Product information | Craftsman EZ3 917.259560 Product specifications

MODEL 917.259560

OWNER'SMANUAL o Assembly

o Operation

. Customer Responsibilities

®Service and Adjustments

, Repair Parts

®

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.,

1, GENERAL OPERATION

,, Read, understand, and follow all instructions in the manual and on the machine before starting.

•

,, Onty allow responsible adults, who are familiar with the

instructions, to operate the machine.

= Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing machine if anyone enters the area

Stop

•

•

Never carry passengers.

° Do not mow in reverse unless absolutely necessary Always took down and behind before and while backing.

Be aware of the mower discharge direction and do not point

it at anyone De not operate the mower without either-the entire grass catcher or' the guard in place

°

= Slow down before turning

Never leave a running machine unatteilded_ Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

° Turn off blades when not mowing.

o Stop engine before removing grass catcher or unclogging chute

• Mow only in daylight or good artificial light

° Do not operate the machine while under the influence of alcohol or drugs.

•

• Watch for traffic wl_n operating near or crossing roadways

Use extra care _Jhen loading or unloadir j the machine into a trailer or' truck,

I11. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity_ Never assume that children will remain where you last saw them.

•

° Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area,

° Before and when backing, look behind and down for small children

° Never carry children, They may fall off and be seriously injured or interfere with safe machine operation.

•

° Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV.

SERVICE

• Use extra care in handling gasoline and other fuel& They are flammable and vapors are explosive,,

Use only an approved container,,

Never remove gas cap or add fuel with the engine

running Allow engine to coot before refueling° Do not smoke.

Never refuel the machine indoors,

Never store the machine or fuel container inside where there is an open flame, such as a water heater

° Never run a machine inside a closed area, ii.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and flpover accidents, which can result in severe injury or death.

All slopes require extra caution, tf you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•

° Mow up and down slopes, not across

Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine Tall grass can hide obstacles

° Use slow speed. Choose a Iow gear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

° Use extra care with grass catchers or other attachments..

These can change the stability of the machine.

° Keep all movement on the slopes slow and gradual, Do not make sudden changes in speed or' direction.

° Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowty straight down the slope,

•

°

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety operation regularly devices Check their proper

° Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage.

Allow machine to cool before storing.

° Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, when necessary.

° Mower blades are sharp and can cut.. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

iii i ii I i , ii safety

CAUTIONIIf precautions,

BECOME

It

ALERT!I!

means

YOUR

SAFETY IS INVOLVED.

i I ' II iiii i iiii iiiiiiiiiiii DO NOT:

•

• Donot turn on slopes uniess necessary, and then, turn slowiy and gradualIy downhill, if possible.

° Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or dilch, or if an edge caves in.

Do not mow on wet grass. Reduced traction coufd cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

° Do not use grass catcher on steep slopes.

CAUTION: Always disconnect spark plug spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNUNG A

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

2 _/,ul

CONGRATULATIONS on your purchase of a Sears

Tractor.

it has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any probtem you cannot easily remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, welltrained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917o259560

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS"WILL BE FOUND _

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.5

GASOLINE CAPACITY

AND TYPE:

OIL TYPE (APt-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: &0 PINTS

SPARK PLUG:

(GAP: 030")

CHAMPION RJ19LM

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH):

3.5 GALLONS

UNLEADED REGULAR

TIRE PRESSURE:

CHARGING

BATTERY:

SYSTEM:

BLADE BOLT TORQUE:

FORWARD:

1st

2nd

3rd

4th

5th

6th

REVERSE:

1,.1 t.5

23

3 5

4.4

57

1.7

FRONT: 14 PSI

REAR: 10 PS1

3 AMPS BATTERY

5 AMPS HEADLIGHTS

AMPtHR:

MIN, CCA:

30

240

CASE SIZE: U1R

30-35 FT, LBS,

...,'4

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• FoJlow a regu}ar schedule in maintaining, cadng for and using your tractor.

, Followthe instructions under"Customer Responsibilities" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws

(if any). If a spark arrestor Js used, Jt should be maintained in effective working order by the operator°

In the state of California the aboveqs required by law

(Section 4442 of the California Pubtic Resources Code).

Other states may have similar laws,, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPA1R PARTS section of this manual).,

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or workmanship.

•

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

.

• o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

....

_

SEARS, ROEBLJCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

...................................

3 iii1!

II IL'I'II ....

ii ,i,

TABLE OF CONTENTS

SAFETY RULES ............................................................

2

PRODUCT SPECIFICATIONS ......................................

3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY ..................................................................

3

TABLE OF CONTENTS ................................................

4

INDEX ............................................................................

4

TRACTOR ACCESSORIES ..........................................

5

ASSEMBLY ................................................................

7-9

OPERATION ...........................................................

10-14

MAINTENANCE SCHEDULE ......................................

15

SERVICE AND ADJUSTMENTS ............................

20-25

STORAGE ...................................................................

26

TROUBLESHOOTING ............................................

27-28

REPAIR PARTS - TRACTOR .................................

30-47

REPAIR PARTS - ENGINE ....................................

48-53

PARTS ORDERING/SERVICE .................. BACK PAGE iNDEX

A

Accessories .................................................5

Adjustments:

Mower:

Front-To-Back ........................1o.21

Side*To-Side .....................................

Throttle Control Cable ....................24

Air Filter, Engine .................................... 18

Air Screen, Engine ..............................

18

Assembly .............................................

7-9

B

Battery:

Cieaning ......................................

17

Connecting .................................. 7-8

Starting with Weak Battery ...........23

Storage ........................................

26

Belts:

Motion Drive

Removal/Replacement .............22

Mower Blade Drive

Removal/Replacement ............. 22

Blade:

Replacement ....................................16

Brake Adjustment ................................. 22

C

Carburetor Adjustment ........................ 25

Controls, Tractor .................................... 1t

Customer Responsibilities ...............15-19

Engine:

Air Filter ...................................

18

Air Screen, Engine .................... 18

Battery ............................................17

Cooling Fins, Engine ................. 18

Fuel Filter _.....................................19

Tractor:

Blades .....................................

16

Lubrication Chart .........................15

Maintenance Schedule ..............15

Tire Care .......................... 8,t6,23

Cutting Height, Mower .......................

12

E

Electrical:

Interlocks and Relays ....................24

Widng Diagram ...............................30

Engine:

Filters:

Fuel:

Oil Change ........................................17

Oil Level ..................................... 13,17

Oil Type ..............................................17

Preparation ......................................13

Starting ...............................................14

F

Fuse 24

G

Gauge Wheels ....................................... 8

H

Hood Removal/Installation ....................24

L

Leveling Mower Deck ..............................21

Lubrication Chart ................................... 15

M

Maintenance Schedule .............................

Mower:

Adjustment, Front4o-Back ........... 21

Adjustment, Side-to*Side ............ 21

Blade Sharpening ............................16

Blade Replacement ..........................16

Cutting Height ................................ 12

Operation ......................................

13

Removal ...........................................20

Spark Arrester ...............................3,40

O

Oil:

Cold Weather Conditions ........ 13,17

Operation ...................................................

Operating Mower .................................. 13

Options:

Accessories ....................................

5

Spark Arrester ............................ 3,40

P

Pads, ReplacemenlJRepair ................

R

S

Seat ...............................................................8

Service and Adjustments ................ 20-25

Hood Removal/Installation ............24

Mofion Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Bel!

Removal/Replacement ...................

Mower Adjustment:

Front*to-Back ........................... 21

Side-to-Side ........................................

Mower Installation .................................

Mower' Removal ............................. 20

Tire Care ..................................8,16,23

Slope Guide Sheet ..................................55

Spark Plugs ..............................................19

Specifications .........................................................

Starling the Engine ........................ 13-14

Steering Wheel ......................................7,23

Stopping the Tractor ....................................

Storage ......................................................26

T

Throttle Control Cable Adjustment ..... 24

W

Warranty ..................................................... 3

Wiring Diagram .........................................

Wiring Schematic .................................. 29

4

i , ,i....................

, i ii,llll,l,,n,i

ACCESSOR i,l_,lll i , nlll,lll,,,,,ll,l,nlll,,,i,,n,,lll

AND ATTACHMENTS

........illl,ll,lll, iir Li ll,i I,II,,H

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.,

Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

%

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are fisted below with brier explanations of how they can help you. Th s list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer b_ available or fit your model, Contact your nearest Sears store for the accessories and attachments that' are a_vailable for your tractor.

• Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn, Tapered 2,5-inch steet spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

_healthier, neater looking lawn, Two Permanex containers hold

30-gallon plastic bags..

BUMPER protects front end of tractor from damage.

CARTS make hauling easy.

Variety of sizes avaitable, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and doily,.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots..

36-inch swath.

24 hardened steel coring tips_ t50 tb,.capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)_

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain, For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas forseeding, Available for front or rear mounting, HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into farge hopper.. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades.. For models not equipped as 3-in-1 Convertible mowers.

See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck, Use with 2 x 8 or 2 x t0 lumber.

ROLLER for smoother lawn surface.

36-inch wide, 18-inch diameterwater4ightdrum holdsupto3901bs, ofweight.

Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum,

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side Iever.. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights andtor rear drawbar weighL)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow.

Mounts easily with simple pin arrangement.

Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source includes booms for automatic spraying and hand held wand for spot spraying.. Wand has adjustable spray pattern For applying herbicides, insectF cides, fungicides and liquid fertilizers,

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue.

Tiller has its own builtqn lift and depth control system and does NOT require a sleeve hitch_

Fits any lawn, yard orgarden tractor Simply hook up to the tractor drawbar and go!

Optional accessories convert unit for dethatching, aerating, hiIfing ..without tool&.

TIRE CHAINS are heavy duty', closety spaced extra-large cross links give smooth ride, outstanding traction..

TRACTOR CAB has heavy duty vinyl fabric over tubuEar steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch.

Keeps operator warm and dry.

Remove vinyt sides and windshields for use as sun protector in summer_ Optional accessories include: tinted/ tempered solid safety glass windshie[d with hand operated wiper;

12-volt amber caution Light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places.

VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 lb, weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials,

5

CONTENTS OF HA DWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

Parts packed separately in carton

©

Seat

Video

Cassette

(1) Large Flat Washer

11) Hex Bolt 5/16-18 x lq/4

(1) Lockwasher 3/8

@

(1) Locknut 5/16-18 llll ii ii ,i i i

Steering

Wheel

Mulcher

Plate

Manual

Steering

Boot

Parts Bag t

$

$

(1) Hex Bolt

1/2-13 x 1

(1) Shoulder

Boft 5/16-18

(1) Washer

17/32 x

1-3/!6°x 12

Gauge (1) Lock Washer 1/2

_@(2) Lock

Was'_r 0

(2) Washers

3/16 x 3/4 x 16 Gauge

(2) Weld

Nuts #10

@

(2) Hex Nuts 1/4-20

(2) Hex Bolts 1/4-20 x 3/4

(¢

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

6

Parts bag contents not shown full size

©

(2) Shoulder

Bolts


(2) Gauge

Wheels ©

(2) Center-

lock Nuts

Steering Wheel

Adapter

,,f--_, (2) Keys

"_'

Assernblys

"\

Slope Sheet

/ Steering

Insert

C

Steering

Extension

Shaft

ASSENIBLY

............................................................................................

i

Your new tractor has been assembled at the factory' with exception of those parts left unassembled for shipping purposes,

To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened securelyo Use

the correct tools as necessary to insure proper tightness° i

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(I) 3/4" Socket w/drive rachet

(2) 7/16" wrenches Phillips Screwdriver

(2) 1/2" wrench

(1) 9/16" wrench

Tire pressure gauge

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)

LARGE FLAT

WASHER

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON '

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along lines on al! four corners of carton, and lay panels flat,, o Check for any additional loose parts or cartons and remove°

_-BEFORE ROLMNGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft, Align mounting holes in extension and lower shafts and install 5/t6 hex bolt and locknuto Tighten securely_

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT, LBS TORQUE,,

° Place tabs of steering boot over tab slots in dash and push down to secure,

INSTALL STEERING WHEEL o Position front wheels of the tractor so they are pointing straight forward,,

° Slide steering wheel adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.,

.

Assemble large flat washer, 3/8 lock washer, 3t8 hex bolt and tighten securely°

° Snap steering wheel insert into center of steering wheel_

° Remove protective materials from tractor hood and grill°

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

STEERING

WHEEL

FIG. 1

STEERING

BOOT

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment _ift!ever to its highest position_

• Release parking brake by depressing ctu_ca!brake

pedal,

• Place gearshift lever in neutral (N) position,

° Roll tractor backwards off skid

• Remove banding holding discharge guard up against tractor,

7

ASSE

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2) iiiiii i1,,i i, II I

CAUTION: Do not short battery terminals by allowing a wrench or any other same time. Before connecting battery, bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden- tal grounding.

Lift hood to raised position.

• Open terminal access doors, remove terminal protective caps and discard

• If this battery iS put into service after month and year,

Indicated on label (label located between terminals) charge battery for minimum of one hour-at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown.

Tighten securely.

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securety_

• Close terminal access doors.

Use terminal access doors for:

= Inspection for secure connections (to tighten hardware),

• Inspection for corrosion..

= Testing battery.

= Jumping (if required).,

• Periodic charging.

FLAT

WASHER

DISCARD TERMINAL

PROTECTIVE CAPS

,,,

HEX NUT

LOCK

WASHER

HEX

BOLT

TERMINAL "" _t

ACCESS

DOOR ; b

POSITIVE

(RED)

CABLE t* lil

!

,

": _::

NEGATIVE

(BLACK)

CABLE

FIGo 2

•

•

•

INSTALL SEAT (See Fig, 3)

Adjust seat before tightening adjustment bolt.

= Remove cardboard packing on seat pan°

• P;ace seat on seat pan and assemble shoulder bolt

• Assemble adjustment bolt, lock washer and fiat washer loosely Do net tighten

° Tighten shoulder bolt securely,

° Lower seat into operating position and sit on seat

Slide seat unlil a comior[able position _sreached which allows i! c,.*,n you to press clutchtbrake oedal all the way

_et off se2,i vltt_out moving l[s adjus_.eu position

_aise so-,: ar>d t!ghten

sd;ustment bcl securely

LY

ADJUSTMENT

BOLT

SEAT PAN

SEAT

FIG. 3

FLAT WASH ER

LOCK WASHER

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance_

• Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted,, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance,

.

Assemble gauge wheels with tractor on a fiat level surface o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual),.

o With mower Jn desired height of cut position, gauge wheels should be assembled so they are slightly off the

_mund Instant gauge wheel in appropriate n::_e ', :_: shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely

• Repeat for opposite side installing gauge wheel in

_ame aalL._slmen_ioe

GAUGE WHEEL

MOUNTING

BRACKET i i ii iiii ,11IIH"I,

ASSEM LY

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove muicher pla[e and store in a safe place.

Your mower is now ready for disci_arging or inslailation of optional grass catcher accessory

DEFLECTOR

SHIELD /

_-"_

318-16

LOCKNUT

318" WASHER

GAUGE WHEEL"

SHOULDER BOLT

FIG. 4

INSTALL MULCHER PLATE

(See Figs. 5 & 6)

.

Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown°

_NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

, Tighten hardware securely_

• Raise and hold deflector shield in upright position_

.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown

• Hook front latch into hole on iront ot mower deck,, o Hook rear latch into hole on back of mower deck_ i

J ,_

I ,_ A j ._

| _

CAUTION: Do not remove

,, discharge guard from mower,, Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in

I ...............

operation°

WELD NIL.ITFROM THE TOP HOOK POINTS DOWN

!

J

WELD

NUT \\_\

LATCH

WASHER

,

MULCHER

PLATE

LOCK

WASHER

SCREW

HOOK

WELD

NUT

FIG. 6

LATCH

HOOKS v" CHECKLIS7

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BES T PERFORMA NCEAND SATISFACTION FROM

THIS QUALITY PRODUCT

_OLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ Ail :_ssembly instructions have been completed.

v" No rem,aining loose parts in carton.

/ Battery is property oreoared and charged° (Minimum t hou(at 6 a;-rcs.

,/ Seat is adjusted comfortably and tightened securely,

,/ Ait tires are properly irfflated (For shipping purposes, the tires were overinflated a[ the factory)_

,/ Be sure mower deck is properly leveled side-to-side/ fronbto-rear for best cutting results.

(Tires must be properly inflated for leveling)

¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers,

,/ Check wiring See that al! connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLL OWING fMPORTANT

ITEMS:

,/ Engine oil is at proper level

,/ Fuel lank is iiited _._.._;t_ gasoline

V Become familiar w_iq all controls - [heir loca!._on an(] function Operate them before you start the e_o,ine v" Be sure orake system Js Jnsate operailng COndiil0_

FIGo 5

OPERATION

These symbols may appear on your tractor or in literature supptied with the product.

Learn and understand their meaning,,

4'

BATTERY CAUTION OR

WARNING

REVERSE FORWARD

FAST SLOW

ENGINE ON

FUEL

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

X

CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK

PARKING BRAKE

LOCKED

UNLOCKED

L

LOW NEUTRAL HIGH

PARKING BRAKE

REVERSE

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

10

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

ATTACHMENT

CLUTCH LEVER

IGNITION

SWITCH

LIGHT SWITCH

POSITION

AMMETER

THROTTLE

CONTROL

ATTACHMENT

LIFT LEVER

CLUTCHtBRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

PARKING BRAKE

GEARSHIFT

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and ofL

THROTTLE CONTROL: Used to control engine speed,

CHOKE CONTROL: Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for decfutching and brak_ ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

11

GEARSHIFT LEVER: Selects the speed and direction of tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor_

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine,

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height,

AMMETER: Indicates battery charging (+) or discharging

(-),

II

OPEl ATION

IIII I III i1,1111111 , i , tttlllLt , iiii ...................................

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your-tractor isequipped with art operator presence sensing switch..

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine°

• Depress clutch/brake pedal into full ".BRAKE" position : and hold,

• Place parking brake lever' in "ENGAGED" position and release pressure from clutch/brake pedal, Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

THROTTLE

CONTROL

CHOKE

CONTROL

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

POSITION

"BRAKE"

POSITION

CLUTCHtBRAKE PEDAL

"DRIVE" POSITION

PARKING BRAKE

"ENGAGED"

POSITION

GEARSHIFT

LEVER

"DISENGAGED"

POSITION

HEIGHT' ADJUSTMENT KNOB

FIG. 8

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher', etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.,

° Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance,

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine_.

Do not use to start a warm engine,

° To engage choke control, pull knob out, Slowly push knob in to disengage_

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever'.

° Start tractor with clutch!brake

pedal depressed and gearshift lever in neutral (N) position.

o Move gearshift and range shift levers to desired posilion.

° Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS.

FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE,.

STOPPING (See Fig. 8)

MOWER BLADES -

° Move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

° Move gearshift lever to neutral (N) position,

ENGINE -

° Move throttte control to slow (',_!,) position_

NOTE: Failure to move throttle control to slow (,,_) position and allowing engine to idle before stopping may cause engine to "backfire".

= Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent unauthorized use.

° Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.

To eliminate this possibility, always stop engine when stopping tractor on grass areas, 12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by tumir_g the height adjustment knob in desired direction.

= Turn knob clockwise (("_) to raise cutting height

° Turn knob counterclockwise (!_'-",0 to lower cutting height.

The cutting height range is approximately 1-1/2" to 4".. The heights are measured from the ground to the blade tip with the engine not running, These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over6 inches in height should be mowed twice..

Make the first cut relatively high; the second to desired height°

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt shut off the engine.

.

Select desired height of cuL

° Lower mower with attachment lift control.

o Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control

I ,_j_.

| _ t _

..... CAUTION: D'o not operate the mower without eitherthe entire grass catcher,

on mowers so equipl_ei:t, or the dis-.

guard in place.


"DISENGAGED" POSITION

\

ATTACHMENT

• To restart movement, slowly release parking brake and clutch/brake pedal,

° Make all turns slowly.

TO TRANSPORT o Raise attachment lift to highest position with attachment lift control_

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

° Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting your tractor on a truck or a t railer, be sure hood isclosed and secured to tractor, Use an appropriate means of tying hood to tractor (rope, cord, etc)_

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

° The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

• Check engine oil with tractor on level ground,

° Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached,. Do not overfill,

° For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual), o To change engine oil, see the Customer Responsibilities section in this manual.

TO OPERATE

FIG. 9

ON HILLS

'"""_

.....

hills with slopes greater than 15 ° and do not drive across any slope.

,,,,, ,,, iii, i

, Choose the slowest speed before starting up or down hills o Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to slower position..

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear.

Be sure you have allowed room for tractor to roll slightly as you restart movement, 13

ADD GASOLINE

° Fill fuel tank.

Use fresh, clean, regular unieaded gasoline with a minimum of 87 octane (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage_ To avoid engine problems, the fuel system should be emptied before storage of 30 days or Iongen Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty.

Use fresh fuel next season, See Storage lnstruc _ tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur

................

:1 ,lul,i i i, iii iiii filler neck. Do not overfill.

Wipe off any

CAUTION: Fill to bottom of gas tank use gasoline near an open flame.

OPERAT!ON

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake,

Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position_ o Move throttle control to fast (.f_) position

• Pull choke control out for a cold engine start attempt,

For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

° Insert keyinto ignition and turnkeyclockwise to"START" position and release key as soon as engine starts. Do not run starter Con!inuously for more than fifteen seconds per minute.

If the engine doits not start after severat attempts, push choke control in, wait a few minutes and try again If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

.

When engine starts, slowly push choke control in until the engine begins to run smoothly.

If the engine starts to rl-n roughly, pull the choke control out slightly for a row seconds and then continue to push the control in slowly.

, The attachments and ground drive can now be used.: If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below) o When engine starts, slowly push choke coa_rol in until the engine begins to run smoothly_ Continue topush the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slight}y for a few seconds and then continue to push the ccntrot in slowly. This may require an engine warm-up period from several seconds to several m{,_utes, depending on the temperature_

° The attachments can be used during the engine warmup period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS

• Tile chains cannot be used when the mower housing is attached to tractor..

° Mower should be properly leveled for best mowing performance.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming_

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor.

This wilt result in a more even distribution of clippings and more uniform cutting.

o When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc After one or two rounds, mow

14 in the opposite direction making left hand turns until finished (See Fig. 10 )

• tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height

° Do not mow grass wt_en it is wet. Wet grass will plug mower and leave undesirable clumps_ Allow grass to dr,/before mowing

• Always operate engine at full throttle when mowing to assure better mowing performance and oroper discharge of material, Regulate ground specs by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

° When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE

• The special mulching blade will recut the grass clippings many times and reduce then] in size so that as they fall onto the lawn they wilt disperse into the grass and not be noticed.

Also, the mulched grass will blodegrade qulck_y to provrde nutrrents for the la n.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades_

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action,

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cuts off only the top one-third of the grass blades (See Fig, 11) For extremely heavy mulching, reduce your width of cut and mow slowly.

° Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.

When doing a second cut, mow across or perpendicular to the first cut path_

° Change your cutting pattern from week to week° Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawno

FIGo 11

MAX 1/3

CUSTO ESPO LITIES

SC. DU' ..............

7 e.<_"_-'_,_ SERVICE DATES J

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

R sharpeniReplaCe Mower BIades

_#' v" e#1'

_/4

........

"_1'7 : _ .........

E

N

G

I

I -Lubrication.(_.hart

T

Check Ba!tery

LevellRecharge

....

0

R

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s)Ter_sion

Adjust Motion Drive Bel(s) Tension

....'"4 ,L , .......

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Clean Air Screen inspect MuiflertSpark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V' l

...................

_/

_

_-J

V'= l v' t * Change more oten when operating under a heavy load or in high ambient temperatures,

2 - Service more olten when operatng in dirt,./or dusty conditions

3 - If equipped wilh oil liter, change eli eve_,i 50 hours

4 -Repface blades mo_'e ellen when mowieg in sandy soil

{_/'s

.J

v'=

_f

_/

!

5- I1equipped with adjuslable system

6 - Not required it equipped wilh mainlenance-free battery

7 * Tighten trent axIe pivot bolt to 35 ft Abs maximum

De nol ovmlighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence..

To receive full value from the warranty, operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

CLUTCH

PIVOT(S)

BEFORE EACH USE o Check engine oil level

, Check brake operation.

° Check tire pressure..

Check for loose fasteners.

®

IEARSHIFT (_)

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS.

IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY.

POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOM

RESPONSm ILITHES

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjustmerits section of this manual),

"]'IRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)_

= Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion°

BLADE CARE

For best results mower blades must be kept sharp.

Re-

place bent or' damaged blades.

BLADE REMOVAL (See Fig. 12)

Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washersecuring blade.

= lnstatt new or resharpened blade with trailing edge up towards deck as shown,,

.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securefy (30-35 FL Lbso torque)_

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED,

NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced,

BLADE MANDREL

TRAILING EDGE

FLAT WASHER

LOCK WASHER _,_

HEX BOLT

(GRADE 8)*

*A GRADE S HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,,

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced,, An unbalanced blade will cause excessive vibration and eventual damage to mower and engine,

° The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower,

.

To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer)_

.

SWe blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_

NOTE: Do not use a nail for' balancing blade. The lobes of the center hole may appear to be centered, but are not

CENTER HOLE

BLADE

5f8" BOLT

OR PiN

FIG. 13

16

CUSTO

n

BATTERY

Your tractor has a battery charging system which is sufficient for normal use, However, periodic charging of the batter), with an automotive charger will extend its life,

= Keep battery and terminals clean,

.

Keep battery bolts tight,

Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the batter/and terminals can cause the battery to "leak" power° o Remove terminal guard,, o Disconnect BLACK battery, cable first then RED battery cable and remove battery fr'orn tractor,

Rinse the battery with plain water and dry_

• Clean terminals and battery cable ends with wire brush until bright,

.

• Coat terminals with grease or petroleum jelly°

Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),

ESPON

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.

The belts are not adjustable, Replace belts if they begin to slip from wean

ILnTIES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc ) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oii,

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

Tighten oil fill cap/dipstick securely each time you check the oil level,

TO CHANGE ENGINE OfL (See Figs. 14 and 15)

Determine temperature range expected before oil change,

All oil must meet API service classification SF SG or SH

° Be sure tractor is on level surface.

• Oil will drain more freely when warm.

° Catch oil in a suitable container,

° Remove oil fill cap/dipstick, Be careful not to allow dirt to enter the engine when changing oil,

• Remove drain plug

° After oil has drained completely, replace oil drain plug and tighten securely

° Refill engine w!tP.oil through oil fill di_)stick tube. Pour slowly. Do n ',overfill For approxir ate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual.,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling,,

° Use gauge on oil fill cap/dipstick for checking tevel Be sure dipstick cap is tightened securely for accurate reading, Keep oil at "FULL" line on dipstick, -_

AIR SCREEN

ENGINE

OIL

DRAIN

PLUG

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

.......

SAE VISCOSITY GRADES

OIL FILL

CAPiDIPSTSICK

FIG. 15 oo

.......

t

0F "2o_ _0" _2• 40" _0o 50°

° c .30 _ -20 _' .10 _ 0n 10_ 20 30 _ 40 _

....... TEMPERATURE' 'RANGE ANTiCiPATED BEFORE NEXT, OIL CHANGE ..........

FIG, 14

17

CUSTOME

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air _ter.

Clean the foam pre-cleaner after'every 25 hours of operation or every season, Sewice paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

= Remove knob(s) and cover,

TO SERVICE PRE-CLEANER o Stide foam pre-cleaner off cartridge.

° Wash it in liquid detergent and water'.

° Squeeze it dry in a clean cloth.

o Saturate it in engine oil Wrap it in clean, absorbent ctoth and squeeze to remove excess oit.

o If very dirty or-damaged, replace life-cleaner.

• Reinstall pre-cleaner over cartridge.

° Reinstall cover and secure with knob(s),,

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate_

• Carefully remove cartridge to prevent debris from entering carburetor_

• Clean cartridge by tapping gently on flat surface.. If very dirty or damaged, replace cartridge..

° Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE.

THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE.

DO NOT OIL CARTRIDGE.

DO NOT

USE PRESSURIZED

CARTRIDGE

AIR TO CLEAN OR DRY

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating,. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating,, Air guide covers must be removed_ Remove side panels and hood (See "TO

REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual).

TOP AIR

GUIDE COVEI

ENGINE

COOLING FINS q',t

\

AIR GUIDE COVER (BOTH SIDES)

FIG. 17

PLATE

FOAM

PRE-CLEANER

AIR SCREEN

CARTRIDGE

FIG. 16

18

CUSTO ER RESPONSIBILITnES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage°

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every i00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season. If fuel filter becomes dogged, obstructing fuel flow to carburetor, replacement is required.

• With engine co01, remove filter and plug fuel line sections°

• Place new fuel filter in position in fue! line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

° Immediately wipe up any spilled gasoline.

FUEL

FILTER

FIG. 18

CLAMP

CLEANING

• Clean engine, battery, seat, finish, etc_ of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc..

• Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out,. Water in engine can result in a shortened engine lifeo t9

SERVmCE AND ADJUSTMENTS o o o

Q o

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plugo

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side of tractor.

o Place attachment clutch in "DISENGAGED" position_

• Move attachment lift lever forward to lower mower to its lowest position,

• Rotf belt off engine pulley,

• Disconnect clutch rod from clutch lever by removing retainer spring.

Disconnect anti-sway bar from chassis bracket by removing retainer spring°

Disconnect suspension arms from rear deck brackets by removing retainer springs,

• Disconnect front links from deck by removing retainer springs,, o Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 19)

° Raise attachment lift lever to its highest position.

, Slide mower under tractor with discharge guard to right side of tractor.

° Lower' lift lever to its lowest position.

• install mower in reverse order of rernoval instructions_

SUSPENSION

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 19

RETAINER

SPRING

ENGINE

PULLEY

RETAENER

SPRINGS

S_DES)

2O

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway.

Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

if tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs° 20 and 21)

Raise mower to its highest position.

o At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other..

• If adjustment is nec6ssary, make adjustment on one side of mower only, o To raise one side of mower, tighten lift link adjustment nut on that side/ o To lower one side of mower, loosen lift link adjustment nut on that side.,

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

Recheck measurements after adjusting.

BOTTOM EDGE

OF MOWER TO

GROUND

BOTTOM EDGE

OF MOWER TO

GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

° Before making any necessary adjustments, check that both front links are equal in length° Both links should be approximately 10-3/8".

= If links are not equal in length, adjust one link to same length as other linko

° To lower front of mower loosen nut "E" on both front links an equal number of turns.

.

When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links

= To raise front of mower, loosen nut"F" from trunnion on both front links.. Tighten nut "E" on both front links an equal number of turns,

When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment,

MANDREL

GROUND LiNE A

FIG. 20

SUSPENSION

ARM

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

0

LIFT LINK

ADJUSTMENT NUT

FIG. 21

NUT "E"

NUT "1

21

FRONT LINKS TRUNNION

FIG. 23

SERVICE A

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 24)

The mower blade drive belt may be replaced without tools

Park the tractor on level surface, Engage parking brake,

BELT REMOVAL -

= Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual)_ o Work belt off both mandrel pulleys and idler pulfeys_

= Pull belt away from mower_

BELT INSTALLATION -

° Install new belt in reverse order of removal.

° Make sure belt is in all pulley grooves and inside all belt guides,.

o Jnstatl mower in reverse order of removal instructions_

ADJUSTMENTS iii,, i J i

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING ARM

FIG. 25

MANDREL

PULLEY

IDLER

PULLEYS

MANDREL

PULLEY

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on levei surface Engage parking brake,

For assistance, there is a belt installation guide decai on bottom side of left footrest

° Remove rnowe_ (See "TO REMOVE MOWER" in this section of this manual,)

.

Remove upper belt keeper

° Remove belt from stationary idler and cfutching idler.

o Pull belt slack toward rear of tractor',.

Remove belt upwards from transaxle pulley by deflecting belt keeperso o Pull belt toward front of tractor and remove downwards from around engine pulley.

.

Install new belt by reversing above procedure_

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle,

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted

° Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake rod_

If distance is other than ld/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2'L Retighten jam nut against nut "A"_

Road test tractor for proper stopping distance as stated above_ Readjust if necessary.

If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary.

Contact your nearest au* thorized service center/department,.

IDLER

PULLEY

IDLER

PULLEY

TABS

KEEPER

BELT

FiG. 26

22

SERVDCE AND ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See Figs.

27 and 28)

The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

• Make sure transaxle is in neutral (N).

o Loosen two locknuts on tie rod.

• Turn center rod until gearshift lever falls into neutral lock gate on fender console.

• Tighten locknuts securely.

)

_

GEARSHIFT LEVER

, ,

NEUTRAL

LOCK GATE

TO REMOVE WHEEL FOR REPAIRS

(See Fig, 29)

• Block up axle securely.

= Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key- Do not lose).

.

Repair tire and reassemble,.

• On rear wheels only: align grooves in rear whee_ hub and axleo Insert square key

° Replace washers and snap retaining ring securely in axle groove

° Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your iocal parts deafer_ Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

FIG. 27

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG, 29

TO START ENGINE WITH A WEAK BATTERY

See Fig. 30)

.............

i i ii , iiii ii .,11, II II_IIIH iiiiii i1.11

CAUTION: Lead-acid batteries generJ and smoking materials away from batteries.

Always wear eye protection

when around batteries.

|

J

J

J

TO ADJUST

FIG. 28

STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructionsin the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service centeddepartment.

If your battery is too weak to start the engine, it should be recharged, if "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A I2

VOLT NEGATIVE GROUNDED SYSTEM..

THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM.

DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES°

TO ATTACH JUMPER CABLES -

° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis,.

° Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery

TO REMOVE CABLES, REVERSE ORDER - m

23 °

BLACK cable first from chassis and then from the fully charged batter,!.

RED cable last from both batteries.

"POSITIVE" (+}

SERVICE AND ADJUSTMENTS

"NEGATIVE" (-)

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting..

° Check wiring_ See electrical wiring diagr'am in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type ptugqn fuse.. The fuse holder is located behind the dash.,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

= Raise hood.

• Unsnap headlight wire connector.

o Stand in front of tractor., Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and adjustment should not be necessary,. Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows:

.

With engine not running, move throttle control lever to fast (,_) position..

• Check that swivel is against side of quarter' circle_ if it is not, loosen cable clamp screw and puIt cable back until swivel is against quarter circle.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and adjustment should not be necessary.

Checkadjustment as described below before loosening cable.


° With engine not running, move choke control (located on dash panel) to fult choke (N) position,.

• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the

Customer Responsibilities section of this manual).

o Choke should be closed., If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely,

.

Reassemble air cleaner,

CLAMP SCREW

QUARTER

FIG. 32

%

SWIVEL

CHOKE

HOOD

HEADLIGHT

WIRE

CONNECTOR

"""'CHOKE

LEVER

CASING /

CLAMP

SCREW

FIG. 33

FIG. 31

24

SERVmCE AND ADJUST ENTS

TO ADJUST CARBURETOR (See Figs.

34 &

35)

The carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or loado If the carburetor does need adjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a teaner fuel!

air mixture, Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture°

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED 1N TOO TIGHTI

PRELIMINARY SETTING o Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above).

= With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-t/2 turns.

FINAL SETTING

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

° With throttle control tever in slow (,4_) position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain I200 to 1400 RPM,,

While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough.

Turn screw to a point midway between those two positions

• Continue to held throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM.

Release throttle lever,

-

ACCELERATION TEST-

Move throttle control lever from slow (*_) to fast (,_) position, If engine hesitates or dies, turn idle mixture screw out (counterclockwise) I/8 turn_ Repeat test and continue to adjust, if necess;try, until engine accefcrates smoothty

High speed stop is factory adjusted, Do not adjust damage may result.,

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED, OVERSPEEDINGTHE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.

IFYOUTHINKTHEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING,

NEAREST AUTHORIZED

CONTACT

SERVlCE

YOUR

CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

LEVER

FIG. 34

FIG. 35

IDLE SPEED

SCREW

IDLE MIXTURE

SCREW

THROTTLE

LEVER

IDLE MIXTURE

SCREW

25

,Jl ill ill ......................

STO AGE

, ,i ill

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

gasoline in the tank inside a building

CAUTION: Never store the tractor with or' spark.

Allow the engine to cool before storing in any enclosure°

TRACTOR

Remove mower from tractor for winter storage..

When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc, Store in a clean, dry area.

• Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manuai)o

° Lubricate as shown in the Customer Responsibilities section of this manual

° Be sure that all nuts, bolts and screws are securely fastened,. Inspect moving parts for dama je, breakage and wear. Replace if necessary.,

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

• Fully charge the battery for storage.

° After a period of time in storage, battery may require recharging_

.

To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

° Be sure battery drain tube is securely attached,.

o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ii,,lll ii iiii i i

ENGINE

FUEL SYSTEM o

IMPORTANT:

DEPOSITS

IT tS IMPORTANT

FROM FORMING IN

TO PREVENT

ESSENTIAL

GUM

FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE.

ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.,

Drain the fuel tank, o Start the engine and let it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Use fresh fuel next season_

NOTE: Fue! stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage_ Add stabilizer to gasoline in fuel tank or storage container_ Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using fue! stabilizer_

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See "ENGINE" in the Customer Responsibilities section of this manual),

CYLINDERS

, Remove spark ptug(s)_

° Pour' one ounce of oil through spark plug hole(s) into cylinder(s).

.

Turn ignition key to "START" position for a few seconds to distribute oil.

• Replace with new spark plug(s),

OTHER

° Do not store gasoline from one season to another.

° Replace your gasoline can if your' can starts to rust,

Rust and/or dirt in your gasoline will cause problems,

° If possible, store your tractor indoors and cover it to give protection from dust and dirt°

• Cover you r tractor with a suitable protective cover that does not retain moisture.

Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POmNTS

CAUSE CORRECTION PROBLEM

Will not start

Hard to start

1

8

9

10

3

Out of fuel.

2.

Engine not"CHOKED"properly

3 Engine flooded

4 Bad spark plug

5.

D{rty air fi_ter

6 Dirty fuel fiIter.

7.

Water in fuel

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

1 Dirty air tilter.

2 Bad spark plug

Weak or dead battery.

4.

Dirty fuef filter.

5 Stale or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjustment

8 Engine valves out of adjustment.

Engine will not turn over

3

4

I Clutch/brake pedal not depressed

2.

Attachment clutch is engaged

Weakordead

Blown fuse.

battery

5.

Corroded battery'terminafs.


7 Faulty ignition switch.

8 Faulty solenoid or starter

9.

Faulty operator presence switch(es)

Engine clicks but will not start

3

4

1 Weak or dead battery,

2 Corroded battery' terminals.

Loose or damaged wiring

Faulty solenoid or starter.

Loss of power

Excessive vibration

1 Cutting too much grassltoo fast

2 Throttle in "CHOKE" position.

3 Bui_d-up of grass, teaves and trash under mower

4 Dirty air filter

5 Low oil fevettdirty oil.

6 Fautty spark plug

7 Dirty fuel filter


9 Water in tuel

10.

Spark plug wire loose

! 1

12

Dirty engine air screen/fins

Dirty/clogged muffler.

13

14



15 Engine valves out of adjustment

1 Worn. bent or loose blade

2 Bent blade mandrel

3 Loose/damaged part(s)

1 Fill rue? lank

8

9

2 See "TO START ENGINE"in Operation section

3 Wait several minutes before attempting to start

4 Replace spark plug

5 Clean/replace airfiiter

6.

Replace fuel filter

7 Drain fuel tank and carburetor, refilt tank with fresh gasoline and replace fuel filter

Check all wiring

See "To Adjust Carburetor'' in Service Adjustments section

!0.

Contact an authorized service center/department

1 Clean/replace air filter

2 Replace spark plug

3

4

Recharge or replace battery

Replace fuel tilter

5.

Drain rue! tank and refill with fresh gasoline

6 Check all wiring

7 See 'To Adjust Carburelor" in Service Adjustments section.

8 Contact an authorized service center!department

I.

2

3

4

5

Depress clutch/brake pedal

Disengage attachment clutch


Replace fuse

Clean battery terminals

6

7

Check atl wiring

Check/replace ignilion swilch.

8.

Check/replace solenoid or starter.

9.

Contact an authorized service centeddepartment t

2

3

4



Check all wiring

Check/rep{ace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2.

Adjust throttle control

3 Clean underside of mower housing

4 Clean/replace air tilter

5 Check oil Ievelichange oil.

6.

Clean and regap or change spark plug

7

8

Replace fuel filter

Drain fuel tank and retill with fresh gasoIine

9.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter

I0 Connect and tighten spark plug wire.

11 Clean engine air screen!fins

12.

Clean/replace muffler

13 Check ail wiring

14 See "To Adjust Carburetor" in Service Adjustments section

15 Contact an autllofized service center/department

1

2

Replace blade Tighten blade bott

Replace blade mandrel

3 Tighlen loose pan(s) Replace damaged parts

27

=TROUBLESHOOTING POmNTS

PROBLEM CAUSE

Engine continues to run when operator leaves seat with attachment clutch engaged

1.

Faulty operator-safety presence contro{ system

Poor' cut - urteven

1.

Worn, bent or loose blade

2.

Mower deck not level

3.

Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel.

5 Clogged mower deck vent holes from buitdup of grass, leaves, and trash around mandre{s

................

llllll

Mower blades will not rotate

ii _ ,J t.

Obstruciion in clutch mechanism

2.

Worn]damagedmower drive heir.

3 Frozen idler pulley

4..

Frozen blade mandrel..

Poor grass discharge

Headlight(s) not working

(if so equipped)

2

3

4

Eng{ne speed too stow

Travel speed too fast

Wet grass.


5 Low/uneven tire air pressure.

6 Worn, bent orloose blade

7 Buildup of grass, leaves and trash under mower.

8 Mower drive belt worn

9 BIades {mproperly installed,

10.

Improper blades used,

11 Clogged mower deck vent ho{es from bui{dup of grass, leaves, and trash around mandrels.

t Sw{tch is "OFF"

2 Butb(s) burned out,

3 Faulty light switch

4 Loose or damaged wiring,

5 Blown fuse.

Battery will not charge

Engine "backfires" when turning engine

"OFF'*

1 Bad battery ceil(s).

2.

Poor cable connections.

3 Faulty regulator (if so equipped).

4, Fauity alternator..

Engine throttle control not set at "SLOW'*

position for 30 seconds before stopping engine.

CORRECTION

I,

Check wiring, switches and connections, I! not corrected, contact an authorized service canted department,

1 Replace blade Tighten blade boil

2.

Level mower deck.

3.

Clean underside of mower housing

4.

Replace blade mandrel.

5.

Clean around mandrels to open vent holes

3

4

1 Remove obstruction

2 Replace mower drive belt

Replace idler _,.: !ey

Replace blade _",,_ndrel

1 Place throttte controt in "FAST" position,

2 Shift to slower speed.

3 A!low grass to dry before mowing

4 Level mower deck

5.

Check tires for proper air pressure,

6 Replace/sharpen btade Tighten blade bolt

7 Clean underside oi mower housing.


9 Reinstall blades sharp edge down.

10.

Replace with blades listed in this manual

11 Clean around mandrels to open vent holes,

1 Turn swilch "ON"

2.

Replace bulb(s)

3 Check/replace light switch

4.

Check wiring and connections,

5 Replace fuse t.

2

Replace battery

Check/clean all connections.

3 Replace regulator_

4, Replace alternator t.

Move throttle control to "SLOW" position and aitow to idle for 30 seconds before stopping engine

28

TRACTOR - - MODEL NUMBER 917.259560

SCHEMATIC

REO

AMMETER

(OPTIONAL)

RED

WHITE

BATTERY

O Lp

FUSE 30 AMP

BLACK

O:

I

I

1

RED

STARTER

BLACK

_G

IGNITION

SWITCH

LI

SEAT SWITCH

(NOT OCCUPIED) t

I

GROUNDING

CONNECTOR l

I

_ BLAC!_

CHARGING SYSTEM OUTPUT

3 AMP OC @ 3600 RPM

SPARK PLUG

------O GAP

(2 PLUGS ON

TWIN CYL, ENGINES)

28 VOLTS AC MIN, @ 3600 RFM

(CHARGING SYSTEM DISCONNECTED}

BLUE

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

DIODE I

I

ALTERNATOR

14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)

HEADLIGHTS

BROWN

IGNITION SWITCH

POSITION CIRCUIT "MAKE" oFF G:"+"'M

RUN/LIGHT B + L A + Y

RUN B + L NONE

START B + L + S NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM°

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE,.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED.

AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

/-7-7

29

REPAIR PARTS

TRACTOR -MODEL NUMBER 917.259560

ELECTRICAL

9

33

31

25

I

30

/

/

I

!

REPAnR PARTS

TRACTOR -MODEL NUMBER 917.259560

KEY

NO.

PART

NO.

DESCRIPTION

1 144926

2 74760412

3 STD551025

4 STD551125

6 STD541025

7 7697J

B 7603J

9 109596X

10 145211

11 150109

12 145769

16 153664

19 STD551125

20 73350400

21 147430

22 4152J

24 4799J

25 146148

26 108824X

28 145491

29 12+t305X

3O 140301

31 124211X

32 141226

33 109310X

4O 156442

41 71110408

42 131563

43 145673

44 73640400

45 121433X

52 141940

55 17490508

70 140413

Battery

Bott, Hex t/4-20 x 3/4

Washer 9/32 x 5/B x 16 Gauge

Washer, Lock 1/4

Nut, Hex 1/4-20

Tube

Tray, Battery

Clamp, Hose

Bolt, Btr Front 1/4-20 x 7-1/2

Holddown Battery Front Mount

Nut, Push Nylon Battery Front t/4

Switch Interlock Push+In

Washer, Lock 1/4

Nut, Hex, Jam t/4-20

Harness, +

BulLight_, Socket (w/4152J)

Light

Cable, Battery

Cable, Battery

Fuse

Cable, Ground

Switch, Seat

Switch, Ignition 4 Position

Nut, Ignition

Cover, Ignitfon Switch

Key, Molded, Craftsman

Harness, Ignition

Bolt Blk Fin Hex I/4-20 UNC x 1/2

Cover, Terminal

Solenoid

Nut Keps Btk Hex 1/4-20 UNC

Ammeter Rectangular 6 Amp

Protection Wire Loop (Hour Meter)

Screw Thdrol 5/16-18 x 1/2

Harness Engine B&SFFec Dual

NOTE; All component d{mensions given in U,S inches

1 inch = 25,4 mm

31

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.259560

CHASSIS AND ENCLOSURES

31

115 1

60

37

58

53

28

12

55

57

,14

37

20

23

54

37

14

74

32

REPAIR PARTS



KEY

NO,

PART

NO.

DESCRIPTION

1 159527

2 140356

3 17490612

4 STD551025

5 155272

9 150156X011

10 STD533710

1!

155927

12 145660

13 155936

14 17490608

17 144983X558

18 126938X

20 156437

23 124028X

25 19131312

26 STD541437

28 145198X558

29 155217

30 151287X558

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 17030814

55 145202

57 STD552507

58 140547

60 72140606

64 154798

71 73680400

74 STD541437

I14 158112

115 17490620

116 191316t4

122 157301

123 152927

140 158418

142 156095

143 154966

144 154207

145 156524

147 74760412

Chassis

Drawbar

Screw, Thdo, Roll. 3/8-16 x 3/4 Type TT

Washer 13/32 x 3/4 x 16 Gauge

Bumper HoodlDash

Dash, Silkscreened

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH

Clip Tinnerman Grille P/L

Panel, Dash, RH

Screw, Thd., Roll 3/8-I6 x 1/2 Type TT

Hood Assembly

Bumber Hood

Plate Mtg Battery Fuel Tank

Bushing, Snap, Nylon, Fuel Line


Locknut, Hex, with insert 3/8-16 UNC

Grille, W/Clips MS-558

Lens, Grille

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrok 5/16-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Pivot Bracket Assembly, RH, Mower, Rear

Nut Lock W/Insert 1/4 - 20 UNC

Washer 9132 X 7/8 X 16 Ga.

Bracket Grille Pickoff LH

Screw, Hex Head, Spiderlock #8 x 7t8 AB

Bracket Grille Pickoff RH

Bolt FinHex 1/4 -20 UNC X75

Air Duct P/L 18HP B&S Opp Twin

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

NtJt Crownlock !/4-20 UNC

Nut Crownlock 3/8-16 UNC

Keeper Belt Rear LH

Screw Thdrot 3/8-16 x 1-1/4

Washer

Screw

13/32 x 1 x 14 Ga.

Bracket Shift STLT

Bracket Suspension Front

Plate Reinforcement STLT

Backrest Swaybar Chassis

Bracket Footrest STLT

Rod Pivot ChassistHood

Bolt Hex Hd 1/4-20 UNC x 3/4

NOTE: All component dimensions given in US inches

1 inch = 25,4 mm

33

REPAIR PARTS


DRIVE

57

)

2i

37

121

118

75

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259560

DRIVE

KEY

NO.

PART

NO.

2 146682

3 123666X

4 12000028

5 121520X

6 17490512

8 154792

10 STD561210

11 105701X

13 74550412

14 STD551125

15 74490544

18 STD523710

19 STD541437

21 106933X

22 130804

24 STD541237

25 !06888X

26 STD551037

27 STD56t210

28 145204

29 124236X

30 130807

31 127275X

32 STD523!07

34 155071

35 120183X

36 STD551062

37 STD571810

38 123674X

39 STD523727

40 4470J

41 154777

42 19131312

47 127783

48 154604

49 123205X

50 STD523715

5I STD541437

52 STD541431

DESCRIPTION

Transaxle (See Breakdown)

Peerless 930-057A

Spring, Return, Brake

Pulley, Transaxle

Ring, Retainer

Strap, Torque

Screw, Thd, Roll. 5/16-18 x 3/4

Rod Shifter Fender STLT

Pin, Cotter .

Washe'r, Shift I_tate

Bolt 1/4-28 UNF W/Patch Grade 8

Washer

Bolt, Hex FIghd 5/16-18 Grade 5

Bolt Fin Hex 3/8-16 UNC x 1 Gr 5

Nut

Knob

Rod, Brake

Nut

Spring, Brake Rod

Washer

Pin

Rod, Parking Brake

Cap, Parking Brake, Red

Bracket, Transaxle

Keeper, Belt, L.H

Bolt

Shaft Assembly, Foot Pedal

Bearing, Nylon

Washer

Roti Pin

Pulley, Idler, Flat

Bolt

Spacer, Split 395 x .59

Keeper, Belt, Idler Foo!-Proof


Pulley, Idler, V-Groove, Plastic

Bellcrank Assembly

Retainer, Belt

Bolt

Nut Crown Lock 3/8-16 UNC

Nut Crown Lock 5/!6-18 UNC

KEY

NO.

PART

NO.

DESCRIPTION

53

55

56 STD523712

57 130801

58 127274X

59 140312

61 17490612

62 8883R

63

64

105710X

105709X

140186

71170764

65 STD551143

66 154778

70 134683

72 19132012

74 t37057

75 121749X

76 STD581075

77 123583X

78 121748X

79 2228M

80 145090

81 156049

82 123782X

83 19171216

84 145643

85 !50360

86 71208

87 19212016

88 12000008

89 154886

90 124346X

96 4497H

112 19091210

113 127285X

116 72110610

118 154774

121 154419

Link, Clutch

Spring, Clutch Return

Bolt Fin Hex 3/8-16 x 1-1/4

V-Belt, Ground Drive

Keeper, Belt, R H

Keeper, Belt, Center Span


Cover, Pedal

Pulley, Engine

Bolt, Hex Head, Fin.

7/16-20 x 4 Grade 5

Washer

Keeper, Belt, Engine, Foot-Proof

Guide, Belt RH Engine

Washer 13/32 x 1_1/4 x 12 Gauge

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square 2..0 x .1845L1865

Washer 25/32 x i-5/8 x 16 Gauge

Key Woodruff #9 3/16 x 3/4

Arm, Shift

Shaft Assembly

Spring, Torsion

Washer

Tie Rod

17/32 x 3/4 x 16 Gauge

Nut, Nylock

Bushing, Pivot

Washer

E-Ring

Console, Shift, STLT

Nut, Self-Threading, Washer Hd 1/4

Retainer Spring 1" Zinc Cad

Washer 9/32 x 3/4 x t0 Gauge

Strap Torque LT

Bolt Rdhd Sqneck 3/8-16 x 1.25

Spacer Belfcrank

Nyliner Clutching STL

NOTE: All component dimensions given in U.& inches

1 inch = 25, 4 mm

35

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR

- - MODEL NUMBER 917.259560

39

; ....

~+ +_+_.=.j

.

Cb:

4t

/

\

40

25

68 "/+

+J

36

REPAIR PARTS

TRACTOR -MODEL NUMBER 9'17.259560


KEY

NO.

PART

NO.

1 139768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546 t8 57079

19 124035X

20 126684X

22 71100410

23 127501

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

4t 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

53 73680600

54 74780520

62 156594

63 STD523710

65 154780

66 154404

67 74781044

68 154429

69 160367

70 74780636

DESCRIPTION

Steering Wheel

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R..H.

Bearing, Race, Thrust, Hardened



Ring, Klip

Bearing, Steering Column

Draglink Extended Stamped

Washer, Lock

Bearing Axle STLT/GT

Nut, Lock, Flange 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust 515 x _750 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Screw, Hex Socket Head

1/4-20 x 5/8

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13t32 x 7/8 x 16 Gauge

Screw, Thd., Rolto 3f8-16 x 3f4

Pin

Rod, Tie

Bushing, Steering

Screw

Insert, Steering Wheel


Gripco Nut

Adaptor, Steering Wheel

Boot, Steering Shaft


Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins.. 5/I6-18 UNC

Nut, Crownlock 3/8-16 UNC

Bolt Fin Hex 5/16-18 UNC x I-1/4

Kit Steering Asm Service

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Axle

Bearing Arm Pittman

Bolt, Fin Hex 5/8-1 t UNC x 2-3/4

Axle, Brace

Spacer, Brace, Axle

Bolt, Fin, Hex 3/8-16 UNC x 2-1/4

NOTE: All component dimensions given in U.S. inches

1inch=254mm

37

REPAUR PARTS

TRACTOR -- MODEL NUMBER 917.259560

SEAT ASSEMBLY

10

8,....,...=_

5

23

12

KEY

NO.

1

2

3

4

9

10

12

5

6

7

8

PART

NOo

140123

140551

747606 t 6

19131610

145006

STD541437

124181X

17490616

19131614

155925

121246 X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/846 UNC x 1

Washer Fiat 13/32 x 1 x !0 Ga

Clip Push-In

Nut Lock Hex W!Ins 3/8 -16 UNC

Spring Seat Cprsn 2 250 Blk Zi

Screw 3/8-16xl

Washer 13/32 x 1 x 14 Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

KEY

NO.

PART

NO.

13 121248X

14 72050411

15 134300

16 121250X

17 123976X

21 153236

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

DESCRIPTION

Bushing Snap Btk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20x!-3/8

Spacer' Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoufder 5/16-18 Unc

Nut Lock Hex W/Ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X I-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlcl Spr 1/2

38

NOTE: All component dimensions given in U,S, inches

1 inch = 25_4 mm

REPAIR PARTS "

TRACTOR -- MODEL NUMBER 917.259560

DECALS

6 1 7 7 17

10

\

14

/

19

22

13 14

2

15

KEY

NO.

PART

NO.

1 156439

2 273503

3 151299

4 151300

6 133644

7 150927

9 146709

10 15O333

11 156368

13 146046

DESCRIPTION

Decal Fender Danger Sears

Decal, Engine 19o5 HP Turbo

Decal Hood Rh Craftsman

Decal Hood Lh Craftsman

Decat Maint Customer Sears Dom

Decal Panel Side B&S

Decal Fender Craftsman Gold

Decal Cap CNSMR Help Line SRS

Decal Fender STLT Oper tnst E/S

Decal V-belt Dr Sch

!4

15

17

19

20

22

- -

- -

- -

- -

KEY

NO,

PART

NO.

147139

160396

158215

138047

156787

149516

138311

154515

154516

159806

159807

DESCRIPTION

Decal Chassis 42"

Decal Mower Drive Schematic

Decal Insert, Hood

Decal Battery Diehard Sears

Decal Deck Mower EZ3 Mulching

Decal Battery

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

4,10

!,9 tl

39

KEY

NO.

1 59192

2 65139

3 106222X

4 59904

10

11

--

PART

NO.

5 106732X427

6 278H

7 9040H

8 106108X427

9 122082X

7152J

104757X

144334

DESCRIPTION

Vafve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front

Fitting, Grease (Front Wheel Onfy)

Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service Item Onty)

Cap, Axle

Seafant, Tire (10 oz Tube)

NOTE: All component dimensions given in U, S, inches

1 inch = 25,4 mm

_EpAIF_ PA_J_BAcTO_

..

_,AOOF-.t-

39

_9

_0

_5

REPAIR PARTS

TRACTOR

ENGINE

- - MODEL NUMBER 917.259560

KEY

NO.

PART

NO.

DESCRIPTION

1

2

3

4 149723

5 144069

6 144068

7 _38129

8 150176

10 145552

11 STD551125

12 STD522507 t3 272250

14 13280336

15 13200300

16 STD551237

17 17490624

23 156123

25 145996

26 73920600

27 152927

29 137180

31 157103

32 155971

33 123487X

34 106082X

35 17490512

37 8543R

38 .......

39

40

41

81

151273

17720410

109227X

3645J

139277

128861

Control Throt Paddle 32 22

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) Briggs

Model No, 42E707-1631-01

Muffler Exhaust

Exhaust Asm, Left

Exhaust Asm, Right

Clamp Tube Double Engine

Bolt 5/16 - 18 UNC X 3/4 W/Sems

Heat Shield Lt

Washer Lock Hvy. Helical 1/4

Boft Fin Hex 1/4-20 x 3/4

Gasket Muffler

Nipple Pipe 4-1/2"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrot 3/8-16x1-1/2 Tytt

Shield Browning

Control Choke

Nut Keps 3/8-24 Unf

Screw TT #10-32 x 5 x 3/8 Flange

Arrestor Spark

Tank Fuel 3 50 Rear

Cap Fuel Guage STLT

Clamp Hose Blk

Spacer Pad

Screw Thdrol 5/16-18 x 3/4 TYT

Line Fuel

Plug Oil Drain (Order From Engine

Manufacturer)

Pad Idler 1.75 x .75 x .06

Bushing

Stem Tank Fuel

Nut, Flange t/4-20 Starter Nut


1 inch = 25.4 mm

41

REPAIR PARTS

TRACTOR

MOWER LIFT

- - MODEL NUMBER 917.259560

"_ / 25 2423

8

7

5

19 I

I

13

4

6

12

13

49

, /

!

30

50

26

3

\

6

5

20

161718

20

19

15

32

42

REPAnR PARTS

TRACTOR - - MODEL NUMBER

MOWER LIFT

917.259560

KEY

NO,

PART

NO.

1 159460

2 159471

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

13 STD624008

15 127218

16 73350800

17 130171

18 73800800

19 139868

20 STD624008

23 110807X

24 19131016

25 2876H

26 76020308

27 t26971X

28 73350600

29 138057

30 150233

31 140302

32 73540600

49 145212

50 !10452X

DESCRIPTION

WireAssyo, Inner, with Plunger

ShaftAsm Lift

Pin Groove

E Ring #5133-62


Bearing Nylon

Grip Handle Fluted

Button Plunger Read

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BlkZinc

Nut Lock W/Wsh 1/2-13 Uric

Arm Suspension Rear

Retainer Spring

Nut Spring

Washer 13/32 x 5/8 x 16 G&

Spring 2-1/8"

Pin cotter 3/32 x 1/2

Rod Adj. Lift

Nut Hex Jam 3/8-t6

Knob Inf. 3/8q6

Trunnion lnfin. Height

Bearing, Pivot, Lift, Special

Nut, Crownlock 3/8-24

Nut Ftange Lock

Nut Push


1 inch = 2&4 mm

43

REPAaR PARTS


MOWER DECK

,_'_ 40

34

33

32

102

105

106

113 111

\

2

16

18 t8

21

22

23

24

25

27

21

44

REPAUR PARTS

TRACTOR - - MODEL NUMBER 917.259560

MOWER DECK

KEY

NO.

PART

NO.

DESCRIPTION

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

I0 140296

11 134149

12 129895

13 137645

14 128774

15 I10485X

16 140329

17 72110610

18 72140505

19 132827

20 136888

21 STD541431

22 134753

23 131267

24 t05304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD5414!0

52 139888

53 131845X900

Mower Housing

Bolt

Bracket Assembly,Sway Bar, Front

Bracket Assembly, Sway Bar

Retainer Spring

Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 125 Grade 8

Washer, Lock

Washer, Hardened

Blade; Mulching

•Bearing, Ball

Shaft Assembly, Mandrel, Vented

(Includes Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 3/8-16 x 1-1/4

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex


Stiffener Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector


Rod, Hinge

Screw Thdrol Washer Head

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt

Fastner, Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x !3/16 x 16 Gauge


Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

KEY

NO.

PART

NO.

DESCRIPTION

54

55

56

58

59

67

68

71

72

73

133943

155046

122052X

14O086

141043

149846

144200

142427

131870

127847

I2t748X

12000029

128903

127845

154809

127498

153701

73350600

142028

120958X

156084

72140618

STD541437

136420

71161010

19061216

STD55t110

130758

2029J

155197

155198

17490512

73510500

72110504

137644

133957

73930600

19121414

143723

153390

19131312

STD523710

STD533710

19132293

130794

92

101

102

103

104

105

106

111

78

79

80

81

82

83

84

85

74

75

76

77

112

113

114

115

116

117

1t8

119

121

128

129 t30

131

132

" "

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion Brakes

Guard, TUV Idler

Knob Custom Oval

V-Belt

Rod, Clutch, Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary


Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Lever Asm Clutch Pri Plm STLT

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc

Trunnion, Adj..

Washer, Sintered

Keeper Belt idler

Bolt RDHD Sq 3/8q6 UNC x 2-t/4

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel LoHo

Bracket, Gauge, Wheel RH


Nut, Hex, Keps 5/16q8 UNC

Bolt, Carriage 5/t6 UNC x t/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-I6


Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5

Bolt, RDHD SQNK 3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 4 Ga.

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Standard

"

145411

NOTE: All component dimensions given in U.S inches

1 inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259560

PEERLESS TRANSAXLE - MODEL NUMBER 930-057A

J

23

47

35

77

29

13

/ t5

9OO

79

42

43

150

/

90

46

REPAIR PARTS


PEERLESS TRANSAXLE - MODEL NUMBER 930-057A

REF PART

NO.

NO.

1 772108A

2 780086A

3 770102A

4 776260A

5 776219B

6 778139

7 778136

8 792136A

8A 792047

9 784352

10 784355

11 778229

12 778!13A

13 778221

14 778068

15 778260

17 786139

18 786102

20 792077

21 792078

22 792079

23 788061

25 792073

26 792f25

27 792035

28 788040

29 780072

30 780108

31 780001

32 792001

33 788095

34 780105A

35 780118A

36 790003

37 790007

38 799021

39 786026

40 792076A

4!

790079

42 792073

42A 792085A

DESCRIPTION

Cover, Transaxte

Bearing, Needle

Case, Transaxle

Shaft, Counter

Shaft and Pinion Assembly, Output

Gear, Output, 35 Teeth

Gear, Spur, 15 Teeth, Steel

Key_ Shift

,Key, WoodrUff

Collar, Shifter

Rod and Fork Assembly, Shift

Gear, Bevel, 42Teeth

Bevel Pinion, Input

Gear, Bevel, 16 Teeth

Gear, Bevel Pinion

Gear, Ring

Pin, Drive

Spacer, Neutral

Ball, Steel 5/16" diameter

Set Screw 3/8-16 x 3/8

Spring

Ring, Seal

Screw, Flanged Hex Head, Thread

Forming 1/4-20 x 1-1/4

Ring, Retainer

(4 Required, Package of 2)

Ring, Retainer

Ring, Retainer

Washer, Thrust

Washer, Thrust

Washer

"O" Ring

Sea], Square Cut

Bushing, Flanged

Bushing, Flanged

Disk, Brake

Plate, Brake Pad

Pad, Brake (Package of 2)

Pin, Dowel

Washer, Flat

Lever, Brake


Forming 1/4-20 x 1-1/4

Screw 1/4-20 x 2-1/4

REF PART

NO.

NO,

43 792075

44 790025

45 786066

46 786086

47 774690

48 774691

49 778215

50 778125

51 778124A

52 778123A

53 778122A

54 778273

56 778230

57 776151

58 778!26A

59 778127A

60 778!28A

61 778163

65 780109

66 776135

67 776315A

68 786116A

69 780051

70 786118

71 788069

72 792165

72A 788091

76 780090

77 788078A

79

81

792144

786081

82 786082

83 786123

90 788067B

103 792166

104 792167

150 788093

900 794602

DESCRIPTION

Locknut 5t16_24

Holder, Brake Psd

Spacer

Bracket, Brake Lever

Axle 1 t-5/16" long

Axle I6-1/2" long

Gear S3ur, 37 Teeth, Steel (1,,)

Gear S 3ur, 35 Teeth (2°°)

Gear S 3ur, 30 Teeth (3,,)

Gear S3ur, 25 Teeth (4,,)


Gear S :_ur, 19 Teeth, Steel (6,,)


Gear S_ur, 15 Teeth (2.,)

Gear S 3ur, 20 Teeth (3_)


Gear, S 3ur, 28 Teeth (5_)


Washer Thrust

Shaft, In )ut

Shaft, Brake, 4 Keyed

Plug

Washer, Thrust

Spacer

Square Cut Ring

Plug, Threaded 9/16-18

"O" Ring

Washer, Thrust

Ring, Retaining, Inverted

(Package of 2)

Spring, Brake

Chain, Roller

(Number 41 Chain, 24 Links)

Sprocket, 9 Teeth (Reverse)


Grease, Bentonite, 32 Ounce Bottle

Screw t/4-20 x 2

Locknut 1/4-20

Gasket Eliminator (Loctite #515)

Replacement Transaxle


I inch = 2&4 mm

Parts must be ordered from Tecumseh Products Co.

47

REPARR PARTS

BRIGGS & STRATTON

TRACTOR -- MODEL NUMBER 917.259560

ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

=" 615

552A

615 q_

868

42 _'_

41

36

40 35

33

34

819

220 _

23o

12 534

?

_' 165

643

642

32

535

523

842

445

235

161

601

525

524 0

601

537

48

REPAIR PARTS

TRACTOR -MODEL NUMBER 9'17.259560

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-0'1

1358 GASKET SET !

1861 PUMP REPAIR KIT 1

KIT

95 104 103

_119

51

51A

51

52

_

232

202

257

205

0 634

394

859

93

52

434

392

117

54

356

334 851

468

332

Q 75

188

1006

337

635

383

.......

i,

49

726

REPAIR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

801

783

802

803

311

653

544

201

209A 209

414 207

307

50

REPAIR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER '1631-01

22

881

304

8 ..........................

7A

1'i058 OWNER'SMANUALI i 10'i'9'LABEL KITI

_r REQUIRES SPECIAL TOOLS

TO INSTALL.

SEE REPAIR

INSTRUCTION MANUAL.

305

3O5

308A

307

306

3O8

3O5

307 306A

51

REPAIR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

KEY PART

NOo NO.

1 497074

2 399265

3 391086

4 493304

5 493457

5A 493458

7 271867

7A 271868

8 495754

8A 222892

9 27803

10 94382

IOA 94830

11 280225

12 273208

271188

271189

13 94565

15 94239

16 394028

94196

20 291675

22 94724

23 491180

24 222698

25 498584

498585

498586

498587

26 394959

394960

394961

394962

27 263129

28 498319

391286

29 394306

397158

32 94671

33 390420

34 261528

35 65906

36 26828

40 221596

41 292260

42 494553

45 261368

46 213520

50 213290

51 271412

51A 281411

52 270884

53 93970

DESCRIPTION

Cylinder Assembly

Bushing

* Seat, Oil

Sump, Engine

Head, Cylinder#1

Head, Cylinder #2

* Gasket, Cylinder Head #1


Breather Assembly #1

Cover, Breather Cylinder'#2

(Used Only on Key#572,

Air Baffle with Holes for Mounting)

* Gasket, Breather

Screw, Sems

Screw, Sems

Tube, Breather

* Gasket, Crankcase, _015" Thick

* Gasket, Crankcase, .005" Thick

* Gasket, Crankcase, 009" Thick

Screw, Cylinder Head

Plug, Oil Drain

Crankshaft

Timing Gear Key

* Seal, Oil

Screw, Serns

Flywheel

Key, Flywheel

Piston Assembly, Standard Size

Piston Assembly, .010" Oversize

Piston Assembly, ._020"Oversize

Piston Assembly, .030" Oversize

Ring Set, Standard Size

Ring Set, .010" Oversize

Ring Set, °020" Oversize

Ring Set, .030" Oversize

Lock, Piston Pin

Pin, Piston, Standard Size

Pin, Piston, .005" Oversize

Rod, Connecting, Standard Size

Rod, Connecting, .020" Undersize

Screw, Connecting Rod

Valve, Exhaust

Valve, Intake

Spring, Valve, Intake

Spring, Valve, Exhaust

Retainer, Valve, Intake

Retainer, Valve, Exhaust

Keeper', Valve

Tappet, Valve

Gear, Cam

Manifold, Intake

.... Gasket, Carburetor Mounting

Spacer, Carburetor'

* Gasket, Intake Manifold Mounting

Screw, Hex Head,

Carburetor to Manifold

KEY PART

NO. NO.

DESCRIPTION

93208

222511

95039

495181

495035

231209

491538

93499

221939

392672

91920

26157

271607

298514

231435

394683

491543

223534

392673

280474

231338

231333

78

90

91

98

99

102

103

104

105

107

93

94

95

96

97

108

109

116

117

119

121

127

161

165

187

188

201

202

203

205

206

207

209

209A

219

219A

220

222

224

94152

491539

223472

496599

94289

299146

94627

262683

262684

280997

93971

94298

262337

262352

261563

394348

393415

222773

491282

94297

Screw, Phillips

Washer, Spring

Screw, Hex

Carburetor

Body Assembly, Upper

Bushing, Throttle Shaft

Valve, idle Adjust

Screw, Sems

Valve, Throttle

Shaft, Throttle

Screw, FiUister Head

Spring, Throttle Adjust

Gasket, Carburetor Body

Float, Carburetor

Pin, Float Hinge

Valve, Needle

Body Assembly, Lower

Valve, Choke

Shaft, Choke

O-Ring

Jet, Needle Valve, Fixed

Jet, Needle Valve, Fixed,

High Altitude

Screw, Hex Head

Carburetor Kit

Plug, Welch

Base, Air Cleaner

Nut, Wing

Line, Fuel, 28" Long (Cut to Suit)

Screw

Link

Link

Crank, Bell

Screw, Hex Head

Nut

Spring, ControL, Rod

Spring, Governor

Spring, Governor Idle

Gear, Governor

Oil Slinger

Washer, Thrust

Bracket, Control

Screw, Torx®

* Included in Gasket Set (495868)

** Included in Carburetor Kit (491539)

***

Included in Carburetor Kit (49! 539), and Pump Repair Kit (393397)

****

Included in Gasket Set (495868), and Carburetor Kit (491539)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mrn

52

REPADR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

KEY PART

NO.

NO, DESCRIPTION

227 491297

229 62199

230 223882

235 224995

240 394358

244 230318

257 93897

258 94623

259 223890

265 221535

267 94906

284 94674

284A 94882

304

305

495469

94786

306 222846

306A 223734

307

308

94930

224774

308A 224775

309 497596

310 94003

311 497608

332 230674

333 394891

334 94731

337 802592

356 494705

358 491856

363 19203

383 89838

387 280197

392 261395

394 270988

414 220680

422 222875

432 221377

434 223688

435 93829

445 394019

468 497908

474 393474

482 93621

510 497606

523 494947

524 271157

525 495348

528 393815

534 94823

535 272490

537 27141t

544 497603

552 262332

552A 262331

Lever Assembly, Governor

Washer

Washer, Governor Crank, Inside

Shield, Fuel Spray

Filter, Fuel

Connector, Fuel Line

Screw, Seres

Screw, Seres

Bracket, Cable

Clamp, Casing

.Screw, Senis

Screw, Hex Head

Screw, Hex Head

Housing, Blower, Red

Screw, Seres

Shield, Cylinder

Shield, Cylinder

Screw, Self-Tapping

Cover, Air Guide

Cover, Air Guide

Motor, Starter

Bott, Thru

Brush Set

Nut, Hex

Armature, Magneto

Screw, Seres

Plug, Spark

Wire, Stop

Gasket Set

Flywheel Puller

Wrench, Spark Plug

Body, Pump

**" Spring, Diaphragm

*** Diaphragm, Carburetor

Washer

Bracket, Oil Fill

***Cap, Spring

Cover, Diaphragm

Screw, Diaphragm Cover

Filter, Air

Screen, Rotating

Alternator

Screw,

Drive, Starter

Cap, Oil Fill

* Seal, Fill Tube

Tube, Oil Fill (Includes Seals

Hose, Vacuum

Screw, Air Cleaner

Filter, Air

.... Gasket, Air Cleaner

Armature, Starter

Lower Bushing, Governor

Upper Bushing, Governor

53

KEY PART

NO.

NO, DESCRIPTION

556

562

567

93585

93853

9481t

569 272645

572 224816

573 491304

592 92278

601 93053

615 94296

6t5A 263080

616 491530

634 271013

634A 491287

635 66538

642 225008

643 496700

653 93585

726 391362

741 262989

783 280104

80I 394860

802 497607

803 497604

819 94675

842 270920

847 495715

851 493880

858 270989

859 271025

860 261358

861 393397

868 497212

869 261463

870 213316

871 261961

231218

877 393456

881 495901

955 397882

!005

281053

1006 224901

1019 496726

1058 272112

1090 497605

Screw, Hex Head

Bolt, Governor Lever

Screw, Hex Head,

Back Plate to Cylinder

* Gasket, Base

Baffle, Air, Cylinder #2

Plate, Back

Nut, Hex.

Clamp, Hose

Retainer, E-Ring

Retainer

Crank, Governor

** Washer, Throttle Shaft

* Seal, Governor Shaft

Boot, Spark Plug

Cover, Air Cleaner

Plate, Air Cleaner

Screw, Hex Head

Gear, Ring

(includes Mounting Parts)

Gear, Timing

Gear, Starter

Cap, Drive

Cap, End

Housing, Starter

Screw, Hex Head

* Seal, Cap

Tube Assembly, Oil

Terminal, Cable


"** Gasket, Pump

*** Spring, Diaphragm

Repair Kit, Pump

Seal, Valve

Seat, Valve, Intake

Seat, Valve, Exhaust

Bushing, Guide (Exhaust Only)

Bushing, Guide (intake, Brass)

Wire, Alternator

Plate, Cover

Plug and Seal, Solenoid

Fan, Flywheel

Retainer, Fan

Label Kit

Owner's Manual

Retainer, Brush



*** Included in Carburetor Kit (491539), and Pump Repair Kit (393397)

....



1 inch=254mm

SE C NOTES

54

SUGGESTED GUmDEFOR SJGHTBNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING

GUIDE

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX. iiiiiiiii

_!

._

_| _.A

_| | i iiiiii ii iiiii iiiii i iiii ii

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

|

I

OWNER'

A UAL

MODEL NO.

917.259560

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FeN-PART

(1=800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

159806 4.8 97 TR

195 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number.

Each engine has

its own model number.

The model number' for your tractor will be found on the model plate located under' the seat.

The model number for your engine will be found on the blower housing of the engine.

Ali parts listed herein may be ordered from any Sears,

Roebuck and Co., Service Center/Department and most Retail Steres.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

" PRODUCT - TRACTOR

" MODEL NUMBER " 917.259560

° ENGINE MODEL NO. " 42E707-1631-01

° PART NUMBER

" PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians°_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell

®

Printed in U.S_A

MODEL 917.259560

OWNER'SMANUAL o Assembly

o Operation

. Customer Responsibilities

®Service and Adjustments

, Repair Parts

®

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.,

1, GENERAL OPERATION

,, Read, understand, and follow all instructions in the manual and on the machine before starting.

•

,, Onty allow responsible adults, who are familiar with the

instructions, to operate the machine.

= Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing machine if anyone enters the area

Stop

•

•

Never carry passengers.

° Do not mow in reverse unless absolutely necessary Always took down and behind before and while backing.

Be aware of the mower discharge direction and do not point

it at anyone De not operate the mower without either-the entire grass catcher or' the guard in place

°

= Slow down before turning

Never leave a running machine unatteilded_ Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

° Turn off blades when not mowing.

o Stop engine before removing grass catcher or unclogging chute

• Mow only in daylight or good artificial light

° Do not operate the machine while under the influence of alcohol or drugs.

•

• Watch for traffic wl_n operating near or crossing roadways

Use extra care _Jhen loading or unloadir j the machine into a trailer or' truck,

I11. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity_ Never assume that children will remain where you last saw them.

•

° Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area,

° Before and when backing, look behind and down for small children

° Never carry children, They may fall off and be seriously injured or interfere with safe machine operation.

•

° Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV.

SERVICE

• Use extra care in handling gasoline and other fuel& They are flammable and vapors are explosive,,

Use only an approved container,,

Never remove gas cap or add fuel with the engine

running Allow engine to coot before refueling° Do not smoke.

Never refuel the machine indoors,

Never store the machine or fuel container inside where there is an open flame, such as a water heater

° Never run a machine inside a closed area, ii.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and flpover accidents, which can result in severe injury or death.

All slopes require extra caution, tf you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•

° Mow up and down slopes, not across

Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine Tall grass can hide obstacles

° Use slow speed. Choose a Iow gear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

° Use extra care with grass catchers or other attachments..

These can change the stability of the machine.

° Keep all movement on the slopes slow and gradual, Do not make sudden changes in speed or' direction.

° Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowty straight down the slope,

•

°

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety operation regularly devices Check their proper

° Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage.

Allow machine to cool before storing.

° Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, when necessary.

° Mower blades are sharp and can cut.. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

iii i ii I i , ii safety

CAUTIONIIf precautions,

BECOME

It

ALERT!I!

means

YOUR

SAFETY IS INVOLVED.

i I ' II iiii i iiii iiiiiiiiiiii DO NOT:

•

• Donot turn on slopes uniess necessary, and then, turn slowiy and gradualIy downhill, if possible.

° Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or dilch, or if an edge caves in.

Do not mow on wet grass. Reduced traction coufd cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

° Do not use grass catcher on steep slopes.

CAUTION: Always disconnect spark plug spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNUNG A

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

2 _/,ul

CONGRATULATIONS on your purchase of a Sears

Tractor.

it has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any probtem you cannot easily remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, welltrained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917o259560

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS"WILL BE FOUND _

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.5

GASOLINE CAPACITY

AND TYPE:

OIL TYPE (APt-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: &0 PINTS

SPARK PLUG:

(GAP: 030")

CHAMPION RJ19LM

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH):

3.5 GALLONS

UNLEADED REGULAR

TIRE PRESSURE:

CHARGING

BATTERY:

SYSTEM:

BLADE BOLT TORQUE:

FORWARD:

1st

2nd

3rd

4th

5th

6th

REVERSE:

1,.1 t.5

23

3 5

4.4

57

1.7

FRONT: 14 PSI

REAR: 10 PS1

3 AMPS BATTERY

5 AMPS HEADLIGHTS

AMPtHR:

MIN, CCA:

30

240

CASE SIZE: U1R

30-35 FT, LBS,

...,'4

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• FoJlow a regu}ar schedule in maintaining, cadng for and using your tractor.

, Followthe instructions under"Customer Responsibilities" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws

(if any). If a spark arrestor Js used, Jt should be maintained in effective working order by the operator°

In the state of California the aboveqs required by law

(Section 4442 of the California Pubtic Resources Code).

Other states may have similar laws,, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPA1R PARTS section of this manual).,

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or workmanship.

•

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

.

• o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

....

_

SEARS, ROEBLJCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

...................................

3 iii1!

II IL'I'II ....

ii ,i,

TABLE OF CONTENTS

SAFETY RULES ............................................................

2

PRODUCT SPECIFICATIONS ......................................

3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY ..................................................................

3

TABLE OF CONTENTS ................................................

4

INDEX ............................................................................

4

TRACTOR ACCESSORIES ..........................................

5

ASSEMBLY ................................................................

7-9

OPERATION ...........................................................

10-14

MAINTENANCE SCHEDULE ......................................

15

SERVICE AND ADJUSTMENTS ............................

20-25

STORAGE ...................................................................

26

TROUBLESHOOTING ............................................

27-28

REPAIR PARTS - TRACTOR .................................

30-47

REPAIR PARTS - ENGINE ....................................

48-53

PARTS ORDERING/SERVICE .................. BACK PAGE iNDEX

A

Accessories .................................................5

Adjustments:

Mower:

Front-To-Back ........................1o.21

Side*To-Side .....................................

Throttle Control Cable ....................24

Air Filter, Engine .................................... 18

Air Screen, Engine ..............................

18

Assembly .............................................

7-9

B

Battery:

Cieaning ......................................

17

Connecting .................................. 7-8

Starting with Weak Battery ...........23

Storage ........................................

26

Belts:

Motion Drive

Removal/Replacement .............22

Mower Blade Drive

Removal/Replacement ............. 22

Blade:

Replacement ....................................16

Brake Adjustment ................................. 22

C

Carburetor Adjustment ........................ 25

Controls, Tractor .................................... 1t

Customer Responsibilities ...............15-19

Engine:

Air Filter ...................................

18

Air Screen, Engine .................... 18

Battery ............................................17

Cooling Fins, Engine ................. 18

Fuel Filter _.....................................19

Tractor:

Blades .....................................

16

Lubrication Chart .........................15

Maintenance Schedule ..............15

Tire Care .......................... 8,t6,23

Cutting Height, Mower .......................

12

E

Electrical:

Interlocks and Relays ....................24

Widng Diagram ...............................30

Engine:

Filters:

Fuel:

Oil Change ........................................17

Oil Level ..................................... 13,17

Oil Type ..............................................17

Preparation ......................................13

Starting ...............................................14

F

Fuse 24

G

Gauge Wheels ....................................... 8

H

Hood Removal/Installation ....................24

L

Leveling Mower Deck ..............................21

Lubrication Chart ................................... 15

M

Maintenance Schedule .............................

Mower:

Adjustment, Front4o-Back ........... 21

Adjustment, Side-to*Side ............ 21

Blade Sharpening ............................16

Blade Replacement ..........................16

Cutting Height ................................ 12

Operation ......................................

13

Removal ...........................................20

Spark Arrester ...............................3,40

O

Oil:

Cold Weather Conditions ........ 13,17

Operation ...................................................

Operating Mower .................................. 13

Options:

Accessories ....................................

5

Spark Arrester ............................ 3,40

P

Pads, ReplacemenlJRepair ................

R

S

Seat ...............................................................8

Service and Adjustments ................ 20-25

Hood Removal/Installation ............24

Mofion Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Bel!

Removal/Replacement ...................

Mower Adjustment:

Front*to-Back ........................... 21

Side-to-Side ........................................

Mower Installation .................................

Mower' Removal ............................. 20

Tire Care ..................................8,16,23

Slope Guide Sheet ..................................55

Spark Plugs ..............................................19

Specifications .........................................................

Starling the Engine ........................ 13-14

Steering Wheel ......................................7,23

Stopping the Tractor ....................................

Storage ......................................................26

T

Throttle Control Cable Adjustment ..... 24

W

Warranty ..................................................... 3

Wiring Diagram .........................................

Wiring Schematic .................................. 29

4

i , ,i....................

, i ii,llll,l,,n,i

ACCESSOR i,l_,lll i , nlll,lll,,,,,ll,l,nlll,,,i,,n,,lll

AND ATTACHMENTS

........illl,ll,lll, iir Li ll,i i,ii,,H

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.,

Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

%

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are fisted below with brier explanations of how they can help you. Th s list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer b_ available or fit your model, Contact your nearest Sears store for the accessories and attachments that' are a_vailable for your tractor.

• Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn, Tapered 2,5-inch steet spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

_healthier, neater looking lawn, Two Permanex containers hold

30-gallon plastic bags..

BUMPER protects front end of tractor from damage.

CARTS make hauling easy.

Variety of sizes avaitable, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and doily,.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots..

36-inch swath.

24 hardened steel coring tips_ t50 tb,.capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)_

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain, For mower decks not so equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas forseeding, Available for front or rear mounting, HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into farge hopper.. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades.. For models not equipped as 3-in-1 Convertible mowers.

See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck, Use with 2 x 8 or 2 x t0 lumber.

ROLLER for smoother lawn surface.

36-inch wide, 18-inch diameterwater4ightdrum holdsupto3901bs, ofweight.

Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum,

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side Iever.. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights andtor rear drawbar weighL)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow.

Mounts easily with simple pin arrangement.

Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source includes booms for automatic spraying and hand held wand for spot spraying.. Wand has adjustable spray pattern For applying herbicides, insectF cides, fungicides and liquid fertilizers,

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy, Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue.

Tiller has its own builtqn lift and depth control system and does NOT require a sleeve hitch_

Fits any lawn, yard orgarden tractor Simply hook up to the tractor drawbar and go!

Optional accessories convert unit for dethatching, aerating, hiIfing ..without tool&.

TIRE CHAINS are heavy duty', closety spaced extra-large cross links give smooth ride, outstanding traction..

TRACTOR CAB has heavy duty vinyl fabric over tubuEar steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch.

Keeps operator warm and dry.

Remove vinyt sides and windshields for use as sun protector in summer_ Optional accessories include: tinted/ tempered solid safety glass windshie[d with hand operated wiper;

12-volt amber caution Light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places.

VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 lb, weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials,

5

CONTENTS OF HA DWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

Parts packed separately in carton

©

Seat

Video

Cassette

(1) Large Flat Washer

11) Hex Bolt 5/16-18 x lq/4

(1) Lockwasher 3/8

@

(1) Locknut 5/16-18 llll ii ii ,i i i

Steering

Wheel

Mulcher

Plate

Manual

Steering

Boot

Parts Bag t

$

$

(1) Hex Bolt

1/2-13 x 1

(1) Shoulder

Boft 5/16-18

(1) Washer

17/32 x

1-3/!6°x 12

Gauge (1) Lock Washer 1/2

_@(2) Lock

Was'_r 0

(2) Washers

3/16 x 3/4 x 16 Gauge

(2) Weld

Nuts #10

@

(2) Hex Nuts 1/4-20

(2) Hex Bolts 1/4-20 x 3/4

(¢


(2) Lock Washers 1/4

6

Parts bag contents not shown full size

©

(2) Shoulder

Bolts


(2) Gauge

Wheels ©

(2) Center-

lock Nuts

Steering Wheel

Adapter

,,f--_, (2) Keys

"_'

Assernblys

"\

Slope Sheet

/ Steering

Insert

C

Steering

Extension

Shaft

ASSENIBLY

............................................................................................

i

Your new tractor has been assembled at the factory' with exception of those parts left unassembled for shipping purposes,

To ensure safe and proper operation of your tractor alt parts and hardware you assemble must be tightened securelyo Use

the correct tools as necessary to insure proper tightness° i

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(I) 3/4" Socket w/drive rachet

(2) 7/16" wrenches Phillips Screwdriver

(2) 1/2" wrench

(1) 9/16" wrench

Tire pressure gauge

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)

LARGE FLAT

WASHER

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON '

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along lines on al! four corners of carton, and lay panels flat,, o Check for any additional loose parts or cartons and remove°

_-BEFORE ROLMNGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft, Align mounting holes in extension and lower shafts and install 5/t6 hex bolt and locknuto Tighten securely_

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT, LBS TORQUE,,

° Place tabs of steering boot over tab slots in dash and push down to secure,

INSTALL STEERING WHEEL o Position front wheels of the tractor so they are pointing straight forward,,

° Slide steering wheel adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.,

.

Assemble large flat washer, 3/8 lock washer, 3t8 hex bolt and tighten securely°

° Snap steering wheel insert into center of steering wheel_

° Remove protective materials from tractor hood and grill°

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

STEERING

WHEEL

FIG. 1

STEERING

BOOT

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment _ift!ever to its highest position_

• Release parking brake by depressing ctu_ca!brake

pedal,

• Place gearshift lever in neutral (N) position,

° Roll tractor backwards off skid

• Remove banding holding discharge guard up against tractor,

7

ASSE

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2) iiiiii i1,,i i, II I

CAUTION: Do not short battery terminals by allowing a wrench or any other same time. Before connecting battery, bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden- tal grounding.

Lift hood to raised position.

• Open terminal access doors, remove terminal protective caps and discard

• If this battery iS put into service after month and year,

Indicated on label (label located between terminals) charge battery for minimum of one hour-at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown.

Tighten securely.

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securety_

• Close terminal access doors.

Use terminal access doors for:

= Inspection for secure connections (to tighten hardware),

• Inspection for corrosion..

= Testing battery.

= Jumping (if required).,

• Periodic charging.

FLAT

WASHER

DISCARD TERMINAL

PROTECTIVE CAPS

,,,

HEX NUT

LOCK

WASHER

HEX

BOLT

TERMINAL "" _t

ACCESS

DOOR ; b

POSITIVE

(RED)

CABLE t* lil

!

,

": _::

NEGATIVE

(BLACK)

CABLE

FIGo 2

•

•

•

INSTALL SEAT (See Fig, 3)

Adjust seat before tightening adjustment bolt.

= Remove cardboard packing on seat pan°

• P;ace seat on seat pan and assemble shoulder bolt

• Assemble adjustment bolt, lock washer and fiat washer loosely Do net tighten

° Tighten shoulder bolt securely,

° Lower seat into operating position and sit on seat

Slide seat unlil a comior[able position _sreached which allows i! c,.*,n you to press clutchtbrake oedal all the way

_et off se2,i vltt_out moving l[s adjus_.eu position

_aise so-,: ar>d t!ghten

sd;ustment bcl securely

LY

ADJUSTMENT

BOLT

SEAT PAN

SEAT

FIG. 3

FLAT WASH ER

LOCK WASHER

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance_

• Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted,, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance,

.

Assemble gauge wheels with tractor on a fiat level surface o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual),.

o With mower Jn desired height of cut position, gauge wheels should be assembled so they are slightly off the

_mund Instant gauge wheel in appropriate n::_e ', :_: shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely

• Repeat for opposite side installing gauge wheel in

_ame aalL._slmen_ioe

GAUGE WHEEL

MOUNTING

BRACKET i i ii iiii ,11i1,,,,i,,i,

ASSEM LY

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove muicher pla[e and store in a safe place.

Your mower is now ready for disci_arging or inslailation of optional grass catcher accessory

DEFLECTOR

SHIELD /

_-"_

318-16

LOCKNUT

318" WASHER

GAUGE WHEEL"

SHOULDER BOLT

FIG. 4

INSTALL MULCHER PLATE

(See Figs. 5 & 6)

.

Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown°

_NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

, Tighten hardware securely_

• Raise and hold deflector shield in upright position_

.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown

• Hook front latch into hole on iront ot mower deck,, o Hook rear latch into hole on back of mower deck_ i

J ,_

I ,_ A j ._

| _

CAUTION: Do not remove

,, discharge guard from mower,, Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in

I ...............

operation°

WELD NIL.ITFROM THE TOP HOOK POINTS DOWN

!

J

WELD

NUT \\_\

LATCH

WASHER

,

MULCHER

PLATE

LOCK

WASHER

SCREW

HOOK

WELD

NUT

FIG. 6

LATCH

HOOKS v" CHECKLIS7

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BES T PERFORMA NCEAND SATISFACTION FROM

THIS QUALITY PRODUCT

_OLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ Ail :_ssembly instructions have been completed.

v" No rem,aining loose parts in carton.

/ Battery is property oreoared and charged° (Minimum t hou(at 6 a;-rcs.

,/ Seat is adjusted comfortably and tightened securely,

,/ Ait tires are properly irfflated (For shipping purposes, the tires were overinflated a[ the factory)_

,/ Be sure mower deck is properly leveled side-to-side/ fronbto-rear for best cutting results.

(Tires must be properly inflated for leveling)

¢" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers,

,/ Check wiring See that al! connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLL OWING fMPORTANT

ITEMS:

,/ Engine oil is at proper level

,/ Fuel lank is iiited _._.._;t_ gasoline

V Become familiar w_iq all controls - [heir loca!._on an(] function Operate them before you start the e_o,ine v" Be sure orake system Js Jnsate operailng COndiilO_

FIGo 5

OPERATION

These symbols may appear on your tractor or in literature supptied with the product.

Learn and understand their meaning,,

4'

BATTERY CAUTION OR

WARNING

REVERSE FORWARD

FAST SLOW

ENGINE ON

FUEL

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

X

CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK

PARKING BRAKE

LOCKED

UNLOCKED

L

LOW NEUTRAL HIGH

PARKING BRAKE

REVERSE

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

10

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

ATTACHMENT

CLUTCH LEVER

IGNITION

SWITCH

LIGHT SWITCH

POSITION

AMMETER

THROTTLE

CONTROL

ATTACHMENT

LIFT LEVER

CLUTCHtBRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

PARKING BRAKE

GEARSHIFT

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and ofL

THROTTLE CONTROL: Used to control engine speed,

CHOKE CONTROL: Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for decfutching and brak_ ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

11

GEARSHIFT LEVER: Selects the speed and direction of tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor_

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine,

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height,

AMMETER: Indicates battery charging (+) or discharging

(-),

II

OPEl ATION

IIII I III i1,1111111 , i , tttlllLt , iiii ...................................

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your-tractor isequipped with art operator presence sensing switch..

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine°

• Depress clutch/brake pedal into full ".BRAKE" position : and hold,

• Place parking brake lever' in "ENGAGED" position and release pressure from clutch/brake pedal, Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

THROTTLE

CONTROL

CHOKE

CONTROL


"ENGAGED" POSITION

"DISENGAGED"

POSITION

"BRAKE"

POSITION

CLUTCHtBRAKE PEDAL

"DRIVE" POSITION

PARKING BRAKE

"ENGAGED"

POSITION

GEARSHIFT

LEVER

"DISENGAGED"

POSITION

HEIGHT' ADJUSTMENT KNOB

FIG. 8

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher', etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.,

° Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance,

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine_.

Do not use to start a warm engine,

° To engage choke control, pull knob out, Slowly push knob in to disengage_

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever'.

° Start tractor with clutch!brake

pedal depressed and gearshift lever in neutral (N) position.

o Move gearshift and range shift levers to desired posilion.

° Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS.

FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE,.

STOPPING (See Fig. 8)

MOWER BLADES -

° Move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

° Move gearshift lever to neutral (N) position,

ENGINE -

° Move throttte control to slow (',_!,) position_

NOTE: Failure to move throttle control to slow (,,_) position and allowing engine to idle before stopping may cause engine to "backfire".

= Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent unauthorized use.

° Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.

To eliminate this possibility, always stop engine when stopping tractor on grass areas, 12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by tumir_g the height adjustment knob in desired direction.

= Turn knob clockwise (("_) to raise cutting height

° Turn knob counterclockwise (!_'-",0 to lower cutting height.

The cutting height range is approximately 1-1/2" to 4".. The heights are measured from the ground to the blade tip with the engine not running, These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over6 inches in height should be mowed twice..

Make the first cut relatively high; the second to desired height°

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt shut off the engine.

.

Select desired height of cuL

° Lower mower with attachment lift control.

o Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control

I ,_j_.

| _ t _

..... CAUTION: D'o not operate the mower without eitherthe entire grass catcher,

on mowers so equipl_ei:t, or the dis-.

guard in place.


"DISENGAGED" POSITION

\

ATTACHMENT

• To restart movement, slowly release parking brake and clutch/brake pedal,

° Make all turns slowly.

TO TRANSPORT o Raise attachment lift to highest position with attachment lift control_

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

° Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting your tractor on a truck or a t railer, be sure hood isclosed and secured to tractor, Use an appropriate means of tying hood to tractor (rope, cord, etc)_

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

° The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

• Check engine oil with tractor on level ground,

° Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached,. Do not overfill,

° For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual), o To change engine oil, see the Customer Responsibilities section in this manual.

TO OPERATE

FIG. 9

ON HILLS

'"""_

.....

hills with slopes greater than 15 ° and do not drive across any slope.

,,,,, ,,, iii, i

, Choose the slowest speed before starting up or down hills o Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to slower position..

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear.

Be sure you have allowed room for tractor to roll slightly as you restart movement, 13

ADD GASOLINE

° Fill fuel tank.

Use fresh, clean, regular unieaded gasoline with a minimum of 87 octane (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage_ To avoid engine problems, the fuel system should be emptied before storage of 30 days or Iongen Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty.

Use fresh fuel next season, See Storage lnstruc _ tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur

................

:1 ,lul,i i i, iii iiii filler neck. Do not overfill.

Wipe off any

CAUTION: Fill to bottom of gas tank use gasoline near an open flame.

OPERAT!ON

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake,

Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position_ o Move throttle control to fast (.f_) position

• Pull choke control out for a cold engine start attempt,

For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

° Insert keyinto ignition and turnkeyclockwise to"START" position and release key as soon as engine starts. Do not run starter Con!inuously for more than fifteen seconds per minute.

If the engine doits not start after severat attempts, push choke control in, wait a few minutes and try again If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

.

When engine starts, slowly push choke control in until the engine begins to run smoothly.

If the engine starts to rl-n roughly, pull the choke control out slightly for a row seconds and then continue to push the control in slowly.

, The attachments and ground drive can now be used.: If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below) o When engine starts, slowly push choke coa_rol in until the engine begins to run smoothly_ Continue topush the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slight}y for a few seconds and then continue to push the ccntrot in slowly. This may require an engine warm-up period from several seconds to several m{,_utes, depending on the temperature_

° The attachments can be used during the engine warmup period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS

• Tile chains cannot be used when the mower housing is attached to tractor..

° Mower should be properly leveled for best mowing performance.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming_

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor.

This wilt result in a more even distribution of clippings and more uniform cutting.

o When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc After one or two rounds, mow

14 in the opposite direction making left hand turns until finished (See Fig. 10 )

• tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height

° Do not mow grass wt_en it is wet. Wet grass will plug mower and leave undesirable clumps_ Allow grass to dr,/before mowing

• Always operate engine at full throttle when mowing to assure better mowing performance and oroper discharge of material, Regulate ground specs by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

° When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE

• The special mulching blade will recut the grass clippings many times and reduce then] in size so that as they fall onto the lawn they wilt disperse into the grass and not be noticed.

Also, the mulched grass will blodegrade qulck_y to provrde nutrrents for the la n.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades_

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action,

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cuts off only the top one-third of the grass blades (See Fig, 11) For extremely heavy mulching, reduce your width of cut and mow slowly.

° Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.

When doing a second cut, mow across or perpendicular to the first cut path_

° Change your cutting pattern from week to week° Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawno

FIGo 11

MAX 1/3

CUSTO ESPO LITIES

SC. DU' ..............

7 e.<_"_-'_,_ SERVICE DATES J

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

R sharpeniReplaCe Mower BIades

_#' v" e#1'

_/4

........

"_1'7 : _ .........

E

N

G

I

I -Lubrication.(_.hart

T

Check Ba!tery

LevellRecharge

....

0

R

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s)Ter_sion

Adjust Motion Drive Bel(s) Tension

....'"4 ,L , .......

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Clean Air Screen inspect MuiflertSpark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V' l

...................

_/

_

_-J

V'= l v' t * Change more oten when operating under a heavy load or in high ambient temperatures,

2 - Service more olten when operatng in dirt,./or dusty conditions

3 - If equipped wilh oil liter, change eli eve_,i 50 hours

4 -Repface blades mo_'e ellen when mowieg in sandy soil

{_/'s

.J

v'=

_f

_/

!

5- I1equipped with adjuslable system

6 - Not required it equipped wilh mainlenance-free battery

7 * Tighten trent axIe pivot bolt to 35 ft Abs maximum

De nol ovmlighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence..

To receive full value from the warranty, operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

CLUTCH

PIVOT(S)

BEFORE EACH USE o Check engine oil level

, Check brake operation.

° Check tire pressure..

Check for loose fasteners.

®

IEARSHIFT (_)

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS.

IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY.

POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOM

RESPONSm ILITHES

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjustmerits section of this manual),

"]'IRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)_

= Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion°

BLADE CARE

For best results mower blades must be kept sharp.

Re-

place bent or' damaged blades.

BLADE REMOVAL (See Fig. 12)

Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washersecuring blade.

= lnstatt new or resharpened blade with trailing edge up towards deck as shown,,

.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securefy (30-35 FL Lbso torque)_

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED,

NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced,

BLADE MANDREL

TRAILING EDGE

FLAT WASHER

LOCK WASHER _,_

HEX BOLT

(GRADE 8)*

*A GRADE S HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,,

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced,, An unbalanced blade will cause excessive vibration and eventual damage to mower and engine,

° The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower,

.

To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer)_

.

SWe blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_

NOTE: Do not use a nail for' balancing blade. The lobes of the center hole may appear to be centered, but are not

CENTER HOLE

BLADE

5f8" BOLT

OR PiN

FIG. 13

16

CUSTO

n

BATTERY

Your tractor has a battery charging system which is sufficient for normal use, However, periodic charging of the batter), with an automotive charger will extend its life,

= Keep battery and terminals clean,

.

Keep battery bolts tight,

Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the batter/and terminals can cause the battery to "leak" power° o Remove terminal guard,, o Disconnect BLACK battery, cable first then RED battery cable and remove battery fr'orn tractor,

Rinse the battery with plain water and dry_

• Clean terminals and battery cable ends with wire brush until bright,

.

• Coat terminals with grease or petroleum jelly°

Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),

ESPON

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.

The belts are not adjustable, Replace belts if they begin to slip from wean

ILnTIES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc ) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oii,

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

Tighten oil fill cap/dipstick securely each time you check the oil level,

TO CHANGE ENGINE OfL (See Figs. 14 and 15)

Determine temperature range expected before oil change,

All oil must meet API service classification SF SG or SH

° Be sure tractor is on level surface.

• Oil will drain more freely when warm.

° Catch oil in a suitable container,

° Remove oil fill cap/dipstick, Be careful not to allow dirt to enter the engine when changing oil,

• Remove drain plug

° After oil has drained completely, replace oil drain plug and tighten securely

° Refill engine w!tP.oil through oil fill di_)stick tube. Pour slowly. Do n ',overfill For approxir ate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual.,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling,,

° Use gauge on oil fill cap/dipstick for checking tevel Be sure dipstick cap is tightened securely for accurate reading, Keep oil at "FULL" line on dipstick, -_

AIR SCREEN

ENGINE

OIL

DRAIN

PLUG

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

.......

SAE VISCOSITY GRADES

OIL FILL

CAPiDIPSTSICK

FIG. 15 oo

.......

t

0F "2o_ _0" _2• 40" _0o 50°

° c .30 _ -20 _' .10 _ 0n 10_ 20 30 _ 40 _

....... TEMPERATURE' 'RANGE ANTiCiPATED BEFORE NEXT, OIL CHANGE ..........

FIG, 14

17

CUSTOME

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air _ter.

Clean the foam pre-cleaner after'every 25 hours of operation or every season, Sewice paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

= Remove knob(s) and cover,

TO SERVICE PRE-CLEANER o Stide foam pre-cleaner off cartridge.

° Wash it in liquid detergent and water'.

° Squeeze it dry in a clean cloth.

o Saturate it in engine oil Wrap it in clean, absorbent ctoth and squeeze to remove excess oit.

o If very dirty or-damaged, replace life-cleaner.

• Reinstall pre-cleaner over cartridge.

° Reinstall cover and secure with knob(s),,

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate_

• Carefully remove cartridge to prevent debris from entering carburetor_

• Clean cartridge by tapping gently on flat surface.. If very dirty or damaged, replace cartridge..

° Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE.

THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE.

DO NOT OIL CARTRIDGE.

DO NOT

USE PRESSURIZED

CARTRIDGE

AIR TO CLEAN OR DRY

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating,. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating,, Air guide covers must be removed_ Remove side panels and hood (See "TO

REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual).

TOP AIR

GUIDE COVEI

ENGINE

COOLING FINS q',t

\

AIR GUIDE COVER (BOTH SIDES)

FIG. 17

PLATE

FOAM

PRE-CLEANER

AIR SCREEN

CARTRIDGE

FIG. 16

18

CUSTO ER RESPONSIBILITnES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage°

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every i00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season. If fuel filter becomes dogged, obstructing fuel flow to carburetor, replacement is required.

• With engine co01, remove filter and plug fuel line sections°

• Place new fuel filter in position in fue! line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

° Immediately wipe up any spilled gasoline.

FUEL

FILTER

FIG. 18

CLAMP

CLEANING

• Clean engine, battery, seat, finish, etc_ of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc..

• Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out,. Water in engine can result in a shortened engine lifeo t9

SERVmCE AND ADJUSTMENTS o o o

Q o

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plugo

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side of tractor.

o Place attachment clutch in "DISENGAGED" position_

• Move attachment lift lever forward to lower mower to its lowest position,

• Rotf belt off engine pulley,

• Disconnect clutch rod from clutch lever by removing retainer spring.

Disconnect anti-sway bar from chassis bracket by removing retainer spring°

Disconnect suspension arms from rear deck brackets by removing retainer springs,

• Disconnect front links from deck by removing retainer springs,, o Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 19)

° Raise attachment lift lever to its highest position.

, Slide mower under tractor with discharge guard to right side of tractor.

° Lower' lift lever to its lowest position.

• install mower in reverse order of rernoval instructions_

SUSPENSION

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 19

RETAINER

SPRING

ENGINE

PULLEY

RETAENER

SPRINGS

S_DES)

2O

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway.

Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

if tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs° 20 and 21)

Raise mower to its highest position.

o At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other..

• If adjustment is nec6ssary, make adjustment on one side of mower only, o To raise one side of mower, tighten lift link adjustment nut on that side/ o To lower one side of mower, loosen lift link adjustment nut on that side.,

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

Recheck measurements after adjusting.

BOTTOM EDGE

OF MOWER TO

GROUND

BOTTOM EDGE

OF MOWER TO

GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

° Before making any necessary adjustments, check that both front links are equal in length° Both links should be approximately 10-3/8".

= If links are not equal in length, adjust one link to same length as other linko

° To lower front of mower loosen nut "E" on both front links an equal number of turns.

.

When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links

= To raise front of mower, loosen nut"F" from trunnion on both front links.. Tighten nut "E" on both front links an equal number of turns,

When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment,

MANDREL

GROUND LiNE A

FIG. 20

SUSPENSION

ARM

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

0

LIFT LINK

ADJUSTMENT NUT

FIG. 21

NUT "E"

NUT "1

21

FRONT LINKS TRUNNION

FIG. 23

SERVICE A

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 24)

The mower blade drive belt may be replaced without tools

Park the tractor on level surface, Engage parking brake,

BELT REMOVAL -

= Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual)_ o Work belt off both mandrel pulleys and idler pulfeys_

= Pull belt away from mower_

BELT INSTALLATION -

° Install new belt in reverse order of removal.

° Make sure belt is in all pulley grooves and inside all belt guides,.

o Jnstatl mower in reverse order of removal instructions_

ADJUSTMENTS iii,, i J i

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING ARM

FIG. 25

MANDREL

PULLEY

IDLER

PULLEYS

MANDREL

PULLEY

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on levei surface Engage parking brake,

For assistance, there is a belt installation guide decai on bottom side of left footrest

° Remove rnowe_ (See "TO REMOVE MOWER" in this section of this manual,)

.

Remove upper belt keeper

° Remove belt from stationary idler and cfutching idler.

o Pull belt slack toward rear of tractor',.

Remove belt upwards from transaxle pulley by deflecting belt keeperso o Pull belt toward front of tractor and remove downwards from around engine pulley.

.

Install new belt by reversing above procedure_

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle,

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted

° Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake rod_

If distance is other than ld/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2'L Retighten jam nut against nut "A"_

Road test tractor for proper stopping distance as stated above_ Readjust if necessary.

If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary.

Contact your nearest au* thorized service center/department,.

IDLER

PULLEY

IDLER

PULLEY

TABS

KEEPER

BELT

FiG. 26

22

SERVDCE AND ADJUSTMENTS

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See Figs.

27 and 28)

The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

• Make sure transaxle is in neutral (N).

o Loosen two locknuts on tie rod.

• Turn center rod until gearshift lever falls into neutral lock gate on fender console.

• Tighten locknuts securely.

)

_

GEARSHIFT LEVER

, ,

NEUTRAL

LOCK GATE

TO REMOVE WHEEL FOR REPAIRS

(See Fig, 29)

• Block up axle securely.

= Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key- Do not lose).

.

Repair tire and reassemble,.

• On rear wheels only: align grooves in rear whee_ hub and axleo Insert square key

° Replace washers and snap retaining ring securely in axle groove

° Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your iocal parts deafer_ Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

FIG. 27

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG, 29

TO START ENGINE WITH A WEAK BATTERY

See Fig. 30)

.............

i i ii , iiii ii .,11, II II_IIIH iiiiii i1.11

CAUTION: Lead-acid batteries generJ and smoking materials away from batteries.

Always wear eye protection

when around batteries.

|

J

J

J

TO ADJUST

FIG. 28

STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructionsin the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service centeddepartment.

If your battery is too weak to start the engine, it should be recharged, if "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A I2

VOLT NEGATIVE GROUNDED SYSTEM..

THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM.

DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES°

TO ATTACH JUMPER CABLES -

° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis,.

° Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery

TO REMOVE CABLES, REVERSE ORDER - m

23 °

BLACK cable first from chassis and then from the fully charged batter,!.

RED cable last from both batteries.

"POSITIVE" (+}

SERVICE AND ADJUSTMENTS

"NEGATIVE" (-)

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting..

° Check wiring_ See electrical wiring diagr'am in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type ptugqn fuse.. The fuse holder is located behind the dash.,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

= Raise hood.

• Unsnap headlight wire connector.

o Stand in front of tractor., Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and adjustment should not be necessary,. Check adjustment as described below before loosening cable.


.

With engine not running, move throttle control lever to fast (,_) position..

• Check that swivel is against side of quarter' circle_ if it is not, loosen cable clamp screw and puIt cable back until swivel is against quarter circle.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and adjustment should not be necessary.

Checkadjustment as described below before loosening cable.


° With engine not running, move choke control (located on dash panel) to fult choke (N) position,.

• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the

Customer Responsibilities section of this manual).

o Choke should be closed., If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely,

.

Reassemble air cleaner,

CLAMP SCREW

QUARTER

FIG. 32

%

SWIVEL

CHOKE

HOOD

HEADLIGHT

WIRE

CONNECTOR

"""'CHOKE

LEVER

CASING /

CLAMP

SCREW

FIG. 33

FIG. 31

24

SERVmCE AND ADJUST ENTS

TO ADJUST CARBURETOR (See Figs.

34 &

35)

The carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or loado If the carburetor does need adjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a teaner fuel!

air mixture, Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture°

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED 1N TOO TIGHTI

PRELIMINARY SETTING o Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above).

= With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-t/2 turns.

FINAL SETTING

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

° With throttle control tever in slow (,4_) position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain I200 to 1400 RPM,,

While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough.

Turn screw to a point midway between those two positions

• Continue to held throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM.

Release throttle lever,

-

ACCELERATION TEST-

Move throttle control lever from slow (*_) to fast (,_) position, If engine hesitates or dies, turn idle mixture screw out (counterclockwise) I/8 turn_ Repeat test and continue to adjust, if necess;try, until engine accefcrates smoothty

High speed stop is factory adjusted, Do not adjust damage may result.,

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED, OVERSPEEDINGTHE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.

IFYOUTHINKTHEENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING,

NEAREST AUTHORIZED

CONTACT

SERVlCE

YOUR

CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

LEVER

FIG. 34

FIG. 35

IDLE SPEED

SCREW

IDLE MIXTURE

SCREW

THROTTLE

LEVER

IDLE MIXTURE

SCREW

25

,Jl ill ill ......................

STO AGE

, ,i ill

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

gasoline in the tank inside a building

CAUTION: Never store the tractor with or' spark.

Allow the engine to cool before storing in any enclosure°

TRACTOR

Remove mower from tractor for winter storage..

When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc, Store in a clean, dry area.

• Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manuai)o

° Lubricate as shown in the Customer Responsibilities section of this manual

° Be sure that all nuts, bolts and screws are securely fastened,. Inspect moving parts for dama je, breakage and wear. Replace if necessary.,

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

• Fully charge the battery for storage.

° After a period of time in storage, battery may require recharging_

.

To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

° Be sure battery drain tube is securely attached,.

o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ii,,lll ii iiii i i

ENGINE

FUEL SYSTEM o

IMPORTANT:

DEPOSITS

IT tS IMPORTANT

FROM FORMING IN

TO PREVENT

ESSENTIAL

GUM

FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE.

ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.,

Drain the fuel tank, o Start the engine and let it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Use fresh fuel next season_

NOTE: Fue! stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage_ Add stabilizer to gasoline in fuel tank or storage container_ Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor, Do not drain the gas tank and carburetor if using fue! stabilizer_

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See "ENGINE" in the Customer Responsibilities section of this manual),

CYLINDERS

, Remove spark ptug(s)_

° Pour' one ounce of oil through spark plug hole(s) into cylinder(s).

.

Turn ignition key to "START" position for a few seconds to distribute oil.

• Replace with new spark plug(s),

OTHER

° Do not store gasoline from one season to another.

° Replace your gasoline can if your' can starts to rust,

Rust and/or dirt in your gasoline will cause problems,

° If possible, store your tractor indoors and cover it to give protection from dust and dirt°

• Cover you r tractor with a suitable protective cover that does not retain moisture.

Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POmNTS

CAUSE CORRECTION PROBLEM

Will not start

Hard to start

1

8

9

10

3

Out of fuel.

2.

Engine not"CHOKED"properly

3 Engine flooded

4 Bad spark plug

5.

D{rty air fi_ter

6 Dirty fuel fiIter.

7.

Water in fuel

Loose or damaged wiring


Engine valves out of adjustment

1 Dirty air tilter.

2 Bad spark plug

Weak or dead battery.

4.

Dirty fuef filter.



7 Carburetor out of adjustment

8 Engine valves out of adjustment.

Engine will not turn over

3

4

I Clutch/brake pedal not depressed

2.

Attachment clutch is engaged

Weakordead

Blown fuse.

battery

5.

Corroded battery'terminafs.


7 Faulty ignition switch.

8 Faulty solenoid or starter

9.

Faulty operator presence switch(es)

Engine clicks but will not start

3

4

1 Weak or dead battery,

2 Corroded battery' terminals.


Faulty solenoid or starter.

Loss of power

Excessive vibration

1 Cutting too much grassltoo fast

2 Throttle in "CHOKE" position.

3 Bui_d-up of grass, teaves and trash under mower

4 Dirty air filter

5 Low oil fevettdirty oil.

6 Fautty spark plug

7 Dirty fuel filter


9 Water in tuel

10.

Spark plug wire loose

! 1

12

Dirty engine air screen/fins

Dirty/clogged muffler.

13

14



15 Engine valves out of adjustment

1 Worn. bent or loose blade

2 Bent blade mandrel

3 Loose/damaged part(s)

1 Fill rue? lank

8

9

2 See "TO START ENGINE"in Operation section

3 Wait several minutes before attempting to start

4 Replace spark plug

5 Clean/replace airfiiter

6.

Replace fuel filter

7 Drain fuel tank and carburetor, refilt tank with fresh gasoline and replace fuel filter

Check all wiring

See "To Adjust Carburetor'' in Service Adjustments section

!0.

Contact an authorized service center/department

1 Clean/replace air filter

2 Replace spark plug

3

4


Replace fuel tilter

5.

Drain rue! tank and refill with fresh gasoline

6 Check all wiring

7 See 'To Adjust Carburelor" in Service Adjustments section.

8 Contact an authorized service center!department

I.

2

3

4

5

Depress clutch/brake pedal

Disengage attachment clutch


Replace fuse


6

7

Check atl wiring

Check/replace ignilion swilch.

8.

Check/replace solenoid or starter.

9.

Contact an authorized service centeddepartment t

2

3

4



Check all wiring

Check/rep{ace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2.

Adjust throttle control

3 Clean underside of mower housing

4 Clean/replace air tilter

5 Check oil Ievelichange oil.

6.

Clean and regap or change spark plug

7

8

Replace fuel filter

Drain fuel tank and retill with fresh gasoIine

9.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter

I0 Connect and tighten spark plug wire.

11 Clean engine air screen!fins

12.

Clean/replace muffler

13 Check ail wiring

14 See "To Adjust Carburetor" in Service Adjustments section

15 Contact an autllofized service center/department

1

2

Replace blade Tighten blade bott

Replace blade mandrel

3 Tighlen loose pan(s) Replace damaged parts

27

=TROUBLESHOOTING POmNTS

PROBLEM CAUSE

Engine continues to run when operator leaves seat with attachment clutch engaged

1.

Faulty operator-safety presence contro{ system

Poor' cut - urteven

1.

Worn, bent or loose blade

2.


3.

Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel.

5 Clogged mower deck vent holes from buitdup of grass, leaves, and trash around mandre{s

................

llllll

Mower blades will not rotate

ii _ ,J t.

Obstruciion in clutch mechanism

2.

Worn]damagedmower drive heir.

3 Frozen idler pulley

4..

Frozen blade mandrel..

Poor grass discharge

Headlight(s) not working

(if so equipped)

2

3

4

Eng{ne speed too stow

Travel speed too fast

Wet grass.


5 Low/uneven tire air pressure.

6 Worn, bent orloose blade

7 Buildup of grass, leaves and trash under mower.

8 Mower drive belt worn

9 BIades {mproperly installed,

10.

Improper blades used,

11 Clogged mower deck vent ho{es from bui{dup of grass, leaves, and trash around mandrels.

t Sw{tch is "OFF"

2 Butb(s) burned out,

3 Faulty light switch

4 Loose or damaged wiring,

5 Blown fuse.

Battery will not charge

Engine "backfires" when turning engine

"OFF'*

1 Bad battery ceil(s).

2.

Poor cable connections.

3 Faulty regulator (if so equipped).

4, Fauity alternator..

Engine throttle control not set at "SLOW'*

position for 30 seconds before stopping engine.

CORRECTION

I,

Check wiring, switches and connections, I! not corrected, contact an authorized service canted department,

1 Replace blade Tighten blade boil

2.

Level mower deck.

3.

Clean underside of mower housing

4.

Replace blade mandrel.

5.

Clean around mandrels to open vent holes

3

4

1 Remove obstruction


Replace idler _,.: !ey

Replace blade _",,_ndrel

1 Place throttte controt in "FAST" position,

2 Shift to slower speed.

3 A!low grass to dry before mowing

4 Level mower deck

5.

Check tires for proper air pressure,

6 Replace/sharpen btade Tighten blade bolt

7 Clean underside oi mower housing.


9 Reinstall blades sharp edge down.

10.

Replace with blades listed in this manual

11 Clean around mandrels to open vent holes,

1 Turn swilch "ON"

2.

Replace bulb(s)

3 Check/replace light switch

4.

Check wiring and connections,

5 Replace fuse t.

2

Replace battery

Check/clean all connections.

3 Replace regulator_

4, Replace alternator t.

Move throttle control to "SLOW" position and aitow to idle for 30 seconds before stopping engine

28


SCHEMATIC

REO

AMMETER

(OPTIONAL)

RED

WHITE

BATTERY

O Lp

FUSE 30 AMP

BLACK

O:

I

I

1

RED

STARTER

BLACK

_G

IGNITION

SWITCH

LI

SEAT SWITCH

(NOT OCCUPIED) t

I

GROUNDING

CONNECTOR l

I

_ BLAC!_

CHARGING SYSTEM OUTPUT

3 AMP OC @ 3600 RPM

SPARK PLUG

------O GAP

(2 PLUGS ON

TWIN CYL, ENGINES)

28 VOLTS AC MIN, @ 3600 RFM

(CHARGING SYSTEM DISCONNECTED}

BLUE

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

DIODE I

I

ALTERNATOR

14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)

HEADLIGHTS

BROWN

IGNITION SWITCH

POSITION CIRCUIT "MAKE" oFF G:"+"'M

RUN/LIGHT B + L A + Y

RUN B + L NONE

START B + L + S NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM°

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE,.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED.

AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

/-7-7

29

REPAIR PARTS

TRACTOR -MODEL NUMBER 917.259560

ELECTRICAL

9

33

31

25

I

30

/

/

I

!

REPAnR PARTS

TRACTOR -MODEL NUMBER 917.259560

KEY

NO.

PART

NO.

DESCRIPTION

1 144926

2 74760412

3 STD551025

4 STD551125

6 STD541025

7 7697J

B 7603J

9 109596X

10 145211

11 150109

12 145769

16 153664

19 STD551125

20 73350400

21 147430

22 4152J

24 4799J

25 146148

26 108824X

28 145491

29 12+t305X

3O 140301

31 124211X

32 141226

33 109310X

4O 156442

41 71110408

42 131563

43 145673

44 73640400

45 121433X

52 141940

55 17490508

70 140413

Battery

Bott, Hex t/4-20 x 3/4

Washer 9/32 x 5/B x 16 Gauge

Washer, Lock 1/4

Nut, Hex 1/4-20

Tube

Tray, Battery

Clamp, Hose

Bolt, Btr Front 1/4-20 x 7-1/2

Holddown Battery Front Mount

Nut, Push Nylon Battery Front t/4

Switch Interlock Push+In

Washer, Lock 1/4

Nut, Hex, Jam t/4-20

Harness, +

BulLight_, Socket (w/4152J)

Light

Cable, Battery

Cable, Battery

Fuse

Cable, Ground

Switch, Seat

Switch, Ignition 4 Position

Nut, Ignition

Cover, Ignitfon Switch

Key, Molded, Craftsman

Harness, Ignition

Bolt Blk Fin Hex I/4-20 UNC x 1/2

Cover, Terminal

Solenoid

Nut Keps Btk Hex 1/4-20 UNC

Ammeter Rectangular 6 Amp

Protection Wire Loop (Hour Meter)


Harness Engine B&SFFec Dual

NOTE; All component d{mensions given in U,S inches

1 inch = 25,4 mm

31

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.259560


31

115 1

60

37

58

53

28

12

55

57

,14

37

20

23

54

37

14

74

32

REPAIR PARTS



KEY

NO,

PART

NO.

DESCRIPTION

1 159527

2 140356

3 17490612

4 STD551025

5 155272

9 150156X011

10 STD533710

1!

155927

12 145660

13 155936

14 17490608

17 144983X558

18 126938X

20 156437

23 124028X

25 19131312

26 STD541437

28 145198X558

29 155217

30 151287X558

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 17030814

55 145202

57 STD552507

58 140547

60 72140606

64 154798

71 73680400

74 STD541437

I14 158112

115 17490620

116 191316t4

122 157301

123 152927

140 158418

142 156095

143 154966

144 154207

145 156524

147 74760412

Chassis

Drawbar

Screw, Thdo, Roll. 3/8-16 x 3/4 Type TT


Bumper HoodlDash

Dash, Silkscreened

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH

Clip Tinnerman Grille P/L

Panel, Dash, RH

Screw, Thd., Roll 3/8-I6 x 1/2 Type TT

Hood Assembly

Bumber Hood

Plate Mtg Battery Fuel Tank

Bushing, Snap, Nylon, Fuel Line


Locknut, Hex, with insert 3/8-16 UNC

Grille, W/Clips MS-558

Lens, Grille

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrok 5/16-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Pivot Bracket Assembly, RH, Mower, Rear

Nut Lock W/Insert 1/4 - 20 UNC

Washer 9132 X 7/8 X 16 Ga.

Bracket Grille Pickoff LH

Screw, Hex Head, Spiderlock #8 x 7t8 AB

Bracket Grille Pickoff RH

Bolt FinHex 1/4 -20 UNC X75

Air Duct P/L 18HP B&S Opp Twin

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash Lower STLT

NtJt Crownlock !/4-20 UNC


Keeper Belt Rear LH

Screw Thdrot 3/8-16 x 1-1/4

Washer

Screw

13/32 x 1 x 14 Ga.

Bracket Shift STLT

Bracket Suspension Front

Plate Reinforcement STLT

Backrest Swaybar Chassis

Bracket Footrest STLT

Rod Pivot ChassistHood

Bolt Hex Hd 1/4-20 UNC x 3/4


1 inch = 25,4 mm

33

REPAIR PARTS


DRIVE

57

)

2i

37

121

118

75

34

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.259560

DRIVE

KEY

NO.

PART

NO.

2 146682

3 123666X

4 12000028

5 121520X

6 17490512

8 154792

10 STD561210

11 105701X

13 74550412

14 STD551125

15 74490544

18 STD523710

19 STD541437

21 106933X

22 130804

24 STD541237

25 !06888X

26 STD551037

27 STD56t210

28 145204

29 124236X

30 130807

31 127275X

32 STD523!07

34 155071

35 120183X

36 STD551062

37 STD571810

38 123674X

39 STD523727

40 4470J

41 154777

42 19131312

47 127783

48 154604

49 123205X

50 STD523715

5I STD541437

52 STD541431

DESCRIPTION

Transaxle (See Breakdown)

Peerless 930-057A

Spring, Return, Brake

Pulley, Transaxle

Ring, Retainer

Strap, Torque


Rod Shifter Fender STLT

Pin, Cotter .

Washe'r, Shift I_tate

Bolt 1/4-28 UNF W/Patch Grade 8

Washer

Bolt, Hex FIghd 5/16-18 Grade 5

Bolt Fin Hex 3/8-16 UNC x 1 Gr 5

Nut

Knob

Rod, Brake

Nut

Spring, Brake Rod

Washer

Pin

Rod, Parking Brake

Cap, Parking Brake, Red

Bracket, Transaxle

Keeper, Belt, L.H

Bolt

Shaft Assembly, Foot Pedal

Bearing, Nylon

Washer

Roti Pin

Pulley, Idler, Flat

Bolt

Spacer, Split 395 x .59

Keeper, Belt, Idler Foo!-Proof


Pulley, Idler, V-Groove, Plastic

Bellcrank Assembly

Retainer, Belt

Bolt

Nut Crown Lock 3/8-16 UNC

Nut Crown Lock 5/!6-18 UNC

KEY

NO.

PART

NO.

DESCRIPTION

53

55

56 STD523712

57 130801

58 127274X

59 140312

61 17490612

62 8883R

63

64

105710X

105709X

140186

71170764

65 STD551143

66 154778

70 134683

72 19132012

74 t37057

75 121749X

76 STD581075

77 123583X

78 121748X

79 2228M

80 145090

81 156049

82 123782X

83 19171216

84 145643

85 !50360

86 71208

87 19212016

88 12000008

89 154886

90 124346X

96 4497H

112 19091210

113 127285X

116 72110610

118 154774

121 154419

Link, Clutch

Spring, Clutch Return

Bolt Fin Hex 3/8-16 x 1-1/4

V-Belt, Ground Drive

Keeper, Belt, R H

Keeper, Belt, Center Span


Cover, Pedal

Pulley, Engine

Bolt, Hex Head, Fin.

7/16-20 x 4 Grade 5

Washer

Keeper, Belt, Engine, Foot-Proof

Guide, Belt RH Engine

Washer 13/32 x 1_1/4 x 12 Gauge

Spacer, Axle


E-Ring

Key, Square 2..0 x .1845L1865

Washer 25/32 x i-5/8 x 16 Gauge

Key Woodruff #9 3/16 x 3/4

Arm, Shift

Shaft Assembly

Spring, Torsion

Washer

Tie Rod

17/32 x 3/4 x 16 Gauge

Nut, Nylock

Bushing, Pivot

Washer

E-Ring

Console, Shift, STLT

Nut, Self-Threading, Washer Hd 1/4

Retainer Spring 1" Zinc Cad

Washer 9/32 x 3/4 x t0 Gauge

Strap Torque LT

Bolt Rdhd Sqneck 3/8-16 x 1.25

Spacer Belfcrank

Nyliner Clutching STL

NOTE: All component dimensions given in U.& inches

1 inch = 25, 4 mm

35

REPAIR PARTS


TRACTOR

- - MODEL NUMBER 917.259560

39

; ....

~+ +_+_.=.j

.

Cb:

4t

/

\

40

25

68 "/+

+J

36

REPAIR PARTS

TRACTOR -MODEL NUMBER 9'17.259560


KEY

NO.

PART

NO.

1 139768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546 t8 57079

19 124035X

20 126684X

22 71100410

23 127501

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210

32 130465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

4t 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

53 73680600

54 74780520

62 156594

63 STD523710

65 154780

66 154404

67 74781044

68 154429

69 160367

70 74780636

DESCRIPTION

Steering Wheel

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R..H.

Bearing, Race, Thrust, Hardened



Ring, Klip

Bearing, Steering Column

Draglink Extended Stamped

Washer, Lock

Bearing Axle STLT/GT

Nut, Lock, Flange 5/8-11 UNC

Shaft Assembly, Steering

Washer, Thrust 515 x _750 x .033

Support, Shaft

Washer, Shim 1/4 x 5/8 x .062

Screw, Hex Socket Head

1/4-20 x 5/8

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13t32 x 7/8 x 16 Gauge

Screw, Thd., Rolto 3f8-16 x 3f4

Pin

Rod, Tie

Bushing, Steering

Screw

Insert, Steering Wheel


Gripco Nut

Adaptor, Steering Wheel

Boot, Steering Shaft


Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins.. 5/I6-18 UNC

Nut, Crownlock 3/8-16 UNC

Bolt Fin Hex 5/16-18 UNC x I-1/4

Kit Steering Asm Service

Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

Spacer Axle

Bearing Arm Pittman

Bolt, Fin Hex 5/8-1 t UNC x 2-3/4

Axle, Brace

Spacer, Brace, Axle

Bolt, Fin, Hex 3/8-16 UNC x 2-1/4


1inch=254mm

37

REPAUR PARTS


SEAT ASSEMBLY

10

8,....,...=_

5

23

12

KEY

NO.

1

2

3

4

9

10

12

5

6

7

8

PART

NOo

140123

140551

747606 t 6

19131610

145006

STD541437

124181X

17490616

19131614

155925

121246 X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/846 UNC x 1

Washer Fiat 13/32 x 1 x !0 Ga

Clip Push-In

Nut Lock Hex W!Ins 3/8 -16 UNC

Spring Seat Cprsn 2 250 Blk Zi

Screw 3/8-16xl


Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

KEY

NO.

PART

NO.

13 121248X

14 72050411

15 134300

16 121250X

17 123976X

21 153236

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

DESCRIPTION

Bushing Snap Btk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20x!-3/8

Spacer' Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoufder 5/16-18 Unc

Nut Lock Hex W/Ins 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X I-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlcl Spr 1/2

38

NOTE: All component dimensions given in U,S, inches

1 inch = 25_4 mm

REPAIR PARTS "

TRACTOR -- MODEL NUMBER 917.259560

DECALS

6 1 7 7 17

10

\

14

/

19

22

13 14

2

15

KEY

NO.

PART

NO.

1 156439

2 273503

3 151299

4 151300

6 133644

7 150927

9 146709

10 15O333

11 156368

13 146046

DESCRIPTION

Decal Fender Danger Sears

Decal, Engine 19o5 HP Turbo

Decal Hood Rh Craftsman

Decal Hood Lh Craftsman

Decat Maint Customer Sears Dom

Decal Panel Side B&S

Decal Fender Craftsman Gold

Decal Cap CNSMR Help Line SRS

Decal Fender STLT Oper tnst E/S

Decal V-belt Dr Sch

!4

15

17

19

20

22

- -

- -

- -

- -

KEY

NO,

PART

NO.

147139

160396

158215

138047

156787

149516

138311

154515

154516

159806

159807

DESCRIPTION

Decal Chassis 42"

Decal Mower Drive Schematic

Decal Insert, Hood

Decal Battery Diehard Sears

Decal Deck Mower EZ3 Mulching

Decal Battery

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner's (English)

Manual, Owner's (Spanish)

4,10

!,9 tl

39

KEY

NO.

1 59192

2 65139

3 106222X

4 59904

10

11

--

PART

NO.

5 106732X427

6 278H

7 9040H

8 106108X427

9 122082X

7152J

104757X

144334

DESCRIPTION

Vafve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front

Fitting, Grease (Front Wheel Onfy)

Bearing, Flange (Front Wheel Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire

(Not Provided, Service Item Onty)

Cap, Axle

Seafant, Tire (10 oz Tube)

NOTE: All component dimensions given in U, S, inches

1 inch = 25,4 mm

_EpAIF_ PA_J_BAcTO_

..

_,AOOF-.t-

39

_9

_0

_5

REPAIR PARTS

TRACTOR

ENGINE

- - MODEL NUMBER 917.259560

KEY

NO.

PART

NO.

DESCRIPTION

1

2

3

4 149723

5 144069

6 144068

7 _38129

8 150176

10 145552

11 STD551125

12 STD522507 t3 272250

14 13280336

15 13200300

16 STD551237

17 17490624

23 156123

25 145996

26 73920600

27 152927

29 137180

31 157103

32 155971

33 123487X

34 106082X

35 17490512

37 8543R

38 .......

39

40

41

81

151273

17720410

109227X

3645J

139277

128861

Control Throt Paddle 32 22

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) Briggs

Model No, 42E707-1631-01

Muffler Exhaust

Exhaust Asm, Left

Exhaust Asm, Right

Clamp Tube Double Engine

Bolt 5/16 - 18 UNC X 3/4 W/Sems

Heat Shield Lt

Washer Lock Hvy. Helical 1/4

Boft Fin Hex 1/4-20 x 3/4

Gasket Muffler

Nipple Pipe 4-1/2"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrot 3/8-16x1-1/2 Tytt

Shield Browning

Control Choke

Nut Keps 3/8-24 Unf

Screw TT #10-32 x 5 x 3/8 Flange

Arrestor Spark

Tank Fuel 3 50 Rear

Cap Fuel Guage STLT

Clamp Hose Blk

Spacer Pad

Screw Thdrol 5/16-18 x 3/4 TYT

Line Fuel

Plug Oil Drain (Order From Engine

Manufacturer)

Pad Idler 1.75 x .75 x .06

Bushing

Stem Tank Fuel

Nut, Flange t/4-20 Starter Nut


1 inch = 25.4 mm

41

REPAIR PARTS

TRACTOR

MOWER LIFT

- - MODEL NUMBER 917.259560

"_ / 25 2423

8

7

5

19 I

I

13

4

6

12

13

49

, /

!

30

50

26

3

\

6

5

20

161718

20

19

15

32

42

REPAnR PARTS

TRACTOR - - MODEL NUMBER

MOWER LIFT

917.259560

KEY

NO,

PART

NO.

1 159460

2 159471

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

13 STD624008

15 127218

16 73350800

17 130171

18 73800800

19 139868

20 STD624008

23 110807X

24 19131016

25 2876H

26 76020308

27 t26971X

28 73350600

29 138057

30 150233

31 140302

32 73540600

49 145212

50 !10452X

DESCRIPTION

WireAssyo, Inner, with Plunger

ShaftAsm Lift

Pin Groove

E Ring #5133-62


Bearing Nylon

Grip Handle Fluted

Button Plunger Read

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BlkZinc

Nut Lock W/Wsh 1/2-13 Uric

Arm Suspension Rear

Retainer Spring

Nut Spring

Washer 13/32 x 5/8 x 16 G&

Spring 2-1/8"

Pin cotter 3/32 x 1/2

Rod Adj. Lift

Nut Hex Jam 3/8-t6

Knob Inf. 3/8q6

Trunnion lnfin. Height

Bearing, Pivot, Lift, Special

Nut, Crownlock 3/8-24

Nut Ftange Lock

Nut Push


1 inch = 2&4 mm

43

REPAaR PARTS


MOWER DECK

,_'_ 40

34

33

32

102

105

106

113 111

\

2

16

18 t8

21

22

23

24

25

27

21

44

REPAUR PARTS


MOWER DECK

KEY

NO.

PART

NO.

DESCRIPTION

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

I0 140296

11 134149

12 129895

13 137645

14 128774

15 I10485X

16 140329

17 72110610

18 72140505

19 132827

20 136888

21 STD541431

22 134753

23 131267

24 t05304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD5414!0

52 139888

53 131845X900

Mower Housing

Bolt

Bracket Assembly,Sway Bar, Front

Bracket Assembly, Sway Bar

Retainer Spring

Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 125 Grade 8

Washer, Lock

Washer, Hardened

Blade; Mulching

•Bearing, Ball

Shaft Assembly, Mandrel, Vented

(Includes Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 3/8-16 x 1-1/4

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex


Stiffener Bracket

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector


Rod, Hinge

Screw Thdrol Washer Head

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt

Fastner, Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x !3/16 x 16 Gauge


Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

KEY

NO.

PART

NO.

DESCRIPTION

54

55

56

58

59

67

68

71

72

73

133943

155046

122052X

14O086

141043

149846

144200

142427

131870

127847

I2t748X

12000029

128903

127845

154809

127498

153701

73350600

142028

120958X

156084

72140618

STD541437

136420

71161010

19061216

STD55t110

130758

2029J

155197

155198

17490512

73510500

72110504

137644

133957

73930600

19121414

143723

153390

19131312

STD523710

STD533710

19132293

130794

92

101

102

103

104

105

106

111

78

79

80

81

82

83

84

85

74

75

76

77

112

113

114

115

116

117

1t8

119

121

128

129 t30

131

132

" "

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring, Torsion Brakes

Guard, TUV Idler

Knob Custom Oval

V-Belt

Rod, Clutch, Primary, with Nibs

Spring, Return

Arm, Clutch, Secondary


Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Lever Asm Clutch Pri Plm STLT

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc

Trunnion, Adj..

Washer, Sintered

Keeper Belt idler

Bolt RDHD Sq 3/8q6 UNC x 2-t/4

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel LoHo

Bracket, Gauge, Wheel RH


Nut, Hex, Keps 5/16q8 UNC

Bolt, Carriage 5/t6 UNC x t/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-I6


Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5

Bolt, RDHD SQNK 3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 4 Ga.

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Standard

"

145411

NOTE: All component dimensions given in U.S inches

1 inch = 25.4 mm

45

REPAIR PARTS


PEERLESS TRANSAXLE - MODEL NUMBER 930-057A

J

23

47

35

77

29

13

/ t5

9OO

79

42

43

150

/

90

46

REPAIR PARTS


PEERLESS TRANSAXLE - MODEL NUMBER 930-057A

REF PART

NO.

NO.

1 772108A

2 780086A

3 770102A

4 776260A

5 776219B

6 778139

7 778136

8 792136A

8A 792047

9 784352

10 784355

11 778229

12 778!13A

13 778221

14 778068

15 778260

17 786139

18 786102

20 792077

21 792078

22 792079

23 788061

25 792073

26 792f25

27 792035

28 788040

29 780072

30 780108

31 780001

32 792001

33 788095

34 780105A

35 780118A

36 790003

37 790007

38 799021

39 786026

40 792076A

4!

790079

42 792073

42A 792085A

DESCRIPTION

Cover, Transaxte

Bearing, Needle

Case, Transaxle

Shaft, Counter

Shaft and Pinion Assembly, Output

Gear, Output, 35 Teeth

Gear, Spur, 15 Teeth, Steel

Key_ Shift

,Key, WoodrUff

Collar, Shifter

Rod and Fork Assembly, Shift

Gear, Bevel, 42Teeth

Bevel Pinion, Input

Gear, Bevel, 16 Teeth

Gear, Bevel Pinion

Gear, Ring

Pin, Drive

Spacer, Neutral

Ball, Steel 5/16" diameter

Set Screw 3/8-16 x 3/8

Spring

Ring, Seal


Forming 1/4-20 x 1-1/4

Ring, Retainer

(4 Required, Package of 2)

Ring, Retainer

Ring, Retainer

Washer, Thrust

Washer, Thrust

Washer

"O" Ring

Sea], Square Cut

Bushing, Flanged

Bushing, Flanged

Disk, Brake

Plate, Brake Pad

Pad, Brake (Package of 2)

Pin, Dowel

Washer, Flat

Lever, Brake


Forming 1/4-20 x 1-1/4

Screw 1/4-20 x 2-1/4

REF PART

NO.

NO,

43 792075

44 790025

45 786066

46 786086

47 774690

48 774691

49 778215

50 778125

51 778124A

52 778123A

53 778122A

54 778273

56 778230

57 776151

58 778!26A

59 778127A

60 778!28A

61 778163

65 780109

66 776135

67 776315A

68 786116A

69 780051

70 786118

71 788069

72 792165

72A 788091

76 780090

77 788078A

79

81

792144

786081

82 786082

83 786123

90 788067B

103 792166

104 792167

150 788093

900 794602

DESCRIPTION

Locknut 5t16_24

Holder, Brake Psd

Spacer

Bracket, Brake Lever

Axle 1 t-5/16" long

Axle I6-1/2" long


Gear S 3ur, 35 Teeth (2°°)


Gear S3ur, 25 Teeth (4,,)


Gear S :_ur, 19 Teeth, Steel (6,,)


Gear S_ur, 15 Teeth (2.,)

Gear S 3ur, 20 Teeth (3_)


Gear, S 3ur, 28 Teeth (5_)


Washer Thrust

Shaft, In )ut

Shaft, Brake, 4 Keyed

Plug

Washer, Thrust

Spacer

Square Cut Ring

Plug, Threaded 9/16-18

"O" Ring

Washer, Thrust

Ring, Retaining, Inverted

(Package of 2)

Spring, Brake

Chain, Roller

(Number 41 Chain, 24 Links)



Grease, Bentonite, 32 Ounce Bottle

Screw t/4-20 x 2

Locknut 1/4-20

Gasket Eliminator (Loctite #515)

Replacement Transaxle


I inch = 2&4 mm

Parts must be ordered from Tecumseh Products Co.

47

REPARR PARTS

BRIGGS & STRATTON

TRACTOR -- MODEL NUMBER 917.259560

ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

=" 615

552A

615 q_

868

42 _'_

41

36

40 35

33

34

819

220 _

23o

12 534

?

_' 165

643

642

32

535

523

842

445

235

161

601

525

524 0

601

537

48

REPAIR PARTS

TRACTOR -MODEL NUMBER 9'17.259560

BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-0'1

1358 GASKET SET !

1861 PUMP REPAIR KIT 1

KIT

95 104 103

_119

51

51A

51

52

_

232

202

257

205

0 634

394

859

93

52

434

392

117

54

356

334 851

468

332

Q 75

188

1006

337

635

383

.......

i,

49

726

REPAIR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

801

783

802

803

311

653

544

201

209A 209

414 207

307

50

REPAIR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER '1631-01

22

881

304

8 ..........................

7A

1'i058 OWNER'SMANUALI i 10'i'9'LABEL KITI

_r REQUIRES SPECIAL TOOLS

TO INSTALL.

SEE REPAIR

INSTRUCTION MANUAL.

305

3O5

308A

307

306

3O8

3O5

307 306A

51

REPAIR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

KEY PART

NOo NO.

1 497074

2 399265

3 391086

4 493304

5 493457

5A 493458

7 271867

7A 271868

8 495754

8A 222892

9 27803

10 94382

IOA 94830

11 280225

12 273208

271188

271189

13 94565

15 94239

16 394028

94196

20 291675

22 94724

23 491180

24 222698

25 498584

498585

498586

498587

26 394959

394960

394961

394962

27 263129

28 498319

391286

29 394306

397158

32 94671

33 390420

34 261528

35 65906

36 26828

40 221596

41 292260

42 494553

45 261368

46 213520

50 213290

51 271412

51A 281411

52 270884

53 93970

DESCRIPTION

Cylinder Assembly

Bushing

* Seat, Oil

Sump, Engine

Head, Cylinder#1

Head, Cylinder #2



Breather Assembly #1

Cover, Breather Cylinder'#2

(Used Only on Key#572,

Air Baffle with Holes for Mounting)

* Gasket, Breather

Screw, Sems

Screw, Sems

Tube, Breather

* Gasket, Crankcase, _015" Thick

* Gasket, Crankcase, .005" Thick

* Gasket, Crankcase, 009" Thick

Screw, Cylinder Head

Plug, Oil Drain

Crankshaft

Timing Gear Key

* Seal, Oil

Screw, Serns

Flywheel

Key, Flywheel

Piston Assembly, Standard Size

Piston Assembly, .010" Oversize

Piston Assembly, ._020"Oversize

Piston Assembly, .030" Oversize

Ring Set, Standard Size

Ring Set, .010" Oversize

Ring Set, °020" Oversize

Ring Set, .030" Oversize

Lock, Piston Pin

Pin, Piston, Standard Size

Pin, Piston, .005" Oversize

Rod, Connecting, Standard Size

Rod, Connecting, .020" Undersize

Screw, Connecting Rod

Valve, Exhaust

Valve, Intake

Spring, Valve, Intake

Spring, Valve, Exhaust

Retainer, Valve, Intake

Retainer, Valve, Exhaust

Keeper', Valve

Tappet, Valve

Gear, Cam

Manifold, Intake

.... Gasket, Carburetor Mounting

Spacer, Carburetor'

* Gasket, Intake Manifold Mounting

Screw, Hex Head,

Carburetor to Manifold

KEY PART

NO. NO.

DESCRIPTION

93208

222511

95039

495181

495035

231209

491538

93499

221939

392672

91920

26157

271607

298514

231435

394683

491543

223534

392673

280474

231338

231333

78

90

91

98

99

102

103

104

105

107

93

94

95

96

97

108

109

116

117

119

121

127

161

165

187

188

201

202

203

205

206

207

209

209A

219

219A

220

222

224

94152

491539

223472

496599

94289

299146

94627

262683

262684

280997

93971

94298

262337

262352

261563

394348

393415

222773

491282

94297

Screw, Phillips

Washer, Spring

Screw, Hex

Carburetor

Body Assembly, Upper

Bushing, Throttle Shaft

Valve, idle Adjust

Screw, Sems

Valve, Throttle

Shaft, Throttle

Screw, FiUister Head

Spring, Throttle Adjust

Gasket, Carburetor Body

Float, Carburetor

Pin, Float Hinge

Valve, Needle

Body Assembly, Lower

Valve, Choke

Shaft, Choke

O-Ring

Jet, Needle Valve, Fixed

Jet, Needle Valve, Fixed,

High Altitude

Screw, Hex Head

Carburetor Kit

Plug, Welch

Base, Air Cleaner

Nut, Wing

Line, Fuel, 28" Long (Cut to Suit)

Screw

Link

Link

Crank, Bell

Screw, Hex Head

Nut

Spring, ControL, Rod

Spring, Governor

Spring, Governor Idle

Gear, Governor

Oil Slinger

Washer, Thrust

Bracket, Control

Screw, Torx®



***

Included in Carburetor Kit (49! 539), and Pump Repair Kit (393397)

****


NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mrn

52

REPADR PARTS


BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 1631-01

KEY PART

NO.

NO, DESCRIPTION

227 491297

229 62199

230 223882

235 224995

240 394358

244 230318

257 93897

258 94623

259 223890

265 221535

267 94906

284 94674

284A 94882

304

305

495469

94786

306 222846

306A 223734

307

308

94930

224774

308A 224775

309 497596

310 94003

311 497608

332 230674

333 394891

334 94731

337 802592

356 494705

358 491856

363 19203

383 89838

387 280197

392 261395

394 270988

414 220680

422 222875

432 221377

434 223688

435 93829

445 394019

468 497908

474 393474

482 93621

510 497606

523 494947

524 271157

525 495348

528 393815

534 94823

535 272490

537 27141t

544 497603

552 262332

552A 262331

Lever Assembly, Governor

Washer

Washer, Governor Crank, Inside

Shield, Fuel Spray

Filter, Fuel

Connector, Fuel Line

Screw, Seres

Screw, Seres

Bracket, Cable

Clamp, Casing

.Screw, Senis

Screw, Hex Head

Screw, Hex Head

Housing, Blower, Red

Screw, Seres

Shield, Cylinder

Shield, Cylinder

Screw, Self-Tapping

Cover, Air Guide

Cover, Air Guide

Motor, Starter

Bott, Thru

Brush Set

Nut, Hex

Armature, Magneto

Screw, Seres

Plug, Spark

Wire, Stop

Gasket Set

Flywheel Puller

Wrench, Spark Plug

Body, Pump

**" Spring, Diaphragm


Washer

Bracket, Oil Fill

***Cap, Spring

Cover, Diaphragm

Screw, Diaphragm Cover

Filter, Air

Screen, Rotating

Alternator

Screw,

Drive, Starter

Cap, Oil Fill

* Seal, Fill Tube

Tube, Oil Fill (Includes Seals

Hose, Vacuum

Screw, Air Cleaner

Filter, Air

.... Gasket, Air Cleaner

Armature, Starter

Lower Bushing, Governor

Upper Bushing, Governor

53

KEY PART

NO.

NO, DESCRIPTION

556

562

567

93585

93853

9481t

569 272645

572 224816

573 491304

592 92278

601 93053

615 94296

6t5A 263080

616 491530

634 271013

634A 491287

635 66538

642 225008

643 496700

653 93585

726 391362

741 262989

783 280104

80I 394860

802 497607

803 497604

819 94675

842 270920

847 495715

851 493880

858 270989

859 271025

860 261358

861 393397

868 497212

869 261463

870 213316

871 261961

231218

877 393456

881 495901

955 397882

!005

281053

1006 224901

1019 496726

1058 272112

1090 497605

Screw, Hex Head

Bolt, Governor Lever

Screw, Hex Head,

Back Plate to Cylinder

* Gasket, Base

Baffle, Air, Cylinder #2

Plate, Back

Nut, Hex.

Clamp, Hose

Retainer, E-Ring

Retainer

Crank, Governor

** Washer, Throttle Shaft

* Seal, Governor Shaft

Boot, Spark Plug

Cover, Air Cleaner

Plate, Air Cleaner

Screw, Hex Head

Gear, Ring

(includes Mounting Parts)

Gear, Timing

Gear, Starter

Cap, Drive

Cap, End

Housing, Starter

Screw, Hex Head

* Seal, Cap

Tube Assembly, Oil

Terminal, Cable


"** Gasket, Pump

*** Spring, Diaphragm

Repair Kit, Pump

Seal, Valve

Seat, Valve, Intake

Seat, Valve, Exhaust

Bushing, Guide (Exhaust Only)

Bushing, Guide (intake, Brass)

Wire, Alternator

Plate, Cover

Plug and Seal, Solenoid

Fan, Flywheel

Retainer, Fan

Label Kit

Owner's Manual

Retainer, Brush



*** Included in Carburetor Kit (491539), and Pump Repair Kit (393397)

....



1 inch=254mm

SE C NOTES

54

SUGGESTED GUmDEFOR SJGHTBNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING

GUIDE

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX. iiiiiiiii

_!

._

_| _.A

_| | i iiiiii ii iiiii iiiii i iiii ii

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

|

I

OWNER'

A UAL

MODEL NO.

917.259560

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FeN-PART

(1=800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

159806 4.8 97 TR

195 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number.

Each engine has

its own model number.

The model number' for your tractor will be found on the model plate located under' the seat.

The model number for your engine will be found on the blower housing of the engine.

Ali parts listed herein may be ordered from any Sears,

Roebuck and Co., Service Center/Department and most Retail Steres.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

" PRODUCT - TRACTOR

" MODEL NUMBER " 917.259560

° ENGINE MODEL NO. " 42E707-1631-01

° PART NUMBER

" PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians°_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell

®

Printed in U.S_A

Product information | Craftsman EZ3 917.259560 Product specifications

®

©

(¢

©

LY

CUSTOM

CUSTO

®

©

(¢

©

LY

CUSTOM

CUSTO

Related manuals

Craftsman

917.252451

Craftsman

EZ3 917.256710

Craftsman

EZ3 917.270610

Craftsman

917.255581

Craftsman

917259172

Craftsman

917.272059

Craftsman

EZ3 917.259573

Craftsman

917252532

Craftsman

917259340

Sears

917.258524

Craftsman

917258910

Craftsman

EZ3 917.258580