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WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5703 fax: 775-689-5976 www.wellsbloomfield.com
508
OPERATION MANUAL
WV-2HG SERIES
GRIDDLE AND
HOTPLATE
COOKTOP with
UNIVERSAL HOOD
MODELS:
WV-2HFG
WV-2HFGRW
WV-2HFGRWT
WV-2HSG
WV-2HSGRW
WV-2HSGRWT
Includes
INSTALLATION
USE & CARE
WV-2HGRW
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA p/n 304456 Rev. D ECN-13463 M508 08 0523 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or
18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only.
THIS WARRANTY IS THE COMPLETE AND ONLY
WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN
FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE, AND/OR FOR DIRECT,
INDIRECT OR CONSEQUENTIAL DAMAGES IN
CONNECTION WITH WELLS BLOOMFIELD PRODUCTS.
This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities.
This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439 phone (775) 689-5707 or fax (775) 689-5976 for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase
other than specified on equipment nameplates are
not covered by this warranty.
Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and preventative maintenance items, such as servicing and cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file
“CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim. xi
TABLE OF CONTENTS
SPECIFICATIONS ....................................................... 1
FEATURES & OPERATING CONTROLS ................... 2
PRECAUTIONS & GENERAL INFORMATION ........... 6
AGENCY LISTING INFORMATION ............................ 8
INSTALLATION ........................................................... 9
OPERATION ................................................................ 14
CLEANING INSTRUCTIONS ...................................... 18
MAINTENANCE INSTRUCTIONS ............................... 22
TROUBLESHOOTING SUGGESTIONS ..................... 23
MAINTENANCE SCHEDULES .................................... 24
MSDS (Ansulex Low pH) ............................................. 27
PARTS & SERVICE .................................................... 29
CUSTOMER SERVICE DATA ..................................... 29
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL
WV-2HFG
ROLL
WARMER
VOLTS
50/60 Hz
3ø AMPS 1ø
AMP
L1 L2 L3 S
WATTS
NO
WV-2HFGRW
WV-2HFGRWT
YES
WV-2HSG NO
WV-2HSGRW
WV-2HSGRWT
YES
DIMENSIONS
POWER CORD
30-3/8” WIDE
(42-3/8" wide including spacers)
79-1/8” HIGH
35-3/8” DEEP
Power Cord (when provided):
NEMA 15-60P
Minimum clearances required from unit to nearest combustible surface or object inches millimeters
BACK n/a n/a
SIDE
6
152
BOTTOM
6
152
TOP
19
483
1
FEATURES & OPERATING CONTROLS
Fig. 1 Ventilator Section Operating Features & Controls
2
FEATURES & OPERATING CONTROLS (continued)
VENTILATOR SECTION
a15.
16.
18.
19.
22.
28. a10. a11.
12. a31.
38.
41.
42.
43.
44.
53.
56.
57.
58.
ITEM
1.
5. a6.
8.
9.
DESCRIPTION
NAMEPLATE
APPLIANCE LIGHT
FIRE SUPPRESSION
AGENT TANK (1.5 gal.)
ADJUSTABLE (FRONT) LEG
RIGID (REAR) CASTER
MANUAL PULL STATION
FUSIBLE LINKS
LOWER REAR ACCESS
PANEL
DISCHARGE NOZZLE
GREASE BAFFLE
PRE-FILTER ASSEMBLY
HI-EFFICIENCY/CHARCOAL
FILTER PACK
GREASE DRIP TRAY
VENTILATOR EXHAUST
DUCT
STATUS INDICATOR
POWER CORD
POWER CONTACTOR
BUILDING FIRE ALARM
RELAY
GROUND LUG
INTERLOCK TERMINAL
FILTER INTERLOCK
SWITCHES
VENTILATOR FAN
HOOD SIDE SHIELD
SIDE SPACERS
COMMENT
Gives manufacturer, make and model description. Also lists voltage and amperage data.
ON when hood power switch is ON. Illuminates cooktop.
Container for Ansulex™ Low-pH liquid fire suppression liquid.
Allows the unit to be leveled.
Allows the unit to be easily positioned by lifting the front of the unit slightly.
Provides a means of manual activation of the fire suppression system.
PULL ONLY IN CASE OF FIRE!
Designed to break at rated temperature. Breaking (i.e. fire on the cooktop) activates fire suppression system. Should be replaced at least once per year.
Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).
Fire suppression media discharges here (2 places).
Extracts and drains most grease and moisture from the air flow.
Comprises the PRE-FILTER FRAME and a replaceable
PRE-FILTER. Stops larger particles of grease from reaching the
FILTER PACK for reduced maintenance costs.
Stops most grease and smoke particles. Also assists in some cooking odor removal.
Collects grease/moisture dripping from grease baffle(16).
Exit point for ventilator airflow - on top left rear of unit.
DO NOT BLOCK
Displays status of fire suppression system (COCKED - FIRED) If
FIRED, a buzzer will sound continuously.
6’ cord and cap. Plug for NEMA 15-60R (receptacle by user).
Energizes cooking appliances only while ventilator section is sensed as operational.
Reports fire alarm condition to building fire management system.
Ground wire of power cord connects here.
Provides connection for shut-down control by building fire management system.
Proper installation of grease baffle and filter pack close these switches in ventilator sensor circuit.
Provides air movement for ventilation.
Required on left and right sides of hood. Factory installed.
Required to maintain 6" spacing from combustibles. Field installed.
3
FEATURES & OPERATING CONTROLS (continued)
Fig. 2 Ventilator Section Controls & Indicator Lights
GRIDDLE
SECTION
G.04
G.05
G.06
G.02
G.01
G.03
HUMITROL
RACK
H.02
H.01
COOKTOP
CONTROLS
HOTPLATE
SECTION
DRAWER
INSERT PAN
RW-STYLE
W.04
W.03
W.02
W.01
RWT-STYLE
OPTIONAL
DRAWER WARMER
SECTION
W.08
W.09
Fig. 3 Griddle, Hotplate and Drawer Warmer Sections
4
W.05
W.06
W.06
H.04
H.05
H.06
H.03
W.07
FEATURES & OPERATING CONTROLS (continued)
ITEM
VENTILATOR SECTION CONTROLS
V.01
V.02
V.03
V.04*
V.05*
V.06*
DESCRIPTION
POWER SWITCH
POWER ON INDICATOR
CHECK FILTERS ALARM
INDICATOR
REPLACE PREFILTER ALARM
INDICATOR
REPLACE FILTER PACK ALARM
INDICATOR
SERVICE REQUIRED ALARM
COMMENT
Energizes BLOWER MOTOR. If, after 10 seconds, proper conditions are met, cooking appliances are energized.
APPLIANCE LIGHT is ON when POWER SWITCH is ON.
GREEN. Glows when POWER switch is ON.
AMBER. Glows if one or more filters are out of position. Check all filters and baffles for proper installation.
AMBER. Glows when PREFILTER is approaching the end of its service life and must soon be replaced.
AMBER. Glows when FILTER PACK is approaching the end of its service life and must soon be replaced.
RED. Glows when PREFILTER and/or FILTER PACK has reached the end of
INDICATOR its service life and is too loaded to allow sufficient air flow. Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.
* See PRECAUTIONS & GENERAL INFORMATION, pages 8 for special procedures regarding prefilters and filter packs.
GRIDDLE SECTION
H.01
H.02
H.03
H.04
H.05
H.06
G.01
G.02
G.03
G.04
G.05
G.06
GRIDDLE TEMPERATURE
CONTROL
GRIDDLE HEAT INDICATOR
GREASE DRAWER
COOKING SURFACE
WASTE TROUGH
WASTE CHUTE
HOTPLATE SECTION
TEMPERATURE CONTROLS
POWER INDICATOR
SOLID HEATING ELEMENTS
SPIRAL HEATING ELEMENT
TRIM RING
DRIP PAN
Thermostatic control of griddle temperature
Glows when heating elements are energized.
Collects cooking waste from GRIDDLE. Removable for cleaning.
Heated portion for cooking food.
Scrape cooking waste to this area.
Cooking waste moved into GREASE DRAWER thru this opening.
Individual infinite switch control of the hotplate HEATING ELEMENTS
Glows anytime the TEMPERATURE CONTROL is in any position other than
OFF.
WV2HG heating/cooking portion. Element is fixed in position.
WV2SHG heating/cooking portion. Element lifts out for cleaning.
Mounts element to cabinet.
Catches drippings and crumbs (spiral element only). Removable for cleaning.
OPTIONAL DRAWER WARMER SECTION
W.01
W.02
W.03
WARMER TEMP CONTROL
POWER ON INDICATOR
THERMOMETER (optional)
Infinite switch control of temperature of one warmer drawer.
AMBER. Glows when associated temperature control is turned ON.
Reads temperature inside drawer cavity
W.04
W.05
W.06
W.07
W.08
W.09
HUMIDITY CONTROL
DRAWER CATCH
DRAWER STOP
DRAWER ROLLERS
POWER SWITCH (RWT)
CONTROLLER (RWT)
Must be ordered at time of initial build.
Slide control of shutters to control air circulation within the warmer drawer.
Holds drawer closed.
Prevents drawer from opening too far. Spring loaded to permit easy removal of drawer.
Support drawer and allow it to open and close smoothly.
Energizes unit (RWT-style only)
Controls cavity temperature. Readout displays setpoint and actual temperature information. UP ARROW / DOWN ARROW keys allow modification of setpoint temperature. (RWT-style units only)
5
PRECAUTIONS AND GENERAL INFORMATION
DANGER
FIRE
HAZARD
THE FIRE SUPPRESSION
SYSTEM MUST BE
CHARGED AND CERTIFIED
BY AN AUTHORIZED
ANSUL® DISTRIBUTOR.
NEVER ATTEMPT TO
MODIFY OR BYPASS THE
FIRE SUPPRESSION
SYSTEM.
AN UNCONTROLLED FIRE
CAN CAUSE SERIOUS
INJURY, DEATH AND/OR
PROPERTY LOSS.
WARNING:
ELECTRIC
SHOCK
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
NOTE: Fire suppression system and all associated components must only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.
IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN
APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE
THE FIRE SUPPRESSION SYSTEM.
This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used. Recommend use of wall fan and wall switch, to be supplied by user.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Any procedure which requires the use of tools must be performed by a qualified technician.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring.
Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.
The surface of the griddle is very hot during operation and can cause severe burns. Avoid contact with the hot griddle surface.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
6
PRECAUTIONS AND GENERAL INFORMATION (continued)
This appliance is intended for use in commercial establishments only.
This appliance is intended to prepare food for human consumption.
No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge pre-filter or filter pack in water. Water will destroy the filters leading to equipment shut-down.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
This manual is considered to be a permanent part of the appliance.
This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
CAUTION:
RISK OF
DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
7
PRECAUTIONS AND GENERAL INFORMATION (continued)
Fig. 4 Ventilator
Warning
Indicators
OPERATIONAL NOTES:
REPLACE PREFILTER and REPLACE FILTER PACK indicator lights provide a timely warning that a system shut-down is imminent.
The actual time between the indicator light coming on and the loss of cooking appliance power will depend upon the cooking conditions.
Anytime a dirty PRE-FILTER is replaced, the system airflow will increase. If the condition of the FILTER PACK is marginal, the
REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.
Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.
KEEP SPARE FILTER PACKS ON HAND.
IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.
The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack
(i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.
The Ventless Cooking System™ hood is designed as part of a WELLS
cooking appliance only. No other use of this product is authorized by the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.
AGENCY LISTING INFORMATION
STD 4
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions
And operated and maintained in accordance with the instructions in this manual.
Listed under UL File E146882.
E146882
E146882
8
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the
Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. These items must be installed before operating the appliance.
1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.)
See Material Safety Data Sheet, page 28.
1 ea. FIRE SUPPRESSION MEDIA TANK
1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE
1 ea. GREASE BAFFLE
1 ea. FILTER PACK ASSEMBLY
1 ea. PRE-FILTER HOLDER with PRE-FILTER
1 ea. GREASE DRIP TRAY
1 ea. GREASE DRAWER ASSY FOR GRIDDLE
2 ea. 6” SIDE SPACERS
1 ea. LITERATURE PACKAGE
Additionally:
2 ea. DRAWER PANS (if unit has optional drawer warmers)
2 ea. HUMITROL RACKS (if ordered with warmer drawers)
SETUP
Setup the appliance only on a firm level surface. Non-combustible material is recommended.
Refer to the Installation Instruction Sheet for required clearances.
Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft
(96”) (floor to overhead) to allow for adequate exhaust.
IMPORTANT: Provided 6" side spacers (item 58) must be installed on the appliance.
Factory installed side shields (item 57) are required.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.
If a remote manual pull station is to be installed, replace the rear
casters with legs.
Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.
INSTALLATION
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation.
Refer to SHIPPING DAMAGE
CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF
INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
WARNING:
FIRE HAZARD
Avoid storing flammable or combustible materials near the appliance.
9
INSTALLATION (continued)
IMPORTANT!
Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96
(THE STANDARD FOR
VENTILATION CONTROL
AND FIRE PROTECTION
OF COMMERCIAL
COOKING OPERATIONS - current edition).
SERVICE TECHNICIAN INSTALLATION NOTES
An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 11.
Installation and start up must be performed by an Authorized
Installation Company.
Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE
DATA form in this manual.
Certain codes require cooking equipment to be restrained with a
RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE
INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS
RESPONSIBILITY allow access to the back and sides of the unit to provide for servicing
OF THE INSTALLER and maintenance, and must not interfere with the operation of the FIRE
SUPPRESSION SYSTEM.
DANGER
ELECTRIC
SHOCK
ELECTRICAL INSTALLATION
1. This appliance must be installed by a licensed electrician in
HAZARD
ELECTRIC CONNECTIONS accordance with all applicable codes and ordinances.
Electrical connection terminal block and ground lug are accessible
MUST BE MADE BY A
LICENSED ELECTRICIAN by removing the right side panel.
2. Refer to the nameplate on the right side of the appliance. Verify the
Electrical shock will cause
ELECTRICAL SERVICE POWER. Voltage and phase must match death or serious injury. the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1.
CAUTION:
Wiring must be no less than 6 AWG solid copper wire, rated for at
ELECTRICAL
least
SHOCK HAZARD
The ground lug of this well as type, size and construction of conduit, must meet or exceed appliance must be connected applicable specifications of local codes and of the National to a suitable building ground.
NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.
IMPORTANT:
Contact a licensed electrician
Electrical
NOTE: This appliance requires a NEMA 15-60R receptacle.
3. This appliance must be connected to a suitable building ground.
The equipment ground connection is marked " ".
4. The appliance is shipped from the factory wired for 3Ø electrical to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being service. Refer to the Wiring Diagram included with this appliance, and verify that field wiring conforms to this diagram.
IMPORTANT: This appliance is not approved for 1Ø operation.
Conversion of this appliance to single-phase operation will void the
warranty. connected to the wrong voltage or phase is NOT covered by warranty.
10
INSTALLATION (continued)
FIRE SUPPRESSION SYSTEM INSTALLATION
1. Any REMOTE MANUAL PULL STATION must be installed by an authorized ANSUL® distributor in accordance with the
NOTE: If a REMOTE MANUAL PULL STATION is installed, moving the unit for servicing will cause the Ansul® system to discharge. In this case, the unit must only be installed with four fixed legs
(i.e. remove rear casters and replace with legs). Additional legs may be ordered through an Authorized Wells Service Agency. See page 29.
2. The FIRE SUPPRESSION SYSTEM is comprised of a pressurized cartridge & container of liquid fire suppressant, with associated plumbing and controls. It utilizes factory installed FUSIBLE LINKS for automatic actuation, and a factory installed
MANUAL PULL STATION for manual actuation.
Two NOZZLES are used to disperse the liquid fire
3. When the fire suppression system activates, the fire discharged, both the cooking appliance and the ventilator are de-energized, and a buzzer will sound
continuously.
The fire suppression media will form an emulsion designed to both smother and cool the fire.
Fig. 5 Fire Suppression System
Call your Authorized Ansul® Distributor immediately for
service.
NOTE: for the Material Safety Data Sheet for the fire
4. The MANUAL PULL STATION and any similar REMOTE MANUAL
PULL STATION will activate the fire suppression system when the ring on the pull station is pulled horizontally.
DANGER
FIRE
HAZARD
THE FIRE SUPPRESSION
SYSTEM MUST BE
CHARGED AND CERTIFIED
BY AN AUTHORIZED
ANSUL® DISTRIBUTOR.
NEVER ATTEMPT TO
MODIFY OR BYPASS THE
FIRE SUPPRESSION
SYSTEM.
AN UNCONTROLLED FIRE
CAN CAUSE SERIOUS
INJURY, DEATH AND/OR
PROPERTY LOSS.
IMPORTANT: The FIRE
SUPPRESSION SYSTEM must be SET-UP and
CHARGED by an authorized
Ansul® distributor before the ventilator blower will operate.
NOTE: If the fire suppression system is discharged, a buzzer will sound continuously and the cooking appliance will remain inoperable until the fire suppression system is serviced. Recharging and resetting must be performed by an authorized
Ansul® distributor ONLY.
Charging of the Ansul Fire
Suppression system must be in accordance with Ansul®
Design, Installation, Recharge
and Maintenance Manual.
(Ansul® #418087-05)
11
INSTALLATION (continued)
NOTE:
The GREASE BAFFLE and
FILTER PACK activate mechanical switches, and the
PRE-FILTER activates a vacuum switch, to verify that the filter elements are in their proper positions.
All filter elements must be properly installed or the cooking appliances will not be energized. Also, the
CHECK FILTERS indicator will light.
IMPORTANT:
The filter hook prevents the
PRE-FILTER from being
drawn in during operation.
After installation, press against the top of the filter frame to verify proper engagement of the filter hook over the lip of the top filter rail.
FILTERS INSTALLATION
1. FILTER PACK: Ships installed in the hood. If the FILTER PACK is not in position, the CHECK FILTERS indicator will light.
If the FILTER PACK becomes clogged, the REPLACE FILTER
PACK indicator will glow.
To install the FILTER PACK: Position the filter pack with the charcoal portion UP. Slide the filter pack toward the rear of the unit until it contacts the guides on the back panel. Push the filter pack
UP into the upper opening until it rests firmly against the filter pack seal. When up in position, holder clips can be snapped over wall ledge on each side. To remove FILTER PACK: Grasp both holder clips and pull INWARD until the clips clear the sidewall ledge. Then, pull the filter pack down and out.
2. PRE-FILTER: The PRE-FILTER ships in the FILTER FRAME. If the PRE-FILTER is not in position, or if the PRE-FILTER is not in the FILTER FRAME, the CHECK FILTERS indicator will light. If the
PRE-FILTER becomes clogged, the REPLACE PRE-FILTER indicator will glow.
To install the PRE-FILTER: Pay attention to the air flow markings.
The AIR FLOW arrow will point away from the installer. Slide the assembly up into the front opening, behind the upper filter rail.
While pressing slightly against the bottom of the assembly, pull the
FILTER HANDLE toward you so as to engage the FILTER HOOK over the lip of the top filter rail. Then lower and seat the assembly into the top indentation of the lower filter rail.
3. GREASE BAFFLE: If the GREASE BAFFLE is not in place, the
CHECK FILTERS indicator will glow.
To install the GREASE BAFFLE: Slide the grease baffle up into the indentation of the upper filter rail, then lower and seat it into the bottom indentation of the lower filter rail. Pull toward you and downward to verify the GREASE BAFFLE is properly seated in the
Fig. 6 Filter Installation
12
GREASE DRIP TRAY INSTALLATION
1. Install the GREASE DRIP TRAY on the hanger brackets, directly below the grease baffle.
ROLL WARMER DRAWER INSTALLATION
1. Be sure roller catches (inside warmer cavity) are in the open position. Install drawer assemblies in drawer slides.
2. Place appropriate one drawer insert pan into each warmer drawer.
If used, place one Humitrol rack into each drawer pan.
HUMITROL
RACK
DRAWER
INSERT PAN
INSTALLATION (continued)
CAUTION:
BURN HAZARD
DO NOT OPERATE UNLESS
THE GREASE DRIP TRAY
IS INSTALLED.
AIR VENT
CONTROL
ROLLER
CATCH
Moisture will drip into the hot cooking surface causing splattering of hot liquids.
Serious injury can result from contact with hot splatter.
DRAWER
STOP
DRAWER
ROLLER
DRAWER
SLIDE
DRAWER
CATCH
Fig. 7 Roll Warmer Drawer Pan Installation
DRAWER
ASSEMBLY
(shown from back)
13
OPERATION
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Fig. 8 Ventilator Indicator
and Warning Lights
VENTILATOR OPERATION
1. Press the VENTILATOR POWER switch to ON. The green
VENTILATOR POWER light will glow and the blower fan will start.
After a short time, if all filters are sensed as being in position and not clogged, the cooking appliance will be energized.
During normal operation, the VENTILATOR POWER light will be the only light glowing on the upper control panel.
2. If the amber CHECK FILTER light glows, one or more filter elements is out of position. Check the GREASE BAFFLE,
PRE-FILTER and FILTER PACK for proper installation in their respective positions. Grease baffle and filter pack position are sensed by mechanical switches. Pre-filter position is sensed by a
vacuum
3. When the amber REPLACE PRE-FILTER light glows, the pre-filter is nearing the end of its service life. Replace the disposable
PRE-FILTER
4. When the amber REPLACE FILTER PACK light illuminates, the
HEPA / Charcoal filter pack is nearing the end of its service life.
Replace the FILTER PACK.
Note: The REPLACE PRE-FILTER and REPLACE FILTER PACK lights are a warning that the indicated filter is near the end of its service life. The appliance will continue to operate for a period of time after the light glows to allow continued operation through a peak period. However, the indicated filters must be replaced within a reasonably short time period or they will clog and shut down electrical power to the cooking appliance . The ventilator blower will continue to run.
5. When the red SERVICE REQUIRED light glows, either the pre-filter or filter pack (or both) is clogged and can no longer pass sufficient air to allow further operation. The ventilator fan continues to run, but the cooking appliance is shut down until the underlying clogged filter situation has been corrected. This can occur when filter pack are marginal. Replacing both the pre-filter and the filter pack will remedy the situation. extend the service life of the more expensive filter pack.
Reset the unit by turning the VENTILATOR POWER switch to
OFF, then back ON.
6. A failure of incoming electrical power will cause a shut down of the unit. After power is restored, reset the unit by turning the
VENTILATOR POWER switch to OFF, then back ON.
NOTE: Griddle and fryer will not operate unless the fire suppression system is charged, and the ventilator section is operating .
14
OPERATION (continued)
GRIDDLE OPERATION
PREPARING THE GRIDDLE SURFACE
As manufactured, the steel surface of your Wells griddle has microscopic pores. It is important to fill these pores with oil in order to provide a hard, non-stick cooking surface. a. Preheat the griddle surface to 375ºF (191ºC). b. Spread a light film of cooking oil over the entire griddle surface c. Allow the oil film to cook in for approximately 2 minutes, or until d. Wipe the griddle surface with a clean damp cloth until all oil is removed. e. For new griddles, repeat this procedure 2-3 times until the griddle has a slick, clean surface.
2. CHROME PLATED GRIDDLES
Because the microscopic pores in the griddle surface are filled by the chrome plating, no seasoning of the griddle surface is required. a. Thoroughly clean the griddle surface using a soft clean cloth and a small amount of mild detergent. b. Rinse and dry thoroughly after cleaning. c. The griddle is now ready to use.
USING THE GRIDDLE
1. Turn the temperature control knob to the desired temperature.
The indicator light will glow while the griddle is heating. When the indicator light first goes out, the griddle is ready to use.
2. For standard griddles, keep the griddle surface clean and well oiled during use. Scrape cooking waste into the grease tray frequently during use. Occasionally brush or spray a light coat of cooking oil on the griddle surface in order to maintain the non-stick surface.
3. For chrome plated griddles, scrape cooking waste into the grease tray after preparing each order.
DO NOT bang or tap pots, pans, spatulas or other metal utensils on the griddle surface as this may damage the chrome plating.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
NOTE:
Standard griddles must be seasoned after every cleaning.
IMPORTANT:
FOR CHROMED GRIDDLES,
SCRATCHES WILL DAMAGE
THE GRIDDLE SURFACE!
DO NOT use anything on this griddle that could scratch the surface.
DO NOT clean chrome surface with griddle bricks, pumice stone or abrasive cleansers.
DO NOT bang or tap pots, pans, spatulas or other metal utensils on the griddle surface as this may damage the chrome plating.
15
OPERATION (continued)
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Indicator
Light
Temperature
Control
(Infinite
Switch)
DRAWER WARMER OPERATION (when provided)
HEATING OPTIONS
1. Moist heat with Humitrol Rack: a. MOIST operation prevents food from drying out as moisture, as well as heat, is applied to the warming chamber. b. To set for MOIST operation, remove Humitrol Rack from bottom of drawer insert pan and carefully pour approximately
2 quarts of water (½” depth) into the pan. Reinstall rack. c. The Humitrol Rack decreases the sloshing effect of the water in the pan when the drawer is opened. When the drawer is closed, the Humitrol Rack allows steam to rise through the stored product in the drawer. d. Place the food directly on the rack. The rack is designed to support the food off of the steam vents, where water droplets e. Check the water level in the pan periodically, and add water
Fig. 9 Roll Warmer
Temperature Control
NOTE:
The chart below is intended as a guide ONLY. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature control and air vent settings best suited to your operation. f. Set the front air vent between fully closed and half-open.
Actual setting will depend upon the type and amount of product stored in the drawer, the temperature setting, and the frequency with which the drawer is opened.
2. Moist heat with pans: a. This Wells warmer is designed to accommodate any combination of standard-size, steam table pans. b. Place a small amount of water in drawer pan. Place pans in c. Check the water level in the pan periodically, and add water
when a. For some applications, you may want to store previously prepared foods in a dry-heat environment. To do so, place the food directly into the empty (i.e. no water) drawer pan.
PRODUCT
TYPE
Hard Rolls
Soft Rolls
Vegetables
Meats
Fish
Casseroles
Pies, Desserts
OPERATING CHART FOR DRAWER WARMERS
RECOMMENDED TYPE
STORAGE TEMP. OF HEAT SETTING
160-185ºF
150-175ºF
175-185ºF
165-185ºF
165-185ºF
150-175ºF
160-185ºF
Dry
Moist
Moist
Dry
Moist
Dry
Dry
7-8
6-7
7-8
6-8
6-8
6-7
6-7
SETTING
Closed
Open - ½
Open - ½
Closed
Open
Closed
Closed
16
OPERATION (continued)
DRAWER WARMER OPERATION (when provided)
1 2 3
PROCESS
4
PROCESS
PROCESS
5
ºF
ºC
LOAD
ºF
ºC
LOAD
ºF
ºC
LOAD
ITEM DESCRIPTION
1
PROCESS Key:
Press to view actual temperature of cavity.
2
3
4
5
4 Character LED Display:
Normally shows SETPOINT temperature.
ºF or ºC Indicator:
Glows to indicate if unit is configured for degrees Fahrenheit or degrees Celsius.
LOAD Indicator:
Glows when heating element is energized.
Increment and Decrement Keys:
Press UP arrow to increase
Press DOWN arrow to decrease
RWT- CONTROL MODULE
SET SETPOINT TEMPERATURE
Press an arrow key:
UP arrow to increase
DOWN arrow to decrease
Release key when desired setpoint temperature is displayed.
Reading is locked into memory 3 seconds after last key stroke.
Minimum setpoint is 140ºF (60ºC)
Maximum setpoint is 250ºF (121ºC)
CHANGE DISPLAY MODE ( ºF or ºC)
Press and hold UP arrow and DOWN arrow keys for 10 seconds.
Release keys when display reads F C.
Within 3 seconds, press UP arrow or DOWN arrow key until desired indicator (ºF or ºC) glows.
The new value will lock into memory 3 seconds after last keystroke.
HOLD
10 SEC.
17
CLEANING INSTRUCTIONS
CAUTION: VENTILATOR SECTION CLEANING INSTRUCTIONS
ELECTRIC
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
PREPARATION
Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY Weekly
CAUTION:
HOT SURFACE
Exposed surfaces
TOOLS
Warm water and a mild detergent
Soft clean cloth or sponge can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
Container for disposal of grease
CLEANING
IMPORTANT:
Never allow PRE-FILTER or
FILTER PACK to get wet.
DO NOT wash either of these two filters. Washing these filters will ruin them and cause the appliance to shut-down.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate
Disconnect appliance from electric power
Allow to cool before cleaning
Remove the grease baffle, pre-filter assembly, grease trough and grease cup. Empty the grease trough and grease cup.
Remove the pre-filter from the filter frame. Wash and rinse the filter frame ONLY.
Wash and rinse the grease baffle, grease trough and grease cup in a sink or dishwasher using mild detergent and warm water. Allow to air dry.
Reinsert the pre-filter into the filter frame. Reinstall the pre-filter, grease baffle, grease trough and grease cup. elements. Damage to internal components will occur.
Procedure is complete
Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring.
Do not splash or pour water on, in or over any controls, control panel or wiring.
IMPORTANT:
DO NOT use steel wool or metal implements to clean drawers or cabinet surfaces.
18
CLEANING INSTRUCTIONS (continued)
HOTPLATE SECTION
PREPARATION
Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY Daily
TOOLS
Warm water and a mild detergent
Soft clean cloth or sponge
Plastic scouring pad, plastic scraper
CLEANING
Disconnect appliance from electric power
Allow to cool before cleaning
Spiral Hotplate Elements:
Raise elements. Remove and empty drip pans.
Drip pans and element supports may be washed in a sink or dishwasher. Allow to air dry and reinstall.
Scrape burned-on food debris from element using a plastic scraper or plastic scouring pad. DO NOT use steel wool or metal implements to clean elements.
Solid Plate Hotplate Elements:
Scrape burned-on food debris from element using a plastic scraper or plastic scouring pad. DO NOT use steel wool or metal implements to clean elements.
Wipe elements and counter top with a clean cloth or sponge dampened with warm water and a mild detergent. Rinse by wiping with a clean cloth or sponge dampened with warm water. Allow to
Procedure is complete.
CAUTION:
ELECTRIC
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur.
Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
DO NOT use steel wool or metal implements to clean hotplate elements.
19
CLEANING INSTRUCTIONS (continued)
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
ELECTRICAL
SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
HEAT AND
SMOKE HAZARD
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.
IMPORTANT: Avoid Fire
Suppression System discharge!
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid melting a fusible link and causing a discharge of the fire suppression media.
GRIDDLE CLEANING INSTRUCTIONS
PRECAUTIONS Griddle surfaces are HOT. Wear appropriate heat
protective
FREQUENCY As
TOOLS Scraper, Pumice Stone or Griddle Brick
Cloth Sponge
1. To keep the griddle clean and food flavors at their best, scrape the griddle after preparing each order. Scrape excess food into the waste hole in the grease trough (front of the griddle cooking surface). After each 2 - 3 orders, wipe the griddle surface with a light coat of oil.
2. Clean the griddle surface daily, at a minimum: a. Keep the ventilator fan ON . b. Set griddle temperature control to 220ºF. Allow the griddle temperature to drop to 220ºF before proceeding. c. Pour a small amount of water on the griddle surface and let it
"sizzle". d. Use a pumice stone or griddle brick to remove all remaining waste, and to clean the griddle surface down to bright metal.
Wipe off any remaining powder residue. e. Use a soft-bristled fiber brush in a circular motion to remove any f. Turn temperature control to OFF. Allow the griddle surface to cool, then wipe the surface with a clean cloth. g. Dry the griddle surface thoroughly. h. Season the cooking surface after each cleaning using the instructions on page 10.
3. At least once each day, the GREASE TROUGH must be thoroughly cleaned. Using a scraper, remove all grease and food waste from the grease trough and into the grease drawer.
4. After scraping all cooking waste from grease trough into GREASE
DRAWER, take the grease drawer to kitchen cleaning area and properly dispose of all waste. a. Clean drawer with hot water and a mild detergent. b. Dry drawer thoroughly and reinstall in griddle. a. Wipe down splash guards, griddle body and the grease trough with a cloth dampened with warm water and a mild detergent. b. A plastic scouring pad and a non-abrasive cleanser may be used for hard-to-remove food particles. c. Rinse thoroughly with clean water. DO NOT splash or pour water onto control panel or wiring.
20
CLEANING INSTRUCTIONS (continued)
DRAWER WARMER CLEANING INSTRUCTIONS
PRECAUTIONS: Turn control knob to OFF. drawers before
Remove drawer pans and Humitrol racks.
FREQUENCY: Minimum -Daily
TOOLS: Warm water and mild detergent
1. Remove drawers from warmer:
a. Pull warmer drawer out until fully extended.
b. Slide finger along left and right slide rail until you reach the latches (located at the front end of the cabinet-mounted rails)
Press down on both left and right latch.
c. Pull drawer away from warmer.
2. Clean drawers, drawer pans, Humitrol Racks and/or insets with warm water and mild detergent.
Rinse all components thoroughly with clear water.
Dry all components prior to reinstalling them in warmer.
3. Sweep crumbs and other debris from warmer cavity.
4. Clean the outside of the unit by wiping with a clean cloth or sponge, warm water and mild detergent. Dry with a clean cloth, then wipe with a polish formulated for stainless steel.
5. It is important to keep the slide rails clear and free from debris.
Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.
6. Check drawer rollers. Be sure they roll freely and that the slide rails are free from debris.
7. Be sure cabinet-mounted drawer catch roller is “up”, then re-
CAUTION:
ELECTRIC
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Allow appliance to cool before cleaning.
21
MAINTENANCE INSTRUCTIONS
CAUTION:
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before servicing.
ADJUSTMENTS AND LUBRICATION
PRECAUTIONS: Turn control knob to OFF. Unplug warmer drawers cool
Remove drawer pans and Humitrol racks
FREQUENCY: Minimum - monthly. Every 2 weeks recommended.
TOOLS: Screwdrivers, Phillips (+) and flat blade (-).
Food-grade
1. Check slides on cabinet and drawers for cleanliness.
2. Check all rollers on cabinet and drawers for cleanliness and tightness. Lubricate.
3. Check cabinet drawer stops for operation. Stops must “snap” down positively. Clean and adjust as required.
4. Check cabinet heating element fasteners for tightness.
5. Check all cabinet drawer catches for tightness and operation.
Lubricate. Be certain roller is “out” before attempting to install
drawer.
6. Check thermostat thermobulb and capillary tube for condition.
Thermobulb must be securely mounted in the appropriate holder.
Arrange repairs for damaged thermobulb or capillary tube.
7. Check drawer faceplate and handle fasteners for tightness.
8. Check drawer catch clip for tightness.
9. For drawers equipped with gaskets, examine condition of gasket.
Arrange repairs for torn or damaged gaskets.
10. Reinstall drawers and check for proper operation.
Procedure is complete.
3
2
1
6
4
5
3
2
1 8
22
9
7
1
2
SYMPTOM
No power to unit
Cooking appliances not energized
Hotplate (only) will not heat
Griddle (only) will not heat
Warmer Drawer will not heat
TROUBLESHOOTING SUGGESTIONS
POSSIBLE CAUSE
Not plugged in or circuit breaker tripped
Filters not properly installed
(CHECK FILTERS lit)
Filters expended
(SERVICE REQUIRED lit)
RECOMMENDED REMEDY
Plug unit into power receptacle
Reset circuit breaker
Install filters properly
Replace filters
Ansul® system discharged or not cocked. (Buzzer sounds)
Internal damage
Contact Ansul® Distributor for service.
Contact Authorized Wells Service
Agent for repairs.
Hotplate Temperature Control not set
Set Hotplate Temperature Control to desired temperature. Each hotplate is controlled individually.
Internal damage
Griddle Temperature Control not set
Internal damage
Contact Authorized Wells Service
Agent for repairs.
Set Griddle Temperature Control to desired temperature
Drawer Temperature Control not set
Internal damage
Contact Authorized Wells Service
Agent for repairs.
Set Drawer Temperature Control to desired temperature
Contact Authorized Wells Service
Agent for repairs.
23
MAINTENANCE SCHEDULES
USE AND MAINTENANCE
SHALL BE IN ACCORDANCE
WITH THE STANDARD FOR
VENTILATION CONTROL
AND FIRE PROTECTION OF
COMMERCIAL COOKING
OPERATIONS, N.F.P.A 17A
& N.F.P.A. 96 (current editions).
DANGER
Fire Hazard
FAILURE TO PROPERLY
CLEAN AND MAINTAIN THIS
EQUIPMENT CAN
CAUSE A FIRE. AN
UNCONTROLLED FIRE CAN
CAUSE SERIOUS INJURY,
DEATH AND/OR PROPERTY
LOSS.
NOTE: A signed and dated
VENTILATOR HOOD
MAINTENANCE LOG must be maintained on the premises, and shall be available for inspection by the authority having jurisdiction.
See pages 25 & 26.
IMPORTANT: Parts used for the Ansul® fire suppression system are not serviceable by the owner /
operator. Procedures for servicing fire suppression equipment are described in:
ANSUL® R-102 SYSTEM
DESIGN, INSTALLATION,
RECHARGE AND
MAINTENANCE MANUAL
(Ansul® #418087-05).
1. 6-MONTH MAINTENANCE (MUST BE PERFORMED BY AN
AUTHORIZED ANSUL® DISTRIBUTOR ONLY):
a. Inspect and test total operation including FIRE DAMPER and
b. All FIRE SUPPRESSION SYSTEM actuation components including MANUAL PULL STATION and any REMOTE
MANUAL PULL STATION must be inspected for proper operation in accordance with the maintenance schedule
published
INSTALLATION, RECHARGE AND MAINTENANCE MANUAL
(Ansul® #418087-05).
c. The FIRE SUPPRESSION SYSTEM FUSIBLE LINKS must be inspected. NOZZLES and MANUAL PULL STATION must be
d. The FIRE SUPPRESSION AGENT TANK, PIPING and
FLEXIBLE TUBING must be INSPECTED.
2. 12-YEAR MAINTENANCE: (MUST BE PERFORMED BY AN
AUTHORIZED ANSUL® DISTRIBUTOR ONLY):
a. The FIRE SUPPRESSION AGENT TANK and ¼” FLEX HOSE must be HYDROSTATICALLY TESTED, and the FIRE with the maintenance schedule published in ANSUL® R-102
SYSTEM (STANDARD UL 300 LISTED).
b. The FUSIBLE LINKS in plenum and damper must be
REPLACED. This maintenance to be performed by qualified
Ansul® service personnel only.
24
25
26
ANSUL
®
ANSUL INCORPORATED
MARINETTE, WI 54143-2542
Manufacturer’s
Name:
Address:
ANSUL INCORPORATED
One Stanton Street, Marinette, WI 54143-2542
Prepared By: Safety and Health Department
SECTION 1 - IDENTITY
Common Name (Used on Label):
(Trade Name and Synonyms)
Chemical
Name:
ANSULEX Low pH Liquid Fire Suppressant
N/A This is a Mixture
Formula:
N/A
SECTION 2 - INGREDIENTS
PART A - HAZARDOUS INGREDIENTS
Principal Hazardous Component(s) (chemical and common name(s)):
None
Wt.%
N/A
MATERIAL SAFETY DATA SHEET
ANSULEX Low pH
QUICK IDENTIFIER (In Plant Common Name)
Emergency
Telephone No.:
CHEMTREC
(800) 424-9300 or (703) 527-3887
Other Information
Calls:
(715) 735-7411
Date Prepared:
February 1, 1999
CAS No.:
Chemical
Family:
N/A
Mixture
CAS No.
N/A
ACGIH TLV
N/A
Acute Toxicity Data
N/A
PART B - OTHER INGREDIENTS
Other Component(s) (chemical and common name(s)):
Proprietary Mixture of Organic and Inorganic Salts
Phosphoric Acid
EDTA
Yellow-Green Fluorescent Dye
Water
Wt.%
48.0 - 50.0
0.2
0.65
0.011
Approx. 50.0
CAS No.
N/A
7664-38-2
64--02-8
518-47-8
7732-18-5
ACGIH TLV
N/E
N/E
N/E
N/E
N/E
Acute Toxicity Data
NDA
NDA
NDA
6800 mg/kg
NDA
SECTION 3 - PHYSICAL AND CHEMICAL CHARACTERISTICS (Fire and Explosion Data)
Boiling
Point:
Percent Volatile by Volume (%):
Solubility in Water:
Appearance and Odor:
113ºC
Approx. 50.0
100%
Vapor Density:
(Air = 1):
1.03
Fluorescent Yellow Colored Liquid, Mild Odor
Specific
1.33
Evaporation Rate:
(Butyl Acetate=1):
Approx. 0.005
Reactivity in
Water:
Mild exothermic reaction
Vapor Pressure
(mm Hg):
Extinguisher
Media:
N/A
Auto-Ignition
Temperature:
Flash Point:
None to boiling
Flammable Limits in Air % by Volume:
N/A
Special Fire
Fighting Procedures:
NONE - THIS IS AN EXTINGUISHING AGENT
Unusual Fire and
Explosion Hazards:
None
SECTION 4 - PHYSICAL HAZARDS
Stability: Unstable
Stable
Conditions to Avoid:
Incompatibility
(Materials to Avoid):
Hazardous
Decomposition Products:
Hazardous
Polymerization:
May Occur
Will Not Occur
Not established, acrid fumes.
Conditions to Avoid:
N/A
N/A
Not Determined
N/A
27
SECTION 5 - HEALTH HAZARDS
Threshold
Limit Value:
Routes of Entry:
Eye Contact:
Skin Contact:
None Established
Irritant
Irritant
Inhalation:
Not an expected route of entry. Can be irritating to mucous membranes.
ANSULEX Low pH (continued)
Ingestion:
Signs and
Symptoms:
Medical Conditions Generally
Aggravated by Exposure:
Chemical Listed as
Carcinogen or Potential:
Acute Exposure: Material irritates skin, eyes, and mucous membranes.
Chronic Exposure: None known.
None known.
National Toxicology
Program:
Yes
No
I.A.R.C
Monographs:
Yes
No
OSHA Yes
No
SECTION 6 - EMERGENCY AND FIRST AID PROCEDURES
Eye Contact:
Flush and irrigate with water for 15 minutes while holding eyelids open.
If irritation persists, seek medical attention.
Skin Contact:
Wash thoroughly with soap and water. If irritation persists, seek medical attention.
Inhalation:
Ingestion:
Fresh air if symptoms occur. If irritation persists, seek medical attention.
Dilute by drinking large quantities of water.
SECTION 7 - SPECIAL PROTECTION INFORMATION
Respiratory Protection
(Specify Type):
Ventilation:
N/A
Local
Exhaust:
N/A
Protective
Gloves:
Other Protective
Clothing or Equipment:
Rubber gloves for spill/leak
Mechanical
(General):
Eye
Protection:
Eye wash and safety showers are good safety practice.
N/A
Chemical goggles recommended during spill/leak procedures.
SECTION 8 - SPECIAL PRECAUTIONS AND SPILL/LEAK PROCEDURES
Precautions to be taken in Handling and Storage:
Store in original container. Keep tightly closed. Keep separate from acid.
Other
Precautions:
Steps to be taken in Case
Material is Released or Spilled:
Waste Disposal
Methods:
See incompatibility information in Section 4.
Stop leaks. Contain spills. Remove as much as possible. Place in closed container for proper disposal
Wash spill area with large amounts of water to remove traces and neutralize.
Dispose of in compliance with local, state and federal regulations.
HAZARDOUS MATERIAL IDENTIFICATION SYSTEM
HAZARD INDEX
4 SEVERE HAZARD 0 HEALTH
3 SERIOUS HAZARD
2 MODERATE HAZARD 0 FLAMMABILITY
1 SLIGHT HAZARD
0 MINIMAL HAZARD 0 REACTIVITY
N/A = Not Applicable NDA = No Data Available N/E = Not Established
ANSUL and ANSULEX are registered trademarks.
Internet Address: http://www.ansul.com
ANSUL INCORPORATED, ONE STANTON STREET, MARINETTE, WI 54143-2542 Form No. F-90160-6 ©1999 Ansul Incorporated
28
DESCRIPTION SERVICE
PART NO.
21376
PRE-FILTER 22618
FILTER PACK (HI-EFFICENCY + CHARCOAL) 22619
TRAY
DRIP TRAY FOR SPIRAL ELEMENT HOTPLATE 21705
WELLS BULLETIN (ANSUL® PARTS LIST) 303331
NOTE: Ansul® Manual 418087-05 and
Wells Bulletin 303331 are intended for use
Ansul® Manual 418087-05 must be obtained through your authorized Ansul® distributor.
PARTS & SERVICE
IMPORTANT: Use only factory authorized service parts and replacement
filters.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Bloomfield, LLC
2 Erik Circle
P. O. Box 280
Verdi, NV 89439
Service Parts Dept. phone: (775) 689-5707 fax: (775) 689-5976
Service Parts Department can supply you with the name and telephone number of the
WELLS AUTHORIZED
SERVICE AGENCY nearest you.
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT _____________________________ LOCATION _____________
INSTALLATION DATE ________________________ TECHNICIAN ___________
SERVICE COMPANY ________________________________________________
TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________
EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one) 208 240
29
Commercial Food Equipment Service Association
Wells Bloomfield proudly supports CFESA
Commercial Food Equipment Service Association
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5703 fax: 775-689-5976 www.wellsbloomfield.com
PRINTED IN UNITED STATES OF AMERICA
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