Shure SR106 Service manual
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Shure SR10 is a device that can be used with two- or three-way speaker systems in high-quality sound systems. It utilizes the principle of biamplification to separate an audio console or mixer-preamplifier output into two frequency bands for distribution to separate power amplifiers. The Shure SR10 allows for selectable-frequency dividing network with crossover frequencies of 500 Hz, 800 Hz and 2600 Hz, selectable by a switch on the front panel. It contains both professional three-pin and phone jack input and output connectors, and can be operated in line level balanced and unbalanced systems.
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2 2 2 HARTREY AVE.. EVANSTON, IL. 6 0 2 0 4 u.S.A.
AREA CODE 3 1 2 / 8 6 6 - 2 2 0 0
.
CABLE: SHUREMICRO
TWX: 9 1 0 - 2 3 1 - 0 0 4 8 T E L E X 7 2 - 4 3 8 1
MODEL SR106
1
DATA
AND SR106-2E
SHEET
ELECTRONIC CROSSOVERS
I
The Shure Model SR106 Electronic Crossover is a selectable-frequency dividing network, designed for use with two- or three-way speaker systems such as the Shure SR108 Extended Range Speaker System in high-quality sound systems. It utilizes the principle of biamplification to separate an audio console or mixer-preamplifier output into two frequency bands for distribution to separate power amplifiers. In this man- ner, the advantages of low distortion, increased high- frequency power, wide dynamic range, and maximum efficiency are obtained.
DESCRIPTION
The SR106 provides crossover frequencies of 500
Hz, 800 Hz and 2600 Hz. It can be used to provide two output frequency bands or, in conjunction with a second SR106, to provide three output frequency bands, with each output routed to a separate power amplifier (triamplification). The SR106 contains both professional three-pin and phone jack input and out- put connectors, and can be operated in line level bal- anced and unbalanced systems.
The SR106 is designed for maximum simplicity of operation and maintenance. A frequency-selector switch and a power on-off switch are the only con- trols. Silicon transistors and other solid-state devices are used throughout. All components are of the high- est quality and are operated well within their re- spective ratings to assure maximum reliability under normal use conditions.
The SR106 and SR106-2E are identical except that the SR106 operates from 108-132 Vac, and the
SR106-2E operates from either 105-125 or 210-250 Vac
(switch-selectable).
All SR106 Series units are supplied with four rack- mounting screws for mounting in 483 mm (standard 19 in.) audio equipment racks or in optional Shure A30A or A105A Carrying Cases. In addition, the SR106 is supplied with a protective power switch cover and the
SR106-2E is supplied with an ac line cord (without power plug). The SR106 (only) is listed by Under- writers' Laboratories, Inc., and is listed by Canadian
Standards Association as certified.
SPECIFICATIONS
Type ............................ All silicon transistor electronic crossover network
Crossover
Frequency .............. 500 Hz, 800 Hz or 2600 Hz
(selectable)
Copyright 1979, Shure Brothers
27A1145 (SF)
Inc.
OPERATION AND SERVICE MANUAL
Voltage Gain .............. 0 2 output) with 47-kilohm output termination
+
1 dB with 600-ohm output termination
Input Sensitivity ........ 1-volt input produces I-volt output (unity gain) with
47-kilohm output termination
I-volt input produces 0.84-volt output with 600-ohm output termination
Frequency
Response ................ Electrical sum of outputs (phase reversed): flat
20-20,000 HZ
High-frequency output: 12 dB/ octave rolloff below crossover
Low-frequency output: 6 dB/ octave rolloff above crossover
(see Figure E)
Phase ........................ ..Input and low frequency output connectors in phase, high frequency output reversed phase lnput Common
Mode Rejection ......
Input Impedance ........ 47 kilohms
Total Harmonic
Distortion ................ frequency: 20-2,600 Hz; high frequency: 500-20,000 Hz)
Hum and Noise .......... - frequency output (through
20,000 Hz noise-bandwidth filter with 20 Hz lower cut-off;
600-ohm source, 47-kilohm output terminations)
Noise frequency output (through
20,000 Hz noise-bandwidth filter with 300 Hz lower cut-off;
600-ohm source, 47-kilohm output terminations)
Clipping Level ............
+
18 dBm (6.2V) min. input from
30-20,000 Hz with 600-ohm or greater output loads.
Recommended Output
Load Impedance .... 600 ohms minimum
(115 ohms actual output im- pedance)
Power Supply ............
Hz ac only. SR106-2E: 105-125 or 210-250 volts, 50/60 Hz ac only. Power consumption:
3 watts maximum.
Printed in U.5.A
FIGURE A.
SR106 FRONT PANEL
Temperature Range:
Operating ................
Storage
_
-
Dimensions ................ 44.5 mm height x 483 mm width x 216 mm depth (1% in. x
19 in. x 8% in.)
Weight ........................ 3 kg (6 Ib, 8.8 oz)
Finish .......................... Matte black
Installation .................. Equipped for standard 483 mm
(19 in.) audio rack mounting; may be operated in optional
A30A or A105A Carrying Case
(with other equipment)
Certifications .............. ~ i s t e d tories, Inc.; listed by Canadian
Standards Association as cer- tified (SR106 only) or 2600 Hz for separation of high- and low- frequency signals to power amplifiers.
8. LlNE LEVEL INPUT 3-Pin Female Connector-
Provides balanced bridging, high-impedance in- put connection from audio console or mixer- preamplifier. May be unbalanced externally.
9. LlNE LEVEL INPUT Phone Jack-Provides ba- lanced or unbalanced bridging, high-impedance input connection from audio console or mixer- preamplifier.
10. Ac Grounded Line Cord-Connects unit to ac power source (SR106 only).
11. AC (MAINS) POWER 3-Pin Connector-Con- nects unit to ac (mains) power source via supplied line cord (SR106-2E only).
12. VOLTAGE SELECTOR Slide Switch-Selects
115V or 220V input power (SR106-2E only).
General Operating Instructions
OPERATING INSTRUCTIONS
Functional Description (Refer to Figures A and B)
1. Power-On Indicator Lamp-Indicates ac power is being applied to unit.
2. POWER ON-OFF Switch-Controls ac power to unit.
3. LlNE LEVEL OUTPUTS/LOW FREQUENCY 3-
Pin Male Connector-Provides low-frequency balanced output connection to power amplifier.
May be unbalanced externally.
4. LlNE LEVEL OUTPUTS/LOW FREQUENCY
Phone Jack-Provides low-frequency balanced or unbalanced output connection to power am- plifier.
5. LlNE LEVEL OUTPUTS/HIGH FREQUENCY
Phone Jack-Provides high-frequency balanced or unbalanced output connection to power am- plifier.
6. LlNE LEVEL OUTPUTS/HIGH FREQUENCY 3-
Pin Male Connector-Provides high-frequency balanced output connection to power amplifier.
May be unbalanced externally.
7 . CROSSOVER FREQUENCY Slide Switch-
Selects crossover frequency of 500 Hz, 800 Hz
W A R N I N G
To reduce the risk of fire or electric shock, do not expose this appliance to rain or extreme moisture.
1. Using hardware provided, install SR106 securely in 483 mm (standard 19 in.) rack or optional
A30A or A105A Carrying Case prior to making electrical connections.
2. Connect SR106 LlNE LEVEL OUTPUT/LOW FRE-
QUENCY 3-pin connector or phone jack (3, 4) to (low frequency) power amplifier line level input.
3. Connect SR106 LlNE LEVEL OUTPUT/HIGH
FREQUENCY &pin connector or phone jack
(5, 6) to second (high frequency) power amplifier line level input.
4. Connect audio console or mixer-preamplifier line level output to SR106 LlNE LEVEL INPUT &pin connector or phone jack (8, 9).
5. Make sure speaker systems are properly con- nected to power amplifiers and are adjusted for biamplified operation.
MTIM if(TOR t rr rolula 3 whr
I I SR106-2E ONLY
\
12
10 3
FIGURE B.
SR106 REAR PANEL
7 8 9
6. Move CROSSOVER FREQUENCY Switch (7) to select proper crossover frequency (see Speaker
Operating Instructions).
7. (SR106-2E only) Move VOLTAGE SELECTOR
Switch (12) to 115V or 220V position as desired.
8. Connect ac line cord to grounded 108- to 132- volt (SR106), or 105-1 25V or 210-250V (SR106-
2E), 50/60 Hz ac source.
9. Turn on front-panel POWER ON-OFF Switch (2).
Red indicator lamp (1) will go on, indicating power application. The SR106 is now operating.
1 @. Adjust audio console or mixer-preamplifier and power amplifier controls for desired operating levels.
Mounting and Ventilation
The SR106 Electronic Crossover is designed for rack-mounting in a 483 mm (standard 19 in.) audio equipment cabinet rack and is supplied with the nec- essary mounting hardware (see Figure C). If possible, the SR106 should be rack-mounted below its asso- ciated power amplifiers.
The SR106 may also be operated while mounted in a Shure A30A or A105A Carrying Case. The A30A has a panel height capacity of 88.9 mm (3Y2 in.), pro- viding space for two SRlOG's, or one SR106 and one other unit of 44.5 mm (1% in.) height. The
A105A has a panel height of 178 mm (7 in.), providing space for up to four SRlO6's, or one SR106 and other equipment totaling 133.4 mm (5Y4 in.) in height.
No special precautions are required for ventilation.
The SR106 may be operated over a temperature range of out derating.
4 8 3 m m (19 1N!
- 4 4 4 mrn(1-3/4 IN,
'NOT lNCLUDlN6 CABLE/CONNECTOR CLEARANCE DEPTH
FIGURE C.
OVERALL DIMENSIONS
Power Supply
The SR106 is furnished with a three-conductor power cable and three-prong grounded plug (10). Connect the SR106 to an outlet which supplies 108 to 132 volts ac, 50/60 Hz power. Maximum power consumption at
120 volts under normal operating conditions is 3 watts
(0.025 amperes at 120 volts). If extension cords are required, a high-quality, 18-gauge or larger cord should be used.
The SR106-2E is furnished with a three-conductor line cord without a power plug. Obtain a suitable 3-pin male power plug and attach it to the line cord. The plug should be installed by qualified service personnel.
(Brown lead goes to "hot" or "live" terminal, blue lead to neutral terminal, and greenfyellow lead to ground or earth terminal.) Select proper operating voltage
(115V for 105-125V supply or 220V for 210-250V supply) using the VOLTAGE SELECTOR Switch (12).
A POWER ON-OFF toggle switch on the front panel
(2) controls the application of ac power to the SR106, and a red indicator lamp (1) indicates the power-on condition. The tamper-proof cover supplied (SR106 only) may be used to eliminate accidental movement of this switch.
Functional Circuit Description
The inputs of the SR106 Electronic Crossover con- sist of one phone jack (9) and one three-pin female audio connector (8) (see Figure D). The phone jack is a three-circuit (stereo) type and is wired in parallel with the three-pin connector to provide a balanced in- put with either connector. The input signal then passes through a 6 dB stepdown input isolation transformer to a unity-gain buffer amplifier.
The next stage is a 12 dB/octave high-pass filter with an operating frequency of 500 Hz, 800 Hz or 2600
Hz. All frequencies above the selectable operating fre- quency are routed to a unity-gain filter amplifier stage.
One output of this stage goes to a 6 dB gain, 600-ohm line driver, which drives the high-frequency output transformer to + I 8 dBm. The other output goes to a differential amplifier/line driver stage, which also receives an input from the first buffer amplifier stage.
The differential amplifier/line driver stage thus de- rives the low-pass signal by responding to the differ- ence between the buffer amplifier signal (all-pass) and the filter circuit signal (high-pass). The difference signal ampli.tude rolls off at 6 dB/octave. The differ- ence signal is amplified and drives the low-frequency output transformer. The resulting frequency response curves are shown in Figure E. Adding the two outputs out-of-phase provides a flat output response from 20 to 20,000 Hz. High- and low-frequency outputs appear on both phone jacks and three-pin, professional, male audio connectors.
LlNE LEVEL INPUT
-
-
1
HIGH FREQUENCY
LINE LEVEL OUTPUTS
LOW FREQUENCY
LlNE LEVEL OUTPUTS
FIGURE D.
BLOCK DIAGRAM
+
10
- m
P
0 w
0
B
- 1 0
W
W w
- 3 0
2 0 5 0 100 2 0 0 4 0 0 6 0 0 1K
FREQUENCY ( H Z )
2 K 4 K 6 K IOK 2 O K
CROSSOVER FREQUENCY: 2600 Hz
CROSSOVER FREQUENCY: 800 Hz
+I0 m a
0
I
0
-10
Y
",
5
- 2 0
W
- 3 0
2 0 5 0 100 2 0 0 4 0 0 6 0 0 1K 2K 4 K 6 K IOK 2 0 K
CROSSOVER FREQUENCY: 500 Hz
FIGURE E.
FREQUENCY RESPONSE
HIGH
Input and Output Connections
Two LlNE LEVEL INPUT Connectors are located on the rear panel of the SR106. A professional, three-pin female audio connector (8) provides a balanced con- nection from the audio console or mixer-preamplifier.
A standard
1/4 in. three-circuit (stereo) phone jack (9) provides either a balanced or unbalanced input con- nection.
The SR106 is a unity gain device, that is, a 1-volt input signal provides a 1-volt output signal. The SR106 may be driven by virtually any mixer, audio console or mixer-preamplifier. When connecting the source output to the SR106, follow the instructions supplied with the source equipment with regard to connectors and cabling. Note that if a two-circuit phone plug is used, the SR106 input will automatically become un- balanced.
HlGH FREQUENCY and LOW FREQUENCY LlNE
LEVEL OUTPUT connectors consist of both profes- sional, three-pin, male audio connectors (3, 6) for bal- anced connection to power amplifiers, and standard
1/4 in. three-circuit (stereo) phone jacks (4, 5) provide balanced or unbalanced connections.
Biamplification
The principle of biamplification is to separate the high- and low-frequency signal components ahead of the power amplifier, and to use separate power amplifiers for each section of a two-way speaker sys- tem (see Figure F). Proper matching of amplifiers and speakers, increased system power, and reduced dis- tortion may be realized.
With biamplification it is possible to power-match each speaker system section to a power amplifier for maximum efficiency, whereas if a single equivalent high-power amplifier were used it would exceed the speaker system power rating. The improved system performance using separate power amplifiers for each speaker section may be that of a single high-power amplifier whose rating is up to twice the sum of the individual power amplifiers. In addition, the power amplifier overload caused by high-level, low-frequency signals severely degrades high-frequency signals in a single-amplifier system. This overload, a form of intermodulation distortion, is eliminated by the use of separate power amplifiers. Biamplification also elimi- nates low-frequency distortion produced by saturation of iron cores used in some passive speaker crossover networks.
POWER
AMPLIFIER
TWO-WAY
SPEAKER SYSTEM
r-------
1 i
I
I -
HIGH-FREQUENCY
SPEAKERS
I
I
I
LOW
-
POWER
AMPLIFIER
FIGURE F.
BlAMPLlFlED OPERATION
I
I
I
I
LOW-FREQUENCY
SPEAKERS
I
I
I
The outputs of the power amplifiers in a biamplifica- tion system may be connected to any high-power, two-way speaker system with separate driver connec- tions such as the Shure SR108. The only important restriction placed on speaker systems is that the crossover frequency of the speaker system must match the crossover frequency selected on the back of the
SR106. Damage to the high-frequency drivers may result if the crossover frequency of the SR106 is set below that recommended for the speaker system.
For three-way speaker systems, a second SR106 may be used to split the high-frequency output of the first SR106 into mid-range and high-frequency outputs.
The two SRlO6's thus separate the line level signal into three components for routing to three power am- plifiers and into the three-way speaker system (see
Figure G). This is called triamplification, and may be used with any three-way speaker system with cross- over frequencies matching those of the SR106. NOTE:
Certain three-way speaker systems are designed for biamplified operation only, and use their internal cross- over networks to separate the mid- and high-frequency signals. When using a speaker system of this type, follow the instructions under Biamplification and the speaker system manufacturer's instructions.
Crossover Frequencies
The three crossover frequencies available (500, 800 and 2600 Hz) on the SR106 rear-panel selector switch
(7) are designed for use with the Shure SR108 Ex- tended Range Speaker System (2600 Hz) and other popular speaker systems. In connecting the SR106, it is imperative that the crossover frequency of the speaker system be known and the SR106 CROSS-
OVER FREQUENCY Switch be set before operating the system.
Phasing
The SR106 high- and low-frequency output signals are intentionally wired out of phase (opposite polarity).
The low-frequency output is in phase with the input, and the phase of the high-frequency output is re- versed. This phase relationship is consistent with the requirements of the passive 12 dB/octave crossover networks used in most popular speaker systems. The
Shure SR108 Extended Range Speaker System is in- ternally wired out of phase and provides the correct acoustic output when operated in the biamplification mode.
Proper wiring is necessary to maintain the correct phase relationship of the high- and low-frequency speakers in the crossover region. Failure to maintain proper phasing may cause incorrect overall response characteristics in the critical mid-range frequencies.
The speaker system instruction manual should be con- sulted for information on proper phasing when con- necting the speakers to the power amplifiers.
The following considerations should be given to phasing: When using the SR106 and identical power amplifiers (Shure SR105 or equivalent) to power a
Shure Model SR108 Speaker System, the phasing is correct. Different speaker systems or dissimilar high- and low-frequency power amplifiers may be used as long as all low-frequency sections are in phase with one another and all high-frequency sections are in phase with one another, as well as maintaining proper high- to low-frequency phasing.
To check for a possible out-of-phase condition in a single speaker system (high- to low-frequency phas- ing), the following listening test should be performed.
Connect the SR106, program input equipment, and power amplifiers to a single speaker system. Feed the system with program material (vocal or instrumental) and adjust for a moderate level. Listen carefully to the speaker system output and reverse the phase of either the high- or low-frequency section of the speaker system while listening to the same program material.
Choose the connection that produces the most uni- form sound quality. frequency.
CAUTION
High-frequency drivers may be damaged or destroyed if the electronic crossover is not set to match the speaker system crossover
If a crossover frequency other than the three pro- vided (500, 800, and 2600 Hz) is desired a qualified service technician can change the crossover frequency to a new desired frequency. Refer to the section on
Alternate Crossover Frequencies.
CAUTION
Do not interchange high- and low-frequency speaker cables. Damage to high-frequency drivers from high level, low-frequency sig- nals may result.
AUDIO CONSOLE
-
OR MIXER-PREAMP-
OR MIXER
SR106
CROSSOVER
( 5 0 0 HZ)
H E
SRlO6
ELECTRONIC
CROSSOVER
( 2 6 0 0 HZ)
-
-
HIGH
-
POWER
AMPLIFIER
MID
(LOW)
- POWER
AMPLIFIER
-
LOW POWER
AMPLIFIER I
I
I
SPEAKER SYSTEM
r-------
I
I
I
I
I
I
I
,
HIGH-FREQUENCY
SPEAKERS
MID-FREQUENCY
SPEAKERS
LOW-FREQUENCY
SPEAKERS
7
I
I
I
I
I
I
I
I
I
I
FIGURE G.
TRl AMPLIFIED OPERATION
The second test should be made feeding two speaker systems at a time with the same vocal or instrumental program material or noise (pink or white).
Connect the SR106, power amplifiers, speaker systems, and program input equipment.
Turn on the sound system and adjust for a moderate level. Disconnect the high-frequency driver input ca- bles. Stand approximately mid-way between the two speaker systems and listen to the program material while reversing the "hot" and common leads to one of the low-frequency speaker sections. (This may be accomplished by wire-reversing or by a simple cross- wired, double-pole, double-throw switch.) Use the con- nection that gives a localized sound, centered between the speaker systems; this is the correct phase connec- tion. A diffuse, directionless sound indicates improper phasing.
Reconnect the high-frequency speaker sections and disconnect the low-frequency sections. Perform the same test as above. Correct phasing will provide a localized sound, centered between the speaker sys- tem; incorrect phasing is indicated by the sound ap- pearing to come predominantly from one speaker system, and to shift from one speaker system to another as the listener moves around the audience area.
If it becomes necessary to invert the phase of the
SR106 output signal without changing any wiring, a
Shure A15PR Phase Reverser may be inserted in the
LINE LEVEL OUTPUTS/HIGH FREQUENCY or /LOW
FREQUENCY three-pin connector (6, 3) of the SR106.
Shelving
In normal operation the flat portions of the pass- bands of the SR106 high- and low-frequency outputs are at equal levels (see Figure E). However, because of the wide variance in acoustically "live" and "dead" rooms, it is often necessary to "shelve," or adjust, relative to one another, the high- and low-frequency signals in order to compensate for room reflection or absorption. This is done by decreasing the volume or output level setting on the desired power amplifier
(high- or low-frequency) to some arbitrary position be- low that of the other power amplifier, and performing a listening test to establish that the desired compen- sation has been achieved.
The effects of shelving the high- and low-frequency outputs are shown in Figures H and J, respectively.
+I0
- m
0
W
U. g
0
Y
-
L?
-
2 0 50 100 2 0 0 4 0 0 6 0 0 I K
FREWENCY [HZ)
2 K 4 K 6K IOK ZOK
FIGURE H.
TYPICAL SHELVING EFFECT:
HlGH TO LOW FREQUENCY
+
1 0
W z
- m
-
W
W p
0
-I0 2 0 5 0 100 2 0 0 4 0 0 6 0 0 IK
F R E W N C Y ( H Z )
2K 4 K 6K IOK 2OK
FIGURE J.
TYPICAL SHELVING EFFECT:
LOW TO HlGH FREQUENCY
SPECIAL OPERATING INSTRUCTIONS
The following information is supplied to enable the user to utilize the SR106 Electronic Crossover in spe- cial or custom installations.
W A R N I N G
Voltages in this equipment are hazardous to life. Make all circuit changes described in this section with ac power disconnected.
Circuit changes should be referred to quali- fied service personnel.
Alternate Crossover Frequencies
The crossover frequency is determined by a single two-pole, 12 dB/octave, high-pass, active filter. Trans- sistors Q3 and Q4 and associated circuitry, including capacitors C4 to C13, comprise this filter. In the 2600
HZ position of switch S1 capacitors C4 and C13 deter- mine the crossover frequency. In the 800 and 500 HZ switch positions capacitors C5 to C12 are selectively added in parallel to produce a lower crossover fre- quency.
Should a different crossover frequency than those provided be desired for use with a special custom speaker system, capacitors C4 and C13 may be re- placed. The two capacitors have the same value; to determine the new value capacitor required in micro- farads, divide 7.02 by the desired crossover frequency.
Example: If the new crossover frequency is to be
1500 Hz,
Use
+
5% tolerance, 50-volt or greater capacitors.
Stable film-type capacitors, matched within 10% or better, are recommended.
The new crossover frequency is 1500 Hz with the switch in the 2600 HZ switch position. Note that the crossover frequencies corresponding to the 500 HZ and 800 HZ switch positions are also different due to the change in capacitors C4 and C13.
Be sure to note the new crossover frequency on the switch position to avoid damage due to accidental connection to another speaker system.
Adding Level Controls
If the power amplifiers in use do not have volume controls, or if volume controls are desired at the
SR106 location, external controls may be added to the SR106 outputs. Obtain two 1,000-ohm linear taper potentiometers (Allen-Bradley Type J or equivalent) and mount them in a 44.5 mm (1% in.) rack panel. Wire the potentiometers to the SR106 output as shown in
Figure K.
W A R N I N G
Voltages in this equipment are hazardous to life. Refer servicing to qualified service personnel.
Replacement Parts
For shelving adjustments, set the controls to maxi- mum volume position (full clockwise) and reduce one control for the desired effect.
Parts that are readily available through local elec- tronic parts distributors are not shown on the accom- panying Parts List. Their values are shown on the
Circuit Diagram (Figure P). Commercial parts not
FROM SR106 TO POWER AMPLIFIER
OUTPUT INPUT readily available and unique parts are shown on the
Parts List and may be ordered directly from the fac- tory.
T
- ONE-HALF OF CIRCUIT SHOWN
FIGURE K.
The commercial alternates shown on the Parts List are not necessarily equivalents, but are electrically and mechanically similar, and may be used in the event that direct factory replacements are not immediately available. To maintain the highest possible perform- ance and reliability, Shure factory replacement parts should be used. When ordering replacement parts, specify the Shure Replacement Kit Number, descrip- LEVEL CONTROL WIRING tion, product model number and serial number.
Telephone Line Surge Protection
When using the SR106 to feed a telephone line sub- ject to lightning-induced voltage surges, the following part (commercially available) can be installed across the LINE LEVEL OUTPUTSIHIGH FREQUENCY and
/LOW FREQUENCY three-pin jacks (6, 3) or phone jacks (5, 4) to provide additional protection for output circuit components: Thyrector, General Electric Co.,
Part number 6RS20SPl B1.
Cover Removal
To service components inside the chassis, the pro- tective top cover must be removed. This is done by removing 10 screws from the top surface and lifting the cover off.
SERVICE INSTRUCTIONS
Service (See Guarantee)
The SR106 Electronic Crossover uses components of the highest quality, operating well within their re- spective ratings to assure long life.
Printed Circuit Board Removal
The SR106 chassis contains a printed circuit board assembly. The foil side of the board may be made ac- cessible for servicing, without disconnecting any leads, by removing the four Phillips head screws securing the board. The board may be completely removed as follows (see Figure L). Remove all 14 interconnecting leads from the push-on board terminals, noting con- nections as listed in the table below.
T 2 A I
C I I
C I O
T 4
T I
D2 C 6 J 5 J6 C 5 R I J 3 S I
FIGURE L.
SR106 TOP VIEW, COVER REMOVED
CI
CAUTION
Similar wire colors are used in different cir- cuits; make sure proper re-connections can be made. Take care not to bend or break the push-on terminals.
Letter
CIRCUIT BOARD WIRE COLORS
Wire Color Letter Wire Color
A
B
C
D
E
F
G
Red
Black
Purple
Yellow/Purple
Yellow/Black
Yellow/Red
Black
H
J
K
L
M
N
P
Red
Red
Blue
Red
Blue
Black
White
NOTE: Production variations may result in wire colors differ- ing from those in the table.
Remove the four Phillips head screws from the board and remove the board from the chassis.
Replace cover after servicing board.
Transistor and Diode Removal
All transistors and diodes used in the SR106 are me- chanically supported by their leads. When replacing these devices, proper lead configurations must be followed. Minimum soldering heat (preferably with a low-wattage soldering iron) should be used to avoid damage to the device. Transistor lead codes are in- cluded in the Notes to Circuit Diagram (Figure N).
Transistor and Diode Checking
Defective transistors and diodes may be located by use of a standard ohmmeter such as a Simpson 260.
Polarity of the ohmmeter must be verified before these checks are made.
With a known diode orientation, measure the diode resistance in the forward and reverse directions. The lowest meter reading will establish the probe at the cathode end (schematic symbol arrow points to ca- thode) as the "minus" probe while the other probe will be "plus." Some ohmmeters are not polarized in this manner with relation to "volts plus probe" and
"volts minus probe." With the ohmmeter "plus" probe on the anode end of a diode, and the "minus" probe on the cathode end, the ohmmeter should read ap- proximately 2000 ohms or less. With the meter probes reversed, a reading of about 10,000 ohms or more should be obtained. If either of these conditions is not met, the diode should be replaced.
To check transistors, the ohmmeter should be set to the 100- or 1,000-ohm scale. Transistors and diodes must be removed from the circuit before testing. If all conditions in the following table are met, the tran- sistor may be considered free of any major defect; if any of the following conditions are not met, the tran- sistor should be replaced. See Notes to Circuit Di- agram (Figure N) for transistor lead codes.
Ohmmeter Connections Ohmmeter Reading
NPN PNP
"Plus" Lead "Minus" Lead Transistor Transistor
Collector
Emitter
Emitter
Collector
High
High
High
High
High Collector
Emitter
Base
Base
Base
Collector Low
Low
Low
High
Base Emitter
*Not a significant measurement.
Low
Replacement Parts List
The commercial alternates shown in the following parts list are not necessarily equivalent parts, but are electrically and mechanically similar, and may be used if direct factory replacements are not imme- diately available. To maintain highest possible per- formance and reliability, Shure Factory Replacement
Parts should be used.
Service Illustrations
The pages that follow contain a Parts Location
Drawing for the printed circuit board (Figure M) and an overall Circuit Diagram (Figure P). Foil circuit paths are shown as shaded areas in Figure M. The Circuit
Diagram shows all printed circuit board and chassis- mounted parts.
GUARANTEE
This Shure product is guaranteed in normal use to be free from electrical and mechanical defects for a period of one year from date of purchase. Please retain proof of purchase date. This guarantee includes all parts and labor. This guarantee is in lieu of any and all other guarantees or warranties, express or implied, and there shall be no recovery for any con- sequential or incidental damages.
SHIPPING INSTRUCTIONS
Carefully repack the unit and return it prepaid to:
Shure Brothers Incorporated
Attention: Service Department
1501 West Shure Drive
Arlington Heights, Illinois 60004
If outside the United States, return the unit to your dealer or Authorized Shure Service Center for repair.
The unit will be returned to you prepaid.
REPLACEMENT PARTS LIST
(See Figures L and P)
I I
Replacement Kit Consists Of:
Reference
Designation
Replacement
Kit No.*
Qty. Part No. Description
I
Commercial
Alternate
CHASSIS-MOUNTED PARTS AND ASSEMBLIES
A1
C10
-
-
-
-
90A2058
86L628
C11
D l , D2
F1
-
RKC21
-
-
4
-
86B632
86A404
80A297
Printed Circuit Board Assembly
Capacitor, Electrolytic,
250 ,F, 40V
Capacitor, Electrolytic,
1000 ,F, 40V
Silicon Rectifier, 100V,
Y2
A
Fuse, SLO-BLO, 1 /16A, 250V,
Pigtail (SR106-2E)
J 1 RKC83 2 95A482
J2, J4, J6
J3, J5
J7
L1-L4
-
RK122P
-
-
-
1
-
-
95D446
95A198
95A689
80A250
Connector, Female, 3-Pin
Audio, LlNE LEVEL INPUT
Connector, Phone Jack,
3-Conductor, Open Circuit,
LlNE LEVEL INPUT and LOW and HlGH LEVEL OUTPUT
Connector, Male, 3-Pin
Audio, LOW and HlGH LEVEL
OUTPUT
Connector, 3-Pin,
AC (MAINS) POWER (SR106-2E)
Ferrite Bead Ring
None
CDE BR250-50
None
Motorola 1 N4002
Littelfuse 315.062
Switchcraft C3F
Switchcraft 12B
Switchcraft C3M
None
MP1
MP2
PL1
S1
S2
S2
S3
T1
T2,
T4
T4
W1
W1
T3
-
-
RKC45
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
-
-
39A418
31A1144A
80A79
55A105
55A96
55A117
55A116
90C2150
51 8229
51 A253
51 A259
95A632
90A1888
Nameplate, Front-Panel
Cover, Switch, POWER (SR106)
Lamp, Indicator
Switch, Slide, 4P3T
Switch, Toggle, SPST,
POWER ON-OFF (SR106)
Switch, Toggle, SPST,
POWER ON-OFF (SR106-2E)
Switch, Slide, DPDT,
VOLTAGE SELECTOR
(SR106-2E)
Transformer and Shield
Assembly, Line Level Input
Transformer, Low and High
Frequency Line Level Output
Transformer, Power (SR106)
Transformer, Power (SR106-2E)
Line Cord and 3-Conductor
Ac Plug Assembly (SR106)
Line Cord and 3-Conductor
Ac Plug Assembly (SR106-2E)
*Parts listed as RKC Kits should be ordered by that number.
Any orders received for piece parts where RKC Kit number is shown will be shipped in RKC quantities.
"Sprague Type 225P has a +lo% tolerance; select to &5% if possible.
Stackpole 57-0181 ;
Ferronics 21-0351 J
None
None
Leecraft 36N1311-6
None
Cutler-Hammer
7501 K13
None
None
None
None
None
None
Belden 17408
None
REPLACEMENT PARTS LIST-Continued
Replacement Kit Consists Of:
Reference
Designation
Replacement
Kit No.*
Part No. Description Qty.
CIRCUIT BOARD ASSEMBLY (Al)
Q2, Q 4 0 6
Q10
-
Capacitor, Electrolytic,
4.7 ,F, 35v
Capacitor, Electrolytic,
250 p.F, 40V
Capacitor, Film,
.0027 ,F, 1OOV & 5%
Capacitor, Film,
.0022 ,F, lOOV
Capacitor, Film,
.0039 ,F, 10OV zk 5%
Capacitor, Film,
.0015 ,F, 100V t
Capacitor, Film,
.O1 ,F, lOOV
Silicon Rectifier, 50V, YzA
Transistor, Silicon, Low
Power, NPN
1
-
1
8 6 ~ 3 4 8
1
Transistor, Silicon, Low
Power, PNP
Q8, Q12
I
RKC66
I
1
1
86A335
1
Transistor, Silicon, PNP
*Parts listed as RKC Kits should be ordered by that number.
Any orders received for piece parts where RKC Kit number is shown will be shipped in RKC quantities
"Sprague Type 225P has a 210% tolerance; select to 2 5 % if possible.
Commercial
Alternate
Sprague 30D-TE1303;
CDE NLW-5-50
CDE BR250-50
Sprague 225P27291* *
Sprague 225P22291**
Sprague 225P39291*'
Sprague 225P15291
Sprague 225P10391" "
Motorola 1 N4001
Motorola 2N5210
Motorola or
Fairchild 2N5087
FIGURE M.
PRINTED CIRCUIT BOARD PARTS LOCATION
NOTES TO CIRCUIT DIAGRAM
General
Shure part numbers are not shown in the Parts List accompanying the Circuit Diagram (Figure P) if parts are readily available through local electronics parts suppliers. In these instances, the Circuit Diagram shows only the reference designation and value of the standard parts.
All capacitor values are shown in microfarads un- less otherwise designated. All non-electrolytic capaci- tors are 100 working volts dc or more unless other- wise specified. The capacitor tolerance is shown for the crossover-frequency-determining capacitors C4 to
C13. Electrolytic capacitors are shown in microfarads
X volts.
All resistor values are shown in ohms (k=1000).
Resistors are %-watt 10% tolerance unless otherwise specified.
2. Line voltage: 120V, 50/60 Hz (SR106), or 115V or 220V (SR106-2E).
3. Test signal of l.OV, 200 Hz (low-frequency) or
5 kHz (high-frequency) applied across connector
J1 through 600 ohms.
4. Measurements made with ac VTVM of 1 megohm or greater input impedance.
5. Loads across LlNE LEVEL OUTPUTS Connectors
J3 and J5: 47 kilohms.
6. Ac voltage measurements may vary values shown.
DC Voltage Measurements
The numbers within elliptical symbols o on the
Circuit Diagram denote the dc voltage at that point under the following test conditions:
1. Voltages measured with respect to chassis un- less otherwise indicated.
2. Line voltage: 120V, 50/60 Hz (SR106), or 115V
Transistor lead codes are shown in Figure N. Ac- ceptable replacements are shown in the Parts List.
The following ground symbols denote:
Chassis Ground
Circuit Ground
* l
-
Printed Circuit Board Ground or 220V (SR106-2E).
3. No input signal applied.
4. Dc voltage measurements may vary values shown.
5. Measurements made with VTVM of 11 megohms or greater input impedance.
Troubleshooting
A general troubleshooting process is as follows: If the SR106 is completely "dead," check the ac power source and power slipply output (36V at pin H of printed circuit board). If the output is distorted, low or not present, apply an input signal as described under Ac Voltage Measurements below, and determine that the input voltage to the board assembly is correct.
If an incorrect ac voltage is found on the board, per- form Dc Voltage Measurements as described below to isolate the problem area.
AC Voltage Measurements
The numbers within rectangular symbols the Circuit Diagram denote the ac voltage at that point under the following test conditions:
1. Voltage measured with respect to chassis un- less otherwise indicated.
Resistance Measurements
With the ac line cord disconnected from the ac source and the POWER ON-OFF Switch in the OFF position, the following ohmmeter measurements may be made:
1. Transformers may be checked for continuity of each winding.
2. To test transistors and diodes, see Transistor and Diode Checking. p K 7 7 q
.@
05 p9
.a
1 -
.Q
E E
-
01 03
E
-
07.011
.@
(J.6
E E
-
E
02,P4 as, a,o
FIGURE N.
TRANSISTOR LEAD CODES
Q8,012
E
ARCHITECTS' AND ENGINEERS' SPECIFICATIONS
*
The Electronic Crossover shall be a rack-mounted
120-volt, 50160 Hz line-operated, all silicon transistor, active crossover network for separating the output signals from an audio console or mixer-preamplifier into high- and low-frequency signals for routing to separate power amplifiers and two-way speaker sys" tems.
The Electronic Crossover shall be a unity voltage gain amplifier for either high- or low-frequency output signals, with the range a flat f of 20 to
207000
Hz when the high-
Or low- frequency output signals are added electrically out-of- phase. Input impedance shall be 150 kilohms 2 and recommended output load impedance shall be
600 ohms (termination for 1.5 dB loss) or 47 kilohms
(bridging for unity gain). The Electronic Crossover shall evidence no visible clipping at either output from
30 to 20,000 Hz with a 15.8 dBV (6.2V) input level.
When terminated with a 600-ohm input resistance and
47-kilohm output loads, both high- and low-frequency output signals shall have a maximum hum and noise level of -96 dBV through a 20,000 Hz noise-bandwidth
* All s p e c ~ f t c a t ~ o n s
IS
105-
1 2 5 ~ 210-250~. filter with a 20 Hz lower cut-off, and a maximum noise level of -98 dBV through a 20,000 Hz noise-bandwidth filter with a 300 Hz lower cut-off.
The Electronic Crossover shall have a POWER ON-
OFF Switch and a three-position CROSSOVER FRE-
QUENCY Switch to select crossover frequencies of
500, 800 or 2600 Hz.
The Electronic Crossover shall be enclosed in a metal, rack-mounting enclosure housing with a scuff- resistant vinyl-covered front panel. The dimensions shall be 44.5 mm (1% in.) in height, 483 mm (19 in.) in width, and 216 mm (8V2 in.) in depth. The weight shall be no more than kg (6 Ib, 8.8 oz).
The LINE LEVEL INPUT connectors shall be paral- leled female professional audio and three-circuit
%-inch phone jack connectors. The HIGH and LOW
FREQUENCY LINE LEVEL OUTPUT connectors shall each be paralleled %pin male professional audio and three-circuit phone jack connectors.
Any Electronic Crossover not meeting all of the above specifications shall be deemed unacceptable under this specification' be a Shure Model SR106.
11
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