Mart Cart 3563 Owner`s manual

IMPORTANT DOCUMENT - DELIVER TO MANAGER
OWNER’S MANUAL
and TECHNICAL DOCUMENTATION
Model 280-3563
Mart Cart® is a quality product line of Assembled Products® Corporation
E
115 E. Linden • Rogers, Arkansas 72756 USA
(479) 636-5776 • (479) 636-3245 fax
1-800-548-3373 www.martcart.com
— IMPORTANT INFORMATION —
•
Please read before operating.
CONGRATULATIONS!
You have just purchased the best electric shopping cart on the market today.
This Mart Cart incorporates the very latest in technological advances. To
assure you of the best and safest performance as well as longest life, please
read the enclosed information. After reading this manual, should you have a
service problem or need help, please call our Customer Service Department
with the serial number of your cart, at our toll free number: 1-800-548-3373
or (479) 636-5776.
DAMAGE: Check the shipping carton for any visible damage. Report the
damage to the freight carrier immediately. File a claim with the carrier if
actual damage to your cart has occurred. Check the contents of the carton.
The contents should agree with the information listed on the packing list.
Report any discrepancy to the carrier and the factory immediately.
TO ORDER PARTS: Call 1-800-548-3373 or (479) 636-5776. Be sure to give
the serial number to the Service Department personnel. The Mart Cart serial
number is located on the seat support tube under the seat as shown in parts
list portion of this manual.
TERMS: All parts will be shipped with approved credit card, check in
advance or C.O.D. Commercial accounts are allowed 15 day terms from date
on invoice with approved credit.
FREIGHT: All freight will be paid by the customer. Special consideration will
be given to items under warranty coverage.
ATTENTION: It is the responsibility of the owner of this cart to maintain the
cart in a safe and reliable operating condition at all times.
NOTE: Specifications found in this manual subject to change without notice.
— IMPORTANT SAFETY INSTRUCTIONS —
WARNINGS
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•
•
•
•
Please read before operating.
Never attempt to charge the battery in this cart without using an
electrical outlet that is protected by a GFCI.
Replace charging cord if plug is damaged or if the cord is worn or
frayed.Never use the charging cord without proper grounding. Do not
use if plug does not have three prongs.
Never allow the cart to be used out-of-doors or on any surface that is
not level.
Always disconnect power before servicing.
See “Daily Maintenance Checklist,” and follow instructions.
Cart can roll. Enter and exit cart with care.
OPERATING PROCEDURES
•
•
•
•
•
•
•
New carts will need charging! Charge batteries for 24 hours prior to
first use.
THIS CART IS FOR USE INDOORS ON A FLAT, LEVEL SURFACE ONLY.
DO NOT STAND ON CAR0T. (See “Operating & Warning Instructions”
on cart).
After battery is charged, disconnect power supply cord BEFORE
operating cart.
DO NOT exceed the load limitations as shown on the cart.
Return power cord to circular cavity when not charging
DO NOT allow children to operate or play on cart. Keep cart secured
with key (if applicable), at service counter.
DAILY MAINTENANCE CHECK LIST
For optimum cart availability and performance, the following items should
be checked daily:
2
martcart.com • 1-800-548-3373
•
•
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•
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ELECTRIC CORD—Replace cord if cord is worn or frayed, 3-pronged
plug is broken or reel (optional) will not retract. Be sure power outlet
provides protection through an operating “Ground Fault Circuit
Interrupter” (GFCI).
SEAT AND MOUNTING—Tighten if necessary. If cracks or rust occur,
or if seat rocks loosely, replace at once.
SEAT SWITCH—Test and replace if not working properly. Cart must
stop when weight is removed from seat.
THROTTLE—Test for smooth “start, acceleration, deceleration, and
stop.” Repair if necessary. Charge or replace battery if needed.
ANTI-TIP CASTERS—Replace if broken. Maintain height adjustment
of 1/8” to 1/2” above floor level.
GENERAL—Repair or replace any component that may cause a
potential safety
APPEARANCE—Wipe off and clean as needed for customer
satisfaction and for store’s public image.
— BATTERY CHARGING INSTRUCTIONS —
Please read before charging.
Your cart is equipped with the Intelli-Charge™ system. While operating the
cart, the LED will be solid green until the battery falls below 12.4 volts and
then turns solid amber. When the battery charge falls below 10.5 volts, the
LED will begin flashing red. The person riding the cart should have ample
time to return the cart for charging. When the rider exits the cart, the horn
will start beeping in unison with the red flashing LED. This will alert those
responsible for maintaining the cart to plug in the charger. When plugged
into a 120v AC wall socket, the LED will flash amber and the horn will silence.
When charging is complete the LED will start flashing green. The charger
may be left plugged in even longer as it will NOT harm the battery.
LED Color Status
LED Off Description while opertating
Off/On rocker switch is set to “Off” position
Green (solid)Off/On rocker switch is set to “On” position - seat
switch is engaged - battery is fully charged
Amber (solid)Off/On rocker switch is set to “On” position - seat
switch is engaged - battery is below 12.4 volts
Red - FlashingBattery needs to be charged - below 10.5 volts
LED Color Status
Amber - Flashing
Description while charging
Charger is plugged in and battery is being charged
Green - Flashing
Charger is plugged in and battery is charged
•Install a Ground Fault Circuit Interrupter (GFCI) in the electrical circuit
wherever the cart is to be charged. This is to protect against any possible
shock hazard.
•AC voltage required is 100-240 VAC (50/60 Hz). The current draw is 3.5
amps maximum.
•Charge battery every night, all night, and at every opportunity. When the
battery is fully charged, the charger will maintain a “float voltage” which
will not damage the battery.
•Do not allow the battery to fully discharge by skipping the nightly
charging cycle. A fully discharged battery will take 7 hours to fully
charge, so it is best not to let the battery become completely discharged.
•Do not store the cart with a discharged battery. This can cause premature
battery failure. Fully charge the battery at least every 30 days if in a low
usage location.
•No maintenance of battery is required. The AGM battery is maintenance
free and water cannot be added.
NOTE: Under normal conditions, the battery will last more than 2 years or
longer if the above recommendations are followed. Replace with original
Mart Cart battery only. Mart Cart is not responsible for any adverse effects
caused by replacement with any other type of battery.
IMPORTANT: Your cart has been equipped with an AGM (Suspended
Electrolyte) Battery during the manufacturing process as original equipment.
The manufacturer recommends that you replace the original battery only
with the same type and rating to prevent damage to your cart’s internal
components, charging system, or personal injury to you and your customer.
— BATTERY REPLACEMENT INSTRUCTIONS —
Please read before replacing battery.
Be Responsible! Recycle old battery or dispose of according to local or national codes. See
next column, under DISPOSAL.
To Replace Battery: (Read precautions on batteries, under Charging Instructions
and Safety Precautions, to avoid any sparks)
1. Turn off key switch (if equipped, or flip On/Off switch to “Off” position).
Disconnect charger cord from wall outlet, if plugged in.
2.Reach under right rear of back cover and pull latch, then tilt chair forward.
3.Remove rear cover.
4.Untie battery cover strap and remove battery cover.
— DISPOSAL —
Please read before disposing your old battery.
The Mart Cart model number 280-3563 is certified 100% by Recycle
America, LLC., a subsidiary of Waste Management and those models
are PVC free. Spent batteries must be treated as hazardous waste and
disposed of in accordance with local, state and federal guidelines.
The BATTERY ACT of 1996 applies to battery disposal and recycling.
The life expectancy of the Mart Cart is 7-10 years. The life expectancy
of the battery can be 2 years or longer with recommended charging
procedures. The disposal of the Mart Cart can be administered by
any local metal recycling center. The recycling of the battery can be
administered by any local battery recycling center.
— PARTS LISTS AND SCHEMATICS —
CAUTION: Do not cross battery posts with metal object!
5. Remove old battery and place new battery.
6. Reinstall battery cover. It will only fit one way.
7.Secure battery cover strap.
8.Before reinstalling cover, check wheel condition, and general condition of
the chair.
9.Reinstall rear cover and tilt chair back.
10.Test cart for proper operation. Charge battery if necessary.
— ADDITIONAL INFORMATION —
SEAT LOCK
For XTi 12 with sliding seat. The seat lock and the chair should be inspected
daily for proper function. The release/locking arm should move freely and
spring back into locking position. If return spring is broken, DO NOT USE cart
until spring is replaced.
SEAT SWITCH
The seat switch is located under seat. Pressure (weight) on the seat closes the
control circuit, and allows the cart to operate.
12
VARIABLE SPEED CONTROL
The cart’s speed is regulated by a potentiometer. This provides extremely
smooth acceleration from 0 to 2.2 MPH, and is located in the control box on
the steering column.
CIRCUIT BREAKER
The circuit breaker is designed to protect your electrical system from
transient overloads or electrical shorts. Either could cause serious damage
without a circuit breaker to open the circuit. The circuit breaker is a manual
reset type. It requires manual resetting once it has been tripped. It is located
on the battery cover.
CHARGING
HOW IT WORKS: When the power supply cord is plugged into the store’s
electrical outlet the battery charger is energized. The charger sends
approximately 14.5 volts to the battery for charging. A third wire (yellow)
from the charger output inhibits the PWM until the power to the charger is
disconnected. The motor circuit is interrupted until charging is complete.
NOTE: The cart will not move under power when the battery is being
charged. If the cart moves while plugged in, check the power to your outlet
before calling for service.
CONTROL BOX
The master control box is located on top of the steering column. It contains
the RUN/STOP/HORN switch, and key switch (optional keyless system
available). The cover can be removed by removing the four bottom screws.
Our models are equipped with the Intelli-Charge™ system, a bicolor LED can
be found in the RUN/STOP/HORN switch.
COMPONENTS:
Item Part #
1
280-1178
2
280-1177
3
280-1184
4
280-1187
5
200-1640
6
280-1405
7
280-1863
8
280-1185
9
280-1199
10280-1602
11
280-1862
Description
*Control Box Bottom Cover
*Control Box Top Cover
*Control Box Divider
Potentiometer Assembly
Key Switch
Rocker Switch Assembly
*Top Control Box Overlay
*Front Control Box Overlay
Steering Column w/Rod & Grips
Grip
*Intelli-Charge Indicator decal
*NOTE: Parts are ordered in Contol Box Kits below.
CONTROL BOX KITS:
Part #
280-1228
280-1229
280-1230
280-1231
280-1232
Description
Control Box, Keyless (1-4, 6-8)
Control Box, Keyed (1-8)
Control Box Top, Keyless (2, 4, 6-8)
Control Box Top, Keyed (2, 4-8)
Box Top with Decals (2, 7, 8)
1-800-548-3373 • martcart.com
3
— DECALS FOUND ON MART CART® ELECTRIC SHOPPING CART —
Please call 1-800-548-3373 if your decals are missing or are needing replacement.
Standard decals and signs are English and Spanish (see part numbers below). Call for other languages.
280-1095
200-1127
280-3007
280-1663
200-1155 (front & back)
280-1307
280-1831
200-1387
000-1183
280-1730
(front & back)
280-1298
280-1570
280-1783
280-1185
280-1545
280-1863
280-1862
4
martcart.com • 1-800-548-3373
280-2103
280-1509
280-1624
9
Serial #
Location
11
35
37
6
34
33
22
24
17
15
12
31
19
26
20
25
32
7
30
8
18
16
29
36
2
4
1
10
27
3
14
21
13
28
23
Item Part No. Description
Item Part No. Description
1
280-1818
Main Frame (280-1820 with bumper)
19 280-1712 Main Wire Harness/Battery Cover Assy.
2
000-1224
5/8” Bushing (2 on each wheel)
20
280-1202
Steering Wire Harness w/Connectors
3
280-1268
8” Wheel, Poly-U
21
280-1281
Floor Cover
4
000-1075
5/8” “E” Type Retaining Ring
22
280-1280
Rear Cover (select color option)
6
280-1261
Seat Mount Tube
23
280-1279
Front Cover (select color option)
7
280-1799
Fuse, 5 AMP Mini
24
280-1711
Spring Latch for Seat
8
280-1228
Circuit Breaker, 15 AMP
25
280-1569
PWM Controller
9
280-1798
Mart Cart Seat
26 280-1646
Wire Harness (see note) PWM to Motor
10
280-1264
Basket Tube (see options pg. 6)
27
280-1269
Fork Assembly
11
200-1802
Basket, LIL Max (see options pg. 6)
28
280-1441
Bridge Cover
12
200-1236
Basket Mounting Clip (4)
29
280-1346
Tire/Outer Shell
13
200-1052
2” Caster
30
280-1797
Charging Cord, coiled
14
280-2012
Hub Motor/Wheel/Tire, GREEN
31
280-1626
Wire Guide (see note)
15
see pg. 3
Steering Column
32
280-1840
Rear Bumper
16
280-1214
Battery, 35 Ahr
33
see pg. 3
Control Box
17
200-1553
Seat Switch
34
280-1614
Basket bumpers (gray)
18
280-1936
12 VDC Charger - 10 AMP
35
280-1637
Cord Cover (see note)
36
280-1335
Grommet - 5/8”
37
280-1659
Cord Cover Lid (see note)
NOTE: #31 (wire guide) and #26 (wire harness) can be ordered as an
assembly part 280-1656
#35 (cord cover) & #37 (cord cover lid) can be ordered as an
assembly part 280-0004
1-800-548-3373 • martcart.com
5
Optional Parts
Item
1
2
3
4
5
6
7
8
9
10
6
Part #
Description
290-1385
Small Basket
280-1374
Jumbo Basket (w/castors & lower shelf)
200-8153
Folding Produce Tray
280-1586Check-Writer
280-1653
Safety Flag
200-1393
Cord Reel - 6’
280-1956
Hour Meter
280-1609
Crutch Holder Assembly (for basket)
280-1440
Seat Latch Hook Assembly
280-1833
Crutch Holder Assembly (for seat)
martcart.com • 1-800-548-3373
1
6
2
7
3
8
4
9
5
10
2 1
4
RED
280-1569
Electrical Schematic
DETAIL -A-
BROWN
RED
YELLOW
When this cart is equipped with controller 280-1569,
use this schematic.
WHITE
RED
Brown
For USB
Charger
1. BLACK
2. YELLOW
3. BLUE
4. GREEN
5. ORANGE
6. WHITE
7. YELLOW
8. VIOLET
9. BROWN
10. NOT USED
RED
12V BATTERY
BROWN
RED
BLUE
YELLOW
OPTIONAL HOUR METER
HOUR METER
00.0
RED
BLACK
BLACK
YELLOW
-
+
RED
12V
CHARGER
RED
02
B- ON PWM
BROWN
BLACK
15A CIRCUIT
BREAKER
5A FUSE
RED
RED
MART CART WAG-FLAG W/BI COLOR LED
PICTORIAL WIRING
DIAGRAM
REL#:
BLUE
WHITE
CONNECTOR
BRAKE LEADS
05
2044
04
1094
03
207
02
01
Motor & brake leads color change
Hr Meter connection
Option 280-1945
Dock and Shop
With USB Charger
SSC
9/7/12
MOTOR LEADS
Added Option, USB Charger
SSC
Removed color from charger's leads.
Added Mart Cart. Added connector.
158
142
1
REVISED WIRING TO CIRCUIT BREAKERS, ADDED
Brown HOUR
METER OPTION
2
3
4
SSC
7/02/08
BY
CHG ECN# DESCRIPITION OF CHG
3/20/06
TDM
DATE:
12/12/05
TM
ASSEMBLED PRODUCTS CORPORATION
ROGERS, AR 72756
SCALE:
NONE
TITLE:
DRWN BY:
USED ON:
Mart Cart
DATE:
10/30/06
TDM White
TDM
REVISED WIRING TO CIRCUIT BREAKERS
USB
Connector
5/16/12
BY:
ECN 137
TDM
CHKD BY:
Mart Cart WAG-FLAG W/BI COLOR
LED
PART NO.:
MATRL:
280-2114
DATE
DC to DC
Converter
12V to 5V
DRIVE
WHEEL
BROWN
RED
RED
GREEN
BLACK
VIOLET
WHITE
RED
ORANGE
BRN
BLACK
YEL
BLUE
BLACK
POTENTIOMETER
4
2 1
RED
280-1569
YELLOW
Brown
For USB
Charger
RED
WHITE
RED
12V BATTERY
DETAIL -A1. BLACK
2. YELLOW
3. BLUE
4. GREEN
5. ORANGE
6. WHITE
7. YELLOW
8. VIOLET
9. BROWN
10. NOT USED
HOUR METER
00.0
RED
BLACK
BLACK
YELLOW
-
+
BROWN
RED
RED
12V
CHARGER
RED
02
BROWN
BLACK
15A CIRCUIT
BREAKER
5A FUSE
BROWN
RED
BLUE
YELLOW
OPTIONAL HOUR METER
B- ON PWM
RED
RED
1-800-548-3373 • martcart.com
7
115 E. Linden • Rogers, Arkansas 72756 USA
(479) 636-5776 • Fax: (479) 636-3245
International (001) 479-636-5776
www.martcart.com
800-548-3373
MC1-MODEL 3563-OM-140423-EN­Specifications are subject to change without notice .
Printed in the USA.