Miller Electric MT-18V-12 Specifications

Dear Welding Associate:
Wire Wizard® is recognized as the industry leader in weld wire dispensing & weld cell support equipment.
Since we began in 1985, we’ve prided ourselves on both quality and innovation. It’s through anticipation
of customer needs and ongoing dialogue with end users that we have created several distinct product
lines. In this catalog you will find:
Wire Wizard ®— our world famous line of wire dispensing products
PowerBall™ & E-Power™ Consumables— high performance torch consumables
Torch Wizard®— robotic and semi-automatic torch reaming stations and accessories
Wire Pilot ®— weld wire feed assist products
Wizard Shield™ — Blue Magic® and Blue Chill ® anti-spatters and dispensing equipment
Our extensive distributor network ensures that end-users have quick access to experts trained to support
Wire Wizard® Welding Products and other ELCo product lines. Our area product representatives are an
extension of our commitment to service at the end-user level. Yet another example of ELCo’s commitment to service is specialized training and product information available online through our website.
We want to be your #1 weld-wire dispensing & torch consumables supplier; our team is committed to
maximizing value for you through the finest quality products shipped in a timely manner at a competitive
price. New products are always on the drawing board at ELCo. To stay abreast of the latest news and
information, please visit and bookmark our website www.wire-wizard.com. Remember — even though
our website name highlights the Wire Wizard ®, we have other Wizards on our team and will be looking for
new ones to add to the roster.
Sincerely,
Ed Cooper
President
ELCo Enterprises, Inc.
Sustaining
g Mem
SustaininMember
ISO 9001:2008
CERTIFIED
2
www.wire-wizard.com
TABLE OF CONTENTS
Fiber Drum Dispensing Equipment 4– 10
Standard & Environmental Drum Hoods. . . . . 4-5
Reusable Drum Inner Core . . . . . . . . . . . . . . . 4-5
Wire Presence Sensing Block/Switch . . . . . . . 4-5
Orbital Arm Kits. . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Direct Pull Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Fiber Drum Hood Cross-Reference Table. . . . 6
Fire Resistant Drum Covers. . . . . . . . . . . . . . . . 7
Fiber Drum Turn Table. . . . . . . . . . . . . . . . . . . . 8
Non-stop™ Wire Dispensing Systems . . . . . . . 9-10
Wood Reel & Stem Pack Dispensing 11– 13
Wire Guide Arm Units. . . . . . . . . . . . . . . . . . . 11-12
Wood Reel & Stem Pack Dereelers. . . . . . . . . 12
Wood Reel Covers. . . . . . . . . . . . . . . . . . . . . . 13
Wire Wizard Guide Module System® Conduits & Connectors 14-17
18– 25
Blue Polymer Conduit. . . . . . . . . . . . . . . . . . . . . 18
Extra Flexible Conduit. . . . . . . . . . . . . . . . . . . . .
Extreme Flex Conduit. . . . . . . . . . . . . . . . . . . . .
Conduit Connectors. . . . . . . . . . . . . . . . . . . . . .
Conduit Size Reference Chart. . . . . . . . . . . . . .
Replacement Ferrules . . . . . . . . . . . . . . . . . . . .
Retractable Conduit Balancers & Hangers. . .
Conduit & Cable Management. . . . . . . . . . . .
Adapter Fittings. . . . . . . . . . . . . . . . . . . . . . . . .
Quick Disconnects. . . . . . . . . . . . . . . . . . . . . . .
Inlet Guides
19
20
21
22
23
23
24
25
25
25– 28
Female Threaded Inlet Guides . . . . . . . . . . . . . 25
Inlet Guide Adapters. . . . . . . . . . . . . . . . . . . . .
Inlet Guides with Quick Disconnects . . . . . . . .
Connector Liners. . . . . . . . . . . . . . . . . . . . . . . . .
Inlet Guide Cross-Reference Table. . . . . . . . . .
Wire Straighteners Wire Pilot® Feed Assist 26
27
27
28
29
30-31
Wire Pilot Feed Assist. . . . . . . . . . . . . . . . . . . . . 30
®
Wire Pilot® All Environment Feed Assist. . . . . . . 31
PowerBall™ Torch Consumables Anti-Spatter & Accessories
33– 34
Blue Magic Anti-Spatter Solution. . . . . . . . . . . 33
®
Blue Chill® Anti-Spatter Solution . . . . . . . . . . . . 33
Refillable Spray Can. . . . . . . . . . . . . . . . . . . . . . 33
5-Gallon Manifold Kit. . . . . . . . . . . . . . . . . . . . . 34
Drum Manifold Kit. . . . . . . . . . . . . . . . . . . . . . . . 34
Anti-Spatter Bowl . . . . . . . . . . . . . . . . . . . . . . . . 34
Hand Held Spray Unit. . . . . . . . . . . . . . . . . . . . . 34
Torch Equipment 35– 38
Torch Wizard Nozzle Cleaning Station. . . . . . 35
®
All Pneumatic (AP) Nozzle Cleaning Station . 36
Tandem Arc (TA) Nozzle Cleaning Station. . . 36
Reamer Blades. . . . . . . . . . . . . . . . . . . . . . . . . 37
Wire Cutters. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Torch Wizard® Parts List & Accessories . . . . . . 38
Drum & Reel Handling Equipment 39– 41
Drum Lifters and Fork Lift Attachments. . . . . . . 39
Fiber Drum Dollies. . . . . . . . . . . . . . . . . . . . . . . . 40
Fiber Drum Staging Cart . . . . . . . . . . . . . . . . . . 40
Environmental Pack Dollies. . . . . . . . . . . . . . . .41
Heavy Duty Wood Reel Staging Cart. . . . . . . 41
Gas Savers & Gas Flow Measurement 42
Inert Gas Savers . . . . . . . . . . . . . . . . . . . . . . . . . 42
Gas Flow Gauge. . . . . . . . . . . . . . . . . . . . . . . . . 42
Gas Flow Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 42
Weld Shield Gas Flow Switch. . . . . . . . . . . . . . . 42
Maintenance Equipment 43
Wire Speed Sensor. . . . . . . . . . . . . . . . . . . . . . . 43
Wire Draw Gauge. . . . . . . . . . . . . . . . . . . . . . . . 43
Nozzle Cleaning Tools. . . . . . . . . . . . . . . . . . . . 43
Polymer Conduit Countersink Tool . . . . . . . . . . 43
Polymer Conduit Cutter. . . . . . . . . . . . . . . . . . . 43
Dry Ice Cleaning Equipment Alpha-Numeric Parts Index Shipping Information
44
45-46
Inside Back Cover
32
www.wire-wizard.com
3
FIBER DRUM DISPENSING
FIBER DRUM HOODS AND ACCESSORIES
► Hood covers designed for 20", 20.4", 23.4", and 26" drums
(508, 518, 594 & 660mm)
► Constructed of tough polyethylene for long shop life
► Dual windows provide easy access and viewing
► Flange with tabs securely anchors hood to package
► Orbital Arm or Direct Pull Kit guarantee smooth wire feeding
► Lifetime guarantee against breakage
WWDP
DIRECT PULL KIT Model WWDP
► Quick disconnect with polished ceramic inlet prevents wire shaving
► Fits all cone and wire sizes
► Lifetime guarantee not to wear out
FLANGED HOODS FIT BOTH CHIMED DRUMS &
ENVIRONMENTAL PACKS
(EXCEPT FOR LARGE 26” DRUMS)
WWIC-11
REUSABLE DRUM CORE
for all coreless drums.
Prevents wire flip.
WWDP SIDE
CERAMIC INLET
WWDI
ROUND DRUM HOOD
OCTAGON DRUM HOOD
LOW PROFILE OCTAGON HOOD
ORBITAL ARM KITS
(1) A-4 QD
SQUARE DRUM HOOD
For tangle-free wire dispensing
► Prevents wire from tangling inside the drum
WWOA-20
ORBITAL ARM
ORBITAL ARM
ASSEMBLY
► Arms available for all wire sizes up to 3/32” (2.4mm)
► Polished ceramic inlet guide will not shave wire
► Compatible with all Wire Wizard® Drum Hoods
HOOD
WIRE PRESENCE SENSOR BLOCK &
PROXIMITY SWITCH
ARM
(2)WWRL-H3
WWRL-H4
(3)C-1H
4
Model WWSB-M12 / WWA5-E34 (OR -E35)
► Detects & signals when wire drum is empty
► Proximity switch may be connected to PLC to stop welding cycle when wire is depleted
CERAMIC
INLET
ASSEMBLY
► Uses 12 mm proximity switch (WWA5-E34),
other switches available upon request
► Compatible with all Wire Wizard® Drum Hoods
www.wire-wizard.com
FIBER DRUM DISPENSING
ROUND DRUM HOODS 20”-23” (508-584MM) HOODS FIT BOTH CHIMED DRUMS & ENVIRONMENTAL PACKS
DESCRIPTION
PART NO.
20 .4"
(518mm)
Round Hood Only
WW10204F
20 .4"
(518mm)
Round Hood w/Direct Pull Kit
WW10204F-DP
23"
(584mm)
Round Hood Only
23"
(584mm)
Round Hood w/Direct Pull Kit
26"
(660mm)
Round Hood Only
26"
(660mm)
Round Hood w/Direct Pull Kit
26"
(660mm)
Round Hood, for chimed drums only
26"
(660mm)
Round Hood w/Direct Pull Kit, for chimed drums only
WW10231F
WW10231F-DP
WW10260F
WW10260F-DP
WW10260C-2
WW10260DP-2
OCTAGON DRUM HOODS
20.5"
(521mm)
Octagon Hood
(500 LB / 227 KG)
WWOC-20.5
20.5"
(521mm)
Octagon Hood w/Dir. Pull Kit
WWOC20.5-DP
23.5"
(597mm)
Octagon Hood
(900 LB / 408 KG)
WWOC-23.5
23.5"
(597mm)
Octagon Hood w/Dir. Pull Kit
WWOC23.5-DP
23.5"
(597mm)
Low Profile Hood
(900 LB / 408 KG)
WWOC
23.5"
(597mm)
Low Profile Hood w/Dir. Pull Kit
WWOC-DP
SQUARE DRUM HOODS
21”
(533mm)
Square Hood
(500 LB / 227 KG)
21”
(533mm)
Square Hood w/Direct Pull Kit
24”
(610mm)
Square Hood
24”
(610mm)
Square Hood w/Direct Pull Kit
29”
(737mm)
Square Hood (990 LB / 449 KG)
WWSC-21
WWSC21-DP
(1000 LB / 453 KG)
WWSC-24
WWSC24-DP
WWSC-29
ADDITIONAL EQUIPMENT
DESCRIPTION
DODECAGON HOODS & ACCESSORIES
Direct Pull Kit For 100 lb (45.4 kg) & 300 lb (136 kg) aluminum wire packages
DESCRIPTION
23.5"
(597mm)
PART NO.
Dodecagon Hood WWDO-23.5
Connector for EC-4 Conduit
A-12A
PART NO.
WWDP
Sensor Block (12mm)
WWSB-M12
Proximity Switch (NPN)
WWA5-E34
Proximity Switch (PNP)
WWA5-E35
Reusable Drum Core
Conduit Connection Insulator
ORBITAL ARM KITS (with Quick Disconnect)
COMPATIBLE DRUM COVERS & WIRE
WWIC-11
WWDI
PART NO.
20 "
(508mm)
to 23.4"
(594mm)
Cover for up to .062
20 "
(508mm)
to 23.4"
(594mm)
Cover for .062–3/32
(1.6-2.4mm)
Wire
20 "
(508mm)
to 23.4"
(594mm)
Cover for .062–3/32
(1.6-2.4mm)
Alum. (1.6mm)
Wire
WWOA-20
26 " Drum Cover for Wire Diameter up to .045
WWOA-20H
WWOA-20A
WWOA-26
AVAILABLE ORBITAL ARM REPLACEMENT PARTS
(1) Quick Disconnect (QD)
A-4
(2) Replacement Liner for WWOA-20 and WWOA-26
WWRL-H3
WWRL-H4
Replacement Liner with Inlet Guide for WWOA-20H
(3) Inlet Guide with Ceramic Insert
www.wire-wizard.com
C-1H
5
FIBER DRUM DISPENSING
DRUM MANUFACTURER CROSS-REFERENCE CHART FOR HOODS*
WIRE MANUFACTURER
AIR LIQUIDE®
PACKAGING
DRUM DIA
500 LB (227 KG) 20.4" (518mm)
WIRE MANUFACTURER
LINCOLN ELECTRIC®
PACKAGING
DRUM DIA
500LB (227 KG) 20.4” (518mm)
900 LB (408 KG)23.4 " (594mm)
600 LB (272 KG) 23.4 " (594mm)
311 LB (141 KG)
WWOC
900 LB (408 KG) 23.4 " (594mm)
ARCOS ALLOYS®
250 LB (113 KG) 20.4” (518mm) 1000 LB (453 KG) 23.4 " (594mm)
500 LB (227 KG) 20.4” (518mm)
Square 275 LB (125 KG) 24.0 " (610mm)
AVESTA®
250 LB (113 KG)
20.4” (518mm)
Square 500 LB (227 KG) 21.0 " (533mm)
550 LB (250 KG)
20.4” (518mm)
600 LB (272 KG)
20.4” (518mm)
ALCO TEC WIRE®
Square 900 LB (408 KG) 24.0 " (610mm)
Square 1000 LB (453 KG) 24.0 " (610mm)
750 LB (340 KG)
26.0" (660mm)
Square 2000 LB (907 KG) 29.0 ” (737mm)
BÖHLER®
550 LB (250 KG)
20.4” (518mm)
McKAY®
less than 600 LB (272 KG) 20.4” (518mm)
EAGLE®
500 LB (227 KG) 20.4” (518mm)
600 LB (272 KG) 23.4 " (594mm)
ESAB®
500 LB (227 KG) 20.4” (518mm)
750 LB (340 KG) 23.4 " (594mm)
550 LB (250 KG) 20.4” (518mm)
NATIONAL STANDARD® 400 LB (181 KG)
20.4” (518mm)
20.4” (518mm)
900 LB (408 KG) 23.4 " (594mm)
500 LB (227 KG)
Octagon 500 LB (227 KG) 20.5 " (521mm)
900LB (408 KG)23.4 " (594mm)
Octagon 600 LB (272 KG) 20.5 " (521mm)
500 LB (227 KG) Octagon 900 LB (408 KG) 23.5 " (597mm)
900 LB (408 KG) 23.4 " (594mm)
110 LB (50 KG) 20.4” (518mm)
NOVAFIL®
550 LB (250 KG) 20.4” (518mm)
485 LB (220 KG) 20.4” (518mm)
PARAMOUNT®
500 LB (227 KG)
20.4” (518mm)
550 LB (250 KG) 23.4 ” (594mm)
GRYTGOLS BRUK®
500LB (227 KG)
20.4” (518mm)
PITTARC® (PITTINI)
GEDIK® (GeKa®)
1000 LB (453 KG)26.0 " (660mm)
HARRIS WELCO®
HYUNDAI®
1000 LB (453 KG)26.0 ” (660mm)
20.4” (518mm)
350-450 KG (772-992 LB) 23.4” (594mm)
600-700KG (1323-1543 LB)26.0” (660mm)
500LB (227 KG)
20.4” (518mm)
20.4” (518mm)
POLYMET®
600LB (272 KG)+26.0 " (660mm)
250 KG (550 LB)
less than 600 LB (272 KG)
20.4” (518mm)
Round Drums
PRAXAIR® (PROSTAR®)Square 275 LB (125 KG)
23.4” (594mm)
21.0” (533mm)
HOBART®
250 LB (113 KG) 23.4" (594mm)
400 LB (181 KG) 20.4” (518mm)
SANDVIK®
600 LB (272 KG) 20.4” (518mm)
Tubular 500 LB (227 KG) 23.4" (594mm)
SELECT-ARC®
250 LB (113 KG) 20.4” (518mm)
Solid 600 LB (272 KG) 20.4” (518mm)
for 5/64 " / 2mm or larger
diameter wire use 23.4"
(594mm) drum hoods
400LB (181 KG) 20.4” (518mm)
500 LB (227 KG) 20.4” (518mm)
Tubular 600LB (272 KG)23.4 " (594mm)
Tubular 700 LB (318 KG)
23.4 " (594mm)
Solid 950 LB (431 KG)23.4" (594mm)
Square 550 LB (250 KG)21.0 ” (533mm)
600 LB (272 KG)23.4 " (594mm)
THERMAL ARC®
500 LB (227 KG)
830 LB (376 KG)23.4" (594mm)
20.4” (518mm)
Dodecagon 300 LB (136 KG) 23.4 ” (594mm)
Dodecagon 100 LB (45.4 KG) 23.4 ” (594mm)
TRI-MARK®
400 LB (181 KG) 440 LB (200 KG) 20.4” (518mm)
500 LB (227 KG)­20.4” (518mm)
INE
20.4” (518mm)
550 LB (250 KG) 20.4” (518mm)
600 LB (272 KG)23.4 " (594mm)
1325 LB (600 KG) 26.0” (660mm)
WASHINGTON ALLOYS®
500 LB (227 KG) 20.4” (518mm)
ISAF
661 LB (300 KG) 20.4” (518mm)
WELDMARK®
KAYNAK®
550 LB (250 KG) 20.4” (518mm)
KOBELCO®
440 LB (200 KG) 20.4” (518mm)
WISCONSIN WIRE WORKS®
250 LB (113 KG)
20.4” (518mm)
550 LB (250 KG) 20.4” (518mm)
500 LB (227 KG)
20.4” (518mm)
500 LB (227 KG)
20.4” (518mm)
1000 LB (453 KG)26.0 " (660mm)
* Drum sizes have been supplied by the manufacturer or their distributors who, at their discretion, reserve the right to change product
standards without notice. To the best of ELCo’s knowledge, information presented is accurate and current.
All packaging is round unless otherwise noted.
DRUM DOLLIES
(1200 LB/544KG capacity) See all dollies & carts on pages 40-41
Setup for smaller
drums
Setup for larger
drums
FDD-MD Universal Drum Dolly (reversible design)
For round, square or octagon drums up to 25” (635mm)
6
FDD-26-12
Heavy Duty Dolly for 26”
(660mm) Round Drums
www.wire-wizard.com
WWSD Skid Dolly
(27.5”/698.5mm square)
FIBER DRUM DISPENSING
FIRE RESISTANT FIBER DRUM AND BOX COVERS
FOR 20.4” to 24” ROUND, SQUARE OR OCTAGON BULK PACKAGES
Wire Wizard® durable fire resistant covers provide effective
protection for fiber or cardboard packaging located near
the weld cell. Available for round, square or octagon bulk
wire packages.
►Constructed of tough fire resistant material
►Simple slip-on/slip-off design
►OSHA & NFPA (USA) codes require fire protection for any combustible wire packaging within 35 ft (10.7m) of
the arc
►Covers meet NFPA Code 51b, “Standard for Fire Prevention During Welding, Cutting and Other Hot Work”
From OSHA.GOV website:
Standard Number: 1910.252(a)(2)(vii)
Relocation of combustibles. Where practicable, all combustibles shall be relocated at least 35 feet (10.7 m)
from the work site. Where relocation is impracticable, combustibles shall be protected with flameproofed covers
or otherwise shielded with metal or asbestos guards or curtains.
For details on NFPA Standards, see NFPA Code 51b documentation, available through www.nfpa.org
DESCRIPTION
FIRE RESISTANT DRUM COVERS
PART NO.
Fire Resistant Drum Cover - Round 20.4” (518.2mm)
WWDC-20.4-R
Fire Resistant Drum Cover - Round 23.4” (594.4mm) WWDC-23.4-R
Fire Resistant Drum Cover - Round 26” (660mm)
WWDC-26-R
Fire Resistant Drum Cover - Square 21” (533.4mm)
WWDC-21-S
Fire Resistant Drum Cover - Square 24” (609.6mm)
WWDC-24-S
Fire Resistant Drum Cover - Octagon 20.5” (520.1mm)
WWDC-20.5-OC
Fire Resistant Drum Cover - Octagon 23.5” (597mm)
WWDC-23.5-OC
WIRE LEVEL GAUGE FOR DRUMS AND BOXES
Model DLG
The Wire Level Gauge makes it easy to detect the amount of
wire left in wire drums or boxes. The gauge features magnetic
wire detection that slides down the drum as wire is depleted,
offering a convenient way to monitor wire usage.
► Detects level of wire remaining in the drum with colors &
percentages
► Compatible with 500–1,000 LB
(reversible design)
(227–453 KG)
drums/boxes ► Compatible with solid steel wires in fiber drum or
cardboard packaging, not compatible with cored
or non-ferrous wires
www.wire-wizard.com
Close-up
view
Wire Level Gauge
Mounted on Drum
7
MECHANICAL TURN TABLE
MECHANICAL TURN TABLE
Model WWTT-2012
► 1000 lb (453 kg) capacity accepts 20" to 26" (508-660mm) drums
► Designed to dispense all sizes and varieties of wire
WWTT-2012
MECHANICAL
TURN TABLE
► New and improved design includes built-in fork slots and
optional wheels for easy mobility
► 4-axis adjustable arm with ceramic inlet guide prevents wire shaving
► Quick disconnect allows for easy conduit connections
► Excellent for submerged arc applications
► Optional cover will not compromise accessibility
Specifications
Height:42" (1.067 m)
Length:26" (660.4 mm)
Width:30" (762 mm)
Weight: 142 lbs (64.5 kg)
TOP VIEW OF TURN TABLE
SHOWING WIRE GUIDE &
WIRE RETAINER RING
WWTT-WHEEL-12 Optional wheels
WWTT-COVER-13
Optional Cover
(open & closed)
BRAKE KITS FOR MECHANICAL TURN TABLE
Model WWTT-BRAKE-1-12 (OR WWTT-DB-12 FOR DRAG BRAKE KIT)
► Slows and stops drum for welding applications where a higher wire feed speed is required and prevents over-rotating
WWTT-BRAKE-1-12
PNEUMATIC BRAKE KIT
WIRE PILOT® TURN TABLE ADAPTER KITS
Models PFA-WWTT-B, PFA-WWTT-B1 & PFA-WWTT-B2
► Firmly mounts the Wire Pilot® Feed Assist(s) (see page 30)
and filter/regulator/lubricator to the top of the turn table
► Allows for longer conduit runs from the drum to the wire feeder
ITEM
PART NO.
Mechanical Turn Table for wire under 3/32” (2.4mm)
Mechanical Turn Table for large wire over 3/32” (2.4mm)
Mechanical Turn Table
(WWTT-2012)
WWTT-2012
WWTT-LW-12
w/assembled pneumatic brake WWTT-BRK-12
Turn Table Optional Wheels (set of 4)
WWTT-WHEEL-12
Pneumatic Brake Kit for Mechanical Turn Table WWTT-BRAKE-1-12
Drag Brake Kit for Mechanical Turn Table WWTT-DB-13
Wire Wizard Guide Module® Turn Table Adapter Bracket
WGM-4-BRKT
Turn Table Replacement Liner, includes ceramic inlet
WWTT-23.4-DH-19
Turn Table Protective Cover
WWTT-COVER-13
Feed Assist Adapter Kit without Wire Pilot® Feed Assist
PFA-WWTT-B
Feed Assist Adapter Kit with 1 Wire Pilot Feed Assist
PFA-WWTT-B1
Feed Assist Adapter Kit with 2 Wire Pilot® Feed Assists
PFA-WWTT-B2
®
8
WWTT-RL
Turn Table Replacement Wire Retainer
www.wire-wizard.com
PFA-WWTT-B2 WIRE PILOT® TURN
TABLE ADAPTER KIT WITH DUAL
FEED ASSISTS AND LARGE WIRE
WIZARD® GUIDE MODULES
Ideal setup for many large
diameter wire SAW applications
NON-STOP­™ WIRE DISPENSING SYSTEM
NON-STOP WIRE DISPENSING SYSTEM™
A unique process joins the end wire from a used drum with the start wire of a new
full drum. Both butt-welding* and flash removal operations take only seconds and
the two wire ends may be joined during the welding cycle.
► Eliminates downtime for wire changeover
►No operator action needed - robots can continue to weld while the next
full drum is being installed
►Designed for use with optional Wire Pilot ® Feed Assist & Wire Guide Modules
NSW-BCF
Optional
Empty Barrel
Signal Flag
►Works with one or two-station robotic cells (2 or 4 drums)
►Accepts any fiber drum or cardboard wire packaging design
►Easy-to-use resistance Butt Welder
(welds up to .078 / 2mm wire)
►Appropriate drum-handling carts available
Non-Stop System Dimensions
2 Drum Unit: 47” W x 29” D x 7’ H (1.2m W x 0.74m D x 2.13m H)
4 Drum Unit: 47” W x 55” D x 7’ H (1.2m W x 1.4m D x 2.13m H)
*Wire manufacturer must present wire end at top of dispensing drum to buttweld beginning and ending of wires. Call customer service for information.
NON-STOP WIRE DISPENSING SYSTEMS & ACCESSORIES
DESCRIPTION
PART NO.
System with 2 stations for 20.4" (518mm) Ø Drums (1-Torch)
NSW-20.4-2
System with 4 stations for 20.4" (518mm) Ø Drums (2-Torch)
NSW-20.4-4
System w/2 stations: 1000 LB (453 KG) Accu-Pak Drums (1-Torch)
NSW-SC24-2
System w/4 stations: 1000 LB (453 KG) Accu-Pak Drums (2-Torch)
NSW-SC24-4
System w/2 stations: 23.5” (597mm) Octagon Drums (1-Torch)
NSW-OC23.5-2
System w/4 stations: 23.5” (597mm) Octagon Drums (2-Torch)
NSW-OC23.5-4
Wall Mounted System w/2 stations: Compatible with most drums
Wire Guide Module Swivel Kit Adapter (allows 360° rotation)
NSW-WM
NSW-SC24-2
Shown with optional Butt Welder
Docking Station. Docking Station
includes Butt Welder, Wire Parters and
Wire Gage Block.
WGB
WIRE GAGE BLOCK
for .035, .045, .052 & .062 wire
WGM-NSW-SW
Butt Welder Docking Station (110V)
NSW-BW-DS-R13
Butt Welder Docking Station (220V US)
NSW-BW-DS-220-R13
Butt Welder Docking Station (220V European)
NSW-BW-DS-220EU-R13
Portable Resistance Butt Welder (110V)
NSW-BW-R13
Portable Resistance Butt Welder (220V US)
NSW-BW-220-R13
Portable Resistance Butt Welder (220V European)
BW-WP WIRE
PARTERS
Leaves flat wire
ends for easy buttwelding
NSW-BW-220EU-R13
Wire Sizer for .035” (0.9mm) wire*
NSW-BW-WS-035
Wire Sizer for .045” (1.2mm) wire*
NSW-BW-WS-045
Wire Sizer for .052” (1.3mm) wire*
NSW-BW-WS-052
Wire Sizer for .062” (1.6mm) wire*
NSW-BW-WS-062
Wire Sizer for .078” (2mm) wire*
NSW-BW-WS-078
Wire Sizer without dies* (must specify wire wize when ordering)
Wire Dresser for Electric Rotary Tool (alternative to Wire Sizer)
NSW-BW-WS-1
NSW-BW-WD
Wire Parters (included on butt welder docking station)
Wire Gage Block (included on butt welder docking station)
Empty Barrel Signal Flag
BW-WP
WGB
NSW-BCF
NSW-BW-R13 or NSW-BW-220-R13
PORTABLE RESISTANCE BUTT WELDER
Welds up to .078 (2mm) ferrous metal wire
* Wire Sizer replacement dies available. Contact customer service for more information.
www.wire-wizard.com
9
NON-STOP™ WIRE DISPENSING SYSTEM
DRUM
SETUP
2-Torch Unit
(with round drums)
COMPONENTS & BASIC SETUP
Additional Wire
Exit Point Options
Conduit
Wire Pilot®
Feed Assist
Mounting
Adapter
Single Torch Unit
(with round drums)
Drum 1
Drum 2
Start Wire
Start Wire
End Wire
NSW-PFA-AK-15
(includes liner)
Guide
Module(s)
Wire
Transfer Arm
NSW
Drum
Hoods
Wire
Whip
1
2
May be mounted in
a fixed position or
with the Guide Module
Swivel Kit to allow 360°
rotation
Butt Welder
Docking Station
Join the end wire from drum 1
with the start wire from drum 2
using the Butt Welder.
3
Position the wire on the pathway between the two drums.
Remove the flash in the wire
joint using the Wire Sizer (or
rotary tool with stone bit).
4
When wire from drum 1 runs out,
the transfer arm will switch over
to drum 2. Simply replace empty
drum and repeat steps 1-3.
REEL DISPENSING
TRADITIONAL DEREELING ARMS FOR WOOD & PLASTIC REELS
►Universal base plate designs fit all wood or plastic reels with 1-5/16" (33mm) or 5" (127mm) center arbors
►Twin locking cams secure base plate to reel for stability
Dereeling Arm
Available for 30” (762mm)
or 24” (610mm) reels, or
adjustable models
►Spring-loaded drag brake provides smooth acceleration and
deceleration of feed arm and prevents wire from shingling off reel
►Outer tube radius and lead will not change wire cast
Liner
Note: Always use polymer
liners for aluminum wire
►Ceramic inlet guide provides long wear and prevents wire shaving
►Large coupler bearing resists both thrust and “G” loads
Drag Brake
►Easy installation, typically requires little adjustment
►Kits (RW#) include arm, liner, brake, base plate &
quick disconnect
C-36 BASE PLATE FOR 5” (127mm)
ARBOR HOLES (use C-36-NS for National
Standard® reels with 3/4” wood)
Base Plate
C-37 BASE PLATE FOR
1-5/16” (33mm) ARBOR
HOLES
DEREELING ARMS AND COMPONENTS
ITEM/WIRE SIZE REEL DIAMETER ARBOR HOLE SIZE
LINER TYPE
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
30” (762mm)
5” (127mm)
Steel Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
30” (762mm)
5” (127mm)
Polymer
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
30” (762mm)
1-5/16” (33mm)
Steel
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
30” (762mm)
1-5/16” (33mm)
Polymer
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
24” (610mm)
5” (127mm)
Steel
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
24” (610mm)
5” (127mm)
Polymer
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
24” (610mm)
1-5/16” (33mm)
Steel
Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire
24” (610mm)
1-5/16” (33mm)
Polymer
PART NO.
RW1034-C36
RW1034P-C36
RW1034-C37
RW1034P-C37
RW1035-C36
RW1035P-C36
RW1035-C37
RW1035P-C37
Dereeling Arm Kit for 1/16” - 5/32” (1.6-4mm) wire
30” (762mm)
5” (127mm)
Steel (lg.)
RW1028-C36
Dereeling Arm Kit for 1/16” - 5/32” (1.6-4mm) wire
30” (762mm)
1-5/16” (33mm)
Steel (lg.)
RW1028-C37
Arm for Nat. Standard® 3/4” wood reels, .035-1/16” wire
24” (610mm)
5” (127mm)SteelRW1035-C36NS
Arm for Nat. Standard® 3/4” wood reels, .035-1/16” wire
24” (610mm)
5” (127mm)
Polymer
RW1035P-C36NS
Adjustable Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire*
Adjustable
5” (127mm)
Polymer
RW1042-C40
Adjustable Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire*
Adjustable
5” (127mm)
Steel
RW1043-C40
Adjustable Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire*
Adjustable
1-5/16” (33mm)
Polymer
RW1042-C41
Adjustable Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire*
Adjustable
1-5/16” (33mm)
Steel
RW1043-C41
Base Plate for 5” (127mm) Arbor Holes
—
5” (127mm)
—
Base Plate for 1-5/16” (33mm) Arbor Holes
—
1-5/16” (33mm)
—
C-37
Base Plate for National Standard® Reels w/ 3/4” wood
—
5” (127mm)
—
C-36-NS
Replacement Arm for 30” (762mm) Reels (steel liner)
30” (762mm)
—
Steel
Replacement Arm for 30” (762mm) Reels (polymer liner)
30” (762mm)
—
Polymer
Replacement Arm for 24” (610mm) Reels (steel liner)
24” (610mm)
—
Steel
Replacement Arm for 24” (610mm) Reels (polymer liner)
24” (610mm)
—
Polymer
Large Replacement Arm for 30” (762mm) Reels
30” (762mm)
—
—
Replacement drag brake
C-36
C-34
C-34P
C-35
C-35P
C-28
C-12-12
Replacement Liners: C-34-LINER (steel) & C-34P-LINER (polymer) for all RW1034 arms; C-35-LINER (steel) & C-35P-LINER (polymer) for all
RW1035 arms; C-28-LINER (steel) for the RW1028 arm.
*Adjustable Dereeling Arm Kits include magnetic brake shown on page 12.
For National Standard® wood reels: Be sure to check the thickness of the wood top prior to ordering, those that have a 3/4” thick top
require the specific National Standard® part numbers listed above.
www.wire-wizard.com
11
REEL DISPENSING
WIRE WIZARD® HIGH PERFORMANCE GUIDE MODULE DEREELING ARMS
The new Wire Wizard® Guide Module Dereeling Arm design utilizes patent pending Wire Guide Modules
and a new magnetic brake design for low friction, flawless delivery of wire from wood reels. The Guide
Module Arm is designed to eliminate skid friction on the wire, which provides a smoother wire feed than
traditional dereeling arms. The innovative new magnetic brake design outlasts drag brakes and allows
precise adjustment to prevent wire shingling.
►New arm design utilizing Wire Wizard® Guide Modules
eliminates skid friction, providing a smoother wire feed than traditional dereeling arms
►Base plate designs to fit 30” wood reels with 1-5/16" (33mm) or 5" (127mm) center arbors
►New adjustable magnetic brake provides smooth
acceleration and deceleration of feed arm and
prevents wire from shingling off reel
Fully Adjustable
Magnetic Brake
►Magnetic brake design will not wear out like traditional drag brakes do over time
►Ceramic inlet guide provides long wear and prevents wire shaving
►Kits (RW#) include arm, liner, brake, base plate & quick
disconnect
®
ITEM/WIRE SIZE GUIDE MODULE DEREELING ARMS AND COMPONENTS
REEL DIAMETER ARBOR HOLE SIZE
WGM Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire30” (762mm)5” (127mm)
PART NO.
RW1039-C40
WGM Dereeling Arm Kit for .035 - 1/16” (0.9-1.6mm) wire30” (762mm)1-5/16” (33mm)
RW1039-C41
Base Plate w/Magnetic Brake for 5” (127mm) Arbor Holes
—
5” (127mm)
C-40
Base Plate for w/Magnetic Brake 1-5/16” (33mm) Arbor Holes
—
1-5/16” (33mm) C-41
Replacement Guide Module for Dereeling Arm (upper)—
—
WGM-C-1
Replacement Guide Module for Dereeling Arm (lower)
—
—
WGM-C-1A
WOOD REEL COVERS
Models RWC1111-30 & RWC1111-30S
► Designed specifically for 30" (762mm) spools
► Prevents access to dispensing unit during operation
► Available in both unbreakable polyethylene
(RWC1111-30) or economical, soft sided
(RWC1111-30S) models
► Clear side and top panels provide easy access
► Polyethylene model comes fully assembled
(commercially shipped)
► Soft cover is shippable via UPS
12
RWC1111-30S SOFT COVER
helps protect welding wire
from dust and other
contaminants
www.wire-wizard.com
RWC1111-30 REEL ASSEMBLY
shown on a WRSC
Staging Cart
REEL & STEM PACK DISPENSING
SINGLE AND TANDEM VERTICAL DEREELERS FOR WOOD REELS
Models WWA-12-1 (single) & WWA-12-2 (tandem)
Wire Wizard® Single and Tandem Vertical Dereelers are built to deliver large
diameter wire from 1/16” (1.6mm) to 3/16” (4.8mm) on up to 30” (762mm)
wood reels. Wire may be dispensed from either the top or the bottom of the
dereeler. The tandem model (shown at right) offers dispensing of two wood
reels with a small footprint, saving valuable floor space.
►Wire Wizard® Guide Modules (included) eliminate points
of high friction when dispensing wire from the base
►Adjustable brake allows fine tuning to prevent wire flip
►Optional Wire Pilot® Feed Assist(s) recommended for
reduced pull on the feed motor & long distance runs
MODEL WWA-12-2
Tandem Vertical
Dereeler shown with
optional Feed Assists
and top/bottom
dispensing setup.
►Polished ceramic inlet guides prevent wire shaving
37
MOTORIZED STEM PACK DEREELER
Model WWA-8
”(
94
0m
m)
(81
32”
m
3m
)
The heavy duty Wire Wizard® Motorized Stem Pack Dispensing System is
the ideal way to handle large diameter wire from 1/16” (1.6mm) to 3/16”
(4.8mm). This horizontal dereeler allows for accurate welding with large
wire by completely eliminating wire flip as well as preventing flux-core
splitting, excessive tip wear, pulsating, burn back and blown holes.
► Eliminates wire flip
►Compatible with up to 2,200 LB (998 KG)
bulk stem packs and wood reels,
for up to 3/16” (4.8mm) wire
►Does not change the cast of the wire
►Helps prevent tip wear, pulsating,
burn back & blown holes
Single or tandem Wire Pilot®
Feed Assists may be adapted to the unit using the
PFA-DM mounting bracket
(see page 30)
►Dispenses large diameter wire at speeds
up to 250 IPM
►Optional protective cover available (WWA-8-C)
►Optional Wire Pilot® Feed Assist(s) can be adapted to the unit for reduced pull on the feed motor & for long distance feeding
►Heavy duty pneumatic motor – requires no electrical connection
ITEM
MODEL WWA-8
STEM PACK DISPENSER
PART NO.
Single Vertical Dereeler for Wood Reels
WWA-12-1
Tandem Vertical Dereeler for Wood Reels
WWA-12-2
Motorized Stem Pack Dispenser
WWA-8
Motorized Reel Dispenser for Aluminum Wire
WWA-10
Motorized Reel Dispenser for Steel Wire
WWA-11
Protective Cover for Stem Pack Dispenser
WWA-8-C
Wire Pilot® Feed Assist Dual Mounting Bracket Option www.wire-wizard.com
PFA-DM
13
WIRE WIZARD GUIDE MODULE® SYSTEM
™
®
The innovative Wire Wizard Guide Module® System utilizes a series of rollers with bearings to allow the weld
wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in
these areas. By eliminating the friction on the wire, it eliminates arc failures, improves consistency and enables considerably longer conduit runs of 100 feet or more, allowing wire packages to be centrally located.
Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135° or 180° within
the wire dispensing system. Compatible with ferrous and non-ferrous wires. PATENT PENDING
►Eliminates skid friction on the wire in areas where bends/corners are
necessary throughout the wire dispensing system
►Smooth, low friction wire feeding improves consistency of welds,
eliminates arc failuresand reduces downtime
►In product testing, the Guide Module turned POUNDS of pull force at
the feeder into OUNCES!
►Allows long distance conduit runs of 100 ft+ (30.5m+)
►Increases life of the conduit & consumables by reducing friction
►Saves floor space by allowing wire packages to be located closer
to the cell wall
►Considerably less expensive than alternative methods of eliminating
friction on wire over long distances
►45° modules may be connected together to form a 90° turn, 135°
turn, 180° turn
►Mounting accessories available for most welding applications
►Tool & Diagnostic Kit available, inc. assembly & testing tools
►Four Models Available to Cover Virtually all Welding Applications:
Standard Guide Module: For solid wires .035 to 5/64” (0.9 – 2mm)
90° Mini Guide Module: For solid wires up to .052 (1.3mm), compact size for tight 90° turns
Heavy Duty Guide Module HD*: For cored & stainless steel wires .035 to 5/64” (0.9 – 2mm)
Large Guide Module XL*: Compatible with large wire 3/32” to 5/32” (2.4 – 4mm)
►2 YEAR GUARANTEE! (excludes damage caused by industrial contaminants)
WGM-M-1 MINI 90°
Wire Wizard®
Guide Module with
5” (127mm) radius
45° Guide
Module
mounted on
drum cover
*The Guide Module HD and XL models contain heavy duty steel rollers
INTERNAL VIEW
As seen mounted on the weld cell wall
Cell wall
mounting kit
Lightweight
durable
polymer
body
Heavy duty rollers
with bearings
Conduit connection
going to feeder
Wire from source
Installation with 90° and 45° (cell interior)
Guide Modules mounted on top of cell wall
14
www.wire-wizard.com
WIRE WIZARD GUIDE MODULE® SYSTEM
90° direct from
wire source to
weld cell
Two 90°
Modules
& one 45°
inside the
cell
End Cap Kit
Conduit
WGM-1
45° Module (x2)
Cell
Wall
Insert Pin
(included with
Guide Modules)
SAMPLE 90° GUIDE
MODULE ASSEMBLY,
CONNECTED TO WELD
CELL WALL
STANDARD WIRE GUIDE MODULE PARTS & ACCESSORIES
Wire Wizard Guide Module®, Single 45° (for wire up to 5/64” / 2mm)
Wire Wizard Guide Module® HD, Single 45° (for stainless/cored wire up to 5/64” / 2mm)
Wire Wizard Guide Module® Mini 90°, Single 90° (for wire up to .052 / 1.3mm)
WGM-1
End Cap Kit
WGM-1-S
Conduit
Connector
WGM-M-1
Guide Module End Cap Kit 1/4” NPS-F (for A-4 or A-4-ST disconnect)
WGM-ECK-25
Guide Module End Cap Kit 1/2” NPS-F (for A-10HM, A-10XM, A-10RM or A-5)
WGM-ECK-50
Guide Module Conduit Connector for EC-4-R Conduit
A-10HM
Guide Module Conduit Connector for FC-X Conduit
A-10XM
Guide Module Conduit Connector for FC-XH and EC-5 Conduit
A-10RM
Guide Module Insulated Connector with Quick Disconnect
WGM-A5
Guide Module Direct Pull Inlet (includes ceramic inlet guide)
WGM-DP-LW
Guide Module Support Bracket
WGM-021
Guide Module Support Bracket with Slotted Holes
WGM-024
Guide Module 45° Angle Support Bracket
WGM-025
Guide Module Weld-on or Bolt-on Support Bracket
WIRE PATH
Cell Wall
Mounting Kit
Conduit from
Wire Source
GUIDE MODULE TOOL
& DIAGNOSTIC KIT
Model WGM-ATK
WGM-044
Guide Module Bracket for Stacking/Mounting up to 3 Guide Modules
WGM-SMB-3
Guide Module 90° Hanging Bracket Kit
WGM-1-90-BRKT
Guide Module 45° Hanging Bracket Kit
WGM-1-BRKT
Guide Module Face Mount Bracket w/nut for A-10HM or A-10XM
WGM-A-10BK
Guide Module Insulated Face Mount Bracket w/nut & insulators for A-10HM or A-10XM
WGM-2-BRKT
Guide Module Side Mounting Bracket for Attachment to the WGM-PFA-STAND
WGM-3-BRKT
Guide Module Drum Mounting Kit for use w/Wire Wizard® Hoods
WGM-DK
Guide Module 2-13” (51-330mm) Adjustable Extension Arm with Adjustable Length & Height WGM-CM-1
Guide Module 10” (254mm) Adjustable Extension Arm w/Hinge Point
WGM-EA-10
Guide Module 20” (508mm) Adjustable Extension Arm w/Hinge Point WGM-EA-20
Guide Module Swivel Kit for Direct Connection to Wire Feeder Disconnect
WGM-FSK-14
Guide Module Drum Hood Swivel Kit for use w/Wire Wizard® Hoods
WGM-HSK-15
Guide Module Swivel Kit for Connecting Stationary to Swiveling Guide Modules
WGM-MSK-14
Guide Module Floor Mounting Bracket
WGM-FLM
Guide Module Feeder Inlet Mounting Kit
WGM-IK
Guide Module L-bracket Mounting Kit
WGM-LBM-BRKT
Guide Module Union Adapter
WGM-UA
Guide Module Union Adapter Kit (washer & bracket mounts)
WGM-UAK
Contains all the essential
tools for installation & testing of the Wire Wizard®
Guide Module System.
Kit Includes:
► Required wrenches
and pliers
Countersink Tool
► (see page 43)
Stone bit for rotary tools
► ►Wire Draw Gauge
(see page 43)
Guide Module Wall Mount Kit, Single Sided
WGM-WK-1-1
Guide Module Adjustable Wall Mount Kit for up to 3” (76mm) thick walls, Single Sided
WGM-WK-1-3
Extra nuts & bolts
► Guide Module Wall Mount Kit, Double Sided
WGM-WK-2-1
Installation videos
► (on USB flash drive)
Adjustable Drum/Reel Stand for Guide Modules, 50”–90” H (1270-2286mm)
Guide Module Swivel Kit for WGM-PFA-STAND
WGM-PFA-STAND
WGM-STAND-SW-14
Guide Module Tool & Diagnostic Kit - inc. required tools for assembly & testing WGM-ATK
LARGE WIRE GUIDE MODULE PARTS & ACCESSORIES
Large Wire Wizard Guide Module® XL, Single 45° (for wire 3/32” to 5/32” / 2.4–4mm)
WGM-LW-1
Large Guide Module End Cap Kit, 3/8” NPS-F (for A-4HD disconnect)
WGM-LW-ECK-38
Large Guide Module End Cap Kit, 1/2” NPS-F (for A-9) WGM-LW-ECK-50
Large Guide Module Conduit Connector for FC-XH-LW Conduit
Hanging Bracket for Large Wire Guide Modules (45° or 90°)
www.wire-wizard.com
A-9
WGM-LW-BRKT
FOR CORED WIRE APPLICATIONS:
Required for initial
feeding of cored wires.
Wire Guide Caps (10 pk)
GC-1 for up to .052 wire
GC-2 for .062-3/32” wire
GC-CRIMPER Crimper for
Wire Guide Caps
15
WIRE WIZARD GUIDE MODULE® SYSTEM
®
16
COMPONENTS & MOUNTING ACCESSORIES
www.wire-wizard.com
WIRE WIZARD GUIDE MODULE® SYSTEM
™
CONDUIT CONNECTORS
THREADED CONNECTORS
DRUM HOOD MOUNTING KIT
INSULATED FACE MOUNT BRACKET
Allows 360° directional adjustment
DETACHABLE QD CONNECTORS
WGM-A5
A-10HM
Insulated Connector
with quick disconnect
For EC-4-R
A-10XM
Part #
WGM-DK
A-5
For FC-X
Quick Disconnect for
WGM-1 & WGM-1-S
A-10RM
For FC-XH & EC-5
A-4HD
A-9
Quick Disconnect for
WGM-1-LW
For FC-XH-LW
GUIDE MODULE
DIRECT PULL INLET
Part #
WGM-2-BRKT
A-5 with U-005
insulator sleeve
GUIDE MODULE SWIVEL KITS
HOOD SWIVEL KIT
ADD-ON SWIVEL KITS
Part #
Allows 360°
rotation on
top of drum
cover.
Part #
WGM-MSK-14
WGM-FSK-14 Creates 360°
Creates 360° rotation point
rotation point between two
at the feeder
Modules
disconnect
Part #
WGM-HSK-15
Part #
WGM-FSK-L
Part #
WGM-DP-LW
Swivel for Lincoln
Electric® Series
10 style inlets
(inc. inlet guide)
Includes ceramic inlet that
will not shave wire
45° MODULE HANGING
BRACKET KIT
90° HANGING BRACKET KIT
Part #
WGM-PFASW-15
Part #
WGMNSW-SW
For the Wire
Pilot® Feed
Assist
For the
Non-Stop™
Dispensing
System
Use Part #
WGM-PFAAK-15 for
fixed mount
STACKABLE GUIDE MODULE BRACKET
FEEDER INLET MOUNT KIT
Allows mounting of up to 3 stacked modules
Mounts to feeder through
bracket or panel
Sample
installation
on bracket
Part #
WGM-1-90-BRKT
Part #
WGM-1-BRKT
(WGM-LW-BRKT for WGM-LW-1)
Part #
WGM-SMB-3
Part #
WGM-IK
Excludes
Bracket
ADJUSTABLE EXTENSION ARM
PIVOTING ADJUSTABLE EXTENSION ARMS
TURN TABLE MODULE ADAPTER
For installation at the top of the weld cell wall
Both arms pivot upward to allow easy wire feeding from drums & reels
Secures Modules to Wire Wizard® Turn Table
Part # WGM-EA-10
Part #
WGM-CM-1
Extends 10" (254 mm) to 18" (457 mm)
Extends 2" (51 mm) to
13" (330 mm),
adjustable height
up to 6.5" (165 mm)
WELD-ON OR BOLT-ON
MOUNTING BRACKET
Part # WGM-EA-20
Extends 20" (508 mm) to 36" (914 mm)
SUPPORT BRACKET
Part #
WGM-021
SLOTTED SUPPORT BRACKET
Part #
WGM-024
Part #
WGM-4-BRKT
Compatible with
WGM-1, WGM-1-S &
WGM-LW-1
45° ANGLE SUPPORT BRACKET
Part #
WGM-025
Part #
WGM-044
Custom mounting brackets and other accessories can be built for your specific welding application.
Please contact customer service or your ELCo Regional Sales Manager for more information.
www.wire-wizard.com
17
POLYMER CONDUIT
BLUE POLYMER CONDUIT (see page 22 for size reference table)
Known throughout the industry for its longevity and low friction coefficient, this durable conduit has proven to outlast metal lined products
while still providing much less pull on the feed motor. It’s your first choice
for stationary, moving feed units and is also the recommended conduit for aluminum wire applications. EC-3-R & EC-4-R conduits feature
advanced cross-linked polymer for extended wear and durability.
Featuring
cross-linked polymer
for extended wear
and durability!
► Available in four sizes: EC-3-R for light wire; EC-4-R for standard wire sizes; EC-5 & EC-6 for large wire (see wire size ref. chart on pg 22)
►Available in pre-cut lengths with attached self-threading bayonets or in bulk 50’, 100’, 250’ or 500’ rolls (15.2m, 30.5m, 76.2m or 152.4m)
BLUE POLYMER CONDUIT
Shown as cut length with
connector options
►Ideal for both ferrous & non-ferrous wire, required for aluminum wire applications
►Recommended for feeding from the source to the weld cell exterior
►Self threading or compression style connectors available (see pg 21)
CONNECTOR OPTIONS
Dispensing
setup with
polymer
conduit &
Guide
Modules
Self-threading
“screw-on” style fitting
CONDUIT
DIMENSIONS P/N
EC-CUTTER
Compression style fitting
with ferrule
CONNECTOR TYPE
REPLACE
SELF THREAD COMPRESSIONFERRULE
(see page 43)
BULK CONDUIT
In 50’, 100’, 250’ or 500’ rolls
EC-3-R*.175 ID (4.4mm) x .340 OD
A-16F-3 or A -10C-S
A -10SFE
EC-4-R*.300 ID (7.6mm) x .460 OD
A-16F-4 or A -10C-H
A -10CFE
EC-3R- 50-B, 100-B, 250-B or 500-B
EC-5.400 ID (10.2mm) x .600 OD
A-16F-5 or A -10R
A -10RFE
EC-4R- 50-B, 100-B, 250-B or 500-B
EC-6.550 ID (14mm) x .750 OD
A-16F-6 or A -9/ A-6
A -9FE
EC-5- 50-B, 100-B, 250-B or 500-B
*EC-3-R & EC-4-R are cross-linked polymer conduits, ideal for robotic applications
EC-4-R PRE-CUT CONDUIT*
A-16F-4 Bayonet Attached
P/N
EC-5 PRE-CUT CONDUIT*
A-16F-5 Bayonet Attached
LENGTH
P/N
LENGTH
P/N
P/N EXTENSION (LENGTH IN FT)
EC-6- 50-B, 100-B, 250-B or 500-B
EC-6 PRE-CUT CONDUIT*
A-16F-6 Bayonet Attached
P/N
EC6-120
LENGTH
EC4-120
120"–10 ft (3 m)
EC5-120
120"–10 ft (3 m)
120"–10 ft (3 m)
EC4-180
180"–15 ft (4.6 m)
EC5-180
180"–15 ft (4.6 m)
EC6-180
180"–15 ft (4.6 m)
EC4-240
240"–20 ft (6.1m)
EC5-240
240"–20 ft (6.1m)
EC6-240
240"–20 ft (6.1m)
EC4-300
300"–25 ft (7.6 m)
EC5-300
300"–25 ft (7.6 m)
EC6-300
300"–25 ft (7.6 m)
*Custom pre-cut lengths of conduit are available, contact customer service for ordering information
QUALITY TESTED FOR MAXIMUM DURABILITY!
CROSS-LINKED POLYMER
We tested the flexural strength of our EC-3-R & EC-4-R cross-linked
polymer conduit against a leading competitor by continuously flexing
it back & forth until it finally cracked. Our conduit survived this rigorous
test over 70 TIMES longer than the leading competitor. The results speak
for themselves!
Flexural Strength Testing Device
18
www.wire-wizard.com
EXTRA FLEXIBLE CONDUIT
EXTRA FLEXIBLE CONDUIT
(see page 22 for size reference table)
Our most durable conduit displays exceptional wear characteristics
and very low friction coefficient. Perfect for robotics, gantry, linear, or
any application where a tighter radius is required. Available in pre-cut
lengths, 100 ft (30.5m) bulk coils, or by the foot. All Extra Flexible Conduit
now features a spatter-resistant outer jacket, low friction smooth-feed
wire coating and patent pending elliptical wire spring liners.
Patent pending
elliptical smoothcoated spring liners!
► Available in four sizes: FC-X - Standard; FC-XH - Heavy Duty; FC-XH-LW - For lg. diameter wire; FC-X-SW - For sm. diameter wire
►Available in 1 to 100 ft (305mm to 30.5m) continuous length coil
► FC-X and FC-XH are available in cut lengths with attached
bayonets on each end (swaged style)
►Compression or swaged style connectors available (see page 21)
POLYMER STRAIN RELIEF OPTION (-ST)
STEEL STRAIN RELIEF OPTION (SEE PAGE 19)
Recommended for light mobility applications
Recommended for high mobility applications
P/N
DIMENSIONS
COMPRESSION
EXTRA FLEXIBLE CONDUIT
Shown as cut length with
connector options
FC-X CONDUIT (EXPLODED VIEW)
CONNECTOR / FERRULE
FC-X-SW
.090 ID (2.3mm) x .353 OD (9mm)
A-10C-SA-10SFE
FC-X
.241 ID (6.1mm) x .500 OD (12.7mm)
A-10C-XA-10XFE
FC-XH
.291 ID (7.4mm) x .610 OD (15.5mm)
A-10RA-10RFE
FC-XH-LW .390 ID (10mm) x .750 OD (19mm)
SWAGED
SAMPLE CONDUIT RUN
A-9/A-6HDA-9-FE
Conduit Color Coding - Pre-cut lengths are color-coded as follows:
10 FT (3m) RED
15 FT (4.6m) WHITE
FC-X PRE-CUT CONDUIT*
with A-11X Swaged Bayonet
P/N
LENGTH
20 FT (6m) YELLOW
25 FT (7.6m) BLUE
FC-XH PRE-CUT CONDUIT*
with A-11XH Swaged Bayonet
P/N
LENGTH
FC-XH Conduit going to the robot
BULK CONDUIT*
sold in 100 ft (30.5m) sections
P/N
LENGTH
FCXS-120
120 "–10 ft (3 m)
FCXHS-120
120"–10 ft (3 m)
FC-X-SW-B100 ft (3 0.5m)
FCXS-180
180 "–15 ft (4.6 m)
FCXHS-180
180"–15 ft (4.6 m)
FC-X-B
100 ft (3 0.5m)
FCXS-240
240 "–20 ft (6.1m)
FCXHS-240
240"–20 ft (6.1m)
FC-XH-B
100 ft (3 0.5m)
FCXS-300
300 "–25 ft (7.6 m)
FCXHS-300
300"–25 ft (7.6 m)
FC-XH-LW-B
100 ft (3 0.5m)
Add “ST” to end of part # for polymer strain relief, “SR” for steel strain relief
Delete “S” from part number for compression connections
ELLIPTICAL WIRE LINERS
*Custom pre-cut lengths available,
contact customer service for details
PATENT PENDING
All ELCo spring liners featured in
our Extra Flexible Conduit and
Torch Liners are built with a unique
elliptical wire to help eliminate
wire shaving and to reduce drag
coefficient. To the right are images
displaying the difference between
ELCo & a typical spring liner.
No gaps; smooth,
rounded edges
www.wire-wizard.com
Open gaps;
sharp edges
19
EXTREME FLEX CONDUIT
EXTREME FLEX CONDUIT
Ideal for
Tight Spaces in
Robotic Weld Cells
(see page 22 for size reference table)
The new Extreme Flex Conduit is designed for robotic welding applications requiring a high degree of mobility and flexibility. It features
the same low friction elliptical wire spring liner as the Extra Flexible
conduit, only with a single outer jacket to provide more flexibility.
Extreme Flex conduit is the ideal choice for robotic weld cells with a
tight space between the wire source and the robot.
►Sold in pre-cut lengths with attached connectors, fittings are
available for both Wire Wizard® or Panasonic® style quick disconnects as well as threaded disconnects
EXTREME FLEX CONDUIT
Shown as cut length with
connectors and strain reliefs
►Suitable for steel wire sizes up to .052 (1.3mm)
►Polymer strain reliefs included on all pre-cut lengths for enhanced strength at connection points
Flexible outer
jacket
Patent pending low
friction elliptical wire liner
POLYMER STRAIN RELIEF
FC-E CONDUIT (EXPLODED VIEW)
Included on all pre-cut lengths
P/N
DIMENSIONS
FC-E
.241 ID (6.1mm) x .440 OD (11.2mm)
SAMPLE CONDUIT RUN
CONNECTORS
See Below
FC-E CONDUIT CONNECTOR OPTIONS FOR PRE-CUT LENGTHS
Connectors are included on all pre-cut lengths
P/N
A-16M-P1
DESCRIPTION
Male connector for Wire Wizard® quick disconnect
A-16M-P2
Male connector for Panasonic style quick disconnect
A-11E-2
Swaged threaded connector for A-16M-P1 or A-16M-P2
A-11E-1A
Coupler fitting for threaded disconnects
A-11E-1B
Nut for attachment to threaded disconnects
FC-E PRE-CUT CONDUIT*
with Swaged Fittings &
Polymer Strain Reliefs (both ends)
for Wire Wizard® Disconnects
P/N
LENGTH
with Swaged Fittings &
Polymer Strain Reliefs (both ends)
for Panasonic® Disconnects
P/N
LENGTH
FC-E PRE-CUT CONDUIT*
with Screw-on Fittings &
Polymer Strain Reliefs (both ends)
for Threaded Disconnects
P/N
LENGTH
118"–9.8 ft (3 m)
FCE-3.0-P
118"–9.8 ft (3 m)
FCE-3.0-A
118"–9.8 ft (3 m)
FCE-5.0-WW
197"–16.4 ft (5m)
FCE-5.0-P
197"–16.4 ft (5m)
FCE-5.0-A
197"–16.4 ft (5m)
FCE-7.5-WW
295" – 24.6 ft (7.5m)
FCE-7.5-P
295" – 24.6 ft (7.5m)
FCE-7.5-A
295" – 24.6 ft (7.5m)
FCE-10.0-P
394"–32.8 ft (10m)
FCE-10.0-A
394"–32.8 ft (10m)
A-16M-P1
Wire Wizard® style fitting
included with -WW precut FC-E conduit
20
FC-E PRE-CUT CONDUIT*
FC-E Conduit in weld cell with short
distance between robot and wall
FCE-3.0-WW
FCE-10.0-WW 394"–32.8 ft (10m)
(inc. w/A-11E-1A)
A-16M-P2
Panasonic® style fitting
included with -P pre-cut
FC-E conduit
*Custom pre-cut lengths available, contact customer service for details.
All pre-cut lengths of FC-E conduit include polymer strain relief at both ends
www.wire-wizard.com
A-11E-1A & A-11E-1B
Threaded disconnect
fitting included with -A
pre-cut FC-E conduit
CONDUIT CONNECTORS
CONDUIT CONNECTORS
Polymer Conduit Connectors
EC-4-R
A-16F-3
A-16F-4
A-16F-5
A-10C-S
A-10C-H
A-10R
A-10HP
A-10C-H-SR
A-10C-H-SRL
EC-5
EC-6
FC-X
FC-XH FC-XH-LW FC-X-SW
A-16F-6
A-10C-X
A-10R
A-6 (or A-6HD*)
& A-9
A-10XPA-10RP
A-11XH-LW
*Use A-6HD if
connecting
to an HD style
disconnect, use
A-6 for all other
A-10RP
disconnects
A-10R-SR
All E-Z Feed™
connectors
feature rounded
shoulders for
smooth wire
feeding
A-11X
A-16F-3
A-10C-S
A-10C-S
A-11XH
A-10C-X-SRL
Polymer Conduit Connectors
Part No.
A-6HD (or A-6*)
& A-9
A-10C-X-SRA-10R-SR
Part A-16F-4
EC-3-R
Extra Flexible Conduit Connectors
Polymer
Steel Spring
Strain Relief Strain Reliefs,
10.5” & 21.5”
Extra Flexible Conduit Connectors
EC-3-R Connectors
FC-X Connectors
Connector
Part No.
Connector
Self Threading (1/8” NPT-F)
Compression (Ferrule)
A-10C-X
A-10XP*
A-10C-X-SR A-10C-X-SRL A-11X
Compression (Ferrule)
Compression (1/4” NPT-F)
Strain Relief Connector - 10.5” (267mm)
Strain Relief Connector - 21.5” (546mm)
Swaged Connector
A-10R
A-10RP* A-10R-SR A-11XH A-10R-QD
A-10R-QD-SR Compression (Ferrule)
Compression (1/4” NPT-F)
Strain Relief Connector
Swaged Connector
Connector w/Disconnect
Strain Relief w/Disconnect
EC-4-R Connectors
A-16F-4
A-10C-H
A-10HP*
A-12A
A-10C-H-SR
A-10C-H-SRL
Self Threading (1/4” NPT-F)
Compression (Ferrule)
Compression (1/4” NPT-F)
Aluminum Compression
Strain Relief Connector - 10.5” (267mm)
Strain Relief Connector - 21.5” (546mm)
A-16F-5
A-10R
A-10RP* A-10R-SR
A-10R-QD
A-10R-QD-SR Self Threading (3/8” NPT-F)
Compression (Ferrule)
Compression (1/4” NPT-F)
Strain Relief Connector
Connector w/Disconnect
Strain Relief w/Disconnect
EC-5 Connectors
EC-6 Connectors
A-16F-6
Self Threading (1/2” NPT-F)
A-6 (or A-6HD) & A-9Combination Compression
FC-XH Connectors
FC-XH-LW Connectors
A-6HD (or A-6)/A-9 Combination Compression
A-11XH-LW
Swaged Connector
FC-X-SW Connectors
A-10C-S
Compression (Ferrule)
* For A-10HP, A-10RP & A-10XP use A-4 quick disconnect.
Legend: NPT-National Pipe Threads, M-Male, F-Female
See page 23 for replacement ferrules for compression style connectors.
www.wire-wizard.com
21
CONDUIT SIZE REFERENCE TABLE
RECOMMENDED CONDUIT SIZE REFERENCE TABLE
The table below shows the recommended conduit based on the wire type,
size, length of run and application. When choosing the proper conduit,
please keep in mind these seven variables of wire dispensing:
► Type of Wire: Such as steel, aluminum, cored steel, or silicone bronze
► Wire Diameter
► Length of Run
► Wire Cast: The curvature of one strand of welding wire, measured as the
diameter of the circle formed by a strand laying on a flat surface
► Wire Helix: The distance one end of a single wire strand lying on a flat
surface rises off that surface (also known as the wire “pitch”)
► Application: Robotic or semi-automatic, number of turns
► Drawing Compounds
WIRE TYPE
SIZE (INCHES/MM)
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Cored - Steel
Cored - Steel
Cored - Steel
Cored - Steel
Cored - Steel
Cored - Steel
Cored - Steel
Stainless
Stainless
Stainless
Stainless
Silicon Bronze
Silicon Bronze
Silicon Bronze
Silicon Bronze
DISTANCE & RECOMMENDED CONDUIT
1-10 FT (1-3 M) 11-20 FT (3-6 M)
OVER 20 FT (6 M)
STATIONARYROBOTIC STATIONARYROBOTIC STATIONARYROBOTIC
.025”/0.6 mm
.030”/0.8 mm
.035”/0.9 mm
.040”/1 mm
.045”/1.1 mm
.052”/1.3 mm
1/16”/1.6 mm
5/64”/2 mm
3/32”/2.4 mm
7/64”/2.5 mm
1/8”/3.2 mm
5/32”/4 mm
.025”/0.6 mm
.030”/0.8 mm
.035”/0.9 mm
3/64”/1.2 mm
1/16”/1.6 mm
3/32”/2.4 mm
.035”/0.9 mm
.045”/1.1 mm
.052”/1.3 mm
1/16”/1.6 mm
5/64”/2 mm
3/32”/2.4 mm
1/8”/3.2 mm
.035”/0.9 mm
.045”/1.1 mm
.052”/1.3 mm
1/16”/1.6 mm
.030”/0.8 mm
.035”/0.9 mm
.045”/1.1 mm
1/16”/1.6 mm
EC-3-RFC-X-SW/EC-3-R EC-3-RFC-X-SW/EC-3-R EC-3-RFC-X-SW/EC-3-R
EC-3-R
FC-X-SW/EC-3-REC-3-R
FC-X-SW/EC-3-REC-4-R
FC-X/EC-4-R
EC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-R
EC-4-R
EC-4-R
EC-4-R
EC-5
EC-5
EC-5
EC-5
EC-6
EC-6
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
FC-XHEC-5
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-R
EC-5
FC-XHEC-5
FC-X/EC-4-R
FC-X/EC-4-R
FC-XH
FC-XH
FC-XHEC-5
FC-XHEC-5
FC-XH
FC-XHEC-5
FC-XHEC-6
FC-XH-LW
FC-XHEC-5
FC-XH-LWEC-6
FC-XH-LWEC-6
FC-XHEC-5
FC-XH-LWEC-6
FC-XH-LWEC-6
FC-XH
FC-XH-LW
FC-XH-LW
EC-3-R*EC-3-REC-3-REC-3-REC-3-REC-3-R
EC-3-R*EC-3-REC-3-REC-3-REC-3-REC-3-R
EC-3-R*EC-3-REC-4-REC-4-REC-4-REC-4-R
EC-4-REC-4-R EC-4-REC-4-R EC-4-REC-4-R
EC-4-REC-4-R EC-4-REC-4-R EC-4-REC-4-R
EC-4-REC-4-R EC-4-REC-4-R EC-4-REC-4-R
EC-4-R/FC-X
EC-4-R/FC-XEC-4-R/FC-X
EC-4-R/FC-XEC-4-R/FC-X
EC-4-R/FC-X
EC-4-R/FC-XEC-4-R/FC-X
EC-4-R/FC-XEC-4-R/FC-X
EC-4-R/FC-X
EC-5
EC-5
EC-5
EC-6
EC-4-R/FC-XEC-4-R/FC-X
FC-XHEC-5
FC-XHEC-5
FC-XH
EC-5
FC-XH-LWEC-6
EC-4-R/FC-XEC-4-R/FC-X
FC-XHEC-5
FC-XHEC-5
FC-XHEC-5
FC-XH-LWEC-6
EC-4-R/FC-X
EC-4-R/FC-X
EC-4-R/FC-X
FC-XH
FC-XH
FC-XH
FC-XH-LW
EC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
EC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-R
FC-X/EC-4-R
EC-4-R
EC-5
FC-X/EC-4-REC-4-R
FC-XHEC-5
FC-X/EC-4-REC-4-R
FC-XHEC-5
EC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
EC-4-R
FC-X/EC-4-REC-4-R
FC-X/EC-4-REC-4-R
EC-4-R
EC-5
FC-X/EC-4-REC-4-R
FC-XHEC-5
FC-X/EC-4-REC-4-R
FC-XHEC-5
FC-X/EC-4-R
FC-X/EC-4-R
FC-XH
FC-X/EC-4-R
FC-X/EC-4-R
FC-XH
*Ideal size for pushing or pulling aluminum wire
Note: FC-E Extreme Flex conduit may also be used in many robotic applications where FC-X is listed above.
22
www.wire-wizard.com
CONDUIT CONNECTORS & ACCESSORIES
RETRACTABLE CONDUIT/CABLE BALANCERS & HANGERS
HEAVY DUTY BALANCERS
WITH SHOCK STOP
Prevents cable damage
often caused by
overtensioning
►Balancer provides easy method of hanging conduit & cables
►Conduit Hanger prevents excess droopage
►Prevents cables from hanging in areas prone to damage
►Hangers feature velcro straps to secure cables and conduit
CONDUIT
BALANCERS
Several models
available, light
duty (left) and
heavy duty (right)
PART NO.
DESCRIPTION
RCH-S
Conduit Balancer - Load: 1–3½ lbs (0.5–1.6 kg)
RCH-H
Conduit Balancer - Load: 2–4½ lbs (1–2 kg)
RCH-4-6
Conduit Balancer - Load: 4–6 lbs (1.8–2.7 kg)
RCH-5-13
Conduit Balancer - Load: 5–13 lbs (2.3–6 kg)
RCH-11-19
Conduit Balancer - Load: 11–19 lbs (5–8.6 kg)
RCH-3-7-SH
Conduit Balancer with Shock Stop - Load: 3–7 lbs (1.4–3.2 kg)
RCH-5-10-SH
Conduit Balancer with Shock Stop - Load: 5–10 lbs (2.3–4.5 kg)
RCH-8-12-SH
Conduit Balancer with Shock Stop - Load: 8–12 lbs (3.6–5.4 kg)
RCH-10-15-SH Conduit Balancer with Shock Stop - Load: 10–15 lbs (4.5–6.8 kg)
CONDUIT HANGER
3 sizes available
RCH-16-23-SH Conduit Balancer with Shock Stop - Load: 16–23 lbs (7.3–10.4 kg)
RCH-22-27-SH Conduit Balancer with Shock Stop - Load: 22–27 lbs (10–12.2 kg)
RCH-SH
Shock Stop Kit (only compatible with -SH models)
CHH-22
22” (559mm) Conduit Hanger w/four Retaining Straps
CHH-16
16” (406mm) Conduit Hanger w/four Retaining Straps
CHH-1010” (254mm) Conduit Hanger w/two Retaining Straps
REPLACEMENT FERRULES
FERRULES
P/NCONNECTORS
Choice of sizes for the right compression fit for the application
A-9-FE A-10RFE
A-10CFE A-10XFE
A-9-FEA-9
A-10SFE
A-10RFE
A-10R A-10RP
A-10CFE
A-10C-H A-10HP
A-10XFE
A-10C-X
A-10XP
A-10SFE
A-10C-S
BULKHEAD CONNECTORS
A-14BK Kit
A-14 KIT
Includes A-14 bulkhead, A-14B bracket and A-4-ST quick disconnects
Kit includes A-14 bulkhead,
and A-4-ST quick disconnects
7/8" –14
2.0 WIDE
(50.8mm)
1/4" NPS
.875 THRU
(22.2mm)
1/4" NPS
A-14 BULKHEAD
A-14KIT
1/4"
NPS
4.75
(120.6mm)
A-14CM
.3125
(7.9mm)
THRU
A-14B
A-14BK
Bulkhead Cage
Mount Kit
1.5
(38.1mm)
www.wire-wizard.com
23
CONDUIT & CABLE MANAGEMENT
CONDUIT & CABLE SLEEVES
Constructed from Kevlar® with a spatter-resistant aluminized or
silicon coating, Wire Wizard® conduit & cable sleeves provide
the maximum degree of protection inside the weld cell.
►Protects and secures conduit, control cables, cooling lines, gas lines, hydraulic hoses and other lines
connected to robots
►Two I.D. sizes available - 2” (51mm) & 4” (102mm) in
1, 2, 3 & 4 ft (305, 610, 914 & 1219mm) lengths
►Use aluminized sleeves for high heat applications
►Velcro ends can be chain linked together
►Sleeve ends accept nylon tie straps
►Zipper + Velcro enclosure
CONDUIT & CABLE SLEEVES*
P/NITEM
LENGTH
KCS-2-12
2” Sleeve
(51mm)
I.D. 1 ft
(305mm)
KCS-2-24
2” Sleeve
(51mm)
I.D. 2 ft
(610mm)
KCS-2-36
2” Sleeve
(51mm)
I.D. 3 ft
(914mm)
KCS-2-48
2” Sleeve
(51mm)
I.D. 4 ft
(1.2m)
KCS-4-12
4” Sleeve
(102mm)
I.D. 1 ft
(305mm)
KCS-4-24
4” Sleeve
(102mm)
I.D. 2 ft
(610mm)
KCS-4-36
4” Sleeve
(102mm)
I.D. 3 ft
(914mm)
KCS-4-48
4” Sleeve
(102mm)
I.D. 4 ft
(1.2m)
Aluminized Sleeve (add -A to Part #)
Silicon Coated Sleeve (add -S to Part #)
*Add -A to the part number for aluminized coating,
add -S for silicon coating
Open sleeve showing velcro & zipper enclosure
CABLE ORGANIZERS FOR FANUC® ROBOTS
Model GMR-FCC-IC
Compatible with Fanuc ARC Mate™ 100/120iC Series Robots*
Keep your cables organized and tangle-free with Wire Wizard®
Robotic Cable Organizers for Fanuc Robots.
►Secures conduit, control cables, cooling lines, gas lines, hydraulic hoses and other lines connected to robots
►Prevents kinks in hoses that cause unnecessary downtime
►Rubber clamps provide cushioning for cables, reducing stress that can cause cables to break
*Please call or see website to confirm bolt pattern for other robots
24
www.wire-wizard.com
E-Z FEED™ CONNECTORS
ADAPTER FITTINGS
► NPT male (M) and female (F) pipe threads for optimum sealing
► Countersunk for restriction-free wire piloting
A-6
A-15
A-16M-ST
1/ 2 " NPT-F 1/ 2 " – 20
A-6HD
A-15-1
1/2" NPT-F7/16 " – 20
A-17
1/4 " NPT-M
HEX
NIPPLES
A-18
1/ 4 " NPT-F
1/ 4 " NPT-F
x 3/ 8 " NPT-M x 1/ 2 " NPT-M
(FC-XH-LW) A-15-2
9/16 " – 18
A-19
1/4 " NPT-M
x 1/4 " NPT-M
A-20
1/4 " NPT-M
x 3/ 8 " NPT-M
HEX
BUSHINGS
A-23
3/ 8 " NPT-M
BSPP-M
U-005
Quick
Disconnect
Insulator
Miller Inlet
Guide
QUICK DISCONNECTS
A-21
1/4 " NPT-M
x 1/ 2 " NPT-M
Fits all disconnects except A-3HD & A-4HD
A-4-ST or A-4-ST-I (inc. U-005)
A-5
A-4S
A-1A-B
A-3
A-3HD
A-4HD
1/4 " NPT-M
1/ 2 " NPS-M
1/ 2 " – 20
3/ 8 " Clearance 1/ 4 " NPT-F
3/8” NPT-F
3/8” NPT-M
Use with Standard Inlet Gude
(Nut & Washer for Miller Inlet See Below
(for FC-XH-LW)
(for brass, request A-4 or A-4-I)
Included)Guides
STANDARD INLET GUIDES
.200
.200
(5.1mm)
(5.1mm)
.250
(22.2mm)
(3.9mm)
2.10
(9.5mm)
1.50
(44.4mm)
.75
(38.1mm)
(35.1mm)
(19mm)
2.00
(53.3mm)
1.252
(50.8mm)
1.065
(31.8mm)
(2mm)
.373
1.75
1.38
.081
.470
(11.9mm)
(19.6mm)
(5.1mm)
1.75
(44.4mm)
(22.2mm)
(6.35mm)
.773
.200
.156
.250
(9.5mm)
(12.6mm)
.875
.875
.373
.496
(6.35mm)
.200
(5.1mm)
(27.1mm)
1/4" NPT-F
1/4" NPT-F
1/4" NPT-F
1/4" NPT-F
1/4" NPT-F
1/4" NPT-F
1/4" NPT-F
A-2E
A-1E
A-1H
A-1LN (Delrin) A-1M
A-1PA
A-1OTC
ESAB 4-48
ESAB All
Hobart
A-1LN-A (Aluminum) Miller
Panasonic OTC/Daihen
A-1LN-LW (Lg. Wire)
Lincoln
Use A-4-ST (1/4 " NPT-M) with fittings above for
quick disconnect capability or (brass A-4 quick
disconnect also available)
www.wire-wizard.com
1/4" NPT-M
PAWFS-12
Miller (75)
A-3
1/4" NPT-F
25
E-Z FEED™ CONNECTORS
ADAPTERS FOR INLET GUIDES
Configurations shown are just for demonstration purposes only. Please refer to the Cross-Reference Table
on page 28 for a complete parts listing for your particular application.
A-1A-XR-KIT
MILLER XR
FEEDER INLET KIT
Includes A-12A
and A-1A-XR Inlet
Guide
For aluminum wire
Conduit & conduit fitting sold separately
A-12A CONNECTOR A-1A-XR
MILLER XR INLET GUIDE
Feeder Housing .373± .001(3/8")
.373± .001(3/8")
(9.5mm)
(9.5mm)
.125
.870
(3.2mm)
A-1A-4.5 QUICK DISCONNECT (22.1mm)
OD
A-1SKS SKS FEEDER .330 ± .001(3/8")
.330 ± .001(3/8")
(8.4mm)
(8.4mm)
3/4" – 16
.125
(3.2mm)
A-1AH330 PROBE WITH QUICK DISCONNECT
A-1MOT MOTOMAN FEEDER UNIVERSAL INLET KIT Model A-1AK
► Five piece kit includes A-1A probe and four A-7 phenolic adapter bushings for stable and durable performance
► Will support the use of a variety of wire feeders
LINCOLN ELECTRIC TWIN ARC
FEEDER INLET Model A-2NA-5
> For use with Lincoln Twin Arc Feeder (disconnects sold
separately)
End View
.375 ID .375 ID .625 ID .625 ID
A-1A with .373 (9.5mm) Diameter
(9.5mm)(9.5mm)(15.9mm)(15.9mm)
x .5 OD x .625 OD x .75 OD x .875 OD
Probe (Use A-1AK-E for ESAB
(12.7mm)(15.9mm)(19mm)(22.2mm)
Feeders)
A-7 PHENOLIC ADAPTER BUSHINGS
LINCOLN SERVO INLET GUIDES
► Designed for use with Lincoln Servo Torch
Inlet Guide with
Disconnect
Inlet Guide
without
Disconnect
A-2LN-AK-QD
A-2LN-AK
A-2LNIC-AK-QD
A-2LNIC-AK
► Ideal for all aluminum & steel applications
► Inlet guide connects to Blue Polymer or
Extra Flexible conduit
A-4L-H 0.09
26
(2.3mm)
ID EC-1
Probe Length:
1.06” (27mm)
A-2LN Servo Torch Connector
for EC-3 Conduit
www.wire-wizard.com
Probe Length:
0.834” (21mm)
Probe Length:
1.06” (27mm)
Probe Length:
0.834” (21mm)
E-Z FEED™ CONNECTORS
INLET GUIDES WITH QUICK DISCONNECTS
► For steel weld wire feeder and straightener applications
► Provides trouble-free interface of connections
► Quick disconnects feature eight retainer bearings
.125
(3.2mm)
U-005 Optional Quick Disconnect Insulator
.373
(9.5mm)
.125
.250
(3.2mm)
.373
(9.5mm)
.200
.188
.09
.373
.373
(9.5mm)
(9.5mm)
4.5
.150
(11.9mm)
(3.8mm)
1.375
.330
(114.3mm)
(34.9mm)
(8.4mm)
2.75
.469
(11.9mm)
(69.9mm)
1.75
1.75
(44.4mm)
.470
(4.8mm)
(2.3mm)
(5.1mm)
(6.35mm)
A-1A
.75
(44.4mm)
A-1A-C
A-1A-D
A-1A-4.5
.373 (9.5mm) Probe .373 (9.5mm) Probe .373 (9.5mm) Probe .373 (9.5mm) Probe
Miller Wire Feeder
Miller Wire
Miller Series 74 Feeder (Sm. Wire)
Wire Feeder
(2mm)
A-1NA-5
Lincoln NA-3
& NA-5 Feeder
.510
(2.3mm)
(13mm)
.510
.472
(5.1mm)
.465
.089
(2.3mm)
2.475
(13mm)
(62.9mm)
(11.2mm)
(11.8mm)
2.725
A-1LN-23B
.44
.200
(13mm)
.510
A-1LN-23A
Lincoln Wire
Lincoln Wire
FeederFeeder
(3.2mm)
.089
(2.4mm)
(12mm)
(43.9mm)
.125
.080
.094
1.73
(19mm)
(69.2mm)
4.06
(103mm)
2.75
.125
(3.2mm)
2.165
(69.9mm)
.335
(55mm)
(8.5mm)
1.06
1.853
(26.9mm)
(47mm)
A-2SKS
A-1FRO
A-2FRO
A-1FRO-B
A-1MOT-HP
A-1MOT-AU
A-1B-C2
SKS
Fronius Feeder
Fronius Feeder
Fronius Feeder
MotomanMotoman Lincoln
Hyper Feeder
Wire Feeder
Synergic 7
.125
.120
(3.2
mm)
(3mm)
.472
.550
(12mm)
(14mm)
1.358
(34.5mm)
1.5
(38.1mm)
CONNECTOR LINERS
► Designed to line steel connectors when using aluminum and other non-ferrous metal wires
► Non-metallic to prevent abrasion and contamination
A-1CL
Cloos
A-1OTC-FX
OTC
A-4L-H 0.09
(2.3mm)
www.wire-wizard.com
ID EC-1
27
E-Z FEED™ CONNECTORS
FEEDER INLET CROSS-REFERENCE CHART
FEEDER
MANUFACTURER
FEEDER TYPE
WIRE WIZARD ®
INLET GUIDE P/N
FEEDER
MANUFACTURER
FEEDER TYPE
CEA S.p.A.
ALL
A-1AK
Cebora S.p.A.
ALL
A-4S
CK Systematics
MP175 and S4165
A-4S
22A and 24A A-1AK
Most Models
A-1CL
Auto Axcess
A-1A-C
Series 74 and R115* A-1A-4.5 or A-1A-C
Series 75
PAWFS-12 & A-3
RAD 400 A-1LN-S & A-3
XR Series (for alum. wire)
A-1A-XR-KIT
Cloos
Cybo Robotics
Most Models
A-4S
A-1AK-E
4-48
A-2E & A-4-ST
Aristo 30 Series
A-4S
Fanuc Servo Torch A-3QDF-6 & A-23
Fronius
Feeder without Set Screw A-1FRO-B
Feeder with Set Screw A-1FRO
Feeder with Stripped Set Screw
A-2FRO
Hobart
Series 27
Models with 3/4"-16 Thread
Kobelco Lincoln
Electric
A-1H & A-4-ST
A-1A, A-1A-4.5
A-1A & A-22
A-1AH330 & A-1MOT
Male Threaded Inlet 1/2"-20 A-3QDF-3
4R100 A-1LN & A-4-ST
4R220 A-1LN & A-4-ST
PF Series A-1LN & A-4-ST
LN-7, LN-9, and LN-25 A-1A
LN-8 A-1H & A-4-ST
NA-3 and NA-5 A-1NA-5/A-1NA-5-SW-ADP
Synergic 7
A-1B-C2
LF-72
A-1LN & A-4-ST
Most Models A-1A-C, A-1M & A-4-ST,
ALL (except 4-48)
ESAB
Miller WIRE WIZARD ®
INLET GUIDE P/N
LF-74
A-1LN-EK
Series 10 (10M, DH-10, LN-10) A-1LN & A-4-ST
Servo Torch
A-2LN-AK
or A-1A
*Measure required probe length prior to ordering.
MK Products
Cobramatic
A-1AK
Motoman Female Inlets A-1AH330 & A-1MOT
Male Threaded Inlets A-3QDF-3
Hyper Feeder A-1MOT-HP
OTC/
DAIHEN
Male Threaded Inlet 7/16"-20 A-3QDF-2
Male Threaded Inlet 9/16"-18 A-3QDF-4
FX Style
A-1OTC-FX
D Series
A-3QDF-4
AF4-001
OTC
A-3QDF-2
A-1OTC & A-4-ST
Panasonic Female Inlet: .77 OD (19.6mm)
A-1PA & A-4-ST
Female Inlet: .57 OD (14.5mm)
A-2PA & A-3QDF-4
Male Threaded Inlet A-3QDF-4
Pow Con
Most Models
A-1AK
SKS
Most Models
A-2SKS
Older Models
A-1SKS & A-1A-4.5
17A A-1AH330 & A-1MOT
Thermal Arc This table is intended for the use of Wire Wizard ® customers and is provided from relevant information supplied by feeder manufacturers
or their distributors who, at their discretion, reserve the right to alter product specifications or features without notice. Every effort
has been made to ensure the information presented is accurate and current. If you should require further assistance please contact
ELCo Enterprises, Inc.
LINCOLN ELECTRIC LF-74 FEEDER INLET GUIDE EXTENSION KIT
Model A-1LN-EK
► Extends connection to the disconnect at the feeder
► Kit includes A-1LN inlet guide, extension adapter and quick
disconnect with insulator
FEMALE THREADED QUICK DISCONNECT REFERENCE FOR INLET GUIDES
A-3
A-3
A-3QDF-1
A-3QDF-2
OTC
28
A-3QDF-3
A-3QDF-4
MotomanPanasonic
KobelcoDiahen
www.wire-wizard.com
A-3QDF-5
A-3QDF-6
WIRE STRAIGHTENERS
WIRE STRAIGHTENERS
Wire Wizard® manufactures four versions of wire straighteners that can be used to straighten or recast all
types of wire. The main body is constructed of aluminum, making our straighteners some of the lightest in
the market. All models are equipped with a locating calibration on the face of the unit and a fine adjustment scale on the tension knob. This results in an extremely fast and accurate setting of wire cast. Our full
range of fittings and inlet guides guarantee a trouble-free fit for any application or system.
SMALL WIRE STRAIGHTENERS MODELS WSS-100 & WSS-100-A
For Wire Sizes .035 to .062 (Order WSS-100-A for Aluminum Wire)
Dimensions: 3.74” W x 3” H x 1.63” D (95mm W x 78mm H x 41.3mm D)
Weight: 1 lb (0.45 kg)
WSS-100 Drive Rolls
U-Groove Drive
Rolls for Steel Wire
INSULATED
MOUNTING KITS
Available for all models
WSS-100-A Drive Rolls
V-Groove Drive Rolls
for Aluminum Wire
WSS-100-IK
Small
WSM-100-IK
Medium
WSL-100-IK
Large
SMALL WIRE STRAIGHTENER FITTINGS*
NON-THREADED FITTINGS
THREADED FITTINGS
Connection to
disconnect, on
feeder or in-line
A-3 Quick Disconnect
Steel Wire: A-1QD-12 or A-1QD-5/32 (for large wire)
Connection to
disconnect, on
feeder or in-line
Steel Wire: A-1LN-S-12 or A-1LN-S-5/32 (for large wire)
A-3 Quick Disconnect
Aluminum Wire: A-1QD-5/32 & A-4L-H liner
WSS-100
Steel Wire Straightener
or
WSS-100-A
Aluminum Wire Straightener
End View
WIRE
Steel or Aluminum Wire: A-1C-S-12 Delrin
with ceramic inlet
*Fittings may be used as inlets or outlets
depending on setup
FITTINGS FOR WSM-100
MEDIUM WIRE STRAIGHTENER
Order A-1LN-K for Inlet/Outlet
Kit (includes two A-1LN’s)
MODEL WSM-100
A-16M-ST
For Wire Sizes .062 to 3/32” (1.6 - 2.4mm)
Dimensions: 5.71” W x 3.34” H x 1.875” D
(145mm W x 84.7mm H x 47.63mm D)
Weight: 1.75 lbs (0.8 kg)
Attaches to QD
A-4 Quick
Disconnect
LARGE WIRE STRAIGHTENER
MODEL WSL-100
For Wire Sizes 3/32” (2.4mm) & Larger
Ideal for heavy duty SAW applications
Dimensions: 8.66” W x 4.09” H x 2.25” D
(220mm W x 103.8mm H x
57.2mm D)
Weight: 4 lbs (1.8 kg)
Aluminum Wire: A-1LN-S-5/32 & A-4L-H liner
A-1LN
Inlet Guide
FITTINGS FOR WSL-100
Order A-1LN-K-LW for Inlet/Outlet Kit (inc. two A-1LN-LW’s)
A-16M-ST-HD
Attaches to QD
WS-10S
Outlet Adapter
for Lincoln
10S Feeder
(Inlet Adapter
pt. # WS-LW),
inc. ceramic
A-4HD Quick
Disconnect
A-1LN-LW
Inlet Guide
www.wire-wizard.com
29
WIRE PILOT® FEED ASSIST
WIRE PILOT® PNEUMATIC WIRE FEED ASSIST
WIRE PILOT®
FEED ASSIST
An economical way to help your wire feeder move wire through the
conduit in applications where the use of large diameter wire or long
conduit runs is needed. Works with ferrous and non-ferrous wire. Using
only compressed air, this unit can relieve 4 pounds or more of pulling
force from the feed motor. Adjustable torque setting prevents “bird
nesting.” Replacement drive rolls available. Patented design.
► Eliminates drag coefficient inside the conduit
►Provides “Push-Pull” system to get wire from source to the feeder
►Extends conduit life & increases arc-on time
►New & improved design features new robust motor for up to 3/16” (4.8mm) wire and enclosure designed for better accessibility
►Enables longer conduit runs (150 ft/46m+), enabling centrally
located wire packages as well as allowing the use of bulk wire in many applications that would normally require small spools
Guide Module
Option
►Prevents burn backs caused by wire feeding problems
Feed Assist
Option
►Solves many common feeding issues with large diameter wire
►Adapts to other wire dispensing equipment including the Mechanical Turn Table, Non-Stop™ Dispensing System and the
Wire Wizard® Guide Module System
ITEM
WIRE PILOT® FEED ASSIST & ACCESSORIES
PART NO.
Wire Pilot® Feed Assist for wire up to 3/16”(4.8mm), inc. Filter/Reg./Lubricator PFA-LM-15
Inlet Guide with 1/2”-14 NPS Threads
PFA-WT-32
Quick Disconnect with 1/2”-14 NPS Threads (for PFA-WT-32) A-5
Quick Disconnect with 1/2”-14 NPS Threads (for FC-XH-LW conduit)
Inlet Guide w/Ceramic Inlet
Drum Adapter for Wire Pilot® Feed Assist
PFA-DA
Turn Table Adapter Kit for Wire Pilot® Feed Assist
WGM-PFA-STAND
Adjustable Stand for up to 4 Drums, Spools
or Wood Reels Adjusts to 86" (2.2m)
Inc. 1 arm, additional arms sold separately
PFA-WWTT
Adjustable Wire Pilot® Feed Assist Stand for Drums or Spools
Additional Arm for Wire Pilot® Feed Assist Stand
WGM-PFA-STAND
WGM-PFA-STAND-ARM
Wire Spool Holder for Wire Pilot® Feed Assist Stand
Wire Pilot® Swivel Kit for Wire Guide Modules (see pages 14-17)
WGM-PFA-STAND-4
WGM-PFA-SW-15
24-volt Pneumatic Solenoid with Cable PFA-SK
Wire Retract Kit for Reversing Wire Feed (24-volt) PFA-RK
Wire Pilot® Dual Mount Bracket PFA-DM
Wire Pilot® Remote/Wall Mounting Bracket PFA-WM
Wire Pilot® Pivoting Extension Arm Bracket WGM-PFA-STAND-4
Spool option for
WGM-PFA-STAND
PFA-WM
Remote Mounting
Bracket
For surface mounting
PFA DRIVE ROLLS
(sold individually)
All PFA drive rolls
are hard chromed
& polished for maximum performance
and durability.
30
A-5HD
PFA-35-15
PFA-WM-EA
DRIVE ROLLS FOR WIRE PILOT® FEED ASSIST
Feed Assist Drive Roll for .035” (.9mm) wire
PFA-DR-035
Feed Assist Drive Roll for .045” (1.2mm) wire
PFA-DR-045
Feed Assist Drive Roll for .052” (1.3mm) wire
PFA-DR-052
Feed Assist Drive Roll for 1/16” (1.6mm) wire
PFA-DR-1-16
Feed Assist Drive Roll for 5/64” (2.0mm) wire
PFA-DR-5-64
Feed Assist Drive Roll for 3/32” (2.4mm) wire
PFA-DR-3-32
Feed Assist Drive Roll for 1/8” (3.2mm) wire
PFA-DR-1-8
Feed Assist Drive Roll for 5/32” (4.0mm) wire
PFA-DR-5/32
Feed Assist Drive Roll for 3/16” (4.8mm) wire
PFA-DR-3/16
Contact customer service for parts compatible with older Feed Assist models
www.wire-wizard.com
WIRE PILOT® FEED ASSIST
WIRE PILOT® ALL ENVIRONMENT FEED ASSIST
The new Wire Pilot® All Environment Wire Feed Assist has all the features and benefits of the original Wire Feed Assist with a weatherproof, heavy duty housing and fittings. Suitable for outdoor or indoor
applications requiring protection from the operating environment.
Uses same drive rolls as the standard Feed Assist. Patented design.
► Ideal for use in shipyards, outdoor fabrication and other
applications subject to extreme conditions
► Allows for the use of bulk wire in applications normally requiring spools on carts, resulting in significant cost savings on wire
►Enables longer conduit runs
►Eliminates drag coefficient inside the conduit
►Extends conduit life & increases arc-on time
►Compatible with .035 to 5/32" (1-4mm) ferrous
or non-ferrous wire
ALL ENVIRONMENT DRUM CART PACKAGE
PFA-WT Feed Assist Mounted on Drum Hood
►Includes cart with all terrain wheels or fork
pockets, weatherproof fittings and drum cover
►Portable – 27” x 34.5” (686 x 876mm) footprint
►Powder coated, all steel construction
►For 20 to 21" round drums
►Package may be customized for your welding
application, contact customer service for details
PFA-WT-DS
Drum Package
with Fork Pockets
ITEM
PART NO.
Wire Pilot All Environment Feed Assist
PFA-WT
®
All Environment Feed Assist Drum Hood Mounting Kit
PFA-WT-DA
All Environment Drum Cart Package, includes wheels
PFA-WT-DC
All Environment Drum Cart Package, inc. fork lift pockets
PFA-WT-DS
All Environment Wire Feed Assist Inlet Kit
PFA-WT-IK
All Environment Direct Pull Kit
WWDP-WT
PFA-WT-DC
Drum Cart
Package with
Wheels
QUICKDRAW PORTABLE WIRE FEED ASSIST
Model WP1000
The QuickDraw Portable Wire Feed Assist is designed to speed up
the process of threading wire from the source to the feeder. Simply
attach the unit on top of the wire drum or reel and use the included
hand crank or a cordless drill (18v) to feed wire. Patented design.
►Blazing fast wire feeding – 50 feet (15m) in less than 10 seconds!
►Accommodates .035 to .125 (1-3.2mm) wire diameters
►Changeable drive rolls (compatible with Wire Pilot drive rolls on page 30)
►May be used with a cordless or standard drill for operation (drill attachment included) or hand crank
www.wire-wizard.com
31
POWERBALL™ & E-POWER™ TORCH CONSUMABLES
™
™
PowerBall™ Torch Tips & Diffusers provide a copper-to-copper-to- copper assembly for
maximum conductivity and performance. The torch tip seats firmly in a copper insert
within the diffuser with a smooth elliptical end. Traditional tip designs lose conductivity
at this connection point since they are typically flat or tapered. Boost the power of your
torch with PowerBall™ Tips & Diffusers! Patent pending design.
► Better conductivity creates a longer lasting, high performance tip with
additional energy saving benefits
► Gas distribution & cooling chamber in the PowerBall™ diffuser provides optimum cooling and prevents gas flow turbulence
► Buttress threads provide high torque & more contact surface
► Fully rounded PowerBall­™ tips help prevent spatter build-up and burn backs
See our Wizard Torch Products
catalog for full selection of Tips,
Nozzles & Diffusers available
► Tips, diffusers and nozzles available for all major torch manufacturers
Five PowerBall™ Tip Styles Available
PowerBall™ Rounded
Contact Tip Helps Prevent
Burn Backs
for all wire sizes up to .062 (1.6mm)
High TorqueButtress Threads
38mm
PowerBall™ Tip
(PB-1)
30mm
PowerBall™ Tip
(PB-2)
38mm
Heavy Duty/
High Amp.
PowerBall™ Tip
(PB-3)
30mm
Heavy Duty/
High Amp.
PowerBall™ Tip
(PB-4)
38mm
PowerBall™ Tip
for small torch
nozzles
(PB-5)
PowerBall™ Tip Assembly
Gas Distribution and Cooling
Chamber with Energy Saver
Insert
PATENT PENDING
Sample Tip & Diffuser Assembly
Torch Design will Vary
™
E-Power™ Torch Liners are designed to provide superior feedability with a low skid friction.
The spring liners are made with a helically wound elliptical wire with a proprietary coating
that both reduces friction and eliminates wire shaving. The result is a durable, long lasting
liner that reduces costly downtime caused by wire feeding issues. Patent pending design.
► Patent pending Elliptical Wire Liner with proprietary coating reduces skid friction and eliminates wire shaving
► Long life due to less friction and reduced wear
► Durable outer jacket extends 60” (1524 mm) to minimize gas loss
► Color coded heat shrink for easy identification by wire size
► Liners available for all major domestic and imported torch manufacturers
*Results with complete Wire Wizard® wire dispensing equipment setup. Consumable life will vary based on welding application.
◄Scan here for the complete brochure on our line of high performance torch consumables
Trial packages available. Contact customer service (517) 782-8040 for details.
32
www.wire-wizard.com
ANTI-SPATTER & ACCESSORIES
BLUE MAGIC ® ANTI-SPATTER & NOZZLE CLEANER
A cost effective, environmentally safe product, this new generation of
anti-spatter provides superb performance even in high temperature
applications. Biodegradable formula contains no harmful chemicals
and is noncombustible. And, because it contains one of the lowest
water contents available, you get protection, not water.
►Surfactants provide excellent wetting & lubricity
in torches
►Protects against spatter build-up & char residue
ITEM
►Keeps clean-ups to a minimum
►Contains no silicone —easily painted over
►Low pH level inhibits multi-metal corrosion
Blue Magic®
32 OZ Spray Bottle
Drum Pump & Drum
Wrench for 55 Gal.
►Will not evaporate, keeping lines & nozzles clog-free
►Contains biocide, providing longer shelf life in warm climates
► Now available in concentrated form in 5 gallon buckets!
1 bucket makes 55 gal. anti-spatter, ideal for overseas shipping
EAS1000-C32
1 GAL Bottle
EAS1000-C1
5 GAL Container
EAS1000-C5
55 GAL Drum
EAS1000-C
5 GAL Concentrate EAS1000-C-CON
Manual Drum Pump
Drum Wrench
BLUE MAGIC ® HD HIGH DUTY CYCLE ANTI-SPATTER
Introducing our toughest anti-spatter yet! The new Blue Magic® HD
anti-spatter is specially formulated for extremely high temperature,
long duty cycle applications.
PART NO.
ITEM
(55 gal)
(55 gal)
EAS1000-DP
EAS1000-DW
Blue Magic® HD
32 OZ Spray Bottle
PART NO.
EAS1000-HDC32
1 GAL Bottle
EAS1000-HDC1
►Special formula provides maximum protection
5 GAL Container
EAS1000-HDC5
►Will not evaporate, even under conditions with extreme heat
55 GAL Drum
EAS1000-HDC
►Reduces downtime for clean-ups in long duty cycle applications that generate extreme heat and excessive spatter
BLUE CHILL® ANTI-SPATTER & NOZZLE CLEANER
Increase weld productivity with this specially blended formula that
not only protects surfaces from spatter, slag, and scale but also
quickly cools down hot nozzles! No mixing required.
►Extends nozzle and contact tip life
►Remains stable and will not evaporate
►Environmentally safe, non-toxic, biodegradable
WIZARD SHIELD™ REFILLABLE SPRAY CAN
The Wizard Shield™ Metal Protectant Spray Can is a
refillable and rechargeable sprayer that is designed to
apply Blue Magic® or Blue Chill® Anti-Spatter Solution.
This heavy duty spray can is easy to refill and recharges quickly using only compressed air – no CO2! A cost
effective and environmentally friendly alternative to
disposable aerosol cans.
EAS1000-EAD
Refillable Spray Can (16 oz.)
www.wire-wizard.com
ITEM
Blue Chill®
32 OZ Spray Bottle
PART NO.
EAS1000-BC32
1 GAL Bottle
EAS1000-BC1
5 GAL Container
EAS1000-BC5
55 GAL Drum
EAS1000-BC
Anti-spatter samples available
upon request
33
ANTI-SPATTER & ACCESSORIES
5-GALLON MANIFOLD KIT Model 5GMK
This popular industrial size also dispenses Blue Magic® or Blue ChillTM
anti-spatter to Torch Wizard TM pneumatic reamers and nozzle mist applicators. Easily integrated into any weld cell stations.
►Smaller footprint is ideal where space is an issue
►Pneumatic pump supplies 1.92 gallons per minute at 75 PSI
►Bulk dispensing system easily supplies up to 15 work stations
Specifications
Height:27" (685.8 mm)
Depth:14" (355.6 mm)
Width:11.25" (285.7mm)
Weight:8 lbs (3.6kg)
5GMK
DRUM MANIFOLD KIT Model DMK
Designed to deliver bulk Blue Magic® or Blue ChillTM anti-spatter to multiple Torch Wizard TM nozzle cleaning
and/or spraying stations, eliminating the need to refill small, gravity fed containers on a frequent basis.
Optional gauge monitors fluid level for easier maintenance. Easy to install.
►Lowers operating costs by allowing the use of bulk anti-spatter, reduces downtime for refilling
►Supplies anti-spatter to multiple stations with pneumatic pump (pumps up to 1.92 gal. per min. at 75 PSI)
►Less space required due to one feeding source
A.
DMK
ANTI-SPATTER MULTI-STATION DISPENSING SYSTEM SETUP
D.
B.
G.
C.
F.
E.
Refilling Station
for spray cans/
bottles
I.
H.
Reaming Station
in cell #1
Reaming Station
in cell #2
Reaming Station
in cell #3
Plumbing components for multi-station anti-spatter dispensing:
A. DMK (or 5GMK) Manifold Kit
F. 2U01008 1/4” x 1/4” NPT Push-in
B. 1J-352-007-01 3/8” Spatter-Resistant Tubing G.2U31013 1/4” NPT x 3/8” Elbow
Blue Magic® or Blue Chill™
55 Gal.
C.40021-04 1/4” Ball Valve
H. EAS1000-FS Sprayer/Bottle Refill Spigot
D. 2U32013 1/4” NPT x 3/8” Branch Tee
I. 5454K87 1/4” NPT Bulkhead Connector
E. 1J-351-01 1/4” Spatter-Resistant Tubing (required for Torch Wizard®)
ANTI-SPATTER BOWL
Model LJ-007
The Anti-Spatter Bowl prevents spilling and the need
for constant refills. Using a 32
oz. bottle, gravity feeds the
solution as needed. Perfect
for nozzle dipping in manual/robotic applications.
34
HAND-HELD SPRAYER
LJ-007
ANTI-SPATTER
BOWL
Model TS-H-12
Bottle for picture
purposes only
Weld Cell
Wall
Designed for spot-spray
applications of Blue Magic®
or Blue Chill TM anti-spatter,
this hand-held spray gun is
ideal for coating “weld zone”
areas. Can be used with our
bulk dispensing kits.
www.wire-wizard.com
TS-H-12
TORCH WIZARD® NOZZLE CLEANING STATIONS
TORCH WIZARD® NOZZLE CLEANING STATION
Torch Wizard® Automatic Robotic Nozzle Cleaning Stations assist
in maintaining quality and productivity in your MIG welding cell by
quickly and efficiently removing spatter build-up in the gas nozzle.
Anti-spatter is applied evenly through two spray nozzles, allowing
for reaming & spraying simultaneously, reducing cycle time by 50%!
Two year warranty with exclusive use of Blue Magic® / Blue Chill®
anti-spatter. See page 38 for full parts list.
Product Features
►Extends torch consumable life by removing spatter build-up
►Sprays & reams simultaneously, reducing cycle time by 50%
►Clog-free anti-spatter sprayers evenly coat nozzle & tip
►High torque motor prevents stalls, reducing downtime
►DeviceNet or EtherNet capable (with option)
►Model for external valve bank is easily connected and
controlled by existing pneumatic manifold, eliminating the need for duplicate relay circuits (model EL-NCS-AVC-EV-12, inc. cutter, sprayer and 25 ft / 7.6m pneumatic hose bundle)
EL-NCS-AC-14
TORCH WIZARD™
with integrated
anti-spatter spray
unit & wire cutter
►Ability to spray anti-spatter only without reaming every time
►Adjustable v-block with four points of contact on the nozzle
►Enclosed operating environment keeps weld cell clean
EL-NCS-AVCEV-12
TORCH
WIZARD™
for external
valve bank
controlled by
existing air
manifold on
controller
►TiN coated reamer blades offer efficiency and longevity
►Laser nozzle presence detection option does not use mechanical parts that can often break or malfunction
►Pneumatic Wire Cutters & Tool Center Points available as options
►Economical all-pneumatic station also available (see page 36)
NOTE: Each base unit requires a reamer bit (based on I.D. of gas nozzle being
used) and power/control cable. Required FRL is available for purchase.
(cover removed)
Torch Wizard® Specifications
TOP VIEW
SIDE VIEW
Manual Operation
(for easy setup)
10.81” (274.6 mm)
Carry Handle
for easy mobility
Durable
Stainless
Steel
Cover
7, 9 or 12 pin
Power/Control Port
(DeviceNet optional)
www.wire-wizard.com
16.83” (427.4 mm)
Wire Cutter
(optional)
Reams & sprays Anti-spatter
Reservoir
simultaneously
from sprayers
Location for optional
Tool Center Point
11.35” (288.4 mm)
Adjustable v-block for
all nozzle diameters
FRONT VIEW (W/O COVER)
Laser
Nozzle
Detect
(option)
EL-NCS-TCP-F-R
Optional TCP
Mount
Catch
Tray
35
TORCH WIZARD® NOZZLE CLEANING STATIONS
TORCH WIZARD® AP All PNEUMATIC REAMING STATION
Models EL-NCSP, EL-NCSP-A & EL-NCSP-AC
The new Torch Wizard® AP Nozzle Cleaning Station features reliable all
pneumatic operation, making setup and operation a breeze! Three
nozzle inlets are available to accommodate virtually all torch sizes,
and adjustable nozzle guides ensure consistent reaming every time. An
enclosed operating environment with catch tray and drain keeps the
weld cell clean. The built-in caddy holds a one gallon container for used
anti-spatter. Two year warranty with exclusive use of Blue Magic® / Blue
Chill® anti-spatter.
►All pneumatic operation, ideal for either robotic or hand-held
welding applications
EL-NCSP-A
Shown with
EL-NCSP-STAND
option
►Three inlet sizes with adjustable guides for nozzles up to 1 1/16” (27mm) in diameter
►Sprays & reams simultaneously, reducing cycle time by 50%
►Enclosed operating environment keeps the weld cell clean
►Available with or without anti-spatter sprayer or optional wire cutter
TORCH WIZARD® TA TANDEM ARC REAMING STATION
Model EL-NCS-A-TA-13
The Torch Wizard TM TA Tandem Arc Nozzle Cleaning Station is specially
designed for removing spatter build-up in tandem arc torches. AntiSpatter is applied via the dual sprayers allowing reaming and spraying
simultaneously for shorter cleaning cycles and higher part production.
Two year warranty with use of Blue Magic® / Blue Chill™ anti-spatter.
►Quickly and effectively cleans both tips on tandem arc torches,
requiring only a simple rotation of the torch to ream each side
EL-NCS-A-TA-13
TANDEM ARC
CLEANING
STATION
36
►Nozzle clamp designed specifically for securing twin arc torches
►Includes all the same features and uses the same reamer blades as the single Torch Wizard™ Nozzle Cleaning Station
See page 38 for full parts list
www.wire-wizard.com
TORCH WIZARD® REAMER BLADES & ACCESSORIES
TORCH WIZARD® REAMER BLADES
Made from alloy tool steel and coated with titanium nitride (TiN) for
enhanced durability, our reamer blades maintain their sharp cutting
edge and resist breakage. Blades are universal and can also be adapted to other major reaming station manufacturers. Sizes for all nozzle IDs &
lengths available (see table on page 38).
TiN Coated for Maximum Durability
►TiN coating increases blade life
►Single and double flute blades available in a variety of sizes for
compatibility with all torch nozzle styles
►Cost effective replacement blades available for other reaming
station manufacturers
SINGLE FLUTE
REAMER BLADES
DOUBLE FLUTE
REAMER BLADES
INTEGRATED WIRE CUTTER
Included on AC and ACD Models
►Provides simple, automated way to cut wire sizes from .035 to .062
►Consistent wire stick-out provides accurate wire location
►Robust, two-sided hardened steel blade offers maximum wear resistance and extended life
►Fully integrated with the AC and ACD model reaming stations, no additional air or power cables required (except on the EL-NCSP-AC all pneumatic reamer, which requires 24v power)
Torch Wizard® Wire Cutter
Features reversable hardened steel
blade for long cutting life. Included
with AC & ACD models.
STAND ALONE WIRE CUTTER
Model EL-NCS-WCS-SA-12
EL-NCS►Provides simple, automated way to cut wire sizes from .035 to .062
WCS-SA-12
►Consistent wire stick-out provides accurate wire location
WIRE CUTTER
►Robust, two-sided hardened steel blade offers maximum wear (Stand Alone
Model)
resistance and extended life
►Compact size allows mounting in the ideal location inside weld cell
►Requires 24v power and standard 80-100 psi air supply
LARGE DIAMETER AND TANDEM WIRE CUTTER
Model EL-NCS-WCS-LW
(order EL-NCS-WCS-LW-1 for no valving)
►Cleanly cuts wire as thick as 3/16” (4.8mm) or up to two 5/32” (4mm)
wires simultaneously
►Allows long angle cuts for smoother arc starts
►Robust, two-sided O-1 hardened steel blade offers maximum wear resistance and extended life
EL-NCSWCS-LW
►Requires 24v power and standard 80-100 psi air supply
LARGE
WIRE CUTTER
See page 38 for full parts list
www.wire-wizard.com
37
TORCH WIZARD® NOZZLE CLEANING STATIONS
STANDS AND TCP ADAPTERS
EL-NCS-TCP
Tool Center
Point (TCP)
EL-NCS-TCP-F
FANUC TCP
ADAPTER
(excludes touch
plate/point)
TORCH WIZARD® CLEANING STATIONS FULL PARTS LIST
ITEM
PART NO.
Reaming Station w/integrated anti-spatter spray
EL-NCS-A-14
Reaming Station w/integrated anti-spatter spray & wire cutter
EL-NCS-AC-14
Reaming Station w/integrated anti-spatter spray &
laser nozzle presence detector
EL-NCS-AD-14
Reaming Station w/integrated anti-spatter spray, wire cutter
& laser nozzle presence detector
EL-NCS-ACD-14
Reaming Station for external valve bank, sprayer & cutter controlled by existing air manifold, inc. 25 ft (7.6m) hose bundle
EL-NCS-AVC-EV-12
Reaming Station (TA) for Tandem Arc Torches, w/anti-spatter sprayer
EL-NCS-A-TA-13
All Pneumatic Station (AP), reamer only (specify nozzle diameter)
EL-NCSP
All Pneumatic Station (AP) with anti-spatter sprayer (specify nozzle diameter)
EL-NCSP-A
All Pneumatic Station (AP) with anti-sprayer & wire cutter (specify nozzle dia.)
EL-NCS-TCP-F-S
Stand for Tool
Center Point
(excludes touch
plate & point)
36” (914mm) Stand (custom heights available) for EL-NCS models
36” (914mm) Stand (custom heights available) for EL-NCSP models
EL-NCSP-STAND
Filter/Regulator/Lubricator
EL-NCS-FRL-14
Testing and Diagnostic Box for EL-NCS Models
EL-NCS-TB
Tool Center Point
EL-NCS-TCP
Stand for Tool Center Point - 44.9” H (1141mm) from base to point
Tool Center Point Mount (attaches to reaming station stand)
EL-NCS-TCP-F-S
EL-NCS-TCP-F-R
Fanuc Tool Center Point Adapter
EL-NCS-STAND
36” (914mm) Stand for Torch Wizard®
Order EL-NCSP-STAND for AP Model
Model EL-NCS-TB
The Torch Wizard® Reaming
Station Test Box is a recommended maintenance peripheral for periodically testing and
fine tuning your reaming station.
Functions include: Sink/Source,
Motor Slide Up/Down, Nozzle
Clamp, Anti-spatter Spray, Wire
Cutter. Includes 110v AC unit and
both a 7 & 9 pin cable.
EL-NCS-TCP-F
Wire Cutter (included on AC & ACD)
EL-NCS-WCS-12
Stand Alone Wire Cutter
EL-NCS-WCS-SA-12
DeviceNet Option
EL-NCS-ACD-DN
EtherNet Option
EL-NCS-ACD-EN
7 Pin, 20 ft Power/Control Cable
EL-NCS-CC7-20-3
9 Pin, 20 ft Power/Control Cable
EL-NCS-CC9-20-3
TORCH WIZARDTM REAMER BLADES
ITEM
TESTING & DIAGNOSTIC BOX
EL-NCSP-AC
EL-NCS-STAND
DIA
FLUTES
THREAD
HEIGHT
PART NO.
Reamer Blade
13mm2
Female
2.558”
Reamer Blade
13mm
1
Female
2.687”
EL-NCS-TL-13MMF
Reamer Blade
13mm
1
Female
2.433”
EL-NCS-TS-13MMF
Reamer Blade
15mm
2
Female
2.558”
EL-NCS-15MM
Reamer Blade
1/2”
2
Female
2.558”
EL-NCS-500
Reamer Blade
1/2”
1
Female
2.687”
EL-NCS-TL-50F
Reamer Blade
1/2”
1
Female
2.433”
EL-NCS-TS-50F
Reamer Blade
5/8”
2
Female
2.558”
EL-NCS-625
Reamer Blade
5/8”
1
Female
2.687”
EL-NCS-TL-62F
Reamer Blade
5/8”
1
Female
2.433”
EL-NCS-TS-62F
Reamer Blade
3/4”
2
Female
2.558”
EL-NCS-750
Reamer Blade (AP Model)1/2”
2
Female
2.558”
EL-NCS-500-A
Reamer Blade (AP Model)5/8”
2
Female
2.217”
EL-NCS-625-A
Reamer Blade (AP Model)15mm
2
Female
2.558”
EL-NCS-15MM-A
MALE THREADED REAMER BLADES
EL-NCS-13MM
FOR OTHER REAMING STATIONS
Reamer Blade
13mm
1
Male (3/8”-24)
2.433”
EL-NCS-TS-13MM
Reamer Blade
1/2”
2
Male (3/8”-24)
2.558”
EL-NCS-50-M
Reamer Blade
1/2”
1
Male (3/8”-24)
2.687”
EL-NCS-TL-50
Reamer Blade
1/2”
1
Male (3/8”-24)
2.433”
EL-NCS-TS-50
Reamer Blade
1/2”
1
Male (3/8”-24)
2.437”
EL-NCS-TML-50
Reamer Blade
5/8”
2
Male (3/8”-24)
2.558”
EL-NCS-625-M
Reamer Blade
5/8”
1
Male (3/8”-24)
2.687”
EL-NCS-TL-62
Reamer Blade
5/8”
1
Male (3/8”-24)
2.433”
EL-NCS-TS-62
Reamer Blade
5/8”
1
Male (3/8”-24)
2.437”
EL-NCS-TML-62
Please call customer service for correct retrofit reamers for: ABICOR Binzel®, Intertech®, Tregaskiss® and Nasarc®
38
www.wire-wizard.com
DRUM & REEL HANDLING EQUIPMENT
DRUM LIFTER Model FDL
►Spring loaded clamp design holds drum firmly in place
►For fiber or steel drums (chimed only)
►Accepts diameters from 18.5" to 26" (470 mm to 660.4 mm)
►1200 lbs (544 kg) capacity
NOTE: Drum rim must be within 1" (25.4 mm) of the top of the drum.
Content weight must not exceed the drum manufacturers’ packing limit.
Drums must be closed with lids properly sealed. Not for lifting over 10” (254mm) high.
FORK LIFT ADAPTER Model FDL-FA
Safety Features
►Adjustable T-handle keeps adapter from
sliding off fork
FDL DRUM LIFTER WITH FDL-FA
►Safety style clasp secures adapter to drum lifter
►1200 lbs (544 kg) capacity
DRUM SHARK DRUM LIFTER Model FDL-C
►Lifts both chimeless and chimed fiber drums
►Four locking jaws firmly “bite” the drum without causing damage
►Accepts 20 " to 26" (508 to 660mm) diameters inc. Accu-Trak® & Marathon Pak®
►1200 lbs (544 kg) capacity
ISO DRUM LIFTER (ADJUSTABLE) Model FDL-HS
►Easily attaches to chimeless ISO drums with straps or handles
FDL-C DRUM SHARK WITH FDL-FA
►Accepts 20 " to 26" (508 to 660mm) drum diameters including
Accu-Pak® and Marathon Pak®
►1200 lbs (544 kg) capacity
21” DRUM LIFTER (NON-ADJUSTABLE) Model FDL-21-12
►Our most affordable drum lifter
FDL-HS
►Accepts 20 " to 21" (508 to 533mm) drum diameters
►1200 lbs (544 kg) capacity
24” DRUM LIFTER (NON-ADJUSTABLE) Model FDL-24-12
►Accepts 23” to 24” (584 to 610mm) drum diameters
►1200 lbs (544 kg) capacity
FDL-21-12 or FDL-24-12
*Drum lifter load test certifications are available on our website at www.wire-wizard.com
www.wire-wizard.com
39
DRUM & REEL HANDLING EQUIPMENT
UNIVERSAL DRUM DOLLY Model FDD-MD
Product Features
►Reversible design for large and small wire packages
FDD-MD setup for
drums 21” & under
►Accommodates round, square & octagon wire drums up to 25” (635mm) in diameter. Use FDD-26-12 or WWSD for 26” packages.
►Textite wheels and roller bearings for ease of rollability
►Standard UPS shipping available
Specifications
FDD-MD setup for
drums between 21”-25”
Deck Ht: 4.25 ” (108mm)
Capacity: 1200 lbs (544 kg)
Weight: 24 lbs (10.4kg)
HEAVY DUTY 26” (660MM) DRUM DOLLY
Model FDD-26-12
Product Features
►Wide stance with four swivel casters for ease of mobility
►3" (76.2 mm) non-conductive Textite wheels and roller bearings
HEAVY DUTY 26” DRUM DOLLY
►Optional brake available (add “B” to part number)
►Fits 26" (660mm) round drum packages
►Suitable for UPS shipping
Specifications
Deck Ht: 4.75 " (120.6 mm)
Capacity: 1200 lbs (544 kg)
Weight: 24 lbs (10.4 kg)
HEAVY DUTY DRUM STAGING CART Model FDSC
Designed for one person to transport up to 1200 pound (544 kg) wire
drums. The hinged handle stores upright for pushing and outward to
give added leverage for easy steering. Non-conductive Textite 6"
(152.4 mm) roller bearing wheels and 3" (76.2 mm) front swivel caster
provide smooth movement and maximum maneuverability over all
surfaces.
FDSC
ITEM
UNIVERSAL DRUM DOLLY
PART NO.
Universal Drum Dolly
26”
ITEM
(660MM)
FDD-MD
ROUND DOLLY
26" Diameter Dolly
PART NO.
FDD-26-12
HEAVY DUTY DRUM CART
ITEM
Up to 24" Drum Diameter
40
PART NO.
FDSC
Added Benefits
►Transports drums up to 24" (610mm) in diameter
►Optional positive locking brake system (add “B” to part number)
►Suitable for UPS shipping
Specifications
Deck Ht: 1.5 " (38.1mm)
Height:40 " (1.02 m)
Depth: 26" (660.4 mm)
Width:30 " (762 mm)
Capacity: 1200 lbs (544 kg)
Weight: 43 lbs (19.5 kg)
www.wire-wizard.com
DRUM & REEL HANDLING EQUIPMENT
OVERHEAD SAFETY LIFTER
The new Overhead Safety Lifter is designed to safely lift drums and environmental packages of wire overhead by attaching to Wire Wizard® drum and skid
dollies. Each lifter includes the lifting device, heavy duty chains and adapter kit
for drum and skid dollies. Fork lift adapter also available (see page 39).
Product Features
OVERHEAD
SAFETY LIFTER
►Safely lifts drums or environmental packs overhead
►Ideal for overhead welding applications where drums are above the cell
►Compatible with the following Wire Wizard® drum & skid dollies:
FDD-MD, FDD-26-12 & WWSD
►1500 lbs (680 kg) capacity
► Required for lifting drums over 10" (254mm) off the floor
ITEM
PART NO.
Overhead Safety Lifter Kit with FDD-MD Dolly (up to 25”/635mm drums) FDL-OSL-MD-K
Overhead Safety Lifter Kit with FDD-26-12 Dolly (for 26”/660mm drums)
FDL-OSL-26-K
Overhead Safety Lifter Kit with WWSD Skid Dolly
FDL-OSL-SD-K
To order the lifter for an existing dolly, remove -K from the appropriate part number above
ENVIRONMENTAL PACK SKID DOLLY Model WWSD
Capable of handling up to 1200 pounds, this dolly can be used with all drums/boxes on
skids or pallets measuring 27 inches square or smaller. Four solid Textite roller bearing wheels
make transporting a drum simple. Can be assembled in a lip up or lip down configuration
depending on customer needs. Call customer service for larger pallet sizes.
Specifications
Deck Ht: 4.5 " (114.3 mm)
Capacity: 1200 lbs (544 kg)
Dimensions: 5 " (127 mm) H x 27.5 " (698.5 mm) L x 27.5 " (698.5 mm) W
Weight: 38 lbs (17.24 kg)
WWSD
PALLET (SKID) DOLLY
HEAVY DUTY WOOD REEL STAGING CART Model WRSC
Product Features
►Specifically designed to transport wood reel and cover
►All steel construction built for rugged industrial use
►Convenient, removable self-storing handle
►4" (101.6 mm) Textite swivel and rigid roller bearing casters
WRSC
STAGING CART
►Locking swivel wheels standard
Specifications
Deck Ht: 6.75 " (171.5 mm)
Dimensions: 36" (914.4 mm) H x 36" (914.4 mm) L
Weight:
Capacity: 1400 lbs (635.6 kg)
118 lbs (53.6 kg)
All dollies and carts are shipped unassembled (assembly available)
www.wire-wizard.com
41
GAS SAVERS & MEASURING DEVICES
INERT GAS SAVERS
Gas Saver for Standard Outlet
GFJ-1 (Jet #1)
GFJ-2 (Jet #2)
GFJ-3 (Jet #3)
Gas
Flow
JET
SCREEN
Gas Saver for Inlet Side of Solenoid
GFJ-1A
GFJ-2A
GFJ-3A
Gas
Flow
JET
Gas
Flow
JET
Gas
Flow
JET
PART NO.
THREADS
GFJ-1, 2 or 3
GFJ-1A, 2A or 3A
GFJ-1B, 2B or 3B
GFJ-1D, 2D or 3D
GFJ-F1, F2 or F3
1/4”-18
5/8”-18
5/8”-18
1/4”-18
1/4”-19
Male
Male
Male
Male
Male
JET LOCATION
NPT x 5/8”-18 Female x 5/8”-18 Female x 5/8”-18 Female NPT x 1/4”-18 Female NPT
BSPP x 1/4”-19 Female BSPP
Female End
Male End
Female End
Male End
Female End
GAS SAVER FLOW JETS
PART NO. JET
Gas Saver with BSPP Threads (Fronius® style)
GFJ-F1
GFJ-F2
GFJ-F3
► Flow jets can be changed depending on application
(JETS INDICATED NUMERICALLY IN PART NUMBER)
Gas Saver for Inlet Side of Solenoid
GFJ-1D
GFJ-2D
GFJ-3D
► Restricts gas surge upon arc starts, screen also prevents blockage
► Can be installed on the inlet or outlet side of the gas solenoid*
GAS SAVERS - INCLUDE SCREENS & JETS 1, 2 or 3
Gas Saver for Outlet Side of Solenoid
GFJ-1B
GFJ-2B
GFJ-3B
► Reduces gas consumption
Gas
Flow
JET
GFJ-1*
GFJ-2*
GFJ-3*
1
2
3
30 PSI
35 PSI
40 PSI
45 PSI
50 PSI
55 PSI
10 CFH
29 CFH
51 CFH
11 CFH
33 CFH
55 CFH
12 CFH
36 CFH
61 CFH
13 CFH
39 CFH
66 CFH
14 CFH
42 CFH
71 CFH
15 CFH
45 CFH
76 CFH
Jet #1 - TIG • Jet #2 - MIG, Light Wire • Jet #3 - MIG, Heavy Wire
MANUAL GAS FLOW GAUGE Model EL-GFM
Measures the actual flow of shielding gas from the MIG/TIG torch,
allowing adjustments to be made at the cylinder gauge if necessary.
An economical solution for improving overall welding performance.
► Measures gas flow consumption (l/min) at the nozzle
► Flexible hose for easier operator readings
EL-GFM
PRECISION PORTABLE GAS FLOW SENSOR
Model EL-GMP
This hand-held digital sensor allows the operator to verify shielding gas
flow rate at the weld tip with outstanding accuracy and response.
EL-GMP
► For MIG or TIG torches
Hose not in
proportion
to gas flow
sensor
► Includes hose and filter assembly that fits over all nozzles
► Pre-calibrated for argon, C25, CO2 or any mixed inert shield gas
► Battery life (typical 9v): 8-10 hours (includes low battery indicator)
WELD SHIELD GAS FLOW SWITCH Model EL-RVMU
1/4" NPT-F
Thread
Compact design provides reliable and accurate
detection of excessive or insufficient flow rate at the
weld point. Calibrated scale offers visual flow rate
indication for quick and easy switch adjustment.
► Ideal for protecting against gas flow failure
EL-RVMU
GAS FLOW
SWITCH
42
► Corrosion-resistant stainless steel body mounts in any position
► Sends output to provide visual confirmation of gas flow
www.wire-wizard.com
FLOW METERING DEVICES
ITEM
PART NO.
Manual, Portable EL-GFM
Digital, Portable
Flow Switch*
EL-GMP
EL-RVMU
*Please specify gas flow range, gas mixture and thread size when ordering
TOOLS & MAINTENANCE EQUIPMENT
WIRE FEED SPEED SENSOR Models HHSS & HHSS-12
This hand-held, battery operated tachometer incorporates the latest single chip
micro-circuit technology for high reliability and low maintenance. Capable of
measuring and retaining RPH, RPM, FPH, FPM and MPH. Standard accessories
include: 3-1/ 2" (89mm) extension shaft, one funnel and two cone adapters,
master wheel (6" / 152mm) and carrying case. Use the new model HHSS-12 for
taking readings at the torch end.
HHSS-12
WIRE FEED SENSOR
Product Features
► Plugs into existing wire system and conduits
► Handles wire diameters from .030 to .125 (0.8 to 3.2 mm)
► Rugged aluminum construction with Delrin wire guide head
► Displays wire speed with automatic floating decimal point
► Large 13 test memory capacity selectable to 5 minutes or more
HHSS WIRE FEED SENSOR
Note: Manual application only. Does not take continuous readings.
WIRE DRAW GAUGE Model WWPT
The electronic Wire WizardTM WWPT is designed to accurately measure the draw
weight of all diameters of weld wire pulling through the conduit. This allows the
operator to determine if the conduit needs to be changed by the amount of strain
the wire is creating on the feed motor. Hand-held, battery powered (9-volt).
Product Features
► Capable of averaging 10 pulls of wire, storing the largest draw
► Measures in English or metric at the touch of a button
► Easy to read 5-digit LCD display
► Ergonomic plastic housing with
> standard storage case
► Max pull weight: 12 lb (5.4 kg)
WWPT WIRE DRAW GAUGE
Dimensions
NOZZLE CLEANING TOOLS
► Highly effective for cleaning
spatter
► Helps prevent heat build-up and
prolongs MIG nozzle life
► Hand-held design in a choice of
five sizes
PART NO.TIP
NOZZLE
EL-101/4"(6.3 mm)
3/8"(9­.5 mm)
EL-205/16"(7.9 mm)
1/ 2"(12.7 mm)
EL-305/16"(7.9 mm)
5/ 8"(15.8 mm)
EL-403/8"(9.5 mm)
5/ 8"(15.8 mm)
EL-5013/ 32"(10.3 mm)3/ 4"(19.05 mm)
EC BLUE POLYMER CONDUIT CUTTER & COUNTERSINK TOOL
EC-DB
Model EC-CUTTER & EC-DB
The ratcheting style, heavy duty EC-CUTTER is designed to trim all sizes of ELCo
blue conduit with ease. Heat treated steel cutting blade. 8.5” (216mm) long.
Use the EC-DB ratcheting Countersink Tool for countersinking the ends of
polymer conduit (required for proper installation).
www.wire-wizard.com
EC-CUTTER
43
WELD CELL CLEANING EQUIPMENT
NU-ICE AGE DRY ICE CLEANING EQUIPMENT
ELCo Enterprises also offers the Nu-Ice Age line of dry ice blasting equipment, excellent for weld cell cleaning and other plant
maintenance applications. Dry ice blasting is a process where dry
ice (solid CO2) pellets are accelerated in a pressurized air stream
to clean or prepare a surface. Through sublimation, where CO2
instantly changes from a solid to a gas, the pellets create miniexplosions upon impact to effectively clean nearly any surface.
Dry ice blasting is the ideal cleaning method for weld cells and
other areas of the plant, including tooling, exhaust and ventilation
systems. The key advantages of dry ice blasting are that it leaves
behind no secondary waste (CO2 evaporates) and since it’s nonflammable and nonconductive, most equipment and machinery
can be cleaned in place without any disassembly or cooling,
reducing downtime for maintenance.
Dry Ice Blasting Benefits
► Environmentally friendly - no chemicals or harmful vapors!
► Non-abrasive, nonflammable and nonconductive
► Does not generate any secondary waste to clean up
► Most equipment can be cleaned in place without any
disassembly orcooling, reducing downtime
► Removes residue, spatter, slag, grease, oils and more
► Dry ice is much more affordable than other heavy duty cleaning solutions
Dry Ice Blasting Machine Features
► Easy to use with minimal training required
► Compact size and wheels make this machine easy to
transport and maneuver while cleaning
► Adjustable blast pressure and pellet feed rate
► Tough stainless steel enclosed body built for heavy duty industrial use
► Static ground cable included to reduce the risk of static electric shock in certain blasting applications
Welding Fixture - Before & After
Blasting Gun & Nozzles
Many additional Nozzles/Extensions available
►
Each Dry Ice Blasting Machine includesa 20 ft (6 m) hose, gun, extension and a short round & fan nozzle (see below). The gun also features a switchthat changes the spray mode from dry ice+air to air only.
For more information and cleaning demonstration videos, visit
www.nuiceage.com
Long Aggressive Nozzle
Blasting Gun
(includes
LED light)
44
Medium Nozzle
Fan
Nozzle
www.wire-wizard.com
Non-abrasive nozzle adapter for blasting
delicate surfaces such as wood
ALPHA-NUMERIC INDEX
Alpha-Numeric Parts Index
Page
1J-351-01 . . . . . . . . . . . . . . . . . . . . . . . . . 34
1J-352-007-01. . . . . . . . . . . . . . . . . . . . . . 34
2U01008 . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2U31013 . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2U32013 . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5GMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5454K87 . . . . . . . . . . . . . . . . . . . . . . . . . . 34
40021-04. . . . . . . . . . . . . . . . . . . . . . . . . . 34
A-1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1A-4.5 . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1A-B. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1A-C. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1A-D. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1AH330 . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-1AK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-1A-XR . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-1A-XR-KIT. . . . . . . . . . . . . . . . . . . . . . . 26
A-1B-C2. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1CL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1C-S-12. . . . . . . . . . . . . . . . . . . . . . . . . 29
A-1E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1FRO. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1FRO-B. . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1LN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1LN-23A. . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1LN-23B. . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1LN-A. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1LN-EK . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-1LN-K. . . . . . . . . . . . . . . . . . . . . . . . . . . 29
A-1LN-K-LW . . . . . . . . . . . . . . . . . . . . . . . 29
A-1LN-LW. . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1LN-S-5/32. . . . . . . . . . . . . . . . . . . . . . . 29
A-1LN-S-12. . . . . . . . . . . . . . . . . . . . . . . . 29
A-1M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1MOT-AU. . . . . . . . . . . . . . . . . . . . . . . . 27
A-1MOT-HP. . . . . . . . . . . . . . . . . . . . . . . . 27
A-1NA-5. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-1OTC. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1OTC-FX. . . . . . . . . . . . . . . . . . . . . . . . 27
A-1PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-1QD-5/32. . . . . . . . . . . . . . . . . . . . . . . . 29
A-1QD-12 . . . . . . . . . . . . . . . . . . . . . . . . . 29
A-1SKS. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-2E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-2FRO. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-2LN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-2LN-AK . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-2LN-AK-QD. . . . . . . . . . . . . . . . . . . . . . 26
A-2LNIC-AK. . . . . . . . . . . . . . . . . . . . . . . . 26
A-2LNIC-AK-QD . . . . . . . . . . . . . . . . . . . . 26
A-2NA-5. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-2SKS. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-3HD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-3QDF-1 . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-3QDF-2 . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-3QDF-3 . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-3QDF-4 . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-3QDF-5 . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-3QDF-6 . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-4HD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-4-I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-4L-H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A-4S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-4-ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-4-ST-I. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A-6HD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A-9-FE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A-10CFE. . . . . . . . . . . . . . . . . . . . . . . . . . 23
A-10C-H. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10C-H-SR . . . . . . . . . . . . . . . . . . . . . . .
A-10C-H-SRL . . . . . . . . . . . . . . . . . . . . . .
A-10C-S. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10C-X. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10C-X-SR. . . . . . . . . . . . . . . . . . . . . . . .
A-10C-X-SRL. . . . . . . . . . . . . . . . . . . . . . .
A-10HM. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10HP . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10R . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10RFE . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10RM. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10RP . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10R-SR . . . . . . . . . . . . . . . . . . . . . . . . .
A-10SFE . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10XFE . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10XM. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-10XP . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-11E-1A. . . . . . . . . . . . . . . . . . . . . . . . . .
A-11E-1B. . . . . . . . . . . . . . . . . . . . . . . . . .
A-11E-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-11X. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-11XH . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-11XH-LW. . . . . . . . . . . . . . . . . . . . . . . .
A-12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-14B. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-14BK . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-14CM. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-14KIT. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-15-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-15-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-16F-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-16F-4. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-16F-5. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-16F-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
A-16M-P1 . . . . . . . . . . . . . . . . . . . . . . . . .
A-16M-P2 . . . . . . . . . . . . . . . . . . . . . . . . .
A-16M-ST . . . . . . . . . . . . . . . . . . . . . . . . .
A-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BW-WP . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-12-12. . . . . . . . . . . . . . . . . . . . . . . . . . .
C-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-28-LINER. . . . . . . . . . . . . . . . . . . . . . . .
C-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-34-LINER. . . . . . . . . . . . . . . . . . . . . . . .
C-34P . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-34P-LINER. . . . . . . . . . . . . . . . . . . . . . .
C-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-35-LINER. . . . . . . . . . . . . . . . . . . . . . . .
C-35P . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-35P-LINER. . . . . . . . . . . . . . . . . . . . . . .
C-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-36-NS. . . . . . . . . . . . . . . . . . . . . . . . . . .
C-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHH-10. . . . . . . . . . . . . . . . . . . . . . . . . . .
CHH-16. . . . . . . . . . . . . . . . . . . . . . . . . . .
CHH-22. . . . . . . . . . . . . . . . . . . . . . . . . . .
DLG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EAS1000-BC. . . . . . . . . . . . . . . . . . . . . . .
EAS1000-BC1. . . . . . . . . . . . . . . . . . . . . .
EAS1000-BC5. . . . . . . . . . . . . . . . . . . . . .
EAS1000-BC32. . . . . . . . . . . . . . . . . . . . .
EAS1000-C. . . . . . . . . . . . . . . . . . . . . . . .
EAS1000-C1. . . . . . . . . . . . . . . . . . . . . . .
EAS1000-C5. . . . . . . . . . . . . . . . . . . . . . .
EAS1000-C32. . . . . . . . . . . . . . . . . . . . . .
www.wire-wizard.com
21
21
21
21
21
21
21
15
21
21
23
15
21
21
23
23
15
21
20
20
20
21
21
21
26
23
23
23
23
23
25
25
25
21
21
21
21
20
20
25
25
25
25
25
25
25
9
11
11
11
11
11
11
11
11
11
11
11
11
11
11
12
12
23
23
23
7
34
33
33
33
33
33
33
33
33
EAS1000-C-CON . . . . . . . . . . . . . . . . . . .
EAS1000-DP. . . . . . . . . . . . . . . . . . . . . . .
EAS1000-DW . . . . . . . . . . . . . . . . . . . . . .
EAS1000-EAD. . . . . . . . . . . . . . . . . . . . . .
EAS1000-FS. . . . . . . . . . . . . . . . . . . . . . .
EAS1000-HDC . . . . . . . . . . . . . . . . . . . . .
EAS1000-HDC1 . . . . . . . . . . . . . . . . . . . .
EAS1000-HDC5 . . . . . . . . . . . . . . . . . . . .
EAS1000-HDC32 . . . . . . . . . . . . . . . . . . .
EC-3-R. . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC-4-R. . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC-CUTTER . . . . . . . . . . . . . . . . . . . . . . .
EC-DB. . . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-GFM. . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-GMP. . . . . . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-13MM . . . . . . . . . . . . . . . . . . . . .
EL-NCS-15MM . . . . . . . . . . . . . . . . . . . . .
EL-NCS-15MM-A. . . . . . . . . . . . . . . . . . . .
EL-NCS-50-M . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-500 . . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-500-A. . . . . . . . . . . . . . . . . . . . . .
EL-NCS-625 . . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-625-A. . . . . . . . . . . . . . . . . . . . . .
EL-NCS-625-M . . . . . . . . . . . . . . . . . . . . .
EL-NCS-750 . . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-A-14. . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-AC-14 . . . . . . . . . . . . . . . . . . . . .
EL-NCS-ACD-14. . . . . . . . . . . . . . . . . . . .
EL-NCS-ACD-DN . . . . . . . . . . . . . . . . . . .
EL-NCS-AD-14 . . . . . . . . . . . . . . . . . . . . .
EL-NCS-A-TA-13. . . . . . . . . . . . . . . . . . . .
EL-NCS-AVC-EV-12. . . . . . . . . . . . . . . . .
EL-NCS-CC7-20-3. . . . . . . . . . . . . . . . . . .
EL-NCS-CC9-20-3. . . . . . . . . . . . . . . . . . .
EL-NCSP. . . . . . . . . . . . . . . . . . . . . . . . . .
EL-NCSP-A. . . . . . . . . . . . . . . . . . . . . . . .
EL-NCSP-AC. . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-STAND . . . . . . . . . . . . . . . . . . . .
EL-NCS-TB. . . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-TCP. . . . . . . . . . . . . . . . . . . . . . .
EL-NCS-TCP-F. . . . . . . . . . . . . . . . . . . . .
EL-NCS-TL-13MMF. . . . . . . . . . . . . . . . . .
EL-NCS-TL-50. . . . . . . . . . . . . . . . . . . . . .
EL-NCS-TL-50F. . . . . . . . . . . . . . . . . . . . .
EL-NCS-TL-62. . . . . . . . . . . . . . . . . . . . . .
EL-NCS-TL-62F. . . . . . . . . . . . . . . . . . . . .
EL-NCS-TML-50 . . . . . . . . . . . . . . . . . . . .
EL-NCS-TML-62 . . . . . . . . . . . . . . . . . . . .
EL-NCS-TS-13MM . . . . . . . . . . . . . . . . . .
EL-NCS-TS-13MMF . . . . . . . . . . . . . . . . .
EL-NCS-TS-50 . . . . . . . . . . . . . . . . . . . . .
EL-NCS-TS-50F . . . . . . . . . . . . . . . . . . . .
EL-NCS-TS-62 . . . . . . . . . . . . . . . . . . . . .
EL-NCS-TS-62F . . . . . . . . . . . . . . . . . . . .
EL-NCS-WCS-12. . . . . . . . . . . . . . . . . . . .
EL-NCS-WCS-LW. . . . . . . . . . . . . . . . . . .
EL-NCS-WCS-LW-1 . . . . . . . . . . . . . . . . .
EL-NCS-WCS-SA-12. . . . . . . . . . . . . . . . .
EL-RVMU . . . . . . . . . . . . . . . . . . . . . . . . .
FC-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC-X . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC-XH. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC-XH-LW. . . . . . . . . . . . . . . . . . . . . . . . .
FC-X-SW. . . . . . . . . . . . . . . . . . . . . . . . . .
FDD-26-12. . . . . . . . . . . . . . . . . . . . . . . . .
FDD-MD . . . . . . . . . . . . . . . . . . . . . . . . . .
FDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FDL-21-12. . . . . . . . . . . . . . . . . . . . . . . . .
FDL-24-12. . . . . . . . . . . . . . . . . . . . . . . . .
33
33
33
33
34
33
33
33
33
18
18
18
18
43
43
43
43
43
43
43
42
42
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
36
38
38
38
36
36
36
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
37
37
37
42
20
19
19
19
19
40
40
39
39
39
45
ALPHA-NUMERIC INDEX
FDL-C . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FDL-FA . . . . . . . . . . . . . . . . . . . . . . . . . . .
FDL-HS. . . . . . . . . . . . . . . . . . . . . . . . . . .
FDL-OSL-26-K. . . . . . . . . . . . . . . . . . . . . .
FDL-OSL-MD-K. . . . . . . . . . . . . . . . . . . . .
FDL-OSL-SD-K. . . . . . . . . . . . . . . . . . . . .
FDSC. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-1A . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-1B . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-1D . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-2A . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-2B . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-2D . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-3A . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-3B . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-3D . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-F1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-F2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
GFJ-F3 . . . . . . . . . . . . . . . . . . . . . . . . . . .
GMR-FCC-IC. . . . . . . . . . . . . . . . . . . . . . .
HHSS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HHSS-12. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-2-12. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-2-24. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-2-36. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-2-48. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-4-12. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-4-24. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-4-36. . . . . . . . . . . . . . . . . . . . . . . . . .
KCS-4-48. . . . . . . . . . . . . . . . . . . . . . . . . .
LJ-007. . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSW-20.4-2. . . . . . . . . . . . . . . . . . . . . . . .
NSW-20.4-4. . . . . . . . . . . . . . . . . . . . . . . .
NSW-BCF. . . . . . . . . . . . . . . . . . . . . . . . .
NSW-BW-220EU-R13. . . . . . . . . . . . . . . .
NSW-BW-220-R13 . . . . . . . . . . . . . . . . . .
NSW-BW-DS-220EU-R13. . . . . . . . . . . . .
NSW-BW-DS-220-R13 . . . . . . . . . . . . . . .
NSW-BW-DS-R13. . . . . . . . . . . . . . . . . . .
NSW-BW-R13. . . . . . . . . . . . . . . . . . . . . .
NSW-BW-WD . . . . . . . . . . . . . . . . . . . . . .
NSW-BW-WS-1. . . . . . . . . . . . . . . . . . . . .
NSW-BW-WS-035. . . . . . . . . . . . . . . . . . .
NSW-BW-WS-045. . . . . . . . . . . . . . . . . . .
NSW-BW-WS-052. . . . . . . . . . . . . . . . . . .
NSW-BW-WS-062. . . . . . . . . . . . . . . . . . .
NSW-BW-WS-078. . . . . . . . . . . . . . . . . . .
NSW-OC23.5-2. . . . . . . . . . . . . . . . . . . . .
NSW-OC23.5-4. . . . . . . . . . . . . . . . . . . . .
NSW-PFA-AK-15. . . . . . . . . . . . . . . . . . . .
NSW-SC24-2. . . . . . . . . . . . . . . . . . . . . . .
NSW-SC24-4. . . . . . . . . . . . . . . . . . . . . . .
NSW-WM. . . . . . . . . . . . . . . . . . . . . . . . . .
PAWFS-12. . . . . . . . . . . . . . . . . . . . . . . . .
PB-1,2,3,4,5. . . . . . . . . . . . . . . . . . . . . . . .
PFA-34 . . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-35-15. . . . . . . . . . . . . . . . . . . . . . . . .
PFA-DA. . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-DM. . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-1-8. . . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-1-16. . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-3/16. . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-3-32. . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-5/32. . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-5-64. . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-035 . . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-045 . . . . . . . . . . . . . . . . . . . . . . .
PFA-DR-052 . . . . . . . . . . . . . . . . . . . . . . .
PFA-LM-15 . . . . . . . . . . . . . . . . . . . . . . . .
PFA-RK. . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-SK. . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-SM. . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-WM . . . . . . . . . . . . . . . . . . . . . . . . . .
46
39
39
39
41
41
41
40
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
24
43
43
24
24
24
24
24
24
24
24
34
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
10
9
9
9
25
32
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
PFA-WM-EA . . . . . . . . . . . . . . . . . . . . . . .
PFA-WT. . . . . . . . . . . . . . . . . . . . . . . . . . .
PFA-WT-32. . . . . . . . . . . . . . . . . . . . . . . .
PFA-WT-DA. . . . . . . . . . . . . . . . . . . . . . . .
PFA-WT-DC . . . . . . . . . . . . . . . . . . . . . . .
PFA-WT-DS. . . . . . . . . . . . . . . . . . . . . . . .
PFA-WT-IK . . . . . . . . . . . . . . . . . . . . . . . .
PFA-WWTT. . . . . . . . . . . . . . . . . . . . . . . .
PFA-WWTT-B. . . . . . . . . . . . . . . . . . . . . .
PFA-WWTT-B1. . . . . . . . . . . . . . . . . . . . .
PFA-WWTT-B2. . . . . . . . . . . . . . . . . . . . .
RCH-3-7-SH . . . . . . . . . . . . . . . . . . . . . . .
RCH-4-6 . . . . . . . . . . . . . . . . . . . . . . . . . .
RCH-5-10-SH . . . . . . . . . . . . . . . . . . . . . .
RCH-5-13 . . . . . . . . . . . . . . . . . . . . . . . . .
RCH-8-12-SH . . . . . . . . . . . . . . . . . . . . . .
RCH-10-15-SH . . . . . . . . . . . . . . . . . . . . .
RCH-11-19 . . . . . . . . . . . . . . . . . . . . . . . .
RCH-16-23-SH . . . . . . . . . . . . . . . . . . . . .
RCH-22-27-SH . . . . . . . . . . . . . . . . . . . . .
RCH-H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCH-S. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCH-SH. . . . . . . . . . . . . . . . . . . . . . . . . . .
RW1028-C36. . . . . . . . . . . . . . . . . . . . . . .
RW1028-C37. . . . . . . . . . . . . . . . . . . . . . .
RW1034-C36. . . . . . . . . . . . . . . . . . . . . . .
RW1034-C37. . . . . . . . . . . . . . . . . . . . . . .
RW1034P-C36 . . . . . . . . . . . . . . . . . . . . .
RW1034P-C37 . . . . . . . . . . . . . . . . . . . . .
RW1035-C36. . . . . . . . . . . . . . . . . . . . . . .
RW1035-C36NS . . . . . . . . . . . . . . . . . . . .
RW1035-C37. . . . . . . . . . . . . . . . . . . . . . .
RW1035P-C36 . . . . . . . . . . . . . . . . . . . . .
RW1035P-C36NS. . . . . . . . . . . . . . . . . . .
RW1035P-C37 . . . . . . . . . . . . . . . . . . . . .
RW1039-C40. . . . . . . . . . . . . . . . . . . . . . .
RW1039-C41. . . . . . . . . . . . . . . . . . . . . . .
RWC1111-30. . . . . . . . . . . . . . . . . . . . . . .
RWC1111-30S . . . . . . . . . . . . . . . . . . . . .
TS-H-12. . . . . . . . . . . . . . . . . . . . . . . . . . .
U-005. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WGB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-1-90-BRKT . . . . . . . . . . . . . . . . . . .
WGM-1-BRKT. . . . . . . . . . . . . . . . . . . . . .
WGM-1-S. . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-2-BRKT. . . . . . . . . . . . . . . . . . . . . .
WGM-3-BRKT. . . . . . . . . . . . . . . . . . . . . .
WGM-4-BRKT. . . . . . . . . . . . . . . . . . . . . .
WGM-021 . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-024 . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-025 . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-044 . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-A5. . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-A-10BK . . . . . . . . . . . . . . . . . . . . . .
WGM-ATK. . . . . . . . . . . . . . . . . . . . . . . . .
WGM-C-1 . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-CM-1. . . . . . . . . . . . . . . . . . . . . . . .
WGM-DK. . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-DP-LW. . . . . . . . . . . . . . . . . . . . . . .
WGM-EA-10 . . . . . . . . . . . . . . . . . . . . . . .
WGM-EA-20 . . . . . . . . . . . . . . . . . . . . . . .
WGM-ECK-25. . . . . . . . . . . . . . . . . . . . . .
WGM-ECK-50. . . . . . . . . . . . . . . . . . . . . .
WGM-FLM. . . . . . . . . . . . . . . . . . . . . . . . .
WGM-FSK. . . . . . . . . . . . . . . . . . . . . . . . .
WGM-HSK. . . . . . . . . . . . . . . . . . . . . . . . .
WGM-IK. . . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-LBM-BRKT . . . . . . . . . . . . . . . . . . .
WGM-LW-1. . . . . . . . . . . . . . . . . . . . . . . .
WGM-LW-BRKT . . . . . . . . . . . . . . . . . . . .
WGM-LW-ECK-38. . . . . . . . . . . . . . . . . . .
WGM-LW-ECK-50. . . . . . . . . . . . . . . . . . .
WGM-M-1 . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-MSK . . . . . . . . . . . . . . . . . . . . . . . .
WGM-NSW-SW. . . . . . . . . . . . . . . . . . . . .
www.wire-wizard.com
30
31
30
31
31
31
31
30
8
8
8
23
23
23
23
23
23
23
23
23
23
23
23
11
11
11
11
11
11
11
11
11
11
11
11
12
12
12
12
34
25
9
15
15
15
15
15
15
8
15
15
15
15
15
15
15
12
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
9
WGM-PFA-STAND . . . . . . . . . . . . . . . . . .
WGM-PFA-STAND-4. . . . . . . . . . . . . . . . .
WGM-PFA-STAND-ARM. . . . . . . . . . . . . .
WGM-PFA-SW-15. . . . . . . . . . . . . . . . . . .
WGM-SMB-3. . . . . . . . . . . . . . . . . . . . . . .
WGM-STAND-SW. . . . . . . . . . . . . . . . . . .
WGM-UA. . . . . . . . . . . . . . . . . . . . . . . . . .
WGM-UAK. . . . . . . . . . . . . . . . . . . . . . . . .
WGM-WK-1-1 . . . . . . . . . . . . . . . . . . . . . .
WGM-WK-1-3 . . . . . . . . . . . . . . . . . . . . . .
WGM-WK-2-1 . . . . . . . . . . . . . . . . . . . . . .
WP1000. . . . . . . . . . . . . . . . . . . . . . . . . . .
WRSC. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WSL-100. . . . . . . . . . . . . . . . . . . . . . . . . .
WSL-100-IK. . . . . . . . . . . . . . . . . . . . . . . .
WSM-100. . . . . . . . . . . . . . . . . . . . . . . . . .
WSM-100-IK . . . . . . . . . . . . . . . . . . . . . . .
WS-10S / WS-LW . . . . . . . . . . . . . . . . . . .
WSS-100. . . . . . . . . . . . . . . . . . . . . . . . . .
WSS-100-A. . . . . . . . . . . . . . . . . . . . . . . .
WSS-100-IK. . . . . . . . . . . . . . . . . . . . . . . .
WW10204F. . . . . . . . . . . . . . . . . . . . . . . .
WW10204F-DP. . . . . . . . . . . . . . . . . . . . .
WW10231F. . . . . . . . . . . . . . . . . . . . . . . .
WW10231F-DP. . . . . . . . . . . . . . . . . . . . .
WW10260C-2 . . . . . . . . . . . . . . . . . . . . . .
WW10260DP-2. . . . . . . . . . . . . . . . . . . . .
WW10260F. . . . . . . . . . . . . . . . . . . . . . . .
WW10260F-DP. . . . . . . . . . . . . . . . . . . . .
WWA5-E34 . . . . . . . . . . . . . . . . . . . . . . . .
WWA5-E35 . . . . . . . . . . . . . . . . . . . . . . . .
WWA-8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
WWA-8-C . . . . . . . . . . . . . . . . . . . . . . . . .
WWA-12-1. . . . . . . . . . . . . . . . . . . . . . . . .
WWA-12-2. . . . . . . . . . . . . . . . . . . . . . . . .
WWDC-20.4-R. . . . . . . . . . . . . . . . . . . . . .
WWDC-20.5-OC . . . . . . . . . . . . . . . . . . . .
WWDC-21-S . . . . . . . . . . . . . . . . . . . . . . .
WWDC-23.4-R. . . . . . . . . . . . . . . . . . . . . .
WWDC-23.5-OC . . . . . . . . . . . . . . . . . . . .
WWDC-24-S . . . . . . . . . . . . . . . . . . . . . . .
WWDC-26-R. . . . . . . . . . . . . . . . . . . . . . .
WWDI . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WWDO-23.5 . . . . . . . . . . . . . . . . . . . . . . .
WWDP. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WWDP-WT . . . . . . . . . . . . . . . . . . . . . . . .
WWIC-11. . . . . . . . . . . . . . . . . . . . . . . . . .
WWOA-20. . . . . . . . . . . . . . . . . . . . . . . . .
WWOA-20A. . . . . . . . . . . . . . . . . . . . . . . .
WWOA-20H. . . . . . . . . . . . . . . . . . . . . . . .
WWOA-26. . . . . . . . . . . . . . . . . . . . . . . . .
WWOC . . . . . . . . . . . . . . . . . . . . . . . . . . .
WWOC-20.5 . . . . . . . . . . . . . . . . . . . . . . .
WWOC20.5-DP. . . . . . . . . . . . . . . . . . . . .
WWOC-23.5 . . . . . . . . . . . . . . . . . . . . . . .
WWOC23.5-DP. . . . . . . . . . . . . . . . . . . . .
WWOC-DP . . . . . . . . . . . . . . . . . . . . . . . .
WWPT. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WWRL-H3. . . . . . . . . . . . . . . . . . . . . . . . .
WWRL-H4. . . . . . . . . . . . . . . . . . . . . . . . .
WWSB-M12. . . . . . . . . . . . . . . . . . . . . . . .
WWSC-21. . . . . . . . . . . . . . . . . . . . . . . . .
WWSC21-DP. . . . . . . . . . . . . . . . . . . . . . .
WWSC-24. . . . . . . . . . . . . . . . . . . . . . . . .
WWSC24-DP. . . . . . . . . . . . . . . . . . . . . . .
WWSC-29. . . . . . . . . . . . . . . . . . . . . . . . .
WWSD. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WWTT-23.4-DH-19. . . . . . . . . . . . . . . . . .
WWTT-2012 . . . . . . . . . . . . . . . . . . . . . . .
WWTT-BRAKE-1-12. . . . . . . . . . . . . . . . .
WWTT-BRK-12. . . . . . . . . . . . . . . . . . . . .
WWTT-COVER-13 . . . . . . . . . . . . . . . . . .
WWTT-DB-13 . . . . . . . . . . . . . . . . . . . . . .
WWTT-LW-12. . . . . . . . . . . . . . . . . . . . . .
WWTT-RL. . . . . . . . . . . . . . . . . . . . . . . . .
WWTT-WHEEL-12 . . . . . . . . . . . . . . . . . .
30
30
30
30
15
15
15
15
15
15
15
31
41
29
29
29
29
29
29
29
29
5
5
5
5
5
5
5
5
4
5
13
13
13
13
7
7
7
7
7
7
7
4
5
4
31
4
4
5
5
5
5
5
5
5
5
5
43
4
4
4
5
5
5
5
5
41
8
8
8
8
8
8
8
8
8
SHIPPING & TERMS
ELCo Enterprises, Inc.
offers the following
UPS Shipping Options:
• Ground (see


D AYS

D AYS

D AYS

DAYS
WASHINGTON
MONTANA
MAINE
NORTH DAKOTA
MINNESOTA
OREGON
map)
MICHIGAN
WISCONSIN
SOUTH DAKOTA
WYOMING
NEVADA
IOWA
NJ
ILLINOIS
INDIANA
COLORADO
COL
MD
OHIO
DEL
W. VA
KANSAS
ARIZONA
RI
PENNSYLVANIA
UTAH
CALIFORNIA
MASS
CT
NEW YORK
MICHIGAN
NE RA SKA
• 3 Day Select
VT
NH
IDAHO
• Next Day Air
• 2nd Day Air
D AY
VIRGINIA
MIS
SSOURI
KENTUCKY
TENNESSEE
OKLAHOMA
NORTH CAROLINA
ARKANSAS
NEW MEXICO
International Service is also available.
ALA AM A
GEORGIA
MISSISSIPPI
TE
EXAS
LOUISIANA
FLORIDA
TERMS AND CONDITIONS
“We,” “us,” and “our” refer to ELCo Enterprises, Inc.
ORDERING: Our sales and customer service representatives
are available Monday-Friday, 8:00 am -5:00 pm (EST). Any orders
placed after 3:00 pm for same day shipping will be charged a $50.00 expedite fee. We can also be reached
by fax 24 hours a day, seven days a week. When ordering, please state your company’s “bill to” and “ship to”
address, purchase order number, part number, quantity, item description, and any special shipping instructions.
All purchases will be shipped UPS ground unless otherwise specified. Items too large for UPS, will be shipped by
commercial carrier. $50 minimum order.
NOTE: Purchases cannot be delivered to post office boxes.
SPECIAL ORDERS: If a specialized part is required, please consult our staff for a quote. There are no returns
on special order items.
TERMS: All orders placed on account are net 30 days. Unpaid balances are subject to a 1.5% per month late
charge. COD orders are accepted if payment is in the form of a company check, certified check, or money order.
RETURNS: All returns must be in new condition and authorized by ELCo by use of a Returned Merchandise
Authorization Number (RMA) within 30 days of the purchase date. Returns are subject to a 20% restocking fee.
WARRANTY: ELCo Enterprises, Inc. warrants manufactured products to be free from defects in material and workmanship during normal use and proper maintenance for a period of 12 months after delivery of purchase. During
the warranty period, any product found by us to be defective will be repaired or replaced. Improperly maintained
or installed equipment is not covered under warranty. ELCo disclaims liability for any incidental or consequential
damages.
DISCLAIMER: Every effort has been made to avoid any printing errors in this catalog. Consequently, we do not
claim responsibility for any application or specification errors. Wire Wizard ® products are intended for use with
other Wire Wizard ® products. Use with any other manufacturer’s products may void the warranty. Any reproduction
of artwork, photographs, or any other portion of this catalog without prior written consent of ELCo Enterprises, Inc.
is a violation of our copyright. Violators will be prosecuted.
www.wire-wizard.com
47
5750 MARATHON DRIVE • JACKSON, MI 49201 USA
PHONE: 517-782-8040 • FAX: 517-782-8039
TOLL- FREE: 866-584-7281 • www.wire-wizard.com
Sustaining
Member
Sustaining
Mem
Wire Wizard® Wire Dispensing Equipment
PowerBall™ & E-Power™ Torch Consumables
Low Friction Conduits & Connectors
Wire Wizard® Guide Module System
Drum & Reel Handling Equipment
Weld Cell Accessories
Blue Magic® & Blue Chill™ Anti-spatter
Torch Wizard™ Cleaning Stations
Cell Support Equipment
or go to www.wire-wizard.com/ELCoCatalog_web.pdf
CATALOG #9-415
Youtube Channel: www.youtube.com/WireWizardUS
ISO 9001:2008
CERTIFIED