selection
DO6 output selection
9999
9999
9999
9999
9999
9999
9999
0 to 8, 10 to 20, 25 to 28,
30 to 36, 39, 41 to 47, 64, 70 to
78, 84 to 99,100 to 108, 110 to
116, 120, 125 to 128, 130 to
136, 139, 141 to 147, 164, 170,
184 to 199, 9999 *
* The setting range differs according to the inverter. For details refer to page 38, 40.
REMARKS
• With this function, output signals can be set redundantly.
37
6
DIGITAL OUTPUT
6.4 Output Signal List (FR-A700/F700 series)
For details of signal definitions, refer to Pr. 190 to Pr. 196 (Output terminal function selection) of the inverter (FRA700/F700 series) manual.
Setting
Signal
Function
Positive Negative
Name
Logic Logic
0
100
RUN Inverter running
1
101
SU Up to frequency
Instantaneous power failure/
2
102
IPF
undervoltage
3
103
OL Overload alarm
4
104
FU Output frequency detection
5
105
FU2 Second output frequency detection
6
106
FU3 Third output frequency detection *1
7
107
RBP Regenerative brake prealarm *2
Electronic thermal relay function
8
108
THP
prealarm
10
110
PU PU operation mode
11
111
RY Inverter operation ready
12
112
Y12 Output current detection
13
113
Y13 Zero current detection
14
114
FDN PID lower limit
15
115
FUP PID upper limit
16
116
RL PID forward/reverse rotation output
Commercial power-supply
17
⎯
MC1
switchover MC1
Commercial power-supply
18
⎯
MC2
switchover MC2
38
Setting
Signal
Positive Negative
Name
Logic
Logic
19
⎯
20
25
26
27
28
30
31
32
33
34
35
36
39
41
42
43
44
120
125
126
127
128
130
131
132
133
134
135
136
139
141
142
143
144
45
145
Function
Commercial power-supply
switchover MC3
BOF Brake opening request *1
FAN Fan fault output
FIN Heatsink overheat pre-alarm
ORA Orientation in-position *1
ORM Orientation error *1
Y30 Forward rotation output *1
Y31 Reverse rotation output *1
Y32 Regenerative status output *1
RY2 Operation ready 2 *1
LS Low speed output *1
TU Torque detection *1
Y36 In-position *1
Y39 Start time tuning completion *1
FB Speed detection *1
FB2 Second speed detection *1
FB3 Third speed detection *1
RUN2 Inverter running 2 *1
During inverter running and start
RUN3
command is on
MC3
DIGITAL OUTPUT
Setting
Signal
Positive Negative
Name
Logic Logic
*1
*2
*3
*4
46
146
47
64
70
147
164
170
71
⎯
72
⎯
73
⎯
74
⎯
75
76
77
78
84
⎯
⎯
⎯
⎯
184
Function
During deceleration due to
Y46 instantaneous power failure
(retained until release)
PID During PID control activated
Y64 During retry
SLEEP During PID output suspension
Commercial-power supply side motor
RO1
1 connection RO1 *4
Commercial-power supply side motor
RO2
2 connection RO2 *4
Commercial-power supply side motor
RO3
3 connection RO3 *4
Commercial-power supply side motor
RO4
4 connection RO4 *4
RIO1 Inverter side motor 1 connection RIO1 *4
RIO2 Inverter side motor 2 connection RIO2 *4
RIO3 Inverter side motor 3 connection RIO3 *4
RIO4 Inverter side motor 4 connection RIO4 *4
RDY Position control preparation ready *1
Setting
Signal
Function
Positive Negative
Name
Logic
Logic
85
185
Y85 DC current feeding *1
86
186
Y86 Control circuit capacitor life *3
87
187
Y87 Main circuit capacitor life *3
88
188
Y88 Cooling fan life *3
89
189
Y89 Inrush current limit circuit life *3
90
190
Y90 Life alarm
91
191
Y91 Alarm output 3 (power off signal)
Energy saving average value
92
192
Y92
updated timing
93
193
Y93 Current average monitor signal
94
194 ALM2 Alarm output 2
95
195
Y95 Maintenance timer signal
96
196
REM Remote output
97
197
ER Minor fault output 2 *1
98
198
LF Minor fault output
99
199
ALM Alarm output
9999
⎯ No function
They can be set for the FR-A700 series only.
For the FR-F700 series, this function is available with the 75K(FR-F720-03610, FR-F740-01800) or more.
Pr. 190 to Pr. 196 can not be set.
Setting can be made only for FR-F700 series EC and CH version.
REMARKS
• When an option error (
) occurs, all outputs are tuned off.
39
6
DIGITAL OUTPUT
6.5 Output Signal List (FR-E700 series)
For details of signal definitions, refer to Pr. 190 to Pr. 192 (Output terminal function selection) of the inverter (FRE700 series) manual.
Setting
Signal
Function
Positive Negative Name
Logic Logic
0
100
RUN Inverter running
1
101
SU Up to frequency
3
103
OL Overload alarm
4
104
FU Output frequency detection
7
107
RBP Regenerative brake prealarm
Electronic thermal relay function
8
108
THP
prealarm
11
111
RY Inverter operation ready
12
112
Y12 Output current detection
13
113
Y13 Zero current detection
14
114
FDN PID lower limit
15
115
FUP PID upper limit
16
116
RL PID forward/reverse rotation output
20
120
BOF Brake opening request
25
125
FAN Fan fault output
Setting
Signal
Function
Positive Negative Name
Logic
Logic
26
126
FIN Heatsink overheat pre-alarm
During deceleration due to
46
146
Y46 instantaneous power failure
(retained until release)
47
147
PID During PID control activated
64
164
Y64 During retry
90
190
Y90 Life alarm
91
191
Y91 Alarm output 3 (Power-off signal)
93
193
Y93 Current average monitor signal
95
195
Y95 Maintenance timer signal
96
196
REM Remote output
98
198
LF Minor fault output
99
199
ALM Alarm output
9999
⎯ No function
REMARKS
• When an option error (
40
) occurs, all outputs are tuned off.
REVISIONS
*The manual number is given on the bottom left of the back cover.
Print Date
*Manual Number
Revision
May, 2004
IB(NA)-0600165ENG-A First edition
Sep., 2005
IB(NA)-0600165ENG-B
Additions
Compatible with the FR-F700 series 200V class
Compatible with the FR-A700 series
Dec., 2007
IB(NA)-0600165ENG-C
Additions
Compatible with the FR-E700 series
IB(NA)-0600165ENG-C
41