Wells WV-2HGRW Additional Manual


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Wells WV-2HGRW Additional Manual | Manualzz

WELLS BLOOMFIELD, LLC

2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5703 fax: 775-689-5976 www.wellsbloomfield.com

508

OPERATION MANUAL

WV-2HG SERIES

GRIDDLE AND

HOTPLATE

COOKTOP with

UNIVERSAL HOOD

MODELS:

WV-2HFG

WV-2HFGRW

WV-2HFGRWT

WV-2HSG

WV-2HSGRW

WV-2HSGRWT

Includes

INSTALLATION

USE & CARE

WV-2HGRW

IMPORTANT: DO NOT DISCARD THIS MANUAL

This manual is considered to be part of the appliance and is to be given to the OWNER or

MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.

THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR

INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any questions concerning installation, operation or maintenance of this equipment.

PRINTED IN UNITED STATES OF AMERICA p/n 304456 Rev. D ECN-13463 M508 08 0523 cps

LIMITED WARRANTY STATEMENT

Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or

18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only.

THIS WARRANTY IS THE COMPLETE AND ONLY

WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN

FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR ANY

PARTICULAR PURPOSE, AND/OR FOR DIRECT,

INDIRECT OR CONSEQUENTIAL DAMAGES IN

CONNECTION WITH WELLS BLOOMFIELD PRODUCTS.

This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities.

This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:

Service Department, Wells Bloomfield, LLC

P.O. Box 280, Verdi, Nevada 89439 phone (775) 689-5707 or fax (775) 689-5976 for information and other details concerning warranty.

SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS

1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.

2. All problems due to operation at voltages or phase

other than specified on equipment nameplates are

not covered by this warranty.

Conversion to correct voltage and/or phase must be the customer’s responsibility.

3. All problems due to electrical connections not made in accordance with electrical code requirements

not covered by this warranty.

4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not

5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.

6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and preventative maintenance items, such as servicing and cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.

7. Travel mileage is limited to sixty (60) miles from an

Authorized Service Agency or one of its sub-service

agencies.

8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.

9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of

non-genuine Wells parts completely voids any

warranty.

10. Installation, labor, and job check-outs are not considered warranty and are thus not covered by this

warranty.

11. Charges incurred by delays, waiting time or operating restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.

SHIPPING DAMAGE CLAIM PROCEDURE

NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.

IF SHIPMENT ARRIVES DAMAGED:

1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.

2. FILE CLAIM FOR DAMAGE IMMEDIATELY:

Regardless of the extent of the damage.

3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file

“CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.

Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim. xi

TABLE OF CONTENTS

SPECIFICATIONS ....................................................... 1

FEATURES & OPERATING CONTROLS ................... 2

PRECAUTIONS & GENERAL INFORMATION ........... 6

AGENCY LISTING INFORMATION ............................ 8

INSTALLATION ........................................................... 9

OPERATION ................................................................ 14

CLEANING INSTRUCTIONS ...................................... 18

MAINTENANCE INSTRUCTIONS ............................... 22

TROUBLESHOOTING SUGGESTIONS ..................... 23

MAINTENANCE SCHEDULES .................................... 24

MSDS (Ansulex Low pH) ............................................. 27

PARTS & SERVICE .................................................... 29

CUSTOMER SERVICE DATA ..................................... 29

INTRODUCTION

Thank You for purchasing this Wells Bloomfield appliance.

Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.

This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.

SPECIFICATIONS

MODEL

WV-2HFG

ROLL

WARMER

VOLTS

50/60 Hz

3ø AMPS 1ø

AMP

L1 L2 L3 S

WATTS

NO

WV-2HFGRW

WV-2HFGRWT

YES

WV-2HSG NO

WV-2HSGRW

WV-2HSGRWT

YES

DIMENSIONS

POWER CORD

30-3/8” WIDE

(42-3/8" wide including spacers)

79-1/8” HIGH

35-3/8” DEEP

Power Cord (when provided):

NEMA 15-60P

Minimum clearances required from unit to nearest combustible surface or object inches millimeters

BACK n/a n/a

SIDE

6

152

BOTTOM

6

152

TOP

19

483

1

FEATURES & OPERATING CONTROLS

Fig. 1 Ventilator Section Operating Features & Controls

2

FEATURES & OPERATING CONTROLS (continued)

VENTILATOR SECTION

a15.

16.

18.

19.

22.

28. a10. a11.

12. a31.

38.

41.

42.

43.

44.

53.

56.

57.

58.

ITEM

1.

5. a6.

8.

9.

DESCRIPTION

NAMEPLATE

APPLIANCE LIGHT

FIRE SUPPRESSION

AGENT TANK (1.5 gal.)

ADJUSTABLE (FRONT) LEG

RIGID (REAR) CASTER

MANUAL PULL STATION

FUSIBLE LINKS

LOWER REAR ACCESS

PANEL

DISCHARGE NOZZLE

GREASE BAFFLE

PRE-FILTER ASSEMBLY

HI-EFFICIENCY/CHARCOAL

FILTER PACK

GREASE DRIP TRAY

VENTILATOR EXHAUST

DUCT

STATUS INDICATOR

POWER CORD

POWER CONTACTOR

BUILDING FIRE ALARM

RELAY

GROUND LUG

INTERLOCK TERMINAL

FILTER INTERLOCK

SWITCHES

VENTILATOR FAN

HOOD SIDE SHIELD

SIDE SPACERS

COMMENT

Gives manufacturer, make and model description. Also lists voltage and amperage data.

ON when hood power switch is ON. Illuminates cooktop.

Container for Ansulex™ Low-pH liquid fire suppression liquid.

Allows the unit to be leveled.

Allows the unit to be easily positioned by lifting the front of the unit slightly.

Provides a means of manual activation of the fire suppression system.

PULL ONLY IN CASE OF FIRE!

Designed to break at rated temperature. Breaking (i.e. fire on the cooktop) activates fire suppression system. Should be replaced at least once per year.

Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).

Fire suppression media discharges here (2 places).

Extracts and drains most grease and moisture from the air flow.

Comprises the PRE-FILTER FRAME and a replaceable

PRE-FILTER. Stops larger particles of grease from reaching the

FILTER PACK for reduced maintenance costs.

Stops most grease and smoke particles. Also assists in some cooking odor removal.

Collects grease/moisture dripping from grease baffle(16).

Exit point for ventilator airflow - on top left rear of unit.

DO NOT BLOCK

Displays status of fire suppression system (COCKED - FIRED) If

FIRED, a buzzer will sound continuously.

6’ cord and cap. Plug for NEMA 15-60R (receptacle by user).

Energizes cooking appliances only while ventilator section is sensed as operational.

Reports fire alarm condition to building fire management system.

Ground wire of power cord connects here.

Provides connection for shut-down control by building fire management system.

Proper installation of grease baffle and filter pack close these switches in ventilator sensor circuit.

Provides air movement for ventilation.

Required on left and right sides of hood. Factory installed.

Required to maintain 6" spacing from combustibles. Field installed.

3

FEATURES & OPERATING CONTROLS (continued)

Fig. 2 Ventilator Section Controls & Indicator Lights

GRIDDLE

SECTION

G.04

G.05

G.06

G.02

G.01

G.03

HUMITROL

RACK

H.02

H.01

COOKTOP

CONTROLS

HOTPLATE

SECTION

DRAWER

INSERT PAN

RW-STYLE

W.04

W.03

W.02

W.01

RWT-STYLE

OPTIONAL

DRAWER WARMER

SECTION

W.08

W.09

Fig. 3 Griddle, Hotplate and Drawer Warmer Sections

4

W.05

W.06

W.06

H.04

H.05

H.06

H.03

W.07

FEATURES & OPERATING CONTROLS (continued)

ITEM

VENTILATOR SECTION CONTROLS

V.01

V.02

V.03

V.04*

V.05*

V.06*

DESCRIPTION

POWER SWITCH

POWER ON INDICATOR

CHECK FILTERS ALARM

INDICATOR

REPLACE PREFILTER ALARM

INDICATOR

REPLACE FILTER PACK ALARM

INDICATOR

SERVICE REQUIRED ALARM

COMMENT

Energizes BLOWER MOTOR. If, after 10 seconds, proper conditions are met, cooking appliances are energized.

APPLIANCE LIGHT is ON when POWER SWITCH is ON.

GREEN. Glows when POWER switch is ON.

AMBER. Glows if one or more filters are out of position. Check all filters and baffles for proper installation.

AMBER. Glows when PREFILTER is approaching the end of its service life and must soon be replaced.

AMBER. Glows when FILTER PACK is approaching the end of its service life and must soon be replaced.

RED. Glows when PREFILTER and/or FILTER PACK has reached the end of

INDICATOR its service life and is too loaded to allow sufficient air flow. Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.

* See PRECAUTIONS & GENERAL INFORMATION, pages 8 for special procedures regarding prefilters and filter packs.

GRIDDLE SECTION

H.01

H.02

H.03

H.04

H.05

H.06

G.01

G.02

G.03

G.04

G.05

G.06

GRIDDLE TEMPERATURE

CONTROL

GRIDDLE HEAT INDICATOR

GREASE DRAWER

COOKING SURFACE

WASTE TROUGH

WASTE CHUTE

HOTPLATE SECTION

TEMPERATURE CONTROLS

POWER INDICATOR

SOLID HEATING ELEMENTS

SPIRAL HEATING ELEMENT

TRIM RING

DRIP PAN

Thermostatic control of griddle temperature

Glows when heating elements are energized.

Collects cooking waste from GRIDDLE. Removable for cleaning.

Heated portion for cooking food.

Scrape cooking waste to this area.

Cooking waste moved into GREASE DRAWER thru this opening.

Individual infinite switch control of the hotplate HEATING ELEMENTS

Glows anytime the TEMPERATURE CONTROL is in any position other than

OFF.

WV2HG heating/cooking portion. Element is fixed in position.

WV2SHG heating/cooking portion. Element lifts out for cleaning.

Mounts element to cabinet.

Catches drippings and crumbs (spiral element only). Removable for cleaning.

OPTIONAL DRAWER WARMER SECTION

W.01

W.02

W.03

WARMER TEMP CONTROL

POWER ON INDICATOR

THERMOMETER (optional)

Infinite switch control of temperature of one warmer drawer.

AMBER. Glows when associated temperature control is turned ON.

Reads temperature inside drawer cavity

W.04

W.05

W.06

W.07

W.08

W.09

HUMIDITY CONTROL

DRAWER CATCH

DRAWER STOP

DRAWER ROLLERS

POWER SWITCH (RWT)

CONTROLLER (RWT)

Must be ordered at time of initial build.

Slide control of shutters to control air circulation within the warmer drawer.

Holds drawer closed.

Prevents drawer from opening too far. Spring loaded to permit easy removal of drawer.

Support drawer and allow it to open and close smoothly.

Energizes unit (RWT-style only)

Controls cavity temperature. Readout displays setpoint and actual temperature information. UP ARROW / DOWN ARROW keys allow modification of setpoint temperature. (RWT-style units only)

5

PRECAUTIONS AND GENERAL INFORMATION

DANGER

FIRE

HAZARD

THE FIRE SUPPRESSION

SYSTEM MUST BE

CHARGED AND CERTIFIED

BY AN AUTHORIZED

ANSUL® DISTRIBUTOR.

NEVER ATTEMPT TO

MODIFY OR BYPASS THE

FIRE SUPPRESSION

SYSTEM.

AN UNCONTROLLED FIRE

CAN CAUSE SERIOUS

INJURY, DEATH AND/OR

PROPERTY LOSS.

WARNING:

ELECTRIC

SHOCK

All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.

DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.

NOTE: Fire suppression system and all associated components must only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.

IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN

APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE

THE FIRE SUPPRESSION SYSTEM.

This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used. Recommend use of wall fan and wall switch, to be supplied by user.

Disconnect this appliance from electrical power before performing any maintenance or servicing.

Any procedure which requires the use of tools must be performed by a qualified technician.

This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring.

Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.

The surface of the griddle is very hot during operation and can cause severe burns. Avoid contact with the hot griddle surface.

Exposed surfaces of this appliance can be hot to the touch and may cause burns.

6

PRECAUTIONS AND GENERAL INFORMATION (continued)

This appliance is intended for use in commercial establishments only.

This appliance is intended to prepare food for human consumption.

No other use is recommended or authorized by the manufacturer or its agents.

Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.

Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.

DO NOT submerge pre-filter or filter pack in water. Water will destroy the filters leading to equipment shut-down.

The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.

This manual is considered to be a permanent part of the appliance.

This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.

This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.

CAUTION:

RISK OF

DAMAGE

DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

7

PRECAUTIONS AND GENERAL INFORMATION (continued)

Fig. 4 Ventilator

Warning

Indicators

OPERATIONAL NOTES:

REPLACE PREFILTER and REPLACE FILTER PACK indicator lights provide a timely warning that a system shut-down is imminent.

The actual time between the indicator light coming on and the loss of cooking appliance power will depend upon the cooking conditions.

Anytime a dirty PRE-FILTER is replaced, the system airflow will increase. If the condition of the FILTER PACK is marginal, the

REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.

Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.

KEEP SPARE FILTER PACKS ON HAND.

IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.

The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack

(i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.

The Ventless Cooking System™ hood is designed as part of a WELLS

cooking appliance only. No other use of this product is authorized by the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.

AGENCY LISTING INFORMATION

STD 4

This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions

And operated and maintained in accordance with the instructions in this manual.

Listed under UL File E146882.

E146882

E146882

8

UNPACKING & INSPECTION

Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the

Appliance before connecting electrical power or otherwise performing any installation procedure.

Carefully read all instructions in this manual and the Installation

Instruction Sheet packed with the appliance before starting any installation.

Read and understand all labels and diagrams attached to the appliance.

Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. These items must be installed before operating the appliance.

1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.)

See Material Safety Data Sheet, page 28.

1 ea. FIRE SUPPRESSION MEDIA TANK

1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE

1 ea. GREASE BAFFLE

1 ea. FILTER PACK ASSEMBLY

1 ea. PRE-FILTER HOLDER with PRE-FILTER

1 ea. GREASE DRIP TRAY

1 ea. GREASE DRAWER ASSY FOR GRIDDLE

2 ea. 6” SIDE SPACERS

1 ea. LITERATURE PACKAGE

Additionally:

2 ea. DRAWER PANS (if unit has optional drawer warmers)

2 ea. HUMITROL RACKS (if ordered with warmer drawers)

SETUP

Setup the appliance only on a firm level surface. Non-combustible material is recommended.

Refer to the Installation Instruction Sheet for required clearances.

Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft

(96”) (floor to overhead) to allow for adequate exhaust.

IMPORTANT: Provided 6" side spacers (item 58) must be installed on the appliance.

Factory installed side shields (item 57) are required.

Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.

If a remote manual pull station is to be installed, replace the rear

casters with legs.

Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.

INSTALLATION

NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation.

Refer to SHIPPING DAMAGE

CLAIM PROCEDURE on the inside front cover of this manual.

WARNING:

RISK OF

INJURY

Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.

WARNING:

FIRE HAZARD

Avoid storing flammable or combustible materials near the appliance.

9

INSTALLATION (continued)

IMPORTANT!

Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96

(THE STANDARD FOR

VENTILATION CONTROL

AND FIRE PROTECTION

OF COMMERCIAL

COOKING OPERATIONS - current edition).

SERVICE TECHNICIAN INSTALLATION NOTES

An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 11.

Installation and start up must be performed by an Authorized

Installation Company.

Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE

DATA form in this manual.

Certain codes require cooking equipment to be restrained with a

RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE

INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS

RESPONSIBILITY allow access to the back and sides of the unit to provide for servicing

OF THE INSTALLER and maintenance, and must not interfere with the operation of the FIRE

SUPPRESSION SYSTEM.

DANGER

ELECTRIC

SHOCK

ELECTRICAL INSTALLATION

1. This appliance must be installed by a licensed electrician in

HAZARD

ELECTRIC CONNECTIONS accordance with all applicable codes and ordinances.

Electrical connection terminal block and ground lug are accessible

MUST BE MADE BY A

LICENSED ELECTRICIAN by removing the right side panel.

2. Refer to the nameplate on the right side of the appliance. Verify the

Electrical shock will cause

ELECTRICAL SERVICE POWER. Voltage and phase must match death or serious injury. the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1.

CAUTION:

Wiring must be no less than 6 AWG solid copper wire, rated for at

ELECTRICAL

least

SHOCK HAZARD

The ground lug of this well as type, size and construction of conduit, must meet or exceed appliance must be connected applicable specifications of local codes and of the National to a suitable building ground.

NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.

IMPORTANT:

Contact a licensed electrician

Electrical

NOTE: This appliance requires a NEMA 15-60R receptacle.

3. This appliance must be connected to a suitable building ground.

The equipment ground connection is marked " ".

4. The appliance is shipped from the factory wired for 3Ø electrical to install and connect electrical power to the appliance.

IMPORTANT:

Damage due to being service. Refer to the Wiring Diagram included with this appliance, and verify that field wiring conforms to this diagram.

IMPORTANT: This appliance is not approved for 1Ø operation.

Conversion of this appliance to single-phase operation will void the

warranty. connected to the wrong voltage or phase is NOT covered by warranty.

10

INSTALLATION (continued)

FIRE SUPPRESSION SYSTEM INSTALLATION

1. Any REMOTE MANUAL PULL STATION must be installed by an authorized ANSUL® distributor in accordance with the

NOTE: If a REMOTE MANUAL PULL STATION is installed, moving the unit for servicing will cause the Ansul® system to discharge. In this case, the unit must only be installed with four fixed legs

(i.e. remove rear casters and replace with legs). Additional legs may be ordered through an Authorized Wells Service Agency. See page 29.

2. The FIRE SUPPRESSION SYSTEM is comprised of a pressurized cartridge & container of liquid fire suppressant, with associated plumbing and controls. It utilizes factory installed FUSIBLE LINKS for automatic actuation, and a factory installed

MANUAL PULL STATION for manual actuation.

Two NOZZLES are used to disperse the liquid fire

3. When the fire suppression system activates, the fire discharged, both the cooking appliance and the ventilator are de-energized, and a buzzer will sound

continuously.

The fire suppression media will form an emulsion designed to both smother and cool the fire.

Fig. 5 Fire Suppression System

Call your Authorized Ansul® Distributor immediately for

service.

NOTE: for the Material Safety Data Sheet for the fire

4. The MANUAL PULL STATION and any similar REMOTE MANUAL

PULL STATION will activate the fire suppression system when the ring on the pull station is pulled horizontally.

DANGER

FIRE

HAZARD

THE FIRE SUPPRESSION

SYSTEM MUST BE

CHARGED AND CERTIFIED

BY AN AUTHORIZED

ANSUL® DISTRIBUTOR.

NEVER ATTEMPT TO

MODIFY OR BYPASS THE

FIRE SUPPRESSION

SYSTEM.

AN UNCONTROLLED FIRE

CAN CAUSE SERIOUS

INJURY, DEATH AND/OR

PROPERTY LOSS.

IMPORTANT: The FIRE

SUPPRESSION SYSTEM must be SET-UP and

CHARGED by an authorized

Ansul® distributor before the ventilator blower will operate.

NOTE: If the fire suppression system is discharged, a buzzer will sound continuously and the cooking appliance will remain inoperable until the fire suppression system is serviced. Recharging and resetting must be performed by an authorized

Ansul® distributor ONLY.

Charging of the Ansul Fire

Suppression system must be in accordance with Ansul®

Design, Installation, Recharge

and Maintenance Manual.

(Ansul® #418087-05)

11

INSTALLATION (continued)

NOTE:

The GREASE BAFFLE and

FILTER PACK activate mechanical switches, and the

PRE-FILTER activates a vacuum switch, to verify that the filter elements are in their proper positions.

All filter elements must be properly installed or the cooking appliances will not be energized. Also, the

CHECK FILTERS indicator will light.

IMPORTANT:

The filter hook prevents the

PRE-FILTER from being

drawn in during operation.

After installation, press against the top of the filter frame to verify proper engagement of the filter hook over the lip of the top filter rail.

FILTERS INSTALLATION

1. FILTER PACK: Ships installed in the hood. If the FILTER PACK is not in position, the CHECK FILTERS indicator will light.

If the FILTER PACK becomes clogged, the REPLACE FILTER

PACK indicator will glow.

To install the FILTER PACK: Position the filter pack with the charcoal portion UP. Slide the filter pack toward the rear of the unit until it contacts the guides on the back panel. Push the filter pack

UP into the upper opening until it rests firmly against the filter pack seal. When up in position, holder clips can be snapped over wall ledge on each side. To remove FILTER PACK: Grasp both holder clips and pull INWARD until the clips clear the sidewall ledge. Then, pull the filter pack down and out.

2. PRE-FILTER: The PRE-FILTER ships in the FILTER FRAME. If the PRE-FILTER is not in position, or if the PRE-FILTER is not in the FILTER FRAME, the CHECK FILTERS indicator will light. If the

PRE-FILTER becomes clogged, the REPLACE PRE-FILTER indicator will glow.

To install the PRE-FILTER: Pay attention to the air flow markings.

The AIR FLOW arrow will point away from the installer. Slide the assembly up into the front opening, behind the upper filter rail.

While pressing slightly against the bottom of the assembly, pull the

FILTER HANDLE toward you so as to engage the FILTER HOOK over the lip of the top filter rail. Then lower and seat the assembly into the top indentation of the lower filter rail.

3. GREASE BAFFLE: If the GREASE BAFFLE is not in place, the

CHECK FILTERS indicator will glow.

To install the GREASE BAFFLE: Slide the grease baffle up into the indentation of the upper filter rail, then lower and seat it into the bottom indentation of the lower filter rail. Pull toward you and downward to verify the GREASE BAFFLE is properly seated in the

Fig. 6 Filter Installation

12

GREASE DRIP TRAY INSTALLATION

1. Install the GREASE DRIP TRAY on the hanger brackets, directly below the grease baffle.

ROLL WARMER DRAWER INSTALLATION

1. Be sure roller catches (inside warmer cavity) are in the open position. Install drawer assemblies in drawer slides.

2. Place appropriate one drawer insert pan into each warmer drawer.

If used, place one Humitrol rack into each drawer pan.

HUMITROL

RACK

DRAWER

INSERT PAN

INSTALLATION (continued)

CAUTION:

BURN HAZARD

DO NOT OPERATE UNLESS

THE GREASE DRIP TRAY

IS INSTALLED.

AIR VENT

CONTROL

ROLLER

CATCH

Moisture will drip into the hot cooking surface causing splattering of hot liquids.

Serious injury can result from contact with hot splatter.

DRAWER

STOP

DRAWER

ROLLER

DRAWER

SLIDE

DRAWER

CATCH

Fig. 7 Roll Warmer Drawer Pan Installation

DRAWER

ASSEMBLY

(shown from back)

13

OPERATION

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

Fig. 8 Ventilator Indicator

and Warning Lights

VENTILATOR OPERATION

1. Press the VENTILATOR POWER switch to ON. The green

VENTILATOR POWER light will glow and the blower fan will start.

After a short time, if all filters are sensed as being in position and not clogged, the cooking appliance will be energized.

During normal operation, the VENTILATOR POWER light will be the only light glowing on the upper control panel.

2. If the amber CHECK FILTER light glows, one or more filter elements is out of position. Check the GREASE BAFFLE,

PRE-FILTER and FILTER PACK for proper installation in their respective positions. Grease baffle and filter pack position are sensed by mechanical switches. Pre-filter position is sensed by a

vacuum

3. When the amber REPLACE PRE-FILTER light glows, the pre-filter is nearing the end of its service life. Replace the disposable

PRE-FILTER

4. When the amber REPLACE FILTER PACK light illuminates, the

HEPA / Charcoal filter pack is nearing the end of its service life.

Replace the FILTER PACK.

Note: The REPLACE PRE-FILTER and REPLACE FILTER PACK lights are a warning that the indicated filter is near the end of its service life. The appliance will continue to operate for a period of time after the light glows to allow continued operation through a peak period. However, the indicated filters must be replaced within a reasonably short time period or they will clog and shut down electrical power to the cooking appliance . The ventilator blower will continue to run.

5. When the red SERVICE REQUIRED light glows, either the pre-filter or filter pack (or both) is clogged and can no longer pass sufficient air to allow further operation. The ventilator fan continues to run, but the cooking appliance is shut down until the underlying clogged filter situation has been corrected. This can occur when filter pack are marginal. Replacing both the pre-filter and the filter pack will remedy the situation. extend the service life of the more expensive filter pack.

Reset the unit by turning the VENTILATOR POWER switch to

OFF, then back ON.

6. A failure of incoming electrical power will cause a shut down of the unit. After power is restored, reset the unit by turning the

VENTILATOR POWER switch to OFF, then back ON.

NOTE: Griddle and fryer will not operate unless the fire suppression system is charged, and the ventilator section is operating .

14

OPERATION (continued)

GRIDDLE OPERATION

PREPARING THE GRIDDLE SURFACE

As manufactured, the steel surface of your Wells griddle has microscopic pores. It is important to fill these pores with oil in order to provide a hard, non-stick cooking surface. a. Preheat the griddle surface to 375ºF (191ºC). b. Spread a light film of cooking oil over the entire griddle surface c. Allow the oil film to cook in for approximately 2 minutes, or until d. Wipe the griddle surface with a clean damp cloth until all oil is removed. e. For new griddles, repeat this procedure 2-3 times until the griddle has a slick, clean surface.

2. CHROME PLATED GRIDDLES

Because the microscopic pores in the griddle surface are filled by the chrome plating, no seasoning of the griddle surface is required. a. Thoroughly clean the griddle surface using a soft clean cloth and a small amount of mild detergent. b. Rinse and dry thoroughly after cleaning. c. The griddle is now ready to use.

USING THE GRIDDLE

1. Turn the temperature control knob to the desired temperature.

The indicator light will glow while the griddle is heating. When the indicator light first goes out, the griddle is ready to use.

2. For standard griddles, keep the griddle surface clean and well oiled during use. Scrape cooking waste into the grease tray frequently during use. Occasionally brush or spray a light coat of cooking oil on the griddle surface in order to maintain the non-stick surface.

3. For chrome plated griddles, scrape cooking waste into the grease tray after preparing each order.

DO NOT bang or tap pots, pans, spatulas or other metal utensils on the griddle surface as this may damage the chrome plating.

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

NOTE:

Standard griddles must be seasoned after every cleaning.

IMPORTANT:

FOR CHROMED GRIDDLES,

SCRATCHES WILL DAMAGE

THE GRIDDLE SURFACE!

DO NOT use anything on this griddle that could scratch the surface.

DO NOT clean chrome surface with griddle bricks, pumice stone or abrasive cleansers.

DO NOT bang or tap pots, pans, spatulas or other metal utensils on the griddle surface as this may damage the chrome plating.

15

OPERATION (continued)

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

Indicator

Light

Temperature

Control

(Infinite

Switch)

DRAWER WARMER OPERATION (when provided)

HEATING OPTIONS

1. Moist heat with Humitrol Rack: a. MOIST operation prevents food from drying out as moisture, as well as heat, is applied to the warming chamber. b. To set for MOIST operation, remove Humitrol Rack from bottom of drawer insert pan and carefully pour approximately

2 quarts of water (½” depth) into the pan. Reinstall rack. c. The Humitrol Rack decreases the sloshing effect of the water in the pan when the drawer is opened. When the drawer is closed, the Humitrol Rack allows steam to rise through the stored product in the drawer. d. Place the food directly on the rack. The rack is designed to support the food off of the steam vents, where water droplets e. Check the water level in the pan periodically, and add water

Fig. 9 Roll Warmer

Temperature Control

NOTE:

The chart below is intended as a guide ONLY. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature control and air vent settings best suited to your operation. f. Set the front air vent between fully closed and half-open.

Actual setting will depend upon the type and amount of product stored in the drawer, the temperature setting, and the frequency with which the drawer is opened.

2. Moist heat with pans: a. This Wells warmer is designed to accommodate any combination of standard-size, steam table pans. b. Place a small amount of water in drawer pan. Place pans in c. Check the water level in the pan periodically, and add water

when a. For some applications, you may want to store previously prepared foods in a dry-heat environment. To do so, place the food directly into the empty (i.e. no water) drawer pan.

PRODUCT

TYPE

Hard Rolls

Soft Rolls

Vegetables

Meats

Fish

Casseroles

Pies, Desserts

OPERATING CHART FOR DRAWER WARMERS

RECOMMENDED TYPE

STORAGE TEMP. OF HEAT SETTING

160-185ºF

150-175ºF

175-185ºF

165-185ºF

165-185ºF

150-175ºF

160-185ºF

Dry

Moist

Moist

Dry

Moist

Dry

Dry

7-8

6-7

7-8

6-8

6-8

6-7

6-7

SETTING

Closed

Open - ½

Open - ½

Closed

Open

Closed

Closed

16

OPERATION (continued)

DRAWER WARMER OPERATION (when provided)

1 2 3

PROCESS

4

PROCESS

PROCESS

5

ºF

ºC

LOAD

ºF

ºC

LOAD

ºF

ºC

LOAD

ITEM DESCRIPTION

1

PROCESS Key:

Press to view actual temperature of cavity.

2

3

4

5

4 Character LED Display:

Normally shows SETPOINT temperature.

ºF or ºC Indicator:

Glows to indicate if unit is configured for degrees Fahrenheit or degrees Celsius.

LOAD Indicator:

Glows when heating element is energized.

Increment and Decrement Keys:

Press UP arrow to increase

Press DOWN arrow to decrease

RWT- CONTROL MODULE

SET SETPOINT TEMPERATURE

Press an arrow key:

UP arrow to increase

DOWN arrow to decrease

Release key when desired setpoint temperature is displayed.

Reading is locked into memory 3 seconds after last key stroke.

Minimum setpoint is 140ºF (60ºC)

Maximum setpoint is 250ºF (121ºC)

CHANGE DISPLAY MODE ( ºF or ºC)

Press and hold UP arrow and DOWN arrow keys for 10 seconds.

Release keys when display reads F C.

Within 3 seconds, press UP arrow or DOWN arrow key until desired indicator (ºF or ºC) glows.

The new value will lock into memory 3 seconds after last keystroke.

HOLD

10 SEC.

17

CLEANING INSTRUCTIONS

CAUTION: VENTILATOR SECTION CLEANING INSTRUCTIONS

ELECTRIC

SHOCK HAZARD

Disconnect appliance from electric power before cleaning.

PREPARATION

Disconnect appliance from electric power

Allow to cool before cleaning

FREQUENCY Weekly

CAUTION:

HOT SURFACE

Exposed surfaces

TOOLS

Warm water and a mild detergent

Soft clean cloth or sponge can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.

Container for disposal of grease

CLEANING

IMPORTANT:

Never allow PRE-FILTER or

FILTER PACK to get wet.

DO NOT wash either of these two filters. Washing these filters will ruin them and cause the appliance to shut-down.

IMPORTANT:

DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate

Disconnect appliance from electric power

Allow to cool before cleaning

Remove the grease baffle, pre-filter assembly, grease trough and grease cup. Empty the grease trough and grease cup.

Remove the pre-filter from the filter frame. Wash and rinse the filter frame ONLY.

Wash and rinse the grease baffle, grease trough and grease cup in a sink or dishwasher using mild detergent and warm water. Allow to air dry.

Reinsert the pre-filter into the filter frame. Reinstall the pre-filter, grease baffle, grease trough and grease cup. elements. Damage to internal components will occur.

Procedure is complete

Damage to internal components from water damage is not covered by warranty.

IMPORTANT:

This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring.

Do not splash or pour water on, in or over any controls, control panel or wiring.

IMPORTANT:

DO NOT use steel wool or metal implements to clean drawers or cabinet surfaces.

18

CLEANING INSTRUCTIONS (continued)

HOTPLATE SECTION

PREPARATION

Disconnect appliance from electric power

Allow to cool before cleaning

FREQUENCY Daily

TOOLS

Warm water and a mild detergent

Soft clean cloth or sponge

Plastic scouring pad, plastic scraper

CLEANING

Disconnect appliance from electric power

Allow to cool before cleaning

Spiral Hotplate Elements:

Raise elements. Remove and empty drip pans.

Drip pans and element supports may be washed in a sink or dishwasher. Allow to air dry and reinstall.

Scrape burned-on food debris from element using a plastic scraper or plastic scouring pad. DO NOT use steel wool or metal implements to clean elements.

Solid Plate Hotplate Elements:

Scrape burned-on food debris from element using a plastic scraper or plastic scouring pad. DO NOT use steel wool or metal implements to clean elements.

Wipe elements and counter top with a clean cloth or sponge dampened with warm water and a mild detergent. Rinse by wiping with a clean cloth or sponge dampened with warm water. Allow to

Procedure is complete.

CAUTION:

ELECTRIC

SHOCK HAZARD

Disconnect appliance from electric power before cleaning.

CAUTION:

Hot Surface

Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.

IMPORTANT:

DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur.

Damage to internal components from water damage is not covered by warranty.

IMPORTANT:

DO NOT use steel wool or metal implements to clean hotplate elements.

19

CLEANING INSTRUCTIONS (continued)

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

CAUTION:

ELECTRICAL

SHOCK HAZARD

DO NOT splash or pour water onto control panel or wiring.

CAUTION:

HEAT AND

SMOKE HAZARD

Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.

IMPORTANT: Avoid Fire

Suppression System discharge!

Keep the ventilator fan running during any "hot surface" cleaning operation to avoid melting a fusible link and causing a discharge of the fire suppression media.

GRIDDLE CLEANING INSTRUCTIONS

PRECAUTIONS Griddle surfaces are HOT. Wear appropriate heat

protective

FREQUENCY As

TOOLS Scraper, Pumice Stone or Griddle Brick

Cloth Sponge

1. To keep the griddle clean and food flavors at their best, scrape the griddle after preparing each order. Scrape excess food into the waste hole in the grease trough (front of the griddle cooking surface). After each 2 - 3 orders, wipe the griddle surface with a light coat of oil.

2. Clean the griddle surface daily, at a minimum: a. Keep the ventilator fan ON . b. Set griddle temperature control to 220ºF. Allow the griddle temperature to drop to 220ºF before proceeding. c. Pour a small amount of water on the griddle surface and let it

"sizzle". d. Use a pumice stone or griddle brick to remove all remaining waste, and to clean the griddle surface down to bright metal.

Wipe off any remaining powder residue. e. Use a soft-bristled fiber brush in a circular motion to remove any f. Turn temperature control to OFF. Allow the griddle surface to cool, then wipe the surface with a clean cloth. g. Dry the griddle surface thoroughly. h. Season the cooking surface after each cleaning using the instructions on page 10.

3. At least once each day, the GREASE TROUGH must be thoroughly cleaned. Using a scraper, remove all grease and food waste from the grease trough and into the grease drawer.

4. After scraping all cooking waste from grease trough into GREASE

DRAWER, take the grease drawer to kitchen cleaning area and properly dispose of all waste. a. Clean drawer with hot water and a mild detergent. b. Dry drawer thoroughly and reinstall in griddle. a. Wipe down splash guards, griddle body and the grease trough with a cloth dampened with warm water and a mild detergent. b. A plastic scouring pad and a non-abrasive cleanser may be used for hard-to-remove food particles. c. Rinse thoroughly with clean water. DO NOT splash or pour water onto control panel or wiring.

20

CLEANING INSTRUCTIONS (continued)

DRAWER WARMER CLEANING INSTRUCTIONS

PRECAUTIONS: Turn control knob to OFF. drawers before

Remove drawer pans and Humitrol racks.

FREQUENCY: Minimum -Daily

TOOLS: Warm water and mild detergent

1. Remove drawers from warmer:

a. Pull warmer drawer out until fully extended.

b. Slide finger along left and right slide rail until you reach the latches (located at the front end of the cabinet-mounted rails)

Press down on both left and right latch.

c. Pull drawer away from warmer.

2. Clean drawers, drawer pans, Humitrol Racks and/or insets with warm water and mild detergent.

Rinse all components thoroughly with clear water.

Dry all components prior to reinstalling them in warmer.

3. Sweep crumbs and other debris from warmer cavity.

4. Clean the outside of the unit by wiping with a clean cloth or sponge, warm water and mild detergent. Dry with a clean cloth, then wipe with a polish formulated for stainless steel.

5. It is important to keep the slide rails clear and free from debris.

Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.

6. Check drawer rollers. Be sure they roll freely and that the slide rails are free from debris.

7. Be sure cabinet-mounted drawer catch roller is “up”, then re-

CAUTION:

ELECTRIC

SHOCK HAZARD

Disconnect appliance from electric power before cleaning.

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

Allow appliance to cool before cleaning.

21

MAINTENANCE INSTRUCTIONS

CAUTION:

SHOCK HAZARD

Disconnect appliance from electric power before cleaning.

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before servicing.

ADJUSTMENTS AND LUBRICATION

PRECAUTIONS: Turn control knob to OFF. Unplug warmer drawers cool

Remove drawer pans and Humitrol racks

FREQUENCY: Minimum - monthly. Every 2 weeks recommended.

TOOLS: Screwdrivers, Phillips (+) and flat blade (-).

Food-grade

1. Check slides on cabinet and drawers for cleanliness.

2. Check all rollers on cabinet and drawers for cleanliness and tightness. Lubricate.

3. Check cabinet drawer stops for operation. Stops must “snap” down positively. Clean and adjust as required.

4. Check cabinet heating element fasteners for tightness.

5. Check all cabinet drawer catches for tightness and operation.

Lubricate. Be certain roller is “out” before attempting to install

drawer.

6. Check thermostat thermobulb and capillary tube for condition.

Thermobulb must be securely mounted in the appropriate holder.

Arrange repairs for damaged thermobulb or capillary tube.

7. Check drawer faceplate and handle fasteners for tightness.

8. Check drawer catch clip for tightness.

9. For drawers equipped with gaskets, examine condition of gasket.

Arrange repairs for torn or damaged gaskets.

10. Reinstall drawers and check for proper operation.

Procedure is complete.

3

2

1

6

4

5

3

2

1 8

22

9

7

1

2

SYMPTOM

No power to unit

Cooking appliances not energized

Hotplate (only) will not heat

Griddle (only) will not heat

Warmer Drawer will not heat

TROUBLESHOOTING SUGGESTIONS

POSSIBLE CAUSE

Not plugged in or circuit breaker tripped

Filters not properly installed

(CHECK FILTERS lit)

Filters expended

(SERVICE REQUIRED lit)

RECOMMENDED REMEDY

Plug unit into power receptacle

Reset circuit breaker

Install filters properly

Replace filters

Ansul® system discharged or not cocked. (Buzzer sounds)

Internal damage

Contact Ansul® Distributor for service.

Contact Authorized Wells Service

Agent for repairs.

Hotplate Temperature Control not set

Set Hotplate Temperature Control to desired temperature. Each hotplate is controlled individually.

Internal damage

Griddle Temperature Control not set

Internal damage

Contact Authorized Wells Service

Agent for repairs.

Set Griddle Temperature Control to desired temperature

Drawer Temperature Control not set

Internal damage

Contact Authorized Wells Service

Agent for repairs.

Set Drawer Temperature Control to desired temperature

Contact Authorized Wells Service

Agent for repairs.

23

MAINTENANCE SCHEDULES

USE AND MAINTENANCE

SHALL BE IN ACCORDANCE

WITH THE STANDARD FOR

VENTILATION CONTROL

AND FIRE PROTECTION OF

COMMERCIAL COOKING

OPERATIONS, N.F.P.A 17A

& N.F.P.A. 96 (current editions).

DANGER

Fire Hazard

FAILURE TO PROPERLY

CLEAN AND MAINTAIN THIS

EQUIPMENT CAN

CAUSE A FIRE. AN

UNCONTROLLED FIRE CAN

CAUSE SERIOUS INJURY,

DEATH AND/OR PROPERTY

LOSS.

NOTE: A signed and dated

VENTILATOR HOOD

MAINTENANCE LOG must be maintained on the premises, and shall be available for inspection by the authority having jurisdiction.

See pages 25 & 26.

IMPORTANT: Parts used for the Ansul® fire suppression system are not serviceable by the owner /

operator. Procedures for servicing fire suppression equipment are described in:

ANSUL® R-102 SYSTEM

DESIGN, INSTALLATION,

RECHARGE AND

MAINTENANCE MANUAL

(Ansul® #418087-05).

1. 6-MONTH MAINTENANCE (MUST BE PERFORMED BY AN

AUTHORIZED ANSUL® DISTRIBUTOR ONLY):

a. Inspect and test total operation including FIRE DAMPER and

b. All FIRE SUPPRESSION SYSTEM actuation components including MANUAL PULL STATION and any REMOTE

MANUAL PULL STATION must be inspected for proper operation in accordance with the maintenance schedule

published

INSTALLATION, RECHARGE AND MAINTENANCE MANUAL

(Ansul® #418087-05).

c. The FIRE SUPPRESSION SYSTEM FUSIBLE LINKS must be inspected. NOZZLES and MANUAL PULL STATION must be

d. The FIRE SUPPRESSION AGENT TANK, PIPING and

FLEXIBLE TUBING must be INSPECTED.

2. 12-YEAR MAINTENANCE: (MUST BE PERFORMED BY AN

AUTHORIZED ANSUL® DISTRIBUTOR ONLY):

a. The FIRE SUPPRESSION AGENT TANK and ¼” FLEX HOSE must be HYDROSTATICALLY TESTED, and the FIRE with the maintenance schedule published in ANSUL® R-102

SYSTEM (STANDARD UL 300 LISTED).

b. The FUSIBLE LINKS in plenum and damper must be

REPLACED. This maintenance to be performed by qualified

Ansul® service personnel only.

24

25

26

ANSUL

®

ANSUL INCORPORATED

MARINETTE, WI 54143-2542

Manufacturer’s

Name:

Address:

ANSUL INCORPORATED

One Stanton Street, Marinette, WI 54143-2542

Prepared By: Safety and Health Department

SECTION 1 - IDENTITY

Common Name (Used on Label):

(Trade Name and Synonyms)

Chemical

Name:

ANSULEX Low pH Liquid Fire Suppressant

N/A This is a Mixture

Formula:

N/A

SECTION 2 - INGREDIENTS

PART A - HAZARDOUS INGREDIENTS

Principal Hazardous Component(s) (chemical and common name(s)):

None

Wt.%

N/A

MATERIAL SAFETY DATA SHEET

ANSULEX Low pH

QUICK IDENTIFIER (In Plant Common Name)

Emergency

Telephone No.:

CHEMTREC

(800) 424-9300 or (703) 527-3887

Other Information

Calls:

(715) 735-7411

Date Prepared:

February 1, 1999

CAS No.:

Chemical

Family:

N/A

Mixture

CAS No.

N/A

ACGIH TLV

N/A

Acute Toxicity Data

N/A

PART B - OTHER INGREDIENTS

Other Component(s) (chemical and common name(s)):

Proprietary Mixture of Organic and Inorganic Salts

Phosphoric Acid

EDTA

Yellow-Green Fluorescent Dye

Water

Wt.%

48.0 - 50.0

0.2

0.65

0.011

Approx. 50.0

CAS No.

N/A

7664-38-2

64--02-8

518-47-8

7732-18-5

ACGIH TLV

N/E

N/E

N/E

N/E

N/E

Acute Toxicity Data

NDA

NDA

NDA

6800 mg/kg

NDA

SECTION 3 - PHYSICAL AND CHEMICAL CHARACTERISTICS (Fire and Explosion Data)

Boiling

Point:

Percent Volatile by Volume (%):

Solubility in Water:

Appearance and Odor:

113ºC

Approx. 50.0

100%

Vapor Density:

(Air = 1):

1.03

Fluorescent Yellow Colored Liquid, Mild Odor

Specific

1.33

Evaporation Rate:

(Butyl Acetate=1):

Approx. 0.005

Reactivity in

Water:

Mild exothermic reaction

Vapor Pressure

(mm Hg):

Extinguisher

Media:

N/A

Auto-Ignition

Temperature:

Flash Point:

None to boiling

Flammable Limits in Air % by Volume:

N/A

Special Fire

Fighting Procedures:

NONE - THIS IS AN EXTINGUISHING AGENT

Unusual Fire and

Explosion Hazards:

None

SECTION 4 - PHYSICAL HAZARDS

Stability: Unstable

Stable

Conditions to Avoid:

Incompatibility

(Materials to Avoid):

Hazardous

Decomposition Products:

Hazardous

Polymerization:

May Occur

Will Not Occur

Not established, acrid fumes.

Conditions to Avoid:

N/A

N/A

Not Determined

N/A

27

SECTION 5 - HEALTH HAZARDS

Threshold

Limit Value:

Routes of Entry:

Eye Contact:

Skin Contact:

None Established

Irritant

Irritant

Inhalation:

Not an expected route of entry. Can be irritating to mucous membranes.

ANSULEX Low pH (continued)

Ingestion:

Signs and

Symptoms:

Medical Conditions Generally

Aggravated by Exposure:

Chemical Listed as

Carcinogen or Potential:

Acute Exposure: Material irritates skin, eyes, and mucous membranes.

Chronic Exposure: None known.

None known.

National Toxicology

Program:

Yes

No

I.A.R.C

Monographs:

Yes

No

OSHA Yes

No

SECTION 6 - EMERGENCY AND FIRST AID PROCEDURES

Eye Contact:

Flush and irrigate with water for 15 minutes while holding eyelids open.

If irritation persists, seek medical attention.

Skin Contact:

Wash thoroughly with soap and water. If irritation persists, seek medical attention.

Inhalation:

Ingestion:

Fresh air if symptoms occur. If irritation persists, seek medical attention.

Dilute by drinking large quantities of water.

SECTION 7 - SPECIAL PROTECTION INFORMATION

Respiratory Protection

(Specify Type):

Ventilation:

N/A

Local

Exhaust:

N/A

Protective

Gloves:

Other Protective

Clothing or Equipment:

Rubber gloves for spill/leak

Mechanical

(General):

Eye

Protection:

Eye wash and safety showers are good safety practice.

N/A

Chemical goggles recommended during spill/leak procedures.

SECTION 8 - SPECIAL PRECAUTIONS AND SPILL/LEAK PROCEDURES

Precautions to be taken in Handling and Storage:

Store in original container. Keep tightly closed. Keep separate from acid.

Other

Precautions:

Steps to be taken in Case

Material is Released or Spilled:

Waste Disposal

Methods:

See incompatibility information in Section 4.

Stop leaks. Contain spills. Remove as much as possible. Place in closed container for proper disposal

Wash spill area with large amounts of water to remove traces and neutralize.

Dispose of in compliance with local, state and federal regulations.

HAZARDOUS MATERIAL IDENTIFICATION SYSTEM

HAZARD INDEX

4 SEVERE HAZARD 0 HEALTH

3 SERIOUS HAZARD

2 MODERATE HAZARD 0 FLAMMABILITY

1 SLIGHT HAZARD

0 MINIMAL HAZARD 0 REACTIVITY

N/A = Not Applicable NDA = No Data Available N/E = Not Established

ANSUL and ANSULEX are registered trademarks.

Internet Address: http://www.ansul.com

ANSUL INCORPORATED, ONE STANTON STREET, MARINETTE, WI 54143-2542 Form No. F-90160-6 ©1999 Ansul Incorporated

28

DESCRIPTION SERVICE

PART NO.

21376

PRE-FILTER 22618

FILTER PACK (HI-EFFICENCY + CHARCOAL) 22619

TRAY

DRIP TRAY FOR SPIRAL ELEMENT HOTPLATE 21705

WELLS BULLETIN (ANSUL® PARTS LIST) 303331

NOTE: Ansul® Manual 418087-05 and

Wells Bulletin 303331 are intended for use

Ansul® Manual 418087-05 must be obtained through your authorized Ansul® distributor.

PARTS & SERVICE

IMPORTANT: Use only factory authorized service parts and replacement

filters.

For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:

Wells Bloomfield, LLC

2 Erik Circle

P. O. Box 280

Verdi, NV 89439

Service Parts Dept. phone: (775) 689-5707 fax: (775) 689-5976

Service Parts Department can supply you with the name and telephone number of the

WELLS AUTHORIZED

SERVICE AGENCY nearest you.

CUSTOMER SERVICE DATA

please have this information available if calling for service

RESTAURANT _____________________________ LOCATION _____________

INSTALLATION DATE ________________________ TECHNICIAN ___________

SERVICE COMPANY ________________________________________________

TELEPHONE NUMBER (_____)_____-_________

EQUIPMENT MODEL NO. _______________

EQUIPMENT SERIAL NO. _______________

VOLTAGE: (check one) 208 240

29

Commercial Food Equipment Service Association

Wells Bloomfield proudly supports CFESA

Commercial Food Equipment Service Association

WELLS BLOOMFIELD, LLC

2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5703 fax: 775-689-5976 www.wellsbloomfield.com

PRINTED IN UNITED STATES OF AMERICA

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